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BÖHLER DRY SYSTEM –


GUARANTEED DRY ELECTRODES
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Foreword

BÖHLER WELDING has over the last 80 years established also for vacuum – packed electrodes in smaller quantities –
a reputation to consistently offer the most economical DRY SYSTEM
complete solutions for customers and their industries.
The DRY SYSTEM form of packaging consists of pre
In addition to the well-balanced range of products for special baked electrodes placed in a sturdy plastic tray which is
applications used in today’s process industries, the use of shrink-wrapped under vacuum pressure in a water
optimal packaging is becoming a prerequisite. Since 1989, our impermeable aluminium composite film.
electrodes have therefore been encased in a hermetically
sealed packaging. This ensures dry electrodes that can be Our standard assortment of electrodes available in the
welded directly from the pack, immediately and without re- DRY SYSTEM vacuum – sealed pack is continually adapted
drying, even under the most adverse conditions. for the latest requirements for use in the different process
industries.
This format of packaging has established itself as the standard
particularly in the pipeline and process industry. The BÖHLER WELDING DRY SYSTEM offers the complete
package – Increasing our customer’s efficiency both on site
BÖHLER WELDING understands that there is a demand and in the workshop.

BÖHLER DRY SYSTEM – Guaranteed dry electrodes


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Ready for Welding

BÖHLER DRY SYSTEM –


Ready for Welding
Guaranteed dry and ready-to-use electrodes
The BÖHLER DRY SYSTEM is today’s efficient alternative, Extended operating times are guaranteed when using the
providing “oven fresh”, dried ready – to – use electrodes BÖHLER DRY SYSTEM this is because we offer moisture –
straight from the packet to the weld, this does not only offer resistant, basic covered unalloy and low alloyed electrodes,
controlled processing but elevates the need to undertake allowing our electrodes to offer a extended life of up
unnecessary on site re-drying process. to 9 hours after opening the BÖHLER DRY SYSTEM.

The “conservation” of the original dry state of the electrodes This efficient packaging solution eliminates the need for
during transport and storage is achieved through multilayered, re-drying on site it also eliminates the risks associated to
water vapour impermeable, aluminium-plastic composite films, pore or hydrogen induced cold crack formation from
in which the electrodes are automatically shrink-wrapped electrodes that are too moist.
under vacuum pressure and quality controlled immediately
following manufacture. We understand the importance of welding efficiently whilst at
The vacuum packet serves as a guarantee indicator to the the same time the quality of the weld in the process industry is
welder that his respective pack is of impeccable quality and paramount. The BÖHLER DRY SYSTEM pack offers the very
ready for use. best packaging solution for BÖHLER WELDING quality products.

© BSGA
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References

© Norsk Hydro

© BSGA
© Andritz AG

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Selection guide

Product Classification
EN AWS Application Deliverable
dimensions

BÖHLER FOX EV 50 E 42 5 B 42 H5 E7018-1H4R Multi-purpose applications 2.5 3.2 4.0 5.0 mm

BÖHLER FOX EV 50-W E 42 5 B 12 H5 E7016-1H4R Multi-purpose applications 2.5 3.2 4.0 mm

BÖHLER FOX EV PIPE E 42 4 B 12 H5 E7016-1H4R Multi-purpose applications 2.5 3.2 mm

BÖHLER FOX EV 60 PIPE E 50 4 1Ni B 12 H5 E8016-GH4R Offshore, Pipeline 2.5 3.2 mm

BÖHLER FOX EV 60 E 46 6 1Ni B 42 H5 E8018-C3H4R Offshore 2.5 3.2 4.0 mm

BÖHLER FOX EV 63 E 50 4 B 42 H5 E8018-GH4R Multi-purpose applications on request

BÖHLER FOX EV 65 E 55 6 1NiMo B 4 2 H5 E8018-GH4R Offshore, High-strength steels 2.5 3.2 4.0 mm

BÖHLER FOX EV 75 E 62 6 Mn2NiCrMo B 4 2 H5 E10018-GH4R Offshore, High-strength steels on request

BÖHLER FOX EV 85 E 69 6 Mn2NiCrMo B 4 2 H5 E11018-GH4R Offshore, High-strength steels 3.2 4.0 mm

BÖHLER FOX EV 100 E 89 4 Mn2Ni1CrMo B 4 2 H5 E12018-G Offshore, High-strength steels on request

BÖHLER FOX 2.5 Ni E 46 8 2Ni B 42 H5 E8018-C1H4R High-strength steels 2.5 3.2 4.0 mm

BÖHLER FOX DMO Kb E Mo B 4 2 H5 E7018-A1H4R Thermal power stations 2.5 3.2 4.0 5.0 mm

BÖHLER FOX DCMS Kb E CrMo1 B 4 2 H5 E8018-B2H4R Thermal power stations 3.2 4.0 mm

BÖHLER FOX DMV 83 Kb E MoV B 4 2 H5 E9018-G Thermal power stations on request

BÖHLER FOX CM 2 Kb E CrMo2 B 4 2 H5 E9018-B3H4R Thermal power stations 2.5 3.2 4.0 mm

BÖHLER FOX P 23 E ZCrWV2 1.5 B 4 2 H5 E9015-G Thermal power stations on request

BÖHLER FOX P 24 E ZCrMo2VNb B 4 2 H5 E9015-G Thermal power stations on request

BÖHLER FOX CM 5 Kb E CrMo5 B 4 2 H5 E8018-B6H4R Thermal power stations 3.2 4.0 mm

BÖHLER FOX C 9 MV E CrMo91 B 4 2 H5 E9015-B9 Thermal power stations 3.2 4.0 mm

BÖHLER FOX CM 9 Kb E CrMo9 B 4 2 H5 E8018-B8 Thermal power stations on request

BÖHLER FOX C 9 MVW E ZCrMoWVNb 9 1 1 B 4 2 H5 E9015-B9 (mod.) Thermal power stations on request

BÖHLER FOX P 92 E ZCrMoWVNb 9 0.5 2 B 4 2 H5 E9015-B9 (mod.) Thermal power stations on request

BÖHLER FOX 20 MVW E CrMoWV12 B 4 2 H5 – Thermal power stations 3.2 4.0 mm

BÖHLER FOX E 308 H E 19 9 H R 4 2 H5 E308H-16 Thermal power stations, Petrochemical industry on request

BÖHLER FOX E 347 H E 19 9 Nb B E347-15 Thermal power stations, Petrochemical industry on request

BÖHLER FOX CN 22/9 N E 22 9 3 N L R 3 2 E2209-17 Offshore, Chemical industry 2.5 3.2 4.0 mm

BÖHLER FOX CN 22/9-N-B E 22 9 3 N L B 2 2 E2209-15 Offshore, Chemical industry 2.5 3.2 4.0 mm

BÖHLER FOX CN 25/9 CuT E 25 9 4 N L B 2 2 E2595-15 Offshore, Chemical industry 2.5 3.2 4.0 mm

BÖHLER FOX EAS 2-A E 19 9 L R 3 2 E308L-17 High-alloyed steels 2.5 3.2 4.0 mm

BÖHLER FOX EAS 4M-A E 19 12 3 L R 3 2 E316L-17 High-alloyed steels 2.5 3.2 4.0 mm

BÖHLER FOX EAS 4M-TS E 19 12 3 L R 1 2 E316L-16 Offshore, Chemical and petrochemical industries on request

BÖHLER FOX CN 23/12-A E 23 12 L R 3 2 E309L-17 Special applications 2.5 3.2 4.0 mm

BÖHLER FOX CN 23/12-Mo-A E 23 12 2 L R 3 2 E309LMo-17 Special applications 2.0 2.5 3.2 mm

Additional grades and dimensions are available on request.


BÖHLER WELDING Dry System 5
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Advantages and benefits

The advantages of the BÖHLER DRY SYSTEM


at a glance
■ Practical and efficient to handle
■ BÖHLER DRY SYSTEM ensures factory fresh, high quality product every time
■ Guaranteed storage life of 3 years, providing the pack is undamaged
■ Guaranteed low hydrogen values of the relevant weld metal
■ Additional cost savings by eliminating another process
■ Simple to store and distribute to the welder
■ No heating equipment is required
■ Can be welded without redrying
■ Practical and efficient to handle
■ Small efficient pack quantities

Guarantee
Under observation of the processing guidelines, which hydrogen content of < 5 ml/100 g weld metal according to
we will be pleased to send you upon application, the EN ISO 3690 or < 4 ml/100 g according to AWS A4.3-93
BÖHLER DRY SYSTEM ensures for the relevant basic within a processing time of 9 hours after opening of the pack.
covered non-alloy and low-alloy electrodes a diffusible

Simple to use
Please observe the following:
■ To avoid damaging the vacuum-sealed packs, neither covering ■ To avoid the formation of condensation, the pack tempera-
boxes nor individual packs should be thrown. ture should be acclimated to the ambient temperature prior
■ Before opening the pack, check that the vacuum seal serving to opening.
as a guarantee indicator is still intact. ■ Take out the electrodes individually without removing
■ Only open the packs at the time of use by cutting or tearing the film.
the film on the side visibly clamped taut.

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Additional brochures

Additional brochures on welding consumables made


by BÖHLER WELDING for selected industries are
available in several language versions.

Further information can be obtained from BÖHLER


WELDING sales partners or in the internet under
www.boehler-welding.com/english/brochures.htm

WELDING CONSUMABLES WELDING CONSUMABLES WELDING CONSUMABLES FLUX CORED WELDING WIRES
FOR HYDRO POWER STATIONS FOR THERMAL POWER STATIONS FOR THE CHEMICAL AND PETROCHEMICAL PROCESS INDUSTRY FOR STAINLESS STEELS

WELDING CONSUMABLES METAL POWDER AND CASTING RODS WELDING CONSUMABLES WELDING CONSUMABLES
FOR PIPELINE CONSTRUCTION FOR THE OFFSHORE INDUSTRY FOR STEEL CONSTRUCTION

The specifications in regard to the type and application of our products are only
for the user’s information. The data specified for the mechanical properties always
refer to the weld metal alone under observance of the applicable standards. In the
weld joint, the weld metal properties are influenced, among other factors, by the
base metal, the welding position and the welding parameters. A guarantee of suit-
ability for a certain type of application requires an explicit written agreement in
each individual case.

Subject to modifications.
Published by: BÖHLER WELDING

Böhler Schweißtechnik Austria GmbH


Böhler-Welding-St. 1
8605 Kapfenberg / AUSTRIA
+43 (0) 3862-301-0
+43 (0) 3862-301-95193
postmaster.bsga@bsga.at
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BSGA 03/2008 ENG1000 Cover picture: © GRAZ 2003

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