The world wide leading company for control valve KORVAL Co., LTD.

INSTRUCTION MANUAL for E&P-01

CONTROLLER
Electro-Pneumatic Controller ver 1.o

KORVAL CO., LTD.

1509-3, DADAI-DONG, SAHA-GU, BUSAN, KOREA
TEL: +82-51-261-5848
+82 51 261 5848 FAX: +82-51-261-5849
+82 51 261 5849
Web site: http://www.korval.co.kr
E-mail: korval@korea.com
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Contents
– INTRODUCTION---------------------------------------------------------------------32
– SPECIFICATIONS--------------------------------------------------------------------34
– OPERATING MECHANISM-------------------------------------------------------36
– DIMENSIONS--------------------------------------------------------------------------37
– NAMES AND FUNCTIONS---------------------------------------------------------39
– ALARM-----------------------------------------------------------------------------------40
– MANUAL CONTROL FUNCTION-----------------------------------------------41
– AUTO TUNING-------------------------------------------------------------------------42
– INPUT,OUTPUT CLASS--------------------------------------------------------------43
– INPUT GROUP 1-----------------------------------------------------------------------44
– INPUT CROUP 2------------------------------------------------------------------------47
– OUTPUT GROUP------------------------------------------------------------------------50
– DISPLAY----------------------------------------------------------------------------------53

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1.Introduction
E&P-01 Controller, digital type electro-pneumatic controller is designed to control
P
Process variables
i bl such
h as pressure, ttemperature,
t li
liquid
id llevell and
d etc..
t It provides
id
All the latest digital electronic control functions with reliability & precision of a
pneumatic Controller.
E&P-01 Controller is composed of several major parts including Digital Signal
Processor, flash ROM for program/data storage, analog-digital signal filter,
WatchDog circuits
circuits, RS232/485 Communication interface & a pair of solenoid
valves and etc..
The algorithm for PID control & auto-tuning was adopted as control software.
Electro-Pneumatic Controller operates that It accepts the signals standard
4~20mA and/or Pt100 from a sensor (transmitter), and CPU forward output signal
To be calculated by PID. It’ll provides Pneumatic output to operate diaphragm or
piston actuated control valves.
Because of this feature E&P
E&P-01
01 doesn’t
doesn t use I/P transducer and/or valve
Positioner, it operates actuator directly thus reducing the costs.
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SCH.E&P--01 SYSTEM
SCH.E&P

1.Pressure Control
2T
2.Temperature
t C
Control
t l
3.Liquid Level control
4 Flow Rate Control in Process Systems
4.Flow

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SPECIFICATIONS
1.Supply Voltage--------------------------------------------110/220VAC,50/60Hz,24V DC
2.Operating
p g Voltage
g Range------------------------------90~110%
g of Rated Voltage
g
3.Power Consumption--------------------------------------10W(MAX.) 6W(Steady State)
4.Input Signal------------------------------------------------ 4~20mA,PT100ohm,K,(1~5V)
5.Output Signal------------------------------------------------DC4~20mA,DC24V Pulse
6.Control Action-------------------------------------------------DIRECT or REVERSE
7.Accuracy-------------------------------------------------------
y +/-0.3% of Full Span
p
8.Control Functions-------------------------------PID Control Functions,Auto-Tuning
9.Alarm Output----------------------------------------------Relay Contact Output(A)
Error LED Lamp
10.Local Set Point Adjustment----------------------------UP/DOWN Push Button
11.Display------------------------------------------------------------LED,FND
p y , Display
p y
12.Adjustable Parameters---------------------------------------SV,PV,PID,Unit
13.Self-Diagnostic--------------------------------------------------Watch-Dog Circuit
14.Communication(Optional)----------------------------------RS232
4C i i (O i ) S232 or RS485(Option)
S48 (O i )

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SPECIFICATIONS
15.Ambient Temperature---------------------------------------0~50℃
y (
16.Ambient Humidity--------------------------------------------20~85%RH(Do not use as
single line)
17.Input Air Pressure---------------------------------------------100psig Max.
18.Output Air Pressure--------------------------------------Zero To Maximum Supply
Pressure
19.Air Consumption--------------------------------------NO
p Consumtion at Steady
y state
20.Overall Dimensions---------------------------------------72(W) × 72(L) × 107(H) mm
21.Enclosure-------------------------------------------------Plastic Case(ABS + PC)

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Operating
p g Mechanism
The electronic circuit of the E&P-01 compare the desired set point with the input signal
which was changed from analog to digital signal by E&P-01 controller.

According to comparison's result, If there is a deviation, It make a decision a "DC24V

Pulse cycle" by PID's control-value and send "DC24V Pulse" to one of them which are
load and vent of Solenoid Valve's.

Each time a p
pulse is received, the resulting
gppressure in the air chamber of the Control
valve actuator increases or decreases. If the deviation is large, "DC24V Pulse" on time
become longer and control valve's variation-volume are increased. If he deviation is
small, "DC24V Pulse" on time become shorter and control valve's variation-volume are
decreased. This pprevent Overshoot.

It can control the change speed the variation to the change of output pulse by a control
of parameter
parameter' invariable.
And It can protect the system from the system's noise.
So it provides The control system with balanceable and precisional.

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Operating
p g Mechanism
AC100-240V AC-DC
POWER CONVERTER

PT100ohm
PARAMETER
INPUT SIGNAL
<CPU PID CONTROL> UP/DOWN

4-20mA A/D OPERATION CONTROL AUTO/MANU

INPUT SIGNAL CONVERTER
SOFTWARE CONTROL

4-20mA OUTPUT LCD INTERFACE SND

OUTPUT SIGNAL CONTROL
DISPLAY
PID CONTROL
LOAD / VENT
RS232C /
OUTPUT SIGNAL WATCH-DOG
RS485

RELAY
ALARM

<Drawing of Block>
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Size
7 7
93

OUTER SIZE 72*72*107

PANEL SIZE 68*68(+0.6)
68*68(+0 6)

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Names and functions

AT : BLINKING(AUTO TUNING)
AT : LIGHTENING(MANUAL CONTROL)
OUT1 : OUTPUT1
OUT2 : OUTPUT2
OUT3 : OUTPUT3
RX/TX : RS485 TRANSMISION

BUTTON MANUAL & FUNCTION(AT FIX MODE)

▶ 3Secs press to operate auto tuning

Auto ▶ 3secs press to stop operation
Manu
▶ Manual output with setted value for manual mode

▶ Press once,blink SV.then change SV value of OUT1 by ▲ ▼ button

Set ▶ Access & return to output
p group
g p with 3 secs
▶ Move among each parameter at a time

▲ ▼ ▶ Change each parameter valve

▶ Raply change after holding 3 secs
Auto + Set
▶ Access change function among Auto & Manual setting mode by holding 3secs simultaniously
Manu

▶ Access input group by holding 3secs simultaniously

Set
+ ▲

Set ▲ ▶ Access input group by holding 3secs simultaniously

+

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ALARM
-Sensor Open
-Over or Under SET Point
-Loop Break Alarm

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Manual Control Function

1)Manual : Function to control output value by manual input value
▶ Setting the current value among 4~20mA,output regularly by the certain value.
▶ Change
Ch to
t MANU sett manuall currentt return
t to
t main
i page operate
t manually
ll with
ith 3secs
3 off
Auto/Manu button.
▶ While MENU output operates, SV axis shows output value.
EX 15.5
“ Auto ″ : Change to AUTO can’t manual control

▲
Auto
Manu
Set OUT1 OUT1 Set MEN.1
Auto Manu 4~20
▼

▲ ▼ Select among 4,5,6,7,……..20

Set Press,then go to main EX)Select 12 and return to main page.
Then,AT/MENU key for 3secs,output by
12mA regularly.

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Auto Tuning
g
PID Auto Tuning is able to calculate PID number needed for proper control
measuring
i thermal
th l characteristic
h t i ti and
d response velocity
l it off various
i control
t l
substitutes by ifself and by setting the value is able to operate better control
with quick response characteristic.

▶ Operate AUTO Tuning initially after adhere controller.

▶ Not able on programable
programable,please
please turn to AUTO mode for use with programable
programable,please
please turn to
MENU mode.
▶ To operate AUTO Tuning,select AUTO mode among AUTO,MANU,and press AUTO Tuning button
for 3secs(basically
3secs(basically,setted
setted as AUTO)
▶ Stop during turing : re-press AUTO Tuning button for 3sec.
▶ PID value form AUTO Tuning is able to change during operation.

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Input
p & Output
p
1) Class and Range
Input signal Signal Code Range Quality

RTD PT -199.9~220.0 ± 0.5% OF F.S

Thermocouple K -200~1370
D C voltage
D.C.voltage 1~5V
1 5V -1999~9999
1999 9999
D.C.current 4~20mA -1999~9999

2) Output Class
Output Section OUT1 OUT2 OUT3

Relay Poss - -
SSR - Poss Poss
Current Control Poss - -
Transmission Poss - -
Alert Output Poss - -

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Input
p Group
p1
▶ Input & output sort,control way is based on input group. Please input set point when you prepare operation of the product.
▶ Access input group : Set + ▲ 5 sec.(setting and return : Set 3 sec)
▶ Transfer parameter : Set 1 time.
▶ Value(fuct.) change : using ▲ or ▼ key
▶“ ″ : Parameter on the arrow can’t be marked unless it can be chosen corresponding value.

param Function Description Basic

eter value
Input Sensor : PT,K,MA20,V15 PT
IN sensor
MA20,V15,V10

Range “High” : In case of choosing V15(1~5V),MA20(4~20mA), 100

SCH set “H,L
H,L” Range (Range : -1999~+1999)
1999 +1999)
Range “Low” 0
SCL

Decimal point : 0~20 ex) NO. on screens is 100 1

PONT D.P.
D P : “0”
0 ,then
then 1000.if
1000 if D
D.P.
P : “1”
1 is 100.0.
100 0
D.P. : “2” : 10.00

MA20:4~20mA Current Input

**Input Sensor sign
V15:1~5V Voltage Input

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Input
p Group
p1
Measured Function that prevents from trembling mark value. 0
FILT Value (The higher value is, the less trembling is.)

Measured Function that revises when sensor line lengthens(basic is 3M),connect 0

BIAS value lines,and decrepancy occurs.
revision
(-50~50)
Setting When set value in here,SV value can’t be aboe it Max
SETH Range EX) SETH : 100,SV can’t be set above 100. Value
limit “high”

Setting It can’t be set below setting range.

range Min
SETL Range Value
limit “low”

Commun ▶ RS485 communication : Max comm.distance 1.2km,parallel comm,able to OFF

ication communicate maximum 99 computers by 1 computer.
(option) ▶ Dosen’t show above if COMM is selected as OFF.
ON/OFF ▶ Able to find communication protocol and demo monitor program on the homepage.
C.OMM

ON ADR (Address) : 1~99

BPS Comm.velacity(Bit Per Sec) : 2400bit/s,48obit/s,9600bit/s

▶ Use 120Ω of terminating resistance in case connects with many gauges.

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Input
p Group
p1
Centigrade ℃, ℉ C
C--F Fahrenheit

Lock OFF : Locked OFF

LOC
Function 1 : Locked input group
2 : Locked input & output
** To be unlocked, set OFF by UP,DOWN of LOC

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Input
p Group
p2
▶ Access input group : Set + ▼ 5sec.(setting and return : Set 3 sec)
▶ Transfer parameter : Set 1 time
▶ Value(fuct.)change : using ▲ or ▼ key
▶“ ″ : Parameter on the arrow can’t be marked unless it can be chosen corresponding value

Param Function Description Basic

eter Value

Pulse (
(mesc)
) Length
g of air output
p solendoid ON time(only
( y SSR mode)) 11
WidH
Width Range : 4~50

AVGE Value Calculate average value(only SSR mode) 4

Average Range : 1~6
Histerisis PT100 ohm basic value : 3 PT=3
Hys span
PT100 ohm except for : 1 Etc.=1
Range : 1~20
t.Sol SOL In case of deviation is between 0.0~0.3℃,offset time(only SSR mode) -100
TIME Range : 1~20
k dAt
k.dAt Sensitivity Response sensitivity (only SSR mode) 30
3.0
Range : 1.0~6.0

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Input
p Group
p2
Setting PID Processing interval value (only SSR mode) 1
SCAn Range limit Range : 1~50
“hi h”
“high”
Value = 1 : 1sec
Temperature Set temp.deadband (only SSR mode) 0
t.Sto
deadband Range : 0.0~10.0

t.MAX MAX TIME While temperature constant sol max interval time(only SSR mode) 500
Range : 5~1000 (350~400)

1 = 1sec

t.Min MIN TIME While temperature not constant sol min interval time(only SSR mode) 250
Range : 25~5000
500 = 1sec

C St
C.Sto Calculate Set calculate process deadband (only SSR mode) 01
0.1
deadband Range : 0.1~10.0

F.tiM F TIME Time needed for the control ouptput to reach 70% of normal output 1
(only SSR mode)
Range : 1~9999

L.tiM LBA time Set time for break-wire alert (only current mode) 0
Range : 0~3600

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Input
p Group
p2
LBA temp. Set range for break-wire alert 50.0
L.rnG
Alert range : PT : 0~300.0 K : 0~3000

diSP DISPLAY Noise eliminate display PT=1.0

Range : PT : 0.0~10.0 ( K : 0~1000) K=1

Wid.R SOL TIME Converting to solenoid output : output 2 time 11

Wid.F SOL TIME Converting to solenoid output : output 3 time 11

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Output
p Group
p
▶ To end output group access & setting,press : Set 3secs
▶ Move parameter by : Set at a time
▶ To change value by : ▲ or ▼ key

OUT2,3 OUT2,3 : Select SSR Output

Select among
OUT2 ON/OFF,PID,CPID by ▲ ▼
PID1/PID2 key

PID Control(HEAT PID) PID2 Control(COOL)

P.1 Proportial CP.1 Rev.

0~999.9% 0~999.9% Proportial
Set Set

I1
I.1 CI 1
CI.1 Rev.
R
Integral
0~9900 0~9900 Integral

D.1 CD.1 Rev.

Derivative
0~9900 0~9900 Derivative
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Output
p Group
p  Major Products & Capacity

OUT2,3 OUT1 : Select current output

OUT1 Select among

4~20/20~4/PV 4~20,20~4,PV by ▲ ▼ key

C
Current
tCControl(HEAT)
t l(HEAT) R
Rev.Current
C t control(COOL)
t l(COOL) PV Transmit
T it

PA.11 Current control CPA.1 Rev.current FRH.1

Proportial Propotial
0~999.9% 0~999.9% Tran.range “H”

Set
S t Set
S t Set
S t
IA.1 Current CIA.1 Rev.current FRL.1
Integral Integral
0~9900 0~9900 Tran.range “L”

DA.1 Current CDA.1 Rev.current

Derivative Derivative
0~999.9% 0~9900

MVH.1 Limit current MVH.1

“High” MVH : output quantity restrict “high”
4~20 4~20 MVL : output quantity restrict “low”
low
EX)If MVH is 18, maximun current is not
Limit current Over 18mA.
MVL.1 MVL.1
“Low”
4~20 4~20

SLS.1 Slow start SLS.1

0~3600 0~3600
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Output
p Group
p
SLS : Slow start
In 4~20mA current control output,it is used in equipment which has concern about equipment
Destroy.because at the moment power becomes ON,too much current is outputted.
*Value input unit : sec,range : 0~3600sec,initial value : 0
Spent time to go to maximum(20mA) when inputting time.and,spent time to go to appointed
value when MVH value ins under 20mA.
EX)Time to go to 18mA when restriction is 18mA.

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Display
p y

*본계기의 디지털of문자는
Digital letters 다음과같이
the instrument 표시합니다
in shown as following
A: B: C: D: E: F: G:

H: I: J: K: L: M: N:

O: P: Q: R: S: T: U:

VV: W:
W XX:없슴
없슴 YY: ZZ:
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