BTM 940

03-940
Tog-L-Loc die for joining prepainted steel furnace panel. Tog-L-Loc "bump" die for curved automotive component.
Tog-L-Loc "bump" die joining prepainted aluminum sunroof. Tog-L-Loc die for joining aluminized steel heat stove.
Tog-L-Loc die with cams for joining dryer vent tube. Tog-L-Loc die for joining aluminum automotive component.
BTM CORPORATION • 300 DAVIS ROAD MARYSVILLE, MI 48040 USA • TEL 810-364-4567 FAX 810-364-6178
®
CORPORATION
THE GUIDE to the 940 SERIES TOG-L-LOC® SYSTEM 4/03

CONTENTS
The Tog-L-Loc® System........................................................................... 2-3

Tog-L-Loc® Tool Selection ......................................................................... 4
Die Building With Tog-L-Loc® ................................................................................................................. 4-5
Set-Up, Tryout and Operation ..................................................................... 6

New Retaining Method and Special Tool Mounting .................................... 7
3,0 Tog-L-Loc® Standard Tooling ............................................................... 8
3,0 Tog-L-Loc® How To Order ................................................................... 9

3,0 Tog-L-Loc® Templates ................................................................... 10-11
4,6 Tog-L-Loc® Standard Tooling ............................................................. 12
4,6 Tog-L-Loc® How To Order ................................................................. 13

6,4 Tog-L-Loc® Standard Tooling ............................................................. 16
6,4 Tog-L-Loc® How To Order ................................................................. 17

940 Elastomer Information ......................................................................... 20
3,0/4,6/6,4 Mounting Dimensions for Special Holders ......................... 20-21

Tog-L-Loc® Testing and Evaluation ........................................................... 22
Unitized Press Brake Tooling ..................................................................... 22
Machine Building Units, Universal & Hand Manipulated Machines .......... 23

Tog-L-Loc® Joining Application Information Form ................................... 24
Other BTM Products ................................................................................ 25
®
THE TOG-L-LOC® SYSTEM ~ 940 Series
8/98 International Patents and Patents applied for.
BTM'sTog-L-Loc® 940Seriestoolingisavailableforadaptingclinch(pressjoining)technologytostandardsheetmetal
stampingdiepractices.Joininginthedieeliminatesweldingandrivetingoperations,producingaclean,strongassembly.Tog-
L-Loc® joins most plain or coated metals, and is used world wide by the automotive, appliance, electronics, building
materials,andotherindustries.
•Joinsplain,coated,anddissimilarmetals.
Tog-L -Loc® - HOW IT WORKS
og-L-Loc
• No rivets, screws or other fasteners.
•Eliminatespotweldingoperations.
•Longtoollife;300,000jointscommon.
•Joinsinasinglepressstroke.
The metals are The punch draws a The metals are
•Strongandhighlyfatigueresistant. clamped together by cup section of the squeezed and flow
aspringpressurepad metals into the die. outward. The die
before punch entry. blades move, allow-
•Nondestructivecheckingwithasimplegage.
ing a secure inter-
lock to form.
•Leakproofjoints.
Lance-N-Loc® issimilartoTog-L-Loc®,except the metalsarecutontwosidesandthe"button"isrectangularinstead

ofround.Lance-N-Loc® isgenerallyusedforjoiningveryhardmetalsandotherspecialsituations.
Lance-N-Loc® - HOW IT WORKS
The metals are The punch cuts on The metals are

clamped together by two sides and draws squeezed and flow
aspringpressurepad a rectangular sec- outward. The die
before punch entry. tionofthemetalsinto blades move, allow-
the die. ing a secure inter-
lock to form.
2 BTM CORPORATION • 300 DAVIS ROAD MARYSVILLE, MI 48040 USA • TEL 810-364-4567 FAX 810-364-6178
THE TOG-L-LOC® SYSTEM ~ 940 Series ®
International Patents and Patents applied for. 4/03
Tog-L-Loc®andLance-N-Loc® toolscomeinthreestandardjointsizes,expressedasthepunchtipdiameterorwidth.The
correctjointsizeforagivenapplicationisdeterminedbythefollowing:
1.Thicknessofmetalbeingjoined.
Standard BTM Joint Sizes
2.Availableclearanceorflangesize.
3.Strengthrequiredofeachjoint.
3,0mm 4,6mm 6,4mm
.12" .18" .25"
Refer to charts on pages 9, 13, & 17.
The Tog-L-Loc® punchanddieareordered

940 Style Tog-L-Loc®
fromBTMtojoinaspecificcombinationof
metals (Refer to charts on pages 9, 13, & 17).
Thetoolingcanbeoptimizedformaximum Stripper
jointstrength,orgeneralizedtojoinawider
rangeofmetals.
Aspringpressurepad/stripperisrequired PTR (Punch Tip Radius)
surroundingthepunchforproperforming Punch
Side Joint Size
of the Tog-L-Loc® joint.
Metal
Die Side Button

Metal Dimension (BD)
Theformedbuttonismeasuredfornon-
destructivechecking.Buttondimensionor
AD
"BD"isspecifiedbyBTM,andtolerance (Anvil Depth)
gagesareavailableforsimplifiedchecking.
Checking BD with a
Caliper or a Tolerance Gage
Tog-L-Loc® Die
Dies are available with either:
-or-
Canted Coil Spring Elastomer Style
Style Blade Retention. Blade Retention.
See p. 20 for more details
BTM CORPORATION • 300 DAVIS ROAD MARYSVILLE, MI 48040 USA • TEL 810-364-4567 FAX 810-364-6178 3
®
DIE BUILDING with the TOG-L-LOC® SYSTEM
TOOL SELECTION
1. Determine which joint size to use.

Joint strength increases with joint size (see example). Force required to produce the joint also increases, as does the
physical size of the tooling. Choosing the correct joint size for a given application involves determining the strength
required of each joint, and accessibility of the joining site. The 4,6 joint is the most commonly used size in practical
application.
Joint Sizes:
3,0 4,6 6,4
Example: 2 x 1,0 mm (.040) Mild Steel (see pgs. 9, 13, & 17 for more)
Nominal Force Required to
SHEAR PEEL Produce the Tog-L-Loc® Joint
Joint Size 3,0 (.12") 4,6 (.18") 6,4 (.25") in Mild Steels:
PEEL 334 N (75 lbs) 512 N (115 lbs) 950 N (215 lbs) 2 tons for each 3,0 joint
SHEAR 867 N (195 lbs) 1779 N (400 lbs) 3200 N (720 lbs) 3 tons for each 4,6 joint
6 tons for each 6,4 joint
2. Choose the correct tool numbers from the charts.

Tog-L-Loc® tools are "tuned" for the metals you will be joining. The charts (pages 9, 13 & 17) reference joint size,
metal thickness, and tool length. Various tool lengths allow access to differing part configurations and die designs.
Special tool holders may be fabricated when necessary to access difficult parts.
BTM offers consultation for tool selection, and will join sample parts and provide strength test results for your evalua-
tion. A handling charge is applied to this service, contact BTM for details.
DIE BUILDING WITH TOG-L-LOC®
1. Alignment
Tog-L-Loc® tools must be aligned both concentric and square. Misalignment can cause tool damage and reduced joint
strength. The joints must be formed perpendicular to the metal surfaces. All of the Tog-L-Loc® tool sets within the die
must be set up to bottom the simulteneously in order to produce consistent button dimensions for all the joints.
Not Acceptable Proper Alignment
X X 90°
90°
2. Parts
Parts should mate flat and evenly at the joining site; however, the stripper pressure will draw slightly deformed parts
together. Parts should be located by nesting and/or pins.
DIE BUILDING with the TOG-L-LOC® SYSTEM ®
3. Strippers
A spring pressure pad / stripper must surround the Tog-L-Loc® punches.
Joint Buttons Must
Standard BTM strippers should be used, or specially made strippers provid- Be Lifted Out Of
ing sufficient force as indicated on page 7. The Dies
4. Unloading
The design of the nesting must allow the joint "buttons" to be lifted out of the
Tog-L-Loc® dies for unloading. Parts can be lifted from the dies on a 45°
angle due to the patented tool design. No significant force is required to
remove buttons from the dies.
5. Rigidity Hardened
Stops
Die shoes, tool holders, and all components of the die must work to prevent
deflection to ensure joint quality and tool life.
6. Stop blocks
Ground stop blocks must be used to bring the Tog-L-Loc® tooling to a
mechanical stop. This allows control of the "BD" (button dimension) for
quality control. Center of Forces 4 Stops Will
Balance This
7. Balance 4 Tog-L-loc®
Pattern
The stop blocks must be positioned to balance the forces over the Tog-L-
Loc® pattern in order to produce consistent button dimensions and ensure
tool longevity.
8. Off-axis joining
Cam or "bump" dies must be constructed adequately to maintain alignment
and prevent deflection of the Tog-L-Loc® tooling.
Example of Various Tog-L-Loc® Tool Set-ups in a Die
®
DIE BUILDING with the TOG-L-LOC® SYSTEM
SET UP & TRYOUT
1. When the die set is installed a means of adjustment should be provided between the press ram and the upper shoe.
2. On initial tryout, the upper shoe should be backed off from the work position to avoid damaging the Tog-L-Loc®
tools. Set the die to allow clearance between punch tip and die anvil equal to the combined thickness of the sheet
metals.
3. A series of press cycles and die shoe (shut height) adjustments are then made until the correct "BD" is achieved. If
multiple Tog-L-Loc® tool sets are used, it may be necessary to adjust individual tools for consistent BD by shimming
and/or grinding riser blocks to which the tools are mounted.
4. The stop blocks are then ground to stop the die at the height which produces the specified "BD".
OPERATION Stop Blocks

The "BD" or button
dimension is the key to Button
simplified quality control in Dimension
(BD)
a Tog-L-Loc® system.
BTM provides a specified
BD for each given metal
combination. A tolerance of Checking BD with a Caliper or a Tolerance Gage
+0,25 / -0,0 (+.010 -.000)
is generally allowed on the
BD to allow for standard
mill tolerance in sheet metal
thickness. On installation,
the stop blocks are ground
to produce the correct BD.
The Tog-L-Loc® tools are hardened, and will generally not require adjustment due to wear. If the BD falls out of
tolerance, use the following checklist:
1. Verify that the metals being joined are the same as the die was set up for. A change in thickness or alloy may require
adjustment or different tools.
2. Replace any weak or damaged stripper springs. A spring which is broken or compressed in height can cause the BD
to change.
3. Inspect the Tog-L-Loc® tools for chipped surfaces, broken die blades or springs, and compressed height. Replace
any tools which are damaged.
4. Inspect the die shoes, blocks, adjustments, press components for damage which could result in deflection.
5. Verify that the press is producing adequate force.
Refer to the BTM Tog-L-Loc® User's Guide No. TLM-96 for additional process information.
DIE BUILDING with the TOG-L-LOC® SYSTEM ®
Retaining Screw
and Spherical Washer 940 Series Tog-L-Loc®
Special Tool Mounting Techniques for
Limited Access Conditions
The retaining method
for BTM "940" tooling.
Punch
• Positive Location
(No Springs)
• No Special
Tools Required
Spring
• Easier Punch Stripper
Removal
• The Simplified
Design Uses
Less Parts Die
• Spring Stripper
Assemblies
Available for
4,5 [.18]
Punch Holders Minimum
Bottom Retainer M4 x 8 Low
Head Cap Screw
Precise Positive
Spherical Screw
Punch or Die Retention
Locator
Required Stripper Spring
The Punch is Pressure Upon Punch
Extracted by Contact With Material
the Screw
3,0 4,6 6,4
Head.
890N 1335N 3330N
200 lbs 300 lbs 750 lbs
Patented Design
3,0 TOG-L-LOC® 940 Series ~ Standard Tooling for Die Sets
®
PH 10
Punch Holder Assembly
Ø 6mm x 16 BTM No. 713400A
Dowel Includes the following:
Punch
Holder
"940" Retaining Qty. Description BTM No.
M6 x 1 x 16 Washer
(1) Ø 6mm x 16mm Dowel 017391
Screw
(1) Punch Holder (10mm Ø punches) 713401A
M4 x 12mm
(3) M6 x 1 x 16mm S.H.C.S. 015745
S.H.C.S.
Tog-L-Loc
Punch
(1) M4 x 12 mm S.H.C.S. 017973
* (1) Stripper Spring 006388
(1) Stripper Can 015404
(1) Stripper Tip *
(1) "940" Retaining Washer 018115
Stripper
Spring
* See page 9 for Punch and Stripper Tip selection.

Stripper
Tip
*
Stripper
Can
DH 12
Die Holder Assembly
Tog-L-Loc BTM No. 715500A
Die
Includes the following:
M4 x 12 mm *
S.H.C.S.
Qty. Description BTM No.
M6 x 1 x 16 "940" Retaining
Screw Washer (1) M4 x 12mm S.H.C.S. 017973
(3) M6 x 1 x 16mm S.H.C.S. 015745
Die
Holder (1) Die Holder (12mm Ø dies) 715501A
(1) Ø 6mm x 16mm Dowel 017391
Ø 6 mm x 16 (1) "940" Retaining Washer 018115
Dowel
* See page 9 for Die selection.
3,0 TOG-L-LOC® 940 Series ~ Standard Tooling for Die Sets ®
HOW TO ORDER 3,0 4,6 6,4

.12 .18 .25
713400A 713800A 713402A 715500A 712200D
BD See Page 13 See Page 17
Die Holder**
Punch Holder*
Die
Punch
Stripper Tip
For 940 Elastomer Style blade retention,
add an "E" to the end of the die number:
Example: 712200DE
1. Locate your metal thickness combination on chart 1.

SHEAR PEEL
2. Select Punch number by desired "A" length from row corresponding to thickness.
3. Select Die number by desired "B" length from row corresponding to thickness. 2 tons nominal force required to produce
4. Select Stripper tip number from chart 2 corresponding to Punch "A" length. each 3,0 Tog-L-Loc joint.
* Includes Holder, Stripper Can & Spring, (3) Mounting Screws, Retaining Screw and Dowel.
** Includes Holder, (3) Mounting Screws, Retaining Screw and Dowel.
CHART 1. CHART 2.
Generalized data shown for mild steel. For optimum strength values, samples Punch Length (A) 71 80 90 100
of specific alloys and coatings may be submitted to BTM for testing. Stripper Tip No. 713402A 713403A 713404A 713405A
Metal Metal Punch Number Die Number Button Shear Peel

Thickness Thickness Dimension Strength Str e n g th
Punch Side Die Side A = 71 A = 80 A = 90 A = 100 PTR B = 12 MINI B = 12 B = 40 B = 60 B = 80 B = 100 "AD" "BD"
2.795 3.150 3.543 3.937 in.
.472 .472 1.575 2.362 3.150 3.937 in. mm in. N lbs.
mm in. mm in. N lbs.
0,3 .011 0,3 .011 713800A 713800B 713800C 713800D .010 710300C 711400C 712200C 712300C 712400C 712500C .025 4,3 .170 489 110 53 12
0,3 .013 0,3 .013 713800A 713800B 713800C 713800D .010 710300C 711400C 712200C 712300C 712400C 712500C .025 4,4 .175 578 130 67 15
. .
1,4 .054 0,5 .020 713800A 713800B 713800C 713800D .010 710300E 711400E 712200E 712300E 712400E 712500E .035 5,0 .195 1401 315 222 50
0,5 .021 0,5 .021 713800A 713800B 713800C 713800D .010 710300C 711400C 712200C 712300C 712400C 712500C .025 4,8 .190 890 200 222 50
0,6 .024 0,6 .024 713800A 713800B 713800C 713800D .010 710300D 711400D 712200D 712300D 712400D 712500D .030 4,7 .185 845 190 89 20
0,8 .030 0,6 .024 713800A 713800B 713800C 713800D .010 710300D 711400D 712200D 712300D 712400D 712500D .030 4,7 .185 979 220 89 20
1,0 .040 0,6 .024 713800A 713800B 713800C 713800D .010 710300D 711400D 712200D 712300D 712400D 712500D .030 4,8 .190 1245 280 89 20
1,2 .048 0,6 .024 713800A 713800B 713800C 713800D .010 710300E 711400E 712200E 712300E 712400E 712500E .035 4,8 .190 1334 300 111 25
1,5 .060 0,6 .024 713800E 713800F 713800G 713800H .020 N/A 711400E 712200E 712300E 712400E 712500E .035 5,0 .195 1779 400 133 30
1,9 .074 0,6 .024 713800E 713800F 713800G 713800H .020 N/A 711400G 712200G 712300G 712400G 712500G .045 5,1 .200 1779 400 178 40
0,8 .030 0,8 .030 713800A 713800B 713800C 713800D .010 710300D 711400D 712200D 712300D 712400D 712500D .030 5,0 .195 890 200 156 35
1,0 .040 0.8 .030 713800A 713800B 713800C 713800D .010 710300E 711400E 712200E 712300E 712400E 712500E .035 5,0 .195 1023 230 156 35
1,2 .048 0,8 .030 713800A 713800B 713800C 713800D .010 N/A 711400E 712200E 712300E 712400E 712500E .035 5,1 .200 1334 300 178 40
1,5 .060 0,8 .030 713800E 713800F 713800G 713800H .020 N/A 711400F 712200F 712300F 712400F 712500F .040 5,1 .200 1779 400 267 60
0,9 .035 0,9 .035 713800A 713800B 713800C 713800D .010 N/A 711400E 712200E 712300E 712400E 712500E .035 5,1 .200 934 210 200 45
1,4 .055 0,9 .035 713800E 713800F 713800G 713800H .020 N/A 711400F 712200F 712300F 712400F 712500F .040 5,2 .205 1490 335 667 150
1,0 .040 1,0 .040 713800A 713800B 713800C 713800D .010 N/A 711400E 712200E 712300E 712400E 712500E .035 5,0 .195 1001 225 556 125
1,2 .048 1,0 .040 713800A 713800B 713800C 713800D .010 N/A 711400F 712200F 712300F 712400E 712500F .040 5,2 .205 1001 225 445 100
1,5 .060 1,0 .040 713800E 713800F 713800G 713800H .020 N/A 711400F 712200F 712300F 712400F 712500F .040 5,3 .210 1557 350 400 90
1,2 .048 1,2 .048 713800A 713800B 713800C 713800D .010 N/A 711400F 712200F 712300F 712400F 712500F .040 5,2 .205 1023 230 400 90
Note regarding B=.12 mini .472 Dies:

Maximum material thickness to be joined: .07" (1,8mm)
Minimum total material thickness to be joined .020" (0,5mm)
3,0 TOG-L-LOC® 940 Series ~ Standard Tool Mounting
®
* See page 9 for Punch, Stripper Tip and Die selection.
A= Punch Length B= Die Length

UPPER 6,00 ± 0,02 mm in. mm in.
SHOE [.236 ± .001] 71,00 2.795 40,00 1.575

80,00 3.150 60,00 2.362
90,00 3.543 80,00 3.150
Punch 100,00 3.937 100,00 3.937
Holder
P10 B B
M8 x 1.25 Tap
67 For Jack Screw 0
[2.64] Ø 44 [1.73]
* ±0,02mm
[±.001"]
12,500 11,50
[.4921] [.453]
A
* 0
C=
11,50
Ø 12,0 [.47]
A+B+12 12,500
[.4921] [.453]
[.472]
10,50
[.413]
15,00
B-B [.590]
Ø 12,0 [.47]
*
M8 x 1.25 Tap 0
For Jack Screw
A A ±0,02mm Ø 44 [1.73]
[±.001"]
12,500 11,50
Die B [.4921] [.453]
Holder
32 0
DH12
[1.26]
12,500 11,50
[.4921] [.453]
LOWER
SHOE 6,00 ±0,02
15,00
[.590]
10,50
[.413]
Ø 6,0 Dowel [.236 ±.001]

M6 x 1,0 S.H.C.S. Ø 12mm H6
[.4724+.0004 ]
A-A
-.0000
FULL SCALE
Dimensions in mm and [inches] CAD Templates Available
3,0 TOG-L-LOC® 940 Series Tooling ®
4/03
71 ±0,02 Ø 12 Typical
[2.795 ±.001] [.47]
Ø 10 g5 Typical
[.3935 +.0000
-.0002 ]
713402A
STANDARD
80 ±0,02
PUNCH LENGTHS
[3.150 ±.001]
& Corresponding
Stripper Tips
713403A See page 9 for Part Numbers

90 ±0,02
[3.543 ±.001]
713404A
100 ±0,02
[3.937 ±.001]
713405A
940 INSERT DIE

STANDARD
12 - 0,08
40 - 0,1 DIE LENGTHS [.472]
[1.575 +.000
- .003 ] See page 9 +.000
-.003
M4 x 0.7-6H Tap
Ø 12 g5 Typical for Part Numbers 4,5 [.18] DEEP
[.4722 +.0000 Ø 12 g5 Typical

- .0003 ]
[.4722 +.0000
- .0003 ]
60 - 0,1
[2.362 +.000
- .003 ]
940 "MINI" INSERT DIE

For use with light gage metals only: up to 2x 0,9 [2x .035]
80 - 0,1
[3.150 +.000 12 - 0,08
- .003 ]
[.472]
+.000
- .003
M4 x 0.7-6H Tap
4,5 [.18] DEEP
Ø10,5g5
[.4131Ø +.0000
- .0003 ]
100 - 0,1
[3.937 +.000
- .003 ]
INSERT & MINI DIES ARE NOT FOR USE

WITH STANDARD DIE HOLDERS
See Mounting Information Pages 20-21
4,6 TOG-L-LOC® 940 Series ~ Standard Tooling for Die Sets
®
PH 10
Punch Holder Assembly
Ø 6mm x 16 BTM No. 713400A
Dowel Includes the following:
Punch
Holder
"940" Retaining
M6 x 1 x 16 Washer (1) Ø 6mm x 16mm Dowel 017391
Screw
(1) Punch Holder (10mm Ø punches) 713401A
M4 x 12mm Tog-L-Loc
Punch
(3) M6 x 1 x 16mm S.H.C.S. 015745
S.H.C.S.
* (1) M4 x 12mm S.H.C.S. 017973
(1) Stripper Spring 006388
(1) Stripper Tip *
Stripper
Spring
Stripper * See page 13 for Punch and Stripper Tip selection.

Tip
*
Stripper
Can
DH 16
Die Holder Assembly
Tog-L-Loc BTM No. 713600A
Die Includes the following:
M4 x 12 mm
*
S.H.C.S.
M6 x 1 x 16 "940"
Screw Retaining (1) M4 x 12mm S.H.C.S. 017973
Washer (3) M6 x 1 x 16mm S.H.C.S. 015745
Die Die Holder (16mm Ø dies)
(1) 713601A
Holder
(1) Ø 6mm x 16mm Dowel 017391
Ø 6 mm x 16 (1) "940" Retaining Washer 018115
Dowel
4,6 TOG-L-LOC® 940 Series ~ Standard Tooling for Die Sets ®
3,0 4,6 6,4
HOW TO ORDER .12 .18 .25
713400A 713800A 713406A 713600A 712600E See Page 9 BD See Page 17
Punch Holder*
Die Holder**
Stripper Tip
Die
Punch

Example: 712600DE
SHEAR PEEL
2. Select Punch number by desired "A" length from row corresponding to thickness. 3 tons nominal force required to produce
3. Select Die number by desired "B" length from row corresponding to thickness. each 4,6 Tog-L-Loc joint.
4. Select Stripper tip number from chart 4 corresponding to Punch "A" length. Note: Regarding B=.16 mini .630 Dies:
Maximum material thickness to be joined: .08" (2,0mm)
* Includes Holder, Stripper Can & Spring, (3) Mounting Screws, Retaining Screw and Dowel. Minimum total material thickness to be joined .040" (1,0mm)
** Includes Holder, (3) Mounting Screws, Retaining Screw and Dowel.
CHART 4.
CHART 3. Punch Length (A) 71 80 90 100
Generalized data shown for mild steel. For optimum strength values, samples
of specific alloys and coatings may be submitted to BTM for testing. Stripper Tip No. 713406A 713407A 713408A 713409A
Thickness Thickness Dimension Strength Str e n g th
Punch Side Die Side A = 71 A = 80 A = 90 A = 100 PTR B = 16 MINI B = 16 B = 40 B = 60 B = 80 B = 100 "AD" "BD"
mm in. mm in. 2.795 3.150 3.543 3.937 in. .630 .630 1.575 2.362 3.150 3.937 in. mm in. N lbs. N lbs.
1,0 .040 0,2 .008 713900A 713900B 713900C 713900D .010 710400D 711500D 712600D 712700D 712800D 712900D .030 6,2 .245 556 125 89 20
1,2 .047 0,2 .008 713900A 713900B 713900C 713900D .010 710400D 711500D 712600D 712700D 712800D 712900D .030 6,5 .255 601 135 111 25
0,5 .020 0,5 .020 713900A 713900B 713900C 713900D .010 710400D 711500D 712600D 712700D 712800D 712900D .030 6,5 .255 1490 335 289 65
0,6 .024 0,6 .024 713900A 713900B 713900C 713900D .010 710400E 711500E 712600E 712700E 712800E 712900E .035 6,7 .265 1334 300 311 70
0,8 .030 0,6 .024 713900A 713900B 713900C 713900D .010 710400E 711500E 712600E 712700E 712800E 712900E .035 6,7 .265 1512 340 311 70
1,0 .040 0,6 .024 713900A 713900B 713900C 713900D .010 710400E 711500E 712600E 712700E 712800E 712900E .035 6,9 .270 1668 375 311 70
1,2 .048 0,6 .024 713900A 713900B 713900C 713900D .010 710400E 711500E 712600E 712700E 712800E 712900E .035 7,0 .275 2002 450 334 75
1,5 .060 0,6 .024 713900A 713900B 713900C 713900D .010 710400G 711500G 712600G 712700G 712800G 712900G .045 7,1 .280 2447 550 356 80
2,0 .080 0,6 .024 713900A 713900B 713900C 713900D .010 N/A 711500H 712600H 712700H 712800H 712900H .050 7,4 .290 2447 550 356 80
2,4 .093 0,7 .029 713900E 713900F 713900G 713900H .020 N/A 711500F 712600F 712700F 712800F 712900F .040 7,4 .290 3959 890 489 110
0,6 .024 0,8 .030 713900A 713900B 713900C 713900D .010 710400D 711500D 712600D 712700D 712800D 712900D .030 6,7 .265 1446 325 222 50
0,8 .030 0,8 .030 713900A 713900B 713900C 713900D .010 710400E 711500E 712600E 712700E 712800E 712900E .035 6,9 .270 1668 375 334 75
1,0 .040 0,8 .030 713900A 713900B 713900C 713900D .010 710400F 711500F 712600F 712700F 712800F 712900F .040 7,0 .275 1957 440 445 100
1,2 .048 0,8 .030 713900A 713900B 713900C 713900D .010 710400F 711500F 712600F 712700F 712800F 712900F .040 7,1 .280 2002 450 334 75
1,5 .060 0,8 .030 713900E 713900F 713900G 713900H .020 N/A 711500G 712600G 712700G 712800G 712900G .045 7,1 .280 2780 625 445 100
2,0 .080 0,8 .030 713900A 713900B 713900C 713900D .010 N/A 711500G 712600G 712700G 712800G 712900G .045 7,7 .305 2891 650 489 110
2,7 .108 0,8 .030 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 7,6 .300 4270 960 667 150
0,6 .024 1,0 .040 713900A 713900B 713900C 713900D .010 710400D 711500D 712600D 712700D 712800D 712900D .030 7,0 .275 1223 275 356 80
0,8 .030 1,0 .040 713900A 713900B 713900C 713900D .010 710400E 711500E 712600E 712700E 712800E 712900E .035 7,0 .275 1490 335 512 115
1,0 .040 1,0 .040 713900A 713900B 713900C 713900D .010 710400G 711500G 712600G 712700G 712800G 712900G .045 7,1 .280 1913 430 512 115
1,2 .048 1,0 .040 713900A 713900B 713900C 713900D .010 N/A 711500G 712600G 712700G 712800G 712900G .045 7,4 .290 2113 475 578 130
1,5 .060 1,0 .040 713900E 713900F 713900G 713900H .020 N/A 711500H 712600H 712700H 712800H 712900H .050 7,5 .295 2669 600 601 135
2,0 .080 1,0 .040 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 7,5 .295 3114 700 623 140
0,5 .020 1,1 .045 713900A 713900B 713900C 713900D .010 710400D 711500D 712600D 712700D 712800D 712900D .030 6,9 .270 1068 240 222 50
1,2 .048 1,2 .048 713900A 713900B 713900C 713900D .010 710400G 711500G 712600G 712700G 712800G 712900G .045 7,4 .290 1913 430 667 150
1,5 .060 1,2 .048 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 7,5 .295 2322 522 801 180
2,3 .090 1,4 .054 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 7,9 .310 2847 640 1157 260
1,1 .045 1,4 .057 713900A 713900B 713900C 713900D .010 N/A 711500E 712600E 712700E 712800E 712900E .035 7,5 .295 1890 425 467 105
0,6 .024 1,5 .060 713900E 713900F 713900G 713900H .020 N/A 711500E 712600E 712700E 712800E 712900E .035 7,5 .295 778 175 178 40
0,8 .030 1,5 .060 713900E 713900F 713900G 713900H .020 N/A 711500F 712600F 712700F 712800F 712900F .040 7,2 .285 1023 230 267 60
1,0 .040 1,5 .060 713900A 713900B 713900C 713900D .010 N/A 711500E 712600E 712700E 712800E 712900E .035 7,5 .295 1601 360 445 100
1,5 .060 1,5 .060 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 7,5 .295 2113 475 778 175
1,7 .067 1,5 .060 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 7,5 .295 2447 550 1112 250
2,0 .080 1,5 .060 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 8,3 .325 2850 640 1160 260
3,0 .120 1,5 .060 713900E 713900F 713900G 713900H .020 N/A 711500K 712600K 712700K 712800K 712900K .060 8,3 .325 4559 1025 1312 295
1,8 .069 1,8 .069 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 7,6 .300 2491 560 890 200
0,6 .024 2,0 .080 713900E 713900F 713900G 713900H .020 N/A 711500E 712600E 712700E 712800E 712900E .035 7,5 .295 689 155 156 35
0,8 .030 2,0 .080 713900E 713900F 713900G 713900H .020 N/A 711500F 712600F 712700F 712800F 712900F .040 7,5 .295 890 200 178 40
1,0 .040 2,0 .080 713900E 713900F 713900G 713900H .020 N/A 711500F 712600F 712700F 712800F 712900F .040 7,5 .295 1334 300 400 90
1,5 .060 2,0 .080 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 7,6 .300 1957 440 845 190
2,0 .080 2,0 .080 713900E 713900F 713900G 713900H .020 N/A 711500J 712600J 712700J 712800J 712900J .055 7,7 .305 2669 600 1334 300
.
1,4 .054 2,3 .090 713900E 713900F 713900G 713900H .020 N/A 711500D 712600D 712700D 712800D 712900D .030 8,0 .315 1668 375 778 175
1,8 .072 2,6 .102 713900E 713900F 713900G 713900H .020 N/A 711500K 712600K 712700K 712800K 712900K .060 8,3 .325 2313 520 979 220
4,6 TOG-L-LOC® 940 Series ~ Standard Tool Mounting
®
* See page 13 for Punch, Stripper Tip and Die selection.
A Punch Length B Die Length

UPPER 6,00 ± 0,02 mm in. mm in.
SHOE [.236 ± .001] 71,00 2.795 40,00 1.575

80,00 3.150 60,00 2.362
90,00 3.543 80,00 3.150
Punch 100,00 3.937 100,00 3.937
Holder
PH10 M8 x 1.25 Tap
B B For Jack Screw
0
67 Ø 44 [1.73]
[2.64]
12,500
* ±0,02mm
[±.001"] [.4921]
11,50
[.453]
A 0
*
C = 12,500 11,50
[.453]
A+B+12 [.4921]
Ø 16,0 [.63] [.472]
B-B
[.413 ]
[.590 ]
10,50
15,00
Ø 16,0 [.63]
* M8 x 1.25 Tap
For Jack Screw
A A ±0,02mm
Ø 44 [1.73]
0
[±.001"]
B 12,500 11,50
[.4921] [.453]
Die
Holder 32
0
DH12 [1.26]
12,500 11,50
[.4921] [.453]
LOWER
SHOE 6,00 ±0,02
[.590 ]
[.413 ]
15,00
10,50
Ø 6,0 Dowel [.236 ±.001]

M6 x 1,0 S.H.C.S.
Ø 16mm H6 A-A
[.6299 +.0004 ]
-.0000
FULL SCALE
CAD Templates Available
4,6 TOG -L
TOG-L -LOC® 940 Series T
-L-LOC ooling
Tooling ®
4/03
71 ±0,02 Ø 16 TYP.
[2.795 ±.001] [.63 ]
Ø 10 g5 TYP.
+.0000
[.3935 -.0002 ]
713406A
80 ±0,02 STANDARD
[3.150 ±.001] PUNCH LENGTHS
& Corresponding
Stripper Tips
See page 13 for Part Numbers

713407A
90 ±0,02
[3.543 ±.001]
713408A
100 ±0,02
[3.937 ±.001]
713409A
40 -0,1
STANDARD INSERT & MINI DIES ARE NOT FOR USE
[1.575 +.000
-.003 ]
DIE LENGTHS WITH STANDARD DIE HOLDERS
See page 13 See Mounting Information Pages 20-21
Ø 16 g5 TYP.
[.6297 +.0000
-.0003
] for Part Numbers 940 INSERT DIE
16 -0,08
60 -0,1 +.000
[.630 -.003 ]
[2.362 +.000
-.003 ] M4 x 0.7-6H Tap
Ø 16 g5 TYP. 4,5 [.18 ] Deep]
+.0000
[.6297 -.0003 ]
80 -0,1
[3.150 +.000
-.003 ] 16 -0,08
[.630+.000
-.003 ]
M4 x 0.7-6H Tap
Ø 13,5 g5 TYP. 4,5 [.18] DEEP
+.0000
[.5312 -.0003 ]
100 -0,1
[3.937 +.000
-.003 ]
940 MINI INSERT DIE

6,4 TOG -L
TOG-L -LOC® 940 Series ~ Standard T
-L-LOC ooling for Die Sets
Tooling
®
PH 13
Ø 6mm x 16 Punch Holder Assembly
Dowel
BTM No. 713500A
Punch Includes the following:
Holder
"940" Retaining
Washer Qty. Description BTM No.
M6 x 1 x 16
Screw (1) Ø 6mm x 16mm Dowel 017391
M4 x 12mm
Tog-L-Loc (1) Punch Holder (13mm Ø punches) 713501A
S.H.C.S.
Punch (3) M6 x 1 x 16mm S.H.C.S. 015745
*
(1) M4 x 12 mm S.H.C.S. 017973
(1) Stripper Spring 013733
(1) Stripper Tip *
Stripper (1) "940" Retaining Washer 018115
Spring
Stripper * See page 17 for Punch and Stripper Tip selection.

Tip
*
Stripper
Can
DH 22
M4 x 12 mm Tog-L-Loc Die Holder Assembly
S.H.C.S. Die BTM No. 713700A
* Includes the following:
M6 x 1 x 16 "940" Retaining
Screw Washer
(1) M4 x 12mm S.H.C.S. 017973
Die (3) M6 x 1 x 16mm S.H.C.S. 015745
Holder
(1) Die Holder (22mm Ø dies) 713701A
Ø 6 mm x 16
(1) Ø 6mm x 16mm Dowel 017391
Dowel
6,4 TOG -L
-L-LOC ooling for Die Sets
Tooling ®
HOW TO ORDER 3,0 4,6 6,4

.12 .18 .25
713500A 714000A 713502A 713700A 713000B
See Page 9 See Page 13 BD
Punch Holder*
Die Holder**
Stripper Tip
Die
Punch

Example: 713000BE

2. Select Punch number by desired "A" length from row corresponding to thickness. SHEAR PEEL
3. Select Die number by desired "B" length from row corresponding to thickness.
4. Select Stripper tip number from chart 6 corresponding to Punch "A" length.
* Includes Holder, Stripper Can & Spring, (3) Mounting Screws, Retaining Screw and Dowel. 6 tons nominal force required to
** Includes Holder, (3) Mounting Screws, Retaining Screw and Dowel. produce each 6,4 Tog-L-Loc® joint.
CHART 5. CHART 6.
Generalized data shown for mild steel. For optimum strength values, samples of specific Punch Length (A) 100 125
alloys and coatings may be submitted to BTM for testing. Stripper Tip No. 713502A 713503A

Thickness Thickness Dimension Strength Strength
Punch Side Die Side A = 100 A = 125 PTR B = 22 MINI B = 22 B = 40 B = 60 B = 80 B = 100 "AD" "BD"
mm in. mm in. 3.937 4.921 in. .866 .866 1.575 2.362 3.150 3.937 in. mm in. N lbs. N lbs.
0,8 .030 0,8 .030 714000A 714000B .010 710500E 711600E 713000E 713100E 713200E 713300E .045 9,5 .370 3336 750 1979 445
1,0 .040 1,0 .040 714000A 714000B .010 710500F 711600F 713000F 713100F 713200F 713300F .050 9,8 .380 3870 870 890 200
2,0 .080 1,0 .040 714000C 714000D .020 N/A 711600J 713000J 713100J 713200J 713300J .065 10,3 .405 5605 1260 1112 250
2,5 .098 1,0 .040 714000C 714000D .020 710500H 711600H 713000H 713100H 713200H 713300H .060 10,2 .400 3581 805 845 190
2,1 .082 1,1 .044 714000C 714000D .020 N/A 711600J 713000J 713100J 713200J 713300J .065 10,2 .405 5605 1260 1112 250
1,3 .050 1,3 .050 714000C 714000D .020 710500G 711600G 713000G 713100G 713200G 713300G .055 9,9 .390 801 180 1112 250
2,3 .090 1,4 .054 714000C 714000D .020 N/A 711600J 713000J 713100J 713200J 713300J .065 10,8 .425 6339 1425 1290 290
2,0 .080 1,5 .060 714000C 714000D .020 N/A 711600J 713000J 713100J 713200J 713300J .065 10,3 .405 5382 1210 1868 420
1,9 .074 1,9 .074 714000C 714000D .020 N/A 711600J 713000J 713100J 713200J 713300J .065 10,8 .425 4448 1000 1312 295
1,9 .075 1,9 .075 714000C 714000D .020 N/A 711600J 713000J 713100J 713200J 713300J .065 10,8 .425 6784 1525 2380 535
2,7 .105 1,9 .075 714000C 714000D .020 N/A 711600J 713000J 713100J 713200J 713300J .065 10,9 .430 6005 1350 1890 425
2,0 .080 2,0 .080 714000C 714000D .020 N/A 711600J 713000J 713100J 713200J 713300J .065 10,7 .420 4893 1100 1846 415
1,4 .054 2,3 .090 714000C 714000D .020 N/A 711600J 713000J 713100J 713200J 713300J .065 10,9 .430 2802 630 845 190
3,0 .120 2,3 .090 714000C 714000D .020 N/A 711600G 713000G 713100G 713200G 713300G .055 11,0 .435 8229 1850 1668 375
2,5 .100 2,5 .100 714000C 714000D .020 N/A 711600M 713000M 713100M 713200M 713300M .080 10,8 .425 4515 1015 2135 480
1,8 .072 2,6 .102 714000C 714000D .020 N/A 711600G 713000G 713100G 713200G 713300G .055 10,8 .425 3759 845 1446 325
2,6 .104 2,6 .104 714000C 714000D .020 N/A 711600M 713000M 713100M 713200M 713300M .080 10,8 .425 4515 1015 2135 480
3,0 .120 3,0 .120 714000C 714000D .020 N/A 711600M 713000M 713100M 713200M 713300M .080 10,7 .420 5004 1125 2269 510
Note: Regarding B=.22 mini .866 dies:

Maximum total material thickness to be joined: .13" (3,3mm)
Minimum total material thickness to be joined .040" (1.0mm)
6,4 TOG -L
-L-LOC ool Mounting
Tool
®
A Punch Length B Die Length

* See page 17 for Punch, Stripper Tip and Die selection. mm in. mm in.
100,00 3.937 40,00 1.575

125,00 4.921 60,00 2.362
UPPER 6,00 ± 0,02 80,00 3.150
SHOE [.236 ± .001] 100,00 3.937
M8 x 1.25 Tap
Punch For Jack Screw
Holder
PH13 B B
C=
[.767]
19,50
[.512]
13,00
A+B+12
[.472]
94
[3.70] 19,500 [.7677]
14,50 [.571]
*
±0,02mm
[±.001"]
A
14,50 [.571]
19,500 [.7677]
*
Ø 57,0 [2.24]
M8 x 1.25 Tap
For Jack Screw
B-B
* Ø 22,0 [87]
19,50 [.767]
13,00 [.512]
Ø 22,0 [87]
±0,02mm
[±.001"]
A A B
19,500 [.7677]
14,50 [.571]
Die 32
Holder [1.26]
DH22
LOWER
14,50 [.571]
SHOE 6,00 ±0,02 19,500 [.7677]
[.236 ±.001]
Ø 6,0 Dowel
M6 x 1,0 S.H.C.S. Ø 52,0 [2.05]
A-A
Ø 22mm H6
[.8661 +.0005 ]
-.0000
FULL SCALE
CAD Templates Available
6,4 TOG -L
TOG-L -LOC® 940 Series T
-L-LOC ooling
Tooling ®
4/03
Ø 22 TYP.
100 ±0,02
[.87 ]
[3.937 ±.001]
Ø 13 g5 TYP.
[.5116 +.0000
-.0003
]
STANDARD
PUNCH LENGTHS 713502A
& Corresponding Stripper Tips
See page 17 for Part Numbers
125 ±0,02
[4.921 ±.001]
713503A
STANDARD
60 -0,1 DIE LENGTHS 40 -0,1
+.000
[2.362 -.003 ] See page 17 [1.575 +.000
-.003 ]
for Part Numbers

Ø 22 g5 TYP.
[.8658 +.0000
-.0004
]
NOT FOR USE WITH

80 -0,1 940 INSERT DIE
STANDARD DIE HOLDERS
[3.150 +.000
-.003 ]
22 -0,1
[.866 +.000
-.003 ]
Ø 22 g5 TYP. M4 x 0,7-6H TAP

5,5 [.22] DEEP
[.8658 +.0000
-.0004
]
100 -0,1
[3.937 +.000
-.003 ] 940 "MINI" INSERT DIE
22 -0,1
[.866 +.000
-.003 ]
M4 x 0,7-6H TAP
INSERT & MINI DIES ARE NOT FOR USE Ø 20,5 g5 TYP. 5,5 [.22] DEEP
WITH STANDARD DIE HOLDERS [.8068 +.0000

-.0004
]
See Mounting Information Pages 20-21
®
TOG-L-LOC® 940 Series ~ Elastomer Information
940 Elastomer Advantages 940 Series Tog-L-Loc

The BTM Engineered Elastomer is very Die Assembly With
tolerant of dirt build-up in the die and requires
less preventative maintenance than a canted Blade Elastomer
coil spring.
It is easily identified (the part number is molded The 940 elastomer has been The 940 elastomer has been
on the top of the part). proven to be chemically proven to be chemically
compatible with the following incompatible with the following
It has increased cycle life compared to that of
fluids (or lubricants): fluids (or lubricants):
the canted coil spring.
It has high resistance to chemicals and drawing 1. Chem-Draw 6026 drawing fluid 1. Chem-kut Mist Cut metal working fluid
lubricants. 2. Chem-Draw 6403 drawing fluid 2. Aral Ropa RS 11
3. Chem-draw VO-101 vanishing fluid 3. Ferrocote 61A-US
It produces stronger joints – peel and shear 4. WD-40
strengths increase due to higher preload 5. Lacquer Thinner
forces 6. Isopropyl Alcohol
It was tested in high production on-site at BTM Compatibility data for additional fluids (or lubricants) may be added as additional
and at selected customer facilities. information becomes available.
MOUNTING DIMENSIONS FOR 940 SERIES TOG-L-LOC® TOOLING

PUNCH DIE
0 0
10,2 [.40] END +0,05
+.002 16,0 [.63] END +0,05
C'BORE DEPTH 7,14 [.281- .000 ] C'BORE DEPTH +.002
7,14 [.281- .000 ]
0,7 [.03] C' BORE FOR S.H.C.S. 5,6 [.22]
C' BORE FOR S.H.C.S.
TAP DEPTH & RETAINING WASHER TAP DEPTH
& RETAINING WASHER
M4 X 12 S.H.C.S. M4 x 12
(017973)
3,0 /4,6
TOG-L-LOC
6,4
TOG-L-LOC
S.H.C.S.(017973) 3,0 TL 4,6 TL 6,4 TL
TL - 940 - RETAINING +.0,13 +.0,13 +.0,13
TL - 940 RETAINING
+.0,13 +.0,13 WASHER (018115) 8,50 -.0,00 10,5 -.0,00
13,5 -.0,00
WASHER (018115) 7,5 9,0 -.0,00
-.0,00
+.005 +.005 +.005 +.005 +.005
[.295]
-.000
[.354]
-.000 [.335] -.000 [.413] -.000 [.531] -.000
3,0 Tog-L-Loc 4,6 Tog-L-Loc 6,4 Tog-L-Loc

3,0 / 4,6 TOG-L-LOC 6,4 TOG-L-LOC 12g5 16g5 22g5
+.0000 +.0000 +.0000
[.4722- .0003 ] [.6297 - .0003 ] [.8658 - .0004 ]
10g5 [.3935 +.0000
- .0002 ] 13g5 [.5116 +.0000
- .0003 ] DIE DIAMETER DIE DIAMETER DIE DIAMETER
PUNCH DIAMETER PUNCH DIAMETER
12H6 16H6 22H6
+.0004 +.0005
[.4724 - .0000 ] [.6299 - .0000 ] [.8661 +.0005
- .0000 ]
+.0004
10H6 [.3937 - .0000 ] 13H6 [.5118 +.0004
- .0000 ] HOLE DIAMETER HOLE DIAMETER HOLE DIAMETER
HOLE DIAMETER FOR HOLE DIAMETER FOR FOR MOUNTING FOR MOUNTING FOR MOUNTING
MOUNTING PUNCH MOUNTING PUNCH DIE DIE DIE
713800A - 3.0 TL 712200A-712500A = 3.0 TL

PUNCHES 713900A - 4.6 TL DIES 712600A-712900A = 4.6 TL
714000A - 6.4 TL 713000A-713300A = 6.4 TL
TOG -L
TOG-L -LOC® 940 Series ~ T
-L-LOC ool Mounting Dimensions
Tool ®
710300A - 3,0 TOG - L - LOC MINI SHORT INSERT DIE 711400A - 3,0 TOG - L - LOC SHORT INSERT DIE
Ø10,5g5 Ø12g5
[.4131/.4128Ø] [.4722/.4719Ø]
4,5 [.18]MIN. DIE DIAMETER 4,5 [.18]MIN. DIE DIAMETER
Ø10,5H6 Ø12H6
[.4134/.4138Ø] [.4724/.4728Ø]
HOLE DIAMETER HOLE DIAMETER
(MOUNTING) (MOUNTING)
-0,08 -0,08
M4 x 8mm S.H.C.S. 12,00 [.472 +.000 M4 x 8mm S.H.C.S.
- .003 ] 12,00 [.472 +.000
- .003 ]
MINIMUM LENGTH DIE HEIGHT MINIMUM LENGTH DIE HEIGHT
Ø13,5g5 Ø16g5
4,5 [.18]MIN.
[.5312/.5309Ø] [.6297/.6294Ø]
4,5 [.18]MIN.
DIE DIAMETER DIE DIAMETER
Ø13,5H6 Ø16H6
[.5315/.5319Ø] [.6299/.6303Ø]
-0,08
M4 x 8mm S.H.C.S. M4 x 8mm S.H.C.S.
-0,08
16,00 [.630 +.000
- .003 ] 16,00 [.630 +.000
MINIMUM LENGTH - .003 ]
DIE HEIGHT MINIMUM LENGTH DIE HEIGHT
Ø20,5g5 4,5 [.18]MIN. Ø22g5

4,5 [.18]MIN. [.8068/.8064Ø] [.8658/.8654Ø]
DIE DIAMETER DIE DIAMETER
Ø20,5H6 Ø22H6
[.8071/.8076Ø] [.8661/.8666Ø]
-0,08
M4 x 8mm S.H.C.S. M4 x 8mm S.H.C.S. -0,08
22,00 [.866 +.000
- .003 ]
MINIMUM LENGTH MINIMUM LENGTH 22,00 [.866 +.000
- .003 ]
DIE HEIGHT
DIE HEIGHT
NOTES
1. GUIDE SHORT INSERT DIES TO AT LEAST THE BOTTOM OF THE DIE GUARD
AND NO HIGHER THAN THE TOP OF THE GUARD.
2. ON SHORT INSERT DIES ONLY, A CONE POINT SCREW MAY BE USED TO RETAIN
THE DIE ON THE NOTCH.
3. PLACE 0,2/0,5mm [.01/.02"] RADIUS IN BOTTOM OF ALL DIE POCKETS.
4. THREAD FOR RETAINING SCREW (M4 x 12mm S.H.C.S.) IN TOOL HOLDER IS

M4 x 0,7-6H (SEE PAGE TWENTY FOR DEPTH INFORMATION.)
®
TOG -L
TOG-L -LOC® T
-L-LOC esting and Evaluation & P
Testing ress Brake T
Press ooling
Tooling
BTM has in-house proto-

type and testing facilities
utilizing the latest comput-
erized testing equipment.
We can provide a detailed
analysis of your joining ap-
plication including tensile
and fatigue strengths, com-
plete assemblies for your
evaluation, and production
tooling recommendations.
BTM offers numerous options

for implementing Tog-L-Loc® in
addition to die set tooling. Some
other types of standard BTM
equipment are shown on these
pages.
Unitized Press Brake Tooling
Building Units, Universal & Hand Manipulated Machines ®
Hand Manipulated Tog-L-Loc® Systems
Universal Tog-L-Loc® Machines
Hydraulic & Pneumatic Units
Fax this form to find out how to join your products with Tog-L-Loc®
®
International Patents and Patents applied for.
Your Name: Company: Date: / /
Address:
Tel: Fax: email:
What is your product?
Component being considered for Tog-L-Loc® joining:
Type and thickness of metals:
Is this a: new product design Existing product Current fastening method:
Production rate/Yearly volume: Number of joints per assembly:
Interest level: Immediate Within 6 months 6-12 months Just curious
Please check the category of Tog-L-Loc® tooling which interests you (see front of this sheet):
Tooling components Unitized press brake tools Die sets Portable/hand held systems
Universal Machines Hydraulic / pneumatic units Dedicated machines Automated systems
PATENTED
Please sketch or attach a part print. Indicate location of joints,
distance between joints, side button should face, and other
pertinent information.
SHEET METAL JOINING SYSTEM
CLAMPS - DRAWS - LOCKS

Creates a strong interlocking joint
without welding or riveting. Fast,
consistent, and environmentally
clean.Joinsplainorcoatedmetals.
Would you like BTM to offer suggestions regarding the parts design
if we feel that a change would simplify your joining tools? Yes No
BTM CORPORATION USA BTM UK LTD. BTMEUROPEGmbH BTM SCANDINAVIA AB

Fax: 810-364-6178 Fax: +44 1480 497479 Fax: +49(0)2943/9790-90 Fax: +46 480 86879
Other BTM Quality P roducts
Products ®
BTM Air Powered Toggle Presses BTM Tog-L-Loc 940 "Mini" Series Holders
BTM Power Clamps BTM Locking Grippers

BTM 940

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03-940

THE GUIDE to the 940 SERIES TOG-L-LOC® SYSTEM 4/03

The Tog-L-Loc® System........................................................................... 2-3

Set-Up, Tryout and Operation ..................................................................... 6

3,0 Tog-L-Loc® How To Order ................................................................... 9

4,6 Tog-L-Loc® How To Order ................................................................. 13

6,4 Tog-L-Loc® How To Order ................................................................. 17

3,0/4,6/6,4 Mounting Dimensions for Special Holders ......................... 20-21

Machine Building Units, Universal & Hand Manipulated Machines .......... 23

Lance-N-Loc® issimilartoTog-L-Loc®,except the metalsarecutontwosidesandthe"button"isrectangularinstead

Lance-N-Loc® - HOW IT WORKS

The metals are The punch cuts on The metals are

The Tog-L-Loc® punchanddieareordered

Aspringpressurepad/stripperisrequired PTR (Punch Tip Radius)

Die Side Button

Dies are available with either:

1. Determine which joint size to use.

2. Choose the correct tool numbers from the charts.

DIE BUILDING WITH TOG-L-LOC®

Not Acceptable Proper Alignment

Example of Various Tog-L-Loc® Tool Set-ups in a Die

SET UP & TRYOUT

OPERATION Stop Blocks

* See page 9 for Punch and Stripper Tip selection.

HOW TO ORDER 3,0 4,6 6,4

1. Locate your metal thickness combination on chart 1.

Metal Metal Punch Number Die Number Button Shear Peel

Note regarding B=.12 mini .472 Dies:

* See page 9 for Punch, Stripper Tip and Die selection.

A= Punch Length B= Die Length

SHOE [.236 ± .001] 71,00 2.795 40,00 1.575

Ø 6,0 Dowel [.236 ±.001]

713403A See page 9 for Part Numbers

940 INSERT DIE

[.4722 +.0000 Ø 12 g5 Typical

940 "MINI" INSERT DIE

INSERT & MINI DIES ARE NOT FOR USE

Stripper * See page 13 for Punch and Stripper Tip selection.

For 940 Elastomer Style blade retention,

* See page 13 for Punch, Stripper Tip and Die selection.

A Punch Length B Die Length

SHOE [.236 ± .001] 71,00 2.795 40,00 1.575

Ø 6,0 Dowel [.236 ±.001]

See page 13 for Part Numbers

940 MINI INSERT DIE

Stripper * See page 17 for Punch and Stripper Tip selection.

HOW TO ORDER 3,0 4,6 6,4

For 940 Elastomer Style blade retention,

1. Locate your metal thickness combination on chart 5.

Metal Metal Punch Number Die Number Button Shear Peel

Note: Regarding B=.22 mini .866 dies:

A Punch Length B Die Length

100,00 3.937 40,00 1.575

for Part Numbers

NOT FOR USE WITH

Ø 22 g5 TYP. M4 x 0,7-6H TAP

WITH STANDARD DIE HOLDERS [.8068 +.0000

940 Elastomer Advantages 940 Series Tog-L-Loc

MOUNTING DIMENSIONS FOR 940 SERIES TOG-L-LOC® TOOLING

3,0 Tog-L-Loc 4,6 Tog-L-Loc 6,4 Tog-L-Loc

713800A - 3.0 TL 712200A-712500A = 3.0 TL

Ø20,5g5 4,5 [.18]MIN. Ø22g5

3. PLACE 0,2/0,5mm [.01/.02"] RADIUS IN BOTTOM OF ALL DIE POCKETS.