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This document summarizes the design of a pressure plate and screws for a glass curtain wall subject to wind loads. It calculates wind loads on the glass and pressure plate, checks the bending capacity of the 1mm thick aluminum pressure plate, and verifies the shear, tension, and pullout capacity of 5.5mm diameter screws spaced 300mm apart. All checks show the design is safe and meets the required factors of safety.
This document summarizes the design of a pressure plate and screws for a glass curtain wall subject to wind loads. It calculates wind loads on the glass and pressure plate, checks the bending capacity of the 1mm thick aluminum pressure plate, and verifies the shear, tension, and pullout capacity of 5.5mm diameter screws spaced 300mm apart. All checks show the design is safe and meets the required factors of safety.
This document summarizes the design of a pressure plate and screws for a glass curtain wall subject to wind loads. It calculates wind loads on the glass and pressure plate, checks the bending capacity of the 1mm thick aluminum pressure plate, and verifies the shear, tension, and pullout capacity of 5.5mm diameter screws spaced 300mm apart. All checks show the design is safe and meets the required factors of safety.
Width of glass,b = 1007 mm Height of glass, h = 2400 mm Tributary width, tw = 0.5 x 1007 = 503.5 mm Wind Load on pressure plate, Rz = 1.60 x 0.504 = 0.8064 KN/m Check for Bending: Thickness of pressure plate, tp = 1 mm Eccentricity, e = 17 mm Considering 1mm strip, Moment due to eccentricity, M = Rz x e = 0.8064 x 0.017 = 0.0137 KNm Section Modulus, Syy = 1 x tp2/6 = 0.167 mm3 Actual bending stress of Aluminium pressure plate, fb = M/ Syy = 0.0137 x 1000 / 0.167 = 82.088 Mpa Allowable bending stress of 6063-T6 , Fb = 160 MPa Pressure plate Bending Capacity = fb / Fb = 0.51 < 1 Hence safe 8.1 CHECK FOR PRESSURE PLATE SCREW
Wind Load, WL = 1.60 kPa
Width of Cap, Wc = 12 mm Distance between couple Force, Sf = 42 mm Spacing of Screw, Ss = 300 mm Distributed Load on Aluminium Fin, w = WL x Wc = 0.0192 N/mm Couple Force due to Fin, Rf = w x (0.5 x Wc) / Sf = 0.002743 N/mm Diameter of Screw, d = 5.5 mm Ultimate Tensile Strength of Screw, Ub = 700MPa (As Per AAMA-TIR-A9) Yield Strength of Screw, Yb = 450MPa (As Per AAMA-TIR-A9) Number of Thread per mm, Nt = 0.945/mm Tensile Stress Area, As = 0.7854 x ( d – 0.9743 / Nt)2 = 18.014mm2 Thread Root Area, Ar = 0.7854 x ( d – 1.2269 / Nt)2 = 16.059mm2 Internal Thread Stripping Area, TSAI = 12.258mm2 External Thread Stripping Area, TSAE = 8.387mm2 Allowable Shear Stress on Screw, Fvs = min ((0.4xUb/√3) , (0.75xYb/√3)) = 161.65MPa Allowable Tensile Stress on Screw, Fts = 0.4 x Ub = 280 MPa CHECK FOR SHEAR Maximum Shear Force Per Screw, Fsmax = w x Ss = 0.00576 kN Allowable Shear Force, Fsallow = Fvs x Ar = 2.595 kN Shear Ratio = Fsmax / Fsallow < 1 = 0.0022 < 1, Hence Safe. CHECK FOR TENSION Maximum Tension Force Per Screw, FTmax = (2 x (Rz + Rf )- Rf) x Ss) = 0.613 kN Allowable Tension Force, FTallow = Fts x Ar = 4.496 kN Tension Ratio = FTmax / FTallow < 1 = 0.136 < 1, Hence Safe. CHECK FOR COMBINED STRESS RATIO Combined Stress Ratio = (Fsmax / Fsallow)2 + (FTmax / FTallow)2 < 1 = 0.136 < 1, Hence Safe.
CHECK FOR TENSION OR PULLOUT STRENGTH
Allowable Shear Strength, V Allow = 95 N/mm2
Length of Screw Engagement provided, LEP = 15 mm Length of Screw Engagement required, LER = (LEp – (1/ Nt)) x 0.4 x VAallow x TSAI x Nt = 6.31 kN Major Radius of Screw, R = 0.5 x d = 2.75 mm Minor Radius of Screw, r = 2.29 mm Angle Defining limit of Screw, α = 2 x a x cos(r/R) = 1.174 rad Ratio of engagement, Re = R2 x ((α-sin(α)) / (∏ x (R2 – r2)) = 26.106% Effective Length of Fastener, Peff = Re x LER = 1.64 kN Screw Pullout Capacity, Spcapacity = FTmax / Peff < 1 = 0.405 < 1, PROJECT : DUBAI CHAMBER CW 01 CONSULTANT : WSP MAIN CONTRACTOR: AL TAYER STOCKS DOCUMENT TYPE : COMMENTS RESPONSE STATEMENT DATE : 31-03-2020 Sl.No. COMMENTS/OBSERVATIONS FENCON MAZAMEER RESPONSE Wind load and load combination 1 should be as per ASCE 7-05 hence Noted and Complied , Refer page No. 6 not accepted Glass is a part of Item curtain wall hence to be included where live 2 Noted and Complied. Refer page No. 19 load per BS 6180 1.5 kN/m Is applied