Project -- Zouk power plant, 28-03-2017

Location -- Beruit, Lebanon

Reference performance test description

General information Limit unit
Number of Diesel engine generator 10 nos
Number of steam turbine generator 1 no.
Altitude above mean sea level 20 m asl.
Ambient pressure 1012 bar
Ambient relative humidity 60 %RH
Ambient temp. heat rate reference 25 Deg. C
Ambient temp. for output reference 38 Deg. C
Fuel reference, LCV (subject to lab report) 40.7 MJ/Kg
Power factor at generator terminals 0.8 lag

Objective Limit unit

Plant output @ 100% load (Engine + STG) 198000 Kwe
Tolerance for plant output (Engine + STG) 0.5 %
Heat rate / Fuel consumption (corresponding to
7440 kJ/Kwe
182.8g/Kwhe at LHV of 40.7 Mj/kg)(Engine+STG)
Tolerance for heat rate (Engine + STG) 1.5 %
Auxillary power consumption (Engine + STG) 3277 KWe
Duration of test-1 @ 100 % load (Engine + STG) 1 hour
Duration of test-2 @ 100 % load (Engine + STG) 1 hour
Duration of test @ 75 % load (Engine + STG) 1 hour
Duration of test @ 50 % load (Engine + STG) 1 hour
Step up Transformer losses (average of all) 1 hour
SAT aux. transformer losses (average of all) 1 hour
Lube oil consumption per unit (average) 1 hour
All test instrumentation (including plant instrumentation) shall be calibrated
to a traceable standard with test results reflecting instrumentation correction
factors.

Measurements at start / end @ every hour Mode Unit

Energy meter readings @ 15KV SWB manual KWHr
Fuel flowmeter readings @ engine inlet line manual Ltrs
Fuel flowmeter readings @ engine return line manual Ltrs
Fuel oil drain collection @ Leak oil tank manual Ltrs
Energy meter readings @ MV side of SAT trf manual KWHr

Instruments / materials required for test Quantity unit

Stop watch 1 nos
KWHr meters (@ 15KV SWB) Alternator 10 nos
KWHr meters (@ MV SWB) Aux. transformer 2 nos
Flowmeter for return fuel line 10 no.
Measuring Jar for measuring leak fuel 10 no.
Electronic thermometer 10 nos
Precision Ambient pressure guage 10 nos
Fuel oil Sample bottles, 1 ltr each 30 nos
All required calibration tools & instruments, etc 1 set Page 1 of 2
Applicable Standards :
The "Reference" performance test shall be in accordance with CIMAC
recommendations and corrected to the Facilities designed condition. All the
correction Curve will be as the original OEM acceptance test.
For DE and generator ASME PTC 17
For STG ASME PTC 6.2
HRSG ASME PTC 4.1
Condensor ASME PTC 30.1

Other measurements :
Air intake temp. @ all engines oil bath filter by Electronic thermometer.
Coolant inlet temp. before CAC @ all engines for reference only.
Charge air inlet temperature before engine by existing / installed meter.
Ambient pressure @ T/C @ oil bath filter by Precision pressure guage.
Cummulative measurement of KWHr for average production calculation.
Fuel oil sample collection for all engines after 100 % load test for analysis.
Power factor at generator terminals.

Documentation submission :
Before the test for review and approval
Performance Test procedure

After the Test with in 1 week

System heat rate curve
Incremental heat rate curve
Engine efficiencies
Steam turbine efficiencies
Steam generator efficiencies
Condensate preheater performance
Instrument comparison between calibrated and plant instrumentation
Overall plant corrected output at full load
DCS log sheets parameters
Engine performance reading

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