Académique Documents
Professionnel Documents
Culture Documents
TABLE OF CONTENTS
PAGE
1.02.0. PICTURES
1. The plan pictures and these requirements is a complementary union, and the sa
me tie.
2. The pictures of this system shows the general layout of equipment, and instal
lation should be done with due regard to the condition of existing buildings and
also consider ease of maintenance service if the equipment is operated.
3. Architects pictures and Structure / Civil should be used as a reference for i
mplementation and installation of finishing details.
4. Before the work began, the contractor must submit working drawings and detail
s to the Owner Parties to be reviewed and approved first. By asking these pictur
es, contractor deemed to have been studying the situation from other installatio
ns associated with this installation.
5. The installation contractor should make installation pictures attached, along
with operating and Maintenance Instruction, and must be submitted to The Owner
at the time of first delivery in duplicate 3 (three), bound and equipped with a
data table of contents and notations.
1.03.0. COORDINATION
1. This installation contractor should cooperate with other installation contrac
tor, so that all work can proceed smoothly in accordance with a predetermined ti
me.
2. Good coordination is necessary, so installation does not impede the progress
of the other installations.
3. If the implementation of this installation prevents another installation, the
n all the result being the contractor responsibility.
1.04.0. IMPLEMENTATION INSTALLATION
1. Before the implementation of this installation began, the contractor must sub
mit working pictures and details to the Owner Parties in duplicate 3 (three) for
approval.
2. Contractor must hold a re-examination of every size and capacity of equipment
to be installed. If there is something questionable, contractor should immediat
ely contact the Owner Parties. Retrieving the size and / or selection of the wro
ng equipment capacity will be the responsibility of contractor.
3. proposed the Implementation method or Standard Work
1.10.0. PERMITS
Permits the maintenance required for the implementation of this installation and
all necessary costs of contractor responsibility.
II. TECHNICAL SPECIFICATIONS OF THE AIR SYSTEM WORK & VENTILATION MECHANICA
L .
TABLE OF CONTENTS
PAGE
2.0.0. GENERAL PROVISIONS RELATING TO THE PROCEDURES FOR AIR SYSTEM (conditio
ning AND DISTRIBUTION) 2
3.0.0. TECHNICAL REQUIREMENTS INSTALLATION EQUIPMENT & 4
4.0.0. FAN VENTILATION
5
5.0.0. AIR COOLED SPLIT SYSTEM
6
6.0.0. AIR FILTER
8
7.0.0. VIBRATIONS SILENCER 9
8.0.0. AUTOMATIC CONTROL SYSTEM SETTINGS 9
9.0.0. DUCTING WORK 9
10.0.0. PIPING WORK
13
11.0.0. ISOLATION WORK 15
12.0.0. ELECTRICAL / CONTROLS WORK 17
13.0.0. OTHER WORK
20
14.0.0. ADJUSTING AND BALANCING TESTING 21
15.0.0. PRODUCT
23
Installation
1. GENERAL
All equipment and assistive devices should be installed according to installatio
n methods that are technically practical, good and accountable and in accordance
with the guidelines and instructions on the brochure or publication issued by t
he equipment manufacturer or the tools are.
2. Platform Tools.
All the foundation for tools and motors, the size is such that no parts or equip
ment beyond the motor base. Heavy equipment in its heavy operations is defined
3. Platforms.
For equipment such as fans and the sort of hanging and sitting on a platform, th
e platform should be reinforced with a steel frame channel (elbow) or dibautkan
welded or riveted to a frame so strong, rigid and does not vibrate in its operat
ions.
2.0.5. The roof penetration.
All parts are through the roof installations such as duct, pipe, venting must be
equipped with a concrete edge (Curb) around the parts of the installation so th
at the construction is completely waterproof
2.0.8. Painting
All the parts work concerning carbon steel or galvanized zinc should be painted
on the bottom and paint finish. Before the painting done, the parts must be free
of grease, oil and any dirt. Painting sequences are anti-rust primer (zinccroma
te) and the paint finish consists of 2 layers of paint copolymer. For devices da
maged paint manufacturer / defects in the transport, storage etc., should be re-
painted in the original or in accordance with the specified color Owner Parties.
For pipelines, the color code is according to standards.
4.0.2. General
1. Technical specifications which are outlined below, is a basic need that must
be followed. While specific terms of the provision type, ability (performance) e
quipment, and other fittings can be seen on the plan drawing sheet "Equipment Li
st" or if the attached data sheet attached.
2. Fan must have a certificate, according to the applicable standard country whe
re the fan is made for testing and rating (performance) such as standard AMCA fr
om 210 to 74 in America.
3. Sound pressure levels in dB must be equipped with Re watts at 10-12 mid octav
e frequency band. 60 to 4000 Hz.
4. Basically, all fans must have low noise levels in its operations, and within
the limits of normal. When was the high noise level should be given extra noise
silencers without additional cost.
5. Fan installation includes installation of cable from the panel, remote, on-of
f switch and pilot lamp.
6. Fan section relating to the outside air, its outlet area should be screened S
tainless Steel which can be opened for cleaning.
7. Contractor to submit the data product: printed data from manufacturers, catal
og, acoustic performance, testing data. Curve performance, operational and maint
enance guidelines, one set of spare part each fan belt - every fan after the bal
ancing performed.
2. Axial Fan
- Impeller fan of the type Airfoil blade, adjustable pitch.
- Material fan:
a) Casing : hot dipped galvanized steel
b) Impeller : Aluminum die-cast or PAG
c) Shaft : carbon steel
d) Lubrication : grease ball bearings
- Motor of TEFC type, IP 54, insulation class F (outdoor type).
- complete Fan counter with flange for splicing into Ducting. Equipped with a
bell accessories package (the inlet cone) when the suction inlet is not connecte
d to the duct (as shown in the picture or data sheet).
- Provide access doors for all of fan scroll over 900 mm in diameter. The door
of the quick types opening.
5.0.2. General
Technical specifications described here are the basic needs that must be met. Wh
ile the specific provisions of the ability of units (performance) can be viewed
on the image planning sheet that complements of this document.
5. All Ducting connection with max distance 2000 mm (Flange connection, slip joi
nt, pitsburg lock Seam, etc.) must be completely air tight with a sealant to pre
vent air leakage.
6. Branching (take off) must wear a splitter damper can be arranged and locked i
n position.
7. Reducer (transition), the slope of the duct is made not more than 14 °.
8. Hole testing, the main supply and return duct test holes must be made to meas
ure temperature, humidity and static pressure and velocity. When finished shut w
ith a plastic probe that was isolated.
9. Strengthening the duct, all duct larger 500-mm surface must be cross-broken (
broken cross).
10. Duct hanger, how lynching (penggantungan) duct must be such that there is pr
actically no lendutan-lendutan, vibrations and deformation.
(m)
Up to 300 8 25 x 25 x 3 2
325 to 750 8 25 x 25 x 3 2
775 to 1350 10 30 x 30 x 3 1,5
1375 to 2100 15 40 x 40 x 5 1,5
2125 Upward 20 40 x 40 x 5 1,5
Note: Ducting hanger that wearing Long Screw type.
12. Elbow, made in the specifications image or image detail.
13. All elbow must be of the full radius elbow type, inner radius (R t) equal to
the width of the duct. For the situation where the need to use short radius elb
ow (R t less than the width of the duct) must use turning vanes.
14. Turning vanes number and position is determined by logarithmic chart on the
basis of (RT) / (RH). To elbow perpendicular to use double thickness guide vanes
, according to the image detail. To tie the hanger to the concrete construction
used ramset / dynabolt.
15. Flexible connection.
- contractor must install the connection of flexible connection from the double
sheet glass cloth material (canvas) 0.65 mm thick or more, fire resistance to th
e duct is logged in / out of the fan or AHU).
- The length of flexible connection no more than 20 cm, and did not cause leakag
e of the connection.
- The assembly process must be in a straight line in such a way that does not c
ause cross-sectional area reduction.
16. Aluminum Flexible Duct Round consists of type 2 layers of aluminum laminate
encapsulating with spring steel wire helix and 2-mm spacing of fire resistance.
Max working pressure. 5 inch WG. Flexible duct to the equipment using special cl
amps (quick clamp) of plastic material.
10.0.2. General
Like what is shown in the picture plan, pipeline routes listed are the basic pic
ture that shows route and size of the pipe. Contractor must adjust to local circ
umstances (shop drawings) and with lines of other installations, the following d
etails or the pieces needed and received approval from the Board of Directors /
Consultants before implemented.
10.0.3. M a t e r i a l
1. Condensation Pipe : PVC Pipe AW class.
2. Refrigerant pipe : Hard copper ASTM B-88 or BS ...
- up to 12 mm Diameter : 2 m distance
- 20 to 25 mm : distance of 2.5 m.
- Diameter 32 to 65 mm : distance of 3 m.
- Diameter 80 to 125 mm : distance of 3.5 m.
- The diameter of 150 mm and above : distance of 4.5 m
13. Hanger pipe on the concrete plate use Philip red head (dyna-bolt), to 80 mm
above the pipe and pipe ramset to 12.5 mm s / d 65 mm.
14. The pipes that hold the floor, supported using a clamp or collar attached ti
ghtly to the pipe rested on the floor and wearing a rubber pad.
15. Pipes hanging from the engine room when the plate above the floor, to use th
e system using vibration isolator hanger.
16. All pipes must be installed parallel to the straight wall / part of the buil
ding in a horizontal or vertical direction. All the pipes in the chiller room su
pported / suspended with Vibration insulation.
17. Basically turns the corner to? and 45 ?17. Bend angle allowed is 90 primar
ily used for long exhaust pipe radius and in terms? and 45 ?90 of local conditi
ons do not allow the use of short radius must get written approval from the Owne
r and Consultant Planner.
18. Before the pipe installed, supports should be installed first in perfect con
dition.
19. Before you install supports to be painted with primer zinchromate ICI.
20. All pipe should be well rested on the supports.
21. Pipe and fittings must be free from stress in the material resulting from th
e forced.
11.0.2. Material
1. Insulation outside (Ducting) : Fiber glass 25 mm thick or 50 mm, 24
kg/m3 density, thermal cond.0, 032 W / m ?K.
2. Isolation in (Ducting / Plenum) : Fiber glass, 25 mm thick or 50
mm, 48 kg/m3 density thermal COND. 0.032 W / m ?K.
3. Refrigerant pipe insulation : Elastomeric rubber, density 35
-40 kg/m3, thermal COND. 0.033 W / m ?K.
4. Condensate drain pipe : Elastomeric rubber, density 35
-40 kg/m3, thermal COND. 0.033 W / m ?K.
5. Isolation equipment & tools pipe : Elastomeric rubber, density 35
-40 kg/m3, thermal COND. 0.033 W / m ?K.
6. Aluminum foil : Double-sided reinforced fire-r
esistant.
7. Adhesive tape : Adhesive aluminum foil, fire r
esistant.
12.0.1. General
1. As shown in the picture plan, cable lines and panel positioning and motor is
listed as the basic picture that shows a route, panel location and control instr
ument positioning.
2. Contractor must adjust to local circumstances (shop drawings) and with lines
of other installations following details are required to obtain the approval of
Owner.
- Panel Starter
a) Star Delta Starter : If the motor capacity of 7.5 HP upwards.
b) Direct on Line : If the motor capacity of under 7.5 HP.
c) The panel must be equipped with ignition pilot lamp (red, yellow, green) ampe
remeter and voltmeter with selector switch for 3 phase, plat name for the equipm
ent serviced and push button ON, OFF and switches when wearing disconnecting rem
ote star / stop.
4. Wiring
- Wiring for electrical installations and control must be installed in metal co
nduit JIS standard.
- Wiring diagrams should be accordance to the needs of its AC equipment.
- cable installed in the ground, NYFGbY type must be installed at least 75 cm d
eep with sand as a base and protector, then covered with a protective stone befo
re recovering.
- In the cable route, each 50 m and every turn in order to be a sign of the exc
avation direction signal wires and cables.
- For a cable across the ditch, highway or other installations, should be prote
cted with galvanized pipe medium class.
- In each pull of the cable there should be no connection.
- bending radius of cable, should be a minimum of 15 times the cable diameter.
- Connect the cable to the terminal should use the "cable schoen" should be 25
mm above the cable installation "schoen cables" have to use tin solder and press
ed hydraulic.
- sizes smaller pliers is enough to press his hand.
- Each cable leading to the terminal equipment must be protected using flexible
metal conduit.
- cable attached to the outer wall had to use metal conduit and clamp neatly in
to the wall using pipe clamps.
- cables are hung on the concrete plate should wear hanger clamps and wire rod
in ramset into concrete.
- cable that can be used is made Kabelmetal, Kabelindo, Supreme, Tranka.
13.0.1. Foundation
1. All concrete foundations necessary for cooling machinery, pumps, fans (fan),
electric motors, AHU, electrical panels are not included in the AC contractor jo
bs.
2. AC contractor must submit layout drawings for the foundation and the size of
each equipment before it is carried out by other parties to the Board of Directo
rs for review and approval.
3. Pump foundation should have a weight of about one and a half times the weight
of the pump (filled with water) and the bike.
4. Foundation other equipment must follow the instructions / guidelines for the
manufacturer of such equipment.
5. Including air conditioning contractor jobs to provide concrete inertia block
(as shown in the image plan) to be installed under the equipment they will be.
6. AC contractor must provide and install the vibration damper (vibration elimin
ators) to protect the building from the noise and vibration generated by machine
s.
7. AC contractor must provide and install (in accordance with the plan drawings,
or drawings are approved) all of the holder (support) or the hanger (hangers) f
or machines, tools, cables and duct pipe required.
8. To adapt to local conditions, the seat-holder or hanger-hanger should be made
from construction pipes, profiles, rods (rod) or strip in accordance with worki
ng drawings or plans are approved. All seats must have the plates (flanges) and
made enough on the floor.
9. All hangers should be installed on the block or the steel frame and must cons
ult with the Board of Directors and Civil builders.
10. Imposition on the block or plate structures caused by the seat-holder or han
gers, it should be kept to be divided fairly evenly so as to avoid the tensions
that are not reasonable.
11. AC contractor must ensure that the installation is installed will not cause
transmission of sound and vibration (vibration & noise transmission) into the ro
oms occupied.
12. In this case performed by an expert or experts appointed.
13. Contractor will be responsible for modifications necessary to meet these req
uirements.
13.0.2. Painting
1. All the pipes are attached to the bottom painted, the following hanger / buff
er.
2. For hanger / buffer after the base painted should be painted with aluminum pa
int.
3. Paint finish for each pipe:
Refrigerant pipe : dark blue.
Condensation : yellow.
4. Every pipe and valve rated flow direction of the arrow according to the dista
nce of every 3 m on the two sides could be seen.
5. All equipment, caused disturbance or disruption of local weather or rust dama
ge to some or all of its original paint, to be painted again with the appropriat
e color or colors overall requested the Owner.
6. Primer, and finishing of the ICI brand or equivalent that can be approved..
15.0.0. PRODUCT
1. Materials and equipment contractor must meet the specifications is possible t
o propose other alternatives commensurate with the specified. New contractor cou
ld change if there are formal and written consent of the Owner.
2. Product materials and equipment recommended are as follows:
NO
DESCRIPTION
BRAND/ FACTORY BUILDERS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Split AC duct
Fan
Isolating ducting
Seng
Power panel component
Pipe insulation
Copper pipe
PVC
Electricity cables
Pipe joint
Grille
Diffuser
Aluminum foil
Thermometer
Pressure gauge
Flexible duct
Filter
Silencer vibrating
Fire stopping