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Sustainability in PLM

Building a Sustainable Future Together

NIST Workshop
October 15, 2009

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 2 Siemens PLM Software
Why Sustainability and Why Now?

Governments Customers

Competitors Investors

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
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Typical Company Sustainability Initiatives

Compliance Sustainable Product Portfolio

Sustainable Manufacturing
Sustainable Business Practices
Supply Chain Efficiency
Sustainable Brand Image
Waste Reduction
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
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Building sustainable products and processes requires balance…

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
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Sustainability
Product and Process Considerations

ƒ Energy ƒ Working conditions ƒ Accountability


ƒ Water ƒ Health ƒ Transparency
ƒ Emissions ƒ Safety ƒ Corporate governance
ƒ Waste reduction ƒ Ergonomics ƒ Economic
ƒ Recycling ƒ Product use and performance
ƒ Re-use performance ƒ Financial objectives
ƒ Packaging ƒ Brand ƒ Shareholder value
ƒ Product content ƒ Supply Chain
ƒ Resource conservation
ƒ End of Life

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
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Sustainability success means effective life cycle management

Enabling more effective decision making through


integrated knowledge across the life cycle

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 7 Siemens PLM Software
PLM Platform for Sustainability

Plan for
Enabling more effective
Design for
decisionSustainable
Sustainable
making through Governance,
Sustainability integrated knowledge
Sustainability across Service
Manufacturing the lifeand
cycle
End Compliance and
of Life Reporting

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 8 Siemens PLM Software
PLM Platform for Sustainability

Plan for
Enabling more effective
Design for
decisionSustainable
Sustainable
making through Governance,
Sustainability integrated knowledge
Sustainability across Service
Manufacturing the lifeand
cycle
End Compliance and
of Life Reporting

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 9 Siemens PLM Software
Sustainability Impact

High
Influence on Environment,
Social, Economic
considerations Cost of Change
Measure

Low
Conception Development Manufacturing
Product Design & Process Planning
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 10 Siemens PLM Software
Plan for Sustainability
Life cycle Requirements Management

• Material selection • No hazardous


• Performance substances
• Product usage • Minimize resource
• Service & End of Life consumption
Disassembly & Disposition • Worker safety and
• Reuse ergonomics
• Resource consumption • Reduce packaging
• Product packaging • Optimize logistics

• Regulatory compliance
• Market requirements
• Customer expectations • Usage & Maintenance
• Corporate governance • Take-back systems
• Program/project status • Disassembly & Disposal
• Sustainability metrics & targets • Recovery & Reuse

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 11 Siemens PLM Software
Portfolio Decisions

Single Platform? Number of Different Vehicles? Powertrain Technology?

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 12 Siemens PLM Software
PLM Platform for Sustainability

Plan for Enabling more effective


Design for decisionSustainable
Sustainable making through Governance,
Sustainability integrated knowledge
Sustainability across Service
Manufacturing the lifeand
cycle
End Compliance and
of Life Reporting

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 13 Siemens PLM Software
Design Considerations

• Innovative, attractive design • Decrease Waste


• Meets customer demands • Reduce contamination
• Cost effective • Recycle packaging
• Profitable • Repair/maintenance waste
• Supplier capabilities • Part recycling
• Part disposal

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 14 Siemens PLM Software
Design for Sustainability

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 15 Siemens PLM Software
PLM Platform for Sustainability

Plan for Enabling more effective


Design for decisionSustainable
Sustainable making through Governance,
Sustainability integrated knowledge
Sustainability across Service
Manufacturing the lifeand
cycle
End Compliance and
of Life Reporting

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 16 Siemens PLM Software
Sustainable Manufacturing

• Manufacturing process planning • No hazardous substances/emissions


• Manufacturing engineering (e.g., VOC’s)
• In-plant dunnage/packaging • Minimize resource consumption (i.e.,
• Reuse (e.g., process, assets) energy, water, land use)
• Design for zero dunnage • Worker safety and ergonomics
• Design for ergonomics • Supply chain carbon footprint
• Plant Simulation • Greenhouse gas reduction
• Process Alternatives & • Waste Reduction
Environmental Costs • In-plant logistics
• In-bound logistics
• Asset Management

• Regulatory compliance
• Greenhouse Gas emissions • Service part strategy
• Facility and Capacity planning • Asset maintenance and service
• Greenfield vs. Brownfield vs. Reuse • Refurbishment and repurposing
• Sustainability metrics & target • Asset Obsolescence (e.g., disassembly,
• Green building, facility and site designs disposal, recovery and reuse)
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
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Sustainable Manufacturing Success

ƒ Sustainable Manufacturing Processes


ƒ Reduce energy use, water
consumption, waste and emissions
ƒ Flexible design for maximizing
lifecycle re-use for minimum costs

ƒ Sustainable Plant and Equipment


Operations
ƒ Plant land use and environmental
friendliness
ƒ Re-use/recycle plant equipment
ƒ Dispose of plant equipment and
waste according to regulations and
in a safe manner

ƒ Optimized Work Environment


ƒ Worker safety and ergonomics
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 18 Siemens PLM Software
PLM Platform for Sustainability

Plan for Enabling more effective


Design for decisionSustainable
Sustainable making through Governance,
Sustainability integrated knowledge
Sustainability across Service
Manufacturing the lifeand
cycle
End Compliance and
of Life Reporting

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 19 Siemens PLM Software
Sustainable Service and End of Life

• Service & End of Life • Service part manufacturing


Disassembly & Disposition • Service planning and execution
• Service procedure ergonomics • Service part core return and refurbishment
• Service manuals
• Service part packaging
• Service knowledge reuse

• Service part inventory


• Regulatory compliance • Service procedures
• Material disposal restrictions • Fielded configurations
• Upgradability of product, backward • Warranty and recall traceability
compatibility • Part Obsolescence (e.g., disassembly,
• Sustainability targets & metrics disposal, recovery and reuse)
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 20 Siemens PLM Software
Sustainable Service and End of Life

ƒ After sales vehicle service and


maintenance
ƒ Service parts/obsolescence
ƒ Repair procedures,
Source: edmunds.com
disassembly/installation instructions,
part/fluid recycle/disposal

ƒ Develop an EOL Plan for every part


(recycle, refurbish, repurpose,
reuse, and disposal)
ƒ Identify components and materials
which are suitable for reuse and
recovery
ƒ Provide dismantling instructions for
each type of new vehicle & storage and
testing information for components
which can be reused
Source: Nissan Green Program
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 21 Siemens PLM Software
PLM Platform for Sustainability

Plan for Enabling more effective


Design for decisionSustainable
Sustainable making through Governance,
Sustainability integrated knowledge
Sustainability across Service
Manufacturing the lifeand
cycle
End Compliance and
of Life Reporting

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 22 Siemens PLM Software
Governance, Compliance and Reporting
Today

ƒ Regulatory compliance and


reporting requirements increasing
at rapid pace

ƒ Liability issues for non-compliance

ƒ Oversight of supply chain


compliance

ƒ Company sustainability policies


and objectives

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 23 Siemens PLM Software
Governance, Compliance and Reporting
Impact across the product life cycle

Product Design Manufacturing


• Hazardous materials, • Lead free manufacturing
Substances of Concern (process & machinery)
• Component availability • Ergonomics
• New part qualification • Safety
• New supplier qualification • Resource use
• Engineering change process • Waste and Emissions

Strategy Development
• Product compliance
• Product development
process deliverables
• Sustainability targets
Excess & Obsolete Inventory
• Corporate governance
• Part transition
• Program/project status Recycling & Disposal
• Compliant sourcing
• Reporting and Metrics • Registration, take-back
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 24 Siemens PLM Software
Governance, Compliance and Reporting

Product
Product Design Manufacturing
Development
• Flame retardants, hazardous materials • Lead free manufacturing
Timeline PLM Backbone (process & machinery)
• Component availability
• New part qualification • Ergonomics
• New supplier qualification • Safety
• Engineering change process

Functional As Designed As Planned As Built As Maintained


Strategy Development
• Product compliance
Opportunity
• Product development Opportunity
process deliverables Compliance
Designing
• Reporting for Compliance
and Metrics Reporting Ensuring Compliance
Excess & Obsolete Inventory
• Part transition
Recycling & Disposal
Govern sustainability compliance in your • Compliant
PLM sourcing
backbone!
• Registration, take-back
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Page 25 Siemens PLM Software
Thank you!
Laurie Jansen
Automotive Industry Marketing
Siemens PLM Software

Phone: 734-452-2554
Mobile: 248-996-3948

E-mail: laurie.jansen@siemens.com

© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software