Ljungstrom® Air Preheater

General Explanation

Heat Recovery Systems/ ATSL

Shanghai, 26 June 2012
Agenda

1st topic Company Introduction Page 3

2nd topic General Explanation of Ljungstrom® Air Preheater Page 7

3rd topic Heating element Page 13

4th topic Sealing System Page 18

5th topic Auxiliary Equipment for Vung Ang Page 21

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Agenda

1st topic Company Introduction Page 3

2nd topic General Explanation of Ljungstrom® Air Preheater Page 7

3rd topic Heating element Page 13

4th topic Sealing System Page 18

5th topic Auxiliary Equipment for Vung Ang Page 21

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Company Introduction

Company History of ALSTOM (Japan/China)

1907 Founded as Gadelius Trading Co.
1979 Merged into Flakt AB Sweden
1988 Merged into ABB Group
1999 Jointed with ALSTOM- formed
ABB ALSTOM Power
2000 Transferred to ALSTOM Group
2004 ALSTOM Technical Services
(Shanghai) Co., Ltd. was
established.
2005 ALSTOM Shanghai Aohan ERS
Co., (CNASAERS) Ltd., Heating
Element Factory, was established.
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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Company Introduction

Company History of ALSTOM (Japan/China)

1907 Founded as Gadelius Trading Co.

1923 Imported Swedish- build Ljungstrom®

Air Preheater and delivered to the
Japanese customer.

1976 World’s 1st GGH is installed in Japan.

2010 Supplied more than 3300 sets

(including GGH) of Ljungstrom®
Heat Exchanger .

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Agenda

1st topic Company Introduction Page 3

2nd topic General Explanation of Ljungstrom® Air Preheater Page 7

3rd topic Heating element Page 13

4th topic Sealing System Page 18

5th topic Auxiliary Equipment for Vung Ang Page 21

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
General Explanation of Ljungstrom® Air Preheater

Function of Ljungstrom® Air Preheater

Boiler
1,181,744 kg/hr
Boiler AH 125℃
393.9℃ (120.5℃)
EP
359.5℃ 27.8℃ IDF STACK
280.0℃ 369.3℃ 32.8℃
Mill FDF
PAF

(Heat up combustion air by flue gas)

Heat Exchanger Duty in Vung Ang case
= 1,181,744x1.113x(393.9-125) = 3.54x108 kJ/hr

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
General Explanation of Ljungstrom® Air Preheater

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
General Explanation of Ljungstrom® Air Preheater
Air and Gas Flows
Combustion Air
Gas
Primary Air

Hot Side

Cold Side

Primary Air
Gas
Combustion Air
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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
General Explanation of Ljungstrom® Air Preheater
Construction of Ljungstrom® Air Preheater
Heating Element
Bypass Seal

Primary Center Section

Soot Blower

Sector Plate
Drive Unit

Center Section

Rotor Drive Unit

Pin Rack
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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
General Explanation of Ljungstrom® Air Preheater
Explanation of Ljungstrom® Air Preheater type

Ex.
32.5 -VI- 2200 (T)
Rotor Rotation Direction
RT=Reverse Rotation (Gas  Secondary  Primary)

T=Standard Rotation (Gas  Primary  Secondary)

Element total height (mm)

Flow type: V, VI=Vertical shaft, H=Horizontal shaft
X=Forced drafting, no X=Balanced drafting

AH nominal size: related to Rotor diameter

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Agenda

1st topic Company Introduction Page 3

2nd topic General Explanation of Ljungstrom® Air Preheater Page 7

3rd topic Heating element Page 13

4th topic Sealing System Page 18

5th topic Auxiliary Equipment for Vung Ang Page 21

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Heating Element
Heating Element Specification of AH for Vung Ang Project

Depth Thickness
Layer Type Material
(mm) (mm)

Hot end 650 DUNTM 0.5 Mild steel

Intermediate 650 DUNTM 0.5 Mild steel

Enameled
Cold end 900 DUNTM 0.8
steel

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Heating Element

DUNTM type
High efficiency, Open channel type

Basket
Heating element plates are packed
in baskets

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Characteristic of Heating Element
•Performance Characteristic Tendency

•NF
•Cleanability

•DNF®
•NF

•DUNTM
•Close channel
•DU
•Suitable for
GGH

•Open channel
•Suitable for AH

Presentation title - Dec.2009 - P 15

•Thermal efficiency
© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Heating Element

HE Baskets are installed in the pockets of Rotor

divided by Diaphragm plates and Stay plates.

Stay Plate

Diaphragm

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express
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 Agenda

1st topic Company Introduction Page 3

2nd topic General Explanation of Ljungstrom® Air Preheater Page 7

3rd topic Heating element Page 13

4th topic Sealing System Page 18

5th topic Auxiliary Equipment for Vung Ang Page 21

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Sealing System
Explanation of Leakage

GAS
- Direct leakage HOT
SECTOR
Radial Leakage SIDE
BY-PASS PLATE
W=C･A･√(2･g･γ･ ΔP) SEAL
C : Flow coefficient
A : Total areas of seal gap (m2) ENTRAINED LEAKAGE
g : Gravitational acceleration (m/s2)
Axial
γ : Specific weight of gas (kg/m3)
seal
ΔP: Pressure difference between two flows plate
Axial Leakage

- Entrained leakage
W= γ･ V･RPH COLD
V : Volume of rotor plenum (m3) AIR SIDE SECTOR
RPH: Rotor revolutions per hour PLATE

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Sealing System
Rotor Seals (Typical)

Sector Plate (Hot)

Rotor edge Plate

(Hot)
By-pass Seal Angle

By-pass Seal (Hot)

T-bar
T-bar
By-pass Seal (Cold)

Rotor Post Housing

Rotor Diaphragm
Rotor edge Plate Axial edge
(Cold) Plate
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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Agenda

1st topic Company Introduction Page 3

2nd topic General Explanation of Ljungstrom® Air Preheater Page 7

3rd topic Heating element Page 13

4th topic Sealing System Page 18

5th topic Auxiliary Equipment for Vung Ang Page 21

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Auxiliary Equipment of AH for Vung Ang
• Rotor Drive Unit
• Bearing
• Soot Blower
Fire Detecting Device
• Sector Plate Drive Unit Water Washing Device
• Fire Detecting Device
• Water Washing Device
• Fire Extinguishing Device
(for Hot side)
Guide Bearing
Sector Plate Drive Unit

Soot Blower

Rotor Drive Unit

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Auxiliary Equipment of AH for Vung Ang
Rotor Drive Unit

Pinion gear cover

(Utility)
Electric power : 18.5kw (for main motor)
Electric power : 18.5kw (for auxiliary motor)
Rotation speed : about 1 RPM

Rotor
Main motor
Pin Rack
Speed reducer Auxiliary motor
Pinion Gear

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Auxiliary Equipment of AH for Vung Ang
Rotor Bearing

Support Bearing Guide Bearing

(Thrust self-aligning roller bearing)

Guide
Bearing

Support
Bearing

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Auxiliary Equipment of AH for Vung Ang
Rotor bearing Jacket cooling system (for Guide Bearing)

Guide Bearing
Bearing housing

Lubricant oil
(Oil bath type)
Cooling water
(Water flows continuously)

(Utility)
Cooling water : 0.49MPaG, 3.6ton/hr

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Auxiliary Equipment of AH for Vung Ang
Soot Blower (for Hot and Cold side)

Heating element

Type : Half Retractable Type

Steam condition (Hot side)
Blowing Press. 0.78 MPaG
Consumption 1.2 ton/hr
Steam condition (Cold side)
Blowing Press. 0.78 MPaG
Consumption 1.2ton/hr
Electric power : 0.75kw
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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Auxiliary Equipment of AH for Vung Ang
Sector Plate Drive Unit (SDU, for Hot side)

Without SDU With SDU

Drive Control
Unit Center

Gap
Gap

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Auxiliary Equipment of AH for Vung Ang
Fire Detecting System (FDS)

Detecting sensor : Thermocouple

Installation position of
Thermocouple :
Gas outlet duct : 6 pcs.

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Auxiliary Equipment of AH for Vung Ang

Water Washing Device

Type : Stationary Multi Nozzle Type

(at gas inlet & gas outlet duct)
Water Condition
Blowing Press. : 0.49MPaG
Consumption : 288ton/hr/each side

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Auxiliary Equipment of AH for Vung Ang

Fire Extinguishing Device (for Hot side)

Fire extinguishing device

Socket
Nozzle

Washing Tube

Type : Stationary Multi Nozzle Type

(at gas inlet)
Water Condition
Blowing Press. : 0.49MPaG
Consumption : 288 ton/hr

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© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any
particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without
express written authority, is strictly prohibited.
Thank you very much!