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Document No.

:
INSPECTION REPORT ITT-1808-FABCON-
IR-009-Rev.0

JZHC Project Supplier


ITT-1808 Fabcon Industrial Services Fz LLC
No.: Name:
Supplier P.O - Supplier
19896-1808-09-R0 19-065
No.: Project No.:
JZHC Client Petrofac International LLC Work-Shop Fabcon, RAKIA Fz, Ras Al Kaimah,
Name: (PO No. JI2043-PPFM008) location: UAE

No. Item Material / Equipment Description % Progress


FLARE RISERS, PLATFORM, LADDER & HANDRAILS
Fabcon to
1 A HP Flare Package (Tag. No.: TRHT-UF-43-201) &
Provide data.
LP Flare Package (Tag. No.: TRHT-UF-43-202)

0. Supplier Contact Information:

Name: Position: Email: Phone #:


Mr. Boby Thomas Operations Manager boby@fabcons.com +971 509535643
Mr. Bijesh Kumar Project Coordinator bijesh@fabcons.com +971 526451195
Mr. Shivaji Asst QA/QC Manager shivaji@fabcons.com +971 7244 7644

1. Delivery Date:

Supplier PO Delivery Date:12.04.2020 New Estimate Delivery Date: NOT PROVIDED.

2. Attendees:

Name Title Job Company


Mr. Boby Thomas Operations Manager Fabcon Indl Services Fz LLC
Mr. Shivaji QA/QC Manager Fabcon Indl Services Fz LLC
Mr. Isac .N. TPI Engineer DNVGL/John Zink Hamworthy

3. Safety check points:Result column must be filled in with: Pass (P) or Fail (F)

Topics (If negative result of one of below questions, please contact immediately JZHC personnel before starting the inspection activity) Result
Have you been trained about vendor H&S culture/risks/countermeasure? P
Are all personnel using appropriate PPE and working safely? P
Did you fall into near miss during inspection? If yes, please detail it/them into below P
general note section.
Other safety concerns/notes if any: Nil

4. Scope of Inspection: (Result column must be filled in with: Pass (P), Fail (F) or Punch list point open (PLO).)

Notification inspection as per ITP activity Task number detailed below for in-process inspection:
visited Fabcon facility, Ras Al Khaimah on 02 April 2020.

Task N° ACTIVITY REMARK

Date: 02 April 2020 JZHC Signed by: Isac . N

JZHC-GQS-QC-F01.01 rev1 Page 1 of 6


Document No.:
INSPECTION REPORT ITT-1808-FABCON-
IR-009-Rev.0

VISUAL INSPECTION OF .LADDERS, PLATFORM AND Partial


042
HANDRAIL AND DEAD MAN Accept
DIMENSIONAL INSPECTION OF -.LADDERS, PLATFORM Partial
044
AND HANDRAIL AND DEAD MAN Accept
TRIAL ASSEMBLY LADDERS, PLATFORMS AND ALL Partial
045
BOLTED COMPONENTS OF RISERS Accept.

5. Documents / Drawings Status:

JZ/HC No Client No Rev. Description Status


19896-1808- PO No. JI2043-
// Purchase Order //
09-R0 PPFM008
1808/02 // 1 Material Requisition //
08572-TRHT-MS- Inspection Test Plan - Flare Risers,
1808-145 5 CODE 1
PPFM008-Q16-003 Ladder & Platform & Hand Rails

6. Sub-Supplier Order Status:

 Vendor to provide the sub vendor & order details .

7. Material Receiving Status:

 Vendor to provide the material procurement order status.

8. Fabrication Progress Description:

 Fabcon to Provide Data.

9. Inspection Result:

 Platforms – Only Six No’s of Platforms [ PLFT-B01, PLFT-B05, PLFT- B10, PLFT – B11,
PLFT-A01, PLFT-A05 ] offered for Inspection after fabrication completion.
 Visual, Inspection and Dimension Inspection of Ladders Carried out. Ladder cage of lower
rungs have not been fabricated, Flat bars for vertical extension not installed.
 Visual, Inspection and Dimension Inspection of Handrails completed on Six nos of
Platforms [PLFT-B01, PLFT-B05, PLFT- B10, PLFT – B11, PLFT-A01, PLFT-A05.] . Rest
not completed. NDT NOT DONE on ALL HANDRAILS.
 Deadman Dimension inspection carried out, Reports not provided.
 Grating clips in Platforms are not falling in place and hence not performing the purpose,
causing possible tripping hazard.

10. Test Report and ITP Review:

 Inspection conducted as per ITP 08572-TRHT-MS-PPFM008-Q16-003 REV 5 TASKS


042, 044, 045.

Date: 02 April 2020 JZHC Signed by: Isac . N

JZHC-GQS-QC-F01.01 rev1 Page 2 of 6


Document No.:
INSPECTION REPORT ITT-1808-FABCON-
IR-009-Rev.0

11. General Note:

(concerns, suggestion, etc...)


 Fabcon has NOT provided NDE technicians qualification.
 Task no 041 of ITP 1808-145 Revision 5 , welder traceability not maintained by FABCON.
 Fabcon not provided Fitup , Weld visual , NDT reports for Deadman.
 NDT not done on Handrails and remaining Platforms.
 Only Six [PLFT-B01, PLFT-B05, PLFT- B10, PLFT – B11, PLFT-A01, PLFT-A05.] out of
Sixteen Platforms Trial assembly performed.
 Grating Clips in Platform grating do not serve the purpose. Will cause tripping hazard –
(can be Fabcon lack of expertise in installing it)

12. Tentative schedule of next visit/activities:

Description and tentative schedule of next steps.


 Fabcon to Provide Data.

13. Attachment list:

 19-065-MPR-HP-01
 19-065-MPR-HP-02
 19-065-MPR-HP-03
 19-065-MPR-HP-04
 19-065-MPR-HP-05
 19065=HP-FS-B02-05
 19065-HP-FS-B01-02
 19065-HP-FS-B02-03
 19065-HP-FS-B02-04
 19065-HP-FS-B03-03
 19065-HP-FS-B04-03
 19065-LP=FS-A02-04
 19065-LP-FS-A01-01
 19065-LP-FS-A01-02
 19065-LP-FS-A02-01
 19065-LP-FS-A02-02
 19065-LP-FS-A02-03
 DIR No- 02
 DIR No- 03
 FIS-19-065-TA-HP-01
 FIS-19-065-TA-LP-01
 WIR No- 02
 WIR No- 03
.

Date: 02 April 2020 JZHC Signed by: Isac . N

JZHC-GQS-QC-F01.01 rev1 Page 3 of 6


Document No.:
INSPECTION REPORT ITT-1808-FABCON-
IR-009-Rev.0

14. PHOTOS:

Date: 02 April 2020 JZHC Signed by: Isac . N

JZHC-GQS-QC-F01.01 rev1 Page 4 of 6


Document No.:
INSPECTION REPORT ITT-1808-FABCON-
IR-009-Rev.0

Date: 02 April 2020 JZHC Signed by: Isac . N

JZHC-GQS-QC-F01.01 rev1 Page 5 of 6


Document No.:
INSPECTION REPORT ITT-1808-FABCON-
IR-009-Rev.0

***REPORT END***

Date: 02 April 2020 JZHC Signed by: Isac . N

JZHC-GQS-QC-F01.01 rev1 Page 6 of 6

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