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Designing Equipment for World-wide Power

Alex McEachern, Senior Member, IEEE


Alex@PowerStandards.com
Power Standards Lab, Emeryville, California, USA

I. ABSTRACT at “120V/240V” will operate properly on either a 120V


nominal system or a 240V nominal system, but will not
With the global economy, it has become even more necessarily operate properly on a 208V nominal system.
important to design equipment that can operate on all the
different electric power systems available throughout the Similarly, frequency ranges are separated by a tilde (e.g.
world. This paper provides a concise list of common “48 Hz~62Hz”), while alternate frequencies are separated
terminology, preferred labeling conventions, and phase by slashes (e.g. “50/60 Hz”).
voltages found throughout the world in industrial,
residential, and commercial end-use locations. A removable male power connector may be a “plug” or a
“mains plug”. The mating female connector may be called
“socket”, “jack”, “outlet”, or “connector”. Any of these
II. TERMINOLOGY terms may be modified by “power” or “mains” (e.g.
“power outlet”).
We restrict ourselves here to English terminology
employed to describe end-use electric power connections. If the power is permanently or semi-permanently
We will consider common terms used in American connected, common terms for the connectors include
English, British English, and translated-to-English “lugs”, “spade terminals”, and “ring terminals”. “Box
contexts. lugs” generally accept bare conductors directly.

The power system itself, at the point of end use, may be An aside: for crimped power connections, some countries
called “mains”, “mains voltage”, “service”, “utility”, or insist that the crimp be covered with insulation such as
“power line”. In the context of an electric utility, the end- heat shrink tubing, on the basis that it provides both
use voltage may be referred to as “low voltage”; in the mechanical support and insulation. Other countries insist
context of the user of the exact same service the end-use that the crimp be uncovered, to permit visual inspection.
voltage may be referred to as “high voltage”. Some countries require ring terminals for power
connections as opposed to spade terminals or box lugs,
“Phase”, “line”, “hot” are all used interchangeably to because they are less likely to become accidentally
designate a non-neutral current-carrying conductor. detached.

“Neutral” (or its literal translation) is almost always used “Single-phase” and “one-phase” are used interchangeably,
– it has no common synonyms. It is sometimes with “single-phase” being the more common term.
abbreviated “W” on systems that use X-Y-Z terminology.
“Dual-phase”, “two-phase”, “double-phase”, and “split-
“Ground”, “Earth”, “Protective Earth”, “PE” (pronounced phase” all refer to a center-tapped single phase supply like
“pee-ee”) are all used interchangeably to designate the that shown in Fig 1E, except in some rare cases where
conductor that is attached to a chassis for protection. they are used to incorrectly describe a two-transformer
three-phase system of the type shown in Fig 2D. Just to
A range of voltages is generally designated by a tilde keep things confusing, this term is sometimes used to
(“~”), while alternate voltages are generally separated by discuss one phase of a specific type of three-phase system
slashes (“/”). For example, a power supply rated at shown in Fig 2C and Fig 2E.
“90V~270V” should operate properly at any voltage
between 90V and 270V. In contrast, a power supply rated “Three-phase” and “triple-phase” are used
interchangeably, with “three-phase” being more common.
For the moment ignoring phase rotation and nominal
voltage and frequency, there are at least 7 different three-
phase arrangements used around the world, so “three-
phase power required” is not a sufficient description.
“Y”, “wye”, and “star” are used interchangeably to (neutral), and newer wiring is brown(hot) and
designate a three-phase system with a centered neutral blue(neutral), so a blue wire can indicate either hot or
conductor. neutral, depending on the age of the wiring.

“Delta” or “Triangle” are used interchangeably to To make things even more complicated, industrial plants
designate a three-phase system without a neutral that belong to multinational companies may be
conductor, or one in which the neutral conductor has no constructed using the color code of their home country
connection to the equipment. (e.g. a French factory located in South Africa may use
French colors for three-phase wiring instead of South
African colors). And to make things still more
III. PHASE DESIGNATION AND COLORS complicated, minor electrical changes in these factories
are often made using the local color coding.
On pure single-phase systems, the three conductors are
almost always designated as “line” or one of the With the exception of protective earth, do not rely on
variations mentioned above, “neutral”, and “protective insulation colors for world-wide applications. Use L1-
earth” or one of the variations mentioned above. L2-L3 to designate the phases, N to designate neutral, and
PE or the standard IEC symbol to designate protective
On single-phase systems that are actually one phase of a earth.
three-phase system, the terminology of the associated
three-phase system is generally used (e.g. the three III. NOMINAL VOLTAGES
conductors will be designated L1, L2, and PE). However,
this is an area where labeling mistakes are common – the The concept of “nominal voltage” should be treated with
equipment may be labeled “Line”, “Neut”, and “PE”, but some skepticism, especially in developing countries.
it may be perfectly acceptable to run the equipment Even in advanced countries, the nominal voltage is
between two phases of a three-phase supply. If you are generally regulated at the service entrance (the location
the equipment designer, try to avoid this labeling error. where the electric power is delivered to the building), and
it is often considerably lower at the point within the
building where you are trying to use it. It may even be
Conductor Designation Comments considerably higher if a large load has been removed
L1-L2-L3 Universally understood recently.
A-B-C
R-S-T In some countries, an “old-fashioned”
designation but still understood. The specified nominal voltage is going through a decades-
U-V-W May indicate the secondary of a long change in most countries. In North America, the
transformer (e.g. Japan) or may nominal voltage has migrated from 110V to 115V to
indicate current (e.g. Austria) 117V to 120V. Nevertheless, equipment marked “110V”
X-Y-Z Fairly common in North America
0-4-8 or 8-0-4 or 12-4-8 Indicates phase angle corresponding is certainly expected to work on a 120V outlet. Similarly,
to hours on an analog clock (Spain, the 220V standard in many parts of the world is migrating
Italy) from 220V to 230V to 240V.
Red-Yellow-Blue Common designation outside North
America; sometimes abbreviated with
the first letters of the local language
The above nominal voltages may be phase-to-neutral
Brown-Black-Purple, Standard local color codes (South voltages on a three-phase system, so the phase-to-phase
Red-White-Blue, Africa, Austria, etc.) Each country voltages are going through a similar transition (e.g. on a
Yellow-Green-Violet, may have its own color convention, 220V to 230V transition, the phase-to-phase voltages will
etc. so it can be dangerous to rely on
transition from 380V to 400V).
color to indicate phase.
Table 1: Common three-phase conductor designations
There can be dangerous confusion if a split-phase or
three-phase system is referred to with a single nominal
The protective earth conductor is almost always color-
coded green-with-a-yellow-stripe. However, the color voltage. For example, a 240V three-phase system in
code for the other conductors varies so widely as to be North America is understood to be 240V from phase-to-
phase. A 240V three-phase system in Hong Kong is
almost useless. For example, depending on country and
understood to be 240V from phase-to-neutral, with 415V
voltage, the Neutral conductor may be white, blue, or
from phase-to-phase.
black. Three-phase conductors may be Red-Yellow-Blue,
Black-Brown-Purple, Red-White-Blue, Yellow-Green-
Violet or a wide variety of other colors. In some For this reason, the nominal voltage for three-phase
countries older single-phase wiring is blue (hot) and black systems should always be specified either as a pair of
voltages (e.g. “120/208 three-phase”) or explicitly as IV. NUMBER OF CONDUCTORS – THREE-PHASE
phase-to-phase voltage (e.g. “240V phase-to-phase”). SYSTEMS

Nominal voltage Comments A “three-wire” system is always a delta, for three-phase


100V Generally Japan only systems.
110/115/117/120V Common single-phase voltages; older
equipment and systems may be designated
with the lower voltages. A “five-wire” system is always a three-phase system with
200V Generally Japan only – may be single- separate neutral and earth conductors – but it is not
phase, or phase-to-phase on a 3-phase necessarily a wye system (see Fig 2E).
system
208V Phase-to-phase voltage on a 120/208 3-
phase system A “four-wire” system could be almost anything – there is
220/230/240V Common single-phase voltages and three- no agreement on whether the earth conductor should be
phase voltages. Older equipment and counted. So a four-wire system might be a split single-
systems may be designated with the lower phase (two phase wires, a center-tapped neutral wire, and
voltages. Generally, Southern and Eastern
Europe still use 220V, while most of an earth wire), it might be a delta system (three phase
western and central Europe use 230. Great conductors plus an earth conductor), it might be a wye
Britain uses 240, but is moving towards system (three phase conductors plus a neutral conductor,
230. Common residential split single-phase with the earth conductor not counted), etc.
in North America. CAUTION: This voltage
is used both for phase-to-phase and phase-
to-neutral applications. When someone describes a system as “three-phase four-
277V Phase-to-neutral voltage on a 3-phase wire”, be cautious. That description could mean almost
480V phase-to-phase system. Commonly anything.
used in North America for single-phase
fluorescent lamps
380/400/415V Phase-to-phase voltage on a system with
220/230/240V from phase to neutral V. FREQUENCY
480V Common North American industrial voltage
– can be single-phase, but more often
The frequency on public power networks worldwide is
phase-to-phase on a 3-phase system
600V Generally Canada only – industrial 3-phase either 50 Hz or 60 Hz. In large power systems, the
693V Not common, but occasionally found in 50 frequency will be precisely regulated to permit power
Hz industrial regions. 3-phase system with flow control through the system, so the frequency
400V from phase to neutral. tolerance will be very, very tight -- +/- 0.001 Hz or better.
Table 2: Common nominal voltages, less than 1 kV However, at high reliability locations (hospitals, data
centers, etc.) the frequency will be far less stable for
Typically the voltage is supposed to be held to ±10% of periods of minutes to hours, when the local back-up
nominal, when averaged over a relatively long time. In generator takes over, either to exercise the back-up
some countries the range is ±6%; in some countries system or to deal with a loss of power (“power cut”,
+10%/-15%. Remember, these limits apply to long term “outage”, “interruption” are all common terms). Plan on
averages at the service entrance. The short-term +/- 5 Hz or so. Isolated systems (remote villages, small
fluctuations at the load will be much larger.

Fig 1–World-wide Wye and single-phase configurations


islands, ships, etc.) that are not connected to a power grid earth. Generally, this is restricted to larger loads (e.g.
generally have variations in frequency that are when the conductor cross section exceeds 10mm2). In
comparable to back-up generators. most countries, this is considered a dangerous practice,
because the protective earth conductor intentionally
It’s worth noting that some UPS systems provide stable carries current. However, it does make EMC problems
power but at a frequency that is slightly off from nominal. easier to solve.
This permits easy phase-matching when power is restored
– the UPS simply waits for its own phase to match the Fig 1E shows a common North American residential
restored power phase angle (but to use this strategy, the wiring system, with 240V nominal between L1 and L2,
UPS frequency must be different than the power and 120V nominal between L1 and N, and between L2
frequency). and N. A similar arrangement can be found on one phase
of a three-phase system such as Fig 2C and Fig 2E. In
any of these arrangements, a break in the Neutral
VI. “WYE” AND SINGLE-PHASE CONFIGURATIONS conductor (or a poor connection in the Neutral conductor
such as a loose screw) can cause up to double the nominal
Fig 1A shows the most common three-phase wye voltage to appear across the single phase wiring.
configuration. The line-to-line voltage is 1.73 times the
line-to-neutral voltage (conversely, the line-to-neutral Note that the two phases are 180° out of phase with each
voltage is 0.58 times the line-to-line voltage). There are other, so this system has no phase rotation.
separate neutral and earth conductors, which are only
joined together at the source transformer.
VII. DELTA CONFIGURATIONS
However, it is remarkably common throughout the world,
especially in developing countries or in buildings which Fig 2A shows one common delta configuration. Although
have been wired by inexperienced electricians, to see the there is no neutral conductor, the earth potential is held at
earth conductor being used as a neutral conductor, as in the center point of the delta. Measuring the voltage
Fig 1B. In general, equipment design should tolerate, or between each phase conductor and earth would show 0.58
protect against, this dangerous but regrettably common times the line-to-line voltage on all conductors. One
practice. sometimes finds this configuration used to provide single-
phase voltage with the earth conductor as the return path –
On simple single-phase circuits, one may find neutral and a dangerous practice.
line reversed (Fig 1C, Fig 1D). This is very, very common
– equipment should not be designed with an expectation Fig 2B shows a “corner-grounded” delta. Measuring the
that one or the other single-phase conductor will be near voltage between each phase conductor and earth would
earth potential. show the line-to-line voltage on two of the phases, and 0
volts on the third phase.

It is worth noting that in some countries, the same Fig 2C shows a “tapped-leg” delta. This configuration
conductor may be used for both neutral and protective provides three-phase power (e.g. 240V phase-to-phase,

Fig 2 – Common world-wide delta configurations


with 120° phase rotation) and simultaneously provides IX. PRACTICAL EXPERIENCE AND CONCLUSIONS
split single-phase at 120/240V. Measuring the voltage
between each phase conductor and earth would show 0.5 Twenty-five years of working with world-wide electric
times the line-to-line voltage on two of the phases, and power configurations suggests the following rules of
approximately 0.87 times the line-to-line voltage on the thumb:
third phase. 1. Even experienced electrical engineers may be
unfamiliar with any power configurations that
Fig 2D and Fig 2E are variations of Fig 2B and Fig 2C, are not used in their country. For this reason,
with the advantage that only two single-phase they may make incorrect assumptions about how
transformers are required to generate the three-phase to connect equipment that was designed in
voltage. These configurations are common in North another country by an engineer who is only
American agricultural practice, and at other locations familiar with that country. (For example,
throughout the world where reasonably balanced loads although the wires and labels are identical, there
can be expected. are substantial differences between Fig 2C and
Fig 1A.)
VIII. SINGLE-PHASE CONFIGURATIONS DERIVED FROM 2. There is a great deal of confusion about the
THREE-PHASE SYSTEMS difference between Neutral and Earth. In some
countries, experienced electricians talk of these
It is possible to operate many single-phase loads from one two conductors as though they are
pair of conductors on a three-phase system. For example, interchangeable – a dangerous situation, and one
a single-phase load rated at 100V ~ 240V nominal might which equipment design engineers should
be connected from L1 to L2 on Fig 1A, which – in North consider.
America – could commonly be 208V from line-to-line, 3. Three-phase connections labeled “L1-L2-L3” are
and 120V from line-to-neutral. universally understood, although there may be
local preference for “X-Y-Z”, “Red-Yellow-
Of course, the same load could be connected in a more Blue”, etc.
conventional single-phase way, by connecting it from L1 4. 240V 3-phase power comes in two dangerously
to N on Fig 1A. But then the nominal voltage would be incompatible configurations: 240V phase-to-
only 120V instead of 208V. Typical voltage sags range phase, and 240V phase-to-neutral with 415V
down to approximately 50% of nominal, so the single- phase-to-phase.
phase load connected line-to-line would sag to 104V and
still be within its specified range, while the single-phase Design engineers who are aware of the wide variety of
load connected line-to-neutral would sag to 60V and fail. power systems, and power systems terminology, will do a
better job of designing equipment that can be used world-
Some poorly designed single-phase loads expect one of wide.
their input power conductors to be close to earth potential
(often, single-phase outlets are wired incorrectly, so this ACKNOWLEDGEMENTS
expectation is not met anyway). These loads should not The author gratefully acknowledges the useful advice and
be connected from phase-to-phase. interesting suggestions – not all taken, which undoubtedly will
explain the remaining errors in this paper – from his friends and
However, most single-phase loads do not expect either of colleagues: Emmanuel DEJAEGER (Laborelec Belgium), Prof.
their input power conductors to be close to earth potential, Lothar FICKERT (University of Graz, Austria), Josef FOLDI and
Uwe HALLER and Hassan IRAVANI (all of Applied Materials),
and can therefore be connected from phase-to-phase
Mark FRANKFURTH and Byron YAKIMOW (both of Cymer),
without any problems, and with increased sag immunity Walter GEBHART (LEM Norma GmbH), Cliff GREENBURG
as a benefit. (Nikon), Robert KOCH (Eskom South Africa), David MUELLER
(Electrotek), Roger OTT (Electricité de France), Giovanni
VALTORTA (ENEL Italy), Ivo NOVAKOVIC (Tectra Croatia), D
POLIDI (Nanometrics) whose questions got me started on this
paper, Naomitsu SAITO (Tokyo Electric), Georges SIMARD
(Hydro Quebec), John SINCLAIR (Electricity Association,
United Kingdom), and especially Francisco Patxi PAZOS
(Iberdrola, Spain), who always expresses his sensible and
practical ideas in such perfect English that it makes me worry a
little about my own grammar and vocabulary. Thank you all. I
am, of course, responsible for all remaining errors.
REFERENCES
Alex McEachern (M 1984, SM 1996) is
[1] A. McEachern, Handbook of Power Signatures, the President of Power Standards Lab in
Emeryville,California.
Appendix C “Worldwide Frequencies and Voltages by
Country”. Dranetz-BMI, Edison NJ 1997
Over the last 20 years he has taught
graduate-level power quality courses
[2] J.C. Whitaker, AC Power Systems Handbook, CRC
and/or has supervised the installation
Press, Boca Raton FL, 1991
of electric equipment in the United
States, Canada, Croatia, Japan, Hong
[3] G.T. Heydt, Electric Power Quality, Stars in a Circle
Kong, China, South Africa, Germany,
Publications, Lafayette, Indiana, 1991
France, Singapore, Switzerland, England, Scotland,
Mexico, New Zealand, and Australia.
[4] T. Gönen, Electric Power Transmission System
Engineering, J. Wiley & Sons, NY NY. 1988

[5] IEEE Standard 1100-1992, IEEE Recommended


Practices for Powering and Grounding Sensitive
Electronic Equipment

[6] Edison Electric Institute, Handbook for Electricity


Metering, Ninth Edition. Washington, DC. 1992

[7] A. Seidman et al., Handbook of Electric Power


Calculations, McGraw Hill, NY NY. 1997

[8] A.J. Pansini, Electrical Transformers and Power


Equipment, Prentice-Hall, NY NY. 1988

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