Ass'y No.

: A40007-5922
조 정 데 이 터
INJ. PUMP CALIBRATION DATA
Engine Model: OM602
A kind of car: MUSSO
Drawing No. : 97 - 08 - 20 - 03 Company : SSANGYONG
General Ass'y No. : Date : 1997. 08. 20.
Injection Pump Governor Feed Pump
A 4 1 0 0 5 - 5 9 7 8 A 4 2 0 0 2 - 1 2 7 2 A 4 4 0 0 0 - 7 0 1 8
KP-PES5M55C320RS168 KP-EP/RSF385-2000M56-15 KP-EP/KG24M150
1. Test Conditions :
Pump rotation : Clockwise (Viewed from drive side)
Nozzle & Nozzle Holder Ass'y : B68890-1111
Nozzle opening pressure : 148.5±1.5 bar(151.5±1.5 Kgf/㎠)
Transfer pump pressure : 1.0 bar(1.02 Kgf/㎠)
Injection pipe : B68075-0014 (2.0 mm × 6.0 mm × 600 mm)
Oil temp. : 40℃±2.0℃
Test oil : ISO4113
Overflow valve : B46999-0351
2. Injection Timing :
Pre- stroke : No. 1 plunger 2.05±0.05(±0.10) mm
Adjust with control rack position of 21.0±1.0 mm
Pressure(DA Method)----------------- 31.0±1.0 bar(31.6±1.0 Kgf/㎠)
Pressure(Drop Method)--------------- 26.0±1.0 bar(26.5±1.0 Kgf/㎠)
Injection order : 1 ~ 2 ~ 4 ~ 5 ~ 3
Injection angle : 0˚- 72˚-144˚- 216˚-288˚
FB-Block : Adjust and lock camshaft angle's 15.50˚±0.20˚(±0.30˚) after start of
delivery.
4. Injection Quantity :
Adjusting Rack Pump Injection Q'ty Max. var. Lever Pressure
point position speed bet. cyl. fixed Remarks
(mm) (r/min) (cc/1000st) (㎣/st) (mbar)
V1 12.15±0.05 1,000 38.5±0.5 2.5 Full +825 Adjust basic
L1 5.70±0.10 385 9.0±0.5 1.0 Idle point
V1 12.15±0.05 1,000 38.5±1.5 3.0 +825
V2 12.00±0.10 1,800 40.8±1.8 3.0 +825
V3 11.80±0.10 2,000 41.0±2.0 3.0 +825
Full
A2 7.40±0.25 2,250 24.5±3.0 3.0 +825 Check point
ST 21.60±1.50 100 59.0±5.0 6.0
LA1 8.60±1.20 400 21.5±4.5 +300
L1 5.70±0.10 385 10.3±2.3 1.5
Idle
L3 1.45±0.05 1,000 *** **
**Lever angle 47˚
At 500rpm : Rack position = R1, At 1,000rpm : Rack position = R2
-0.1mm＜(R1-R2 = S1)≤0.2mm
**Lever angle 44.5˚
At 500rpm : Rack position = R3, At 1,000rpm : Rack position = R4
(R3-R4 = S2)≥0.2mm, When R1＞R2, R3-S1-R4≥0.2mm
DOOWON PRECISION INDUSTRY Co., Lt Service Department
DPICO 503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA TEL:(02)510-7241∼6, FAX:(02)510-7111
3. Governor Adjustment Ass'y No.: A 4 0 0 0 7 - 5 9 2 3

ST
 ST
Control Rack Position(mm)

V1 V2
ST
P2
L2 ZA4 A2

LA1 Z1
L1

L4
L5
L3 A3

Pump speed(rpm)
Lever
Pump Control rack Adjusting Pressure
No. Adjusting name speed position
position point Remark
(r/min) (mm) (mbar)
1 Angleich spring set Idle 0 6.25±0.25
2 "0" Setting Full 100
3 Full load stop screw Full 1,000 12.15±0.05 V1
4 Idle stop screw set Idle 1,000 1.45±0.05 L3
5 Governor spring set Full 2,250 7.40±0.25 A2
6 P.L.A. set Idle 385 5.70±0.10 L1
7 Auxiliary spring set Idle 500 3.70±0.10 L4
8 Full 1,000 12.15±0.05 V1
9 Full 1,800 12.00±0.10 V2
10 Full 2,000 11.80±0.10 V3
11 Full 2,250 7.40±0.25 A2
Check point
12 Full 2,550 0.50±0.50 A3
13 Idle 385 5.70±0.10 L1
14 Idle 250 12.50±1.30 L2
15 Full 100 21.60±1.50 ST
**TEST OF PNAB : At 385rpm(IDLE) and -450mbar, Control rod(rack)=0.1±0.1mm
in Tmax＜1sec
**TEST OF P.L.A. **TEST OF A.D.A.
Adjusting Pressure Pump Rack Adjusting Pressure Pump Rack
point speed position point speed position
(mbar) (r/min) (mm) (mbar) (r/min) (mm)
(LA1) +400 400 8.60±0.80 P1 +940 1,000 0.10±0.10
P2 +900 1,000 0.40±0.10
P3 +750 1,000 1.50±0.20