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Eaton Truck Components Bulletin ABIB-9602


Eaton Corporation
Truck Components Operations – North America
P.O. Box 4013
Kalamazoo, MI 49003

Topic:
Bulletin Type: Product Line:
✔ Service Procedures Axle Transmission New ES-II Brake Shoe Design
✔ Parts Information ✔ Brake ✔ AfterMarket
✔ Warranty Info. Clutch Speciality

As a part of ES standardization , Eaton has introduced a design change to the Extended Service Single Anchor Pin
15” x 6”, 8.625”, 16.5” x 5” , 6” , 7” , 8.625” brake shoes. A new proprietary manufacturing process ( Hot Staked-Pat
Pending) under development since 1993, will be utilized for these shoe assemblies. This design change is a product
improvement over a thirty year old design. Extensive field and laboratory tests have confirmed improved durability over
the current ES shoe family.

This new design offers several product features:

1. Greater durability from heat treated roller and anchor pin slots. When combined with Eaton’s larger anchor pin,
this change provides the most durable shoe in the industry.

2. Improved retainer spring and mounting position. A new spring is located in line with the anchor pin, farther from
the heat of the drum. (which reduces susceptibility to spring stretching ).

3. Lighter weight. Weight savings of 5.0 lbs per tandem axle.

4. The new shoe manufacturing technique utilizes fine blanked webs, interlocking of the web and table, resulting in
reduced heat distortion during processing.

The new ES II (Hot Staked-Pat. Pending) brake shoe is scheduled for production phase in during April, 1996. The current
ES shoe design will be phased out of production by July of 1996.

01/96
This bulletin contains product improvement information.
Eaton Corporation is not committed or liable for canvassing existing product.
Shown below is an illustration of the design changes between current ES and New ES II Shoes for easy identification.
NOTE: All ES lining blocks will be interchangeable between current design and new design.

Typical Drive Axle Applications

Current ES Shoe Design

Shoe Table (Tab)

Retaining Spring
P/N 70326 - Orange

(Return)
Release Spring
P/N 818278 - Gray

New ES-II Shoe Design

Shoe Table (No Tab)


Retaining Spring
Coil Up Position
P/N 819725 - Orange

(Return)
Release Spring
P/N 818278 - Gray
SERVICE PROCEDURE:

ES-II Shoe Retaining Spring Installation - The installation of the retaining spring does not differ significantly from the
current procedure. The retainer spring is installed into the holes in the shoe webbs instead of the tabs on the shoe table.
It’s recommended that the short end of the spring (coil end) be installed in the upward position on the top shoe.

1. Position upper shoe on anchor pin.

2. Hook the retaining springs to the hole in the webb of the upper shoe. Hook with short end of spring up (coil end).

3. Hook the opposite end of the spring into the hole of the lower shoe webb.

4. Rotate lower shoe into position on spider.

5. Install return spring and rollers.

Refer to illustration of ES-II shoe for positioning of retaining springs.

WARRANTY INFORMATION:

The new ES-II shoe carries a warranty that covers manufacturing and structural defects. This warranty coverage is for all
single anchor pin brakes for on/off highway use.

Original Equipment - Refer to current warranty guidelines


Service Parts - 1 Year / Unlimited Mileage

NOTE: Warranty coverage applies only to products operating within Eaton application approval guidelines. Brake lining
wear and noise are not covered under warranty.
Typical Steer Axle Applications

Lining Mix Application Model Shoe P/N Shoe & Lining Major Overhaul Kit

EES400 16.5 x 5 SAP 819705 819750 314156


EES410 16.5 x 5 SAP 819705 819752 314157
EES420 16.5 x 5 SAP 819705 819754 314158
EES600 16.5 x 5 SAP 819705 819756 314159
EES1100 16.5 x 5 SAP 819705 819511 314160
EES1200 16.5 x 5 SAP 819705 819513 314161
EES1200/410 16.5 x 5 SAP 819705 819515 314162

EES400 16.5 x 6 SAP 819706 819760 314168


EES410 16.5 x 6 SAP 819706 819762 314169
EES420 16.5 x 6 SAP 819706 819764 314170
EES600 16.5 x 6 SAP 819706 819766 314171
EES1100 16.5 x 6 SAP 819706 819611 314172
EES1100/600 16.5 x 6 SAP 819706 819615 314173
EES1200 16.5 x 6 SAP 819706 819613 314174
EES1200/410 16.5 x 6 SAP 819706 819617 314175

Typical Drive Axle Applications

Lining Mix Application Model Shoe P/N Shoe & Lining Major Overhaul Kit

EES400 16.5 x 7 SAP 819707 819770 314148


EES410 16.5 x 7 SAP 819707 819772 314149
EES420 16.5 x 7 SAP 819707 819774 314150
EES600 16.5 x 7 SAP 819707 819776 314151
EES680 16.5 x 7 SAP 819707 819768 314152
EES1100/600 16.5 x 7 SAP 819707 819746 314153

EES420 16.5 x 8.625 SAP 819708 819784 314181


EES600 16.5 x 8.625 SAP 819708 819786 314182

Minor Overhaul Kit : P/N 314147 W/O Collar ( Drive axle applications )
Minor Overhaul Kit : P/N 314146 With Collar ( Steer axle applications )
Collar & Release Spring Kit : P/N 814011 ( Steer axle appllications )

Technology
you can depend on

Copyright Eaton Corporation


All rights reserved
Printed in the USA

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