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PT. PERTA DAYA GAS PT. WIJAYA KARYA (Persero) Tbk

PROJECT NAME : FRONT END ENGINEERING DESIGN (FEED) OF

EASTERN INDONESIA LNG TRANSPORTATION
AND RECEIVING TERMINAL (PESANGGARAN &
MAKASSAR)
CLIENT : PT. PERTA DAYA GAS
CONSULTANT : PT. WIJAYA KARYA (Persero) Tbk
PROJECT LOCATION : PESANGGARAN
CIVIL SPECIFICATION FOR MASONRY
DOCUMENT TITLE : CONSTRUCTION
DOCUMENT NO. : FPM-01-CIV-SPC-008-A4

       

A 12 Mar 13 IFR RRH ARF AA

DESCRIPTIO WIKA PMC PDG
REV DATE DATE
N PREP'D CHK'D APP'D CHK’D APP’D
 FRONT END ENGINEERING DESIGN (FEED) OF
EASTERN INDONESIA LNG TRANSPORTATION
AND RECEIVING TERMINAL (PESANGGARAN &
MAKASSAR)

CIVIL SPECIFICATION FOR MASONRY Rev. No :A

FPM-01-CIV-SPC-008-A4
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LIST OF REVIEW

Rev.
Paragraph Page Number Description of Change
No.
 FRONT END ENGINEERING DESIGN (FEED) OF
EASTERN INDONESIA LNG TRANSPORTATION
AND RECEIVING TERMINAL (PESANGGARAN &
MAKASSAR)

CIVIL SPECIFICATION FOR MASONRY Rev. No :A

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LIST OF CONTENTS

1.0 GENERAL ...............................................................................................................................4

2.0 MASONRY..............................................................................................................................4
 FRONT END ENGINEERING DESIGN (FEED) OF
EASTERN INDONESIA LNG TRANSPORTATION
AND RECEIVING TERMINAL (PESANGGARAN &
MAKASSAR)

CIVIL SPECIFICATION FOR MASONRY Rev. No :A

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1 GENERAL
1.1 SCOPE
This specification prescribes the general requirements for masonry construction
buildings in Front End Engineering Design (FEED) & Bid Book of Eastern Indonesia
LNG Transportation and Receiving Terminal Project (Pesanggaran & Makasar) at PT
Perta Daya Gas, Indonesia (Project Owner)..

1.2 REFERENCES
1.2.1 Related Specifications
Work prescribed by this specification is to be coordinated with work, which prescribed
in other specification. These following specifications prescribe item of related work:
 FPM-PSG-CIV-SPC-004-A4 Civil and Structural - Design Basis Design Criteria
1.2.2 Codes and Standards
Publications by the organizations listed below form part of this specification. Each
publication shall be the latest revision and addendum in affect on the date this
specification is issued for construction unless noted otherwise. Except as modified by
the requirements specified herein or the details on the drawings, all works included in
this specification shall conform to the applications of these publications.
1. ACI 530 Building Code Requirements for Masonry Structures
2. ACI 530.1 Specification for Masonry Structures

2 MASONRY
Masonry design, materials, and construction shall comply with Building Code
Requirements for Masonry Structures (ACI 530) and Specification for Masonry
Structures (ACI 530.1) except as modified or supplemented herein.
2.1 General
Walls are classified as 8 inches (1 brick) and 6 inches (1/2 brick) thickness of
masonry. The masonry shall be brick, hollow concrete brick or concrete masonry units
laid contiguously in mortar. All units shall be laid with full shoved mortar joints and all
head, bed, and wall joints shall be solidly filled with mortar. Upon completion of
 FRONT END ENGINEERING DESIGN (FEED) OF
EASTERN INDONESIA LNG TRANSPORTATION
AND RECEIVING TERMINAL (PESANGGARAN &
MAKASSAR)

CIVIL SPECIFICATION FOR MASONRY Rev. No :A

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plastering walls shall be regularly cured by spraying water. No surface cracks are
allowed to occur after the plaster hardened.

2.2 Materials
2.2.1 Concrete Masonry Units
ASTM C90, lightweight or normal weight, smooth faced, hollow, load-bearing modular
masonry units.
Aggregates shall conform to ASTM C33 and C331. Shrinkage shall not exceed
amount recommended in ASTM C426. The compressive strength shall be no less
than 1,700-psi.
2.2.2 Concrete Bricks
This material shall comply with ASTM C55 Grade S with a linear shrinkage limited to
0.05 percent. Normal weight aggregates in ASTM C33 shall be used.
2.2.3 Building Bricks (Solid masonry units made from clay)
This material shall comply with ASTM C62, Grade N.W. They shall be clean, sound,
hard, thoroughly burned throughout, square, true in shape, property and uniform in
size and quality, non-porous and must give a clear ring when struck.
2.2.4 Mortar
This material mortar shall use mixture of 1cement : 4 sand by weight. Up to at least 1
feet above floor level, mortar wall shall use water tight mixture of 1 cement : 2 sand by
weight. This watertight mixture shall also be used in all toilet walls.
2.2.5 Masonry Unit Samples
Samples of each type of brick or block shall be submitted for approval before
deliveries are commenced.
All subsequent deliveries shall generally be up to the standard of the samples
approved.
2.2.6 Handling and Storage of Masonry Materials
No damaged units shall be used. Care is to be taken in on and off loading, stacking,
and handling. Masonry units shall be stacked under cover off the ground.
 FRONT END ENGINEERING DESIGN (FEED) OF
EASTERN INDONESIA LNG TRANSPORTATION
AND RECEIVING TERMINAL (PESANGGARAN &
MAKASSAR)

CIVIL SPECIFICATION FOR MASONRY Rev. No :A

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Cementations materials shall be stored in a weatherproof shed or upon platforms

above the ground and effectively protected from weather or moisture until used.
2.3 Joints
Faces of walls, which are to be plastered or rendered, shall have their joints raked out
to form a key. Joints shall be about 0.4-inch thick.
2.4 Fixing Doors and Windows
The adjustable steel fixing lugs supplied with metal windows and door frames shall be
built into suitable courses in the walls. Preferably, these items are to be built-in during
wall construction.
2.5 Ancillary Items
2.5.1 Anchor Ties
Mild steel or reinforcing bars, as shown on drawings, and to be welded to structural
steel members or embedded in concrete members.
2.5.2 Tie Column and Bond Beam
Tie columns and bond beams, shall be laid at maximum 10-feet horizontal and vertical
centers, at corners, at window and door jambs and additionally where shown on
drawings.
2.5.3 Caulking
External joints at the perimeters of exterior door and window frames shall be filled
solidly with an elastic non-staining compound. All joints and spaces to be caulked
shall be thoroughly clean and dry before the compound is installed.
2.5.4 Through-Wall and Concealed Flashing
Appropriate selected for the application.
2.5.5 Chases
Chases in brick and block work for conduits, etc., shall be accurately cut as required.
3 METAL ROOFING
3.1 Galvanized Flashing, Sheet Metal and Gutters
3.1.1 Materials
3.1.1.1 Flashing and Sheet Metal
 FRONT END ENGINEERING DESIGN (FEED) OF
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AND RECEIVING TERMINAL (PESANGGARAN &
MAKASSAR)

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Roof deck and flashing shall be manufactured from steel conforming to ASTM A653
and A924 - G90, having a minimum yield strength of 78,600 psi and a minimum
thickness of 28-gage (0.016 inch), equivalent to Spandek Hi-Ten by BHP Steel or
approved equal. Panel configuration shall be formed with integral ribs (not over 6-
inches on center) and overlapping side laps. The overlapping rib shall contain at least
½ of the area of metal for the interior rib.
3.1.1.2 Gutters
28-gage minimum thick galvanized steel; one-piece construction shall be completed
with outlets, fittings, and conductors. Joints shall be lapped 1-inch, riveted and
soldered; rivets shall be spaced no farther than 1½-inches apart for the full girth of the
section. Ends shall be similarly secured. Outlets shall be flanged and soldered to
inside of gutters, shall be provided with a locked seam, and shall extend into
downspout at least 3-inches. Provide easily removed and cleaned strainer for each
collection box. Provide butt type expansion joints.
3.1.1.3 Fasteners
Annular ring nails, screw, rivets, and bolts of non-corrosive materials.
3.1.1.4 Sealant
Two-part polyurethane sealant complying with ASTM C920.
3.1.1.5 Cradles
Minimum 1/8-inch by 1-inch cold rolled galvanized steel bands.
3.1.1.6 Copings
Form copings with sloped top and mitered corners, provide a continuous cleat at the
outside edge.
3.1.2 Fabrication
Form sheet metal on bending brakes. Shape, trim, and hand-seam sheet metal on the
bench with the proper tools as far as practicable. Make bends and folds for
interlocking metal joints to allow for expansion and contraction. Form true, sharply
defined straight edges and seams.
3.1.3 Installation
 FRONT END ENGINEERING DESIGN (FEED) OF
EASTERN INDONESIA LNG TRANSPORTATION
AND RECEIVING TERMINAL (PESANGGARAN &
MAKASSAR)

CIVIL SPECIFICATION FOR MASONRY Rev. No :A

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1. Anchor work in place with non-corrosive fasteners, adhesives, setting compounds,

tapes, and other materials and devices as recommended by the manufacturer of each
material and system. Provide for thermal expansion and building movements.
2. Seal moving joints in metal work with elastometric sealant.
3. Clean metal surfaces of soldering flux and other substances that could cause
corrosion.
4. Nail flanges of expansion joint units to substrates, at spacing of 6-inches center to
center.
5. Install sections in 10-feet length maximum. Lap joints 4-inches and seal with double
backer beads of specified sealant.
6. Solder non-moving seams using flat lock seams, unless otherwise shown.
3.2 Sealant and Caulking
1. Where roof sheeting enclosed air-conditioned spaces, it shall have a weather
resistant elastometric butyl
sealant applied at the junction between sheets.
2. Caulking shall be an oil or resin base type conforming to ASTM C570 that cures in
the presence of atmospheric moisture to produce a durable and flexible low-modulus
joint seal.
3. Caulking compound shall have designed weather ability appropriate to prevailing
local condition that enables it to retain original design properties after prolonged
periods of exposure. Elongation, tensile strength, hardness, and adhesion shall not
change significantly with aging or exposure to weather.