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Trouble Shooting

Guide Book
Visual Elements Logo

Life’s Good
Ⅰ. Basic Part Ⅵ. Test Run Check
1. Unit Conversion 006 1. Check Before Test Run 210
2. Temperature vs. pressure of ref. 007 2. Test Run Flow Chart 211
3. p-h Diagram_R410a 010 3. Test Running 214

Ⅱ. Multi & Single Overview Ⅶ. Trouble Shooting Guide


1. Nomenclature 014 1. The phenomena from main component failure 220
2. Model Line up 020 2. Outdoor Unit EEV 221
3. Piping Diagram 028 3. Pressure Sensor 224
4. Wiring diagrams & Outdoor PCB 038 4. Reverse Valve 225
5. Indoor Unit PCB 053 5. Temperature Sensor 225
6. Exploded View 066 6. Compressor 226
7. LGMV Guideline 081 7. Outdoor Fan & Fan Motor 227
8. Compressor Specification 228
9. Phase Bridge Diode Checking Method 229
Ⅲ. Self-diagnosis Function 10. Inverter IPM Checking Method 230
1. DC Inverter System 084
2. Error Code Check 092
3. Measures for Main Error Codes 096 Ⅷ. Checking Method for
Key Components
1. Process of replacing the compressor 232
Ⅳ. Outdoor Units Control 2. Compressor 233

Contents
1. Outdoor Unit Control Classification 176
3. EEV 234
2. Basic Control 177
4. Reverse Valve 235
3. Special Control 179
5. Temperature Sensor 236
4. Protection Control 180
6. Pressure Sensor 236
5. Function Control 182

Trouble Shooting Ⅸ. PCB On-boarding


Ⅴ. Indoor Units Control
Guide Book 1. Air Flow 188
1. How to On-boarding for 7kW 238

2. Air purifying 190


3. Installation Functions 191
4. Reliability 197
5. Convenience Functions & Controls 198
6. Special Function & Kit 206
Ⅰ. Basic Part
1. Unit Conversion 006
2. Temperature vs. pressure of ref. 007
3. p-h Diagram_R410a 010
1. Unit Conversion 2. Temperature vs. pressure of ref.

Power Saturation temperature vs. saturation pressure table for each refrigerant
Absolute pressure = Guage pressure(kPa) + 101.325(kPa)
  kcal/h Btu/h (US) RT (Japan) RT kW HP Nominal HP
kPa : kgf/㎠ x 101.97

Basic Part
kcal/h 1 3.986 0.0003306 0.0003012 0.001162 0.00155 0.0004
R-410A
Btu/h 0.252 1 0.0000833 0.0000759 0.000293 0.00039 0.0001
Temp. Relative pressure(kPaG) Relative pressure Temp.(℃)
(US) RT 3,024 12,000 1 0.91 3.51628 4.69 1.251
Saturated Saturated Saturated Saturated

Multi & Single Self-diagnosis Outdoor Units


(Japan) RT 3,320 13,174.6 1,097 1 3.861 5.149 1.373 ℃ kPaG

Overview
Liquid Gas Liquid Gas
kW 860 3.412 0.2843 0.259 1 1.333 0.3555 -30 169.62 168.91 170 -30.09 -30.02
HP 640 2,559.5 0.213 0.1942 0.75 1 0.2667 -25 229.70 228.81 230 -25.08 -25.01

Nominal HP 2,400 9,598.1 0.799 0.728 2.81 3.75 1 -20 299.57 298.46 300 -20.06 -19.99

Function
-15 380.23 378.87 380 -15.09 -15.01
-10 472.75 471.09 470 -10.21 -10.12
Pressure
-5 578.21 576.21 580 -4.98 -4.89
  kgf/㎠ bar Pa atm lbf/in2 (psi) 0 697.76 695.38 700 0.04 0.13
kgf/㎠ 1 0.98065 98,066.5 0.9678 14.2233

Control
5 832.60 829.77 830 4.86 4.96
bar 1.0197 1 100,000 0.9869 14.5028 10 983.94 980.63 980 9.84 9.94
Pa 0.0000102 0.00001 1 0.00001 0.000145 15 1153.09 1149.25 1150 14.88 14.98
20 1341.39 1336.98 1350 20.18 20.29

Indoor Units
atm 1.0332 1.01325 101,325 1 14.6959

Control
25 1550.25 1545.26 1550 24.98 25.08
lbf/in (psi)
2
0.0703 0.06894 6894.7 0.068 1
30 1781.19 1775.59 1800 30.36 30.47
35 2035.78 2029.59 2000 34.30 34.42
40 2315.76 2309.03 2300 39.71 39.82

Test Run
Check
45 2623.00 2615.82 2600 44.62 44.73
50 2959.61 2952.13 2950 49.84 49.95
55 3328.02 3320.49 3400 55.91 56.01

Shooting Guide Key Components


60 3731.18 3724.00 3700 59.61 59.70

Trouble
65 4173.11 4166.98 4200 65.28 65.34
70 4746.09 4706.31 4700 70.17 70.17

Checking Method for


On-boarding
PCB
006 _TROUBLE SHOOTING GUIDE BOOK _ 007
Saturation temperature vs. saturation pressure table for each refrigerant

Basic Part
R-134A
Temp. Pressure
℃ kPa kgf/cm2

Multi & Single Self-diagnosis Outdoor Units


-25 5.58 0.06

Overview
-20 31.92 0.33
-15 63.12 0.64
-10 99.79 1.02
-5 142.54 1.45

Function
0 192.00 1.96
5 248.85 2.54
10 313.79 3.20
15 387.53 3.95

Control
20 470.81 4.80
25 564.42 5.76
30 669.11 6.82

Indoor Units
35 785.74 8.01

Control
40 915.13 9.33
50 1261.00 12.40
60 1579.24 16.10

Test Run
70 2013.87 20.54

Check
Shooting Guide Key Components
Trouble Checking Method for
On-boarding
PCB
008 _TROUBLE SHOOTING GUIDE BOOK _ 009
Multi & Single Self-diagnosis Outdoor Units Indoor Units Test Run Trouble Checking Method for PCB
Basic Part Overview Function Control Control Check Shooting Guide Key Components On-boarding
6. P-h 선도
011 _
R410A

010 _TROUBLE SHOOTING GUIDE BOOK


3. p-h Diagram R-410a
Ⅱ. Multi & Single Overview
1. Nomenclature 014
2. Model Line up 020
3. Piping Diagram 028
4. Wiring diagrams & Outdoor PCB 038
5. Indoor Unit PCB 053
6. Exploded View 066
7. LGMV Guideline 081
1. Nomenclature

1.1 Indoor Units (Global) 1.3 Outdoor Units_Multi (Global)

AMN H 09 G B 1 A 2 A4U W 27 G F A 0

Basic Part
Serial Number Serial number
Function Function
A : Basic, C/L : Plasma, E : Elevation grille A : Basic

Multi & Single Self-diagnosis Outdoor Units


Panel Color for ART COOL

Overview
V: Silver, G : Gold, H : White Silver, E : Red, 1 : Gallery Multi type
Panel Color for ARTCOO Mirror F : Free joint multi type
R : Mirror, V : Silver, W : White Electrical rating
Look G : 220-240V, 1Ø, 50Hz / 220V, 1Ø, 60Hz
L : Basic L : 380-415V, 3Ø, 50Hz / 380V, 3Ø, 60Hz

Function
Chassis name only for AMN- series models Cooling/heating capacity
Chassis name Ex) 24,000 Btu/h Class → '24', 27,000 Btu/h Class → '27'
Indoor unit type for AMN- series models Model type
A : ART COOL W : DC inverter heat pump
D : ART COOL Mirror
E : Wall mounted Libero-E Indicates that this is multi system outdoor unit using

Control
R : Wall mounted Libero-R R410A
T : Ceiling Cassette Ex) A4U : Connectable max. 4 indoor units
B : Ceiling Concealed Duct A9U : Connectable max. 9 indoor units
Electrical rating
G: 1Ø, 220-240V, 50Hz / 1Ø, 220V, 60Hz

Indoor Units
Control
Nominal Capacity
Ex) 7,000 Btu/h Class → '07',
18,000 Btu/h Class → '18'
Model type
1.4 Outdoor Units_single (Global)
W/H : DC Inverte r Heat pump
A U UW 2 4 6 D 2

Test Run
A*N / U*N : Indoor units using R410A

Check
* Indicates Product type
M : Only for Multi systems Serial number
T : Ceiling Cassette
B : Ceiling Concealed Duct Model Type
D : Standard Inverter

Shooting Guide Key Components


V : Ceiling Suspended & floor
Q : Console

Trouble
Electric standard (Phase, Volts, Freq)
6:1Ø,220V-240V,50Hz
8:3Ø,380V-415V,50Hz
1.2 Decoration panel (For ceiling cassette models) Nominal cooling capacity in kBtu/h

Checking Method for


18 : 18kBtu/h
P T •UMC 24 : 24kBtu/h
30 : 30kBtu/h
36 : 36kBtu/h
Functions 42 : 42kBtu/h
A: Basic C:For Indoor Unit with Plasma Air Purifier. 48 : 48kBtu/h
60 : 60kBtu/h

On-boarding
Indoor Unit Chassis
Model type

PCB
Model Type W : Inverter heat pump
C : Cooling Onl y H : Heat Pump U: Single A
Indicates that this is a
Decoration Panel of Ceiling Cassette Type Indoor Unit R410A outdoor unit

014 _TROUBLE SHOOTING GUIDE BOOK _ 015


1.5 BD Units (Global) 1.6 Indoor Units (Europe)

P M BD 36 2 0 M B 09 AHL N 2 1

Basic Part
Serial number Serial number
Number of connectable indoor units Chassis name

Multi & Single Self-diagnosis Outdoor Units


Max. capacity of connectable indoor units Indoor Unit / Outdoor Units

Overview
"36” mean that 5k~24k Indoor unit connected to N : Indoor Unit
BD unit U : Outdoor Unit
BD : Branch distributor Detailed product type only for AMN- series models
AQ : Wall mounted Libero-R
M : Multi system
SQ : Wall mounted Libero-E
P : Parts AH* : ARTCOOL

Function
AW* : ART COOL Mirror
AH : Ceiling Cassette
AHL : Ceiling Concealed Duct (Low Static)
Nominal Capacity
Ex) 7,000 Btu/h Class → '07',
18,000 Btu/h Class → '18'

Control
Product type
S : Wall mounted / ARTCOOL mirror
A : ARTCOOL
T : Ceiling Cassette

Indoor Units
B : Ceiling Concealed Duct

Control
V : Ceiling Suspended & floor
Q : Console
P : Floor Standing
Connectable Outdoor unit type
M : Indoor units only for Multi systems
U : Indoor units only for Single A systems

Test Run
Check
C : Common Indoor Unit for Multi and Single A

Shooting Guide Key Components


Trouble Checking Method for
On-boarding
PCB
016 _TROUBLE SHOOTING GUIDE BOOK _ 017
1.7 Outdoor Units_single (Europe) 1.8 Outdoor Units_Multi (Europe)

U U 2 4 W U4 2

Basic Part
Serial number MU4 M 27 U4 2
Outdoor unit chassis name
Serial number

Multi & Single Self-diagnosis Outdoor Units


Model type

Overview
W : Inverter Outdoor unit chassis name
Cooling / heating Cooling/heating capacity
capacity (kBtu/h) Ex) 18,000 Btu/h Class → '18'
Type Pipe Connecting Type
U : Outdoor units M : Multiple pipes

Function
Model type Indicates that this is multi system outdoor unit using R410A
U : Universal model Ex) MU3 : Connectable max. 3 indoor units
MU4 : Connectable max. 4 indoor units

Control
Indoor Units
FM 40 A H U3 2

Control
Serial number
Outdoor unit chassis name
Model Ttype

Test Run
Check
H : Heat pump
Type of refrigerant
A : R410A
Cooling/heating capacity

Shooting Guide Key Components


Ex) 48,000 Btu/h Class → '48'

Trouble
Model type
FM : Free joint type inverter multi
( )

Checking Method for


On-boarding
PCB
018 _TROUBLE SHOOTING GUIDE BOOK _ 019
2. Model Line up
CAC Indoor unit
2. External Appearance
2.1 Indoor Units 2.1 Indoor units
Capacity(Btu/h(kW))

General information
• Wall Mounted(LIBERO-R) • Ceiling Concealed Duct – High static pressure

Basic Part
Chassis 1.5 2.1 2.5 3.5 5.0 7.1 8.0 10.0 12.5 14.0 15.0
Category Name (5) (7) (9) (12) (18) (24) (30) (36) (42) (48) (60) ABNH18GHLA2 [CB18 NH2]
AMNW07GRBL0 [MS07AQ NB0]
ABNH24GHLA2 [CB24 NH2]

Indoor unit
SB AMNW07GRBL0 AMNW09GRBL0 AMNW12GRBL0 AMNW09GRBL0 [MS09AQ NB0]
AMNW12GRBL0 [MS12AQ NB0] ABNH30GGLA2 [UB30 NG2]
Libero-R [MS07AQ NB0] [MS09AQ NB0] [MS12AQ NB0] ABNH36GGLA2 [UB36 NG2]
AMNW18GRCL0 [MS18AQ NC0]
AMNW18GRCL0 AMNW24GRCL0 AMNW24GRCL0 [MS24AQ NC0] ABNH42GRLA2 [UB42 NR2]
SC [MS18AQ NC0 [MS24AQ NC0] ABNH48GRLA2 [UB48 NR2]
Wall AMNW05GEWA0 AMNW07GEWA0 ABNH60GRLA2 [UB60 NR2]

Multi & Single Self-diagnosis Outdoor Units


mounted SW [MS05SQ NW0] [MS07SQ NW0]

Overview
AMNW09GEBA0 AMNW12GEBA0 • Wall Mounted(LIBERO-E)
Libero-E SB [MS09SQ NB0] [MS12SQ NB0] AMNW05GEWA0 [MS05SQ NW0] • Ceiling Concealed Duct – Low static pressure
AMNW18GECA0 AMNW24GECA0 AMNW07GEWA0 [MS07SQ NW0]
SC AMNW09GEBA0 [MS09SQ NB0] AMNH09GB1A2 [MB09AHL N13]
[MS18SQ NC0] [MS24SQ NC0] AMNH12GB1A2 [MB12AHL N13]
AMNW12GEBA0 [MS12SQ NB0]
AMNH09GAF*1 AMNH12GAF*1 AMNW18GECA0 [MS18SQ NC0] AMNH18GB2A2 [MB18AHL N23]
ART COOL SF [MA09AH* NF1] [MA12AH* NF1] AMNW24GECA0 [MS24SQ NC0] AMNH24GB2A2 [MB24AHL N23]
SB AMNW07GDB*0 AMNW09GDB*0 AMNW12GDB*0

Function
ART COOL [MS07AW* NB0] [MS09AW* NB0] [MS12AW* NB0] ABNH09GL1A2 [CB09L N12]
Mirror AMNW18GDC*0 AMNW24GDC*0 ABNH12GL2A2 [CB12L N22]
SC [MS18AW* NC0] [MS24AW* NC0] • ART COOL ABNH18GL2A2 [CB18L N22]
ABNH24GL3A2 [CB24L N32]
AMNH09GTUC0 AMNH12GTUC0 AMNH09GAF*1 [MA09AH* NF1]
1-Way TU AMNH12GAF*1 [MA12AH* NF1]
[MT09AH NU1] [MT11AH NU1]
TR AMNH05GTRA0 AMNH07GTRA0 ATNH09GRLE2 ATNH12GRLE2
[MT06AH NR0] [MT08AH NR0] [CT09 NR2] [CT12 NR2]
ATNH18GQLE2 • Ceiling & Floor
TQ

Control
Ceiling [CT18 NQ2] AVNH09GELA2 [CV09 NE2]
Cassette 4-Way ATNH24GPLE2 ATNH30GPLE2 AVNH12GELA2 [CV12 NE2]
TP [CT24 NP2] [UT30 NP2]
TN ATNH36GNLE2 • Ceiling Suspended
[UT36 NN2] UVNH18GJLA2 [CV18 NJ2]
ATNH42GMLE2 ATNH48GMLE2 ATNH60GMLE2 UVNH24GJLA2 [CV24 NJ2]
TM UVNH30GJLA2 [UV30 NJ2]

Indoor Units
[UT42 NM2] [UT48 NM2] [UT60 NM2]
ABNH18GHLA2 ABNH24GHLA2 UVNH36GKLA2 [UV36 NK2]

Control
BH UVNH42GLLA2 [UV42 NL2]
High [CB18 NH2] [CB24 NH2] * : Silver(V), Gold(G), White Silver(H), UVNH48GLLA2 [UV48 NL2]
ABNH30GGLA2 ABNH36GGLA2 Red(E), Gallery(1) UVNH60GLLA2 [UV60 NL2]
Static BG
Pressure [UB30 NG2] [UB36 NG2]
ABNH42GRLA2 ABNH48GRLA2 ABNH60GRLA2 • Console
BR [UB42 NR2] [UB48 NR2] [UB60 NR2] • Ceiling Cassette 1-way
Ceiling AMNH09GB1A2 AMNH12GB1A2 AQNH09GALA0 [CQ09 NA0]
AMNH09GTUC0 [MT09AH NU1]
B1 AQNH12GALA0 [CQ12 NA0]
Con- [MB09AHL N13] [MB12AHL N13 AMNH12GTUC0 [MT11AH NU1]

Test Run
AQNH18GALA0 [CQ18 NA0]

Check
cealed AMNH18GB2A2 AMNH24GB2A2
Low B2
Duct [MB18AHL N23] [MB24AHL N23]
Static ABNH09GL1A2
L1
Pressure [CB09L N12]
(Slim) ABNH12GL2A2 ABNH18GL2A2
L2 [CB12L N22] [CB18L N22] • Ceiling Cassette 4-way

Shooting Guide Key Components


ABNH24GL3A2
L3 AMNH05GTRA0 [MT06AH NR0] • Floor Standing
[CB24L N32]

Trouble
AMNH07GTRA0 [MT08AH NR0]
AVNH09GELA2 AVNH12GELA2 ATNH09GRLE2 [CT09 NR2] APNH48GTLA0 [UP48 NT2]
Ceiling & Floor VE ATNH12GRLE2 [CT12 NR2]
[CV09 NE2] [CV12 NE2]
UVNH18GJLA2 UVNH24GJLA2 UVNH30GJLA2 ATNH18GQLE2 [CT18 NQ2]
VJ [CV18 NJ2] [CV24 NJ2] [UV30 NJ2] ATNH24GPLE2 [CT24 NP2]
ATNH30GPLE2 [UT30 NP2]
Ceiling UVNH36GKLA2 ATNH36GNLE2 [UT36 NN2]
VK

Checking Method for


Suspended [UV36 NK2] ATNH42GMLE2 [UT42 NM2]
UVNH42GLLA2 UVNH48GLLA2 UVNH60GLLA2 ATNH48GMLE2 [UT48 NM2]
VL ATNH60GMLE2 [UT60 NM2]
[UV42 NL2] [UV48 NL2] [UV60 NL2]
AQNH09GALA0 AQNH2GALA0 AQNH18GALA0
Console QA [CQ09 NA0] [CQ12 NA0] [CQ18 NA0] • ART COOL Mirror
APNH48GTLA0
Floor Standing PT2 AMNW07GDB*0 [MS07AW* NB0]
[UP48 NT2]
AMNW09GDB*0 [MS09AW* NB0]
※ Notes : AMNW12GDB*0 [MS12AW* NB0]

On-boarding
1. Refer the Combination Table of Product Data Book for Outdoor Units. AMNW18GDC*0 [MS18AW* NC0]
AMNW24GDC*0 [MS24AW* NC0]
- : connectable with Multi type outdoor units.

PCB
- : connectable with Single CAC outdoor units.. * : Mirror(R), Silver(V), White(W)
2. * indicates color of panel.
- ART COOL : Silver(V), Gold(G), White Silver(H), Red(E), Gallery(1)
- ART COOL Mirror : Mirror(R), Silver(V), White(W)
2 _ General Information

020 _TROUBLE SHOOTING GUIDE BOOK _ 021


1. 2.2
Model NamesUnits
Outdoor 1. Model Names

DC
DCInverter
Inverter (1Ø)
(1Ø) DC
DCInverter
Inverter (3Ø)
(3Ø)

Basic Part
General Information of
General Information of
AUUW096D AUUW126D AUUW186D2 AUUW368D2
DC Inverter DC Inverter

Outdoor Units
[UU09W ULD] [UU12W ULD] [UU18W UE2] [UU37W UO2]

Outdoor Units
No. of connectable indoor units 1 No. of connectable indoor units 1

Multi & Single Self-diagnosis Outdoor Units


Total capacity index of Total capacity index of
2.5 3.5 5.0 10.0

Overview
connectable indoor units(kW) connectable indoor units(kW)
Power supply 1Ø, 220 - 240V, 50Hz Power supply 3Ø, 380 - 415V, 50Hz

Chassis

Function
Chassis

AUUW246D2 AUUW306D2 AUUW366D2


DC Inverter
[UU24W U42] [UU30W U42] [UU36W UO2]

Control
No. of connectable indoor units 1
Total capacity index of AUUW428D2 AUUW488D2 AUUW608D2
7.1 8.0 10.0 DC Inverter
connectable indoor units(kW) [UU43W U32] [UU49W U32] [UU61W U32]
Power supply 1Ø, 220 - 240V, 50Hz
No. of connectable indoor units 1~4
Total capacity index of

Indoor Units
12.5 14.0 15.0
connectable indoor units(kW)

Control
Power supply 3Ø, 380 - 415V, 50Hz

Chassis

Test Run
Check
Chassis

AUUW426D2 AUUW486D2 AUUW606D2


DC Inverter Synchro

Shooting Guide Key Components


[UU42W U32] [UU48W U32] [UU60W U32]

Trouble
No. of connectable indoor units 1~4
Total capacity index of
12.5 14.0 15.0
connectable indoor units(kW)
Power supply 1Ø, 220 - 240V, 50Hz

Checking Method for


Chassis

On-boarding
PCB
Heat pump 50Hz/R410A _ 1 2 _ Heat pump 50Hz/R410A
022 _TROUBLE SHOOTING GUIDE BOOK _ 023
1. Model line up
1.1 Outdoor units
1. Model line up
1. Model line up

Part 1 General information


(1
(1 phase)
phase) 1. Model(1
(1line up
phase)
phase)

information
(1 phase)

information
Nominal Capacity(kW) 4.1 4.7 Nominal Capacity(kW) (1 phase) 11.7

information

Basic Part
A2UW14GFA0 A2UW16GFA0 Nominal Capacity(kW) A5UW40GFA0
11.7
Model Name Model Name
[MU2M15 UL2] [MU2M17 UL2] Nominal Capacity(kW) [MU5M40
11.7 UO2]
A5UW40GFA0
Model Name
No.of connectable indoor units Max.2 No.of connectable indoor units Max.5UO2]
[MU5M40
A5UW40GFA0
Model Name
Total
No.ofcapacity index of
connectable indoor units kBtu/h [MU5M40
52 UO2]
Max.5

1 General
Total capacity index of connectable indoor
kBtu/h 21 24 No.of connectable
Total capacity indexunits
indoor
of units Max.5

1 General
connectable indoor units kBtu/h
Power
Total supplyindoor
connectable
capacity indexunits
of 220-240V,521Ø, 50Hz

1 General
Power supply 220-240V, 1Ø, 50Hz kBtu/h 521Ø, 50Hz

Multi & Single Self-diagnosis Outdoor Units


Power supply
connectable indoor units 220-240V,

Overview
Power supply 220-240V, 1Ø, 50Hz

Part
Part
Chassis Chassis

Part
Chassis
Chassis

Function
(1 phase)
Nominal Capacity(kW) 5.3 6.2 (1
(1 phase)
phase)
A3UW18GFA0 A3UW21GFA0 Nominal Capacity(kW)(1 phase) 11.7 14.1 16.7
Model Name Nominal Capacity(kW) A7UW40GFA0
11.7 A8UW48GFA0
14.1 A9UW56GFA0
16.7
[MU3M19 UE2] [MU3M21 UE2] Model Name
[FM40AH
11.7UO2]
A7UW40GFA0 [FM48AH
14.1 U32]
A8UW48GFA0 [FM56AH
16.7 U32]
A9UW56GFA0

Control
Nominal Capacity(kW)
Model Name
No.of connectable indoor units Max.3 No.of connectable indoor units Max.7
[FM40AH UO2] Max.8
[FM48AH U32] Max.9
[FM56AH U32]
A7UW40GFA0 A8UW48GFA0 A9UW56GFA0
Total capacity index of Model
Total Name indexindoor
No.ofcapacity
connectable of con-units Max.7UO2] Max.8U32] Max.9U32]
kBtu/h 30 33 kBtu/h [FM40AH
52 [FM48AH
63 [FM56AH
73
connectable indoor units nectable indoorindex
Total capacity units of con-
No.of connectable indoor units kBtu/h Max.7
52 Max.8
63 Max.9
73
Power supply 220-240V, 1Ø, 50Hz nectable
Power indoor
supply units
Total capacity index of con- 220-240V, 1Ø, 50Hz
Power supply
nectable indoor units kBtu/h 52 631Ø, 50Hz
220-240V, 73

Indoor Units
Power supply 220-240V, 1Ø, 50Hz

Control
Chassis
Chassis
Chassis
Chassis

Test Run
Check
Nominal Capacity(kW) 7.0 7.9 8.8
Model Name
A4UW24GFA0 A4UW27GFA0 A5UW30GFA0 (3 phase)
[MU4M25 U42] [MU4M27 U42] [MU5M30 U42] (3 phase)
(3 phase)

Shooting Guide Key Components


No.of connectable indoor units Max.4 Max.5 (3 phase)
Nominal Capacity(kW) 13.5 14.1 16.7
Total capacity index of con-
kBtu/h 39 41 48

Trouble
nectable indoor units Nominal Capacity(kW) 13.5
A7UW42LFA0 14.1
A8UW48LFA0 16.7
A9UW56LFA0
Model Name A7UW42LFA0 A8UW48LFA0 A9UW56LFA0
Power supply 220-240V, 1Ø, 50Hz Nominal Capacity(kW)
Model Name [FM41AH
13.5 U32] [FM49AH
14.1 U32] [FM57AH
16.7 U32]
No.of connectable indoor units [FM41AH
Max.7 U32]
A7UW42LFA0 [FM49AH
Max.8U32]
A8UW48LFA0 [FM57AH
Max.9U32]
A9UW56LFA0
Model Name
No.ofcapacity
connectable
Total indexindoor
of con-units kBtu/h Max.7U32]
[FM41AH Max.8U32]
[FM49AH Max.9U32]
[FM57AH
nectable indoorindex
units 54 63 73
Total capacity
No.of connectable of con-
indoor units kBtu/h Max.7
54 Max.8
63 Max.9
73
nectable indoorindex
unitsof con-

Checking Method for


Power
Total supply
capacity 380-415V, 3Ø, 50Hz
Power supply
nectable indoor units kBtu/h 54 633Ø, 50Hz
380-415V, 73
Chassis Power supply 380-415V, 3Ø, 50Hz

Chassis
Chassis

On-boarding
Chassis

PCB
Heat pump 50Hz/R410A _ 1
2 _ Heat pump 50Hz/R410A
2 _ Heat pump 50Hz/R410A
2 _ Heat pump 50Hz/R410A
024 _TROUBLE SHOOTING GUIDE BOOK _ 025
1. Model line up
2.3 BD (Branch distributor) units 2.5 Control systems (standard)
1.2 BD(Branch distributor) units
1. Model line up

Part 1 General
These controllers will be provided with the respective indoor units.

Basic Part
No. of connectable indoor units Max. 2 Max. 3 Max. 4
1.2
ModelBD(Branch
name distributor) unitsPMBD3620 PMBD3630 PMBD3640

Part 1 General
Connectable indoor unit capacity kBtu/h 5~24 5~24 5~24
No. of connectable indoor units Max. 2 Max. 3 Max. 4 Type Individual controller Applicable model
Model name PMBD3620 PMBD3630 PMBD3640

Multi & Single Self-diagnosis Outdoor Units


BD unit
Connectable indoor unit capacity kBtu/h 5~24 5~24 5~24

information

Overview
Wired
Ceiling cassette
remote
BD unit Ceiling concealed duct

information
controller

1.3 Branches

Function
Specifications ARTCOOL
2.4 Branches
Branch No. of BD Accessory
Applicable
Ceiling & floor
1.3
Type Branches Model
Units Model Name Gas Liquid Ceiling Suspended
Console
Branch No. of BD Accessory Applicable To BD unit Ø19.05
Specifications
To ODU To BD unit Ø9.52
To ODU Wall Mounted
Type Units Model Name Model Ø19.05 Gas Ø9.52 Liquid ARTCOOL Mirror

Control
Y- Wireless
2 PMBL5620 1Ø, 3Ø
Branch To BD unit Ø19.05 remote
To ODU To ODU To BD unit Ø9.52
Ø9.52
controller
Ø19.05 Ø19.05
Y- Ø9.52
2 PMBL5620 1Ø, 3Ø
Branch

Indoor Units
Floor Standing

Control
Ø19.05 Ø9.52

Branch To ODU
3 PMBL1203F0 1Ø, 3Ø Ø19.05
Kit To ODU
Ø9.52
To BD unit Ø9.52
To ODU

Test Run
Branch To BD unit Ø19.05

Check
3 PMBL1203F0 1Ø, 3Ø Ø19.05
Kit To ODU
Ø9.52
To BD unit Ø9.52
To BD unit Ø19.05

Shooting Guide Key Components


Trouble Checking Method for
On-boarding
PCB
Heat pump 50Hz/R410A _ 3

026 _TROUBLE SHOOTING GUIDE BOOK _ 027


Heat pump 50Hz/R410A _ 3
3. Piping diagrams
1. DC Inverter SINGLE A (1Ø, 3Ø)
1. DC Inverter SINGLE A (1Ø, 3Ø)
1.5 Piping diagrams
3.1 UU09W / UU12W
Models : AUUW096D[UU09W ULD], AUUW126D[UU12W ULD]
3.2 UU36W / UU37W
Models : AUUW366D2 [UU36W UO2]

Basic Part
Outdoor Unit
Outdoor Unit
Inlet Air
Temperature Inlet Air
Refrigerant Flow Condenser Out Temperature
Temperature
Thermistor
Refrigerant Flow Condenser Out
Temperature Thermistor
Thermistor Thermistor
Cooling
Cooling
Heating
Heating

Multi & Single Self-diagnosis Outdoor Units


Overview
Condensing
Temperature
Thermistor
Ø6.35 Ø9.52
Flare Connection Flare Connection
M M
Electronic
Expansion Electronic
Valve Strainer Strainer
Expansion Valve

Function
Liquid Side Liquid Side

Outdoor Units
Piping Piping

Capillary
Tube

Pressure
Sensor
Gas Side Gas Side
Piping Piping 4 way

Control
4 way
Valve Ø15.88 Valve
Ø9.52 Flare Connection
Flare Connection Discharge
Temperature
Thermistor
Discharge Accumulator
Temperature
Accumulator Thermistor

Indoor Units
Control
Suction
Temperature
Suction Thermistor
Temperature
Thermistor Inverter
Inverter Compressor
Compressor

Test Run
Check
Description PCB Connector
Description PCB Connector
Suction Temperature Thermistor PressSuction
Press ure Sensor Temperature Sensor Check valve Soleno id valve Temperature Thermistor
ure Sensor Temperature Sensor Check valve Soleno id valve

Shooting Guide Key Components


s

s
Remarks CN_TH2 Remarks CN_TH3
Discharge Temperature Thermistor
SVC Valve Strainer PressDischarge
ure SwitchTemperatureSVC
Thermistor
Valve Strainer

Trouble
Press ure Switch EEV EEV
Condenser Out Temperature Thermistor
Condenser Out Temperature Thermistor CN_TH2
CN_TH1 Inlet Air Temperature Thermistor
Inlet Air Temperature Thermistor Condensing Temperature Thermistor CN_TH4

Checking Method for


Pressure Sensor P-SENSOR(H)

On-boarding
PCB
Heat pump 50Hz/R410A _ 27
Heat pump 50Hz/R410A _ 29

028 _TROUBLE SHOOTING GUIDE BOOK _ 029


1. DC Inverter SINGLE A (1Ø, 3Ø) 2. DC Inverter SINGLE A - Synchro (1Ø, 3Ø)
Models : "Synchro" Quartet - AUUW426D2 [UU42W U32], AUUW486D2 [UU48W U32], AUUW606D2 [UU60W U32]
3.3 UU18W
Models / UU24W[UU42W
: AUUW426D2 / UU30W / UU42W
U32], / UU43W
AUUW486D2 / UU48W
[UU48W U32],/AUUW606D2
UU49W / UU60W / UU61W
[UU60W U32] 3.4 UU42W / UU43W / [UU43W
AUUW428D2 UU48W / UU49W
U32], AUUW488D2 / UU60W
[UU49W / UU61W
U32] , AUUW608D2 [UU61W U32]

Basic Part
Indoor Unit
Outdoor Unit
Heat exchanger
Heating
Inlet Air Thermistor for
Refrigerant Flow Condenser Out Temperature suction air

Temperature Thermistor Cooling Turbo fan temperature

M
Thermistor
Cooling
Heating
Thermistor for
Evaporator inlet
Thermistor for

Multi & Single Self-diagnosis Outdoor Units


temperature
Evaporator
outlet temperature
Gas
Condensing Piping

Overview
Temperature ØB
Thermistor
Liquid
Ø6.35 Indoor Unit Piping
ØA
Flare Connection Heat exchanger

M Heating
Thermistor for
Outdoor Unit
suction air
Cooling temperature
Turbo fan Inlet Air
M Condenser Out Temperature
Strainer Strainer Temperature Thermistor
Branch kit

Function
Thermistor
Liquid Side Thermistor for
Evaporator inlet
Gas
(Accessory)
Thermistor for
Piping temperature

Outdoor Units
Evaporator
Electronic Piping

Outdoor Units
outlet temperature Condensing
Expansion Valve ØB Temperature
Thermistor

Liquid Ø9.52
Piping Flare Connection
Indoor Unit ØA M
Pressure Service Valve Electronic
Sensor Heat exchanger
Gas(Ø15.88) Expansion Valve
Gas Side Heating
Thermistor for
Strainer Strainer

Piping suction air

Control
4 way Cooling Turbo fan
temperature

Ø12.7 Valve M

Flare Connection High


Pressure
Thermistor for
Sensor
Discharge Evaporator inlet
temperature Thermistor for

Temperature
Evaporator
outlet temperature Gas
4 way
Thermistor Piping Valve
ØB Service Valve Ø15.88
Accumulator Flare Connection
Liquid( Ø9.52)
Discharge
Temperature

Indoor Units
Liquid Thermistor
Indoor Unit Piping Branch kit Accumulator

Control
ØA
Suction Heat exchanger (Accessory)
Temperature Heating
Thermistor for
Thermistor suction air
Suction
Temperature
temperature Thermistor
Cooling Turbo fan
Inverter M Inverter
Compressor Compressor
Thermistor for
Evaporator inlet
temperature Thermistor for
Evaporator
outlet temperature Gas Piping
ØB

Test Run
Indoor Unit Liquid Pipe, A Gas Pipe, B Refrigerant Flow

Check
(kW) (mm) (mm)
Liquid Piping Cooling
ØA 3.5 6.35 9.52 Heating

Note :
Description PCB Connector 1.The pipes between the indoor units and the branch kits must have
same dimensions as indoor unit connections.
Suction
Press Temperature Thermistor
ure Sensor Temperature Sensor Check valve Soleno id valve

Shooting Guide Key Components


s

Remarks CN_TH3
Discharge Temperature Thermistor
SVC Valve Strainer

Trouble
Press ure Switch EEV
Condenser Out Temperature Thermistor
CN_TH2
Inlet Air Temperature Thermistor
Press ure Sensor Temperature Sensor Check valve Soleno id valve

s
Condensing Temperature Thermistor CN_TH4 Remarks
Strainer

Checking Method for


Press ure Switch SVC Valve EEV
Pressure Sensor P-SENSOR(H)

On-boarding
PCB
Heat pump 50Hz/R410A _ 31 9 _ Heat pump 50Hz/R410A

030 _TROUBLE SHOOTING GUIDE BOOK _ 031


1. Multiple piping type MULTI F

1.6 Piping diagrams 1. Multiple piping type MULTI F


Models : A3UW18GFA0 [MU3M19 UE2], A3UW21GFA0 [MU3M21 UE2]
Models : A2UW14GFA0 [MU2M15 UL2], A2UW16GFA0 [MU2M17 UL2]
3.5 MU2M15 / MU2M17 3.6 MU3M19 / MU3M21

Outdoor Unit

Basic Part
Outdoor Unit
Inlet Air
Inlet Air Temperature
Temperature Thermistor
Thermistor

Condensing

Multi & Single Self-diagnosis Outdoor Units


Ø6.35 Temperature

Overview
Flare Connection Thermistor
Ø6.35 / 2 way
Flare Connection
Part 2 Product data_Outdoor units

Electronic
Expansion
M
Electronic M Valve
Expansion Condenser Out

Part 2 Product data_Outdoor units


Valve Condenser Out ROOM A Main SVC V/V Temperature
Temperature Thermistor

Function
ROOM A Thermistor
ROOM B

ROOM B ROOM C

Pressure
Sensor
Main SVC V/V
ROOM A

Control
ROOM A ROOM B
ROOM B ROOM C Suction
Suction Temperature
Ø9.52 / 3 way Temperature Ø9.52 Thermistor Discharge
Flare Connection Thermistor Discharge Flare Connection Temperature

Indoor Units
Temperature Thermistor

Control
Thermistor

Inverter
Inverter Compressor
Compressor

Test Run
: Cooling

Check
: Cooling : Heating
: Heating

Shooting Guide Key Components


Trouble
Description PCB Connector Description PCB Connector
CondenserPress
out temperature
ure Sensor
Thermistor
Temperature Sensor
CN_C/PIPE
Check valve Soleno id valve
Condenser outure
Press temperature
Sensor Thermistor
Temperature Sensor CN_C/PIPE Soleno id valve
Check valve

s
s

Remarks Remarks
Strainer
Inlet air temperature Thermistor CN_AIR

Checking Method for


Press ure Switch SVC Valve EEV
Strainer Condensing temperature
Press ure Switch Thermistor
SVC Valve EEV CN_MID
Discharge temperature Thermistor CN_DISCHARGE Inlet air temperature Thermistor CN_AIR
Suction temperature Thermistor CN_SUCTION Discharge temperature Thermistor CN_DISCHARGE

Suction temperature Thermistor CN_SUCTION

On-boarding
Pressure Sensor CN_H/PRESS

PCB
40 _ Heat Pump 50Hz/R410A

032 _TROUBLE SHOOTING GUIDE BOOK _ 033


Heat Pump 50Hz/R410A _ 41
1. Multiple piping type MULTI F 1. Multiple piping type MULTI F

Models
3.7: A4UW24GFA0
MU4M25[MU4M25 U42], A4UW27GFA0
/ MU4M27 / MU5M30 [MU4M27 U42], A5UW30GFA0 [MU5M30 U42] 3.8 MU5M40
Models : A5UW40GFA0 [MU5M40 UO2]

Basic Part
Outdoor Unit Outdoor Unit
Condenser Out Inlet Air Condenser Out
Ø 6.35 Temperature Inlet Air
Thermistor
Temperature Ø 6.35 Temperature Temperature
Flare Connection Thermistor
Flare Connection Thermistor Thermistor

Electronic
Condensing Electronic

Multi & Single Self-diagnosis Outdoor Units


Expansion Condensing
Temperature Expansion
Valve Temperature

Overview
Thermistor Valve
Thermistor
ROOM A
ROOM A
ROOM B Main SVC V/V M ROOM B M M
ROOM C
ROOM C
Part 2 Product data_Outdoor units

Main Electronic

Function
ROOM D SVC V/V Expansion
ROOM D Valve
30kBtu/h
Model only ROOM E
ROOM E
Pressure
Sensor Pressure
Sensor
Main SVC V/V
ROOM A Main SVC V/V
ROOM A

Control
ROOM B
ROOM B
ROOM C
Suction
ROOM C
ROOM D Temperature S
30kBtu/h
Thermistor Discharge ROOM D
ROOM E Temperature Discharge
Model only Thermistor ROOM E Temperature

Indoor Units
Suction
Ø9.52 Temperature Thermistor

Control
Thermistor
Flare Connection Ø9.52
Flare Connection
Accumulator
Inverter Accumulator
Compressor
Inverter
Compressor
: Cooling

Test Run
Check
: Heating : Cooling
: Heating

Shooting Guide Key Components


Trouble
Description
Press ure Sensor Temperature Sensor PCB
Check valve ConnectorSoleno id valve Press ure Sensor Temperature Sensor Check valve Soleno id valve

s
s

Remarks Remarks
Strainer Description SVC Valve
Press ure Switch EEV PCB Connector
Strainer
Condensing
Presstemperature
ure Switch Thermistor
SVC Valve EEV CN_TH4
Condensing temperature Thermistor CN_TH3

Checking Method for


Condenser out temperature Thermistor
CN_TH2 Condenser out temperature Thermistor
Inlet air temperature Thermistor
CN_TH1
Discharge temperature Thermistor Inlet air temperature Thermistor
CN_TH3
Suction temperature Thermistor Discharge temperature Thermistor
CN_TH2

On-boarding
Pressure Sensor CN_TH1 Suction temperature Thermistor

PCB
Pressure Sensor CN_P/SENSOR(H)

42 _ Heat Pump 50Hz/R410A


034 _TROUBLE SHOOTING GUIDE BOOK _ 035
Heat Pump 50Hz/R410A _ 43
3. Distributor type MULTI F DX (3 phase)
2. Distributor type MULTI F DX (1 phase)
3.6 Piping diagrams
2.6 Piping diagrams
1) Outdoor unit
1) Outdoor unit
3.9 :FM40AH
Models / FM41AH
A7UW40GFA0 [FM40AH UO2] 3.10
Models FM48AH
: A7UW42LFA0 / FM49AH
[FM41AH / FM56AH
U32], A8UW48LFA0 / FM57AH
[FM49AH U32], A9UW56LFA0 [FM57AH U32]

Basic Part
Outdoor Unit Outdoor Unit
Condenser Out Inlet Air Condenser Out Inlet Air
Temperature Temperature Temperature Temperature
Thermistor Thermistor Thermistor Thermistor

Multi & Single Self-diagnosis Outdoor Units


Condensing Condensing
Temperature Temperature

Overview
Thermistor Thermistor
Ø9.52 Ø9.52
Flare Connection Flare Connection
Part 2 Product data_Outdoor units

M M M M

Electronic Electronic

Function
Expansion Expansion
Valve Valve

Ø19.05 Ø19.05
Flare Connection Pressure Flare Connection Pressure
Sensor Sensor

Control
S
S

Discharge
Temperature Suction Discharge
Suction Temperature
Thermistor Temperature

Indoor Units
Temperature
Thermistor Thermistor Thermistor

Control
Accumulator
Inverter Accumulator
Compressor Inverter
: Cooling Compressor
: Cooling
: Heating

Test Run
: Heating

Check
Description PCB Connector
Description PCB Connector

Shooting Guide Key Components


Condensing temperature Thermistor CN_TH3

Trouble
Condensing temperature Thermistor CN_TH3
Condenser
Pressout
uretemperature
Sensor Thermistor
Temperature Sensor Check valve Soleno id valve Press ure Sensor Temperature Sensor Check valve Soleno id valve

s
Condenser out temperature Thermistor
s

Remarks
Remarks CN_TH1 Strainer
Inlet airPress
temperature
ure SwitchThermistor SVC Valve EEV
Strainer Press ure Switch SVC Valve EEV CN_TH1
Inlet air temperature Thermistor

Checking Method for


Discharge temperature Thermistor
CN_TH2 Discharge temperature Thermistor
Suction temperature Thermistor CN_TH2
Suction temperature Thermistor
Pressure Sensor CN_P/SENSOR(H)
Pressure Sensor CN_P/SENSOR(H)

On-boarding
PCB
12 _ Heat pump 50Hz/R410A Heat pump 50Hz/R410A _ 12

036 _TROUBLE SHOOTING GUIDE BOOK _ 037


4. Wiring diagrams & Outdoor PCB
1. DC Inverter SINGLE A (1Ø, 3Ø)
1. DC Inverter SINGLE A (1Ø, 3Ø)
1.6 Wiring diagrams
4.1 UU09W
Models / UU12WULD], AUUW126D[UU12W ULD]
: AUUW096D[UU09W 4.2 UU18W / UU24W / UU30W
Models : AUUW246D2 [UU24W U42] , AUUW306D2 [UU30W U42]

Basic Part
Multi & Single Self-diagnosis Outdoor Units
Overview Function
Outdoor Units

Outdoor Units
Control
CN-4WAY ERROR

Indoor Units
DC LINK DISPLAY CURRENT

Control
DETECTOR EMC
VOLTAGE
CN_PFC_OUT CN-TH4
CN-TH3
CN_PFC_IN
CN-4WAY CN-TH2

Test Run
Check
PSCM CN_TH1(PIPE/AIR)
CN_TH2(DIS/SUC)

CN_FLASH(WRITER)
CN-FlasH

Shooting Guide Key Components


Phase current CN-MOTOR1 CN-CENTRAL
detector

Trouble
CN-CP(N)

IPM CN_LGMV
CN-CP(L)

Checking Method for


CN-LGMV

SMPS CN-EEV1 CN_CENTRAL


CN –FAN(DC)
EEPROM
CN-TH1

CN-EEV1 CN-COM

On-boarding
PCB
Heat pump 50Hz/R410A _ 33
Heat pump 50Hz/R410A _ 35

038 _TROUBLE SHOOTING GUIDE BOOK _ 039


1. DC Inverter SINGLE A (1Ø, 3Ø) 1.1.DC
DCInverter
InverterSINGLE
SINGLE A (1Ø, 3Ø)
3Ø)

Models
4.3: UU36W
AUUW366D2 [UU36W UO2] Models
Models :AUUW366D2
AUUW426D2
4.4: UU42W [UU42W U32],
[UU36W
/ UU48W UO2] AUUW486D2 [UU48W U32], AUUW606D2 [UU60W U32]
/ UU60W

Basic Part
Multi & Single Self-diagnosis
Overview Function
Outdoor Units
Outdoor Units

Outdoor Units

Outdoor Units
Control
Indoor Units
Control
Test Run
Check
Shooting Guide Key Components
CN_MOTOR1

Trouble
CN_MOTOR1 CN_MOTOR1
CN_MOTOR2
CN_N/F
CN_MOTOR2 CN_MOTOR2
CN_EEV1
CN_4WAY
CN_N/F CN_N/F

Checking Method for


CN_COOLING
CN_EEV1 CN_EEV1
CN_4WAY CN_4WAY
CN_TH2
CN_COOLING CN_COOLING
CN_TH3
P_SENSOR (H)-RD
CN_TH2 CN_TH2
CN_TH4

CN_TH3 CN_TH3
P-SENSOR (H)-RD P-SENSOR (H)-RD

On-boarding
CN_TH4 CN_TH4

PCB
Heat pump 50Hz/R410A _ 37

36 _ Heat pump 50Hz/R410A 36 _ Heat pump 50Hz/R410A


040 _TROUBLE SHOOTING GUIDE BOOK _ 041
1. DC Inverter SINGLE A (1Ø, 3Ø) 1. DC Inverter
1. DC SINGLE
Inverter SINGLEAA(1Ø,
(1Ø,3Ø)
3Ø)

Models
4.5: AUUW368D2
UU37W [UU37W UO2] Models
4.6: AUUW368D2
Models / [UU37W
: AUUW428D2
UU43W [UU43WUO2]
UU49W U32], AUUW488D2 [UU49W U32], AUUW608D2 [UU61W U32]
/ UU61W

Basic Part
Multi & Single Self-diagnosis
Overview Function
Outdoor Units
Outdoor Units

Outdoor Units

Outdoor Units
Control
Indoor Units
Control
MAIN PCB INVERTER PCB
MAIN PCB INVERTER PCB MAIN PCB
CN-485/DRY
INVERTER PCB

Test Run
Check
CN-485/DRY CN-485/DRY

CN-L3

CN-L3 CN-L2
CN-L3 CN-L1

Shooting Guide Key Components


CN_C/FAN CN_EEV1

Trouble
CN-L1 CN-COM CN-L1
CN-L2 CN-L2
CN_C/FAN CN_EEV1 CN_C/FAN CN_EEV1
CN_JIG_PC
CN-COM CN_4WAY CN_CENTRAL
CN-COM
CN_TH1 CN-COMP
CN_JIG_PC CN_JIG_PC
CN_TH2

Checking Method for


CN_4WAY CN_CENTRAL CN_4WAY CN_CENTRAL
CN_TH1 CN-COMP CN_TH1
CN_TH3 CN-COMP
CN-P/SENSOR (H)
CN-BLDC CN-AC
CN_TH2 CN_WRITER
CN_TH2
-FAN1 -220V
WCN_P(N) CN_FLASH
CN_TH3 CN_TH3 CN-MAIN CN-BLDC
CN-P/SENSOR (H) WCN_P(L) CN_COMM (H)
CN-P/SENSOR -COMM -FAN2
CN-BLDC CN-AC CN-BLDC CN-AC
CN_WRITER CN_WRITER
-FAN1 -220V -FAN1 -220V
WCN_P(N) CN_FLASH WCN_P(N) CN_POWER CN_FLASH
CN-MAIN CN-BLDC CN-MAIN CN-BLDC

On-boarding
WCN_P(L) CN_COMM -COMM -FAN2 WCN_P(L) CN_COMM -COMM -FAN2

PCB
CN_POWER CN_POWER
Heat pump 50Hz/R410A _ 39

38 _ Heat pump 50Hz/R410A 38 _ Heat pump 50Hz/R410A


042 _TROUBLE SHOOTING GUIDE BOOK _ 043
Part 2 Product data_O
ple piping type MULTI F
ng diagrams
A2UW14GFA0 4.7 MU2M15
[MU2M15 / MU2M17
UL2], A2UW16GFA0 [MU2M17 UL2] 4.8 MU3M19
Models : A3UW18GFA0 [MU3M19 UE2] Main PCB
Main PCB CN-U_V_W CN-4WAY

Basic Part
CN-U_V_W CN-4WAY

Main PCB Main PCB


CN-U_V_W CN-4WAY CN-U_V_W CN-4WAY
CN-MONITOR
CN-MONITOR

Multi & Single Self-diagnosis Outdoor Units


Overview
CN-COMM
CN-COMM P(L)_BR
P(L)_BR
CN-MONITOR CN-MONITOR
P(N)_BL
P(N)_BL
CN-COMM
CN-COIL1 CN-COMM
CN-COIL1 P(L)_BR CN-COIL2 WCN-GND2 P(L)_BR
CN-COIL2 WCN-GND2

Function
P(N)_BL P(N)_BL
Sub PCB CN-COIL1 Sub PCB CN-COIL1
CN-EEV_A WCN-GND2
CN-COIL2 CN-EEV_B CN-EEV A CN-EEV
CN-COIL2 B CN-EEV C
WCN-GND2

Sub PCB
CN-AIR
CN-EEV_A CN-EEV_B Sub PCB

Control
CN-MONITOR1 CN-MID
CN-EEV A CN-EEV B CN-EEV C
CN-MONITOR1 CN-DISCHARGE CN-H/PRESS
CN-AIR

CN-DISCHARGE CN-SUCTION CN-AIR


CN-C/PIPE
CN-MONITOR1 CN-MONITOR1 CN-MID

Indoor Units
CN-AIR

Control
CN-SUCTION CN-C/PIPE CN-DISCHARGE CN-H/PRESS
CN-DISCHARGE
Monitoring PCB
A3UW18GFA0 [MU3M19 UE2] Monitoring PCB 44 _ Heat Pump 50Hz/R410A CN-SUCTIONCN-CENTRAL
CN-MAIN CN-C/PIPE
CN-MAIN CN-C/PIPE
CN-SUCTION CN-CENTRAL
CN-FLASH

Main PCB Monitoring PCB Main PCB Monitoring PCB

Test Run
Check
CN-U_V_W CN-4WAY CN-MAIN CN-CENTRAL CN-U_V_W CN-4WAY CN-MAIN CN-CENTRAL
CN-FLASH CN-WRITE

CN-WRITE

Shooting Guide Key Components


CN-MONITOR CN-MONITOR DIP-SW CN-LGMV TACT-SW1 CN-WRITE
CN-WRITE

Trouble
DIP-SW CN-LGMV TACT_SW1 CN-FLASH 7_SEGMENT
CN-COMM CN-COMM
7_SEGMENT
P(L)_BR P(L)_BR

Copyright ©2012 LG Electronics. Inc. All right reserved.


DIP-SW -6-
CN-LGMV TACT-SW1
DIP-SW CN-LGMV TACT_SW1 LGE Internal Us
P(N)_BL OnlyP(N)_BL
for training and service purposes
Copyright ©2012 LG Electronics. Inc. All right reserved. -6-

Checking Method for


7_SEGMENT LGE Internal Use Only CN-FLASH 7_SEGMENT
CN-COIL1 Only for training and service purposes
CN-COIL1
CN-COIL2 WCN-GND2 CN-COIL2 WCN-GND2

Copyright ©2012 LG Electronics. Inc. All right reserved. -6- Copyright ©2012 LG Electronics. Inc. All right reserved. -6-
LGE Internal Us
Sub PCB Only for training and service purposes
LGE Internal Use Only Only for training and service purposes

CN-EEV_A CN-EEV_B Sub PCB


CN-EEV A CN-EEV B CN-EEV C

On-boarding
PCB
CN-AIR
CN-MONITOR1 CN-MID
CN-MONITOR1
CN-AIR
CN-DISCHARGE CN-H/PRESS
CN-DISCHARGE
CN-SUCTION

mp 50Hz/R410A
CN-C/PIPE

044 _TROUBLE SHOOTING GUIDE BOOK


CN-SUCTION CN-C/PIPE
_ 045
Monitoring PCB Monitoring PCB
oduct data_Outdoor units
4. Wiring Diagrams
ultiple piping type MULTI F
4.9 MU3M21
ls : A3UW21GFA0 [MU3U21 UE2] Main PCB 4.10: MU4M25
Models A4UW24GFA0 /[MU4M25
MU4M27U42]
CN-U_V_W CN-4WAY

Basic Part
Main PCB
CN-U_V_W CN-4WAY
CN-MONITOR

Multi & Single Self-diagnosis Outdoor Units


Overview
CN-COMM
P(L)_BR

CN-MONITOR
P(N)_BL

CN-COIL1 CN-COMM

Part 2 Product data_Outdoor units


CN-COIL2 WCN-GND2 P(L)_BR

Function
P(N)_BL
Sub PCB CN-COIL1
CN-EEV A CN-EEV
CN-COIL2 B CN-EEV C
WCN-GND2

CN-AIR
Sub PCB

Control
CN-MONITOR1 CN-MID
CN-EEV A CN-EEV B CN-EEV C
CN-DISCHARGE CN-H/PRESS

CN-SUCTION CN-AIR
CN-C/PIPE
CN-MONITOR1 CN-MID

Indoor Units
ls : A4UW24GFA0 [MU4M25 U42] Heat Pump 50Hz/R410A _ 45

Control
CN-DISCHARGE CN-H/PRESS
Monitoring PCB
CN_PFC_IN Dip S/W
CN-SUCTIONCN-CENTRAL
CN-MAIN CN-C/PIPE CN_PFC_OUT CN_4WAY CN_TH2 CN_TH3 CN_TH4

Main PCB Monitoring PCB

Test Run
CN_CENTRAL

Check
CN-U_V_W CN-4WAY CN-MAIN CN-CENTRAL
CN-WRITE

CN_LGMV

Shooting Guide Key Components


CN-MONITOR DIP-SW CN-LGMV TACT-SW1 CN-WRITE

Trouble
CN-FLASH 7_SEGMENT
CN-COMM
P(L)_BR
-6- CN_Power
Copyright ©2012 LG Electronics. Inc. All right reserved.
DIP-SW CN-LGMV TACT-SW1
LGE Internal Use Only
Only forP(N)_BL
training and service purposes

Checking Method for


CN-FLASH 7_SEGMENT P_Sensor
CN-COIL1
CN-COIL2 WCN-GND2
Copyright ©2012 LG Electronics. Inc. All right reserved. -6-
LGE Internal Use Only CN_COM
Only for training and service purposes

Sub PCB
CN-EEV A CN-EEV B CN-EEV C
CN_MOTOR CN_EEV 4 CN_EEV 3 CN_EEV 2

On-boarding
CN_EEV 5 CN_EEV 1

PCB
CN-AIR
CN-MONITOR1 CN-MID -5-
Copyright ©2012 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
Only for training and service purposes
Heat Pump 50Hz/R410A _ 45
CN-DISCHARGE CN-H/PRESS

CN-SUCTION
CN-C/PIPE

046 _TROUBLE SHOOTING GUIDE BOOK _ 047


Monitoring PCB
4. Wiring Diagrams
1. Multiple piping type MULTI F
4. Wiring Diagrams
Models : A5UW30GFA0
4.11 MU5M30 [MU5M30 U42] 4.12 MU5M40
Models : A5UW40GFA0 [MU5M40 UO2]

Basic Part
Multi & Single Self-diagnosis Outdoor Units
Overview
Part 2 Product data_Outdoor units
Function Control
Indoor Units
Control
MAIN PCB INVERTER PCB
46 _ Heat Pump 50Hz/R410A
CN_PFC_IN Dip S/W CN_EEV2

CN_PFC_OUT CN_4WAY CN_TH2 CN_TH3 CN_TH4 CN-485/DRY CN_EEV4 CN(L)


CN_EEV_MAIN

Test Run
Check
CN_EEV5
CN_CENTRAL
CN_EEV3 CN(N)

CN_EEV1
CN-MOTOR1
CN_LGMV CN-HOTGAS CN-COM

Shooting Guide Key Components


CN-MAIN CN-MOTOR2
CN_JIG_PC

Trouble
CN_CENTRAL
CN_4WAY
CN_TH1

CN_TH2
CN_TH3
CN_Power CN-P/SENSOR (H)

Checking Method for


CN_POWER
CN_WRITER
WCN_P(N) CN_FLASH
P_Sensor
WCN_P(L)
CN_COMM

CN_COM CN_POWER
Heat Pump 50Hz/R410A _ 47

On-boarding
CN_MOTOR CN_EEV 4 CN_EEV 3 CN_EEV 2

PCB
CN_EEV 5 CN_EEV 1 Copyright ©2012 LG Electronics. Inc. All right reserved. -5-
LGE Internal Use Only
Only for training and service purposes
-5-
Copyright ©2012 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
Only for training and service purposes

048 _TROUBLE SHOOTING GUIDE BOOK _ 049


2. Distributor type MULTI F DX (1 phase)
2.7 Wiring diagrams
4. Wiring Diagrams 4. Wiring Diagrams
1) Outdoor unit 2. Distributor type MULTI F DX (1 phase)
4.13 FM40AH
Models : A7UW40GFA0 [FM40AH UO2] 4.14 Models
FM48AH / FM56AH
:A8UW48GFA0 [FM48AH U32], A9UW56GFA0 [FM56AH U32]

Basic Part
Multi & Single Self-diagnosis Outdoor Units
Part 2 Product data_Outdoor units

Overview
Part 2 Product data_Outdoor units

Function Control
Indoor Units
Control
MAIN PCB INVERTER PCB MAIN PCB INVERTER PCB
CN-485/DRY CN-485/DRY

Test Run
Check
CN(L) CN(L)

CN_EEV_MAIN CN_EEV_MAIN

CN(N) CN(N)

Shooting Guide Key Components


CN-HOTGAS CN-COM CN-HOTGAS CN-COM

Trouble
CN-MOTOR1 CN-MOTOR1
CN_JIG_PC CN_JIG_PC
CN-MOTOR2 CN-MOTOR2
CN_CENTRAL CN-MAIN
CN_CENTRAL CN-MAIN
CN_4WAY CN_4WAY
CN_TH1 CN_TH1

CN_TH2 CN_TH2

Checking Method for


CN_TH3 CN_TH3
14 _ Heat pump 50Hz/R410A CN-P/SENSOR (H) CN-P/SENSOR (H)
CN_WRITER CN_WRITER Heat pump 50Hz/R410A _ 15
WCN_P(N) CN_FLASH CN_POWER
WCN_P(N) CN_FLASH CN_POWER

WCN_P(L) WCN_P(L)
CN_COMM CN_COMM

CN_POWER CN_POWER

On-boarding
PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. -5- Copyright ©2012 LG Electronics. Inc. All right reserved. -5-
LGE Internal Use Only LGE Internal Use Only
Only for training and service purposes Only for training and service purposes

050 _TROUBLE SHOOTING GUIDE BOOK _ 051


3. Distributor type MULTI F DX (3 phase) 5. Indoor PCB
3.7 Wiring diagrams
1) Outdoor unit
4. 4.15
Wiring Diagrams
FM41AH / FM49AH / FM56AH
Models : A7UW42LFA0 [FM41AH U32], A8UW48LFA0 [FM49AH U32], A9UW56LFA0 [FM57AH U32]
5.1 Wall mounted
5.1.1 Libero-R (MS07AQ, MS09AQ, MS12AQ)

Basic Part
3. Wiring Diagrams
CN-U/D
Indoor
RY-COMP CN-L/R CN-SUB
CN-DISPLAY CN-TACT CN-MAIN
CN-12V

Multi & Single Self-diagnosis Outdoor Units


Overview
Part 2 Product data_Outdoor units

CN-DISP3
CN-IN/N1
CN-HVB

CN-DISP1

CN-TH1

Function
CN-TH2

CN-REMO
CN-COM

Control
CN-OPTION CN-LIMIT CN-PLASMA

Main PCB Sub PCB

Copyright ©2009 LG Electronics. Inc. All right reserved. -4-


LGE Internal Use Only

Indoor Units
Only for training and service purposes

Control
5.1.2 Libero-R (MS18AQ, MS24AQ)
CN-U/D
MAIN PCB INVERTER PCB RY-COMP CN-L/R CN-SUB

Test Run
Check
CN-485/DRY CN-12V
CN-IN/IN1 CN-SUB1
CN-DISPLAY
CN-U/D1
CN-DISP3 CN-12V

CN_EEV_MAIN CN-L3

Shooting Guide Key Components


CN-HVB

Trouble
CN-L2 CN-L1 CN-DISP1
CN_C/FAN
CN-HOTGAS CN-COM

CN_JIG_PC CN-TH1
CN_CENTRAL
CN_4WAY CN-TH2
CN_TH1

Checking Method for


CN-COMP

CN_TH2
CN-REMO
CN_TH3 CN-SW CN-SUB
CN-UD CN-U/D2
13 _ Heat pump 50Hz/R410A CN-P/SENSOR (H)
CN_WRITER CN-AC CN-L/R
CN-BLDC
WCN_P(N) CN_FLASH -FAN1 -220V
WCN_P(L) CN-MAIN CN-BLDC CN-COM CN-OPTION
CN_COMM -COMM -FAN2

On-boarding
CN_POWER Main PCB Sub PCB

PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. -5- Copyright ©2009 LG Electronics. Inc. All right reserved. -4-
LGE Internal Use Only LGE Internal Use Only
052
Only for training_TROUBLE
and service purposes
SHOOTING GUIDE BOOK Only for training and service purposes
_ 053
5.1.3 Libero-E (MS05SQ, MS07SQ, MS09SQ, MS12SQ, MS18SQ, MS24SQ 5.2 Artcool
5.2.1 MA09AH, MA12AH

Basic Part
CN-U/D
RY-COMP CN-L/R CN-SUB
CN-L1, CN-N1 CN-MOTOR
CN-12V

CN-DISP3

Multi & Single Self-diagnosis Outdoor Units


CN-IN/N1

Overview
CN-HVB
AC ASM CN-ACDC2
CN-DISP1

CN-TH1
CN-TH2 CN-COM

Function
CN-REMO CN-ACDC2 CN-L/R1,R2,R3 CN-D2
CN-COM

CN-OPTION

Control
Main PCB CN-CC
DC ASM
CN-TH2

Copyright ©2009 LG Electronics. Inc. All right reserved. -4- CN-TH1


LGE Internal Use Only
Only for training and service purposes

Indoor Units
Control
Copyright ©2009 LG Electronics. Inc. All right reserved. -5-
LGE Internal Use Only

Test Run
Only for training and service purposes

Check
Shooting Guide Key Components
Trouble Checking Method for
On-boarding
PCB
054 _TROUBLE SHOOTING GUIDE BOOK _ 055
5.3 Artcool Mirror 5.4 Ceiling Cassette
5.3.1 MS07AW, MS07AW, MS12AW, MS18AW, MS24AW 5.4.1 1-way (MT09AH, MT12AH)

Basic Part
4. Wiring Diagrams
Indoor Unit
CN-POWER CN-MOTOR1 CN-FLOAT CN-DISPLAY
CN-U/D
RY-COMP CN-L/R CN-SUB
CN-TACT CN-MAIN

Multi & Single Self-diagnosis Outdoor Units


CN-12V
CN-DISPLAY

Overview
CN-ROOM
CN-DISP3
CN-PIPE/IN
CN-IN/N1
CN-HVB
CN-PIPE/OUT
CN-DISP1

Function
CN-TH1 CN-D/PUMP CN-VANE1
CN-REMO

CN-TH2 CN-AIRC

CN-REMO
CN-COM
Dip switch setting Off On Remarks

Control
SW3 Group Master Slave Group control setting using wired remote controller
CN-OPTION CN-LIMIT CN-PLASMA Dry contact mode setting
1. Variable : Auto/manual mode can be chosen by wide wired
Main PCB Sub PCB 5.4.2
SW4 4-wayDry
(MT06AH,
contact MT08AH,
Variable CT09,
AutoCT12, CT18, CT24, UT30, UT36, UT42, UT48, UT60) remote controller or wireless remote controller
(when shipped from factory → manual mode)
2. Auto : For dry contact, it is always auto mode.

Indoor Units
CN-D/PUMP CN-OPTION
1. Duct model
-4-

Control
Copyright ©2010 LG Electronics. Inc. All right reserved. -. Off : Default(not operate continuosly )
LGE Internal Use Only CN-MOTOR1
Only for training and service purposes -. On : Fan operate continuoslyCN-ROOM
SW5 Extra 1 Off On CN-FLOAT
2. Cassette model : No function
CN-DISPLAY
3. Ceiling suspended model
-. Off : Ceiling(default)
-. On : Floor

Test Run
Check
CAUTION CN-PIPE/IN

For Multi model, dip switch 1,2,6,7,8 must be set off.


Those dip switches are used for other models. CN-PIPE/OUT

Shooting Guide Key Components


-5-

Trouble
Copyright ©2009 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
Only for training and service purposes

CN-POWER CN-VANE2 CN-VANE1 CN-REMO

Checking Method for


On-boarding
Copyright ©2009 LG Electronics. Inc. All right reserved. -5-
LGE Internal Use Only
Only for training and service purposes

PCB
056 _TROUBLE SHOOTING GUIDE BOOK _ 057
3. Wiring Diagrams CN-PIPE/OUT CN-PIPE/IN
CN-D/PUMP
CN-REMO
CN-ROOM CN-POWER
CN-VM

CN-CC

5.5 Ceiling Concealed duct


CN-DISPLAY
5.5.1 High static pressure (CB18, CB24, UB30) 5.5.3 High static pressure (UB42, UB48, UB60)

Basic Part
CN-PIPE/OUT CN-PIPE/IN CN-MOTOR1
CN-D/PUMP CN-PIPE/OUT CN-PIPE/IN
CN-D/PUMP CN-EXT CN-FLOAT
CN-MOTOR2
CN-ZONE
CN-REMO CN-REMO
CN-ROOM CN-POWER CN-ROOM CN-POWER
3. Wiring Diagrams CN-VM CN-MOTOR1(IN)
CN-VM CN-MOTOR2(IN)

Multi & Single Self-diagnosis Outdoor Units


CN-MOTOR2 CN-MOTOR1

Overview
CN-VM(IN)
CN-CC

CN-CC

Function
CN-DISPLAY

CN-PIPE/OUT CN-PIPE/IN
CN-D/PUMP
CN-DISPLAY CN-REMO
CN-ROOM CN-POWER Copyright
CN-MOTOR1 ©2012 LG Electronics. Inc. All right reserved. -4-
CN-VM CN-EXT CN-FLOATOnly for training and service purposes LGE Internal U
CN-ZONE

Control
CN-MOTOR1
CN-EXT CN-FLOAT
CN-CC -4-
CN-ZONE Copyright ©2012 LG Electronics. Inc. All right reserved.
Only for training and service purposes
LGE Internal Use Only

Indoor Units
CN-DISPLAY
Copyright ©2012 LG Electronics. Inc. All right reserved. -4-

Control
LGE Internal Use Only
Only for training and service purposes
5.5.2 High static pressure (UB36)
CN-MOTOR1
CN-EXT CN-FLOAT
CN-ZONE
CN-PIPE/OUT CN-PIPE/IN
CN-D/PUMP
CN-REMO CN-MOTOR1(IN)

Test Run
CN-ROOM CN-POWER

Check
CN-MOTOR1
CN-VM

CN-VM(IN)

CN-CC

Shooting Guide Key Components


Trouble
CN-DISPLAY

Checking Method for


CN-EXT
CN-MOTOR1
Copyright ©2012 LG Electronics. Inc. All right reserved.
CN-FLOAT -4-
LGE Internal Use Only
CN-ZONE Only for training and service purposes

CN-MOTOR1(IN)
CN-MOTOR1

On-boarding
CN-VM(IN)

PCB
058 _TROUBLE SHOOTING GUIDE BOOK _ 059
pyright ©2012 LG Electronics. Inc. All right reserved. -4-
5.5.4 Low static pressure (CB09L, CB12L) 5.6 Ceiling & Floor
CN-ZONE
CN-MOTOR1 5.6.1 CV09, CV12

Basic Part
CN-FLOAT

L2/L3 Chassis
CN_VANE1 CN_OPTION
CN_MOTOR
CN-DISPLAY CN_DOOR CN_DISPLAY

Multi & Single Self-diagnosis Outdoor Units


Overview
CN-CC

Function
CN-D/PUMP CN_CC
CN-POWER CN-ROOM CN-REMO

CN-PIPE/IN
CN-PIPE/OUT

Control
CN_PIPE/OUT CN_OPTION
CN_POWER
CN_PIPE/IN
CN_ROOM
Copyright ©2013 LG Electronics. Inc. All right reserved. -7-
5.5.5
Only forLow static
training and pressure (CB18L, CB24L)
service purposes
LGE Internal Use Only

Indoor Units
Control
CN-MOTOR1 CN-ZONE
CN-MOTOR2 CN-FLOAT Copyright ©2009 LG Electronics. Inc. All right reserved. -5-
LGE Internal Use Only
Only for training and service purposes

Test Run
CN-DISPLAY

Check
CN-CC

Shooting Guide Key Components


Trouble
CN-D/PUMP
CN-POWER

Checking Method for


CN-ROOM CN-REMO

CN-PIPE/IN
CN-PIPE/OUT

On-boarding
Copyright ©2013 LG Electronics. Inc. All right reserved. -8-

PCB
LGE Internal Use Only
Only for training and service purposes

060 _TROUBLE SHOOTING GUIDE BOOK _ 061


5.7 Ceiling Suspended 5.7.2 UV36

5.7.1 CV18, CV24, UV30 3. Wiring Diagrams CN_VANE1

Basic Part
CN_MOTOR2 CN_MOTOR1
CN_VANE2 CN_DOOR CN_OPTION

CN_VANE1
CN_MOTOR1
CN_VANE2 CN_DOOR CN_OPTION

CN_DISPLAY

Multi & Single Self-diagnosis Outdoor Units


Overview
CN_DISPLAY

CN_CC

Function
CN_CC

CN_POWER CN_REMO
CN_PIPE/OUT
CN_PIPE/IN CN_ROOM

CN_POWER CN_REMO

Control
CN_PIPE/OUT
CN_PIPE/IN CN_ROOM

5.7.3 UV42, UV48, UV60

Indoor Units
Copyright ©2012 LG Electronics. Inc. All right reserved. -4-

Control
LGE Internal Use Only
Only for training and service purposes
CN_VANE1

Copyright ©2012 LG Electronics. Inc. All right reserved. -4- CN_MOTOR2 CN_MOTOR1 CN_VANE2
CN_DOOR CN_OPTION
LGE Internal Use Only
Only for training and service purposes

Test Run
Check
CN_DISPLAY

Shooting Guide Key Components


CN_CC

Trouble Checking Method for


CN_REMO
CN_POWER CN_VM CN_PIPE/OUT
CN_PIPE/IN CN_ROOM

Copyright ©2012 LG Electronics. Inc. All right reserved. -4-

On-boarding
LGE Internal Use Only
Only for training and service purposes

PCB
062 _TROUBLE SHOOTING GUIDE BOOK _ 063
❖ DISPLAY PCB

+6,1;84)A

+6,1;84)A

5.8 Console 5.9 Floor standing


5.8.1 CQ09, CQ12, CQ18 5.9.1 UP48

Basic Part
CN-OPTION

❖ AC PCB ❖ SUB PCB


CN-MOTOR1 CN-OUTUNIT
CN-OPTION
CN-DISPLAY CN-ACMOTOR

Multi & Single Self-diagnosis Outdoor Units


Overview
CN-ROOM
CN-MOTOR1
CN-PIPE/IN CN-EVA/TH2(RD)

CN-EVA/TH(WH)

Function
CN-PIPE/OUT CN-ROOM/TH(YL)
+6>516
CN-HIGH/LEFT

CN-HIGH/RIGHT
+657<7:G16 +657<7: +66 +64

CN-DISPLAY1
CN-VANE2 CN-VANE1
CN-POWER Copyright ©2013 LG Electronics. Inc. All right reserved. -5-
CN-AIRC
CN-VANE1
CN-DISPLAY2
Only for training and service purposes
LGE Internal Use Only

Control
Copyright ©2013 LG Electronics. Inc. All right reserved. -4-
LGE Internal Use Only
❖ DISPLAY
Only PCBpurposes
for training and service

Indoor Units
+6,1;84)A

Control
+6,1;84)A
Copyright ©2009 LG Electronics. Inc. All right reserved. -5-
LGE Internal Use Only
Only for training and service purposes

Test Run
Check
Shooting Guide Key Components
❖ SUB PCB

Trouble Checking Method for


On-boarding
PCB
+6>516

+657<7:G16 +657<7: +66 +64

064 _TROUBLE SHOOTING GUIDE BOOK Copyright ©2013 LG Electronics. Inc. All right reserved.
Only for training and service purposes
-5-
LGE Internal Use Only
_ 065
6. Exploded View

5. Exploded View
6.1 MU2M15 / MU2M17 6.2 MU3M19 / MU3M21
5. Exploded View

Basic Part
263230B
649950 263230A
435312 649950
435512
263230E 435300 263230A
263230C

Multi & Single Self-diagnosis Outdoor Units


263230B
268711A

Overview
435512 263230E 263230C
W6640 137213A 268711A
554031 263230D

349600
137213A
554031
552112
268711D
552113 268711M

Function
435300 552112
268711M 552113 W6640

268711D

549610 261704 559010 546810

Control
559010
447910 137213B
152503
430410 430410
561410
152503
W49810

Indoor Units
550140 435513 W6631 435511
546810 550140

Control
437211
W6631 447910
554160 552202 165010
552116
437211 137213B
552202
554160 552116 552200
435301 552203A
661400A

Test Run
552203B

Check
552200 661400B
W4986
148000 661400A 661400C
561410 552203A 661400B

237202 552203B
W49810

Shooting Guide Key Components


237202

Trouble
349480
435301

Location No. Description Sensor Information Housing Color Location No. Description Sensor Information Housing Color

Checking Method for


263230A Thermistor1(CN-DISCHARGE) Discharge Pipe Black 263230A Thermisther1(CN-DISCHARGE) Discharge Pipe Black
263230B Thermistor2(CN-SUCTION) Suction Pipe Green 263230B Thermisther2(CN-SUCTION) Suction Pipe Green
263230C Thermistor3(CN-C/PIPE) Cond-Out Pipe Violet 263230C Thermisther3(CN-C/PIPE) Cond Out Pipe Violet
263230E Thermistor4(CN-AIR) Air Yellow 263230D Thermisther4(CN-MID) Cond Middle Pipe Brown

On-boarding
263230E Thermisther5CN-Air) Air Yellow
Copyright ©2012 LG Electronics. Inc. All right reserved. -7- 165010 CN-H/PRESS Pressure sensor Red

PCB
LGE Internal Use Only
Only for training and service purposes

Copyright ©2012 LG Electronics. Inc. All right reserved. -7-


LGE Internal Use Only
Only for training and service purposes

066 _TROUBLE SHOOTING GUIDE BOOK _ 067


5. Exploded View 5. Exploded View
6.3 MU4M25 / MU4M27 6.4 MU5M30

Basic Part
435512 435512

435300 554031 435300


447910 554031 447910
437212 437212

Multi & Single Self-diagnosis Outdoor Units


Overview
137213C 137213C

W6631
W6631
552112 552112
549610 552113
549610 552113

Function
559010
559010

346810 554160
346810 554160

550140
550140
552203A
552203A 165010
165010

Control
430410 552203B
430410 552203B
152503 561410
152503 561410 661400A
552202 661400B
661400A
552202 437211 661400C
661400B 552200B
437211 661400D
661400C 552200B 552116

Indoor Units
552116 661400E
661400D

Control
237202
237202 548490
137213A 137213B
137213A 548490 137213B 349480 W49810
349480 W49810 268711
268711
263230A
263230A W6200

Test Run
Check
W6200
263230B
263230B W6640A
W6640A 649950
649950
435301 W6640B 263230C

Shooting Guide Key Components


435301 W6640B 263230C

Trouble
Location No. Description Sensor Information Housing Color
Location No. Description Sensor Information Housing Color 263230A Temp.Sensor(CN_TH2) Air / Cond Out Pipe Red

Checking Method for


263230A Temp.Sensor(CN_TH2) Air / Cond Out Pipe Red 263230B Temp.Sensor(CN_TH3) Suction / Discharge Pipe White
263230B Temp.Sensor(CN_TH3) Suction / Discharge Pipe White 263230C Temp.Sensor(CN_TH4) Cond Mid Pipe Orange
263230C Temp.Sensor(CN_TH4) Cond Mid Pipe Orange 165010 Pressure Sensor(P-Sensor(H)) Pressure Sensor Red
165010 Pressure Sensor(P-Sensor(H)) Pressure Sensor Red

On-boarding
Copyright ©2012 LG Electronics. Inc. All right reserved. -6-

PCB
-6- LGE Internal Use Only
Copyright ©2012 LG Electronics. Inc. All right reserved. Only for training and service purposes
LGE Internal Use Only
Only for training and service purposes

068 _TROUBLE SHOOTING GUIDE BOOK _ 069


5. Exploded View
6.5
5. MU5M40
Exploded View 6.6 FM48AH / FM56AH

Basic Part
549610 554031A 237204
552111 435300
549610 552115
554031B 352111 559010 346810A
W49810
137213A

552111
435300 352111

Multi & Single Self-diagnosis Outdoor Units


546810

Overview
437212
346810B
559010

435512 559010

435512
554031B 554160

Function
649950 55211G
554031A 263230C 437212
661400 548490
561410D Air / Cond-Out
437211 561410A
552115
552200
649950 237202 268711D
Cond-Mid
263230C 552116 263230A
Air / Cond-Out 349480 W6200
552202 137213B
552117 237205

Control
268711D 268711C W52240
Cond-Mid
263230A W0FZZ
W6200 552560 435301 W6640B 552116
661400 552200A
268711C 263230B 561410D
Suction / Discharge pipe W6640A
W0FZZ
W6640B

Indoor Units
552202
349480 561410A

Control
263230B 165010
135500
Suction / Discharge pipe W6640A 447910 Pressure
148000 sensor
55211G
237202 552560
W6631
548490
435301 447910 435513 552203A W6631
554160
349480 552203B

Test Run
Check
552203A
165010
W49810
437211 554160
552203B 435301 435513
430410 137213
661400A
152503
661400B

Shooting Guide Key Components


661400C
552200B 430410
661400D
152503

Trouble
661400E

Location No. PCB Connector Description Housing Color


263230C CN-TH1 Air / Cond Out White
Location No. PCB Connector Description Housing Color

Checking Method for


263230B CN-TH2 Suction / Discharge Red
263230C CN-TH1 Air / Cond Out White
263230A CN-TH3 Cond Mid Blue
263230B CN-TH2 Suction / Discharge Red
165010 CN-P/SENSOR(H) Pressure Sensor Red
263230A CN-TH3 Cond Mid Blue
165010 CN-P/SENSOR(H) Pressure Sensor Red

On-boarding
Copyright ©2012 LG Electronics. Inc. All right reserved. -6-

PCB
LGE Internal Use Only
Only for training and service purposes
Copyright ©2012 LG Electronics. Inc. All right reserved. -6-
LGE Internal Use Only
Only for training and service purposes

070 _TROUBLE SHOOTING GUIDE BOOK _ 071


5. Exploded View 5. Exploded View
6.7 FM40AH 6.8 FM41AH / FM49AH / FM57AH

Basic Part
549610 554031A 237204
552111 435300
552115
549610
559010 346810A
554031B 352111
W49810
137213A

352111

Multi & Single Self-diagnosis Outdoor Units


552111
435300

Overview
546810
437212
346810B
559010

435512 559010
237205

435512
554031B 554160

Function
649950 55211G
554031A 561410A 263230C 437212
661400 548490
437211
Air / Cond-Out
561410D
552115
552202 552200
649950 165010 135500 237202 268711D
552116 Cond-Mid
263230C
Air / Cond-Out
W49810 263230A W0FZZ
137213B 349480

Control
552117 237205
268711D 552203A W6200
Cond-Mid 552203B
268711C W52240
263230A
W6200 552560 W0FZZ
435301 W6640B 552116
661400
268711C 552200 263230B 561410D
Suction / Discharge pipe W6640A
W6640B

Indoor Units
349480 552202

Control
263230B 561410A
W6640A 165010
Suction / Discharge pipe 135500
55211G 447910 Pressure
237202 148000 sensor
W6631
552560
435301 548490
447910 435513
554160
552203A W6631
349480 552203B

Test Run
Check
430410 437211 554160
435301 435513
152503 137213

Shooting Guide Key Components


430410
152503

Trouble
Location No. PCB Connector Description Housing Color
Location No. PCB Connector Description Housing Color 263230C CN-TH1 Air / Cond Out White

Checking Method for


263230B CN-TH2 Suction / Discharge Red
263230C CN-TH1 Air / Cond Out White
263230A CN-TH3 Cond Mid Blue
263230B CN-TH2 Suction / Discharge Red 165010 CN-P/SENSOR(H) Pressure Sensor Red
263230A CN-TH3 Cond Mid Blue
165010 CN-P/SENSOR(H) Pressure Sensor Red

On-boarding
Copyright ©2012 LG Electronics. Inc. All right reserved. -6- Copyright ©2012 LG Electronics. Inc. All right reserved. -6-

PCB
LGE Internal Use Only LGE Internal Use Only
Only for training and service purposes Only for training and service purposes

072 _TROUBLE SHOOTING GUIDE BOOK _ 073


Exploded View Exploded View

5. Exploded
6.9 UU09WView
/ UU12W 5. Exploded
6.10 UU18WView
Outdoor Unit Outdoor Unit

Basic Part
237202 437211 437212
435512

559010

Multi & Single Self-diagnosis Outdoor Units


349480

Overview
435511B
137213B 435511A
437211 546810

435300
237202

554031 649950
137213A 268711C 554031

Function
349600
435301
661400
263230A
135500
549610
W6640 263230B
552200B

Control
546810 552203A

559010 349480
552116
435301
552203B
Pressure Sensor
W4986 165010
649950 561410
552112 W49810

Indoor Units
435511 552113
55211G

Control
430410
552112
661400
552202 552200
552560
447910 552202
268711F
561410 447910
263230B W6631
263230C

Test Run
Check
W6640B 152503
554160 263230A
548490
W6631
554160
261704 W6640A 552116

Shooting Guide Key Components


550140

Trouble
552203B

550140

430410
W49810

Checking Method for


152503
552203A Location No. Description Sensor Information Housing Color
Model Classification Description Part Number Location Number Remark 263230A Thermisther1(CN-TH3) Suction /Discharge pipe Red
AUUW096D Compressor 5416A90029C 554160 263230B Thermisther2(CN-TH2) Air / Cond-Out White
Inverter Heating -
AUUW126D Harness,Multi 6631A30099D W6631 263230C Thermisther3(CN-TH4) Cond-Mid Orange
Note) * Please ensure GCSC since the replacement parts may be changed depending upon the buyer's request. 165010 Pressure sensor(CN-TH1) Pressure Sensor Red

On-boarding
Please check the correct parts in View RPL(Replacement Part List) on GCSC.
(GCSC Website http://biz.Lgservice.com,)
-5-

PCB
Copyright ©2012 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
Copyright ©2009 LG Electronics. Inc. All right reserved. -6- Only for training and service purposes
LGE Internal Use Only
Only for training and service purposes

074 _TROUBLE SHOOTING GUIDE BOOK _ 075


4. Exploded View
6.11 UU24WView
4. Exploded / UU30W 6.12 UU36W

Basic Part
549610
552113 435512
554031
552112
349600
554031B 352111
W49810
559010 346810 137213A
435512

Multi & Single Self-diagnosis Outdoor Units


552111

Overview
435300
546810
447910 437212

559010

137213A
237205

Function
435300

237202

437212 554031A
137213B
437211 Pressure sensor
552115
435301 165010
349480 135500

Control
649950 561410
435513 263230C 552116
552202
Air / Cond-Out 137213B

237205 Cond-Mid 268711


263230A 552560
261704

Indoor Units
W6200 661400

Control
135500 268711C

W0FZZ

349480
437211 552117 263230B W6640
552116
430410 Suction / Discharge pipe 552200
55211G
649950 237202
152503 661400 165010 W6631

Test Run
Check
Pressure 548490 435301 548490
Sen sor 447910 435513
55211E 554160
552200
148000 552202
268711 148000
W6200

263230A W6631

Shooting Guide Key Components


Air / Cond-Out
552203B 552560 561410
554160

Trouble
Suction
/Discharge pipe 263230B 552203A
430410
552203A
Cond-Mid 263230C 552203B
W6640
152503

Checking Method for


550140

Location No. Description Sensor Information Housing Color


Location No. Description Sensor Information Housing Color 263230A Thermistor S2(CN-TH4) Cond-Mid Blue
263230A Thermisther1(CN-TH2) Air / Cond-Out White 263230B Thermistor S4/S3(CN-TH3) Suction /Discharge pipe Red
263230B Thermisther2(CN-TH3) Suction /Discharge pipe Red 263230C Thermistor S6/S5(CN-TH2) Air / Cond-Out White
263230C Thermisther3(CN-TH4) Cond-Mid Orange 165010 Pressure sensor(P-SENSOR (H)-RD) Pressure Sensor Red

On-boarding
165010 Pressure sensor(CN-TH1) Pressure Sensor Red

PCB
-5- Copyright ©2012 LG Electronics. Inc. All right reserved. -5-
Copyright ©2012 LG Electronics. Inc. All right reserved.
LGE Internal Use Only LGE Internal Use Only
Only for training and service purposes
Only for training and service purposes

076 _TROUBLE SHOOTING GUIDE BOOK _ 077


4. Exploded View 4. Exploded View
6.13 UU42W / UU48W / UU60W 6.14 UU37W

Basic Part
549610 435512
554031A 237204
552111 435300
552115
559010 549610
346810A
554031B 352111
137213A

Multi & Single Self-diagnosis Outdoor Units


352111
552111

Overview
435300
437212
346810B 546810
237205
559010
559010

435512
554031B

Function
649950 55211G
263230C 437212
661400 548490
Air / Cond-Out
552200
237202
Cond-Mid 268711A 554031A 561410
263230A 437211 Pressure sensor
349480 261704 552115
165010

Control
W6200 552117 237205
649950
W4810 W52240 552202 552116
263230C
435301 Air / Cond-Out 137213B 135500

263230B W6640 552202 552116 268711D


Cond-Mid
Suction / Discharge pipe 263230A W0FZZ

Indoor Units
561410 552560

Control
661400
165010 135500 W6200
447910 148000 268711C
Pressure
sensor 552560
W6640B
552203A 349480
W6631
263230B
349480 552203B Suction / Discharge pipe W6640A 552200
55211G
237202

Test Run
W6631

Check
435301 548490
447910 435513
437211 554160
435513 554160
435301
137213

148000

Shooting Guide Key Components


430410
152503

Trouble
552203A
430410
552203B
152503

Location No. Description Sensor Information Housing Color

Checking Method for


263230A Thermistor S2(CN-TH4) Cond-Mid Blue
263230B Thermistor S4/S3(CN-TH3) Suction /Discharge pipe Red Location No. Description Sensor Information Housing Color
263230C Thermistor S6/S5(CN-TH2) Air / Cond-Out White 263230A Thermistor1(CN-TH3) Cond-Mid Blue
165010 Pressure sensor(P-SENSOR (H)-RD) Pressure Sensor Red 263230B Thermistor2(CN-TH2) Suction /Discharge pipe Red
263230C Thermistor3(CN-TH1) Air / Cond-Out White
165010 Presure sensor(CN-P/SENSOR (H)) Pressure Sensor Red

On-boarding
Copyright ©2012 LG Electronics. Inc. All right reserved. -5-

PCB
LGE Internal Use Only
Only for training and service purposes
Copyright ©2012 LG Electronics. Inc. All right reserved. -5-
LGE Internal Use Only
Only for training and service purposes

078 _TROUBLE SHOOTING GUIDE BOOK _ 079


7. LGMV Guideline

4. Exploded View
6.15 UU43W / UU49W / UU61W

Ref. Leakage or Ref. Shortage, ESP setting error (Duct)

Basic Part
549610 554031A 237204

Overcharging, Outdoor Fan lock, Condenser block


552111

Ref. Leakage or Ref. Shortage, Outdoor Fan Lock


435300
552115
559010 346810A

Indoor Fan Lock, ESP setting error (Duct)

Multi & Single Self-diagnosis Outdoor Units


352111

Overview
346810B

Ref. Leakage or Ref. Shortage

Ref. Leakage or Ref. Shortage

Ref. Leakage or Ref. Shortage

Ref. Leakage or Ref. Shortage


EEV Fault, Thermistor Defect
559010

EEV Fault, Overcharging


Cause & Check Point
435512
554031B

Function
649950 55211G

Overcharging

Overcharging

Overcharging
263230C 437212
661400 548490
Air / Cond-Out
552200
237202
268711D
Cond-Mid
263230A W0FZZ
349480

Control
552117 237205

Abnormal condition
268711C
W6200
W52240

Above 3900

Above 3500
Above 1500

Above 1300
below 2000
Below 1600

Below 500

Below 500
Above 105
below 200
435301

Above 5
W6640B

263230B 552202
W6640A 552116
Suction / Discharge pipe

Indoor Units
561410

Control
165010 135500
447910 148000 Pressure

Normal condition
sensor 552560

2200~3300
1600~3800

600~1200

300~1100

Above 15
60~100
552203A W6631

0~5
349480 552203B

Test Run
Check
437211 554160
435301 435513
137213

Unit

kPa

kPa

kPa

kPa


Shooting Guide Key Components


430410
152503

Trouble
Indoor pipe Inlet, Outlet

Discharge Superheat
Comp, Discharge T
High Pressure

High Pressure
Low Pressure

Low Pressure

(Tdis-Tc)
Item
Location No. Description Sensor Information Housing Color

Checking Method for


263230A Thermistor 1(CN-TH3) Cond-Mid Blue
263230B Thermistor 2(CN-TH2) Suction /Discharge pipe Red
263230C Thermistor 3(CN-TH1) Air / Cond-Out White
165010 Pressure sensor(CN-P-SENSOR (H)) Pressure Sensor Red
No.

6
3

5
2

7
1

On-boarding
Common
-5-

Heating
Cooling

Copyright ©2012 LG Electronics. Inc. All right reserved.


Mode

PCB
LGE Internal Use Only
Only for training and service purposes

080 _TROUBLE SHOOTING GUIDE BOOK _ 081


Ⅲ. Self-diagnosis Function
1. DC Inverter System 084
2. Error Code Check 092
3. Measures for Main Error Codes 096
1. DC Inverter System

Structure of the DC inverter controller Structure of the DC inverter controller


PCBA 모델명 PCBA 모델명

Basic Part
MU3M19 * As of July, 2013 MU3M19 * As of July, 2013
2/2.5kW 2/2.5kW
MU3M21 MU3M21

Multi & Single Self-diagnosis Outdoor Units


Main PCBA Monitoring PCBA

Overview
SMPS Sub PCB Connector 4Way Connector

Function
Micom
Dip Switch Monitoring Connector LGMV Connector Micom Monitoring PCBA Micom Writing

Monitoring Connector

Control
Communication
DC link Capacitor Connector

Power Relay

Indoor Units
Noise Filter

Control
Test Run
Sub PCBA : Sensor, EEV, Motor

Check
Shooting Guide Key Components
CN EEV_A

Trouble
CN EEV_B
CN EEV_C

Dry contact Connector Main PCB Writing 7Segment EEPROM


Short-Key

Checking Method for


CN MID

CN High PRESS
CN Motor Central Connector Tact Switch

CN AIR

On-boarding
CN SUCTION CN PIPE

PCB
084 _TROUBLE SHOOTING GUIDE BOOK _ 085
Structure of the DC inverter controller Structure of the DC inverter controller
PCBA 모델명 PCBA 모델명

Basic Part
UU18W UU36W
UU24W 5kW UU42W * As of July, 2013
UU30W * As of July, 2013 UU48W
4kW
MU4M25 UU60W

Multi & Single Self-diagnosis Outdoor Units


Overview
MU4M27
MU5M30

Power Communication
Relay Connector

Function
PFCM DC link Capacitor
DC link Capacitor Main Power 4Way Out Air/Pipe
SUCTION / MID Micom Writing Cooling Fan
Reactor Out Reactor In 4Way AIR/PIPE DISCHARGE Sensor Short-Key Noise Filter Power Relay Connector Suction / Mid-Pipe
PFCM AC Power Discharge Sensor

Control
Indoor Units
Control
Test Run
Check
Shooting Guide Key Components
Trouble Checking Method for
Fan Motor1 Fan Motor2 EEV High Press LGMV 485/Dry SMPS
IPM CN Motor CN EEV_5 CN EEV_3 CN EEV_4 CN EEV_2 Communica- Central
Connector Connector Connector Sensor Connector Contact
tion Connector Connector Connector

On-boarding
CN EEV_1
LGMV AC Power
CN PRESS

PCB
Connector (Communication )

086 _TROUBLE SHOOTING GUIDE BOOK _ 087


Structure of the DC inverter controller Structure of the DC inverter controller
PCBA 모델명 PCBA 모델명

Basic Part
MU5M40 MU5M40
FM40AH FM40AH
6kW * As of July, 2013 6kW * As of July, 2013
FM48AH FM48AH
FM56AH FM56AH

Multi & Single Self-diagnosis Outdoor Units


Overview
6kW Inverter PCBA 6kW Main PCBA
Fan Motor2 Main EEV Connector

Function
DC link Capacitor Connector (A5UW40GFA0)
Fan Motor1 AC Power Noise Distributor EEV Con-
IPM Connector AC Power Noise 4-Way H/Gas 2 EEV 5 EEV
Connector Filter SMPS Connector nector (A7-,A8-,A9-)
Connector Filter Connector Connector Connector

Control
Indoor Units
Control
Test Run
Check
Shooting Guide Key Components
Trouble Checking Method for
CN-P/Sensor(H) CN-Pipe Dry Contact Terminal
Communication
Reactor Terminal Communication LGMV Connector SMPS / Out Air

On-boarding
Power Connector 5 EEV Connector
Relay Connector Mid-Pipe Sensor Dip Switch 3 EEV Connector

PCB
( ↔ Main PCBA)
CN Suction/ 1 EEV Connector
Discharge(INV) Main ↔ Inv. Comm. Connector

088 _TROUBLE SHOOTING GUIDE BOOK _ 089


Structure of the DC inverter controller Structure of the DC inverter controller
PCBA 모델명 PCBA 모델명

Basic Part
UU37W UU37W
UU43W UU43W
UU49W UU49W
* As of July, 2013 * As of July, 2013
7kW UU61W 7kW UU61W

Multi & Single Self-diagnosis Outdoor Units


Overview
FM41AH FM41AH
FM49AH FM49AH
FM57AH FM57AH

7kW Inverter PCBA 7kW Main PCBA

Function
T Phase Tap AC Input
Connector SMPS Cooling Fan Dry Contact Distributor EEV
R Phase Tap CT Sensor Comp AC Input
DC link Capacitor Noise Filter 4-Way Connector Connector Terminal Connector ( Multi )
Power Relay Connector Connector

Control
Indoor Units
Control
Test Run
Check
Shooting Guide Key Components
Trouble Checking Method for
On-boarding
Communication CN-P/Sensor(H) Suction/ Pipe/ Main ↔ Inv. Comm. EEV Connector

PCB
Connector Discharge Out Air Sensor Connector (Single)
PFCM Heat sink Temp. IPM SMPS Fan motor 1 Fan motor 2 Main ↔ Inv.
Connector Connector Connector Comm. Connector Mid Pipe
Dip Switch
Sensor

090 _TROUBLE SHOOTING GUIDE BOOK _ 091


2. Error Code Check

2.1 Error Code Check _ Outdoor Device 2.2 Error Code_Single & Multi_Indoor Device Error Codes

Basic Part
※E
 rror checking : The errors may be checked on display parts of wired remote controller and the display
of Indoor unit (depends on the indoor unit type)
구분 IPM Check Point

10-Figure

Multi & Single Self-diagnosis Outdoor Units


position in

Overview
red Code Title Cause of Error
2/2.5kW
1--figure Air temperature sensor of indoor unit is
1 Air temperature sensor of Indoor unit
position in open or short
green Inlet pipe temperature Inlet pipe temperature sensor of indoor unit
2
Sensor of indoor unit is open or short

Function
10-Figure Communication error : wired remote Failing to receive wired remote controller
3
position in controller ↔ indoor unit signal in indoor unit PCB
red 4 Drain pump Malfunction of drain pump
4kW
1--figure Communication error : outdoor unit ↔ Failing to receive outdoor unit signal in
5

Control
position in indoor unit indoor unit PCB
green Outlet pipe temperature sensor of indoor Outlet pipe temperature sensor of indoor
6
unit unit is open or short
10-Figure In case when the serial number marked on

Indoor Units
9 Indoor EEPROM Error
position in EEPROM of Indoor unit is 0 or FFFFFF

Control
5kW red Disconnecting the fan motor connector/
10 Abnormal fan motor operation
1--figure Failure of indoor fan motor lock
position in
green

Test Run
Check
10-Figure
position in
red

Shooting Guide Key Components


6kW
1--figure

Trouble
position in
green

Checking Method for


10-Figure
position in
7kW red
1--figure
position in

On-boarding
green

PCB
092 _TROUBLE SHOOTING GUIDE BOOK _ 093
2.3 Error Code_Single & Multi_Outdoor Device Error Codes

Basic Part
※E
 rror checking : The errors may be checked on LED of the display parts of wired remote controller and
the LED of the controller of outdoor device .

Multi & Single Self-diagnosis Outdoor Units


Error Display Error Display

Overview
Operation Operation
Code Contents Cable Outdoor Device Count Contents Cable Outdoor Device Count
State Code State
Remote Remote
Controller Red LED Green Controller Red LED Green
LED LED
Flashing 2 Flashing 1 10 time Flashing 4 Flashing 5 1 time

Function
21 IPM Fault Error Stop CH21 45 Cond. Pipe Sensor Error Stop CH45
times time Within 1h times times Within 1h
CT 2 Error (Input of Over- Flashing 2 Flashing 2 Infinite Flashing 4 Flashing 6 1 time
22 Stop CH22 46 Suction Pipe Sensor Error Stop CH46
Current) times times restart times times Within 1h
DC Link Error (High/Low DC Flashing 2 Flashing 3 Infinite D-Pipe Sensor Error (Constant- Flashing 4 Flashing 7 1 time
23 Stop CH23 47 Stop CH47

Control
Voltage) times times restart rate Comp) times times Within 1h
Pressure Switch High/Low Flashing 2 Flashing 4 Infinite Over-Capacity Connection Flashing 5 Flashing 1 1 time
24 Stop CH24 51 Stop CH51
Pressure Fault times times restart Error times time Within 1h
Input Frequency Detection Flashing 2 Flashing 5 1 time Communication Error between Flashing 5 Flashing 3 1 time
25 Stop CH25 53 Stop CH53

Indoor Units
Failure times times Within 1h Outdoor Device ⇔ Indoor Device times times Within 1h

Control
DC Comp Position Detection Flashing 2 Flashing 6 1 time Flashing 5 Flashing 4 10 time
26 Stop CH26 54 Open and Reverse Phase Error Stop CH54
Error times times Within 1h times times Within 1h
PSC/PFC Over-Current Error Flashing 2 Flashing 7 10 time Flashing 6 1 time
27 Stop CH27 60 EEPROM Check Sum Error Stop CH60 -
(HW) times times Within 1h times Within 1h

Test Run
Check
Comp Phase Over-Current Flashing 2 Flashing 9 10 time Outdoor Device Pipe Overheat- Flashing 6 Flashing 1 Infinite
29 Stop CH29 61 Stop CH61
Error times times Within 1h ing Error times time restart
D-Pipe Overheating Error (INV Flashing 2 Flashing 2 Infinite Flashing 6 Flashing 2 Infinite
32 Stop CH32 62 Heat-sink Overheating Error Stop CH62
Comp) times times restart times times restart

Shooting Guide Key Components


Trouble
D-Pipe Overheating Error Flashing 3 Flashing 3 Infinite Flashing 6 Flashing 5 1 time
33 Stop CH33 65 Heat-sink Sensor Error Stop CH65
(Constant-rate Comp) times times restart times times Within 1h
D-Pipe Sensor Error (INV Flashing 4 Flashing 1 1 time Flashing 6 Flashing 7 10 time
41 Stop CH41 67 Outdoor BLDC Fan Lock Error Stop CH67
Comp) times time Within 1h times times Within 1h

Checking Method for


Flashing 4 Flashing3 1 time PSC/PFC Over-Current Error Flashing 7 Flashing 3 10 time
43 High pressure Sensor Error Stop CH43 73 Stop CH73
times time Within 1h (SW) times times Within 1h

Flashing 4 Flashing 4 1 time


44 Outdoor Inlet Sensor Error Stop CH44
times times Within 1h

On-boarding
PCB
094 _TROUBLE SHOOTING GUIDE BOOK _ 095
3. Measures for Main Error Codes

3.1 CH01 (Indoor unit air sensor error) 3.2 CH03 (No communication between cabled remote con-
CH02 (Indoor unit pipe inlet sensor error) troller & indoor unit)

Basic Part
CH06 (Indoor unit pipe outlet sensor error)
Error No. Error Type Error Point Main Reasons
The remote controller 1. Remote controller fault
Error No. Error Type Error Point Main Reasons No communication between cabled did not receive the 2. Indoor unit PCB fault
03

Multi & Single Self-diagnosis Outdoor Units


01 Indoor unit air sensor error 1. Indoor unit PCB wrong connection remote controller & indoor unit signal from indoor unit 3. Connector fault, Wrong connection

Overview
Indoor unit sensor is open/
02 Indoor unit pipe inlet sensor error 2. Indoor unit PCB failure during specific time 4. Communication cable problem
short
06 Indoor unit pipe outlet sensor error 3. Sensor problem (main reason)
n Error diagnosis and countermeasure flow chart ■nError
Errordiagnosis
diagnosisand
andcountermeasure
countermeasureflow chart
flow chart
■nError
Errordiagnosis
diagnosisand
andcountermeasure
countermeasureflow chart
flow chart
Is sensor properly No
Connect properly to PCB Does the error happens No

Function
connected to PCB? Replace cabled remote
again if the remote
Is sensor properly No controller
Yes Connect properly to PCB controller is replaced?*
connected to PCB?
Yes
Yes
Is the resistance value No
Change the sensor
of sensor normal?*
Is the resistance value No Does the error occurred No
Yes Change the sensor when the cable of remote Check connection &

Control
of sensor normal?* communication cable **
controller is replaced?
Yes the PCB
Change
Yes
** In case the value
Change is more than 100kΩ (open) or less than 100Ω (short), Error occurs
the PCB

Refer: Resistance value maybe change according to temperature of temp sensor, Replace indoor unit PCB ***

Indoor Units
** In case Itthe valueaccording
shows is more than 100kΩof(open)
to criteria ortemperature(±5%
current less than 100Ω (short),
margin)Error occurs
‘ Normal

Control
* If there is no remote controller to replace : Use another unitʼs remote controller doing well
Refer: Air
Resistance value10°C
temp sensor: maybe change: according
= 20.7kΩ 25°C= 10kΩto temperature of temp sensor,
: 50°C= 3.4kΩ
It shows
Pipe according
temp to criteria
sensor: 10°C = 10kΩof current temperature(±5%
: 25°C= margin) ‘ Normal
5kΩ : 50°C= 1.8kΩ ** Check cable : Contact failure of connected portion or extension of cable are main cause
Air temp sensor: 10°C = 20.7kΩ : 25°C= 10kΩ : 50°C= 3.4kΩ Check any surrounded noise ( check the distance with main power cable)
Pipe temp sensor: 10°C = 10kΩ : 25°C= 5kΩ : 50°C= 1.8kΩ ‘ make safe distance from the devices generate electromagnetic wave
*** After replacing indoor unit PCB, do Auto Addressing & input unitʼs address if connected to central controller.
(All the indoor units connected should be turned on before Auto Addressing

Test Run
Check
CN-ROOM : Indoor air temp sensor
CN-PIPE IN : Pipe inlet temp sensor
CN-ROOM : Indoor air temp sensor

Shooting Guide Key Components


CN-PIPE
CN-PIPE OUT : Pipe
IN : Pipe outlet
inlet temptemp sensor
sensor

Trouble
CN-PIPE OUT : Pipe outlet temp sensor
CN-REMO : Remote controller connection

❇ The PCB can differ from model to model.


Check from the right source.

Checking Method for


Measure the resistance of outlet pipe temp sensor.

Measure the resistance of outlet pipe temp sensor.

On-boarding
Checking communication cable connection status

PCB
096 _TROUBLE SHOOTING GUIDE BOOK _ 097
3.3 CH04 (Drain pump error)

Basic Part
Error No. Error Type Error Point Main Reasons
Float switch is open due to
rising of condensate water 1. Drain pump/float switch fault
04 level because of drain 2. Improper drain pipe location, clogging
Drain pump error
pump fault or drain pipe of drain pipe

Multi & Single Self-diagnosis Outdoor Units


3. Indoor unit PCB fault float
clogging

Overview
■ Error diagnosis and countermeasure flow chart

A:Point to check rotating *** Indoor PCB drain pump connector


Is the drain pan filled Is Float switch short
No No

Function
half with condensate On measuring its Replace float switch (Check input of 220V)
water? (half level of resistance?
float switch)* (Marked as CN-DPUMP)
Yes
Yes

Replace Indoor PCB or


reconnect the connector

Control
In indoor unit PCB
Is drain pump working? No Does the terminal voltage No
(Sound/drain noise/ Replace indoor unit PCB
for drain pump has
contact etc.) 220V output?** Float switch Housing (CN-FLOAT)
Yes Yes

Indoor Units
Replace Drain Pump

Control
No
Drain pump blocked by Check the drain head height
foreign particles? and slope***

Yes Checking float [***] Standard of drain pipe head height / slope
switch

Test Run
Check
(Low position short 0 ohm )

Remove it & clean the pump

MAX 450

Shooting Guide Key Components


* If the float goes up higher than a half of float

Trouble
switch then the circuit is open & the unit is
stopped automatically.

Checking Method for


(High position Open)

float

On-boarding
PCB
Condensate water

098 _TROUBLE SHOOTING GUIDE BOOK _ 099


3.4 CH09 (Indoor unit EEPROM error) 3.5 CH10 (Indoor unit BLDC fan motor failure)

Basic Part
Error No. Error Type Error Point Main Reasons Error No. Error Type Error Point Main Reasons
Error occur in 1. Error developed in communication Indoor BLDC fan motor 1. Motor connector connection fault
09 EEPROM between the micro- processor and the 10 Indoor unit BLDC fan motor failure feedback signal is absent 2. Indoor PCB fault
Indoor unit EEPROM error
of the Indoor PCB EEPROM on the surface of the PCB. (for 50 sec.) 3. Motor fault
2. ERROR due to the EEPROM damage

Multi & Single Self-diagnosis Outdoor Units


■ Error diagnosis and countermeasure flow chart

Overview
■ Error diagnosis and countermeasure flow chart
Is connector No
-R
 eplace the indoor unit PCB, and then make sure to perform Auto addressing and input the address of connection proper? Connect properly
central control
Yes

Function
Is fan motor No
Replace indoor unit fan motor
normal?*

Yes

Control
Replace indoor unit PCB **

* It is normal when check hall sensor of indoor fan motor as shown below

Indoor Units
Each termainl with the tester

Control
Tester Normal resistance(±10%)
+ - TH chassis TD chassis
1 4 ∞ ∞
5 4 hundreds kΩ hundreds kkΩ
6 4 ∞ ∞

Test Run
Check
7 4 hundreds kΩ hundreds kΩ
1 4 5 6 7

<Checking connection state of fan motor connector>

Shooting Guide Key Components


Trouble Checking Method for
** Replace the indoor unit PCB, and then make sure to do Auto addressing and input the
address of central control

On-boarding
(Notice: The connection of motor connector to PCB should be done under no power
supplying to PCB)

PCB
100 _TROUBLE SHOOTING GUIDE BOOK _ 101
3.6 CH21 (DC Peak / Comp IPM Fault)
Flow of trouble diagnosis

Basic Part
Items Contents

Purpose
Protection of the IPM parts and compressor in the PCB assembly from Items for Sub-items for
over-current. checking checking

Multi & Single Self-diagnosis Outdoor Units


Overview
Condition for Generation Generation when over-current is detected in IPM.
Checking
Checking
Checking power
Outdoor device shielding, closing of a SVC valve, under/over charging input
power source connection
of refrigerant, infiltration of water into refrigerant, outdoor fan fault, EEV voltage
Installation & state
(Electric Expansion Valve) fault, fault of a temperature sensor or its con-

Function
Overload ※ Single-power source : Checking whether the power is AC190~260V.
nection, blocking of an indoor device filter, and bending/blocking of a
3-phase power source : Check whether the line voltage is AC342~418V
pipe.

Open/Short of the coil in the compressor, insulation breaking between


Expected Compressor the coil in the compressor and the pipe or panel, damage of compressor Check-
Causes Checking Checking Checking

Control
with abrasion, and compressor connection fault. ing for outdoor outdoor pipes Checking EEV
over-load devices for fan operating For bending / for motion
PCB As- IPM part fault, fault-signal detection circuit fault, compressor current operation shielding condition blocking
sembly detection circuit fault, and DC link detection circuit fault. ※ Refer to 3.6.1 ※ Refer to 3.6.2 ※ Refer to 3.6.7

Indoor Units
Control
Improper power input, IPM connection fault, and insufficient distance
Others
between heat sink and control panel.

Checking

Test Run
Checking Checking

Check
refrigerant
sensor fault 4-way valve
for over/short
※ Check the manifold gauge pressure ※ Refer to 3.6.6

Shooting Guide Key Components


Checking Checking

Trouble
Checking
Checking Compressor compressor
Compressor
compressor phase Insulation
wiring
resistance resistance

Checking Method for


※ Refer to 3.6.3 ※ Refer to 3.6.3

Checking Checking
Checking
Checking IPM Compressor Checking DC
single
PCBA connection current link voltage
unit of IPM
state detection circuit

On-boarding
※ Checking screws ※ Refer to 3.6.4 ※ Refer to 3.6.5 ※ Refer to 3.6.8

PCB
for no connection or
unfastening

102 _TROUBLE SHOOTING GUIDE BOOK _ 103


3.6.1 Checking outdoor devices for shielding 3.6.2 Generation of refrigerant flow disturbance
Cause of Cause of
Condition Mechanism of Fault Generation Condition Mechanism of Fault Generation

Basic Part
Trouble Trouble
Blocking of the front part of Frequent turning-off of the compressor Freezing of indoor device
outdoor devices : Inflow of high-temperature air generated by → Reduced evaporation temperature due to
Whirlwind outdoor fans into the air conditioner excessive expansion of refrigerant.
Installation of outdoor devices

Multi & Single Self-diagnosis Outdoor Units


→ Wrong influence to the system in over-load Weak heating and cooling

Overview
in narrow space state Generation → Insufficient flow of refrigerant
of refrigerant Bending/Blocking of a pipe Frequent turning on/off of the compressor by
Blocking of the lateral suction
Frequent turning-off of the compressor flow distur- EEV fault Closing of SVC Valve the high/low pressure protection logic
point on the wall of the outdoor
: Elevation of the pipe temperature due to bance → Accumulated refrigerant elevates the tem-
devices
Shielding reduced wind velocity perature and reduces the pressure.
Foreign substances in the heat
→ Wrong influence to the system in over-load Wrong oil collection elevates the outlet tem-

Function
exchanger and obstacles in the
state perature of the compressor and damages the
surrounding
compressor.
Corrosion of heat exchanger → Reduced opera-
Possible infiltration of moisture
Corrosion tion efficiency → Transfer of troubles to other
/ highly humid area ■ Bending/Blocking of a pipe ■ Checking SVC Valve
parts

Control
■ When the front/back has a wall (1 side) ■ When the front/back/left/right
have walls (3 sides)

Indoor Units
Control
OPEN

Test Run
Check
Bending of a pipe

Shooting Guide Key Components


※ EEV Checking Method :

Trouble
Replacing a part of or
■ When the front/back/left/right have Check pipes
the entire pipes Check the opening/closing
walls (2 sides) sound of EEV when the power
is applied for the first time.

Checking Method for


SVC Valve
SVC Valve Full Open
Check

On-boarding
EEV Check Replacing EEV

PCB
104 _TROUBLE SHOOTING GUIDE BOOK _ 105
3.6.3 Checking compressor phase resistance

Basic Part
1. M
 easurement of insulation resistance 1. Measurement of insulation resistance
Purpose Judgment of the fault of the Items for checking between the compressor and panel. Purpose Judgment of the fault of the Items for checking between the compressor and panel.
compressor. 2. Measurement of phase resistance. compressor. 2. Measurement of phase resistance.
3. Wiring Check. 3. Wiring Check.

Multi & Single Self-diagnosis Outdoor Units


■ How to check the insulation resistance between the compressor and panel ■ How to check the compressor wiring error

Overview
Compressor Measure the resistance between a compressor terminal Y B R
terminals and panel. V (Blue)
Insulation
Comp Pipe Terminal
Resistance Y (Yellow)

Function
U-panel ≥ 10MΩ B (Blue)
V-panel ≥ 10MΩ R (Red)
W U
W-panel ≥ 10MΩ (Yellow) (Red)
C/BoxSash Y B R
Check whether the PCB Check whether the compressor ※T
he wiring direction is CCW.

Control
wires and compressor wires wires are properly connected (counter clock wise)
1. Turn the switch of the tester to “Resistance" mode and check the resistance are connected in the same with U, V, and W.
2. Measure the resistance between the terminals. colors.
3. “0Ω” means the short of compressor phase. (Replace the compressor)

Indoor Units
4. Refer to the compressor resistance standards.

Control
5. If any disorder is found, measure the line resistance between the terminals of the compressor as shown
below.
6. If the compressor is found to be normal, any compressor connection wire may have a fault.

■ How to check the U, V, and W phase resistance

Test Run
Check
Measure the line resistance between the compressor
terminals.

Shooting Guide Key Components


Trouble
Compressor [Picture of normal compressor wiring]
terminals

Checking Method for


Model GKT141MAC GKT176MAB GJT240MAA GPT442MBA GPT442MAA

On-boarding
Windings U-V 1.040 ±7% Ω 1.125±7% Ω 0.628 ±7% Ω 0.438 ±7% Ω 0.845 ±7% Ω

PCB
Resistance V-W 1.040 ±7% Ω 1.125±7% Ω 0.628 ±7% Ω 0.438 ±7% Ω 0.859 ±7% Ω
( at 25℃ ) W-U 1.040 ±7% Ω 1.125±7% Ω 0.628 ±7% Ω 0.438 ±7% Ω 0.864 ±7% Ω

106 _TROUBLE SHOOTING GUIDE BOOK _ 107


3.6.4 IPM Check

Judgment of the IPM part fault of 1. Judgment of damage of IGBT

Basic Part
Purpose Items for checking
Judgment of the IPM part fault of 1. Judgment of damage of IGBT PCB assembly. 2. Checking the soldering state
Purpose Items for checking
PCB assembly. 2. Checking the soldering state

Step Flow of Inspection

Multi & Single Self-diagnosis Outdoor Units


■ How to check IPM IGBT (Diode Mode)

Overview
1 Turn the power off (wait until the outdoor device LED is turned off)
1. Remove the connector from PCB.
2 Remove compressor wires.
2. Set the Multi-Tester as Diode Voltage Measurement Mode. ( )
3. Measure the voltages of P~U / P~V / P~W as shown in Fig. 1. 3 Measure the voltage as shown in the figure.
4. Measure the voltages of U~Nu / V~Nv / W~Nw as shown in Fig. 2. 4 Check the voltage for being in the range of 0.4~0.6V.

Function
5. If the measurements are significantly different from the levels shown in the figures, the IPM is deemed to
5 Judge IPM Pins for short.
be damaged.

■ IPM Check Point


구분 IPM Check Point

Control
[Fig. 1] [Fig. 2]

Indoor Units
Control
N N N
P U V W
u v w

Test Run
Check
2/2.5kW

Shooting Guide Key Components


Trouble
Sequence of Normal Sequence of Normal
Measurement Measurement
Measurement Standards Measurement Standards

Checking Method for


1 P-U 0.4V~0.6V 1 U-Nu 0.4V~0.6V
2 P-V 0.4V~0.6V 2 V-Nv 0.4V~0.6V
3 P-W 0.4V~0.6V 3 W-Nw 0.4V~0.6V

On-boarding
PCB
[ IPM Pin Arrangement and Pin Numbers]

108 _TROUBLE SHOOTING GUIDE BOOK _ 109


구분 IPM Check Point 구분 IPM Check Point

Basic Part
Multi & Single Self-diagnosis Outdoor Units
Overview
N N N
P W V U
N N N w v u
P W V U
w v u

Function
4kW 6kW

Control
Indoor Units
Control
[ IPM Pin Arrangement and Pin Numbers] [ IPM Pin Arrangement and Pin Numbers]

Test Run
Check
N N N N N N
P W V U W V U P
w v u u v w

Shooting Guide Key Components


Trouble
5kW 7kW

Checking Method for


On-boarding
PCB
[ IPM Pin Arrangement and Pin Numbers] [ IPM Pin Arrangement and Pin Numbers]

110 _TROUBLE SHOOTING GUIDE BOOK _ 111


3.6.5 Compressor Phase Current Detection Circuit
■ Current Detection Circuit Check Point

Basic Part
Purpose Judgment of the IPM part fault of Items for checking 구분 Compressor Phase Current Detection
1. Checking for current detection error.
PCB assembly.

Multi & Single Self-diagnosis Outdoor Units


1. Set the tester in DC Voltage Mode and check the Voltage.

Overview
2. Measure the voltage in the order of “U-GND/V-GND/W-GND.”
3. The standard of normal voltage measurement is 2.5V±0.2V.
4. If the measurement is different from the standard, replace PCBA.

Function
Checking method
2/2.5kW Comp Current

Apply the electricity.

Control
Turn indoor devices off.

Indoor Units
Control
GND

※ Point each PCBA


Measure voltage.
: refer to the next page

Test Run
Check
Within 2.3 ~2.7V

Shooting Guide Key Components


Yes No

Trouble
Current detection
Replace PCBA.
part is normal.
4kW

Checking Method for


※ PCBA : PCB Assembly
Comp U

! Caution : W
 hen the measurement is made in the state that the electricity is applied, check the tester

On-boarding
GND
for being in the measurement mode and be careful to avoid possible short of the parts other

PCB
than the measuring part.

112 _TROUBLE SHOOTING GUIDE BOOK _ 113


Multi & Single Self-diagnosis Outdoor Units Indoor Units Test Run Trouble Checking Method for PCB
Basic Part Overview Function Control Control Check Shooting Guide Key Components On-boarding
115
U

_
W
V
Compressor Phase Current Detection

GND
V U W
구분

7kW

GND
U
W
V
Compressor Phase Current Detection

GND

U
W V

114 _TROUBLE SHOOTING GUIDE BOOK


구분

5kW

6kW
3.6.6 4-Way Valve Check
■ 4-Way Check Point

Basic Part
1. Check the working voltage of the 4-way
Purpose Judge whether the 4-way valve part Items for checking valve. 구분 4Way Check
has any fault.
2. Check the 4-way valve coil resistance.

Multi & Single Self-diagnosis Outdoor Units


■ Checking the output voltage of CN-4way (refer to next page)

Overview
CN-4Way
1. Set the tester in AC Voltage Mode and check the current.
2. Check the output voltage between both ends of CN-4Way Connector.
3. The standard of normal voltage is 220V±10%.
4. If the measurement is different from the standard, replace PCBA.

Function
※T
he measurement should be made at the time to start heating mode operation and at the time of
standby after operation.
2/2.5kW
■ Check the 4-way.valve coil resistance.

Control
1. Set the tester in Resistance Mode and check the current.
2. Measure the resistance between the both ends of a single unit of 4-Way valve coil.
3. The standard of normal resistance is 14㏀±10%.
4. If the measurement is different from the standard, replace 4-Way valve coil.

Indoor Units
Control
Test Run
Check
CN-4Way

Shooting Guide Key Components


Trouble
4kW

Checking Method for


! Caution : W
 hen the measurement is made in the state that the electricity is applied, check the tester
for being in the measurement mode and be careful to avoid possible short of the parts other
than the measuring part.

On-boarding
PCB
116 _TROUBLE SHOOTING GUIDE BOOK _ 117
Multi & Single Self-diagnosis Outdoor Units Indoor Units Test Run Trouble Checking Method for PCB
Basic Part Overview Function Control Control Check Shooting Guide Key Components On-boarding
119 _
CN-4Way
Compressor Phase Current Detection

Main PCBA
구분

7kW
CN-4Way

CN-4Way
Compressor Phase Current Detection

118 _TROUBLE SHOOTING GUIDE BOOK


구분

5kW

6kW
3.6.7 EEV Check
■ LGMV Display

Basic Part
Purpose Judging EEV part fault. Items for checking 1. Measure EEV resistance.

■ Checking EEV resistance

Multi & Single Self-diagnosis Outdoor Units


Overview
1. S
 et the tester in Resistance Mode and check
the current.
2. Measure the resistance between eth Pins of
EEV Connector.
3. For the measurement method and normal

Function
standard, refer to the Table.

Control
Indoor Units
Control
1 2 3 4 5 6 [Table]
Measurement Pin Normal Standard
1-3 45Ω±5Ω
When Heating, LED turn on 5 Pin type 1-4 45Ω±5Ω

Test Run
Check
When Cooling, LED turn off
1-5 45Ω±5Ω
RD BL ORYL WH 1-6 45Ω±5Ω
[Pin No.]

Shooting Guide Key Components


Trouble
1 2 3 4 5 6 [Table]
Measurement Pin Normal Standard

Checking Method for


1-4 45Ω±5Ω
6 Pin type 1-6 45Ω±5Ω
2-3 45Ω±5Ω
RDBRBL ORYL WH 2-5 45Ω±5Ω

On-boarding
[Pin No.]
※T
here may be the difference in the resistance

PCB
depending upon the EEV Specifications.

120 _TROUBLE SHOOTING GUIDE BOOK _ 121


3.6.8 DC Link Detection Circuit
■ DC Link Detection Circuit Check Point

Basic Part
Purpose Generation of an error caused by DC Items for checking 1. Checking DC link voltage detection error 구분 DC Link Detection Circuit Check Point
link voltage detection error.

Multi & Single Self-diagnosis Outdoor Units


1. Set the tester in DC Voltage Mode and check the current.

Overview
2. Checking the voltage between DC/L and Micom_GND.
3. The standard of normal voltage measurement is 2.4~2.8V.
4. If the measurement is different from the standard, replace PCBA.

DC_ Link

Function
Checking method
2/2.5kW

Apply the electricity.

Control
Turn indoor devices off.
GND

Indoor Units
Control
Measure voltage.

Test Run
Check
Within 2.3~2.7V

Shooting Guide Key Components


Yes No

Trouble
Current detection
Replace PCBA.
part is normal.
4kW

Checking Method for


※ PCBA : PCB Assembly

DC_ Link
! Caution : W
 hen the measurement is made in the state that the electricity is applied, check the tester

On-boarding
GND
for being in the measurement mode and be careful to avoid possible short of the parts other

PCB
than the measuring part.

122 _TROUBLE SHOOTING GUIDE BOOK _ 123


Multi & Single Self-diagnosis Outdoor Units Indoor Units Test Run Trouble Checking Method for PCB
Basic Part Overview Function Control Control Check Shooting Guide Key Components On-boarding
125 _
GND
DC Link Detection Circuit Check Point

DC LINK-Voltage _ INV
구분

7kW

GND
DC_LINK
GND
DC Link Detection Circuit Check Point

DC_LINK

124 _TROUBLE SHOOTING GUIDE BOOK


구분

5kW

6kW
3.7 CH22 (Input of Over Current)
■ LGMV Check Point

Basic Part
Items Contents

Prevention of the damage of PCBA, wire, and connector caused by


Purpose
over-current

Multi & Single Self-diagnosis Outdoor Units


Overview
Condition for Generation The detected current exceeds the standard.

Installation fault, closing of SVC valve, under/over charging with refriger-


Installation &
ant, infiltration of water into refrigerant, outdoor device shielding, outdoor
Overload
fan fault, EEV valve fault, and sensor fault or assembling error.

Function
Expected Compressor Short between compressor coil and sash, abrasion of compressor, and
Causes short/opening of compressor coil.

PCB
Input current detection circuit fault.
Assembly

Control
Others Input of low-voltage.

Indoor Units
Control
Test Run
Check
DC Link NG Voltage level

Shooting Guide Key Components


Controller Voltage

Trouble
2~6kW 140V↓
7kW 380V↓

Checking Method for


On-boarding
PCB
126 _TROUBLE SHOOTING GUIDE BOOK _ 127
3.7.1 Input Current Detection Circuit
Flow of trouble diagnosis

Basic Part
Purpose Generation of over-current caused by Items for checking
1. Checking for current detection error
Items for Sub-items for input current detection error.
checking checking

Multi & Single Self-diagnosis Outdoor Units


1. Set the tester in DC Voltage Mode and check the current.

Overview
Checking 2. Check the current between IN/I and Micom_GND.
Checking Checking power 3. The standard of normal voltage measurement is 2.5V±0.2V.
power source input voltage connection 4. If the measurement is different from the standard, replace PCBA.
state
※ Check for AC190~260V

Function
Checking method

Checking Checking Checking


Checking Apply the electricity.
for outdoor pipes Checking EEV
outdoor

Control
over-load devices for for Bending / for motion
fan operation
operation shielding blocking
※ Refer to 3.6.1 ※ Refer to 3.6.2 ※ Refer to 3.6.7
Turn indoor devices off.

Indoor Units
Control
Measure voltage.
Checking
refrigerant

Test Run
Check
for over/shorts
※ Check the manifold gauge pressure
Within 2.3~2.7V
Checking Checking

Shooting Guide Key Components


Checking Yes No
Checking compressor compressor

Trouble
compressor
compressor phase resis- insulation
wiring
tance resistance Current detection
Replace PCBA.
※ Refer to 3.6.3 ※ Refer to 3.6.3 part is normal.

Checking Method for


Checking input ※ PCBA : PCB Assembly
Checking current
PCBA detection
circuit
※ Refer to 3.7.1
! Caution : W
 hen the measurement is made in the state that the electricity is applied, check the tester

On-boarding
for being in the measurement mode and be careful to avoid possible short of the parts other

PCB
than the measuring part.

128 _TROUBLE SHOOTING GUIDE BOOK _ 129


Multi & Single Self-diagnosis Outdoor Units Indoor Units Test Run Trouble Checking Method for PCB
Basic Part Overview Function Control Control Check Shooting Guide Key Components On-boarding
131
GND

_
CT_INV
GND
Input Current Detection Point

INPUT(CT)
구분

5kW

6kW
Input_I

GND
Input Current Detection Point

GND

I_CT

130 _TROUBLE SHOOTING GUIDE BOOK


2/2.5kW
구분

4kW
구분 Input Current Detection Point ■ LGMV Display

Basic Part
Multi & Single Self-diagnosis Outdoor Units
Overview Function
4kW

Input_Current_T_PFC
Input_Current_R_PFC

Control
7kW GND

Indoor Units
Control
DC LINK-Voltage _ INV

GND

Test Run
Check
CH22 error condition

Shooting Guide Key Components


Controller Current Level

Trouble
2kW 9A ↑
2.5kW 11A ↑
4kW 19A ↑

Checking Method for


5kW 29A ↑
6kW 29A ↑
7kW 13A ↑

On-boarding
PCB
132 _TROUBLE SHOOTING GUIDE BOOK _ 133
3.8 CH23 (DC Link Voltage Low)
Flow of trouble diagnosis

Basic Part
Items Contents
Items for Sub-items for
Securing the credibility of the compressor lifetime against the generation checking checking
Purpose of over-current at the compressor part in the DC Link Low Voltage

Multi & Single Self-diagnosis Outdoor Units


condition.

Overview
Checking Checking Bridge
Condition for Generation Detected DC Link Voltage is less than the standard. Checking Checking power Diode
power source input voltage connection (Limited to Multi-V
state Model only)
Installation Installation fault and input of low-voltage power ※ Check for AC190~260V ※ Refer to 3.8.2
Expected

Function
Causes PCB Damage of DC link voltage detection circuit and reactor terminal
Assembly connection error

Checking
the wire
Installation

Control
coating of
power source
※ Check the wire for possible coat chopping and short.

Indoor Units
Control
Checking
Checking
Checking compressor
compressor
PCBA phase resis-
wiring
tance

Test Run
Check
※C
 heck the reactor ※ Refer to 3.6.1
terminal insertion
state.

Shooting Guide Key Components


Trouble Checking Method for
On-boarding
PCB
134 _TROUBLE SHOOTING GUIDE BOOK _ 135
3.8.1 Checking Reactor Connection 3.8.2 Checking PFCM (PCBA : 4,5,6kW)

Reactor Connector Point

Basic Part
구분
Purpose Checking Bride Diode parts for fault. Items for checking 1. Checking PFCM for damage

Multi & Single Self-diagnosis Outdoor Units


2/2.5kW ■ How to check PFCM IGBT (Diode Mode)

Overview
1. Remove the connector from PCB.
2. Set the Multi-Tester as Diode Voltage Measurement Mode. ( )
3. Measure the voltage as shown in Fig. 1.
4. Measure the voltage as shown in Fig. 2.

Function
5. If the measurements are significantly different from the levels shown in the figures, the PFCM is deemed
to be damaged.

4kW

Control
[Fig. 1] [Fig. 2]

AC(N)

Indoor Units
Control
AC(L)

5kW

Brown Wire is connected AC(L) Terminal.

Test Run
Check
Blue Wire is connected AC(N) Terminal.
Brown Wire is
connected CN(L)
CN(N) Terminal.

Shooting Guide Key Components


6kW Blue Wire is

Trouble
connected CN(N)
Terminal.
Sequence of Normal Sequence of Normal
Measurement Measurement
CN(L)
Measurement Standards Measurement Standards
1 P-U 0.4V~0.6V 1 U-Nu 0.4V~0.6V

Checking Method for


Brown Wire is 2 P-V 0.4V~0.6V 2 V-Nv 0.4V~0.6V
connected
CN L1(R)
Terminal.
CN L1(R)
7kW
Black Wire is

On-boarding
connected

PCB
CN L2(S)
CN L2(S)
Terminal.

136 _TROUBLE SHOOTING GUIDE BOOK _ 137


3.8.2 Checking PFCM (PCBA : 7kW) ■ PFCM Point

PFCM Point

Basic Part
구분
Purpose Checking Bride Diode parts for fault. Items for checking 1. Checking PFCM for damage

Multi & Single Self-diagnosis Outdoor Units


■ How to check PFCM IGBT (Diode Mode)

Overview
1. Remove the connector from PCB. P R S N
2. Set the Multi-Tester as Diode Voltage Measurement Mode. ( )
3. Measure the voltages of P~R / P~S / P~T as shown in Fig. 1.
4. Measure the voltages of T~Nu / S~Nv / R~Nw as shown in Fig. 2.

Function
5. If the measurements are significantly different from the levels shown in the figures, the IPM is deemed to
be damaged. 4kW

Control
[Fig. 1] [Fig. 2]

Indoor Units
[PFCM Pin Arrangement and Pin Numbers]

Control
Test Run
Check
P R S N

Shooting Guide Key Components


Trouble
Sequence of Normal Sequence of Normal 5kW
Measurement Measurement
Measurement Standards Measurement Standards
1 P-U 0.4V~0.6V 1 U-Nu 0.4V~0.6V

Checking Method for


2 P-V 0.4V~0.6V 2 V-Nv 0.4V~0.6V
3 P-W 0.4V~0.6V 3 W-Nw 0.4V~0.6V

On-boarding
PCB
[PFCM Pin Arrangement and Pin Numbers]

138 _TROUBLE SHOOTING GUIDE BOOK _ 139


■ PFCM Point 3.9 CH26 (Compressor Starting Failure)
구분 IPM Check Point

Basic Part
Items Contents

Purpose Restarting of the compressor when it does not properly work.

Multi & Single Self-diagnosis Outdoor Units


① The compressor current exceeds the standard at initial starting.

Overview
P R S N
② The compressor current does not reach the standard at initial starting.
Condition for Generation
③ The compressor frequency does not reach the standard at initial
starting.

Closing of SVC valve, under/over charging with refrigerant, infiltration of

Function
Installation &
6kW water into refrigerant, outdoor device shielding, outdoor fan fault, EEV
Overload
valve fault, and sensor fault or assembling error

Open/Short of the coil in the compressor, insulation breaking between


Compressor the coil in the compressor and the sash, damage of compressor with
Expected

Control
abrasion, and compressor connection fault
Causes
PCB IPM parts fault, compressor current detection circuit fault, and DC link
Assembly detection circuit fault

Indoor Units
Control
Input of abnormal power, IPM connection fault, and power connection
[PFCM Pin Arrangement and Pin Numbers] Others
fault

Test Run
Check
N N N
T S R P
W V U

Shooting Guide Key Components


Trouble
7kW

Checking Method for


On-boarding
PCB
[PFCM Pin Arrangement and Pin Numbers]

140 _TROUBLE SHOOTING GUIDE BOOK _ 141


3.10 CH27/73 (PSC/PFC Fault Error)
Flow of trouble diagnosis

Basic Part
Items Contents
Items for Sub-items for
checking checking Prevention of the damage of PCBA, wire, and connector caused by
Purpose
over-current

Multi & Single Self-diagnosis Outdoor Units


Overview
Checking Condition for Generation Transfer of signals with detection of the flow of over-current in PSC/PFC
Checking Checking power
power source input voltage connection
Installation & Transfer of signals with detection of the flow of over-current in PSC/PFC,
state
Overload Outdoor device shielding
※ Check for AC190~260V

Function
Open/Short of the coil in the compressor, insulation breaking between
Compressor the coil in the compressor and the sash, damage of compressor with
Expected abrasion, and compressor connection fault
Checking Checking Checking Causes
Checking PCB
for outdoor pipes Checking EEV Damage of PSCM/PFCM and input current detection circuit fault
outdoor Assembly

Control
over-load devices for for Bending / for motion
fan operation
operation shielding blocking
Input of abnormal power, power connection fault, reactor terminal con-
※ Refer to 3.6.1 ※ Refer to 3.6.2 ※ Refer to 3.6.7 Others
nection fault, and faulty distance between heatsink and sash

Indoor Units
Control
Checking
refrigerant

Test Run
Check
for over/shorts
※ Manifold gauge

Checking Checking

Shooting Guide Key Components


Checking
Checking compressor compressor

Trouble
compressor
compressor phase resis- insulation
wiring
tance resistance
※ Refer to 3.6.3 ※ Refer to 3.6.3

Checking Method for


Checking Checking
Checking
Checking IPM Compressor Checking DC
single
PCBA connection current link voltage
unit of IPM
state detection circuit
※ Checking screws ※ Refer to 3.6.4 ※ Refer to 3.6.5 ※ Refer to 3.6.8

On-boarding
for no connection or
unfastening

PCB
142 _TROUBLE SHOOTING GUIDE BOOK _ 143
3.11 CH29 (Compressor Over Current)
Flow of trouble diagnosis

Basic Part
Items Contents
Items for Sub-items for
checking checking Protection of IPM and compressor in the PCB assembly from over-
Purpose
current.

Multi & Single Self-diagnosis Outdoor Units


Overview
Checking Checking Condition for Generation Increased compressor current exceeding the standard.
Checking Checking power reactor
power source input voltage connection Terminal
Installation & Transfer of signals with detection of the flow of over-current in PSC/PFC,
state connection
Overload blocking of a outdoor unit.
※ Check for AC190~260V ※ Check the reactor terminal insertion state.

Function
Open/Short of the coil in the compressor, insulation breaking between
Compressor the coil in the compressor and the sash, damage of compressor with
Expected abrasion, and compressor connection fault
Checking Checking Checking Causes
Checking
for outdoor pipes Checking EEV PCB Compressor current detection circuit fault, DC link detection circuit fault,
outdoor

Control
over-load devices for for Bending / for motion Assembly and fault of single unit of IPM
fan operation
operation shielding blocking
※ Refer to 3.6.1 ※ Refer to 3.6.2 ※ Refer to 3.6.7 Others Input of abnormal power and power connection fault

Indoor Units
Control
Checking
refrigerant

Test Run
Check
for over/shorts
※ Manifold gauge

Checking Checking

Shooting Guide Key Components


Checking
Checking compressor compressor

Trouble
compressor
compressor phase insulation
wiring
resistance resistance
※ Refer to 3.6.3 ※ Refer to 3.6.3

Checking Method for


Distance
Checking input
Checking between
current detection
PCBA heatsink and
circuit
panel
※ Not less than ※ Refer to 3.7.1

On-boarding
6mm of distance

PCB
144 _TROUBLE SHOOTING GUIDE BOOK _ 145
3.12 CH32(Discharge pipe overheating error of Inverter)
Flow of trouble diagnosis

Basic Part
Items Contents
Items for Sub-items for
checking checking Possible damage of compressor and piping due to high discharge
Purpose
temperature

Multi & Single Self-diagnosis Outdoor Units


Overview
Checking Condition for Generation The discharge temperature is elevated exceeding the standard.
Checking Checking power
power source input voltage connection
Installation fault, closing of SVC valve, under/over charging with refriger-
state Installation
ant, and infiltration of moisture into refrigerant
※ Check for AC190~260V

Function
Overload Outdoor device shielding, outdoor fan fault, and EEV valve fault

Expected Short between compressor coil and sash, abrasion of compressor, and
Checking Checking Checking Causes Compressor short/opening of compressor coil
Checking
for outdoor pipes Checking EEV
outdoor

Control
over-load devices for for Bending / for motion PCB
fan operation Compressor current and DC link voltage detection circuit fault
operation shielding blocking Assembly
※ Refer to 3.6.1 ※ Refer to 3.6.2 ※ Refer to 3.6.7
Sensor Discharge temperature sensor fault

Indoor Units
※ IPM (Intelligent Power Module) : The part to control the inverter compressor

Control
Checking
refrigerant

Test Run
Check
for over/shorts
※ Manifold gauge

Checking Checking

Shooting Guide Key Components


Checking
Checking compressor compressor

Trouble
compressor
compressor phase insulation
wiring
resistance resistance
※ Refer to 3.6.3 ※ Refer to 3.6.3

Checking Method for


Checking Checking
Checking
Checking IPM Compressor Checking DC
single
PCBA connection current link voltage
unit of IPM
state detection circuit
※ Checking screws ※ Refer to 3.6.4 ※ Refer to 3.6.5 ※ Refer to 3.6.8

On-boarding
for no connection or
unfastening

PCB
146 _TROUBLE SHOOTING GUIDE BOOK _ 147
Flow of trouble diagnosis 3.13 Checking Temperature Sensor Open/Short

Basic Part
Items for Sub-items for Items Contents
checking checking
Prevention of reception of wrong temperature value from the tempera-

Multi & Single Self-diagnosis Outdoor Units


Purpose
ture sensor

Overview
Checking Checking
power source input voltage Condition for Generation Damage of temperature sensor (Short / Open)

※ Check for AC190~260V


■ Cause of Temperature Sensor Error

Function
Classification Causes in Detail
Connector open, damaged insulation of sash, damage of the wire coat-
PCB Assembly
Checking Checking ing of temperature sensors
Checking Checking
for outdoor Checking pipe
outdoor the work

Control
over-load devices for blocking Code No. Details of Errors
fan operation of EEV
operation shielding
※ Refer to 3.6.1 ※ Refer to 3.6.2 41 Inverter Discharge temperature sensor Open/Short

43 High pressure Sensor Error

Indoor Units
Control
44 Outdoor air temperature sensor Open/Short

45 Outdoor piping temperature sensor Open/Short


Checking
under/over 46 Outdoor suction temperature sensor Open/Short

Test Run
charging

Check
with refrigerant 47 Constant rate outlet temperature sensor Open/Short
※ Refer to manifold gauge
1. Uses of sensors
: Control of compressor and cycle
Checking Checking

Shooting Guide Key Components


Checking 2. Kinds of Sensors (See corresponding pages)
Checking compressor compressor

Trouble
compressor Outlet : 200KΩ ± 10%
compressor phase insulation
wiring Piping : 5KΩ ± 10%
resistance resistance
Air : 10KΩ ± 10%
(Based on 25℃ of surrounding temperature)

Checking Method for


3. Sensor insulation resistance
Checking
: The resistance between the sash and sensor terminal should be not less than 1MΩ.
Checking outset
4. Pressure sensor : Refer to the page 230
PCBA Temperature
sensor
※ Refer to 3.13.1

On-boarding
PCB
148 _TROUBLE SHOOTING GUIDE BOOK _ 149
3.13.1 Sensor Checking Methods

Basic Part
Purpose Checking single units of sensors Items for checking Measurement of the unique resistance by Purpose Checking single units of sensors Items for checking Measurement of the unique resistance by
for fault sensor temperature. for fault sensor temperature.

Multi & Single Self-diagnosis Outdoor Units


① Compressor discharge sensor ② Pipe sensor ④ Pressure sensor

Overview
- Position : Outlet of compressor - Position : Compressor inlet and pipe - Position : Outlet of 4-way valve (based on cooling mode)
- Sensor value : 200kΩ ± 10% - Sensor value : 5kΩ ± 10% - Sensor value : Refer to the page 224
(Based on 25℃) (Based on 25℃)

Function
Checking start

After power supplied,


No The location and No
the pressure on LGMV
connection of connector Reconnection

Control
is normal before
is normal on PCB?
operating?
Yes
Yes

Voltage of 5V is output No
Compressor Pipe sensor

Indoor Units
PCB checking and replacement
from the PCB?
Compressor Pipe sensor

Control
inlet sensor
inlet sensor Yes
Compressor Pipe sensor
inlet sensor No malfunction of the pressure
Replace the pressure sensor
200 5 5 sensor
200 5 5

Test Run
Check
200 Ω Ω 5 Ω
Ω Ω
5
Ω - In case of Multi models (A3UW18GFA0, A3UW21GFA0), check the ejection of Sub PCB.

Ω Ω Ω

Shooting Guide Key Components


③ Outdoor temperature sensor - Position : Rear part of outdoor device

Trouble
- Sensor value : 10kΩ ± 10%
(Based on 25℃)

Checking Method for


10

On-boarding
10
10

PCB
Ω Ejection of sub PCB Insert the sub PCB to the Main PCB

150 _TROUBLE SHOOTING GUIDE BOOK _ 151


3.14 CH51(Indoor Device Connection Error) 3.15 CH52(PCB Communication Error)
Items Contents Items Contents

Basic Part
Prevention of installation of indoor devices exceeding the capacity of
Purpose Purpose Checking the communication state between Main PCB and Inverter PCB
outdoor device
Connection of indoor devices exceeding the guaranteed capacity of
Condition for Generation Condition for Generation Generation of noise source interfering with communication

Multi & Single Self-diagnosis Outdoor Units


outdoor device

Overview
Resetting power source: Wait for 3 minutes after turning the power of the product off.
Re-installation of products
Indoor devices : 28k
■ Judgment Method

Function
Items for checking Sub-items for checking

Indoor devices : 12k Resetting


Outdoor device : 24k
power source

Control
Insufficient insertion Damage of
Connector
of housing wire coating

Indoor Units
Control
Product guarantee : 150% 1) Selection of the possible capacity to be combined Check the Heat sink Checking Damage of
(Percentage is different with the outdoor device and Chassis Panel power source wire coating
from each model) ※ It should not be short
= 24k * 1.5 = 36k

Test Run
"Maximum

Check
Model Name (Outdoor (Product
total capacity" device guarantee)
MU2M15 21 capacity)
Replacement of
MU2M17 24 LED Off
inverter PCB
2) Indoor device capacity

Shooting Guide Key Components


MU3M19 30
= 28k + 12k = 40k ※ Refer to 3.15.1

Trouble
MU3M21 33
MU4M25 39 Replacement of
MU4M27 41 Total capacity of indoor devices (40k) exceeds main PCB
MU5M30 48 the maximum combination capacity of the

Checking Method for


outdoor device (36k).
MU5M40 52
→ CH51(Indoor Device Over-Connection Error)
FM40AH 52
FM48AH 63
FM56AH 73

On-boarding
FM41AH 54

PCB
FM49AH 63
FM57AH 73

152 _TROUBLE SHOOTING GUIDE BOOK _ 153


3.15.1 Environment interfering PCB communication 3.16 CH05/53(Indoor/Outdoor Device Communication Error)
⇨ Detection by indoor devices

Basic Part
Purpose Installation environment interfering the Items for checking Checking method of faulty points
communication Items Contents
Checking for smooth data sending/receiving between indoor/outdoor
Purpose
devices
① Insufficient insertion of wires

Multi & Single Self-diagnosis Outdoor Units


Overview
Condition for Generation Damage and installation of outdoor device PCB

Resetting power source: Wait for 3 minutes after turning the power of the product off.

Items for Sub-items for

Function
OK NG checking checking

Resetting Normal Insert

Control
power source Operation Connector

② D
 amage of wire coating ※ Refer to 3.16.4
: Interference with wires or wire coating damage with chopping

Indoor Units
Control
Checking for
Outdoor PCB No power
LED Off

※ Refer to 3.16.1

Test Run
Check
Wire Check LGMV
Wire tongue
Installation connection Communication
③ Inverter PCB LED state
termination
rate
: Replacement of inverter PCB during LED Off after resetting

Shooting Guide Key Components


Trouble
※ Refer to 3.16.2 ※ Refer to 3.16.3

Checking Method for


Replacing
Communication Communication
indoor Grounding
cable length cable length
PCB

On-boarding
If length is 50m over,
Please separate communication wire

PCB
154 _TROUBLE SHOOTING GUIDE BOOK _ 155
3.16.1 Checking Method of Outdoor PCB 3.16.2 Installation environment interfering with the communication of
indoor/outdoor devices

Basic Part
Purpose Checking whether outdoor PCB is Lighting of LED, fuse damage, and reactor
Items for checking
normal connection error
① Check reactor connection state. Installation environment interfering the
Purpose Items for checking Check installation error points
② Check fuse state communication
③ Check whether outdoor PCB LED is lighted.

Multi & Single Self-diagnosis Outdoor Units


Overview
구분 Fuse Point
① T
 he communication lines of the ③ T
 he cut section of the wire passes
indoor /outdoor devices are in- the insulation tape and causes a
stalled by wire-to-wire ethod. short with another wire.
: In case of additional connection,

Function
2/2.5kW
connect the wires with soldering
as shown below. Neutral

Wire-to-Wire

Control
4kW

Indoor Units
Control
NG NG OK
PCBA Fuse C/Box Fuse

② Wire tongue-termination fault. ④ C


 ommunication noise by oxidized

Test Run
5kW

Check
wire arrangement : Soldering is
required.

Shooting Guide Key Components


PCBA Fuse

Trouble
6kW

Checking Method for


C/Box Fuse
PCBA Fuse

On-boarding
Neutral
7kW

PCB
156 _TROUBLE SHOOTING GUIDE BOOK _ 157
1) C
 heck Voltage Input of AC 220V, Indoor & Equipment : Multi-Meter 3) Check electric leakage Communication Line and Pipe
Outdoor Communication Test Mode : AC Voltage After Removing Power Line Wire and Communication Line Wire, Check the voltages
When Input AC 220V, Indoor & Outdoor Terminal block
- Check AC 220V Live ↔ Netural, Indoor & Outdoor

Basic Part
- Check Infinite Resistance between Power /Communication Line and Pipe Line
- Otherwise, arrange the Communication Wire, Check AC 220V

220 Check Resistance


andCheck
Pipe Resistance
Line Check Resistance
L N Gnd 통신

Multi & Single Self-diagnosis Outdoor Units


Check Voltage Input of AC 220V L IDU L ODUL IDU L ODU Liveand
andPipe
Pipe Line Pipe Neutral
Check and Pipe
Resistance Pipe

Overview
220 T/B T/B T/B T/B Live and Pipe Pipe Neutral and Pipe Pipe
N N N N ∞ ∞
L N Gnd 통신
L L L L L N Gnd 통신 Ω ∞ L N Gnd 통신 Ω ∞
C C C C L N Gnd 통신 Ω L N Gnd 통신 Ω
N N N N
OK NG Equipment: Multi-Meter
C C C C

Function
Test Mode : Resistance Check Resistance
OK NG Communication Line and Pipe Pipe
Check Resistance
Communication Line and Pipe Pipe

L N Gnd 통신 Ω ∞
L N Gnd 통신 Ω

Control
2) Check electric short Communication Line and Power Line

After Removing Power Line Wire and Communication Line Wire, Check the voltages
- Check resistance Communication ↔ Live should be infinite
- Check resistance Communication ↔ Netural should be infinite

Indoor Units
- Check resistance Communication ↔ Gnd should be infinite

Control
Check Resistance Communication Check Resistance Communication
Line and Neutral Line and Live + + +

Test Run
+ + +

Check
∞ ∞
L N Gnd 통신 Ω L N Gnd 통신 Ω

∞ ∞
L N Gnd 통신 Ω L N Gnd 통신 Ω

Shooting Guide Key Components


Trouble Checking Method for
On-boarding
PCB
158 _TROUBLE SHOOTING GUIDE BOOK _ 159
3.16.3 Check LGMV Communication rate 3.16.4 How to measure for Environment Noise

■ Applied Model : Multi/Single Outdoor PCBA

Basic Part
(Refer to PCB P/no of attached file)
■ Applied S/No : ~ 301xxxxxx (~ Jan, 2013)

Multi & Single Self-diagnosis Outdoor Units


1. Symptom

Overview
-. Outdoor unit cannot communicate with Indoor unit.
-. Outdoor reset then work normal.
: It happens intermittently
-. LEDs for showing power-on and communication status are not on or not
blinking in outdoor inverter PCBA

Function
2. Causes
-. Noise disturb the outdoor unit communication with indoor unit
3. Improvement
-. Inserting small connector with capacitor in Inverter PCBA of Outdoor Unit
1)Connector can be applied to the list(PCBA P/No) on the next page

Control
2)Guide where you put it on the next page
-. It helps outdoor unit communicate with indoor unit better than before and reduce the noise level

Indoor Units
Control
Communication rate (Normally 90% ↑)

Test Run
Check
Shooting Guide Key Components
Trouble
[Connector with capacitor in CN_Flash_Writer or CN_Flash]

Checking Method for


On-boarding
PCB
160 _TROUBLE SHOOTING GUIDE BOOK _ 161
[Phenomenon] 3.17 CH54(Open and Reverse Phase Error)

Basic Part
Items Contents
Prevention of phase unbalance and prevention of reverse rotation of
1) Red LED off Purpose
constant-rate compressor
2) Red LED turn on but not blinking
Condition for Generation Main power wiring fault

Multi & Single Self-diagnosis Outdoor Units


Overview
Resetting power source: Wait for 3 minutes after turning the power of the product off.
[ PCBA P/NO]

Function
PCBA P/NO
Items for checking Sub-items for checking

Checking for power


Installation Checking N-phase
EBR362668** phase loss

Control
※ Refer to 3.17.1 ※ Refer to 3.17.2

Indoor Units
Control
EBR356522** Checking for open
and reverse phase
EBR481682**
※ Refer to 3.17.3
EBR610154**

Test Run
Check
EBR614818** Fuse damage
AC load
EBR633722** (R and S phases)
EBR652505**

Shooting Guide Key Components


EBR683491**

Trouble
Inverter PCB
EBR723989**

Checking Method for


EBR753611**

EBR741383**

On-boarding
PCB
162 _TROUBLE SHOOTING GUIDE BOOK _ 163
3.17.1 Judgment method of N-phase wiring error 3.17.2 Judgment Method of R,S,T phase loss
Set the tester in AC voltage measurement mode (The part having wave pattern) - Set the tester in AC voltage measurement mode (The part having wave pattern)

Basic Part
- The part that does not generate voltage was upgraded.
- Power module requires checking..
① ②

Multi & Single Self-diagnosis Outdoor Units


R S T N R S T N R S T N R S T N R S T N R S T N

Overview
R S T N R S T N R S T N
380 380 N-phase 380 220 N-phase
Vac Vac Vac Vac R S T N R S T N R S T N

?? ?? ??

Function
Vac
?? Vac
?? Vac
??
N-phase N-phase N-phase N- Vac Vac Vac
unavaila unavaila unavaila phase
ble ble ble availab
le

Control
③ ④

R S T N R S T N R S T N R S T N R S T N R S T N

Indoor Units
3.17.3 Judgment method of open and reverse phase of R,S,T

Control
- Operation with replacement of R and S phases only
220 220 N-phase 220 380 N-phase
Vac Vac Vac Vac Brown B Black Green Brown B Black Green
Brown B Black Green Brown B Black Green

Test Run
Check
N- N- N- N-phase
R S T N R S T N
phase phase phase unavaila
availa availa availa ble

Shooting Guide Key Components


R S T N R S T N
ble ble ble

Trouble
Brown B Black Green B Brown Black Green

Brown B Black Green B Brown Black Green

Checking Method for


On-boarding
PCB
-154-

164 _TROUBLE SHOOTING GUIDE BOOK _ 165


3.18 CH60(EEPROM Fault)
- EEPROM : IC containing the operation data suitable to the product EEPROM Position

Basic Part
구분

Items Contents

Purpose Prevention of application of wrong cycle data

Multi & Single Self-diagnosis Outdoor Units


2/2.5kW

Overview
Judgment of the error caused by noise and the fault of EEPROM con-
Condition for Generation
nection
Resetting power source: Wait for 3 minutes after turning the power of the product off.

Function
Items for checking Sub-items for checking
4kW

Power Source Prompt generation just after power resetting

Control
EEPROM Checking connection state
5kW

Indoor Units
Control
Replacing PCB

Test Run
Check
6kW

■ How to check the EEPROM assembling state of outdoor devices

Shooting Guide Key Components


① Check the direction of EEPROM

Trouble
(Shape of marking line and direction of EEPROM)
② Check whether EEPROM is perfectly adhered.
③ Check whether EEPROM lead is put out of the outlet.

Checking Method for


7kW

On-boarding
PCB
166 _TROUBLE SHOOTING GUIDE BOOK _ 167
3.19 CH61(Condensor High Error) 3.20 CH62(Heatsink High Error)
Items Contents

Basic Part
Items Contents
Protection of compressor from elevated pressure and judgment whether Purpose Prevention of damage of IPM and PSCM/PFCM
Purpose
to start defrosting

Condition for Generation Shielding environment, cycle disorder, and sensor unit fault Condition for Generation Heat sink temperature reaches the limit level.

Multi & Single Self-diagnosis Outdoor Units


Overview
Resetting power source: Wait for 3 minutes after turning the power of the product off.
Resetting power source: Wait for 3 minutes after turning the power of the product off.

Function
Items for checking Sub-items for checking

Checking refrigerant
Whether to Checking service
Installation for leakage or Installation Whether to shield
shield valve for opening
overcharging

Control
※ Refer to 3.6.1 ※ Refer to 3.6.2 ※ Refer to 3.6.1

Outdoor Fan Checking for proper working


Checking EEV for

Indoor Units
Pipe Checking fan
Cycle proper working

Control
blocking for working
※ Refer to 3.6.2 ※ Refer to 3.6.7 Restoration of
Checking for proper working
temperature
※ Heat sink Error

Test Run
Temperature standard: 95℃↑

Check
Properties
Sensor
of unit Replacing PCB
※ Refer to 3.13.1

Shooting Guide Key Components


Trouble
Replacing
PCB

Checking Method for


On-boarding
PCB
168 _TROUBLE SHOOTING GUIDE BOOK _ 169
3.3.20.1 Check LGMV for CH 62 3.3.21 CH65 (Heat sink Temperature Sensor Open/Short)
Items Contents

Basic Part
Prevention of damage or wrong control of PCBA (PSCM/PFCM,IPM)
Purpose
caused by heat sink temperature detection error

Condition for Generation Detected temperature is ≤ -40℃ or ≥ 200℃.

Multi & Single Self-diagnosis Outdoor Units


Overview
Items for checking Sub-items for checking

Function
Working Temperature Outdoor Temperature

※ Refer to 3.6.1

Control
Replacing PCB

Indoor Units
Environmental factor checking method

Control
1) The products works when outdoor temperature is ≤ -20℃.
2) Generation of CH65 case 10 minutes after the operation of the product

If both of above-stated conditions are satisfied, environmental factor is the cause.

Test Run
Check
Sensor checking method
1. Power Off
DC Link NG Voltage level 2. Measure the resistance using a tester.
3. Measure the resistance Heat sink Temp point (Refer to the next page)

Shooting Guide Key Components


Controller Current Level (based on 25℃, 7KΩ ± 10%)

Trouble
All PCBA 95℃ ↑
7kW 85℃ ↑

Checking Method for


On-boarding
PCB
170 _TROUBLE SHOOTING GUIDE BOOK _ 171
3.3.21 CH65 (Heat sink Temperature Sensor Open/Short)
Heat sink Tempe Sensor Point Items Contents

Basic Part
구분

Purpose Detection of no proper operation of the fan.

Condition for Generation The fan is not operated at the rpm exceeding the standard.

Multi & Single Self-diagnosis Outdoor Units


#14,16
2/2.5kW

Overview
CH67 Cause of Generation

Classification Causes in Detail

Function
#19,20 Fan Fan motor damage and fan connection fault
4kW PCB Assembly Damage of fan motor driving circuit

Control
Trouble Checking Flow
Sub-items for checking
Items for checking

Indoor Units
#19,20

Control
5kW
Connection state

Outdoor Fan Outdoor fan damage

Test Run
Check
PCBA
#19,20

6kW

Shooting Guide Key Components


Trouble
Cautions
1) B
 oth the fan and PCB may be damaged when the fan connector is mounted or removed in the state that

Checking Method for


the power is supplied.
2) Both the fan and PCB may be damaged when the fan connector is inserted in reverse direction..
3) If fan motor fault is identified, PCB should be also replaced in consideration of possible damage of PCB.
7kW 센서

On-boarding
PCB
172 _TROUBLE SHOOTING GUIDE BOOK _ 173
3.13 Checking Temperature Sensor Open/Short
1. Check alien substance in the Fan.
2. Check the imprisonment of fan → Please turn Fan, if fan is turn, ok.
3. Check the terminal.

Ⅳ. Outdoor Units Control


1. Outdoor Unit Control Classification 176
2. Basic Control 177
4. Check the Motor. Refer to the below.
3. Special Control 179
4. Protection Control 180
■ How to check the outdoor fan motor of BLDC 5. Function Control 182
-. C
 hecking wire
terminals for
possible short

Tester 정상저항(±10%)
① ④ ∞ ∞
Dozens kΩ Dozens kΩ
⑤ ④
~hundreds kΩ ~hundreds kΩ
⑥ ④ ∞ ∞
Dozens kΩ Dozens kΩ
⑦ ④
~hundreds kΩ ~hundreds kΩ

174 _TROUBLE SHOOTING GUIDE BOOK


1. Outdoor Unit Control Classification 2. Basic Control

Part 3 Basic Control

1.2.1 Normal
Normal Operation
operation
Basic principle is to control the rpm of the motor by changing the working frequency of the compressor.

Basic Part
Outdoor Unit
Three phase voltage is supplied to the motor and the time for which the voltage will supplied isPart 3 Basic
controlled by IPMControl
(intelligent power module).

Basic Control Normal Operation 1. Normal operation


Switching speed of IPM defines the variable frequency input to the motor.

Actuator Cooling operation Heating operation Stop state


Basic principle is to control the rpm of the motor by changing the working frequency of the compressor.
Compressor Control Compressor Fuzzy control Fuzzy control Stop

Multi & Single Self-diagnosis Outdoor Units


Three phase voltage is supplied to the motor and the time for which the voltage will supplied is controlled by IPM
Fan Fuzzy control Fuzzy control Stop

Overview
(intelligent power module).
EEV Control Super heating Super heating & Sub cooling
Switching speedEEVof IPM defines the variable frequency input to the motor. Min. Pulse
fuzzy control fuzzy control
Outdoor Unit Fan Control Actuator Cooling operation Heating operation Stop state
※ UU09W, UU12W, MU2M15, MU2M17
Compressor Fuzzy control Fuzzy control Stop
Frequency that corresponds to each rooms capacity will be determined according to the difference in the tempera-
Fan Fuzzy control Fuzzy control Stop
ture of each room and the temperature set by the remote controller.
Super heating Super heating & Sub cooling
Special Control Oil Return Control There are various
EEV factors determining the frequency. Min. Pulse

Function
fuzzy control fuzzy control
Defrost ※ UU09W, UU12W, MU2M15, MU2M17
2. Compressor control
Frequency that corresponds to each rooms capacity will be determined according to the difference in the tempera-
ture of each room and the temperature set by the remote controller.
Fuzzy control
There : Maintain
are various evaporating
factors temperature
determining (Te) to be constant on cooling mode and constant condensing temper-
the frequency.
Protection Control Pressure Protection control ature (Tc) on heating mode by fuzzy control to ensure the stable system performance.

Control
Discharge Temperature Control 2.2.2 Compressor
Compressor control
control
Input Current Control Fuzzy control : Maintain evaporating temperature (Te) to be constant on cooling mode and constant condensing temper-

System capacity
ature (Tc) on heating mode by fuzzy control to ensure the stable system performance.
Phase detection Linear control

Indoor Units
Control
Function Control Setting the function

System capacity
Linear control
Pump down

Test Run
Peak Control

Check
Cooling and heating load

Mode Lock Function


Inverter linear control as cooling and heating load increasing

※ UU09W, UU12W, MU2M15, MU2M17

Shooting Guide Key Components


Capacity steps of compressor are decided by summation of capacity code, outdoor
Cooling temp.,load
and heating indoor temp., step com-
pensation of temperature difference indoor temp. and setting temp.

Trouble
Inverter linear control as cooling and heating load increasing

3. EEV( Electronic Expansion Valve) control


※ UU09W, UU12W, MU2M15, MU2M17
Capacity steps of compressor are decided by summation of capacity code, outdoor temp., indoor temp., step com-

Checking Method for


pensation
EEV operatesof temperature difference
with fuzzy control indoor
rules to keeptemp. and setting
the degree temp. (about 2~3℃) at the evaporator outlet status.
of superheat
The degree of superheat = Tsuction – Tevaporation
Tsuction : temperature at suction pipe sensor(℃)
3. EEV( Electronic Expansion Valve) control
Tevaporation : evaporation temperature (℃)

EEV
※ operates
UU09W, with fuzzy
UU12W, control MU2M17
MU2M15, rules to keep the degree of superheat (about 2~3℃) at the evaporator outlet status.
EEV operates
The degree with PI control
of superheat rules to
= Tsuction keep the degree of superheat at the evaporator inlet and outlet status.
– Tevaporation

On-boarding
Tsuction : temperature at suction pipe sensor(℃)

PCB
Tevaporation : evaporation temperature (℃)
Copyright ©2012 LG Electronics. Inc. All right reserved. - 35 -
※ UU09W, UU12W, MU2M15, LGE Internal Use Only
Only for training and service purposesMU2M17
EEV operates with PI control rules to keep the degree of superheat at the evaporator inlet and outlet status.

176 _TROUBLE SHOOTING GUIDE BOOK Copyright ©2012 LG Electronics. Inc. All right reserved.
Only for training and service purposes
- 35 - 177
_ Only
LGE Internal Use
Cooling and heating load

Inverter linear control as cooling and heating load increasing


3. Special Control
※ UU09W, UU12W, MU2M15, MU2M17
Capacity steps of compressor are decided by summation of capacity code, outdoor temp., indoor temp., step com-
pensation of temperature difference indoor temp. and setting temp.
Part 3 Basic Control
Part 3 Basic Control
2.3 EEV( Electronic Expansion Valve) control
3. EEV( Electronic Expansion Valve) control 4.3.1
Oil Oil Return
return Control
control
4. Oil return control
Oil return operation recovers oil amount in compressor by collecting oil accumulated in pipe.

Basic Part
EEV operates with fuzzy control rules to keep the degree of superheat (about 2~3℃) at the evaporator outlet status.
The degree of superheat = Tsuction – Tevaporation Oil
Eachreturn
cycleoperation
componentrecovers oil amount
operates in compressor
as shown on the belowbytable
collecting
duringoil
oilaccumulated in pipe.
return operation.
Tsuction : temperature at suction pipe sensor(℃) Each cycle component operates as shown on the below table during oil return operation.
Tevaporation : evaporation temperature (℃)
Outdoor unit
※ UU09W, UU12W, MU2M15, MU2M17
Outdoor unit
Component Starting Running Ending

Multi & Single Self-diagnosis Outdoor Units


EEV operates with PI control rules to keep the degree of superheat at the evaporator inlet and outlet status. Component Starting Running Ending

Overview
Compressor Normal control Setting value Normal control
Compressor
Fan Normal
Normal control
control Setting
Offvalue Normal
Normal control
control
Fan on)
EEV (Thermo Normal
Normal control
control Offvalue
Setting Normal control
Normal control
Copyright ©2012 LG Electronics. Inc. All right reserved. - 35 -
LGE Internal Use Only EEV
EEV (Thermo
(Thermo on)
off) Normal control
Min. Pulse Setting
Setting value
value Normal control
Min. Pulse
Only for training and service purposes
EEV (Thermo
4 way valveoff) Min.On
Pulse Setting
Offvalue Min.On
Pulse
4 way valve On Off On

Function
Indoor unit
Indoor Component
unit Starting Running Ending
Component
Fan Starting
Normal control Running
Off Ending
Normal control
Fansignal
Defrost Normal
Offcontrol Off
On Normal
Offcontrol
Defrost signal Off On Off

Control
5.3.2
Defrost control

Indoor Units
Defrost
5. Defrost control

Control
Defrost operation eliminates ice accumulated on heat exchanger, recovering performance of heat exchanger.
Defrost operation
Each cycle eliminates
component ice accumulated
operates as shown on on
theheat exchanger,
below recovering
table during performance of heat exchanger.
defrost operation.
Each cycle component operates as shown on the below table during defrost operation.
Outdoor unit
Outdoor unit

Test Run
Check
Component Starting Running Ending
Component
Compressor Starting
Normal control Running
Setting value Ending
Normal control
Compressor
Fan Normal
Normal control
control Setting
Offvalue Normal
Normal control
control
Fan on)
EEV (Thermo Normal
Normal control
control Offvalue
Setting Normal control
Normal control

Shooting Guide Key Components


EEV
EEV (Thermo
(Thermo on)
off) Normal control
Min. Pulse Setting
Setting value
value Normal control
Min. Pulse

Trouble
EEV (Thermo
4 way valveoff) Min.On
Pulse Setting
Offvalue Min.On
Pulse
4 way valve On Off On

Indoor unit
Indoor unit

Checking Method for


Component Starting Running Ending
Component
Fan Starting
Normal control Running
Off Ending
Normal control
Fansignal
Oil return Normal
Offcontrol Off
On Normal
Offcontrol
Oil return signal Off On Off

On-boarding
PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. - 36 -
LGE Internal Use Only
Only for training
Copyright ©2012andLG service purposes
Electronics. Inc. All right reserved. - 36 -
LGE Internal Use Only
Only for training and service purposes

178 _TROUBLE SHOOTING GUIDE BOOK _ 179


Pe ≤ 212 kPa Off
n Cooling Mode
※ UU09W, UU12W, MU2M15, MU2M17 are not applied.
n Heating mode Pressure range Compressor
Pe > 310range
Pressure kPa Normal control
Compressor
278 kPa Pe ≤kPa
< 294
Pe > 310 kPa 3Hz down
Normal control
4. Protection Control 245
255 kPa < Pe
kPa < Pe ≤≤ 278
294 kPa
kPa 3Hz
3Hz down
down
212
229 kPa < Pe
kPa < Pe ≤≤ 245
255 kPa
kPa 3Hz down
3Hz down
Pe ≤ 212 kPa
203 kPa < Pe ≤ 229 kPa 3HzOff
down
Pe ≤ 203 kPa ※ UU09W, UU12W, MU2M15,
Off MU2M17 are not applied.
Part 3 Basic Control n Heating mode
※ UU09W, UU12W, MU2M15, MU2M17 are not applied.
4.1 Pressure Protection Control 4.2 Discharge Temperature Control
Pressure range Compressor
6. Protection control Pe > 294 kPa Normal control
6.3 Discharge temperature control
4.1.1 High Pressure Protection Control 255 kPa < Pe ≤ 294 kPa 3Hz down

Basic Part
6.1 High pressure protection control Part 3 Basic Control 229 kPa < Pe ≤ range
Temperature 255 kPa Compressor
3Hz down
203 kPaTd<≥ Pe
105≤℃
229 kPa 3HzOff
down
6. Protection control
Pressure range Compressor 100℃ ≤ Td < 105℃
Pe ≤ 203 kPa 5HzOff
down
Pd ≥ 4069 kPa Off 95℃ ≤ Td < 100℃ 5Hz down
※ UU09W, UU12W, MU2M15, MU2M17 are not applied.
6.1 High pressure
3938 kPa ≤ Pdprotection
< 4069 kPa control 3Hz down 93℃ ≤ Td < 95℃ Frequency holding

Multi & Single Self-diagnosis Outdoor Units


3840 kPa ≤ Pd < 3938 kPa 3Hz down 90℃ ≤ Td < 93℃ 3 Hz up
6.3 Discharge temperature control

Overview
Pressure
3709 kPa ≤ Pd <range
3840 kPa Compressor
Frequency holding Td < 90℃ Normal control
Pd ≥≤ 4069
3611 kPa Pd <kPa
3709 kPa Offup
3 Hz Temperature range Compressor
3938 kPa ≤ Pd < 4069 kPa
Pd < 3611 kPa 3Hz down
Normal control Td ≥ 105 ℃ Off
3840 kPa ≤ Pd < 3938 kPa 3Hz down
6.4 Input Current control
※ UU09W, UU12W, MU2M15, MU2M17 are not applied. 100℃ ≤ Td < 105℃ 5Hz down
3709 kPa ≤ Pd < 3840 kPa Frequency holding 95℃ ≤ Td < 100℃ Normal control Frequency down 5Hz down Comp off
6.2 Low pressure
3611 kPa ≤ protection
Pd < 3709 kPa control 3 Hz up Input current93℃ ≤ Td < 95℃Less than 10A 14A or less Frequency holdingOver than 14A

Function
n Cooling Mode Pd < 3611 kPa Normal control 90℃ ≤ Td < 93℃ 3 Hz up
h Remarks: The data of pressure and frequency are different model by model.
4.1.2 Low Pressure ※ UU09W, UU12W, MU2M15,
Pressure range Protection Control MU2M17 are not applied. Td < 90℃ Normal control
Compressor 4.3 Input Current Control
6.2 Low pressure
Pe >protection
310 kPa control Normal control
278 kPa < Pe ≤ 310 kPa
n Cooling Mode
3Hz down 6.4 Input
Copyright ©2012 Current
LG Electronics.control
Inc. All right reserved. - 37 -
LGE Internal Use Only
245 kPa < Pe ≤ 278 kPa 3Hz down Only for training and service purposes

Control
Pressure Normal control Frequency down Comp off
212 kPa < Pe range
≤ 245 kPa Compressor
3Hz down
Pe 310 kPa
kPa Normal Input current Less than 10A 14A or less Over than 14A
Pe >
≤ 212 Offcontrol
278 kPa < Pe ≤ 310 kPa 3Hz down
※ UU09W, UU12W, MU2M15, MU2M17 are not applied. h Remarks: The data of pressure and frequency are different model by model.
245 kPa < Pe ≤ 278 kPa
n Heating mode 3Hz down
212 kPa < Pe ≤ 245 kPa 3Hz down

Indoor Units
Pressure range Compressor
Pe ≤ 212 kPa Off - 37 -

Control
Pe > 294 kPa Normal control Copyright ©2012 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
255 kPa < Pe ≤ 294 kPa ※ UU09W, UU12W, MU2M15,
3Hz downMU2M17 are not applied. Only for training and service purposes
n Heating mode
229 kPa < Pe ≤ 255 kPa 3Hz down
Pressure
203 kPa < Pe range
≤ 229 kPa Compressor
3Hz down
Pe
Pe > 294 kPa
≤ 203 kPa Normal
Offcontrol
255 kPa < Pe ≤ 294 kPa 3Hz down

Test Run
※ UU09W, UU12W, MU2M15, MU2M17 are not applied.

Check
229 kPa < Pe ≤ 255 kPa 3Hz down
203 kPa < Pe ≤ 229 kPa 3Hz down
6.3 Discharge temperature
Pe ≤ 203 kPa
control Off
Temperature range Compressor
※ UU09W, UU12W, MU2M15, MU2M17 are not applied.

Shooting Guide Key Components


Td ≥ 105 ℃ Off
100℃ ≤ Td < 105℃ 5Hz down

Trouble
6.3 Discharge temperature control
95℃ ≤ Td < 100℃ 5Hz down
Temperature
93℃ ≤ Td < range
95℃ Compressor
Frequency holding
90℃Td≤≥Td
105
<℃ 93℃ Offup
3 Hz
100℃ Td≤ <
Td90℃
< 105℃ 5Hz down
Normal control

Checking Method for


95℃ ≤ Td < 100℃ 5Hz down
93℃ ≤ Td < 95℃ Frequency holding
6.4 Input Current control
90℃ ≤ Td < 93℃ 3 Hz up
Td < 90℃ Normal control Frequency downNormal control Comp off
Input current Less than 10A 14A or less Over than 14A
6.4 InputThe
Current control

On-boarding
h Remarks: data of pressure and frequency are different model by model.

PCB
Normal control Frequency down Comp off
Input current Less than 10A 14A or less Over than 14A
Copyright ©2012 LG Electronics. Inc. All right reserved. - 37 -
LGE Internal Use Only
Only
h for trainingThe
Remarks: and data
service
ofpurposes
pressure and frequency are different model by model.

180 _TROUBLE SHOOTING GUIDE- 37 -


Copyright ©2012 LG Electronics. Inc. All right reserved.
BOOK
Only for training and service purposes
LGE Internal Use Only _ 181
5. Function Control

5. Trouble Shooting
5.1 Pump Down 4. Trouble Shooting
2. Pump Down
5.1.1 UU09W, UU12W, MU2M15, MU2M17 2. Pump
5.1.2 OtherDown
Models
2.1 14k/16k

Basic Part
Setting Procedure
1) Set the Dip Switch as follow after shutting the power source down.
Indoor unit Liquid side

Multi & Single Self-diagnosis Outdoor Units


Open Outdoor unit
2-Way

Overview
valve 6

UU18W UU36W UU37W


UU24W UU42W UU43W
UU30W UU48W UU49W
UU60W UU61W
Gas side
2) Reset the power.

Function
Closed 3) Red LED and Green LED of PCB lights during work.
3-Way (The indoor unit is operated by force.)
valve 4) If operation is done, Red LED will be turned off.
If operation is not done normally, Red LED will blink.
5) Close the Liquid valve only after green LED turned off (7 minutes from the start of the machine).
Then close the gas valve after Green LED on.

Control
Lo
CLOSE CLOSE

Purge the air WARNING:

Indoor Units
• When the green LED of PCB is on, compressor is going to be off because of low pressure.

Control
• You should return the Dip Switch to operate normally after finishing the operation.
• Procedure • Improper Pump down will lead to product turn off along with LED (green &red) off with in 20 min-
utes from the initial start.
(1) Confirm that both the 2-way and 3-way valves (6) Operate the air conditioner at the cooling
are set to the open position. cycle and stop it when the gauge indicates
– Remove the valve stem caps and confirm that

Test Run
1kg/cm2g. Pump Down Dip S/W Setting

Check
the valve stems are in the raised position.
– Be sure to use a hexagonal wrench to operate (7) Immediately set the 3-way valve to the closed
the valve stems. Power on
position. (Red LED On, Green LED Off)
– Do this quickly so that the gauge ends up indi-
(2) Operate the unit for 10 to 15 minutes.

Shooting Guide Key Components


cating 3 to 5kg/cm2g.
Comp on
(Red LED On, Green LED On)

Trouble
(3) Stop operation and wait for 3 minutes, then (8) Disconnect the charge set, and mount the 2-
connect the charge set to the service port of way and 3-way valveʼs stem nuts and the ser-
the 3-way valve. Pump Down Start
vice port nut. (Red LED On, Green LED Off) Liquid Valve Closed
– Connect the charge hose with the push pin to – Use torque wrench to tighten the service port
the service port.

Checking Method for


nut to a torque of 1.8 kg.m.
Pump Down Complete
– Be sure to check for gas leakage. (Red LED Off, Green LED On) Gas Valve Closed
(4) Air purging of the charge hose.
– Open the low-pressure valve on the charge set
slightly to air purge from the charge hose. Power off
(Red LED Off, Green LED On)

(5) Set the 2-way valve to the closed position.

On-boarding
PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. - 47 -
LGE Internal Use Only
Only for training and service purposes
Copyright ©2012 LG Electronics. Inc. All right reserved. - 44 -
LGE Internal Use Only
Only for training and service purposes

182 _TROUBLE SHOOTING GUIDE BOOK _ 183


42 FUNCTION
5.2 Peak Control (Multi Models only) 5.3 Mode Lock Function (Multi Models only)

ENGLISH
Mode Lock

Basic Part
Saving Power Consumption Night Quiet Mode Setting Procedure
1 Set the Dip Switch as follow after shutting the power source down.
Saving Power Consumption operation is the Night Quiet Mode operation lowers the noise level
function which enables efficient operation by of the outdoor unit by changing the comp frequency
lowering the maximum power consumption value. and fan speed. This function is operated all night long.

Multi & Single Self-diagnosis Outdoor Units


Power
Only Cooling Mode Only Heating Mode

Overview
consumption Setting Procedure
and current Nomal
1 Set the Dip Switch as follow after shutting the
power source down. 2 Reset the power.

Mode Lock with Night Quiet Mode

Function
Mode Lock (Cooling) Mode Lock (Cooling)
Time
Step 1 Step 2 + Night Quiet Mode + Night Quiet Mode
Setting Procedure (step 1) (step 2)
1 Set the Dip Switch as follow after shutting the Noise level :Step 1 > Step 2
power source down.
2 Reset the power. Saving Power Consumption with Mode Lock.

Control
Mode Lock (Cooling) Mode Lock (Heating)
Night Quiet Mode with Mode Lock.
Step 1 Step 2 + Saving Power + Saving Power
Mode Lock (Cooling) Consumption (step 1) Consumption (step 1)

Indoor Units
2 Reset the power. + Night Quiet Mode

Control
(step 1) Mode Lock (Cooling) Mode Lock (Heating)
Phase 1¢ 3¢
+ Saving Power + Saving Power
Model 14k 16k 18k 21k 24k 27k 30k 40k 48k 56k 42k 48k 56k Consumption (step 2) Consumption (step 2)
Mode Lock (Cooling)
Step1(A) 8 8 9 9 12 13 15 22 24 26 7 8 9 + Night Quiet Mode

Test Run
Step2(A) 7 7 8 8 10 11 13 18 20 22 6 7 8 (step 2)

Check
Saving Power Consumption with Mode Lock.

Saving Power ! CAUTION

Shooting Guide Key Components


Consumption (step 1) • If comp frequency and fan speed are down,

Trouble
+ Mode Lock (Cooling) the cooling capacity may decrease accordingly.
• This function is only available for Cooling Mode.
Saving Power
• If you want to stop the Night Quiet Mode,
Consumption (step 2) Change the Dip Switch.

Checking Method for


+ Mode Lock (Cooling)
• If operating indoor unit is set by the fan speed
Saving Power “Power”, Night Quiet Mode will be stopped
until fan speed “Power” is changed.
Consumption (step 1)
+ Mode Lock (Heating)

On-boarding
Saving Power

PCB
Consumption (step 2)
+ Mode Lock (Heating)

184 _TROUBLE SHOOTING GUIDE BOOK _ 185


Ⅴ. Indoor Units Control
1. Air Flow 188
2. Air purifying 190
3. Installation Functions 191
4. Reliability 197
5. Convenience Functions & Controls 198
6. Special Function & Kit 206
1. Air Flow
Part 2 Functions & Controls

2. Air flow Part 2 Functions & Controls


1.1 Auto swing (left & right) 1.4 Air flow step
2.1
2.Auto swing (left & right)
Air flow Part 2 Functions & Controls
•By the horizontal airflow direction control key input, the left/right louver automatically operates with the • Indoor fan motor control have 6 steps. Step Discription
• By the horizontal airflow direction control key input, the left/right louver automatically operates with the auto swing or it

Basic Part
• Air volume is controlled "SH", "H", "Med", Low" by remote
2. Air flow
2.1 Auto
auto swing orswing (left
it is fixed to &
is fixed to the desired direction.
theright)
desired direction.
controller.
LL Very low, In heating mode
• By the horizontal airflow direction control key input, the left/right louver automatically operates with the auto swing or it
L Low
• "LL" step is selected automatically in Hot start operation.
2.1 Auto
is fixed to theswing (left & right)
desired direction. M Med
Part 2 Functions & Controls
• By the horizontal airflow direction control key input, the left/right louver automatically operates with the auto swing or it Part 2 Functions & Controls H High
is fixed to the desired direction. 2.4 Air flow step

Multi & Single Self-diagnosis Outdoor Units


SH Super high
Step Discription
2.4have
Air6 steps.
flow step

Overview
• Indoor fan motor control Auto Step Discription
Chaos wind
Left Right • Indoor LL Very low, In heating mode
• Air volume is controlled "SH", fan
"H",motor control
"Med", Low" have 6 steps.
by remote controller. LL Very low, In heating mode
110° ~ 120° L Low
• Air volume isincontrolled
• "LL" step is selected automatically "SH", "H", "Med", Low" by remote controller.
Hot start operation. L Low
Left Right 1.5 Chaos wind (auto wind) M
• "LL" step is selected automatically in Hot start operation.
Med
M Med
H High
110° ~ 120°
•When "Auto" step selected and then operated, the high, medium, SH or low speed
SuperH high
of the airflow High
mode is
Left Right
operated for 2~15 sec. randomly by the Chaos Simulation Auto SH wind Super high
2.2 Auto swing (up & down) Chaos

Function
110° ~ 120°
Auto Chaos wind
1.2 Auto swing (up & down)
• By the auto swing key input, the upper/lower vane automatically operates with the auto swing or it is fixed to the 2.5 Chaos wind (auto wind)
2.2 Auto
desired swing (up & down)
direction. 1.6"Auto"
• When Jet 2.5 Chaos
Cool
step selected Mode
and then wind (auto
operated, high,wind)
Operation
the medium, or low speed of the airflow mode is operated for
•By the auto swing key input, the upper/lower vane automatically operates with the auto swing or it is
• By the
toauto
the swing key direction.
input, the upper/lower vane automatically operates with the auto swing or it is fixed to the • When
2~15 sec. randomly by "Auto"Simulation
the Chaos step selected and then operated, the high, medium, or low speed of the airflow mode is operated for
2.2 Auto
fixed swing
desired
desired direction. (up & down) Close
•While in heating mode 2~15 sec.or randomly by the Chaosthe
Fuzzy operation, Simulation
Jet Cool key cannot be input.
• By the auto swing key input, the upper/lower vane automatically operates with the auto swing or it is fixed to the When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool
2.6 Jetis Cool Mode Operation

Control
desired direction. Close mode operated. 2.6 Jet operation,
Cool Mode Operation
••InWhile
theinJet
heating
Coolmode
mode, or Fuzzy
the indoor fan the Jet
is Cool key cannot
operated be input.
at super-high speed for 30 min. at cooling mode
When it is input while•inWhile in heating
the other modemode or Fuzzy
operation operation,
(cooling, the Jet Coolventilation),
dehumidification, key cannotthebe Jet
input.
Cool mode is operat-
Close operation.
110° ~ 120° ed. When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operat-
•In the Jet Cool mode ed. operation, the room temperature is controlled to the setting temperature, 18°C.
••WInhen
the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min. at cooling mode operation.
the sleep timer mode ismode,
inputthewhile in the Jet Cool mode operation, the Jet Cool mode has the
110° ~ 120° In the Jet Cool mode •operation,
•priority. In the Jet the
Coolroom indoorisfan
temperature is operated
controlled at super-high
to the speed for 30
setting temperature, min. at cooling mode operation.
18°C.

Indoor Units
• In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C.
••WWhen
hen the
thesleep
Jettimer
Coolmode keyisisinput while the
in theupper/lower
Jet Cool mode vanes
operation, the reset
Jet Cool tomode hasof
thethe
priority.

Control
Open
input, are those initial cooling mode and
110° ~ 120° •then
Whenoperated
the Jet Coolin •order
key When the
is input, sleep
that
the the timer
air mode
upper/lower outflowis input
vanes whilereach
could
are reset in those
to the Jet ofCool
further. modecooling
the initial operation, theand
mode Jet then
Cooloperated
mode has the priority.
• Whencould
in order that the air outflow the Jet Cool
reach key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated
further.
Open in order that the air outflow could reach further.

2.3 Chaos swing (up/down) 2.7 1.7 Swirl Swirl


wind Swing wind Swing Vane 2
Open 2.7 Swirl wind operation.
Swing Vane 2
• By the Chaos swing key input, the upper/lower vane automatically operates with the chaos swing or it is fixed to the ••ItIt is
is the
thefunction for comfort cooling/heating

Test Run
function for comfort cooling/heating operation.
2.3 Chaos swing (up/down)

Check
desired direction. • It isare
theopened
functionthe
formore
comfort cooling/heating operation.
••IThe
The diagonal
diagonaltwo two
louvers
louvers are opened larger
the more larger
1.3 Chaos swing (up/down)
• By the Chaos swing key input, the upper/lower vane automatically operates with the chaos swing or it is fixed to the
than the
than theother
other • The
louvers. Afterdiagonal
louvers. one two
onelouvers
minute,
After are opened
it minute,
is opposite. the more larger
it is opposite
2.3 Chaos
desired swing (up/down)CLOSED
direction.
than the other louvers. After one minute, it is opposite.
•B y the
• By Chaosswing
the Chaos swing
keykey input,
input, the upper/lower
the upper/lower vane automatically
vane automatically operates
operates with with
the chaos theorchaos
swing swing
it is fixed to theor it is
fixed to direction.
the desired direction. 110~120° Vane 1 Vane 3
desired

Shooting Guide Key Components


CLOSED Mode9 Vane 1 Vane 3

Trouble
Mode8
CLOSED
Mode7
110~120°
Mode9
Mode6
Mode8
Mode5
110~120°
Mode7
Mode9
Mode4
•Comparison of Air Flow Types Vane 4
Mode6
Mode8 • Comparison of Air Flow Types Vane 4

Checking Method for


4-Open (conventional) • Comparison of Air Flow Types
Mode3
Mode7
Mode5 7~8° Swirl Swing (New)
Mode4 Mode2
Mode6 4-Open (conventional) Swirl Swing (New)
Mode3OPEN
Mode5 7~8°
Mode4 Mode2
Mode3
NOTE: Some Models are different by swing width andOPEN 7~8°
swing pattern.
Mode2

On-boarding
NOTE: Some Models are different by swing width andOPEN
swing pattern.
- 18 -

PCB
Copyright ©2012 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
Only for training
NOTE: and service
Some Models arepurposes
different by swing width and swing pattern.
Copyright ©2012 LG Electronics. Inc. All right reserved. - 18 -
LGE Internal Use Only
Only for training and service purposes
Copyright ©2012 LG Electronics. Inc. All right reserved. - 19 -
Copyright ©2012 LG Electronics. Inc. All right reserved. - 18 - Only for training and service purposes
Copyright ©2012 LG Electronics. Inc. All right reserved. - 19 - LGE Internal Use Only
LGE Internal Use Only LGE Internal Use Only
Only for training and service purposes Only for training and service purposes
188 _TROUBLE SHOOTING GUIDE BOOK _ 189
2. Air purifying 3. Installation Functions
Part 2 Functions & Controls
Part 2 Functions & Controls
4. Installation Functions
3. 2.1
Air purifying
PLASMA Air Purifying System 3.1 E.S.P. (External Static Pressure) Setting
4.1 E.S.P. (External Static Pressure) Setting
3.1
ThePLASMA
PLASMA AirAir Purifying
Purifying System
System not only removes microscopic contaminants and dust, but also removes This function is applied to only duct type. Setting this in other cases will cause malfunction.

Basic Part
house mites, pollen, and pet fur to help prevent allergic diseases like asthma. This filter that can be used
The PLASMA Air Purifying System not only removes microscopic contaminants and dust, but also removes house
over and over again by simply washing with water.
mites, pollen, and pet fur to help prevent allergic diseases like asthma. This filter that can be used over and over again
by simply washing with water. 1 Press button for 4 seconds to enter the installer
setting mode until timer segment displays “01:01”.

Dust electrode discharge

Multi & Single Self-diagnosis Outdoor Units


Dust particles
2

Overview
If pressing button repeatedly, it moves to static pressure
Ionizer Photo-Catalyst Coated Mesh selection menu as picture below.

+4.8KV discharge +

+
Polluted Air + Purified fresh Air

Function
+

3 Select static pressure by pressing


+
button.
(01:V-H, 02:F-H, 03:V-L, 04:F-L)

Generating plasma
Odour

Control
Odour molecule
Function Code Pressure

4 Press button to save.

Indoor Units
Control
5 Pressing button will exit settings mode.
❈ After setup, it automatically gets out of setup mode if there is no button
input for 25 seconds.
❈ When exiting without pressing set button, the manipulated value is not
reflected.

Test Run
Check
<Static Pressure Setting Table>

Function
Pressure selection
Zone state ESP standard value

Shooting Guide Key Components


01 V-H Variable High

Trouble
02 F-H Fixed High
03 V-L Variable Low
04 F-L Fixed Low

Checking Method for


On-boarding
Copyright ©2012 LG Electronics. Inc. All right reserved. - 21 -
LGE Internal Use Only

PCB
Only for training and service purposes

Copyright ©2012 LG Electronics. Inc. All right reserved. - 20 -


LGE Internal Use Only
190 _TROUBLE SHOOTING GUIDE BOOK
Only for training and service purposes
_ 191
Part 2 Functions & Controls

This is the function that decides the strength of the wind for each wind level and because this function is to make the installation CB18
easier. (Unit: CMM)
• If you set ESP incorrectly, the air conditioner may malfunction. Static Pressure[mmAq(Pa)]
Setting Value

Basic Part
• This setting must be carried out by a certificated-technician. 2.5(25) 4(39) 6(59) 8(78) 10(98)
100 12.8 - - - -

1 Ifcontroller
pressing button long for 3 seconds, it enters into remote 105 13.9 - - - -
setter setup mode. 110 15.2 12.7 - - -
- If pressing once shortly, it enters into user setup mode.
115 16.5 14.0 - - -

Multi & Single Self-diagnosis Outdoor Units


Please press more than 3 seconds for sure.

Overview
120 17.8 15.3 12.7 - -
2 Iftheentering into ESP setup mode by using
picture below.
button, it indicates as
125 - 16.5 14.0 - -
130 - 17.8 15.3 12.6 -
135 - - 16.5 13.5 -
ESP step
Function Code ESP value
140 - - 17.5 14.5 12.3
145 - - - 16.5 13.5

Function
3 Select ESP fan step by pressing
03: medium, 04: high, 05: very high)
button. (01: very low, 02: low,

Function code,
ESP code CB24 (Unit: CMM)
ESP value Static Pressure[mm Aq(Pa)]
Setting Value
2.5(25) 4(39) 6(59) 8(78) 10(98)

Control
4 Move to ESP value setting by pressing
(It is 000 when delivering
button.
105 13.9 - - - -
from the warehouse.) 110 15.2 12.7 - - -
115 16.5 14.0 - - -
120 17.8 15.3 12.7 - -

Indoor Units
5 (ItPress button to setup ESP value. 125 - 16.5 14.0 - -

Control
is possible to setup ESP value from 1 to 255, 130 - 17.8 15.3 12.6 -
and 1 is the smallest and 255 is the biggest.) 135 - - 16.5 13.5 -
140 - - 17.6 14.5 12.3
• When setting ESP value on the product without very weak wind or power wind function, it may not work. 145 - - - 16.5 13.5
150 - - - 18.0 15.2

Test Run
Check
6 Select ESP fan step again by using button and setup ESP value, as
No. 4 and 5, that corresponds each wind flow UB30
(Unit: CMM)
7

Shooting Guide Key Components


Press button to save. Static Pressure[mmAq(Pa)]
Setting Value

Trouble
4(49) 6(59) 8(78) 10(98) 12(118)
100 20.8 - - - -
8 Press button to exit.
❈ After setup, it automatically gets out of setup mode if there is no button
105 23.2 19.5 - - -
input for 25 seconds. 110 26.0 21.5 - - -

Checking Method for


❈ When exiting without pressing set button, the manipulated value is not 115 - 23.5 19.1 - -
reflected.
120 - 26.3 21.6 - -
Function code, ESP code 125 - - 24.0 19.9 -
ESP value
130 - - 27.0 22.7 -
• Please be careful not to change the ESP value for each fan step.
• It does not work to setup ESP value for very low/power step for some products. 135 - - - 25.9 21.3
• ESP value is available for specific range belongs to the product. 140 - - - - 24.5

On-boarding
PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. - 22 -
LGE Internal Use Only
Only for training and service purposes

192 _TROUBLE SHOOTING GUIDE BOOK _ 193


UB36 CB09L
(Unit: CMM) (Unit: CMM)
Static Pressure[mmAq(Pa)] Setting Value Static Pressure[mmAq(Pa)]
Setting Value

Basic Part
4(49) 6(59) 8(78) 10(98) 12(118) 0 (0) 1 (10) 2 (20) 3 (30) 4 (40) 5 (50)
60 - - - - - -
115 25.9 - - - - 65 5.03 - - - - -
120 27.9 - - - - 70 5.60 4.85 - - - -
125 29.9 26.4 - - - 75 6.19 5.44 4.57 - - -
130 32.0 28.5 25.0 - - 80 6.79 6.05 5.17 - - -

Multi & Single Self-diagnosis Outdoor Units


85 7.41 6.67 5.80 4.80 - -

Overview
135 - 30.7 27.5 - - 90 8.05 7.31 6.43 5.44 - -
140 - 32.9 29.9 26.0 - 95 8.71 7.96 7.09 6.09 4.97 -
145 - - 32.3 28.5 24.7 100 9.38 8.63 7.76 6.76 5.64 -
150 - - - 31.0 27.3 105 10.07 9.32 8.45 7.45 6.33 5.08
110 - 10.03 9.16 8.16 7.04 5.79
155 - - - - 29.9 115 - - 9.88 8.88 7.76 6.51
120 - - - 9.62 8.50 7.25

Function
UB42 125 - - - 10.38 9.26 8.01
(Unit: CMM) 130 - - - - 10.03 8.78
Static Pressure[mmAq(Pa)]
Setting Value
6(59) 8(78) 10(98) 12(118) 14(137) CB12L, CB18L
(Unit: CMM)
85 31.5 - - - -
Static Pressure[mmAq(Pa)]

Control
90 36.3 29.8 - - - Setting Value 0 (0) 1 (10) 2 (20) 3 (30) 4 (40) 5 (50)
95 41.3 34.5 28.4 - - 75 6.50 - - - - -
100 45.4 39.7 33.5 27.3 - 80 7.34 6.70 - - - -
105 - 44.1 38.6 33.1 27.6 85 8.20 7.55 6.69 - - -
110 - - 44.2 38.9 33.6 90 9.07 8.43 7.56 6.47 - -

Indoor Units
95 9.96 9.32 8.45 7.36 - -

Control
115 - - - 44.7 39.6 100 10.87 10.22 9.36 8.27 6.96 -
105 11.79 11.15 10.28 9.19 7.89 6.35
UB48 110 12.73 12.09 11.22 10.14 8.83 7.30
(Unit: CMM) 115 13.69 13.05 12.18 11.09 9.78 8.25
Static Pressure[mmAq(Pa)] 120 14.67 14.02 13.16 12.07 10.76 9.23
Setting Value 125 15.66 15.01 14.15 13.06 11.75 10.22
6(59) 8(78) 10(98) 12(118) 14(137)

Test Run
130 16.67 16.02 15.16 14.07 12.76 11.23

Check
85 31.5 - - - - 135 - - 16.18 15.10 13.79 12.26
90 36.3 29.8 - - - 140 - - - 16.14 14.83 13.30
95 41.3 34.5 28.4 - - 145 - - - - 15.89 14.36
100 45.4 39.7 33.5 27.3 -

Shooting Guide Key Components


105 - 44.1 38.6 33.1 27.6 CB24L
(Unit: CMM)

Trouble
110 - - 44.2 38.9 33.6
Setting Value Static Pressure[mmAq(Pa)]
115 - - - 44.7 39.6 0 (0) 1 (10) 2 (20) 3 (30) 4 (40) 5 (50)
85 10.19 - - - - -
UB60 90 12.18 10.71 11.09 - - -

Checking Method for


(Unit: CMM) 95 13.81 12.34 12.19 - - -
Static Pressure[mmAq(Pa)] 100 15.16 13.69 13.38 10.71 - -
Setting Value 105 16.30 14.83 14.36 11.85 - -
6(59) 8(78) 10(98) 12(118) 14(137)
110 17.31 15.85 15.23 12.86 10.97 -
95 41.3 - - - - 115 18.27 16.80 16.07 13.82 11.93 -
100 45.4 39.7 - - - 120 19.26 17.79 16.93 14.80 12.91 10.49
105 49.5 44.1 38.6 - - 125 20.34 18.87 17.89 15.88 13.99 11.57

On-boarding
110 - 48.5 44.2 38.9 - 130 21.60 20.13 19.01 17.14 15.25 12.83

PCB
135 - 21.64 20.36 18.66 16.76 14.35
115 - - 49.8 44.7 42.2 140 - - 22.01 20.50 18.61 16.19
120 - - - 50.5 48.1 145 - - - 22.75 20.86 18.44
Note : 1. The above table shows the correlation between the air rates and E.S.P.

194 _TROUBLE SHOOTING GUIDE BOOK _ 195


4. Reliability

Part 2 Functions & Controls


3.2 High Ceiling operation 4.1 Hot start
4.2 High Ceiling operation
• When heating is started, the indoor fan is stopped or very slow to prevent the cold air carry out
This function is to adjust FAN Airflow rate according to ceiling height (For ceiling type product)

Basic Part
• When the temp. of heat exchanger reach 30°C(model by model), indoor fan is started.

1 If pressing button long for 3 seconds, it enters into


remote controller setter setup mode.
- If pressing once shortly, it enters into user setup mode.
4.2 Self-diagnosis Function

Multi & Single Self-diagnosis Outdoor Units


Please press more than 3 seconds for sure.

Overview
• The air conditioner installed can self-diagnosed its error status and then transmits the result to the cen-
2 If moving to ceiling height selection menu by pressing
it indicates as picture below.
button, tral control. Therefore, a rapid countermeasure against failure of the air conditioner allows easy manage-
ment and increases the usage life of air conditioner.

• Refer to trouble shooting guide.

Function
3 Select ceiling height value by pressing
02:Medium, 03:High, 04:Very high)
button. (01:Low, 4.3 Soft dry operation
• When the dehumidification operation input by the remote control is received, the intake air temperature is

Control
detected and the setting temp is automatically set according to the intake air temperature.
Function Code Thermistor setting

4 Press button to save. Intake air Temp. Setting Temp.

Indoor Units
26℃ ≤ intake air temp. 25℃

Control
5 Pressing button will exit settings mode.
❈ After setup, it automatically gets out of setup mode if there is no button input
24℃ ≤ intake air temp.< 26℃ intake air temp. -1℃
for 25 seconds.
❈ When exiting without pressing set button, the manipulated value is not 22℃ ≤ intake air temp. < 24℃ intake air temp. -0.5℃
reflected.
18℃ ≤ intake air temp. < 22℃ intake air temp.

Test Run
Check
intake air temp. < 18℃ 18℃
<Ceiling Height Selection Table>

Ceiling Height Level Description • While compressor off, the indoor fan repeats low airflow speed and stop.
01 Low Decrease the indoor airflow rate 1 step from standard level

Shooting Guide Key Components


• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidifi-
02 Medium Set the indoor airflow rate as standard level cation operation and 4-min compressor off repeat.

Trouble
03 High Increase indoor airflow rate 1 step from standard level
Compressor ON Temp. →‘ Setting Temp+0.5℃
04 Very high Increase indoor airflow rate 2 steps from standard level Compressor OFF Temp. →‘ Setting Temp-0.5℃

Checking Method for


• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
• Ceiling height setting is available only for some products.
• Ceiling height of ʻVery highʼ function may not exist depending on the indoor unit.
• Refer to the product manual for more details.

On-boarding
PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. - 26 -
LGE Internal Use Only
Only for training and service purposes

196 _TROUBLE SHOOTING GUIDE BOOK _ 197


5. Convenience Functions & Controls

5.1 Cooling & heating Operations Part


5.222 Auto
Part Functions &
& Controls
cleaning
Functions Controls operation
•F6.2
6.2 Auto
Auto
unction cleaning
cleaning
used operation
to performoperation
Self Cleaning to prevent the Unit from Fungus and bad odor.
5.1.1 Cooling Mode

Basic Part
•• Function
Function used
used to
to perform
perform Self
Self Cleaning
Cleaning to
to prevent
prevent the
the Unit
Unit from
from Fungus
Fungus and
and bad
bad odor.
odor.
•U
•• sed
Used after
Used after
theCooling
after the
CoolingOperation
the Cooling
Operation before
Operation before
turning
before turning
turning the
the
the unit
unit off,
unit off,
off, clean
clean the
clean the Evaporator
the Evaporator
Evaporator and
and keep
and
keep itit dry
dry for
keep
for the
it dry
the next
for the
next opera-
opera-
• Operating frequency of compressor depends on the load condition, like the difference between the room nexttion.operation.
tion.
temp. and the set temp., frequency restrictions.
• The function is easy to operate as it is accessed through the Remote controller.
•he
•T Thefunction
function is
iseasy
easyto to
operate as it as
operate is accessed through through
it is accessed the Remote
thecontroller.
Remote controller.
• If the compressor operates at some frequency, the operating frequency of compressor cannot be

Multi & Single Self-diagnosis Outdoor Units


changed within 30 seconds. ( not emergency conditions)

Overview
Unit
ON
ON (Cooling
(Cooling Only)
Only)
Unit
• Compressor turned off when Operation
Operation OFF
- intake air temperature is in between ±0.5℃ of the setting temp. limit for three minutes continuously. OFF
- intake air temperature reaches below 1.0℃ of the temperature of setting temp..
ON
ON
• Compressors three minutes time delay. Indoor
Indoor

Function
Fan
Fan OFF
OFF
- After compressor off, the compressor can restart minimum 3 minutes later. Setting step
step
Setting L
L Low
Low OFF
OFF
ON
5.1.2 Heating Mode ON
Comp.
Comp. OFF
OFF
• Operating frequency of compressor depend on the load condition, The difference between the room Setting step
Setting step
temp. and set temp., frequency restrictions.

Control
• If compressor operates at some frequency, the operating frequency of compressor cannot be changed
within 30 seconds. 5.3 Auto changeover operation
6.3 Auto
Auto changeover
changeover operation
operation
• Condition of compressor turned off 6.3
•The air conditioner changes the operation mode automatically to keep indoor temperature.

Indoor Units
- When intake air temperature reaches +4℃ above the setting temperature. •• The
The air
air conditioner
conditioner changes
changes the
the operation
operation mode
mode automatically
automatically to
to keep
keep indoor
indoor temperature.
temperature.

Control
•• When
•W hen room
When room
room temperature
temperaturevary
temperature over
vary
vary over ±2°C
over with
with respect
±2°C±2℃ to
to setting
settingtotemperature,
with respect
respect air
air conditioner
setting temperature,
temperature, airkeeps
conditioner the
the room
conditioner
keeps tempera-
roomkeeps the
tempera-
• Condition of compressor turned on roomture
ture in ±2°C
±2°C with
with respect
temperature
in in ±2℃
respect to
to setting
with temperature
setting respect to by
temperature auto
auto change
setting
by change mode.
temperature
mode. by auto change mode.
- When intake air temperature reaches +2℃ above the setting temperature.

• Condition of indoor fan turned off


- While in compressor on : indoor pipe temp. < 20℃

Test Run
Check
- While in compressor off : indoor pipe temp. < 30℃ Switching
+4°C
+4°C Switching point
point
• While in defrost control, between the indoor and outdoor fans are turned off. +2°C
+2°C Heating thermo
Heating thermo off
off
+0.5°C
+0.5°C
• Compressor 2minutes delay

Shooting Guide Key Components


SET
SET Temp.
Temp.
- After compressor off, the compressor can restart minimum 2 minutes later.

Trouble
-0.5°C
-0.5°C Cooling thermo
thermo off
off
Cooling
NOTE: Some Models are different by temperature of thermo ON/OFF. Switching
-2°C
-2°C Switching point
point
Cooling
Cooling Heating
Heating operation
operation Cooling
Cooling
operation
operation operation
operation

Checking Method for


CST/ Duct/CVT type indoor unit
CST/Duct/CVT type indoor unit matched with
matched with Single Outdoor unit/Multi
Universal Outdoor unit
Outdoor unit/Multi V Outdoor unit
Thermo ON : +2℃ above setting temp. Thermo ON : Setting temp.
Thermo OFF : +4℃ above setting temp. Thermo OFF : +3℃ above setting temp. 5.4
6.4
6.4 Auto
Auto
Auto restart
restart
restart Operation
Operation
Operation
• Whenever there is electricity failure to the unit, and after resumption of the power, unit will start in the same mode prior

On-boarding
• to
•W Whenever
henever there isiselectricity
there
the power
power failure. electricity
failure to the
Memorized failure
condition
unit,
theonand
toare after
unit, andresumption of the power,
afteroperating
resumption unit will
modeof(cooling/
the start in
power, thewill
unit same mode
start in prior
the
to the failure. on // off
off condition,
condition, (cooling/ heating), set temperature
temperature and
same mode prior toMemorized
the power condition
failure.are
Memorized operating mode
condition are onmemorized heating),
/ off condition, set
operating and
mode (cool-

PCB
fan
fan speed.
speed. The
The unit
unit will
will memorize
memorize thethe above
above conditions
conditions and
and start
start with
with same
same memorized condition.
condition.
ing/ heating), set temperature and fan speed. The unit will memorize the above conditions and start with
same memorized condition.
Copyright ©2012
Copyright ©2012 LGLG Electronics.
Electronics. Inc.
Inc. All
All right
right reserved.
reserved. -- 29
29 -- LGE Internal
LGE Internal Use
Use Only
Only
Only
Only for
for training
training and
and service
service purposes
purposes

198 _TROUBLE SHOOTING GUIDE BOOK _ 199


Part 2 Functions & Controls Part 2 Functions & Controls
5.5 Child Lock Function
6.5 Child Lock Function
Part 2 Functions & Controls 5.7 Group
6.7 Group Control
Control
It6.5
is theChild
function toLock Function
use preventing children or others from careless using. 1. When installing more than 2 units of air conditioner to

Basic Part
It is the function to use preventing children or others from careless using. one wired remote controller, please connect as the
right figure.
1 Press
GND
button repeatedly until • If it is not event communication indoor unit, set the unit Signal wire

1 the
Press
the
is flashing.
button repeatedly until
is flashing.
as slave.
• Check for event communication through the product
12V

Multi & Single Self-diagnosis Outdoor Units


manual.
2 IfIf'setup'
moving to 'setup' icon area by using button, GND Signal wire

Overview
2 pressing
icon blinks, and child lock function is setup if
moving to 'setup' icon area by using button,
button at that time.
'setup' icon blinks, and child lock function is setup if
pressing button at that time. When controlling multiple indoor units with event communication function with one remote controller, you must change the
master/slave setting from the indoor unit.

3 When cancelling lock function, if moving to 'cancel' icon by pressing - Indoor units, the master/slave configuration of the product after completion of indoor unit power ʻOFFʼ and then ʻONʼ the

3
button and then, pressing button, child lock function is power after 1 minutes elapsed sign up.
When cancelling lock function, if moving to 'cancel' icon by pressing

Function
cancelled. - For ceiling type cassette and duct product group, change the switch setting of the indoor PCB.
button and then, pressing button, child lock function is
cancelled.

4 Press button to exit.

4 Press
❈ After setup, it automatically gets out of setup mode if there is no
button to exit.
button input for 25 seconds. 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
❈ After setup, it automatically gets out of setup mode if there is no
❈ When exiting without pressing set button, the manipulated value is
button input for 25 seconds. #3 switch OFF: Master #3 switch ON: Slave
not reflected.

Control
❈ When exiting without pressing set button, the manipulated value is (Factory default setting)
not reflected.
- For wall-mount type and stand type product, change the master/slave setting with the wireless remote controller. (Refer to
wireless remote controller manual for detail)
h When installing 2 remote controllers to one indoor unit with event communication function, set the master/slave of the
remote controller. (Refer to remote controller master/slave selection)

Indoor Units
6.6
5.6Forced
Forced operation
operation When controlling the group, some functions excluding basic operation setting, fan level Min/Mid/Max, remote controller

Control
lock setting and time setting may be limited.
6.6 Forced
• To operate operation
the appliance by force in case when the remote control is lost, the forced operation selection switch is on
• the main unit
To operate theofappliance
the appliance, andinoperate
by force the appliance
case when in control
the remote the standard
is lost,conditions.
the forced operation selection switch is on
• the
Themain unit ofcondition
operating the appliance, and operate
is set according the outdoor
to the appliance in the
temp. standard
and intake airconditions.
temperature as follows. 2. When installing more than 2 wired remote controllers to one
• The operating condition is set according to the outdoor temp. and intake air temperature as follows. air conditioner, please connect as the right picture.
Setting speed of
Indoor temp. Operating Mode Setting temp.
indoor fan of GND

Test Run
Setting speed

Check
Indoor temp. Operating Mode Setting temp. • When installing more than 2 units of wired remote controller to one Signal wire GND
indoor fan air conditioner, set one wired remote controller as master and the 12V Signal wire
over 24°C Cooling 22°C 12V
others all as slaves, as shown in the right picture. B Y R B Y R
over 24°C Cooling 22°C
21~24°C Healthy Dehumidification 23°C High speed • You cannot control the group as shown in the right for some prod-
21~24°C Healthy Dehumidification 23°C High speed ucts.
below 21°C Heating 24°C

Shooting Guide Key Components


• Refer to the product manual for more detail.
below 21°C Heating 24°C MASTER SLAVE

Trouble
• The unit select the last operation mode in 3 hours.
<When simultaneously connecting
• The unit select the last operation mode in 3 hours.
2 sets of wired remote controller>
• Operating procedures when the remote control can't be used is as follows :
• Operating procedures
- The operation will bewhen theif remote
started controlbutton
the ON/OFF can't is
bepressed.
used is as follows :

Checking Method for


- The
If youoperation will be
want to stop started ifre-press
operation, the ON/OFF button is pressed.
the button.
• When controlling in groups, set the master/slaver of the remote controller. Refer to Installer setting section on how to set mas-
- If you want to stop operation, re-press the button. ter/slave for more detail.

On-boarding
PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. - 30 - Copyright ©2012 LG Electronics. Inc. All right reserved. - 31 -
LGE Internal Use Only LGE Internal Use Only
Only for training and service purposes
Only for training and service purposes
Copyright ©2012 LG Electronics. Inc. All right reserved. - 30 -
LGE Internal Use Only
Only for training and service purposes

200 _TROUBLE SHOOTING GUIDE BOOK _ 201


Part 2 Functions & Controls
5.8 Sleep Timer Operation 5.10 Weekly Program
6.10 Weekly Program
• When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in
You can set the daily reservation in weekly unit.

Basic Part
appliance operation, the operation of the appliance stops.
Weekly reservation keeps operating until before you cancel it once you setup
• While the appliance is on pause, the sleep timer mode cannot be input.

• While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature 1 Please move to reservation setup mode by pressing reservation button.
❈ You can setup two weekly reservations for one day, and up to fourteen

Multi & Single Self-diagnosis Outdoor Units


increases by 1℃. After another 30 min elapse, it increases by 1℃ again.
reservations for a week.

Overview
• When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is For example, to setup (Tuesday morning 11:30 turned on ~ afternoon 12:30
set to the low. turned off), you setup in order below.

• When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is
set to the medium. 2 Please move to 'weekly' by
repeatedly pressing reservation
button. 'Weekly' blinks at this time.

Function
3 Please select weekly reservation or
weekly reservation ¡ by using
button.
5.9 Timer(On/Off) ❈ You can setup two reservations,
weekly reservation 1 and weekly

Control
5.9.1 On-Timer Operation reservation 2, for a day.

• When the set time is reached after the time is input by the remote control, the appliance starts to oper-
ate. 4 Please
using
move to 'date' setup part by
button. If 'date'

Indoor Units
indication blinks, please setup date.

Control
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. You can setup date from Monday to
Sunday.
• If the appliance is operating at the time set by the timer, the operation continues.
While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the
temperature.
5 Please move to 'AM/PM' setup part
of turning on by using button.

Test Run
Check
5.9.2 Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
6 Please

Shooting Guide Key Components


move to 'hour' setup part of
turning on by using button.

Trouble
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
- It is the part to setup the time at
• If the appliance is on pause at the time set by the timer, the pause continues. which air-conditioner is turned on.

Checking Method for


7 Please change time by using
- You can setup hour 0~12.
button.

8 Please move to 'minute' setup part of turning on by using button.

9 If 'minute' indication blinks, please setup 'minute' by using

On-boarding
button

PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. - 33 -
LGE Internal Use Only
Only for training and service purposes

202 _TROUBLE SHOOTING GUIDE BOOK _ 203


Part 2 Functions & Controls
Part 2 Functions & Controls
5.11 Two
6.11 Two Thermistor
Thermistor ControlControl

10 Please move to 'AM/PM' setup part This is the function to select the temperature sensor to judge the room temperature.

Basic Part
of turning off by using button.
- AM/PM setup is identical with
turning on time setup. 1 Ifremote
pressing button long for 3 seconds, it enters into
controller setter setup mode.
- If pressing once shortly, it enters into user setup mode.
Please press more than 3 seconds for sure.

Multi & Single Self-diagnosis Outdoor Units


Overview
2 If moving to room temperature perception sensor selection menu by
pressing button, it indicates as picture below.

11 Please move to 'hour' setup part


of turning off by using Right

Function
button.
- It is the part to reserve the time
at which air-conditioner is
turned off. 3 Set Thermistor value by pressing
02: Indoor, 03: 2TH)
button. (01: Remote Controller,

- If 'hour' indication blinks, please


setup 'hour'.

Control
Function Code Thermistor setting
❈ Please setup 'hour' and 'minute'
identically with the method to
setup turning on time. 4 Press button to save.

Indoor Units
5 Pressing

Control
button will exit settings mode.
❈ After setup, it automatically gets out of setup mode if there is no button input

12 If finishing weekly reservation setup, please press setup/cancellation button.


Weekly reservation setup for the day that you set is finished.
for 25 seconds.
❈ When exiting without pressing set button, the manipulated value is not
reflected.

13 Ifyou'd
you setup with the method identical with above by selecting the day that

Test Run
like to setup, it operates weekly reservation.

Check
If you setup both turning on reservation time and turning off reservation time
<Thermistor Table>
identically, it doesn't operate reservation drive.
Weekly reservation explanation Temperature sensor selection Function
01 Remote controller Operation in remote controller temperature sensor

Shooting Guide Key Components


02 Indoor unit Operation in indoor unit temperature sensor

Trouble
Operation of higher temperature by comparing indoor unit's and wired remote
Cooling controllerʼs temperature.
Reservation (There are products that operate at a lower temperature.)
number 03 2TH
Turning on time Turning off time Operation of lower temperature by comparing indoor unit's and wired remote

Checking Method for


Heating
controller's temperature.

Under bar: the indication that there is weekly reservation for h The function of 2TH has different operation characteristics according to the product.
corresponding day

On-boarding
h Indoor unit is turned on to desired temperature if it is configured using up/down button during preset of weekly operation time.
(Temperature selection range : 18℃~30℃)

PCB
- When desired temperature is not set, it is turned on automatically with desired temperature of previous operation.

Copyright ©2012 LG Electronics. Inc. All right reserved. - 35 -


Copyright ©2012 LG Electronics. Inc. All right reserved. - 34 - Only for training and service purposes
LGE Internal Use Only
LGE Internal Use Only
Only for training and service purposes

204 _TROUBLE SHOOTING GUIDE BOOK _ 205


6. Special Function & Kit
Part 2 Functions & Controls
Part 2 Functions & Controls
7. Special
6.1 Function control
Low Ambient & KIT Part 2 Functions & Controls n ELEVATION GRILL (REMOTE CONTROLLER_Accessory)
• T7.1 Low
his7.Function
Special Ambient
is forFunction
coolingcontrol & KIT
operating in outdoor low temperature . Part 2 Functions & Controls • Main Components of Lift Grill

Basic Part
• If• outdoor temperature drops belowin certain temperature, Signal transmitter
This Function is for cooling operating outdoor low temperatureliquid
. back is prevented by reducing outdoor fan ¿ Lift grill front panel assembly
If7. Special Function & KIT
speed.
• It7.1
• can Low
outdoor
prevent Ambient
temperature of control
frostingdrops below certain
evaporator temperature,
and liquid operation
keep cooling back is prevented by reducing outdoor fan speed. ¡ Bolts for installation (4 EA, P/No. 3A00255K)
It canFunction
• This prevent is
frosting of evaporator
for cooling operatingand keep cooling
in outdoor operation .
low temperature ¬ Instruction manual
7.1 Low Ambient control
• If outdoor temperature drops below certain temperature, liquid back is prevented by reducing outdoor fan speed. Ascend √ Remote Controller for lift grill
• This Function is for cooling operating in outdoor low temperature .

Multi & Single Self-diagnosis Outdoor Units


• It can prevent frosting of evaporator and keep cooling operation Descend

Overview
• If outdoor temperature drops below certain temperature,
Outdoor pipe liquid back is prevented by reducing outdoor fan speed.
• It can prevent frosting of evaporator and keep cooling operation • How to Use Remote Controller
Stop
T2°C Outdoor pipe As for operation of Remote Controller, use it by directing the trans-
mitter part of Remote Controller to the receiver part of front panel
directly under front panel.
T2°C Outdoor pipe

Function
T1°C • Do not drop it down or into water. Or else there is worry about
T2°C
trouble failure.
T1°C • Do not press hard the Remote Controller button with nail (ball-
Outdoor Setting Setting point pen or other sharp substance). Or else there is worry
T1°C
Fan Speed Setting Speed Off Speed Off Speed about trouble failure.
• In case when obstacle such as curtain hides the signal reception

Control
Outdoor Setting Setting part of receiver in between the space interval, Remote Controller
Fan Speed Setting Speed Off Speed Off Speed operation is infeasible.
Outdoor Setting Setting
7.2 Space control
Fan Speed Setting Speed Off Speed Off Speed
6.2 Space control
Vanes angle can be controlled by pair, considering its

Indoor Units
Vanes7.2angleSpace
installation control
environment.
can be controlled by pair, consider-

Control
ing •Vanes
Forinstallation
its example direct drafts can be annoying, leading to
angle canenvironment.
be controlled by pair, considering its
7.2 Space
discomfort
installation
andcontrol
reduced productivity vane control
environment.
helps to eliminate this problem.
• FVanes
••or example
angle direct
can be drafts canby bebe annoying,
For
Easilyexample
controlled bycontrolled
direct drafts
wired can remote pair, considering
annoying,
control. leadingitsto
leading to discomfort
installation
• discomfort
Air Flow can environment.
andbereduced
and
controlled
reduced
productivity productivity
vane
easily regarding control
any space
vane
• helps
control helps
to eliminate
For example
environment.
to
directthis
eliminate
problem.
drafts
this problem.
can be annoying, leading to

Test Run
• E•asily
Easilycontrolled
controlled
discomfort by wired
by wired
and reduced remotecontrol.
remote
productivity control.
vane control

Check
• A•irhelps
AirFlow tocan
Flow can be controlled
be controlled
eliminate this problem. easily
easily regarding
regarding anyanyspace
• environment.
spaceEasilyenvironment.
controlled by wired remote control.
• Air Flow can be controlled easily regarding any space
7.3 Auto Elevation Grille
environment.

Shooting Guide Key Components


• Auto Elevation Grille is automatically down to height
7.3 Auto
of max. Elevation
3.1 m. So it enablesGrille to install the Indoor unit

Trouble
at high ceiling space. And Auto Elevation Grille
6.3 Auto Elevation Grille
• makes
Auto Elevation
7.3 Auto
Grille the
you cleaning
Elevation
is automatically
filter easily. down to height
of max. 3.1 m. So it enablesGrille to install the Indoor unit
• A•utoat
Autohigh ceiling Grille
Elevation
Elevation space.
Grille isAnd Auto Elevation
automatically
automatically down
downGrille
to to
height
makes
of
height ofyou
max. 3.1
max.cleaning
m. 3.1
So itm.theSofilter
enables easily.
to install the
it enables Indoor unit
to install

Checking Method for


theat Indoor
high ceiling
unit space.
at highAnd Autospace.
ceiling ElevationAndGrille
Auto
makes you
Elevation cleaning
Grille makes theyoufiltercleaning
easily. the filter
easily.

On-boarding
PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. - 36 -
Only for training and service purposes
LGE Internal Use Only Copyright ©2012 LG Electronics. Inc. All right reserved. - 37 -
LGE Internal Use Only
Only for training and service purposes
Copyright ©2012 LG Electronics. Inc. All right reserved. - 36 -
LGE Internal Use Only
Only for training and service purposes
Copyright ©2012 LG Electronics. Inc. All right reserved. - 36 -
LGE Internal Use Only
206 _TROUBLE SHOOTING GUIDE BOOK
Only for training and service purposes _ 207
Part 2 Functions & Controls
• How to Operate the Lift Grill

• Always stop the air conditioner operation for safety before operating lift grill.
• Take heed _ there is worry about dust fall etc. when suction grill descends.
• In case when the set automatic stop distance goes wrong, check the set value of operation panel and con-
firm if there is neither obstacle nor mankind.
• When you are not to remove obstacle, stop the operation before touching the obstacle.
Ⅵ. Test Run check
1. Stop the Air Conditioner Operation Automatic Stop Distance of Grill 1. Check Before Test Run 210
2. Test Run Flow Chart 211
2. Descend the Suction Grill
- Depress the down button( ). 3. Test Running 214
Then suction grill descends and stops automatically at a certain

Automatic stop distance


distance.
- You may stop it at wanted distance point by depressing the stop but-
ton ( ) when descending.

3. Raise the Suction Grill


- Depress the up button( ).
Then suction grill goes up and enters into the front panel.

4. Stop the Suction Grill during Rising


- Depress the stop button( ).
Make use of this when you want to stop it at your wished posi-
tion. Medium
Ceiling height Low High
(Height: 3~4 m)
Automatic stop distance 1.5±0.5m 2.5±0.5m 3.5±0.5m
S If you want to change automatic distance setting,
consult with your sale agency.

Copyright ©2012 LG Electronics. Inc. All right reserved. - 38 -


LGE Internal Use Only
Only for training and service purposes

208 _TROUBLE SHOOTING GUIDE BOOK


1. Check Before Test Run 2. Test Run Flow Chart

Check to see whether there is any refrigerant leakage, and check whether the power or trans-
1
mission cable is connected properly. START

Basic Part
Check liquid pipe and gas pipe valves are fully opened.
2
NOTE: Be sure to tighten caps.
Test operation for indoor unit
Confirm that 500 V megger shows 2.0 MΩ or more between power supply terminal block and

Multi & Single Self-diagnosis Outdoor Units


ground. Do not operate in the case of 2.0 MΩ or less.

Overview
NOTE : Never carry out mega ohm check over terminal control board. No
Operate the unit in cooling
Otherwise the control board may break. mode. Refer to Part 2.2 Electric parts
3 Immediately after mounting the unit or after leaving it turned off for an extended length Does Test operation start?
of time, the resistance of the insulation between the power supply terminal board and
the ground maydecrease to approx. 2.0 MΩ as a result of refrigerant accumulation in Yes
the internal compressor.

Function
No
Is cold air discharged for more
If the insulation resistance is less than 2.0 MΩ, turn on the main power supply. than 3 minutes ?

Yes
Refer to Part 2.1 Cycle parts
Is there any temperature No
difference between intake and

Control
discharged air?

Yes
No
Is the operating current normal
?

Indoor Units
* Check the load (In/Out Temp.)
* Check
 pipe length and amount of

Control
Yes refrigerant
*C heck for abnormal sound in outdoor
Operation mode change unit (comp.,Fan, others )
to Heating mode

Test Run
Check
No
Is hot air discharged ? After Refer to Troubleshooting
Hot Start Guide

Yes

Shooting Guide Key Components


Normal

Trouble Checking Method for


On-boarding
PCB
210 _TROUBLE SHOOTING GUIDE BOOK _ 211
2.1 Cycle parts 2.2 Electric parts
Trouble analysis

Basic Part
Turn off the main power and
1. Check temperature difference between intake and discharge air, and check for the wait for 10 seconds.
operating current too.

Case Symptom Supposed Caused

Multi & Single Self-diagnosis Outdoor Units


Overview
Temp. difference : approx. 0℃ All amount of refrigerant leaked out. Turn on the main power again.
Case 1
Current : less than 80% of rated current Check refrigeration cycle.
Temp. difference : approx. 8℃ Refrigerant leakage Clog of refrigeration Primarily, the operating condition of
Case 2
Current : less than 80% of rated current cycle Defective Compressor. Micom is O.K.
A "Beeping" sound is made Yes

Function
Temp. difference : less than 8℃ from the indoor unit * Check, Remote controller & Receiver.
Case 3 Excessive amount of refrigerant * Check CN-DISP1, CN-DISP2 of
Current : over the rated current
No indoor PCB
Case 4 Temp. difference : over 8℃ Normal

Control
Temperature difference between intake and discharge air depends on room air humidity. Check the voltage of power supply (AC220V/AC240V, 50Hz)and check
When the room air humidity is relatively higher, temperature difference is smaller. When for the following :
the room air humidity is relatively lower temperature difference is larger. * The voltage of main power supply.
* The voltage applied to the unit.

Indoor Units
* The connecting method of Indoor/Outdoor connecting cable (each color)

Control
* The PCB Assembly (Fuse, Noise Filter, Power Module, Bridge Diode, etc.)
2. Check temperature and pressure of refrigeration cycle in cooling mode.

Suction pressure Temperature of


(Compared with Discharge Air (Compared Cause of Trouble Description
the normal value) with the normal valve) The operation check of the Indoor PCB Assembly

Test Run
Check
Defective compressor Procedure Specification Remedy
High Defective 4-way reverse Current is low.
1) T
 he input voltage of power 1) AC230V±30V 1) Check the power outlet.
valve
Higher module. 2) 12V±3V 2) Replace PCB Assembly

Shooting Guide Key Components


High pressure does not 2) The output voltage of power 3) DC5V 3) Replace PCB Assembly
Excessive amount of

Trouble
Normal quickly rise at the module. 4) T
 he voltage of micom pin 19 4) Replace PCB Assembly
refrigerant
beginning of operation. 3) IC04D(7805) : DC4.5V↑
4) IC01A(KIA7036)
Insufficient amount of

Checking Method for


Lower Higher refrigerant (Leakage) Current is low.
Clogging

1. The suction pressure is usually 8.5~9.5kg/cm2G(Cooling) at normal condition.(R410)


2. T
 he temperature can be measured by attaching the thermometer to the low pressure

On-boarding
tubing and wrap it with putty.

PCB
212 _TROUBLE SHOOTING GUIDE BOOK _ 213
3. Test Running
16 TEST RUNNING

ENGLISH
4. Test Run
3.1 SPLIT, ART cool, ART cool deluxe Type
3. Test Running TEST
3.2 RUNNING
Ceiling Cassette
3.1 SPLIT, ART cool, ART cool deluxe Type PRECAUTIONS IN TEST RUN Connection of power supply

Basic Part
• Check that all tubing and wiring have been properly con- Bolt - The initial power supply must provide at least - Connect the power supply cord to the inde-
nected.
• Check that the gas and liquid side service valves are fully
90% of the rated voltage. pendent power supply.
open. Otherwise, the air conditioner should not be Circuit breaker is required.
3.1.1 Prepare remote controller operated. - Operate the unit for 15 minutes or more.

Multi & Single Self-diagnosis Outdoor Units


❶ Remove the battery cover by pulling it according to
the arrow direction. ! CAUTION

Overview
❷ Insert new batteries making sure that the (+) and (–) Tubing connection
of battery are installed correctly. • For test run, carry out the cooling opera- Evaluation of the performance
❸ Reattach the cover by pushing it back into position. 3.1.4 Evaluation of the performance tion firstly even during heating season. - Measure the temperature of the intake and
Operate unit for 15~20 minutes, then check the system If heating operation is carried out firstly, discharge air.
refrigerant charge: it leads to the trouble of compressor.
- Ensure the difference between the intake
1. Measure the pressure of the gas side service valve. Then attention must be paid.
temperature and the discharge one is more

Function
2. Measure the temperature of the intake and discharge of air. • Carry out the test run more than 5 min- than 8°C (Cooling) or reversely (Heating).
3. Ensure the difference between the intake temperature and the utes without fail.
discharge is more than 8°C (Cooling) or reversely (Heating). (Test run will be cancelled 18 minutes
later automatically)

NOTE: - To cancel the test run, press any button.

Control
Discharge air
• Use 2 AAA(1.5volt) batteries. Do not use rechargeable
batteries. CHECK THE FOLLOWING ITEMS WHEN
• Remove the batteries from the remote controller if the sys- Discharge INSTALLATION IS COMPLETED
tem is not going to be used for a long time. temperature - After completing work, be sure to measure
3.1.2 Precautions in test run and record trial run properties, and store

Indoor Units
n The initial power supply must provide at least 90% of measured data, etc.

Control
the rated voltage. Chassis cover - Measuring items are room temperature, out- Thermometer
Otherwise, the air conditioner should not be operated. side temperature, suction temperature, blow
Intake temperature
n For test run, carry out the cooling operation firstly out temperature, wind velocity, wind vol-
even during heating season. If heating operation is Discharge air
ume, voltage, current, presence of abnormal
carried out firstly, it leads to the trouble of compres- vibration and noise, operating pressure, pip-
sor. Then attention must be paid. ing temperature, compressive pressure.

Test Run
Check
n Carry out the test run more than 5 minutes without - As to the structure and appearance, check
fail. (Test run will be cancelled 18 minutes later auto- following items.
matically)
* Is the circulation of air adequate?
n The forced operation is started by pressing button for
2 seconds. * Is the draining smooth?

Shooting Guide Key Components


The test run is started by pressing button for 3~6 sec- * Is the heat insulation complete

Trouble
onds. Discharge (refrigerant and drain piping)?
n To cancel the test run, press any button. temperature * Is there any leakage of refrigerant?
Intake * Is the remote controller switch operated?
3.1.3 Settlement of outdoor unit temperature * Is there any faulty wiring?

Checking Method for


n Anchor the outdoor unit with a bolt and nut(ø10mm) * Are not terminal screws loosened?
tightly and horizontally on a concrete or rigid mount. Discharge air
n When installing on the wall, roof or rooftop, anchor the
mounting base securely with a nail or wire assuming the M4......118N.cm{12kgf.cm}
influence of wind and earthquake. M5......196N.cm{20kgf.cm}
n In the case when the vibration of the unit is conveyed to M6......245N.cm{25kgf.cm}
the hose, secure the unit with an anti-vibration rubber. M8......588N.cm{60kgf.cm}
Discharge

On-boarding
temperature

PCB
Copyright ©2012 LG Electronics. Inc. All right reserved. - 41 -
LGE Internal Use Only
Only for training and service purposes

214 _TROUBLE SHOOTING GUIDE BOOK _ 215


Optional Operation

Optional Operation
14 TEST RUNNING

ENGLISH

ENGLISH
3.3 Ceiling Concealed Duct
Installer Setting -Test Run Mode TEST RUNNING
3.4 Ceiling Suspended
After installing the product, you must run a Test Run mode. PRECAUTIONS IN TEST RUNNING

Basic Part
M4......118N.cm{12kgf.cm}
M5......196N.cm{20kgf.cm}
For details related to this operation, refer to the product manual. - The initial power supply must provide at least
90% of the rated voltage. M6......245N.cm{25kgf.cm}
Otherwise, the air conditioner should not be M8......588N.cm{60kgf.cm}

1 Ifit enters
pressing button long for 3 seconds, operated.

Multi & Single Self-diagnosis Outdoor Units


into remote controller setter

Overview
setup mode.
- If pressing once shortly, it enters into ! CAUTION Connection of power supply
user setup mode. Please press more Connect the power supply cord to the inde-
than 3 seconds for sure. • For test run, carry out the cooling
pendent power supply.
- Please cancel the right and left of wind operation firstly even during heating - Circuit breaker is required.
direction for RAC product. season. If heating operation is carried out

Function
Operate the unit for fifteen minutes or more.
firstly, it leads to the trouble of
compressor. Then attention must be paid.
• Carry out the test run more than 5
Function Code Set Evaluation of the performance
minutes without fail.
Measure the temperature of the intake and
2 Setup

Control
figure '01' blinks at the lower part (Test run will be cancelled 18 minutes
discharge air.
of indication window. later automatically)
Ensure the difference between the intake
temperature and the discharge one is more
than 8°C (Cooling) or reversely (Heating).
- To cancel the test run, press any button.

Indoor Units
Control
Check the following items when
installation is complete
3 Press button to start.
After completing work, be sure to measure

Test Run
Check
and record trial run properties, and store
measured data, etc.
Measuring items are room temperature, out-
side temperature, suction temperature, blow

Shooting Guide Key Components


out temperature, wind velocity, wind volume,
voltage, current, presence of abnormal vibra-

Trouble
tion and noise, operating pressure, piping tem- Thermometer

4 During the test run, pressing the below


button will exit the test run.
perature, compressive pressure.
As to the structure and appearance, check fol-
- Select operation, temperature lowing items.

Checking Method for


up/down, wind flow control, wind - Is the circulation of air adequate?
direction, start/stop button.
- Is the draining smooth?
- Is the heat insulation complete
(refrigerant and drain piping)?
- Is there any leakage of refrigerant?

On-boarding
- Is the remote controller switch operated?

PCB
- Is there any faulty wiring?
- Are not terminal screws loosened?

Installation Manual 15
216 _TROUBLE SHOOTING GUIDE BOOK _ 217
Ⅶ. Trouble Shooting Guide
1. The phenomena from main component failure 220
2. Outdoor Unit EEV 221
3. Pressure Sensor 224
4. Reverse Valve 225
5. Temperature Sensor 225
6. Compressor 226
7. Outdoor Fan & Fan Motor 227
8. Compressor Specification 228
9. Phase Bridge Diode Checking Method 229
10. Inverter IPM Checking Method 230
1. The phenomena from main component failure 2. Outdoor Unit EEV
Checking Method for Key Components

· The phenomena from main component failure


2.1 Electronic
2.3 Electronic Expansion
Expansion Valve Valve
Component Phenomenon Cause Check method and Trouble shooting Checking Method for Key Components

Basic Part
Compressor Not operating Motor insulation Check resistance between terminals and White
broken chassis
2.3 Electronic Expansion Valve White
Yellow A
Strainer clogged Change strainer Brown M
White
Orange A
Oil leakage Check oil amount after opening oil port White

Multi & Single Self-diagnosis Outdoor Units


Orange
Yellow
Blue A

Overview
Stop during running Motor insulation failure Check resistance between terminals and Brown BM B
chassis Brown
Orange A
Orange Yellow Red Blue
Abnormal noise R-S-T misconnection Check compressor R-S-T connection Red
Blue (com)
during running B B
Brown

Function
Outdoor High pressure error Motor failure, Check the fan operation to confirm proper Yellow Red Blue
Pulsesignal
·• Pulse signal output
output valuevalue Red
andoperation
and valve valve operation (com)
fan in cooling mode bad ventilation around motor functioning. Switch OFF the outdoor
operation outdoor heat ex- unit and remove obstacles, if any, around Output state Output state
changer the HEX. Check connector Output(ø)
Output(ø)No.No.
1 2 3 4
• Pulse signal output value and1 valve operation 2 3 4
Outdoor Heating failure, fre- Bad connector Check resistance between terminals ø1 ON ON OFF ON

Control
EEV quent defrosting contact ø1 ON ON
Output state OFF ON
Output(ø)
ø2 No. ON ON ON OFF
ø2 1 ON 2 ON 3 ON 4 OFF
No operation sound Coil failure Service necessary
ø3
ø1 OFF
ON OFF
ON ON
OFF OFF
ON
after switching ON ø3 OFF OFF ON OFF
the power supply ø4
ø2 OFF
ON OFF
ON OFF
ON ON
OFF

Indoor Units
ø4 OFF OFF OFF ON

Control
Heating failure, EEV clogged Service necessary ø3 pulse sequence
• Output OFF OFF ON OFF
frozen outdoor heat
ø4valve close state: OFF
- In 4 3 2 1 4 OFF OFF ON
exchanger part
· Output
- In valve pulse sequence
open state: 1 2 3 4 1
Low pressure error EEV clogged • Output pulse sequence
- In* valve
1. If EEV close
openstate:
angle 4does→3 not→change,
2 → 1all→of 4output phase will be OFF
or discharge tem-
- In- Invalve
2.valve closephase
state:is4 different
state: 1 →3 2 2→or 3continuously
1 4

Test Run
If output
open → 4 → 1 in the ON state, motor will not operate smoothly and start

Check
perature error - In vibrating.
valve open state: 1 2 3 4 1
* 1. If EEV open angle does not change, all of output phase will be OFF
2.* 1.
If Ifoutput
EEV openphase is does
angle different or continuously
not change, inphase
all of output the ON
will state,
be OFFmotor will not operate smoothly and
• EEV2. valve
If output operation
phase is different or continuously in the ON state, motor will not operate smoothly and start
When system fault occurs, the error code is displayed on the indoor unit display or remote control start vibrating.
vibrating.

Shooting Guide Key Components


display. The trouble shooting guide is available in the service manual. - At power ON, open angle signal of 700 pulses out-
·When CH05/53 ERROR occurs, check if auto-addressing has done and communication wiring is ok. put and valve position is set to ⓐ

Trouble
• EEV
· EEVvalve
Valve operation
valve operation If valve operates smoothly, no noise and vibration
close
open occurs and if valve is closed. noise occurs.
Angle - At power ON, open angle signal of 700 pulses out-
--NoiseA
 t power
from EEV ON,
canopen angle signal
be confirmed of 700the
by touching
put and valve position is set to ⓐ
EEV surfaceoutput
pulses with a and
screwvalve
driverposition
and listening theto
is set
Valve If valve operates smoothly, no noise and vibration

Checking Method for


close open Full open EEV noise.
open 460 pulses occurs ⓐ andIf valve operates
if valve smoothly,
is closed. no noise
noise occurs.
Angle - If liquid
and refrigerant
vibration is in EEV, the noise is lower.
- Noise from EEV canoccurs and ifbyvalve
be confirmed is closed.
touching the
EEVnoisesurfaceoccurs.
with a screw driver and listening the
Full open EEV
open pulse
460 pulses -N noise.
oise from EEV can be confirmed by
- If liquid refrigerant
touching the isEEV
in EEV, the noise
surface with isalower.
screw

On-boarding
driver and listening the EEV noise.
pulse - If liquid refrigerant is in EEV, the noise is

PCB
- 60 - lower.
Copyright ©2011 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
Only for training and service purposes

Copyright ©2011 LG Electronics. Inc. All right reserved. - 60 -


LGE Internal Use Only
220 _TROUBLE SHOOTING GUIDE BOOK Only for training and service purposes
_ 221
Checking Method for Key Components

Checking Method for Key Components


· EEV failure check method · •EEV
EEV Coil andbody(Outdoor
Coil and body(Outdoor unit)
unit)
Failure mode Diagnosis Repair process Unit • EEV Coil and body(Outdoor unit)
Body

Basic Part
Microcomputer 1. Disconnect the EEV connector form control Check and replace Indoor Body
Driving circuit board and connect testing LED Indoor unit control unit
failure board

Multi & Single Self-diagnosis Outdoor Units


Lead wire

Overview
Lead wire
Coil
Coil
1KΩ
� LED
2. M
 ain power ON, pulse signal is out from EEV

Function
for 17 sec.
If LEDs do not turn on, or are in on state
continuously, then driving circuit is abnormal
EEV locking 1. If EEV is locked, in no load state, the driv- Replace EEV Indoor/
ing motor rotate, and clicking sound always Outdoor • Remove and assemble the coil

Control
occurs unit · •Remove
Remove and assemblethethe
and assemble coilcoil
Remove Assemble
EEV Motor coil 1. C
 heck the resistance between coil terminal Replace EEV Outdoor
short or (Brown-white, brown-orange, red-yellow, unit Remove Assemble • Grip the A part tightly, and pull
up coil part upward.
• Grip the A part tightly, and pull

Indoor Units
misconnection red-blue)
- When
coil the coil part is removed or

Control
2. If the estimated resistance value is in up part upward.
assembled, be careful not to bend
46±3.7Ω then the EEV is normal - When theofcoil
the pipe thepart is removed or
body.
assembled, be careful not to bend
Full closing 1. O
 perate indoor unit with FAN mode and Indoor the pipe of the body.
(valve leakage) operate another unit
indoor unit with COOLING mode

Test Run
Check
2. C
 heck indoor unit(FAN mode) liquid pipe Body
Body
temperature Body
(from operation monitor of outdoor unit Body
control board)

Shooting Guide Key Components


3. W
 hen fan rotate and EEV is fully closed, if

Trouble
there is any leakage, then the temperature
is down

If estimated temperature is very low in

Checking Method for


comparison with suction temperature which is
displayed at remote controller then the valve
is not fully closed

On-boarding
- 61 -

PCB
Copyright ©2011 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
Only for training and service purposes
Copyright ©2011 LG Electronics. Inc. All right reserved. - 61 -
LGE Internal Use Only
Only for training and service purposes

222 _TROUBLE SHOOTING GUIDE BOOK _ 223


3. Pressure Sensor 4. Reverse Valve
Checking Method for Key Components

Connect manifold gauge to the service valve of outdoor unit, and compare the output of 1. Keep it off before the outdoor unit is powered on and the indoor unit is turned on.
High pressure sensor to the manifold gauge value. 2.2.11
Cooling,Reverse
defrosting,Valve
oil recovery : OFF, heating : ON
In case of cooling mode, pressure sensor value will be low pressure side 3. W
 hen alternating cooling to heating, transform 4 way valve during re-starting for 3
1. Keep it off before the outdoor unit is powered on and the indoor unit is turned on.

Basic Part
(liquid side gauge value) minutes.
2. Cooling, defrosting, oil recovery : OFF, heating : ON
In case of heating mode, pressure sensor value will be high pressure side value 3.4.When
T
o check thecooling
alternating modetoofheating,
cooling/heating operation
transform 4 way of 4re-starting
valve during way valve,for 3 touch the piping sur-
minutes.
Checking Method for Key Components
(gas side gauge value) 4. Toface
checkofthelow
modepressure serviceoperation
of cooling/heating valve. of 4 way valve, touch the piping surface of low pressure service valve.
2.8 Pressure Sensor(High/Low Pressure Sensor) 5.5.Refrigerant
Refrigerant flowchart
flowchart of valve
of 4 way 4 way valve

Multi & Single Self-diagnosis Outdoor Units


Checking Method for Key Components
below) Compare the output of pressure sensor to the output of manifold gauge pressure

Overview
Connect
using themanifold gauge to the service valve of outdoor unit, and compare the output of high pressure sensor to
table below.
Read2.8
the output Pressure
of low pressureSensor(High/Low
sensor to detect the defect.Pressure Sensor)
the pressure clearly between black and white as the composition of pressure sensor.
below) Compare the output of pressure sensor to the output of manifold gauge pressure using the table below.
Connect
Read manifold clearly
the pressure gauge between
to the service
blackvalve of outdoor
and white as theunit, and compare
composition the output
of pressure of high pressure sensor to
sensor.
the output of low pressure sensor to detect the defect.
<Low
<Low
Pressure
Pressure
Sensor>
Sensor>
<High
<High
Pressure
Pressure
Sensor>
Sensor>

Function
below) Compare the output of pressure sensor to the output of manifold gauge pressure using the table below.
Read the pressure clearly between black
OUTPUT CHARACTERISTICS and white as the composition of pressure sensor.
OUTPUT CHARACTERISTICS
Indoor Heat D : Discharge
<Low Pressure Sensor> <High Pressure Sensor> Outdoor Heat Exchanger Outdoor Heat
Exchanger Exchanger E : Evaporator
OUTPUT CHARACTERISTICS OUTPUT CHARACTERISTICS C : Condensor
[Heating Operation] [Cooling Operation] S : Suction

Control
6.6.Insulation resistance
Insulation in the in
resistance state
theof state
connecting the valve to coil
of connecting the should
valve be
to over
coil100mΩ
shouldwhen
be measure it with DC
over 100mΩ
mega tester(DC 500V).
when measure it with DC mega tester(DC 500V).

Indoor Units
Control
1) 1)If Ifant.the pressure of manifold gauge is 0~1kg/cm , it indicates 2the pressure got lower due to the leakage of refriger-
2.12 Temperature Sensor
2

the pressure of manifold gauge is 0~1kg/cm , it indicates the pressure got lower due
Find the place of leakage and fix it.
to the leakageof of
2) If the difference therefrigerant.
outputs of highFind
and lowthepressure
placeisofin the
leakage
range ofand
1kg/cmfix, the
2 it. pressure sensor is normal. 6. Insulation resistance in the state of connecting the valve to coil should be over 100mΩ
1) outdoor temperature sensor : TH1
2)3)1) IfIfIfthe
the difference
pressure of manifoldthe gauge
of outputs
outputs is 0~1kg/cm
of high 2
, itpressure
indicates the pressure
is 1kg/cm got lowerofdue
in the, the
range
pressure 1kg/cm
to the leakage
2
, the of refriger-
pressure when measure it with DC mega tester(DC 500V).
the difference of the of high and low pressure is over sensor is out of order, it
5. Temperature Sensor
2
ant. Find the place of leakage and fix it. 2) Pipe temperature sensor : TH2
sensor
need to is normal.
be replaced.

Test Run
2) If the difference of the outputs of high and low pressure is in the range of 1kg/ cm , 2the pressure sensor is normal.
2
3) Discharge pipe(D-pipe) temperature sensor : TH3

Check
3)4)IfThe thecomposition
differenceof of pressure sensor of high pressure is over 1kg/cm , the pressure sensor is
the outputs 1. Check the condition of installation and the contact of temperature sensor.
3) If the difference of the outputs of high and low pressure is over 1kg/cm, the pressure sensor is out of order, it
2

outneed of toorder, it need to be replaced.


be replaced. 2. Check whether the connector contact of temperature sensor is normal.
High Pressure Sensor : 0~5MPa 3. Measure the resistance of temperature sensor.
4) 4)The Thecomposition
composition of of
Pressure pressure
pressure sensor sensor
Vout 0.5~3.5V 1) outdoor temperature sensor : TH1
sensor
TH1 : TH2
2) Pipe temperature sensor TH2 TH3

Shooting Guide Key Components


High Pressure
(Red) Sensor : 0~5MPa Discharge pipe 10KΩ±1%(25℃)
3) Resistance 5KΩ±1%(25℃)
(D-pipe) temperature sensor : TH3 200KΩ±1%(25℃)

Trouble
Pressure Vout 0.5~3.5V
±5%
sensor (White) 1.07KΩ±3.3%(85℃)
4) Suction pipe (S-pipe) 535KΩ±3.3%(85℃)
temperature sensor : TH4 28KΩ±7.7%(85℃)
(Black)
(Red) 5) Mid sensor : TH5
±5% 1. Check the condition of installation and the contact of temperature sensor.

Checking Method for


(White)
The pressure sensor is composed like the circuit picture shown above. If DC 5V voltage flows on red and black
(Black)
wire, voltage would be made between the white and black wire. The pressure which is equivalent to the pressure
2. Check whether the connector contact of temperature sensor is normal.
output is shown in the table above. 3. Measure the resistance of temperature sensor
TheThe pressure sensor is composed like the circuit picture shown above. If DC 5V voltage flows on red and black
pressure sensor is composed like the circuit picture shown above. If DC 5V voltage
wire, voltage would be made between the white and black wire. The pressure which is equivalent to the pressure
flows onisred
output and
shown black
in the
2.9 Outdoor Fan table wire,
above.voltage would be made between the white and black wire. TH1 TH2, TH4, TH5 TH3
The pressure which is equivalent to the pressure output is shown in the table above.

On-boarding
10KΩ±1%(25℃) 5KΩ±1%(25℃) 200KΩ±1%(25℃)
1) The outdoor fan is controlled by the inverter motor which can control the number of rotations.

PCB
2.9 Outdoor Fan
2) The outdoor fan is controlled by the high/low pressure of the outdoor unit after the operation of compressor.
3) There is possibility that the outdoor fan does not operate due to low capacity operation or low outdoor tempera-
1) The outdoor fan is controlled by the inverter motor which can control the number of rotations.
ture even if the compressor is operating. This does not mean breakdown of the unit, the fan will start operating if
2)itThe outdoor
reaches the fan
set is controlled by the high/low pressure of the outdoor unit after the operation of compressor.
point.
3) There is possibility that the outdoor fan does not operate due to low capacity operation or low outdoor tempera- Copyright ©2011 LG Electronics. Inc. All right reserved. - 69 -
LGE Internal Use Only
224
ture even if the compressor is operating. This does not mean breakdown of the unit, the fan will start operating if
_TROUBLE SHOOTING GUIDE BOOK
it reaches the set point.
Only for training and service purposes
_ 225
- 67 -
Checking Method for Key Components
6. Compressor 7. Outdoor Fan & Fan motor
Checking Method for Key Components

2. Checking Method for Key Components


2.andChecking
2.1 Compressor
Check Method
ensure in following for
order when errorKey
relatedComponents
with the compressor or error re-
7.1 Outdoor Fan
lated with power occurs during operation:
2.1 Compressor
Check and ensure in following order when error related with the compressor or error related with power occurs 1) T
 he outdoor fan is controlled by the inverter motor which can control the number of

Basic Part
No. operation: Checking Item
during Symptom Countermeasure
Check and ensure in following order when error related with the compressor or error related with power occurs rotations.
1 operation:
during Is how long power on during 1) P
 ower on for 12 hours * Go to No.2.
No. Checking Item Symptom Countermeasure 2) The outdoor fan is controlled by the high/low pressure of the outdoor unit after the
operation? or more
1
No. Is how long power
Checking on during
Item 1) Power onSymptom
2) P for 12 hours or more
 ower on for 12 hours * Go to No.2.
Countermeasure
* Go to No.2 after applying
operation of compressor.
operation? 3) There is possibility that the outdoor fan does not operate due to low capacity operation
1 Is how long power on during 1) Power on
or for 12 hours or more
less * Go to No.2. for designated
power time

Multi & Single Self-diagnosis Outdoor Units


* Go to No.2 after applying
operation? or low outdoor temperature even if the compressor is operating. This does not mean

Overview
2) Power on for 12 hours or less (12hours).
power for designated time (12
* hours).
Go to No.2 after applying breakdown of the unit, the fan will start operating if it reaches the set point.
2 Does failure appears again 1) T
2) Power onheforcompressor
12 hours or lessstops * Check IPM may fail.
power for designated time (12
when 1) The compressor stops and ap-
same * Check IPM may fail.
2 Does failure appears
starting again
operation? and same error hours).
when starting operation? error appears again.
pears again.
1) The compressor stops and same * Check IPM may fail.
2 Does failure appears again
Method to measure
when starting insulation error2)appears
operation? again.
If output voltage of * Check coil resistor and
Method to measure insulation 2) If output voltage of the inverter is * Check coil resistor and insulation 7.2 Fan motor

Function
resistance
resistance the inverter
stably output. *1 is stably insulation
resistor. If normal,resistor.
restart theIf normal,
Method to measure insulation 2) If outputoutput.
voltage of
*1 the inverter is * Check coil resistor
unit.restart
If same symptomandoccurs,
the unit. insulation
If same
Comp. pipe
resistance stably output. *1 resistor.
replace If normal,
the restart the
compressor.
Tester
unit.
symptom
If same
occurs,
symptom
replace the
occurs, Checking Item Symptom Countermeasure
Comp. pipe * Insulation resistor:
compressor. 2MW or
Tester replace the compressor. (1) T
 he fan motor 1) When power sup- * Modify connection status in front of or at the rear
more Coil resistor:
* Insulation
* Insulation resistor:
resistor: 2MW or2MW or does not operate. ply is abnormal of the breaker, or if the power terminal console is
more Coil resistor:
JBA068MAA/JBA068MAC
more Coil resistor:

Control
Temp. 75℃ Does failure ap- at frosting condition.
U-V 0.195 ±7% Ω ‘(25°C)’
Figure 1. JBA068MAA/JBA068MAC
V-W 0.195 ±7% Ω ‘(25°C)’ pears again when * Modify the power supply voltage is beyond speci-
Method to measure coil Temp.
W-U 0.19575℃
±7% Ω ‘(25°C)’
Figure 1.
U-V 0.195 ±7% Ω ‘(25°C)’ starting opera- fied scope.
resistance
Method to measure coil JQA048MAA/JQA048MAC
V-W 0.195 ±7% Ω ‘(25°C)’
Method Comp.
toU measure coilTester 3) If output voltage of the * Check the IPM. Temp.
W-U 0.19575℃
±7% Ω ‘(25°C)’ tion?
resistance
resistance
U-V 0.255 ±7% Ω ‘(25°C)’
JQA048MAA/JQA048MAC
2) For wrong wiring * For following wiring.
inverter is unstable or If the IPM is normal, replace

Indoor Units
V-W 0.255 ±7% Ω ‘(25°C)’
Comp.
Tester
Temp.
W-U 0.25575℃
±7% Ω ‘(25°C)’ 1. Check connection status.

Control
U
it is 0V. the inverter board.
U-V 0.255 ±7% Ω ‘(25°C)’
(2) V
 ibration of the
V W V-W 0.255 ±7% Ω ‘(25°C)’ 2. Check contact of the connector.
(When incapable of * Check coil resistor and insu-
W-U 0.255 ±7% Ω ‘(25°C)’
fan motor is
3) If output voltage of the inverter is * Check the IPM. 3. C heck that parts are firmly secured by tightening
unstableusing digital tester) If thelation
or it isa0V. IPM isresistor.
V W
Figure 2. normal, replace large.
3) (When
If outputincapable
voltage ofofthe inverter screws.
using a digi-is * Check the IPM.
the inverter board.
Figure 2. unstable
tal tester)or it is 0V. If the IPM is normal, replace 4. Check connection of polarity.
* Check coil resistor and insula-
(When incapable of using a digi- the inverter board. 5. Check short circuit and grounding.
tion resistor.

Test Run
tal tester)

Check
* Check coil resistor and insula-
3) For defective fuse * Replace the fuse if there is defect.
[Cautions when measuring voltage and current of inverter tion resistor.
power circuit]
[Cautions when measuring voltage and current of inverter power circuit] 4) For failure of circuit Replace the circuit board in following procedures
Measuring values may differ depending on measuring tools and measuring circuits since voltage, current
Measuring values may differ depending on measuring tools and measuring circuits since voltage, current in the board if problems occur again when powering on and if
[Cautions
in
power the supply
power when
orsupply
measuring
or output
output side
voltage
side ofhas
of the inverter
and current
thenoinverter of inverter
has
since waveform. no sincepower circuit]
waveform.
Measuring
there are no matters equivalent to items as speci-
Especially, valuesoutputmay differ dependingwhenon measuring tools andinverter
measuring acircuits since voltage, current in the

Shooting Guide Key Components


Especially, output voltage
voltage changes
changes output
when voltage
output of the
voltage of thehas pattern
inverter hasof a
pulse wave.
pattern of pulse wave.
power supply
In addition, or outputvalues
measuring side ofappear
the inverter
largelyhas no sincedepending
differently waveform. on measuring tools. fied in above 1) through 4).

Trouble
In addition,output
Especially, measuring
voltage values
changes appear
when largely
output differently
voltage of the depending
inverter has a on measuring
pattern of pulse tools.
wave. (Carefully check both connector and grounding
1) If using a movable tester when checking that output voltage of the inverter is constant (when comparing rela-
1)In Iaddition,
f using measuring
tive voltage
a movable
betweenvalues
testeralways
whenlargely
lines), appear
checking that depending
use an differently
analog tester.
output voltage of the inverter
on measuring
Especially
is constant
tools. caution
exercise particular
(when com-
if the output wires when replacing the circuit board.)
1) paring
If using relative
frequency a movable tester is
voltage
of the inverter when
low,checking
between whenlines),
usingthataalways
output
movable voltage
use anofwhere
tester, the inverter
analog is of
tester.
change constant (when
Especially
measured comparing
exercise
voltage rela-
particular
values is
tive
1. R eplace only fan control boards.
largevoltage
caution between between
if the other
output lines),
lines, always
when
frequency use
virtually an
of the analog
same tester.
values
inverter Especially
isappear
low, actually
when exercise
or where
using aparticular
there iscaution
movable tester,iftothe
danger output
determine
where change of
frequency of
that failure of the inverter
the inverter is low,
occurred.when using a movable tester, where change of measured voltage values is If starting is done, it means that the fan control

Checking Method for


measured voltage values is large between otherappearlines,actually
when virtually sameisvalues
danger appear actually or
2) large
You canbetween other lines,
use rectification when
voltmeter virtually
( ) same
if using values
commercial frequencyortester
wherewhen
there measuring to determine
output values board has defect.
where
that there
failure of is
the danger
inverter to determine
occurred. that failure of the inverter occurred.
of the inverter (when measuring absolute values). Accurate measuring values cannot be obtained with a gen- 2. R eplace both fan control board and the main
2) eral
2) You can
canuse
You movable userectification
rectification
tester voltmeter
(For analog and( digital
voltmeter )(if using
mode). )commercial frequency tester
if using commercial when measuring
frequency tester when output values
measuring board.
of the inverter
output values(whenof themeasuring
inverterabsolute values). Accurate
(when measuring measuring
absolute values
values). cannot measuring
Accurate be obtained with a gen-
values cannot be
eral movable
Copyright tester (ForInc.
©2011 LG Electronics. analog and
All right digital mode).
reserved. - 58 - If starting is done, it means that the main board
obtained with a general movable tester (For analog and digital mode). LGE Internal Use Only has defect.
Only for training and service purposes
Copyright ©2011 LG Electronics. Inc. All right reserved. - 58 -

On-boarding
LGE Internal Use Only 3. If problems continue to occur even after coun-
Only for training and service purposes
termeasure of No.1 and No.2, it means that both

PCB
boards has defect.

226 _TROUBLE SHOOTING GUIDE BOOK _ 227


Checking Method for Key Components
8. Compressor Specification 9. Phase Bridge Diode Checking Method
2.4 Phase Bridge Diode Checking Method

The specification of compressor being adapted to Single / Multi is below. Internal


Internal circuit
circuit diagram
diagram Appearance
Appearance
When the compressor is not working, please check the compressor referring to the below
specification. R S T
R

Basic Part
Model GKT141MAC GKT176MAB GJT240MAA
Manufacturer LG LG LG
Type Twin Rotary Twin Rotary Twin Rotary S
Compression Volume 14.1 ㎤ / rev 17.6 ㎤ / rev 24.0 ㎤ / rev

Multi & Single Self-diagnosis Outdoor Units


Overview
Refrigerating machine oil FVC68D / 570 cc FVC68D / 670 cc FVC68D / 900 cc
Weight 11.8 kg 12.0kg 13.8kg T
Internal diameter of inlet Φ 12.8 mm Φ 12.8 mm Φ 16.0 mm
Internal diameter of outlet Φ 9.7 mm Φ 9.7 mm Φ 9.7 mm
1. Wait until Comp PCB DC voltage gets discharged, after the main power switch off.
No. of pole 6 6 6
2. Pull out DC_Link connector, CN COIL 1, 2 connector connected with Converter PCB.

Function
Motor
Grade of insulation E E E 3. 1.Set multi
Wait until tester
Comp PCBin diode mode.
DC voltage gets discharged, after the main power switch off.
Cooling Capacity 14,500 Btu/h 18,800 Btu/h 25,300 Btu/h 4. 2.Measured value connector,
should be
Pull out DC_Link CN0.4~0.7V measuring
COIL 1, 2 connector as below
connected table. PCB.
with Converter
Performance Power Input 1,291 W 1,649 W 2,280 W 5. 3.InSet
case
multithe measured
tester value is different from the table, set multi tester to resistance
in diode mode.
Running current 5A 6A 7.4 A mode and measure. If the value is small (0 Ω) or high (hundreds M Ω), PCB needs
4. Measured value should be 0.4~0.7V measuring as below table.
Range of Operation

Control
10~100 Hz 10~100 Hz 10~110 Hz to be replaced.
5. In case the measured value is different from the table, set multi tester to resistance mode and measure. If the
(Single compressor)
6. Invalue
caseis that
small bridge
(0 Ω) or diode is damaged,
high (hundreds check
M Ω), PCB needsif toComp, Converter PCB assembly(IPM)
be replaced.
Chassis UL2 UE U4
isInneeded
6. case thatto be replaced.
bridge diode is damaged, check if Comp, Converter PCB assembly(IPM) is needed to be replaced.
Windings U-V 1.040 ±7% Ohms 1.125±7% Ohms 0.628 ±7% Ohms
Resistance V-W 1.040 ±7% Ohms 1.125±7% Ohms 0.628 ±7% Ohms

Indoor Units
( at 25 ℃ ) W-U Diode terminal
Diode terminal
1.040 ±7% Ohms 1.125±7% Ohms 0.628 ±7% Ohms + terminal: black(-) - terminal: red(+)

Control
+ terminal: black(-) - terminal: red(+)
Tester
Tester terminal
terminal
Model GPT442MBA GPT442MAA R(~) : red(+) 0.4 V
R(~) : red(+) 0.4~ 0.7
V ~V 0.7 V - -
Manufacturer LG LG
S(~) : red(+) 0.4 V ~ 0.7 V -
Type Twin Rotary Twin Rotary S(~) : red(+) 0.4 V ~ 0.7 V -
T(~) : red(+) 0.4 V ~ 0.7 V -

Test Run
Compression Volume 44.2 ㎤ / rev 44.2 ㎤ / rev T(~) : red(+) 0.4 V ~ 0.7 V -

Check
Refrigerating machine oil FVC68D / 1,300 cc FVC68D / 1,300 cc R(~) : black(-) - 0.4 V ~ 0.7 V
Weight 18.9kg 18.9kg R(~) : black(-) - 0.4 V ~ 0.7 V
S(~) : black(-) - 0.4 V ~ 0.7 V
Internal diameter of inlet Φ 19.12 mm Φ 19.12 mm S(~) : black(-)
T(~) : black(-) - - 0.4 V ~ 0.7 V0.4 V ~ 0.7 V

Shooting Guide Key Components


Internal diameter of outlet Φ 12.75 mm Φ 12.75 mm
T(~) : black(-) - 0.4 V ~ 0.7 V
No. of pole 6 6 ] Red(+) and black(-) are the measuring terminals of multi tester.

Trouble
Motor
Grade of insulation E E ※ Red(+) and black(-) are the measuring terminals of multi tester.
Cooling Capacity 47,500 Btu/h 47,500 Btu/h CAUTION
Performance Power Input 4,241 W 4,241 W • Check the electric parts of c/box, 10 minutes after switching off the main supply and checking DC

Checking Method for


Running current 14 A 9.5 A voltage is discharged. Otherwise, there is chance of getting electric shock.
Range of Operation 1. C
 heck the electric parts of c/box, 10 minutes after switching off the main supply and
15~100 Hz 15~100 Hz • There is chance of electric shock by charged voltage.
(Single compressor) checking DC voltage is discharged. Otherwise, there is chance of getting electric shock.
Chassis U3, U5 U3, U5 2. There is chance of electric shock by charged voltage
Windings U-V 0.438 ±7% Ohms 0.845 ±7% Ohms

On-boarding
Resistance V-W 0.438 ±7% Ohms 0.859 ±7% Ohms

PCB
( at 25 ℃ ) W-U 0.438 ±7% Ohms 0.864 ±7% Ohms - 63 -
Copyright ©2011 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
Only for training and service purposes

228 _TROUBLE SHOOTING GUIDE BOOK _ 229


10. Inverter IPM Checking Method
Checking Method for Key Components

2.5 Inverter IPM/IGBT Checking Method


P terminal

W terminal
U terminal
V terminal

N terminal
Ⅷ. C
 hecking Method for
Key Components
1. Process of replacing the compressor 232
2. Compressor 233
3. EEV 234
Inverter PCB 4. Reverse Valve 235
5. Temperature Sensor 236
1. Wait until Comp PCB DC voltage is discharged after main power off.
1. Wait until Comp PCB DC voltage is discharged after main power off.
2. Pull out DC_Link connector and U,V,W COMP connector connected with fan Comp PCB 6. Pressure Sensor 236
2. Pull out DC_Link connector and U,V,W COMP connector connected with fan Comp PCB
3. Set multi tester to resistance mode.
3. Set 4. Ifmulti tester
the value between toP and
resistance
N terminal ofmode.
IPM is short(0Ω) or open(hundreds MΩ), PCB needs to be
4. If thereplaced.(IPM damaged) P and N terminal of IPM is short(0Ω) or open(hundreds MΩ),
value between
5. In the measured value with resistance mode should be within 2.3K Ω ±10%.
PCB needs to be replaced.(IPM damaged)
6. In case measured value is different from the table, PCB needs to be replaced.(PCB damaged).
5. In the measured value with resistance mode should be within 2.3K Ω ±10%.
6. In case measured value isP terminal different : black
from(-) the table,
N terminal : red needs
PCB (-) to be replaced. (PCB
damaged). U terminal : red(+) 2.3K Ω ± 10% 3.0K Ω ± 10%
V terminal : red(+) 2.3K Ω ± 10% 3.0K Ω ± 10%
W terminal : red(+) 2.3K Ω ± 10% 3.0K Ω ± 10%
P terminal : black (-) N terminal : red (-)
P terminal : red(+) N terminal : red (+)
U terminal
U terminal :: black(-)
red(+) 2.3K Ω ± 10%
3.0K Ω ± 10% 2.3K Ω ± 10% 3.0K Ω ± 10%
V terminal :: black(-)
V terminal red(+) 3.0K Ω ± 10%
2.3K 2.3K Ω ± 10%
Ω ± 10% 3.0K Ω ± 10%
W terminal : black(-) 3.0K Ω ± 10% 2.3K Ω ± 10%
W terminal : red(+) 2.3K Ω ± 10% 3.0K Ω ± 10%
] Red(+) and black(-) are the measuring terminals of multi tester.
P terminal : red (+) N terminal : red (+)
U terminal : black(-) 3.0K Ω ± 10% 2.3K Ω ± 10%
Copyright ©2011 LG Electronics. Inc. All right reserved. - 64 -
V terminal : black(-) 3.0K Ω ± 10% LGE Internal
2.3K Ω Use±
Only10%
Only for training and service purposes

W terminal : black(-) 3.0K Ω ± 10% 2.3K Ω ± 10%

※ Red(+) and black(-) are the measuring terminals of multi tester.

230 _TROUBLE SHOOTING GUIDE BOOK


1. Process of Replacing the Compressor 2. Compressor

Please follow the below process when you replace the compressor.

· Before replacing the compressor, check whether the failure of the compressor. Checking start

Basic Part
· Charging the oil for compressor after replacing the compressor for 2~3 times.

1. check the turn off sign of the main power supply. After starting, high No
2. Remove the refrigerant with manifold gauge connecting to service valve. and low pressure difference is
occur?

Multi & Single Self-diagnosis Outdoor Units


Overview
Caution Please release gradually the refrigerant, because there may be released oil mixed Yes
with the refrigerant. The connection No Re-connection of terminal or
direction of the 3-phase power change the direction of power
supply is correct? supply
3. Remove the terminal cover of compressor and power supply cable.
4. Please remove the discharge temperature sensor of the compressor. Yes
5. Please remove the mounting nut of the compressor.

Function
6. Please be separated by heating the welded portion of the pipe connected to the compressor. Signal is applied No
Replacing PCB
7. Replace the compressor. successfully on the PCB?
8. Please reconnect the pipe that had been separated by #7 to compressor by welding. Yes
9. Please check by closing the service valve of liquid pipe & gas pipe, whether there is a site of
the leak by injecting nitrogen gas(38 kgf/cm2G) through the check joint of the high-pressure side Current value is normal No

Control
and low pressure side. when compressor All direction of 4 way valve No
operating? Replacing 4way valve
10. Remove the nitrogen gas. is correct?

11. Open the service valve(liquid & gas pipe) of the ODU and do vacuum processing. Yes
Yes
12. Install the crank case heater. Replacing compressor

Indoor Units
Control
Restart
Caution When you install the crank case heater, please install the exact heater valve cor-
responding to the compressor after checking the both of crankcase heater.

13. Please install the insulation material and the discharge temperature sensor of compressor.
After starting, high No
14. Connect power supply cable to terminal of compressor. and low pressure difference is Replacing compressor

Test Run
Check
occur?
Caution Please be aware that not occur the reverse phase & loss of phase when connecting
No malfunction of compressor
the phase.

Shooting Guide Key Components


15. After complete of vacuum processing, please charge the refrigerant by calculating the additional
amount of refrigerant according refrigerant basic amount of the enclosed, outdoor unit charging

Trouble
factor, the pipe length.
16. After confirming once again of the power supply line connection is correct to the terminals of the
compressor, please check the insulation resistance. Please make sure that you cover the com-

Checking Method for


pressor terminal cover, turn on the power, and check the current flows through the crankcase
heater.
17. Make sure that has been opened the service valve of liquid pipe side and gas pipe side.
18. Please check the operation status after operating all IDU.

On-boarding
PCB
232 _TROUBLE SHOOTING GUIDE BOOK _ 233
3. EEV 4. Reverse Valve

Checking start Checking start

Basic Part
Powered up for the No Power is normally No After 3 minutes
first time, feel the initial supplied to the outdoor Replace PCB operating, the difference No
vibration? EEV? between the high and low

Multi & Single Self-diagnosis Outdoor Units


pressure is more than 4

Overview
Yes atm?
No
Yes The compressor is
Replace the compressor
There is a temperature operating normally?
difference between front
and rear of the outdoor EEV Yes
during normal cooling

Function
mode?
The connection of PCB No
Re-connection of PCB terminal
terminal is correct?

Yes
There is a temperature
difference between front
No

Control
and rear of the outdoor EEV Voltage is applied
Replace the PCB
during normal heating successfully on the PCB?
mode?
Yes
Yes

Indoor Units
Restart (after operating the self-
Replacing PCB recovery logic of 4 way valve in

Control
No malfunction of outdoor EEV
case of series)

After 3 minutes
operating, the difference

Test Run
No

Check
Check the 4 way valve coil and
between the high and low
replace
pressure is more than 4
atm?

Yes

Shooting Guide Key Components


No malfunction of 4 way valve

Trouble Checking Method for


On-boarding
PCB
234 _TROUBLE SHOOTING GUIDE BOOK _ 235
5. Temperature Sensor

Checking start

After power supplied,


No 1. Check the connector location
the temperature on LGMV
is normal before
operating?
and the connecting direction
2. Check the contact failure Ⅸ. PCB On-boarding
Yes
Yes
The output is normal? PCB checking and replacement
1. How to On-boarding for 7kW 238
No

No malfunction of temperature
Replace the temperature sensor
sensor

6. Pressure Sensor

Checking start

After power supplied,


No The location and No
the pressure on LGMV
connection of connector Reconnection
is normal before
is normal on PCB?
operating?
Yes
Yes

Voltage of 5V is output No
PCB checking and replacement
from the PCB?

Yes

No malfunction of the pressure


Replace the pressure sensor
sensor

236 _TROUBLE SHOOTING GUIDE BOOK


1. How to Onboarding for 7kW

1.1 Onboarding equipment and Controller 1.2 On boarding setting and procedure ( Controller )

Basic Part
1. Onboarding equipment 1. Outdoor unit power off
① Computer (notebook)
② Jig Box 2. Connecting : PC - USB TO RS232 Cable - Jig Box - Connecting Cable - PCB
③ USB 2.0 TO RS232 Cable
④ PCB Connect Cable

Multi & Single Self-diagnosis Outdoor Units


⑥ Short Key

Overview Function
Short Key insert :
CN_FLASH_WRITER-PFC

Cable connecting :

Control
Short key CN LGMV - PFC

Indoor Units
Control
Jig Box USB 2.0 TO RS232 Cable

Test Run
Check
[ On boarding Cable connecting and Short Key setting method]

Shooting Guide Key Components


Trouble
3. P
 ower On → Check the LED has been off-condition → Run the on boarding program →
Update → Power OFF → Remove the short key → In 15 minutes, power on

Checking Method for


PCB Connecting Cable INV Controller

On-boarding
PCB
238 _TROUBLE SHOOTING GUIDE BOOK _ 239
5. Select folder where install files and click NEXT
1.3 Install of Controller on boarding program

Basic Part
1. Run AMOBPC_setup.exe

2. Select the language → Click Ok

Multi & Single Self-diagnosis Outdoor Units


Overview Function
6. Click Finish
3. Click Finish

Control
Indoor Units
Control
Test Run
Check
4. Click Yes

Shooting Guide Key Components


Trouble
7. Run MOBP_MN103SFC2D_ComVL.exe

Checking Method for


On-boarding
PCB
240 _TROUBLE SHOOTING GUIDE BOOK _ 241
8. Select folder where install files and click NEXT
1.4 On-boarding setting and procedure
[Install of Controller ]

Basic Part
1. Start → Program → AM On-Board Programmer → Click AMOBP Command

Multi & Single Self-diagnosis Outdoor Units


Overview Function
9. Click Finish

Control
Indoor Units
Control
2. Initial setting : Click CPU

Test Run
Check
Shooting Guide Key Components
Trouble Checking Method for
On-boarding
PCB
242 _TROUBLE SHOOTING GUIDE BOOK _ 243
3. CPU/COM Port/Speed Setting 5. Update

Basic Part
Select CPU ② Click L.E.P.V.

Multi & Single Self-diagnosis Outdoor Units


Overview
Select COM Port
Select 38600

Function Control
③ Click cancel

Indoor Units
4. File Open

Control
6. Complete

Test Run
Check
① Click

Shooting Guide Key Components


Trouble
① Click OK

Checking Method for


② Open Update file

→ Select file from HQ

On-boarding
PCB
244 _TROUBLE SHOOTING GUIDE BOOK _ 245
Trouble Shooting Guide Book

Visual Elements Logo

Publisher LG Electronics Air Conditioning & Energy Solution Company, SAC Engineering Division
Issued date December 2013
Address LG Twin Towers, 20, Yeouido-dong, Yeongdeungpo-gu, Seoul 150-721, Korea
Web http://kic.lgeaircon.com

All rights are reserved by LG Electronics.

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