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Harmonic management
Contents
1
The problem: why is it necessary to manage harmonics? M2
3
Essential indicators of harmonic distortion
and measurement principles M7
3.1 Power factor M7
3.2 Crest factor M8
3.3 Harmonic spectrum M9
3.4 r.m.s. value M9
3.5 Usefulness of the various indicators M9
6 Standards M20
M1
7
Solutions to mitigate harmonics M21
7.1 Basic solutions M21
7.2 Harmonic filtering M22
7.3 The method M24
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Harmonic disturbances
Harmonics flowing in distribution networks represent disturbances in the flow of
electricity. The quality of electrical power is deteriorated, and the efficiency of the
system is decreased.
Here are the main risks linked to harmonics:
b Overload of distribution networks due to the increase of r.m.s. currents,
b Overload of neutral conductors, which current can exceed the phase currents,
b Overload, vibration and premature ageing of generators, transformers and motors
as well as increased transformer hum,
b Overload and premature ageing of Power Factor Correction capacitors,
b Distortion of the supply voltage that can disturb sensitive loads,
b Disturbance in communication networks and telephone lines.
M2
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2.1 Definition
The presence of harmonics in electrical systems means that current and voltage are
distorted and deviate from sinusoidal waveforms.
Harmonic currents are caused by non-linear loads connected to the distribution
system. A load is said to be non-linear when the current it draws does not have the
same waveform as the supply voltage. The flow of harmonic currents through system
impedances in turn creates voltage harmonics, which distort the supply voltage.
On Figure M1 are presented typical current waveforms for single-phase (top) and
three-phase non-linear loads (bottom).
The Fourier theorem states that all non-sinusoidal periodic functions can be
represented as the sum of terms (i.e. a series) made up of:
b A sinusoidal term at the fundamental frequency,
b Sinusoidal terms (harmonics) whose frequencies are whole multiples of the
fundamental frequency, M3
b A DC component, where applicable.
The harmonic of order h (commonly referred to as simply the hth harmonic) in a
signal is the sinusoidal component with a frequency that is h times the fundamental
frequency.
The equation for the harmonic expansion of a periodic function y (t) is presented
below:
h=∞
y (t ) = Y0 + ∑ Yh 2sin(hωt - ϕh )
h =1
where:
b Y0: value of the DC component, generally zero and considered as such hereinafter,
b Yh: r.m.s. value of the harmonic of order h,
b ω: angular frequency of the fundamental frequency,
b ϕh: displacement of the harmonic component at t = 0.
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I peak
(Ic)
Total I rms (IG)
Fundamental Ih1
50 Hz
Harmonic Ih3
3 (150 Hz)
Harmonic Ih5
5 (250 Hz)
Harmonic Ih7
7 (350 Hz)
Harmonic Ih8
9 (450 Hz)
Fig. M2: Example of a current containing harmonics and expansion of the overall current into its
harmonic orders 1 (fundamental), 3, 5, 7 and 9
Uh
uh (% ) = 100 for harmonic voltages
U1
Ih
ih (% ) = 100 for harmonic currents
I1
Total Harmonic Distortion (THD)
The Total Harmonic Distortion (THD) is an indicator of the distortion of a signal.
It is widely used in Electrical Engineering and Harmonic management in particular.
For a signal y, the THD is defined as:
2
h=H Y Y22 + Y32 + ... + YH2
THD = h
∑ =
Y
h=2 1 Y1
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THD is the ratio of the r.m.s. value of all the harmonic components of the signal y,
to the fundamental Y1.
H is generally taken equal to 50, but can be limited in most cases to 25.
Note that THD can exceed 1 and is generally expressed as a percentage.
2
h=H I
THDi = h
∑
h=2 I1
h=H
By introducing the total r.m.s value of the current: Irms = ∑ Ih2 we obtain the
following relation: h=1
2
I
THDi = rms −1
equivalent to: Irms = I1 1+ THDi2
I1
2
h=H U
THDu = h
∑
U
h=2 1
Harmonic currents
Equipment comprising power electronics circuits are typical non-linear loads and
generate harmonic currents. Such loads are increasingly frequent in all industrial,
commercial and residential installations and their percentage in overall electrical
consumption is growing steadily.
Examples include:
b Industrial equipment (welding machines, arc and induction furnaces, battery
chargers), M5
b Variable Speed Drives for AC or DC motors, (1)
b Uninterruptible Power Supplies,
b Office equipment (PCs, printers, servers, etc.),
b Household appliances (TV sets, microwave ovens, fluorescent lighting, light
dimmers).
Harmonic voltages
In order to understand the origin of harmonic voltages, let's consider the simplified
diagram on Fig. M3.
Zh
A B Non-linear
load
Ih
Fig. M3: Single-line diagram showing the impedance of the supply circuit for a non-linear load
© Schneider Electric - all rights reserved
Zl
Non-linear
load
I 50 Hz
Zh Ih
Non-linear
load
Vh
Vh = Harmonic voltage
= Zh x Ih
When the harmonic current of order h flows through impedance Zh, it creates a
harmonic voltage Uh, where Uh = Zh x Ih (by Ohm's law).
The voltage at point B is therefore distorted. All devices supplied via point B receive
a distorted voltage.
For a given harmonic current, the voltage distortion is proportional to the impedance
in the distribution network.
Ihd Fluorescent or
discharge lamps
MV/LV
A
Ihe Devices drawing rectified
current (televisions,
computer hardware, etc.)
Harmonic
disturbances to
distribution network Linear loads
and other users (do not create
harmonics)
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A number of indicators are used to quantify and evaluate the harmonic distortion in
current and voltage waveforms, namely:
b Power factor
b Crest factor
b Harmonic spectrum
b R.m.s. value
These indicators are indispensable in determining any necessary corrective action.
λë= P(kW
kW )
S(kVA )
The Power Factor must not be mixed-up with the Displacement Power Factor (cosϕ),
relative to fundamental signals only.
As the apparent power is calculated from the r.m.s. values, the Power Factor
integrates voltage and current distortion.
When the voltage is sinusoidal or virtually sinusoidal (THDu ~ 0), it may be said that
the active power is only a function of the fundamental current. Then:
P ≈ P1 = U1I1cosϕ
λë P U1I1cosϕ
Consequently: = =
S U1I rms
I1 1 cosϕ
As: = (see 2.1), hence: λë ≈
Irms 1 + THDi2 1 + THDi2
λ/cos ϕ
1.2
M7
1
0.8
0.6
0.4
0.2
0
0 20 40 60 80 100 120 140
THDi (%)
Fig. M6: Variation of λ/cosϕ as a function of THDi, for THDu ~ 0
© Schneider Electric - all rights reserved
A
0.8
0.6
0.4
0.2
0
-0.2
-0.4
-0.6
-0.8
0
0 0.0s 0.01s 0.02s 0.03s
Fig. M7: Typical current waveform of a compact fluorescent lamp
600
400
200
0
© Schneider Electric - all rights reserved
-200
-400
-600
U(t)
3.3 Harmonic spectrum
1 The harmonic spectrum is the representation of the amplitude of each harmonic
order with respect to its frequency.
Figure M9 shows an example of harmonic spectrum for a rectangular signal.
t Each type of device causing harmonics draws a particular form of current, with
a particular harmonic content. This characteristic can be displayed by using the
harmonic spectrum.
H
Irms = ∑ Ih2 = I12 + I22 + ... + IH2
h =1
33
H
20
h Vrms = ∑ Vh2 = V12 + V22 + ... + VH2
0 1 2 3 4 5 6 h=1
Fig. M10: Values of individual harmonic voltages at the supply terminals for orders up to 25 given in percent of the fundamental voltage U1
Portable instruments
The traditional observation and measurement methods include:
b Oscilloscope
An initial indication on the distortion affecting a signal can be obtained by viewing the
current or the voltage on an oscilloscope.
The waveform, when it diverges from a sinusoidal, clearly indicates the presence of
harmonics. Current and voltage peaks can be observed.
Note, however, that this method does not offer precise quantification of the harmonic
components.
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b Digital analyser
Only recent digital analysers can determine the values of all the mentioned indicators
with sufficient accuracy.
They are using digital technology, specifically a high performance algorithm called
Fast Fourier Transform (FFT). Current or voltage signals are digitized and the
algorithm is applied on data relative to time windows of 10 (50Hz systems) or 12
periods (for 60Hz systems) of the power frequency.
The amplitude and phase of harmonics up to the 40th or 50th order are calculated,
depending on the class of measurement.
Fixed instruments
Panel instrumentation provides continuous information to the Manager of the
electrical installation. Data can be accessible through dedicated power monitoring
Fig. M11: Implementation of a digital Power Quality recorder in devices or through the digital trip units of circuit breakers.
a cabinet
jLsω
Z =
1-LsCω 2
Ih
neglecting R and where:
with: ω = pulsation of harmonic currents
Ls = Supply inductance (upstream network + transformer + line)
Resonance
C = Capacitanceoccurs when
of the powerthe denominator
factor (1-L SCω²) tends toward zero. The
correction capacitors
corresponding frequency is called the resonance frequency of the circuit. At that
R = Resistance of the linear loads
frequency, impedance is at its maximum and high amounts of harmonic voltages
h = Harmonic
Iappear becausecurrent
of the circulation of harmonic currents. This results in major voltage
C distortion. The
Resonance voltage
occurs when distortion
the denominator 1-LsCω 2intends
is accompanied, the Ltoward
S+C circuit,
zero. by
Thethe flow of
corresponding frequency is called the resonance frequency of the circuit. Figure
harmonic currents greater than those drawn by the loads, as illustrated on At that M16.
frequency, impedance
The distribution network is and
at itsthe
maximum and high
power factor amounts
correction of harmonic
capacitors voltages to
are subjected
Non-linear Capacitor Linear appear with thecurrents
high harmonic resultingand
major
the distortion in the
resulting risk of voltage. The
overloads. Tovoltage distortion isanti-
avoid resonance,
load bank load accompanied,
harmonic reactorsin the Ls+C
can circuit, by
be installed inthe flowwith
series of harmonic currents greater than
the capacitors.
those drawn by the loads.
Fig. M14 : Diagram of an installation
The distribution network and the power factor correction capacitors are subjected to
high harmonic currents and the resulting risk of overloads. To avoid resonance, anti-
L6 harmonic coils can be installed in series with the capacitors.
Uh Supply network
Ls C R Ih M13
4.2 Increased losses
Ih
Ih Losses in conductors
Z The active power transmitted to a load is a function of the fundamental component I1
of the current.
Fig. M15 : Equivalent diagram of the installation shown in
Figure M14 When the current drawn by the load contains Vh harmonics, the
C rms value of the
current, Irms, is greater than the fundamental I1.
c The increase in the rms current Irms for a load drawing a given fundamental
Vh C current
c The increase
Losses in Joule losses, not taking into account the skin effect
in conductors
Ls C R Ih (The reference point in the graph is 1 for Irms and Joules losses, the case when
Linear Non-linear Capacitor The active power transmitted to a load is a function of the fundamental component
there are no harmonics)
load loads bank I1 of the current.
The harmonic currents provoke an increase in the Joule losses in all conductors in
When the current drawn by the load contains harmonics, the r.m.s. value of the
Fig. M16 : Illustration of parallel resonance which they flow and additional temperature rise in transformers, devices, cables, etc.
current, Ir.m.s., is greater than the fundamental I1.
Z Losses in asynchronous machines
Fig. L7 : Equivalent diagram of the installation shown in The harmonic voltages (order h) supplied to asynchronous machines provoke in the
Figure L6 rotor the flow of currents with frequencies higher than 50 Hz that are the cause of
Schneideradditional losses.
Electric - Electrical installation guide 2015
M - Harmonic management
2.2
1.8
1.6
1.4
1.2
0.8 THD
0 20 40 60 80 100 120 (%)
Joules losses
Irms
Fig. M18 : Increase in rms current and Joule losses as a function of the THD
M14
Losses in asynchronous machines
The harmonic voltages (order h) supplied to asynchronous machines cause the
flow of currents in the rotor with frequencies higher than 50 Hz that are the origin of
additional losses.
Orders of magnitude
b A virtually rectangular supply voltage causes a 20% increase in losses
b A supply voltage with harmonics u5 = 8% (of U1, the fundamental voltage),
u7 = 5%, u11 = 3%, u13 = 1%, i.e. total harmonic distortion THDu equal to 10%, results
in additional losses of 6%
Losses in transformers
Harmonic currents flowing in transformers cause an increase in the “copper” losses
due to the Joule effect and increased “iron” losses due to eddy currents. The
harmonic voltages are responsible for “iron” losses due to hysteresis.
It is generally considered that losses in windings increase as the square of the THDi
and that core losses increase linearly with the THDu.
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In Utility distribution transformers, where distortion levels are limited, losses increase
between 10 and 15%.
Losses in capacitors
The harmonic voltages applied to capacitors cause the flow of currents proportional
to the frequency of the harmonics. These currents cause additional losses.
Example
A supply voltage has the following harmonics:
b Fundamental voltage U1,
b harmonic voltages u5 = 8% (of U1),
b u7 = 5%,
b u11 = 3%,
b u13 = 1%,
i.e. total harmonic distortion THDu equal to 10%. The amperage of the current is
multiplied by 1.19. Joule losses are multiplied by (1.19)², i.e. 1.4.
L - Detection and filtering of harmonics
Generators
Generators supplying non-linear loads must be derated due to the additional losses
caused by harmonic currents.
The level of derating is approximately 10% for a generator where the overall load
is made up of 30% of non-linear loads. It is therefore necessary to oversize the
Transformers
generator, in order to supply the same active power to loads.
Transformers
kVA
b The(%)
curve presented below (see Fig. M19) shows the typical derating required for
a transformer supplying electronic loads
100
90
kVA
(%)
80
70
100
60
90
50
80
40
70
30
60 M15
20
50
40
10 %
30 Electronic
0 load
20 0 20 40 60 80 100
10 %
Electronic
Fig.
0 L9 : Derating required for a transformer supplying electronic loads load
0 20 40 60 80 100
40
1+ 0.1 ∑ h1.6 Th2
h= 2
Ih
Th =
I1
Typicalvalues:
Typical values:
c Current with
b Current with a rectangular
a rectangular waveform
waveform (1/h spectrum):
(1)
k = 0.86 ): k = 0.86
(1/h spectrum
bcFrequency-converter
Frequency-converter current
current (THD(THD ≈ 50%):
≈ 50%): k = 0.80
k = 0.80
Asynchronous machines
Schneider Electric - Electrical installation guide 2015
k=
40
1+ 0.1 ∑ h1.6 Th2
M - Harmonic management h= 2
Ih
Th =
I1
Typical values:
c Current with a rectangular waveform (1/h spectrum (1)): k = 0.86
c Frequency-converter current (THD ≈ 50%): k = 0.80
Asynchronous machines
Asynchronous
Standard machines
IEC60034-1 ("Rotating electrical machines – Rating and performance")
defines a weighted harmonic factor (Harmonic voltage factor) for which the equation
Standard
and maximumIEC 60892
value definesbelow.
are provided a weighted harmonic factor (Harmonic voltage facto
for which the equation and maximum value are provided below.
13 Uh
HVF = ∑ 2
i 0.02
h= 2 h
Example
Example
AA supply
supplyvoltage
voltage
hashas a fundamental
a fundamental voltage voltage U1 andvoltages
U1 and harmonic harmonicu3 =voltages
2% of u3 = 2% o
UU1,
1, u5u5 = 3%,
= 3%, u7 =u7 =The
1%. 1%.THDThe
u isTHDu is 3.7%
3.7% and and
the HVF the HVF
is 0.018. The is
HVF0.018.
value The
is HVF value
very close to the maximum value above which the machine must be derated.
very close to the maximum value above which the machine must be derated.
Practically speaking, asynchronous machines must be supplied with a voltage having
aPractically speaking,
THDu not exceeding for supply to the machine, a THDu of 10% must not be
10%.
exceeded.
Capacitors
Capacitors
According to IEC 60831-1 standard ("Shunt power capacitors of the self-healing type
for a.c. systems having a rated voltage up to and including 1 000 V – Part 1: General
According to IEC 60831-1 standard, the rms current flowing in the capacitors mus
– Performance, testing and rating – Safety requirements – Guide for installation"), the
r.m.s.exceed
not 1.3 times
current flowing in thethe rated current.
capacitors must not exceed 1.3 times the rated current.
Using the example mentioned
Using the example mentioned above,above, the fundamental
the fundamental voltage U1, voltage
harmonicU1, harmonic
voltages
u5 = 8% (of U1), u7 = 5%, u11 = 3%, u13 = 1%, i.e. total harmonic distortion THDu
voltages u5 = 8% (of U1), u7 = 5%, u11 = 3%, u13 = 1%, i.e. total harmonic
equal to 10%, the result is
Irms
Idistortion THDu
r.m.s./I1 = 1.19, at theequal to 10%,For
rated voltage. the result equal
a voltage is = 1times
to 1.1 .19 , the
at the
ratedrated voltage. For
voltage,
the current limit I1
Irms
Ivoltage equal
r.m.s./I1 = 1.3 to 1.1 and
is reached times
it isthe rated voltage,
necessary thecapacitors.
to resize the current limit = 1.3 is reache
I1
(1) In fact, the current waveform is similar to a rectangular and it is necessary
Neutral conductorsto resize the capacitors.
waveform. This is the case for all current rectifiers (three-phase Consider a system made up of a balanced three-phase source and three identical
rectifiers, induction furnaces). single-phase loads connected between the phases and the neutral (see Fig. M20).
SchneiderFigure
ElectricM21 showsinstallation
- Electrical an example of the
guide 2005currents flowing in the three phases and the
resulting current in the neutral conductor.
In this example, the current in the neutral conductor has a rms value that is higher
than the rms value of the current in a phase by a factor equal to the square root of 3.
p65 8 19/12/05, 16:35
The neutral conductor must therefore be sized accordingly.
M16 Ir
Load
Is
Load
It
Load
In
Fig. M20 : Flow of currents in the various conductors connected to a three-phase source
© Schneider Electric - all rights reserved
(A)
Ir
Is
It
In
t (ms)
0 20 40
Fig. M21 : Example of the currents flowing in the various conductors connected to a three-phase
load (In = Ir + Is + It)
The current in the neutral may therefore exceed the current in each phase M17
in installation such as those with a large number of single-phase devices (IT
equipment, fluorescent lighting). This is the case in office buildings, computer
centers, Internet Data Centers, call centers, banks, shopping centers, retail lighting
zones, etc.
This is not a general situation, due to the fact that power is being supplied
simultaneously to linear and/or three-phase loads (heating, ventilation, incandescent
lighting, etc.), which do not generate third order harmonic currents. However,
particular care must be taken when dimensioning the cross-sectional areas of neutral
conductors when designing new installations or when modifying them in the event of
a change in the loads being supplied with power.
A simplified approach can be used to estimate the loading of the neutral conductor.
For balanced loads, the current in the neutral IN is very close to 3 times the 3rd
harmonic current of the phase current (I3), i.e.: IN ≈ 3.I3
This can be expressed as: IN ≈ 3. i3 . I1
For low distortion factor values, the r.m.s. value of the current is similar to the r.m.s.
value of the fundamental, therefore: IN ≈ 3 . i3 IL
And: IN /IL ≈ 3 . i3 (%)
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This equation simply links the overloading of the neutral (IN /IL) to the third harmonic
current ratio.
In particular, it shows that when this ratio reaches 33%, the current in the neutral
conductor is equal to the current in the phases. Whatever the distortion value, it has
been possible to use simulations to obtain a more precise law, which is illustrated in
Figure M22 next page.
The third harmonic ratio has an impact on the current in the neutral and therefore on
the capacity of all components in an installation:
b Distribution panels
b Protection and distribution devices
IN / I L
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2 I3(%)
0
0 20 40 60 80 100
15 33
Fig. M22 : Loading of the neutral conductor based on the 3rd harmonic ratio
Third harmonic ratio between 15 and 33% (15 < i3 ≤ 33%), or in the absence of
any information about harmonic ratios:
The neutral conductor is considered to be carrying current.
The operating current of the multi-pole trunking must be reduced by a factor
of 0.84 (or, conversely, select trunking with an operating current equal to the current
calculated, divided by 0.84).
The cross-sectional area of the neutral MUST be equal to the cross-sectional area of
M18 the phases.
Protection of the neutral is not necessary.
Energy losses
Harmonics cause additional losses (Joule effect) in conductors and equipment.
Oversizing of equipment
b Derating of power sources (generators, transformers and UPSs) means they must
be oversized
b Conductors must be sized taking into account the flow of harmonic currents. In
addition, due the skin effect, the resistance of these conductors increases with
frequency. To avoid excessive losses due to the Joule effect, it is necessary to
oversize conductors
b Flow of harmonics in the neutral conductor means that it must be oversized as well
Examples
Given the economic consequences for the installations mentioned below, it was
necessary to install harmonic filters.
Computer centre for an insurance company
In this centre, nuisance tripping of a circuit-breaker was calculated to have cost
100 k€ per hour of down time.
Pharmaceutical laboratory
© Schneider Electric - all rights reserved
Harmonics caused the failure of a generator set and the interruption of a long
duration test on a new medication. The consequences were a loss estimated
at 17 M€.
Metallurgy factory
A set of induction furnaces caused the overload and destruction of three
transformers ranging from 1500 to 2500 kVA over a single year. The cost of the
interruptions in production were estimated at 20 k€ per hour.
Factory producing garden furniture
The failure of variable-speed drives resulted in production shutdowns estimated
at 10 k€ per hour.
Schneider Electric - Electrical installation guide 2015
M - Harmonic management
6 Standards
LV MV HV
Odd harmonics 5 6 5 2
non-multiples of 3 7 5 4 2
11 3.5 3 1.5
M20 13 3 2.5 1.5
17≤ h ≤ 49 17 _ 17 _ 17
2.27 0.27 1.9 0.2 1.2
h h h
Odd harmonics 3 5 4 2
multiples of 3 9 1.5 1.2 1
4 1 1 0.8
10 ≤ h ≤ 50 10 10 10
© Schneider Electric - all rights reserved
Z2
Sensitive
loads
Z1
Fig. M24: Non-linear loads positioned as far upstream as possible (recommended layout)
Sensitive
loads
M21
Yes Line impedances No
Non-linear
load 1
Non-linear
load 2
Fig. M25: Grouping of non-linear loads and connection as far upstream as possible
(recommended layout)
Non-linear
loads
MV
network
Linear
loads
Fig. M27: A Dyd transformer blocks propagation of the 5th and 7th harmonics to the upstream
network
Install reactors
When variable-speed drives are supplied, it is possible to smooth the current
by installing line reactors. By increasing the impedance of the supply circuit, the
harmonic current is limited.
Installation of harmonic suppression reactors on capacitor banks increases the
impedance of the reactor/capacitor combination for high-order harmonics.
This avoids resonance and protects the capacitors.
Passive filters
Typical applications
b Industrial installations with a set of non-linear loads representing more than
500 kVA (variable-speed drives, UPSs, rectifiers, etc.)
© Schneider Electric - all rights reserved
Generally speaking, the passive filter is tuned to a harmonic order close to the order
to be eliminated. Several parallel-connected branches of filters can be used if a
significant reduction in the distortion of a number of harmonic orders is required.
Hybrid filters
Typical applications
I har b Industrial installations with a set of non-linear loads representing more than
500 kVA (variable-speed drives, UPSs, rectifiers, etc.)
b Installations requiring power-factor correction
b Installations where voltage distortion must be reduced to avoid disturbing sensitive
loads
b Installations where current distortion must be reduced to avoid overloads
b Installations where strict limits on harmonic emissions must be met
Operating principle
Passive and active filters are combined in a single system to constitute a hybrid filter
Non-linear Filter (see Fig. M30). This new filtering solution offers the advantages of both types of
load
filters and covers a wide range of power and performance levels.
Fig. M28: Operating principle of a passive filter
Is Is
I har I har
M23
Iact Iact
AHC AHC
Fig. M29: Operating principle of an active filter Fig. M30: Operating principle of a hybrid filter
© Schneider Electric - all rights reserved
Selection criteria
Passive filter
It offers both power-factor correction and high current-filtering capacity. Passive
filters also reduce the harmonic voltages in installations where the supply voltage is
disturbed. If the level of reactive power supplied is high, it is advised to turn off the
passive filter at times when the percent load is low.
Preliminary studies for a filter must take into account the possible presence of a
power factor correction capacitor bank which may have to be eliminated.
Active harmonic conditioners
They filter harmonics over a wide range of frequencies and can adapt to any type of
load. On the other hand, power ratings are limited.
Hybrid filters
They combine the performance of both active and passive filters.