Présentation STULZ - 111123 PDF

23.11.
2011 Medclim
Ultimate Efficiency
for Data Center Cooling
Tunis 23.11.2011
Karim Ait Younes, Stulz GmbH, Germany
STULZ – The Natural Choice Orange 23.11.2011 1

23.11.2011 Medclim
STULZ Group of Companies

A/C Technology Plastics Technology
Manufacturer and Distributor of Air Development and Production of
Conditioning Products, Systems Technical Plastic Components for
Engineering, Service and Object automotive industry.
Management.
STULZ GmbH, Germany (P) MONTAPLAST GmbH, Germany

STULZ Pty Ltd., Australia MONTAPLAST of North America, Inc.
STULZ-ATS (Shanghai), China (P)
Turnover 2010 STULZ France S.A.R.L., France MONTAPLAST Automotive System
Plastics Technology €400 Mio STULZ UK Ltd., Great Britain (SIP) Co.,LTD
A/C Technology €300 Mio STULZ CHSPL Pvt. Ltd., India (P)
STULZ SpA, Italy (P)
Total €700 Mio STULZ Groep B.V., Netherlands
STULZ Ltd., New Zealand
Employees STULZ Polska Sp. z o.o., Poland
STULZ South Africa (Pty) Ltd.
Plastics Technology  2.100
A/C Technology  1.500 STULZ España S.A., Spain
STULZ-ATS Inc., USA (P)
Total  3.600
(P): Production Site

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STULZ International Production Sites
STULZ
Air Technology Systems,
Frederick/MD, USA
STULZ S.p.A.
Valeggio sul Mincio(VR),
Italy
STULZ GmbH
Hamburg, Germany
STULZ
Air Technology Systems
(Shanghai), China
STULZ CHSPL (India)

Pvt. Ltd., India

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Headquarter
Find STULZ ...
Germany
Production Sites
Germany
Italy
USA
India
… and its qualified and professional partners –
worldwide.
China
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DFC²
Direct Free-Cooling for Data
centres
Energy efficient, reliable and available around

the world

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New requirements allow new ideas and

conceptions in data-centre air-conditioning !
DIRECT FREE-COOLING

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Possible working modes in dependence of the ambient temperature:

(Example Aircooled version)
1. 25°C and higher: 2. 19°C – 24°C:

air circulation plus DX-operation 100% air change plus DX-operation

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3. 18°C: 4. 0°C – 17°C:

100% air change Mix-mode with air circulation

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5. -1°C and lower:

Mix-mode with air circulation and defrost of air filters

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Why Energy Efficient Precision Air Conditioning?

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The Target
High Availability of the Data Centre
=
Uninterrupted Operation of the Air Conditioning System

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Energy flow through the Data Centre

Power Usage Efficiency Finally all leaves as Waste Heat
45%
Source: The Green Grid

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Source: Lawrence Berkeley National Lab; Data centre energy benchmark case studies

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Elements influencing the Data Centre Cooling Efficiency

Ambient Conditions (Location)
Free Cooling Room Temperature
Air Distribution
Room Humidity
Refrigerant Charge
Raised Floor Height
Filter Status
Perforated
Installed Options Tile Quantity
Redundancy Level Perforated Tile

Opening Factor
Pump Technology
Leakage
Pipe Sizing Airflow Rate
Refrigerant
Water Temperatures
Dimensions
Part Load Behaviour
Fan Technology
Heat Exchanger Surface
Drycooler Size Filter Surface

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Influence of the fan technology on the power consumption
Annual energy costs fan only [8.500m³/h at 350Pa]
2.200
En erg y cos ts [Eu ro/Year]

2.100
2.000 -28%
1.900
1.800 -20%
1.700 -10%
1.600
1.500
1.400
1.300
1.200
Centrifugal Plug fan STULZ EC fan
Energy cost savings with EC fan compared to
ordinary fans

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EC fan and Part Load Behavior
100% 1/2 Airflow

100%
90% 90%
80% 80% 1/8 Absorbed
70% 70% Power
60% 60%
50% 50%
40% 40%
30% 30%
20% 20%
10% 10%
0% 0%
Airflow Absorbed Power Airflow Absorbed Power

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EC-fan part load behaviour (CW-Standby-Management)
Sample:
4x ASD1900CW at 26°C/40%
Water 10/15°C
Airflow: 3x 39.000 m³/h

Standby Fan power = 3x 12,6 kW = 37,8 kW
Lpa,2m = 3x 71,6 dB(A) = 76,4 db(A)
3x 146,8 kW = 440,4 kW net sensible

Fan power = 4x 5,3 kW = 21,2 kW
Lpa,2m = 4x 62,7 dB(A) = 68,7 db(A)
=> Energy savings:

16,6 kW x 8760h x 0,15 Eur = 21.812,40 Eur/year

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EC-fan part load behaviour (CW-Standby-Management)
Advantages of Standby-Management:
• Reduction of fan power consumption
• Reduction of noise level
• Increase of net sensible cooling capacity
• And: even more energy can be saved if net sensible cooling
capacity is kept constant:

Fan power = 4x 4,7 kW = 18,8 kW
Lpa,2m = 4x 61,5 dB(A) = 67,5 db(A)
=> Energy savings:

19,0 kW x 8760h x 0,15Eur = 24.966,- Eur/year
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ULTIMATE EFFICIENCY
Ingredients for ULTIMATE EFFICIENCY
• Fan technology
• Airflow / Cooling on Demand
-The Air Flow Concepts System
-The Raised Floor
• High Density Zones
• How to eliminate Hot Spots
• Service on Demand

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Strategic Choice for a data centre
Energy efficient system with low operating cost
or
Low Cost System but with high operating cost
…keep in mind:
Your data centre need energy at any time, all
year round.

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Air flow/Cooling on demand

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A Problem in Data Centers today is Airflow Over-Provisioning !

Airflow Over-Provisioning = Operating CRAC Airflow > Active Load Airflow Demand
9.1% 11.4%
<1.5
29.5%
25.0% 1.5-2.0
25.0% 2.0-3.0
3.0-5.0
>5.0
Almost 60% of Facilities use

more than twice the airflow
needed by the IT Equipment
Data Source: HP survey of 45 of their
customer’s data centres during 2006 -2007
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Stulz Raised Floor Differential Pressure Control

Room Static
Pressure Tube
0-10V
Signal
Differential Pressure Sensor
Adjustable Floor Grill
Under-Floor Static
Pressure Tube
“AIRFLOW & COOLING ON DEMAND!”

28
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The Raised Floor II

Differential Pressure Control to ensure
even airflow in the Raised Floor

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Data Centre Maximum Design

CRAC 1 CRAC 2 CRAC 3 CRAC 4 CRAC 5
20250m³/h 20250m³/h 20250m³/h 20250m³/h 0m³/h
0m³
0m³/h 20250m³
20250m³/h 20250m³
20250m³/h 20250m³³/h
20250m 20250m³³/h
20250m
Airflow: 162.000m³/h
Fan Power: 49,40 kW
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Data Centre Max. Design, with Standby-Management

16200m³/h 16200m³/h 16200m³/h 16200m³/h 16200m³/h
Savings:
36 %
(219.500 kg CO2) p.a.
16200m³/h 16200m³/h 16200m³
16200m³/h 16200m³³/h
16200m 16200m³
16200m³/h
Based on 0,13€/kWh, 8760 hrs/yr and Total Cooling EER of 3.0
Fan Power: 32,00 kW

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Reduced Load, fixed Airflow

16200m³/h 16200m³/h 16200m³/h 16200m³/h 16200m³/h
16200m³/h 16200m³/h 16200m³/h 16200m³³/h

16200m 16200m³
16200m³/h
Fan Power: 32,00 kW
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Reduced Load, with Differential Pressure Control

16200m³
16200m³/h 12600m³³/h
12600m 9000m³³/h
9000m 2700m³
2700m³/h 2700m³³/h
2700m
Savings:
80 %
(489.000 kg CO2) p.a.
16200m³/h 12600m³/h 9000m³/h 2700m³/h 2700m³/h
Based on 0,13€/kWh, 8760 hrs/yr and Total Cooling EER of 3.0
Fan Power: 10,64 kW

23.11.2011 Medclim
Why Raised Floor Pressure Control ?

Benefits:
Airflow Delivery ≡Airflow Demand

Huge savings in fan running costs when less than full
room load conditions exist
Reduced noise levels

Improved air distribution
 Prevention of Hot Spots
Automatic compensation for loss of a CRAC unit
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CRAC UNIT TECHNICAL REQUIREMENTS for Differential Pressure

Control
• EC Direct Driven, Variable Speed Fans

• Stulz C7000 Microprocessor
• Differential Pressure Sensor – 1 per CRAC Unit
• Raised Floor & Room Static Pressure Tube

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TECHNICAL REQUIREMENTS FOR THE RAISED FLOOR
Only a raised floor with sufficient

height and limited openings enables
an even air distribution !!
Tile number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

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TECHNICAL REQUIREMENTS FOR THE RAISED FLOOR

The raised floor has to be hermetically sealed !
All openings have to be closed !

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Static Pressure Distribution
Perforated Metal Plate

Free Area: 60%
Width: CRAC unit Width
Static Pressure
High Velocity Pressure
Xm
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Static Pressure Distribution

Typical static pressure
distribution of a raised
floor system
Static pressure
distribution of a raised
floor incorporating
baffles plates
Raised Floor Airflow Management
Perforated baffles in front of CRAC units convert velocity pressure into a more even
static pressure.
High air velocity areas are reduced.
Courtesy CitiGroup

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Floor Grill Selection

Opposed Blade Damper
Circular Damper
• Reduce all leakage from raised floor, e.g. Use grommets for cable entries
• Damper must have minimal leakage when fully closed

• Adjustment should be simply achieved with an accurate means of fine KoldLok Floor
adjustment and ability to fix damper position Grommet
Source: ASP flooring

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„Cold Aisle Differential Pressure Control“

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Challenges:
- The needed air flow of the servers is depending on the capacity of the
servers and supply air temperature.
-Therefore the airflow demand can vary extremely.
- Risk of damaging the server internal fan due to over-provisioning of

supply air.

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Pressure Sensing Locations
-5 Pa to 5 Pa

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The Airflow Concept

Pressure
control for
AirModulator
• Pressurised Raised Floor –
Even Airflow on demand
Pressure
control for
anywhere in the room
CRAC
• Pressurised Cold Aisle –
AirModulator Airflow on demand for IT
Equipment
• AirModulator: Raised floor
perforated tile with
motorised, pressure
controlled damper
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High Density zones

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High Density Zones

High
Density
Zone
CyberRow
for High
Density
• Separate High
Separation Zones Density Zones
• Use CRAC at the
Rack – CyberRow
• Remove high
density heat loads
on demand –
Dynamic Airflow
and Capacity
Control
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High Density Zones II

CyberRack
for High
Density • Separate High Density
Zones
Zones
• Use CRAC in the Rack –
CyberRack
• CyberRack – 19“-CRAC fits
into any rack
• Remove high density heat
loads on demand –
Dynamic Airflow and
Capacity Control
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How to eliminate Hot Spots

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How to eliminate HotSpots
• Remote room areas and areas

with non-19“-equipment bear the
risk of Hot Spots
• ULTIMATE EFFICIENCY means
also: On Demand (Hot Spot) heat
removal with dedicated active air
AirBooster
boosting
• AirBooster: Perforated raised floor
tile with axial EC fan, pressure or
temperature controlled
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Service on Demand
• Every machine/system needs

periodic maintenance
• ULTIMATE EFFICIENCY is only
reachable with properly maintained
equipment

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Ingredients for ULTIMATE EFFICIENCY

Technical Corridor Cold Aisle High Density CyberRow for very
for CRAC/CRAH Containment Zone Separation High Density Zones
CyberAir AirModulator The Raised Floor AirBooster for Hot Spots

CRAC/CRAH

23.11.2011 Medclim
And there is much more to talk about……

Ambient Conditions (Location)
Free Cooling Room Temperature
Air Distribution
Room Humidity
Refrigerant Charge
Raised Floor Height
Filter Status
Perforated
Installed Options Tile Quantity
Redundancy Level Perforated Tile

Opening Factor
Pump Technology
Leakage
Pipe Sizing Airflow Rate
Refrigerant
Water Temperatures
Dimensions
Part Load Behaviour
Fan Technology
Heat Exchanger Surface
Drycooler Size Filter Surface

23.11.2011 Medclim
...thank
you for
your
attention.

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23.11.

STULZ – The Natural Choice Orange 23.11.2011 1

STULZ Group of Companies

STULZ GmbH, Germany (P) MONTAPLAST GmbH, Germany

STULZ – The Natural Choice Orange 23.11.2011 2

STULZ International Production Sites

STULZ CHSPL (India)

STULZ – The Natural Choice Orange 23.11.2011 3

STULZ – The Natural Choice Orange 23.11.2011 5

STULZ – The Natural Choice Orange 23.11.2011 6

STULZ – The Natural Choice Orange 23.11.2011 7

Energy efficient, reliable and available around

STULZ – The Natural Choice Orange 23.11.2011 8

New requirements allow new ideas and

STULZ – The Natural Choice Orange 23.11.2011 9

Possible working modes in dependence of the ambient temperature:

1. 25°C and higher: 2. 19°C – 24°C:

STULZ – The Natural Choice Orange 23.11.2011 10

Possible working modes in dependence of the ambient temperature:

3. 18°C: 4. 0°C – 17°C:

STULZ – The Natural Choice Orange 23.11.2011 11

Possible working modes in dependence of the ambient temperature:

5. -1°C and lower:

STULZ – The Natural Choice Orange 23.11.2011 12

STULZ – The Natural Choice Orange 23.11.2011 13

STULZ – The Natural Choice Orange 23.11.2011 14

Why Energy Efficient Precision Air Conditioning?

STULZ – The Natural Choice Orange 23.11.2011 15

STULZ – The Natural Choice Orange 23.11.2011 16

Energy flow through the Data Centre

Source: The Green Grid

STULZ – The Natural Choice Orange 23.11.2011 17

STULZ – The Natural Choice Orange 23.11.2011 18

Elements influencing the Data Centre Cooling Efficiency

Redundancy Level Perforated Tile

STULZ – The Natural Choice Orange 23.11.2011 19

Influence of the fan technology on the power consumption

Annual energy costs fan only [8.500m³/h at 350Pa]

En erg y cos ts [Eu ro/Year]

STULZ – The Natural Choice Orange 23.11.2011 20

EC fan and Part Load Behavior

100% 1/2 Airflow

STULZ – The Natural Choice Orange 23.11.2011 21

Influence of the fan technology on the power consumption

Airflow: 3x 39.000 m³/h

Airflow: 4x 29.000 m³/h

=> Energy savings:

STULZ – The Natural Choice Orange 23.11.2011 22

Influence of the fan technology on the power consumption

Airflow: 4x 27.800 m³/h

4x 110,3 kW = 441,2 kW net sensible

=> Energy savings:

STULZ – The Natural Choice Orange 23.11.2011 24

Strategic Choice for a data centre

Energy efficient system with low operating cost

Low Cost System but with high operating cost

STULZ – The Natural Choice Orange 23.11.2011 25

Air flow/Cooling on demand

STULZ – The Natural Choice Orange 23.11.2011 26

A Problem in Data Centers today is Airflow Over-Provisioning !

Almost 60% of Facilities use

Stulz Raised Floor Differential Pressure Control