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Abstract: This study investigates the unsteady pressure fluctuations in a hydraulic turbine observed during a dangerous case of steep ramp-
ing interrupted by an unexpected transition into total load rejection. Although hydraulic turbines are expected to experience such events only a
few times over their lifetime, the resulting pressure amplitudes are so significant that they take a toll on a machine’s operating life. The focus
of the present study is to experimentally measure and numerically characterize time-dependent pressure amplitudes in the vaneless space,
runner, and draft tube of a model Francis turbine. To this end, 12 pressure sensors were integrated into a turbine, including four miniature
sensors mounted in the runner. Steep ramping was performed by changing the rotational speed using a frequency controller. After a few
seconds, as the load increased, total load rejection was initiated. This resulted in the generation of strong vibrations throughout the entire
structure and strong pressure fluctuations in the turbine. The data analysis shows that pressure amplitudes are in the order of 10–20% of
hydraulic energy in the vaneless space and runner, with high-amplitude fluctuations occurring at expected characteristic frequencies, includ-
ing those associated with rotor-stator interactions, water hammer travel times, and standing waves in the turbine. Various
stochastic frequencies were also observed, especially at the runner outlet. DOI: 10.1061/(ASCE)HY.1943-7900.0001471. © 2018 American
Society of Civil Engineers.
Author keywords: Francis turbine; Hydropower; Load rejection; Pressure; Rotor-stator interaction.
pressure levels in the entire hydraulic system (including tur- Fig. 1. Open-loop hydraulic system at the Waterpower Laboratory,
bines) over a short period of time (Gagnon and Léonard 2013; Norwegian University of Science and Technology (NTNU): (1) feed
Guo et al. 2016; Moisan et al. 2014; Nicolet et al. 2008, 2009; pump, (2) overhead tank—primary, (3) overhead tank—secondary,
Zeng et al. 2016). During total load rejection, the generator is (4) pressure tank, (5) magnetic flowmeter, (6) DC generator, (7) Francis
decoupled from the grid, causing the load to the turbine to in- turbine, (8) downstream tank, and (9) basement
stantly reach a value of zero while the runner accelerates at the
runaway speed (Trivedi et al. 2016c). Available hydraulic en-
ergy is dissipated on the blades, and high-amplitude pressure
fluctuations develop. Investigated Model
Previous studies on hydraulic turbines observed under transient
conditions (e.g., load variation, start-stop, and total load rejection) Francis Turbine
showed that the amplitudes of pressure fluctuations can be four
times the amplitudes observed at the steady-state BEP (Trivedi The test rig available at the Waterpower Laboratory of the Norwe-
et al. 2014a, b, c, 2015a, b). In the runner, pressure amplitudes gian University of Science and Technology was used to collect
increase linearly with the rotational speed, and amplitudes are measurements. This test rig is capable of operating under two dif-
maximized at the runaway speed (Trivedi et al. 2016a, b, c). In the ferent configurations (closed loop and open loop) according to
vaneless space, amplitudes are even greater, at twice those of the measurements collected. The closed loop is preferred for steady-
runner. During total load rejection, guide vanes cannot be closed state measurements, whereas the open loop is preferred for transient
rapidly because of water hammer risks and draft tube surges measurements. The open loop represents a hydraulic system similar
(Pejovic and Karney 2014; Zeng et al. 2016). Certain prototypes to a prototype whereby an overhead tank represents the headrace
adopt an air injection system to limit surging effects in the draft and the downstream tank represents the tailrace during measure-
tube. Nevertheless, air injection can spur further increases in runner ment collection. Fig. 1 shows an open-loop configuration. Water
rotational speeds to 2–5% of those without air injection (Chen et al. from a large basin (indicated by Point 9 in the figure) is continu-
2008; Nishi and Liu 2013). ously pumped into an overhead tank (Point 2) acting as a reservoir,
Modern turbine runner designs are inclined toward the use of and water then flows down (gravity) to the turbine (Point 7).
lightweight models and maximizing hydraulic performance (Liu Discharge to the turbine is regulated by guide vanes. The draft tube
et al. 2015; Monette et al. 2016). The lightweight runner accelerates outlet is connected to a downstream tank (Point 8) wherein a con-
rapidly to the runaway speed even before guide vanes start to close. stant water level is maintained at atmospheric pressure, and water
Furthermore, during manufacturing, mechanical features (natural above the runner centerline is discharged to the basement (Point 9).
frequency and material stiffness) are occasionally undermined Feed pumps (Point 1) can be operated at the selected speed to
because of the involved material and blade coating costs (Hübner obtain a required head for measurements. Two pumps are driven
et al. 2016; Liu et al. 2016; Trivedi 2017). A runner may expe- by a 315-kW variable-speed motor, and the pumps can be operated
rience resonance when the natural frequency level is lower than in series or parallel depending on discharge/head requirements.
the rotor-stator interactions (RSI) frequency, and pressure ampli- The open loop can produce a head of up to 16 m, and the closed
tudes amplify (Coutu et al. 2008; He et al. 2014; Zuo et al. 2015) loop can produce a head of up to 100 m (discharge of up to
during each acceleration/deceleration. Turbines should be de- 0.5 m3 s−1 ).
signed to withstand extreme conditions found under normal, emer- An open-loop hydraulic system was used to enable configura-
gency, or catastrophic transient regimes (Dorji and Ghomashchi tions similar to a prototype for the current measurements. The Fran-
2014). cis turbine was a reduced-scale (1∶5.1) model of a prototype
Power-generation trends mean that highly flexible force hy- (4 × 110 MW) operating at the Tokke power plant in Norway.
draulic turbines must operate under challenging conditions every The model turbine included 14 stay vanes integrated within the spi-
day (Hell 2017; Luna-Ramírez et al. 2015). Turbines transition into ral casing, 28 guide vanes, a runner with 15 full-length blades and
total load rejection during power ramp up/ramp down (Bucur et al. 15 splitters, and a draft tube. The runner inlet and outlet diameters
2014; Yasuda and Watanabe 2016). This represents one of the most were 0.63 and 0.347 m, respectively. Estimated Reynolds numbers
dangerous conditions that can be experienced by a turbine. No ex- were 1.87 × 106 at the BEP. The runner and direct-current (DC)
perimental study has focused on such transient conditions or, more generator (power = 352 kW and speed = 26 Hz) rotor were coupled
specifically, on pressure loading within the turbine, although tran- on the same shaft. The test rig was customized for the governing of
sients significantly affect the operating life of the runner. The cur- the rotational speed and guide vane opening to collect transient
rent lack of studies conducted on such conditions may be attributed measurements. In-house program was developed and integrated
to risks of damaging entire test rigs and generators as runners into the governing system to obtain steep ramping by altering
quickly accelerate toward the runaway speed, spurring test rig the rotational speed to decouple the generator from the connected
resonance. load and to close the guide vanes.
tocell and circular disk with permanent grooves were mounted on the tainty quantifications of all of the measuring instruments and
main shaft. In addition, a positioning sensor was used to extract the sensors were conducted. IEC 60193 (IEC 1999) was followed to
runner angular position in real time. The frequency response time of quantify uncertainties in turbine efficiency at BEP. The flowmeter
the sensors was much higher (except that of the flowmeter) than the was calibrated using a primary method, i.e., weighing tank [ISO
maximum expected frequencies. A magnetic flowmeter was used for 5168:2005(E) (ISO 2005)]. A pneumatic deadweight tester (GE
steady-state measurements because of the very slow frequency re- P3000 Series, Alzenau, Germany) at an accuracy of 0.008% of
sponse time involved (1 Hz). During the transient period, flow-rate the measured value was used as a primary device for the pressure
data were not considered for the analysis. sensor calibrations. Torque sensors were calibrated using a primary
To acquire pressure data from different locations, 10 pressure method, standard weight, and arm. Uncertainties obtained from the
sensors within the turbine and two pressure sensors at the inlet con- calibration are given in Table 1. The total uncertainty value (^et ) of
duit were flush-mounted. Sensors IN1 and IN2 were mounted at the 0.2% included systematic (^es ) and random uncertainties (^er )
inlet conduit to monitor the water hammer, and they were posi- qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
tioned 7.2 and 0.2 m upstream from the turbine inlet, respectively. êt ¼ ê2s þ ê2r ð1Þ
The locations of the pressure sensors in the turbine are shown in
Fig. 2. Two sensors (VL1 and VL2) were flush-mounted on the qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
bottom ring of the distributor in the vaneless space. VL2 was posi- ês ¼ ê2Q þ ê2H þ ê2T þ ê2n þ ê2ρ ð2Þ
tioned 240° circumferentially away from VL1 in the clockwise di-
rection. Four sensors (R1, R2, R3, and R4) were miniature type and The systematic uncertainty is the root-sum square of uncertain-
flush-mounted onto the surface of the runner crown. The runner ties in the discharge (^eQ ), head (^eH ), torque (^eT ), runner rotational
included alternating arrangements of splitters and blades. Hence, speed (^en ), and water density (^eρ ) of the calibration. The maximum
R1 and R2 were located between a splitter suction side and a blade uncertainties of pressure sensors located in the vaneless space, run-
pressure side, whereas R3 and R4 were positioned between two ner, and draft tube were measured as 0.12, 0.26, and 0.14%,
blades following the splitter trailing edge. A slip-ring mechanism respectively. Uncertainties in guide vane angular positioning (^eα )
was used to acquire pressure data from the runner sensors. Draft were measured as 0.7%.
Fig. 2. Locations of pressure sensors in the turbine; Sensors R1, R2, R3, and R4 are in the runner; DT1, DT2, DT3, and DT4 are in the draft tube cone;
VL1 and VL2 are in the vaneless space
e^ DT 0.14 The torque was swiftly increased linearly as the speed decreased, and
e^ α 0.7 at 1.5 s (tT¼0 ), the load to the generator terminal was suddenly re-
jected. The runner was abruptly accelerated to the runaway speed
(9.5 Hz) from 3.8 Hz. The guide vanes were set to close immediately
following load rejection, and the rotational speed decreased slowly.
To determine repeatability of the test rig, measurements were The guide vanes were closed at 15 s, i.e., tGVA¼0 . The runner entered
conducted at steady-state BEP before collecting the transient mea- a steady state at approximately 80 s.
surements. The results were compared with available benchmark The net head was computed from the differential pressure and
data (Trivedi et al. 2013a), and the maximum deviation was mea- velocity across the turbine. Therefore, variations corresponded to
sured as within 0.18, i.e., random uncertainty (^er ). The BEP was the static and dynamic pressure change at the turbine inlet and out-
obtained at α ¼ 9.9°, nED ¼ 0.18, QED ¼ 0.15, and the hydraulic let. The head variation was observed approximately 16% from the
efficiency was measured as 93.1 0.2% BEP. At the turbine inlet, static and dynamic pressure levels are
dependent on the guide vane aperture/opening (GVA) and runner
nD rotational speed. As the runner accelerated to the runaway speed (at
nED ¼ pffiffiffiffi ð3Þ
E the same time the guide vanes were closing), discharge to the tur-
bine decreased, resulting in an increase of pressure at the turbine
where n = rotational speed of the runner in revolutions per second; inlet as water level in the tank increased. At the draft tube outlet,
D = reference diameter of the runner (D ¼ 0.349 m); and E = water levels were constant, and the pressure was measured as nearly
specific hydraulic energy level (J kg−1 ). The discharge factor was the same that observed under the transient condition. Pressure in the
computed using Eq. (4) draft tube was stabilized at t ≈ 100 s, i.e., following the steady run-
ner condition.
Q
QED ¼ pffiffiffiffi ð4Þ Turbine Inlet
D2 E
Two pressure sensors (IN1 and IN2) were flush-mounted at the tur-
where Q = turbine inlet discharge (m3 s−1 ). bine inlet conduit to investigate water hammer effects and standing
Fig. 3. Time-dependent variations of runner rotational speed (n), guide vane position (α), torque (T), and head (H) during steep ramping and
transition into total load rejection; time stamps tramp , tT¼0 , tGVA¼0 , and tn¼0 correspond to the time of ramping, transition into total load rejection,
complete closing of the guide vanes, and runner at steady condition, respectively
~
pðtÞ High amplitudes can be observed from the point of total load
p ¼ ð5Þ
ðρEÞBEP rejection (1.5 s) to the complete closing of the guide vanes (15 s).
Prior to the load change, the frequency of blade passing (fb ¼
~
where pðtÞ = fluctuating pressure levels (Pa); ρ = water density 166 Hz) is dominant. During steep ramping and total load rejec-
(kg m−3 ); and E = specific hydraulic energy level (J kg−1 ) at BEP. tion, amplitudes of stochastic frequencies are dominant in addition
Pressure in the inlet conduit drops during ramping, and after the to the blade passing frequency, which varies with rotational speed.
total load rejection, the pressure increases rapidly. In this turbine, at Amplitudes of the blade passing frequency vary from 0.7 to 0.9%
constant GVA, the discharge is inversely proportional to the rota- of ρE. The high-amplitude (frequency < 40 Hz) observed at the
tional speed. During steep ramping, rotational speeds decrease, the time of total load rejection (tT¼0 ) can be clearly observed and is
discharge level (velocity) is increased, and the pressure level is thus associated with the water hammer and with surging, as mentioned
Fig. 5. Normalized pressure fluctuations (factor of pressure fluctuations) at the turbine inlet (IN1 and IN2) during steep ramping and transition into
total load rejection; pressure data are normalized using Eq. (6); t ¼ 1.5 s indicates the start time of total load rejection
Fig. 6. Spectrogram of unsteady pressure fluctuations at IN2 during fixed opening. After a few seconds, the guide vanes close and
steep ramping and transition into total load rejection; tramp , tT¼0 , the rotational speed decreases. Hence, the pressure in the vaneless
and trunaway indicate the time of power ramp-up, total load rejection, space decreases and stabilizes at 80 s, i.e., tn¼0 . High-amplitude
and runaway speed, respectively pressure fluctuations can be observed during the transition into total
load rejection (t ¼ 1.5 s) and at the runaway speed (t ¼ 3.5 s).
Extracted pressure fluctuations observed at one of the locations
(VL1) are shown in Fig. 8. For graphical clarity, fluctuations are
earlier. Other high-amplitude frequencies observed between 20 and
shown for 0.5–2.5 s in Fig. 8(a) and for 2.5–4.5 s in Fig. 8(b).
40 Hz are associated with standing waves in the inlet conduit. Such
During steep ramping, amplitudes of the fluctuations increase.
broad ranges of frequencies were obtained from previous transient
At the time of load rejection, amplitudes are approximately 15%
measurements collected from this turbine (Trivedi et al. 2014c).
of ρE and decrease as the runner accelerates to the runaway speed.
However, at the runaway speed (between 3.5 and 4 s), pressure
Vaneless Space amplitudes are 11% of ρE. High-amplitude pressure fluctuations
In the vaneless space, the flow field is dependent on complex in- correspond to the blade passing frequency, which varies with the
teractions between guide vanes and runner blades. The interaction runner rotational speed.
time can be computed from Eq. (8) The model Francis turbine is equipped with 28 guide vanes and
30 blades, including splitters. Two blades (at 180°) and two guide
1 1 1 vanes (at 180°) interact with one another at the same time. A com-
tRSI ¼ − ðsÞ ð8Þ plex flow condition is developed after load rejection. As the runner
n zgv zb
accelerates to the runaway speed, the interaction time decreases. At
where zgv and zb = number of guide vanes and blades, respectively. the same time, the amount of available vaneless space increases
The expected characteristic frequency in the vaneless space is the because of the rapid closure of the guide vanes. The blade and guide
blade passing frequency (fb ), which is dependent on the instanta- vane interaction sequence is shown in Fig. 9. After load rejection, a
neous rotational speed (n) of the runner blade interacts with the corresponding guide vane at time t1 , at
which point the runner instantaneous speed is ω1 and the guide vane
f b ¼ nzb ðHzÞ ð9Þ position is α1 while a pressure wave develops, which propagates
toward the turbine. Subsequent interactions occur at times t2
To acquire time-dependent variations of the pressure fluctua-
and t3 , and the respective rotational speeds are ω2 and ω3 . The pres-
tions and frequencies, two sensors, VL1 and VL2, were flush-
sure wave that developed during t1 interactions interferes with the
mounted onto the bottom ring of the guide vanes. Unsteady
pressure wave developed from t2 interactions as the rotational
pressure variations observed at VL1 and VL2 locations during steep
speed increases. Similarly, pressure waves from t1 and t2 interac-
ramping from BEP and during transition into total load rejection
tions interfere with t3 interactions. Pressure amplitudes vary de-
are shown in Fig. 7. The average pressure level observed at
pending on levels of energy generated from the pressure waves.
VL1 is ∼2.5% higher than that observed at VL2 as the steady-state
Furthermore, when the wave propagation speed coincides the tim-
ing of neighboring blade interaction, resonance results. Hence, to
support safe design, proper computations of the wave speed and
RSI for maximum possible rotational speeds are vital.
To investigate the RSI frequency and harmonics, a spectral
analysis of the acquired pressure data was conducted. A spectro-
gram of unsteady pressure fluctuations observed at VL1 is shown
in Fig. 10. The blade passing frequency of 166 Hz can be clearly
observed during the steady-state BEP load period (t < 0 s). The fre-
quency decreases (after tramp ) as the rotational speed decreases. The
amplitude variation is identical to the variation shown in Fig. 8. The
spectrogram shows three deterministic frequencies, i.e., 0.5f b , fb ,
and 2fb . Harmonics 0.5fb and 2fb appear only when the rotational
speed is high at 3–15 s. Harmonics observed at high runner
rotational speeds may be associated with the interference and re-
Fig. 7. Unsteady pressure variation in the vaneless space (VL1 and
flection of hydroacoustic waves (Arpe et al. 2009; Nicolet 2007;
VL2) during steep ramping from BEP and transition into total load re-
Nicolet et al. 2010) from the wall of the guide vanes and to the
jection; pressure data are normalized using hydraulic energy at BEP
rotating pressure field of the vaneless space (Botero et al. 2014;
[Eq. (5)]
Hasmatuchi et al. 2011; Pacot et al. 2016; Widmer et al. 2011).
Fig. 8. Normalized pressure fluctuations (factor of pressure fluctuations) in the vaneless space (VL1) during steep ramping from BEP and transition
into total load rejection; pressure data are normalized using Eq. (6); t ¼ 1.5 s in plot (a) indicates the start time of total load rejection; t ¼ 3.5 s in plot
(b) indicates the time when runner attained the runaway speed
Fig. 11. Coherence between VL1 and VL2 pressure data from the va-
output [Eq. (10)]
neless space; pressure sensors VL1 and VL2 are 240° circumferentially
apart in the clockwise direction T ¼ ρQðcu1 r1 cu2 r2 Þ ðN mÞ ð10Þ
Fig. 13. Unsteady pressure variation in the runner (R1, R2, R3, and R4) during steep ramping from BEP and transition into total load rejection;
pressure data in plots (a–d) and (e–h) are normalized using Eqs. (5) and (6), respectively; tT¼0 and trunaway indicate the time of total load rejection and
runaway speed, respectively
across the deterministic frequency in the runner, as shown in the pertaining to RSI is dominant and clearer compared with other op-
spectrograms marked with dashed lines. Stochastic frequencies erating conditions of a turbine. The increase of random noise may
reach up to 96 Hz at the R1 and R2 locations, whereas at the be attributed to flow separation from the blade leading edge as flow
R3 and R4 locations frequencies reach up to 20 Hz. These stochas- angle changes from the design point (Li et al. 2017). Signal R4
tic frequencies may be associated with local flow conditions devel- shows the lowest value across the locations because of the influence
oped from high rotational speeds and from the rapid closure of of the draft tube flow field. This indicates that the power of the
guide vanes following load rejection. Strong vibrations of the run- deterministic frequency is weak relative to the other locations.
ner may be a source of such frequencies. The deterministic signal of RSI weakens with distance from the
To further investigate characteristic (deterministic/stochastic) point of RSI (vaneless space). Dominant effects of vortex shedding
frequencies of the runner, a signal-to-noise ratio (SNR) (Dolecek from the splitter trailing edge and of unsteady swirls in the draft
2013; Engelberg 2008) analysis of the blade passage was con- tube cone spurred stochastic pressure fluctuations around R4.
ducted. SNR is the ratio of the deterministic signal (in this case, During steep ramping (from 0 to 3.5 s), the stochastic noise levels
the guide vane passing frequency) to the stochastic noise. A value increased in all locations, and at the runaway speed (t ¼ 3.5 s)
above zero denotes that the power of the deterministic signal is SNR increased because of strong effects of RSI frequency, as
dominant in pressure data acquired from the corresponding loca- shown in Fig. 16. After the closure of the guide vanes, the deter-
tion. Fig. 17 shows the time-dependent SNR for the R1, R2, ministic and stochastic frequencies showed the same amplitudes of
R3, and R4 locations in the runner. For the analysis, a discrete time pressure fluctuations. Overall, in the runner during the steep ramp-
span of 0.1 s was used to obtain reliable SNR values under steep ing, random fluctuations observed at the R3 and R4 locations were
pressure change conditions at t ¼ 1.5 and 3.5 s. As expected, high high relative to those of the R1 and R2 locations. As stated earlier,
SNR values and high-quality deterministic signals are shown at this may be related to vortex shedding from the splitter trailing edge
BEP prior to load change (t < 0 s). At BEP, random noise in or to effects of the draft tube flow field.
the turbine runner is low because flow from the guide vane passages To investigate similarities between the R3 and R4 locations
approaches the runner smoothly. Thus, the deterministic signal in the runner, a coherence analysis was carried out (Fig. 18).
Fig. 14. Guide vane openings at BEP (tramp ) and runaway (trunaway ), and approximate velocity triangles at the runner inlet and outlet of the investigated
Francis turbines at tramp , tT¼0 , and trunaway ; R1, R2, R3, and R4 are the locations of the pressure sensors in the blade passage; runner inlet and outlet
radius are r1 and r2 , respectively
Fig. 15. Normalized pressure fluctuations (factor of pressure fluctuations) in the runner (R1) during steep ramping and transition into total load
rejection; pressure data are normalized using Eq. (6); t ¼ 1.5 s indicates the start time of total load rejection; t ¼ 3.5 s indicates the time when runner
attained the runaway speed; low-frequency fluctuations are dominant between 1.4 and 1.9 s
The frequency range of 10–100 Hz shows low coherence levels, de- R3 and R4 is shown in Fig. 19. Most of the frequencies show high
noting the dominant effect of local flows in this range at correspond- levels of coherence prior to the load change. However, during the
ing locations. Furthermore, high coherence values observed for the load change, stochastic noise/vibrations are dominant, and coherence
frequency range of 150–200 Hz show that both sensors captured the levels are very low. After t ¼ 3 s, frequencies showing high coher-
same frequency flow phenomena in the runner at the same time. This ence values are guide vane passing and harmonic. No stochastic
may be attributed to vibrations of the runner and to the guide vane noise/vibrations are observed when guide vanes close completely
passing frequency. The time-dependent coherence observed between (t ¼ 15 s), and the runner decelerates gradually.
Fig. 20. Unsteady pressure variation in the draft tube (DT1, DT2, DT3, and DT4) during steep ramping from BEP and transition into
total load rejection; pressure data are normalized using Eq. (5); tT¼0 and trunaway indicate the time of total load rejection and runaway speed,
respectively
Fig. 21. Normalized pressure fluctuations in the draft tube (DT1, DT2, DT3, and DT4) during steep ramping and transition into total load rejection;
pressure data are normalized using Eq. (6); t ¼ 1.5 s indicates the start time of total load rejection; t ¼ 3.5 s indicates the time when runner attained
the runaway speed
for frequencies above 100 Hz. The axial distance between the
planes of DT1–2 and DT3–4 is 250 mm, and the radial distance be-
tween DT1/DT3 and DT2/DT4 is 360 mm. For further analysis, the
coherence between DT1 and DT3 is shown in the figure. Coherence
from 200 to 300 Hz frequencies shows a similar trend as that
obtained for DT3–4. Similarly, coherence from 800 to 1,000 Hz
is high, indicating that both locations experienced similar flow
conditions.
The results of an SNR analysis conducted on the DT1, DT2,
DT3, and DT4 locations are shown in Fig. 24. Samples equivalent
to the time window of 0.1 s were used, and the total window size
was set to 30 s. The SNR analysis results show similar patterns as
those obtained from the runner. During load change, SNR values
Fig. 22. Spectrogram of unsteady pressure fluctuations in the draft decrease to −4 dB. However, during total load rejection and tran-
tube (DT1) during steep ramping from BEP and transition into total
sition to the runaway condition, the SNR value increases remains
load rejection; fb is the guide vane passing frequency in the runner,
positive for up to 25 s. Low-frequency cyclic variations of the SNR
and fstochastic is the frequencies of random pressure fluctuations
value from 5 to 25 s may be associated with time-dependent
power ramp-up from BEP and transition into total load rejection; pres-
sure data are normalized using Eq. (5)
Conclusions
are vital even when a turbine is designed for the safest conditions. cm = flow velocity (m s−1 );
However, in regard to prototype design, a key challenge concerns cu = tangential component of absolute velocity (m s−1 );
scaling from laboratory measurements to real turbines. As sug- D = diameter (m);
gested in IEC 60193, trustworthy scaling is achieved only under DT1, DT2, DT3, and DT4 = locations of pressure sensors
steady-state operating conditions around the BEP. The present in the draft tube;
study involved the collection of transient measurements under E = specific hydraulic energy (J kg−1 ); E ¼ gH;
time-dependent pressure loading and difficult scaling conditions. e^ = uncertainty (%);
Three key parameters must be addressed in detail prior to proto- f = frequency (Hz); f ¼ f=n;
type scaling: (1) speed of sound and hydroacoustic effects; (2) cav- g = gravity (m s−2 ); g ¼ 9.821465 m s−2 ;
itation and surface roughness levels; and (3) standing waves. The H = head (m);
speed of sound varies significantly from a model to a prototype IN1, IN2 = locations of the pressure sensors on the conduit;
because it is dependent on the hydraulic system and conduit in-
n = runner angular speed (revolution per second);
volved. In addition, the presence of air content and the combined
nED = speed factor;
responses of mechanical structures contribute more scaling com-
plexities. Regarding the second parameter, it is well known that p = pressure (Pa);
cavitation and surface roughness play important roles in scaling. p~ E = factor of pressure fluctuations; p~ E ¼ p=ρE;
~
During cavitation, the presence of gas pockets reduces pressure am- ρE ¼ 116.84 kPa at BEP;
plitudes, but cavitation spurs random fluctuations as cavitation bub- Q = discharge (m3 s−1 );
bles collapse. After load rejection, the runner accelerates and then QED = discharge factor;
decelerates, and cavitation behavior is no longer known. However, R1, R2, R3, and R4 = locations of pressure sensors in the
future investigations on the relationship between runner rotational runner;
speed and cavitation may prove useful. Regarding the third param- r = radius (m);
eter, effects of standing waves are largely dependent on hydraulic T = torque (N m);
systems functioning near turbines upstream and downstream, t = time (s);
which affect wavelengths and frequencies. Variations in conduit u = tangential velocity (m s−1 );
lengths and/or penstock joints alter the wavelengths and resonance VL1, VL2 = locations of pressure sensors in the vaneless space;
frequencies of standing waves. For such cases, laboratory test data w = axial/relative velocity (m s−1 );
are irrelevant. z = number of blades/guide vanes;
α = guide vane angle (degrees);
β = blade angle (degrees);
Future Work
γ = coherence;
It is essential to apply transient pressure loadings derived from η = efficiency;
laboratory tests to real machines. To address this issue, two inter- ρ = water density (kg m−3 ); and
dependent approaches must be considered: (1) detailed experiments ω = angular speed (rad s−1 ).
on more pressure sensors focused on the speed of sound measure-
ments; and (2) numerical simulations considering levels of
Subscripts
flow compressibility. Compressible flow simulations conducted at
BEP have recently been completed (Trivedi 2018). Such simula- b= blade;
tions will help elucidate the standing waves and hydroacoustic phe- gv = guide vane;
nomena in turbines. Similar approaches can be applied to prototype h= hydraulic;
turbine simulations. r= relative;
Future studies will further investigate stochastic pressure fluc- rms = root-mean square;
tuations through the use of different tools such as rainflow count- s= systematic; and
ing diagrams and other time-dependent techniques. A numerical
t= total.
approach presented by Li et al. (2017) may be useful for
transient-flow analysis numerically. Such analysis will help to
understand the complex flow pattern in blade passages during
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