Approved Checked Prepared Form No : FR/ B7/ PRB401/

GRAFIK BDT VS PRODUCTIVITY HARIAN ACE - 1 Revision No :0

Bulan : APRIL 2018
Section : MTC ACE
PERIODE : APRIL 2018 DHENIS FATHONI ANDONO Departemen : MAINTENANCE

LAST MONTH
30
TOTAL BDT (%)
TARGET ACTUAL
25 5 6.1
PRODUCTIVITY (MOLD/HOUR)
TARGET ACTUAL
20
Total BDT (%)

130 117
15
THIS MONTH
TOTAL BDT (%)
TARGET BDT TARGET ACTUAL
10
5%
5 9.4
5 PRODUCTIVITY (MOLD/HOUR)
TARGET ACTUAL

- 130 113
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 RESUME THIS MONTH LAST MONTH

· WORKING HOUR PROD. (Hour) 16.3 20.77 21.2 21.3 21.03 6.75 21.13 20.80 20.60 21.06 20.93 6.83 21.37 20.77 21.18 20.83 19.85 20.48 20.98 21.13 21.21 20.88 12.66 21.23 WORKING HOUR PROD. (Hour) 461.27 Hr 426.86 Hr

· TOTAL MOLD 1512 2537 2455 2611 2474 815 2648 2242 2447 2666 2378 732 2345 2216 2269 2334 2336 1776 2131 2451 2451 2357 1406 2331 TOTAL MOLD 51920 Mold 49977 Mold

· PRODUCTIVITY (MOLD/HR) 0 93 122 116 123 118 0 121 125 108 119 127 114 0 107 110 107 107 112 118 0 0 87 102 116 116 113 111 0 110 0 PRODUCTIVITY (MOLD/HR) 113 M/H 117 M/H

· TARGET BDT ( % ) 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 TARGET BDT ( % ) 5 % 5 %

· ACTUAL BDT ( % ) 0.0 26.8 4.9 6.7 3.4 4.8 0.0 1.7 3.8 13.8 7.8 2.5 7.5 0.0 10.0 11.6 7.2 13.8 11.8 16.9 0.0 0.0 28.7 15.3 4.2 4.2 6.1 2.4 0.0 6.4 0.0 ACTUAL BDT ( % ) 9.4 % 6.1 %

0 64.417178 84.824533 80.417977 85.1265 81.695462 0 83.847737 87.027397 74.853098 82.490561 87.910204 78.900568 0 74.42655 76.20366 74.091906 74.395394 77.81245 81.724041 0 0 60.221354 70.536755 80.552926 80.249096 78.391071 77.123925 0 76.248234 LAST MONTH
FREQ/ TIMES
Problem Record (X) Problem Record MINUTES
FREQ/ TIMES (X) MINUTES (Min)

DIRECT BDT
A MOLDING SYSTEM 0 155 15 13 10 28 0 7 48 169 87 11 89 0 41 149 31 175 102 201 0 0 293 134 53 19 40 0 0 81 0 MOLDING SYSTEM 1951 Min 1051
※ FLASK SEPARATOR 0 ※ FLASK SEPARATOR 0 Min 0 0
FLASK NG 0 FLASK NG 0 Min 2 65
BOARD PLATE 5 1 BOARD PLATE 5 Min

65 TRA 12 7 2 65 TRA 19 Min

41 PS 0 41 PS 0 Min 1 6
42 TRA 8 41 28 31 27 33 8 7 8 42 TRA 183 Min 0 0
41 LI 7 43 2 41 LI 50 Min 1 19
31 PS 4 1 31 PS 4 Min 1 3
85 LI 25 1 85 LI 25 Min 1 6
85 CL 0 85 CL 0 Min 0 0
86 CL 4 3 3 3 2 5 86 CL 15 Min 3 10
87-1 CL 0 87-1 CL 0 Min 1 3
30 LI 13 1 30 LI 13 Min

※ MOLDING MACHINE 0 ※ MOLDING MACHINE 0 Min 0 0

OIL TANK NO. 1 6 1 OIL TANK NO. 1 6 Min 2 26
PRE TANK 0 PRE TANK 0 Min 1 76
HYD. PUMP NO. 1 0 HYD. PUMP NO. 1 0 Min 2 4
FLASKSET 125 7 28 3 25 13 40 139 17 104 11 5 12 FLASKSET 517 Min 7 128
GUIDE FLASK 13 1 GUIDE FLASK 13 Min

FILLING BOX 5 1 FILLING BOX 5 Min

PROP. VALVE FB. 0 PROP. VALVE FB. 0 Min 1 243

FB. BARAT-SELATAN 0 FB. BARAT-SELATAN 0 Min 1 3
FB. TIMUR-SELATAN 9 1 FB. TIMUR-SELATAN 9 Min

TURN TABLE 3 1 TURN TABLE 3 Min 1 6

SLIDE GATE 0 SLIDE GATE 0 Min 2 38
AERATION 0 AERATION 0 Min 2 49
SHOCK ABSORBER TIMUR 39 1 SHOCK ABSORBER TIMUR 39 Min 1 2
SHOCK ABSORBER BARAT 40 1 SHOCK ABSORBER BARAT 40 Min

CARIER CLAMP 22 1 CARIER CLAMP 22 Min 1 10

32 CL 10 1 32 CL 10 Min

LEVELLING CYLINDER 0 LEVELLING CYLINDER 0 Min 1 32

PIPA SQ. 0 PIPA SQ. 0 Min 0 0
SUPPORT PIN (DRAG B-S) 2 5 2 SUPPORT PIN (DRAG B-S) 7 Min 0 0
ANACONDA FLASKSET 0 ANACONDA FLASKSET 0 Min 0 0
HOIST T/C 0 HOIST T/C 0 Min 1 18
※ SPRUE & DRILL PLATE 0 ※ SPRUE & DRILL PLATE 0 Min 0 0
31 RO 8 12 2 31 RO 20 Min 0 0
35 LI 0 35 LI 0 Min 1 5
43 TRA 3 43 2 43 TRA 46 Min

43 LI 0 43 LI 0 Min 1 5
※ FLASK CLOSING 0 ※ FLASK CLOSING 0 Min 0 0
6O PS 13 41 2 6O PS 54 Min 2 5
60 CC 0 60 CC 0 Min 0 0
37 CL 3 1 37 CL 3 Min 0 0
※ MOLD CONVEYOR 1 0 ※ MOLD CONVEYOR 1 0 Min 0 0
62 CL 4 1 62 CL 4 Min

FLASK CHECK (61 A) 0 FLASK CHECK (61 A) 0 Min 0 0

61 TRA 39 1 61 TRA 39 Min

61 PS 42 1 61 PS 42 Min

62 CL 0 62 CL 0 Min 3 53
621 CL 0 621 CL 0 Min 1 5
62 TRA 85 1 62 TRA 85 Min 3 44
63 TRA 39 20 4 3 63 TRA 63 Min 1 7
632 CL 21 1 632 CL 21 Min

642 CL 29 1 642 CL 29 Min

※ MOLD CONVEYOR 2 0 ※ MOLD CONVEYOR 2 0 Min 0 0

624 CL 0 624 CL 0 Min 3 11
62 CC 7 2 2 62 CC 9 Min 1 7
64 TRA 6 1 64 TRA 6 Min

※ MOLD RELEASING 0 ※ MOLD RELEASING 0 Min 0 0

PANEL KONTROL 0 PANEL KONTROL 0 Min 0 0
81 LI 24 1 81 LI 24 Min 0 0
81 TRA 103 3 54 260 28 38 6 81 TRA 486 Min 1 101
82 LI 8 2 2 82 LI 10 Min 3 40
82 PS 4 1 82 PS 4 Min 1 2
83 PS 4 1 83 PS 4 Min 1 2
613 CL 0 613 CL 0 Min 1 17
614 CL 17 1 614 CL 17 Min 0 0
B SAND PREP 0 107 46 57 0 4 0 0 0 3 10 21 0 0 0 0 52 0 37 0 0 0 0 5 0 0 36 18 0 0 0 SAND PREP 396 Min 416
※ CONVEYOR GRUP H 0 ※ CONVEYOR GRUP H 0 Min 0 0
CDR 2 1 CDR 2 Min 1 3
OC-1 37 19 49 32 4 OC-1 137 Min 6 62
OC-2 0 OC-2 0 Min 0 0
EC 3 1 EC 3 Min 1 2
P-2 0 P-2 0 Min 1 30
P-4 7 1 P-4 7 Min 0 0
P-5 22 1 P-5 22 Min

P-7 13 4 2 P-7 17 Min

POLYGONAL 0 POLYGONAL 0 Min 1 8

※ CONVEYOR GRUP C 0 ※ CONVEYOR GRUP C 0 Min 0 0
SAND COOLER 107 1 SAND COOLER 107 Min

※ CONVEYOR GRUP R 0 ※ CONVEYOR GRUP R 0 Min 0 0

P-12 0 P-12 0 Min 1 10
WATERING PRE MIXING 0 WATERING PRE MIXING 0 Min 1 2
WEIGHT SCALE PRE. MIXING 0 WEIGHT SCALE PRE. MIXING 0 Min 2 120
BLADE PRE MIXING 0 BLADE PRE MIXING 0 Min 1 79
P-14 0 P-14 0 Min 1 24
P-15 0 P-15 0 Min 2 39
※ CONVEYOR GRUP M 0 ※ CONVEYOR GRUP M 0 Min 0 0
SC FIN. MIXING 0 SC FIN. MIXING 0 Min 2 6
WEIGHT SCALE FIN. MIXING 0 WEIGHT SCALE FIN. MIXING 0 Min 0 0
MIXER BOTTOM 36 1 MIXER BOTTOM 36 Min

GATE HOPPER 0 GATE HOPPER 0 Min 0 0

SAND GATE 3 10 2 5 4 SAND GATE 20 Min 0 0
DISCHARGE GATE 5 16 2 DISCHARGE GATE 21 Min 3 13
※ CONVEYOR GRUP P 0 ※ CONVEYOR GRUP P 0 Min 0 0
CONTROL PANEL 0 CONTROL PANEL 0 Min 1 3
P-17 0 P-17 0 Min 0 0
P-19 0 P-19 0 Min 1 13
P-20 24 1 P-20 24 Min 1 2
C MELTING 0 0 0 15 33 10 0 0 0 0 0 0 5 0 0 0 7 0 9 0 0 0 60 53 0 0 0 0 0 0 0 MELTING 192 Min 58
※ FURNACE 0 ※ FURNACE 0 Min 0 0
FM-12 0 FM-12 0 Min 1 15
※ TR. LADDLE 0 ※ TR. LADDLE 0 Min 0 0
PANEL KONTROL 17 1 PANEL KONTROL 17 Min

WEIGHT SCALE 60 1 WEIGHT SCALE 60 Min

※ HOIST CHARGING 0 ※ HOIST CHARGING 0 Min 0 0

HO-31 5 1 HO-31 5 Min

HO-32 9 36 2 HO-32 45 Min 2 43

HO-39 0 HO-39 0 Min 0 0
※ HOIST BUNGKER 0 ※ HOIST BUNGKER 0 Min 0 0
※ HOIST POUR 0 ※ HOIST POUR 0 Min 0 0
HO-35 15 33 10 7 4 HO-35 65 Min 0 0
HO-36 0 HO-36 0 Min 0 0
HO-37 0 HO-37 0 Min 0 0
※ TRANSFER MATERIAL 0 ※ TRANSFER MATERIAL 0 Min 0 0
D OTHERS 0 0 0 0 0 19 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 34 0 0 0 0 0 OTHERS 53 Min 35
※ ELECTRICITY 19 34 2 ※ ELECTRICITY 53 Min 2 35
※ COMPRESSOR/ DC 0 ※ COMPRESSOR/ DC 0 Min 0 0
※ HANGER S/B 0 ※ HANGER S/B 0 Min 0 0
※ WATER SUPPLY 0 ※ WATER SUPPLY 0 Min 0 0
TOTAL BDT DAILY 0 262 61 85 43 61 0 7 48 172 97 32 94 0 41 149 90 175 148 201 0 0 353 192 53 53 76 18 0 81 0 total bdt 2592 Min 1560
Date Detail Problem Min Date Detail Problem Min Date Detail Problem Min Date Detail Problem Min Date Detail Problem Min
2-Apr 65 TRA FLASK SENSOR 65A NOT DETECT 12 12-Apr FLASKSET SQUEEZE TIDAK SAMPAI 3 20-Apr 42 TRA FLASK MIRING 8

2-Apr 60 PS 60B NOT DETECT 10 12-Apr SAND GATE FINAL MIXING FAILURE CLOSE 2 20-Apr 81 TRA FLASK ANJLOK 54

2-Apr SAND COOLER MOTOR TIMUR OVERLOAD, GANTI MOTOR 107 12-Apr OC-1 MOTOR UTARA ALARM INVERTER FAULT 19 23-Apr FLASKSET MLOROT 2X 17

2-Apr 60 PS 60B NOT DETECT 3 13-Apr 83 PS NABRAK 4 23-Apr 86 CL MACET, MOLD BOCOR 3
FLASKSET MLOROT, GUIDE FLASK PATAH, GUIDE ROLLER FLASK BENDING, SHAFT
2-Apr 125 13-Apr 63 TRA RODA BOARD PLATE TIDAK CENTER KE REL 26 23-Apr 81 TRA FLASK ANJLOK 35
CYLINDER FILLING BOX PATAH
2-Apr FILLING BOX 12D-2 NOT DETECT 5 13-Apr 63 TRA 63TB ADJUST LS 13 23-Apr 81 TRA FLASK ANJLOK 3X 225

3-Apr 82 LI MTC PREV. WELDING STOPPER LS 82 LI + HYD. TANK NO. 2 OVERHEAT 8 13-Apr 37 CL 37-2 CL NOT OPEN 3 23-Apr MOLDING WELDING GUIDE FLASK & GANTI FLASK 13

3-Apr FLASKSET 10U NOT DETECT 7 13-Apr 43 TRA 41 PS KEKENCANGAN, BOARD PLATE ANJLOK 43 23-Apr TRANSLADLE ERROR 60

3-Apr P-5 OVERLOAD, SCREEN SHUTTER P-3 MAMPET 22 13-Apr HO-31 LONG TRAVEL MATI 5 24-Apr 81 TRA MTC PREV. 81 TRA (SETTING CLEVIS) 25

3-Apr P-20 OVERLOAD, MOTOR SELATAN KABEL PUTUS 1 PHASE 24 15-Apr 42 TRA FLASK ANJLOK, BOARD PLATE ANJLOK DI JALUR 41 PS 41 24-Apr 82 LI SAAT UP NABRAK 2

4-Apr 30 LI LS 30D NOT DETECT 13 16-Apr BOARD PLATE NG, GANTI BOARD PLATE 5 24-Apr FLASKSET MLOROT 57

4-Apr P-7 OVERLOAD, BELT GESER KE TIMUR 13 16-Apr 41 LI BOARD PLATE ANJLOK DI REL 41 LI (STOPPER BOLT BARAT-UTARA HILANG) 43 24-Apr FLASKSET DRAW MACET, BUSHING CARIER KEMASUKAN PASIR 34

4-Apr OC-1 OVERLOAD, SETT. LEWAT SHACKER 37 16-Apr 86 CL KEGANJAL CAIRAN 3 24-Apr 81 TRA REPOSISI FLASK AFTER BARASHI, BUSH FLASK TIDAK MASUK PIN BOARD PLATE 3

4-Apr P-4 FAILURE SPEED 7 16-Apr 63 TRA PH 63A ERROR 20 24-Apr SAND GATE FINAL MIXING FAILURE CLOSE 5

4-Apr HO-35 PROBLEM, POURING 2 HOIST 15 16-Apr 42 TRA FLASK MIRING 28 24-Apr FLASKSET MLOROT 13

5-Apr 43 TRA 43B NOT DETECT 3 16-Apr FLASKSET MLOROT 25 24-Apr HO-32 TROUBLE (PUTUS 1 PHASA) 36

5-Apr 42 LI CYLINDER MLOROT 7 16-Apr 85 LI FLASK MIRING 25 24-Apr TRANSLADLE PROBLEM (ALARM INVERTER SEERR) 17

5-Apr HO-35 PROBLEM, POURING 2 HOIST 33 17-Apr OC-1 MOTOR UTARA PROBLEM, SETT. LEWAT SHACKER 33 25-Apr 81 TRA FLASK ANJLOK 38

6-Apr P-7 KABEL LS SLIP DETECTOR PUTUS 4 17-Apr OC-1 ALARM INVERTER NOT READY 12 25-Apr FLASKSET MLOROT 2X 5

6-Apr HO-35 PROBLEM 10 17-Apr OC-1 ALARM INVERTER NOT RUNNING 4 25-Apr FLASKSET DRAW ERROR 6
History BDT Record
6-Apr LISTRIK TRIP 19 17-Apr HO-35 PROBLEM 7 25-Apr 82 PS OVER STROKE 4

6-Apr FLASKSET MLOROT 28 17-Apr 42 TRA FLASK ANJLOK 31 26-Apr 31 PS SETTING LS ADHERE MATERIAL 4

8-Apr 65 TRA FLASK MIRING 7 17-Apr EC OVERLOAD 3 26-Apr 31 RO ADJUST ROLLER 8

9-Apr 642 CL FLASK ANJLOK 29 18-Apr 42 TRA FLASK ANJLOK 27 26-Apr SUPPORT PIN BARAT SELATAN BAUT KENDOR 2

9-Apr 62 CC 62M NOT DETECT 7 18-Apr MOLDING SHOCK ABSORBER BARAT JEBOL 40 26-Apr FLASKSET ALARM METAL FLASKSET & OIL PUMP MOTOR NO. 1 OVERLOAD 5

9-Apr 86 CL MACET, MOLD BOCOR FW NR 4 18-Apr 32 CL TIDAK BISA CLOSE 10 26-Apr LISTRIK TRIP 34

9-Apr 42 TRA BOARD PLATE ANJLOK 8 18-Apr 62 TRA 62TG ERROR 85 27-Apr 42 TRA BOARD PLATE ANJLOK 7

10-Apr 632 CL FLASK ANJLOK 21 18-Apr FLASKSET MLOROT 13 27-Apr SUPPORT PIN TURN TABLE BARAT - SELATAN NG, GANTI 5

10-Apr 64 TRA GANTI BEARING CLAMP MEKANIK 6 19-Apr OC-1 INVERTER NOT RUNNING 16 27-Apr 86 CL MACET, EKS MOLD BOCOR 2

10-Apr SAND GATE FINAL MIXING FAILURE CLOSE 3 19-Apr DICHARGE GATE FINAL MIXING FAILURE CLOSE 5 27-Apr FINAL MIXING V-BELT MIXER BOTTOM PUTUS 36

10-Apr SHOCK ABSORBER TIMUR JEBOL, GANTI 39 19-Apr CARIER CLAMP ADJUST LS 14D1 22 27-Apr 614 CL 614S NOT DETECT 17

10-Apr 81 TRA FLASK ANJLOK 103 19-Apr HO-32 GANTI PINION 9 28-Apr MOLDING MTC GANTI CYLINDER FILLING BOX TIMUR - SELATAN 9

11-Apr 61 TRA 61 TG TIDAK ON 39 19-Apr FLASKSET MTC GANTI LS 10A-2 25 28-Apr DISCHARGE GATE FINAL MIXING FAILURE CLOSE 11

11-Apr 86 CL MACET, EKS MOLD BOCOR 3 19-Apr 42 TRA FLASK MIRING 2X 33 28-Apr CDR INVERTER NOT RUN 2

11-Apr 61 PS MACET 27 19-Apr FLASKSET MLOROT 2X 15 28-Apr DISCHARGE GATE FINAL MIXING FAILURE CLOSE 5

11-Apr 61 PS 61 TG TIDAK ON 3 19-Apr 63 TRA OVERLOAD 4 30-Apr 31 RO 31F NOT DETECT 12

11-Apr SAND GATE FINAL MIXING FAILURE CLOSE 10 19-Apr TURN TABLE 11C-2 NOT DETECT 3 30-Apr 81 LI LS 81U-2 NOT DETECT, ADJUST 5

11-Apr 61 PS 61 B NOT DETECT, SAAT MUNDUR TIDAK MAKSIMAL 12 19-Apr OC-1 MTC CHECK BANDUL 11 30-Apr 62 CL TIDAK BISA CLOSE 4

11-Apr 81 TRA 81 B NOT DETECT 3 19-Apr OC-1 ALARM 5 30-Apr 60 PS FLASK NABRAK LS 60 PS DEPAN 41

12-Apr 62 CC 62M TIDAK DETECT 2 20-Apr FLASKSET MLOROT, GANTI PROP. VALVE SQUEEZE 137 30-Apr 81 LI 81U-2 NOT DETECT 19

12-Apr PUMP NO. 1 OVERLOAD 6 20-Apr FLASKSET MLOROT 2

 Approved Checked Prepared Form No : FR/ B7/ PRB401/

GRAFIK BDT VS PRODUCTIVITY HARIAN ACE - 2 Revision No :0

Bulan : APRIL 2018
Section : MTC ACE
PERIODE : APRIL 2018 DHENIS FATHONI ANDONO Departemen : MAINTENANCE

30
LAST MONTH
TOTAL BDT (%)
TARGET ACTUAL
25 5 5.3
PRODUCTIVITY (MOLD/HOUR)
TARGET ACTUAL
20
Total BDT (%)

130 123
15
THIS MONTH
TOTAL BDT (%)
TARGET BDT
TARGET ACTUAL
10 5%
5 4.9
5 PRODUCTIVITY (MOLD/HOUR)
TARGET ACTUAL

- 130 117
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 RESUME THIS MONTH LAST MONTH

· WORKING HOUR PROD. (Hour) 19.15 21.55 21.47 21.09 21.43 12.03 21.42 21.42 20.97 21.26 20.43 6.62 21.22 21.57 21.37 21.51 22.12 6.65 20.94 20.82 21.13 21.3 20.9 11.32 20.84 WORKING HOUR PROD. (Hour) 480.53 Hr 474.46 Hr

· TOTAL MOLD 2411 2600 2631 2751 2608 1566 2697 2605 2635 2708 2424 790 2323 2519 2563 2529 2376 816 2113 2255 2285 2239 2575 1288 2032 TOTAL MOLD 56339 Mold 58202 Mold

· PRODUCTIVITY (MOLD/HR) 0 126 121 123 130 122 130 0 126 122 126 127 119 119 0 109 117 120 118 107 123 0 101 108 108 105 123 114 0 98 0 PRODUCTIVITY (MOLD/HR) 117 M/H 123 M/H

· TARGET BDT ( % ) 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 TARGET BDT ( % ) 5 % 5 %

· ACTUAL BDT ( % ) 0.0 4.4 0.9 1.4 2.4 2.3 0.0 0.0 2.6 4.7 2.7 1.4 8.4 0.0 0.0 7.9 2.1 2.1 4.0 2.6 4.8 0.0 10.3 4.2 8.7 12.0 0.2 25.3 0.0 18.1 0.0 ACTUAL BDT ( % ) 4.9 % 5.3 %

0 87.4311 83.784481 85.099363 90.584005 84.512884 90.399002 0 87.437753 84.455078 87.260902 88.455106 82.395171 82.871769 0 76.022358 81.099006 83.287839 81.648071 74.593128 85.213033 0 70.074552 75.214804 75.097281 72.998174 85.559543 79.014527 0 67.711666 LAST MONTH
FREQ/ TIMES
Problem Record (X)
Problem Record MINUTES
FREQ/ TIMES (X) MINUTES (Min)

DIRECT BDT
A MOLDING SYSTEM 0 0 2 18 31 0 0 0 12 55 0 0 103 0 0 0 0 15 51 28 0 0 32 52 33 82 3 81 0 226 0 MOLDING SYSTEM 824 Min 431
※ FLASK SEPARATOR 0 ※ FLASK SEPARATOR 0 Min 0 0
GANTI FLASK/ FLASK NG 16 3 2 GANTI FLASK/ FLASK NG 19 Min 0 0
ADHERE 0 ADHERE 0 Min 1 5
65 TRA 0 65 TRA 0 Min 0 0
85 CL 2 1 85 CL 2 Min 3 9
86 CL 2 3 2 86 CL 5 Min 2 9
31 PS 0 31 PS 0 Min 1 10
FLASK CLEANER 0 FLASK CLEANER 0 Min 0 0
※ MOLDING MACHINE 0 ※ MOLDING MACHINE 0 Min 0 0
PANEL KONTROL 41 1 PANEL KONTROL 41 Min

CARIER 18 5 2 CARIER 23 Min 0 0

FLASKSET 10UB 0 FLASKSET 10UB 0 Min 1 4
FLASKSET 10A2 0 FLASKSET 10A2 0 Min 1 5
FILLING BOX 12D2 28 1 FILLING BOX 12D2 28 Min

CARIER CLAMP 14U 0 CARIER CLAMP 14U 0 Min 2 58

CARIER CLAMP 14D 0 CARIER CLAMP 14D 0 Min 1 43
EXHAUST VALVE 0 EXHAUST VALVE 0 Min 0 0
2-RC 2 15 2 2-RC 17 Min 0 0
3-RC 4 1 3-RC 4 Min

4-RC 6 1 4-RC 6 Min

TURN TABLE 20 20 12 3 TURN TABLE 52 Min 2 66

CYL. LEVELLING BARAT-SELATAN 81 1 CYL. LEVELLING BARAT-SELATAN 81 Min

SHOCK ABSORBER TIMUR 4 1 SHOCK ABSORBER TIMUR 4 Min

SAFETY STOPPER 17C-2 0 SAFETY STOPPER 17C-2 0 Min 0 0

SAFETY STOPPER 17C-3 0 SAFETY STOPPER 17C-3 0 Min 0 0
※ SPRUE & DRILL PLATE 0 ※ SPRUE & DRILL PLATE 0 Min 0 0
41 CC 0 41 CC 0 Min 0 0
31 RO 31 40 15 10 30 5 9 3 8 31 RO 143 Min 1 37
34 CL 0 34 CL 0 Min 1 10
43 TRA 27 1 43 TRA 27 Min 1 45
43 LI 22 1 43 LI 22 Min

413 CL 0 413 CL 0 Min 0 0

33 LI 0 33 LI 0 Min 0 0
35 LI 3 1 35 LI 3 Min 0 0
SAND CUTTER 0 SAND CUTTER 0 Min 0 0
※ FLASK CLOSING 0 ※ FLASK CLOSING 0 Min 0 0
60 PS 5 1 60 PS 5 Min 0 0
35 CL 0 35 CL 0 Min 0 0
32 RO 0 32 RO 0 Min 0 0
36 CL 0 36 CL 0 Min 1 3
37 CL 0 37 CL 0 Min 0 0
※ MOLD CONVEYOR 1 0 ※ MOLD CONVEYOR 1 0 Min 0 0
611 CL 3 1 611 CL 3 Min 1 33
612 CL 41 2 2 612 CL 43 Min 1 2
62 TRA 0 62 TRA 0 Min 0 0
622 CL 9 1 622 CL 9 Min 0 0
※ MOLD CONVEYOR 2 0 ※ MOLD CONVEYOR 2 0 Min 0 0
623 CL 0 623 CL 0 Min 0 0
624 CL 2 1 624 CL 2 Min 3 19
64 CL 0 64 CL 0 Min 2 4
642 CL 3 1 642 CL 3 Min 1 7
※ MOLD RELEASING 0 ※ MOLD RELEASING 0 Min 0 0
613 CL 0 613 CL 0 Min 2 46
614 CL 143 1 614 CL 143 Min 0 0
81 TRA 68 1 81 TRA 68 Min 1 9
81 LI 71 1 81 LI 71 Min 0 0
82 LI 0 82 LI 0 Min 1 7
82 PS 0 82 PS 0 Min 0 0
B SAND PREP 0 50 0 0 0 0 0 0 0 0 16 12 0 0 0 0 0 0 0 0 0 0 97 0 4 45 0 81 0 0 0 SAND PREP 305 Min 264
※ COOLING CASTING 0 ※ COOLING CASTING 0 Min 0 0
CDR 0 CDR 0 Min 2 141
GPK 0 GPK 0 Min 0 0
EC 8 4 11 3 EC 23 Min 3 41
※ RETURN SAND 0 ※ RETURN SAND 0 Min 0 0
BC-6 0 BC-6 0 Min 3 10
BC-7 8 4 6 3 BC-7 18 Min

BC-8 47 1 BC-8 47 Min 0 0

BE-1 0 BE-1 0 Min 0 0
※ COOLING SAND 0 ※ COOLING SAND 0 Min 0 0
SS-2 0 SS-2 0 Min 0 0
BC-9 7 1 BC-9 7 Min

SAND COOLER 0 SAND COOLER 0 Min 0 0

BE-2 0 BE-2 0 Min 0 0
※ SAND MIXING 0 ※ SAND MIXING 0 Min 0 0
IN-1 50 70 2 IN-1 120 Min

IN-3 35 1 IN-3 35 Min 2 43

DISCHARGE GATE MIXING 5 1 DISCHARGE GATE MIXING 5 Min 3 26
ROTOR 1 30 1 ROTOR 1 30 Min

※ SAND DELIVERY 0 ※ SAND DELIVERY 0 Min 0 0

BC-13 20 1 BC-13 20 Min 1 3
C MELTING 0 0 10 0 0 0 0 0 0 6 18 6 0 0 0 101 27 12 0 7 19 0 0 0 73 0 0 10 0 0 0 MELTING 216 Min 800
※ FURNACE 0 ※ FURNACE 0 Min 0 0
FM-16 0 FM-16 0 Min 0 0
FM-17 73
FM-18 6 1 FM-18 6 Min

※ TR. LADDLE 0 ※ TR. LADDLE 0 Min 0 0

CONTROL PANEL 6 1 CONTROL PANEL 6 Min 1 480
WEIGHT SCALE 53 1 WEIGHT SCALE 53 Min

LD. THREATMENT 0 LD. THREATMENT 0 Min 2 64

TRAVERSE MOTOR 0 TRAVERSE MOTOR 0 Min 1 218
※ HOIST CHARGING 0 ※ HOIST CHARGING 0 Min 0 0
※ HOIST BUNGKER 0 ※ HOIST BUNGKER 0 Min 0 0
※ HOIST POUR 0 ※ HOIST POUR 0 Min 1 3
PANEL HOIST POURING 27 1 PANEL HOIST POURING 27 Min

HO-44 19 1 HO-44 19 Min 2 24

HO-45 48 7 10 3 HO-45 65 Min 0 0
HO-46 10 18 12 3 HO-46 40 Min 1 11
※ TRANSFER MATERIAL 0 ※ TRANSFER MATERIAL 0 Min 0 0
D OTHERS 0 0 0 0 0 30 0 0 22 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 26 0 0 0 0 0 OTHERS 78 Min 23
※ ELECTRICITY 15 26 2 ※ ELECTRICITY 41 Min 0 0
※ COMPRESSOR/ DC 15 22 2 ※ COMPRESSOR/ DC 37 Min 2 23
※ HANGER S/B 0 ※ HANGER S/B 0 Min 0 0
※ WATER SUPPLY 0 ※ WATER SUPPLY 0 Min 0 0
TOTAL BDT DAILY 0 50 12 18 31 30 0 0 34 61 34 18 103 0 0 101 27 27 51 35 19 0 129 52 110 153 3 172 0 226 0 total bdt 1423 Min 1518
Date Detail Problem Min Date Detail Problem Min Date Detail Problem Min Date Detail Problem Min Date Detail Problem Min
2-Apr MIXING TROUBLE IN-1 50 23-Apr TURN TABLE MTC SETTING SELANG TT 3

3-Apr 2RC OVERLOAD, SHAFT ROLLER CARIER BENDING 2 23-Apr CARIER PATTERN NABRAK 5

3-Apr HO-46 PROBLEM 10 23-Apr TURN TABLE MTC PINDAH COIL VALVE 2

4-Apr 2RC MTC TUKAR ROLLER 2RC DENGAN 1RC 15 23-Apr TURN TABLE MEMBAL 5

4-Apr 35 LI NOT DOWN 3 23-Apr BC-8 SLIP 13

5-Apr 31 RO KEGANJAL CAIRAN 31 23-Apr 611 CL NOT OPEN 3

History BDT Record
6-Apr COMPRESSOR ANGIN DROP, LISTRIK TRIP 15 23-Apr TURN TABLE MEMBAL 10

6-Apr LISTRIK TRIP 15 23-Apr MIXING ROTOR 1 SLIP 30

9-Apr 622 - 623 CL NOT DETECT SAAT CLOSE 4 23-Apr BC-8 SLIP 34

9-Apr 622 CL GANTI VALVE 5 24-Apr TURN TABLE MEMBAL, SHOCK ABSORBER TIMUR MACET 4

9-Apr 642 CL NOT DETECT SAAT CLOSE 3 24-Apr 86 CL NOT CLOSE 2

9-Apr DC SAND PLAT PROBLEM, SS-2 FULL 22 24-Apr 31 RO KEGANJAL CAIRAN 25

10-Apr FM-18 TILTING PROBLEM 6 24-Apr 31 RO KEGANJAL CAIRAN 5

10-Apr 43 TRA BOARD PLATE GESER 27 24-Apr FLASK BUSHING FLASK MAMPET ADA CAIRAN 16

10-Apr FILLING BOX LS 12D2 KABEL PUTUS 28 25-Apr TURN TABLE MTC ADJUST & GANTI VALVE TURN TABLE 20

11-Apr BC-7 SLIP 8 25-Apr 31 RO FLASK ADA CAIRAN NYANGKUT 5

11-Apr EC SHEARE PIN PATAH 8 25-Apr FM-17 FUSE PUTUS SISI RECTIFIER 2 PCS 73

11-Apr HO-46 GANTI TRAFO 18 25-Apr 60 PS FLASK TIDAK FLAT 5

12-Apr BC-9 SLIP 7 25-Apr FLASK BUSHING FLASK MAMPET 3

12-Apr MIXING DISCHARGE GATE CLOSE NOT DETECT 5 25-Apr BC-7 SLIP 4
History BDT Record
12-Apr TRANSLADLE TIMBANGAN ERROR 6 26-Apr 85 CL NOT OPEN 2

13-Apr 612 CL LS OPEN TIDAK DETECT 3 26-Apr LISTRIK TRIP 26

13-Apr 612 CL GANTI LS OPEN 38 26-Apr MIXER AIR TELAT SUPPLY 35

13-Apr 43 LI BOARD PLATE TIDAK FLAT TERHADAP FLASK 22 26-Apr 31 RO ROLLER BAWAH KEGANJAL CAIRAN 4

13-Apr 31 RO ROLLER BENDING 40 26-Apr 81 TRA ROLLER KEGANJAL CAIRAN 68

16-Apr TRANSLADLE TIMBANGAN ERROR 53 26-Apr 31 RO FLASK MACET KETAHAN ROLLER SAND CUTTER 5

16-Apr HO-45 PROBLEM 12 26-Apr BC-7 SLIP 6

16-Apr HO-45 PROBLEM 36 26-Apr 86 CL NOT CLOSE 3

17-Apr HOIST POURING TRIP 27 26-Apr EC SHEARE PIN PATAH 4

18-Apr HO-46 TIDAK BISA UP 12 27-Apr 31 RO MTC ADJUST LS 31 RO 3

18-Apr 31 RO CAIRAN NYANGKUT 15 28-Apr MIXING IN-1 PROBLEM, VALVE DISCHARGE GATE NG 70

19-Apr PANEL MOLDING MONITOR BLANK, ADA KABEL RS YG PUTUS SOLDERANNYA 41 28-Apr HO-45 OVERHEAT 10

19-Apr 31 RO KEGANJAL CAIRAN 10 28-Apr MOLDING SELANG HYDRAULIC BOCOR LEVELLING BARAT-SELATAN 81

20-Apr HO-45 MLOROT 7 28-Apr EC SHEARE PIN PATAH, ADA SEKI NGEGANJAL 11
History BDT Record
20-Apr CARIER NABRAK SAAT TOOL CHANGE 18 30-Apr 614 CL FLASK ANJLOK, CYLINDER BENDING KEJATUHAN BOARD PLATE 125

20-Apr 4-RC OVERLOAD 6 30-Apr TURN TABLE THROTTLE VALVE TYPE TIDAK SESUAI, KEMBALIKAN KE VALVE AWAL 12

20-Apr 3-RC MTC CHECK 3-RC 4 30-Apr 614 CL ADJUST ALIGNMENT BY MTC 18

21-Apr HO-44 GANTI MOTOR 19 30-Apr 81 LI SELANG HYD. 81 LI PECAH 71

23-Apr BC-13 LVS ERROR 20

23-Apr 612 CL NOT CLOSE 2

23-Apr 624 CL NOT CLOSE 2