V

OPERATOR'S MANUAL
r HWE-4020C r HWE-4030C

For technical assistance or the Hotsy Dealer nearest you, consult our web page at
v www.Hotsy.com or call 360-833-1 600

8.941-225.0-A
 Reversed View of
Electrical Panel
I
ComPonents

e2 --\'
59,94

8.941-225-0' HOTSY HWE'

Rev' 4/14
 EXPLODEDVIM

-29
t'
vI. -63
91
79
'lf..1'
52
-::

o
c3

T
I
50

8.941-225.0. HOTSYHWE . Rev.4/14

 EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
9.802-362.0 Unloader, PA 8 GPM@3650 PSl, ó¿t 8.707-000.0 Connector. 1/2" Anchor
VB8 +/Switch 1
35 8.706-998.0 Connector, 3/8" Anchor
{
8.715-503.0 Unloader, VBR, 3000, Red Knob 36 9.804-058.0 Bolt, PumP Mounting
(HWE-4030C, Time Delay OPt.) 1
37 9.802-039.0 Elbow,1l2" JIC x 3/8" 90' MPT 1

8.715-504.0 Unloader, VBR, 2200, Yellow Knob

(HWE-4020C, Time Delay Opt.)
38 8.712-345.0 Nozzle, SAQCMEG 0004 Red
1
(HWE-4030C) 1

Pump, See Specification Pages

8.712-357.0 Nozzle, SAQCMEG 0005.5 Red
Motor, See Specification Pages (HWE-4020C) 1

Overload. See Soecification Paoes 39 8.712-346.0 Nozzle, SAQCMEG 1504Yellow

Transformer, See Specification Pages (HWE-4030C)
Fuse, See Specification Pages 8.712-358.0 Nozzle, SAQCMEG 1505.5Yellow
Fuse, See Specification Pages
(HWE-4020C) 1

Contactor, See Specification Pages 40 8.712-347.0 Nozzle, SAQCMEG 2504 Green

(HWE-4030C)
9.802-259.0 Hose, 1/2" Push On 18
8.712-359.0 Nozzle, SAQCMEG 2505.5 Green
10 9.802-457.0 Din Rail,35mm (HWE-4020C) 1

(Time Delay Option)

41 8.712-348.0 Nozzle, SAQCMEG 4004, White
11 9.802-476.0 Box, Plastic, 10" x 8" x 6" w/Lid 1 (HWE-4030C)
12 9.803-038.0 Bracket, Support for Elec Box 1 8.712-360.0 Nozzle, SAQCMEG 4005.5, White
13 9.802-518.0 Strain Relief,3/4" LQTite (HWE-4o2oC) 1

9.802-526.0 ALocknut,3/4" 42 8.900-919.0 Label, Hotsy,

14 9.802-515.0 Strain Relief, Strt, LQTite, Med 1 43 8.901-106.0 Label, Hotsy Logo Stripe
9.802-524.0 A Locknut, 1/2" Conduit Bushing, See Specification Pages
15 8.918-423.0 Hose, 3/8" x22",2\Nire, 45 Bushing, See Specification Pages
Pressure Looo 46 Pulley, See Specification Pages
16 9.803-670.0 Pumo Protector. 1/2" 190" Pulley, See Specification Pages
17 8.751-306.0 Timer,Multi-Function 48 Belt, See Specification Pages
(Time Delay Option)
49 9.802-048.0 Swivel, 112'JIC Fem,3/8" Male 1
18 9.802-039.0 Elbow, 112" JlC, 3i8", 90'
50 9.802-765.0 Screw, 'll4"x112" BH SOC ES 14
i
19 9.802-779.0 Nut,3/8" ESNA cl 9.802-817.0 Washer, 3/8" x 1" Steel
20 9.802-807.0 Washer, 3/8", SAE, Flat 52 9.802-283.0 Hour Meter
¿l 8.706-790.0 Nipple, 1/2" Close
53 9.802-720.0 Bolt,3/8'x 1", NC HH
8.706-844.0 Tee, 1/2" Female, Pipe 8.932-965.0 Label,Warning, Exposed
¿.7 9.802-128.0 Nipple, 112" JICx1/2" Pulley
MPT Pipe
55 8.932-970.0 Label, Cold Water Outlet
24 9.802-131.0 Elbow. 1/2" JIC x 1/2". 90"
56 9.802-429.0 Service Cord 1214 10 Ít.
¿ó 9.802-039.0 Elbow 1i2" JlC x 3/8" Steel 57 8.932-969.0 Label. GFCI
9.802-129.0 Elbou 1/2" x JIC x 3/8", Brass 1
58 9.802-522.0 Strain Relief 1"
27 9.804-057.0 Washer
59 9.802-429.0 Service Cord 1214 40
8.911,-329.0 Cover, Hotsy 60 9.802-518.0 Strain Relief, Strt, LQ Tite 3234
¿Y 8.911-326.0 Base, Hotsy Large
9.802-451.0 Switch, Rocker, Carling 9.802-526.0 A Locknut. 3/4"
w/Green Lens 61 9.800-013.0 Label, Intended For Indoor Use 1

9.802-452.0 Switch, Rocker, Red Face 62 9.802-259.0 Hose, 1/2" Push-on 12

(Time Delay Only)
.tl 9.802-066.0 Pad, Soft Rubber, 50 Duro
63 9.802-779.0 Nut, 3/8' ESNA NC
8.706-207.0 Elbow, 3/8" Street
9.802-064.0 Grommet,Rubber,
Nozzle Holder 8.716-125.0 Switch, Pressure
(Time Delay Option)
33 9.802-146.0 Swivel,112" MP x314"
GHF WStrainer 66 8.901-108.0 Label, Hotsy, White

8.941-225.0 . HOTSY HWE . Rev.4/14

 EXPLODEDVM
ITEM P.ART NO. DESCRIPTION QTY
67 8.912-147.0 Cover, Access Ho|e
9.800-016.0 Label, Disconnect powei supply
I
69 9.800-o2o.o Label, Cold Water lnlet
70 8.718-980.0 Washer, 5/16" Flat
71 9.802-738.0 Bolt,1/2" x 8" NC HH
9.802-800.0 Washer, 1/2', Flat
73 8.91 1 -81 5.0 Slider, Pump
74 9.802-776.0 Nut,5/16" ESNA
75 9.802-042.0 Elbow, 1/2,'JlC x 3/8"
Female
9.802-.042.0 Elbow,l/2 ¡tC x S¡e Fem
(Time Detay)
77 9.800_034.0 Clear Lexan
78 8.901-136.0 Detergent label
9.802-067.0 Bumper pad
80 9.802-073.0 Weather Stripping 7ft
81 9.802-074.0 Nut, 1/4" Square
82 9.802-151.0 Swivel, 1/2', JtC Fem.
Push-On
83 9.802-424.0 Cord, 16-4 Service
9.802-695.0 Nut, 10/32,'Keps
85 9.802_723.0 Bolt,3/8" x1-112,' NC HH
9.802-759.0 Screw, 1 0/32" x 1 /2,' Btlcx 10
87 9.802-762.0 Screw, 10/82', x 1-1/q,
9.802-773.0 Nut, 1/4', ESNA Nc
89 9.802-791.0 Cage Nut, 10/82" x tO
Cauge 6
9.802-794.0 ilq" x¡r czuoe
Cage Nut,
91 9.802-811.0 Washer, B/B', x 1-1/2,'
Fender
92 9.800-040.0 Label, Ground
93 9.803-032.0 Standoff, Electrical Box
94 9.802_520.0 Strain Relief,3/4',
(HWE-4020c) 'I
9.802_522.0 Strain Relief, 1',
(HWE-4030c)
1
9.802-472.0 Timer, Solid State,
120V 5-60 Min. Adjust.
96 9.802-514.0 Strain Relief, 1/2"
9.802-524.0 ,A Locknut, 1/2"
97 8]07_264¡ Plug, 3/8" Gas Tap
(Time Detay Option)
98 9.802-039.0 Elbow,l/2 JIC x 1/2jrlpT-
(Time Detay)
99 8.918-422.0 Hose, 3/8" x 20"

A Not Shown

8.94.1-225.0 . HOTSY HWE . Rev.4/14

 CABINET EXPLODED VIEW . LEFT SIDE
I

O
72 1

i
I
I

a
8.941-225.0. HOTSY HWE . Rev.4/14
 t9
4

,<\'49

8.941-225.0. HOTSYHWE . Rev.4/.14

 CABINET PARTS LIST
ITEM PART NO. DESCRIPTION QTY ITEM PART NO, DESCRIPTION OTY
1' 9.802-039.0 Elbow, 1/2" JIC x 3/8' MPT 37 9.800-016.0 Label, Disconnect Power
SuPPIY
8.913-2160 Lid. Too Cover
8.913-218.0 OuterWrap, Fill Side 38 8.913-215.0 Plate, Back Cover

8.913-219.0 Outer Wrap, Power Side 39 8.913-217.0 Plate, Electrical Access

8.940-048.0 Label, Heating Unit Power 40 8.940-047.0 Label, Warning

9.802-455.0 Light, Green 125V 41 8.912-251.0 Cotl, 112" O.D. SS Tubing

9.802-451.0 Switch, Rocker Carling 42 9.802-793.0 Nut, Cage 1/4" x 16 Ga

w/Green Lens 43 9.802-754.0 Screw, 1/4" x 1/2' HH NC
8.716-254.0 Timer, 7 Day Pin, 120V,204 Whiz Lock ,5¿

PB873MKZ 44 8.717-480.0 Insulation, 1" x24" x 48"

8.706-161.0 Elbow, 1/4" Street, 90' Galv Fiberglass, Foil One Side

10 8.716-633.0 Switch, Limit w/Clamp 45 8.706-569.0 Gasket,Neop 8ft

11 8.913-21 1.0 Tank Assemblv
¿+o 8.718-755.0 Screw, 8/32" x 1-112",
SS PhiI Ph
t¿ 8.716-650.0 Gasket, 6000W Heater,
ZSUU UETIES 9.803-551.0 Screw, 5/16" x 3/4" Whiz 10

IJ 8.716-645.0 Heater, 4500W 480V 48 9.802-778.0 Nut, Whiz Loc, 5/16 Flange t¿
#055994-091 49 9.802-716.0 Bolt, 5/16" x 2" NC HH 10
14 8.913-222.0 Plug, 1.5" Pipe, Black 50 8.716-533.0 Clamo. Tie Wrap Adhesive
tc 8.913-221.0. Elbow, 1-112" Female, Black cl 9.802-765.0 Screw, 1/4" x1/2" BN SOC CS I
90' 5¿ 8.718-937.0 Screw, #8 x 3/4" Phillips Zinc,
to 9.802-518.0 Strain Relief. Laroe HEK
17 9.802-526.0 Locknut. 314' 8465 53 8.718-936.0 Screw, #8 x 1/2" Phillips Zinc,
8.913-212.0 Tank Assemblv Lid TEK 10

IY 8.913-213.0 Bracket, Coil 54 8.940-007.0 Label, Incoming Line

qF 9.802-259.0 Hose, 1/2" Push-on 1ft
20 8.706-542.0 Pad,114" Rubber, Coil
21 8.71 1-785.0 Hose, 3/8" x 1/2" 56 9.800-040.0 Label, Ground Symbol
Push-on 10 57 9.802-103.0 Bushing, Snap 5/8
¿z 8.913-214.0 Bracket, Coil Spacer 58 9.802-171.0 Nipple, 3/8 x 3/8' NPT
¿,5 8.706-322.0 Tube Fitting, Parker ST Male
8t\4SCON-316 59 9.802-073.0 Weatherstrio. 118" x 112" 10ft.
1/2' SS A-Lok bU 8.718-803.0 Screw, 10/32" x314" BHSOC
¿+ 8.706-207.0 Elbow 3/8" Street ol 9.802-695.0 Nut, 10/32" Keps
25 8.706-998.0 Connector, 3/8" Anchor o¿ 9.802-464.0 Fuse, Paper, Buss 8/10 250V 1

26 8.716-461 .0 Terminal, Grounding Lug, 8.713-081.0 Fuse, Class R1/2 Amp

1/0-6 Copper Wire
64 9.802-759.0 Screw, 10/32" x112" BH SOC 1
27 8.716-122.0 Block, Power Distr, 3 Pol,
t,\JOó IJó
65 8.724-513.0 Label, Fill Elbow

28 9.802-491.0 Block, Terminal, 4 Pole

oo 9.800-021.0 Label, Hot Water Outlet

29 8.724-284.0 Contactor, 120V

ot 8.915-607.0 Label, Class RDS, 50 Amp

8.913-210.0 Tank Base Assemblv 68 8.915-610.0 Label, XFMR Primaryl

Secondary Fuses
8.718-696.0 Bolt, 1/2" x 3" NC, SS
69 9.802-770.0 Screw, 1/4" x 1", BH SOC CS 1
,5¿ 8.716-225.0 Holder, Fuse Block, Buss
R60060-3CR 70 9.802-773.0 Nut, 1/4" ESNA, NC
71 9.802-065.0 Grommmet, 1-5/1 6' Rubber
8.730-762.0 Fuse, Buss FRS-R-50,
600V 50 Amo IZ 9.802-225.0 Detergent Injector Assy,
Non-Adj. #3
34 8.71 6-883.0 Transformer, 20812301460V-
24t115V,.050KVA 73 9.802-710.0 Bolt 5/16" x 1"

.JC 8.712-179.0 SwitchTH Hl84"C NC

112 x 112 SP
50 8.913-220.0 Electrical Panel

8.941-225.0 . HOTSY HWE . Rev.4/14

 HOSE GUN & WAND ASSEMBLY AND PARTS LIST
7

HOSE. GUN & WAND ASSEMBLY AND PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION OTY
9.802-165.0 Coupler, 1/4" Male 6 8.751-235.0 Gun, Hotsy, H1050, 5000 PSl,
10.4 GPM
9.802-096.0 A Quick Coupler O-Ring,
Small 7 9.802-216.0 Detergent lnjector,
9.802-286.0 Nozzle Only, 1/8", Soap Non-Adjust 3-5 GPM

8.711-293.0 Wand, SS, VB 41344 I 8.707-057.0 Strainer, 1/4" Hose Barb

WOoupler & Soap Nozzle 1 1 9.802-251.0 Tube, 114" x 112"
See Nozzles, Page 18 Clear Vinvl 6 Ít.

8.719-057.0 Hose, 3/8" x 50', 1 Wire, 10 6.390-126.0 Clamp, Hose, .46 -, .54 ST
A Not Shown

8.941-225.0. HOTSYHWE . Rev.4/14

 VBR UNLOADER VALVE EXPLODED VIEW

8.715-503.0,3000 PSI
Red Knob

8.715-504.0,2200 PSI
Yellow Knob 3
Kit "A' 8.717-676.0 Outlet Kit
4 Kit'8" 8.717-654.0 Inlet Kit
5 Kit'C" 8.717-655.0 Stem Seal Kit
Kit "D' 8.717-656.0 Stem Kit

10 22
11 -21 23
12 12
13 13
14 24
25

15
16
17
18
-------------o
19
20

VBR UNLOADER VALVE EXPLODED VIEW PARTS LIST

ITEM# PART # DESCRIPTION QTY PART # DESCRIPTION KIT OTY
1A 8.717-146.0 Body
1 8.717-192.0 Nut, Locking 1 1

¿ 8.717-269.0 Handle, Red 1 See Kit B

O-Ring, Seat 1

8.932-691.0 Handle, Yellow 1 to See Kit B

Seat 1

8,932-690.0 Handle, Green 1 17 See Kit B

Ball,7116 1

8.932-692.0 Handle, Blue 1 18 See Kit B

Sprinq 1

See Kit D Space, Anti-friction 1 19 See Kit B

O-Ring, Connector z
4 See Kit D Plate 1 20 8.932-698.0 Connector, Inlet 1

5 See Kit D Spring 1 zl See Kit C Pin 1

o Sed Kit D Stem Nut 1 zz See Kit C O-Ring, Backup 106 1

-7
See Kit C O-Rinq, Nut 1 ¿.7 See Kit C O-Rinq, Stem 1

8.932-684.0 Spacer,Bed 1 24 9.803-950.0 Washer, 1/4 1

8.932-685.0 Spacer, Yellow 1 25 9.803-951.0 Plug, 1/4 1

8.932-686.0 Spacer, Green 1 ¿o 8.717-284.0 Poppet 1

8.932-687.0 Soacer.Blue 1 27 See Kit A Spring 1

Y See Kit D Stem I

28 See Kit A Connector, Outlet A 1

10 See Kit C O-Fling, Back up ¿

11 See Kit C O-Ring, Stem
I
1

IZ 9.802-925.0 Plug, 3/8 ¿

tó 9.803-198.0 Washer,3/8 z

8.941-225.0. HOTSYHWE . Rev.4/14

 VB8 UNLOADER VALVE EXPLODED VIEW & PARTS LIST
tt
I

lll. 9.802-362.0,
tt
Il[,
8GPM@3650 PSI

2-. 'l

30 29 :l

28
t," I

ó¿
t\ ^l
,
1l L,
, á=,_

¿o-
't,:.-/

:-
t

5:"., 17
-_ 34
^33 ál I

ITEM PART NO. DESCRIPTION ow ITEM PART NO. DESCRIPTION QTY

1 60.0058.31 fs: = 3-:=: =---:
33 22 60.1210.31 Upper Frame
10.3070.02' 9--: - -3 :r '3 ll -r 23 14.7421.00 114" Ball
60.0053.51 S:- -,: 24 60.1209.31 Brass Cap
25 €9.0087.51 Sst Clio
10.321 3.00- i.;--::X:-- 26 29.0089.84 Plastic Housing
60.1201.35 Y=a =-=- =:'-. 27 12.5006.00 El.Cable + Micro Switch 1

10.3170.08- G= -': 2..?2 x l.i ¡:r 28 10.3206.01 O-rino 2.62 x 28.25 mm 1

60.1206.31 r s::- 29 16.3020.00 2.5x12 mm Screw

10.3001 .01' q
- A- 30 29.0088.84 Cover
10 10.3066.01- G'-: .i3 x '5.6 mm
-
31 0.3 69.00 O-rino 2.62 x 6.02 mm
1 1

11 60.1205.31 l,' 3 \-: 32 29.0082.84 Black Nut-40 Bar

tz 60.2221 .20- V33 9 S:a:-Sr.¡fter 33 10.3038.00 O-rino 1.78 x 3.68 mm
13 10.4021.00- 3ax =:rg : 1 .4 x 15 9 mm 2 34 14.3519.53 Sst Washer 4 x 8 mm
14 10.3175.00- Gr:lp2.62 x 10.22 mm 35 60.2303.51 Spring
tc 60.1204.31 Splr_cGiide 36 60.1281.31 PR 5 Pin
to 10.3167.01- Gn¡o 2.62 x 5.23 mm 37 60j202.84 Plastic Handle (60.1290.00) 1

17 60.1203.31 PistonHousino 38 14.3582.00 Washer D.30 mm (60.1290.00) 1

18 16.2100.00 M4x4 mm Dowel 39 60.2254.31 M 30 Nut (60.1290.00)

19 60.1704.31 M 22 Nut 40 29.0096.24 PR 5 Pl.Housino Kit
20 14.3719.00 Washer g x 15 mm Kit P/N Descriotion
21 60.1208.61 3.2 x 33 mm Spring .K1 60.1212.24 VB8 Spare Parts Kit 9x1 pcs 1

8.941-225.0. HOTSYHWE . Rev.4/14

I
 MT.2 SERIES PUMP EXPLODED VIEW
8.750-745.0 HH306R.2 Shaft Right
8.75q-746.0 HH406R.2 Shaft Right
8.750-747.0 HH456R.2 Shaft Right
8.750-748.0 HH466R.2 Shaft Right il;¡fiiü"il'chnolosr
8.750-749.0 HH506R.2 Shaft Right

t
TORQUE
SPECS
Item # Ft.-lbs
14
15 Iu
¿,5 t6
33 9
¿+.J 't3

48 t.o

MT.2 SERIES PUMP EXPLODED VIEW PARTS LIST

ITEM PART # DESCRIPTION OTY ITEM PART # DESCRIPTION
8i751-216.0 Crankcase 17 9.803-198.0 Washer, CoPPer
See Kits Below Seal, Oil, Plunger 18 9.802-925.0 Plug,3/8
See Kits Below O-Ring , 1.78 X 31.47 23 9.802-939.0 Screw Hex 8mm X 8mm
.l

See Kits Below Ring, Pressure, 20mm 24 8.717-210.0 Closed Bearing Housing
See Kits Below "U" Seal, 20mm 25 9.803-192.0 O-Ring, 2.62 X 60.05
6. See Kits Below Ring, Intermediate 20mm 26 8.933-011.0 Bearing, Roller
See Kits Below "U" Seal, 20mm 27 8.751-221.0 Crankshaft(HH506R.2)
9.803-199.0 Washer, Copper 8.751 -220.0 Crankshaft, (HH456R.2)
9.802-926.0 Plug, Brass 1/2 8.751 -223.0 Crankshaft, (HH406R.2)
10 8.751-219.0 Manifold Housing 8.751-222.0 Crankshaft, (HH306R.2)
11- See Kits Below O-Ring,2.62X 18.72 8.717-063.0 Crankshaft (HH466R.2)
12- See Kits Below Valve Assemblv 28 9.803-167.0 Key, Crankshaft

13- See Kits Below O-Rino.2.62X23.47 29 9.802-921.0 Diostick

9.802-924.0 Valve Cao 30 9.803-140.0 Crankshaft Seal

t
14
15 8.717-526.0 Stud, Bolt Manifold 31 9.803-178.0 Shim
to 9.802-884.0 Washer 32 8.717-209.0 Bearing Housing

8.941-225.0 . HOTSY HWE . Rev.4/14

 MT.2 SERIES PUMP EXPLO
ITEM PART # D€SCRIPnON ow
ee* See Krts Beh PfrEEr Nú, Mg
34* See Kib Bfu snar.er. Copper
35* SeeKibBtuPfrger-20rnm
36* See l(tsh$aFer- Coper
37* See l$sbO*'g 1_78 r 7.66
38* Seel(bkfrg-.kt
39 8.751-7,/x-O fu. PfrEer
40 9.80915n o Cq*-Crg fu
41 8.751-%-D eft Carc*rg Hod
42' 9.80921&0 tsrs-ryilg
9.8092t'0 s- 5¡5
Oft1 z na X 126_6/
8.933{116¡
4tr.
hGs
8.751-D-O
46 9.80SSO Oq, Littx 1¡l
47 9.8m48-¡ {r* 6gri
4g g.g@!n¡ _b cl¡Er
'Available In KIcb*

8.717-618.0

3. ¿+. 5, 6. 7 11, 12,13

NUMBERtrCIT.@
KIT WILL SETE

B-94-1-zaq.O. HOTSyHWE . Rev.4/14