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T.O.

33K1-4-1177-1

TECHNICAL MANUAL

CALIBRATION PROCEDURE

FOR

C-130 ENGINE INST TS

3403172-1
(LOCKHEED CORP)

Distribution Statement C - Distribution authorized to U. S. Government agencies and their contractors for
official use or for administrative or operational purposes only, 30 June 1988. Requests for this document
shall be referred to 562 CBSG/GBHA, 813 Irving-Wick Dr W, Heath, OH 43056-1199.

Destruction Notice - For unclassified, limited documents, destroy by any method that will prevent
disclosure of the contents or reconstruction of the document.
Published under Authority of the Secretary of the Air Force

30 JUNE 1998
CHANGE 4 - 30 MARCH 2008
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INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.
LIST OF EFFECTIVE PAGES NOTE: The portion of the text and illustrations affected by the changes is indicated by a vertical
line in the outer margins of the page.

Dates of issue for original and changed pages are:

Original................................... 0............................. 30 June 1998


Change .................................... 1............................. 30 December 1998
Change .................................... 2............................. 30 March 2004
Change .................................... 3............................. 30 October 2006
Change .................................... 4............................. 30 March 2008

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C-130 ENGINE INST TS

3403172-1

(LOCKHEED CORP)

1 CALIBRATION DESCRIPTION:

Table 1.

Test Instrument (TI) Performance Test


Characteristics Specifications Method

Volt Ohmmeter Range: 0 to 1000 V Apply a Standard


0 to 1000 k/MΩ Voltage

Accuracy: ±3% rdg

Tachometer Indicator Range: 20 to 100% Compared with a


Frequency Counter
Accuracy: ±0.2% Hz FS and Oscilloscope

Pressure Indicator Range: 0 to 360° Compared to


an API
Accuracy: ±0.1°

Torque Indicator

(Phase) Range: 36, 108, 252 and 324° Compared to a


Phase Meter
Accuracy: ±4°

(Voltage) Range: 0.36 to 1.8 VDC


(proportional to 36 to 180°)

Accuracy: ±0.06 VDC

Fuel Flow Range: 0 to 360° Compared to a


Transmitter Standard Ratio
Accuracy: ±0.8° Divider

Oil Quantity Range: 212 and 217 Ω Measured


Indicator with a Digital
Accuracy: ±3 Ω Multimeter

Turbine Inlet Range: 200, 700, 900 and 1200 °C Measured


Temperature (TIT) with a Digital
Accuracy: ±2.5 Thermometer

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2 EQUIPMENT REQUIREMENTS:

Minimum Use Calibration Sub-


Noun Specifications Equipment Item

2.1 DIGITAL Range: 0 to 2 VDC; Fluke Fluke


MULTIMETER 120 VAC; 300 Ω 8840A/AF 8506A

Accuracy: VDC, ±0.8% rdg;


VAC, ±5% rdg; Ohms, ±0.3% rdg

2.2 FREQUENCY Range: 0 to 100 Hz Hewlett- Packard


COUNTER 5345A
Accuracy: ±0.02%

2.3 DC VOLTAGE Range: 0 to 1 V Fluke


STANDARD 5440B/AF
Accuracy: ±0.03%

2.4 ANGLE POSITION Range: 0 to 360° North DDC


INDICATOR (API) 8810 HSR-
Accuracy: ±0.01 203

2.5 OSCILLOSCOPE Range: 0 to 130 V p-p Tektronix


DUAL TRACE 2246
Accuracy: ±3%

2.6 DECADE Range: 0 to 100 kΩ ESI


RESISTOR 925D
Accuracy: ±0.01%

2.7 PHASEMETER Range: 0 to 360° Clark Hess


6000
Accuracy: 0.5°

2.8 AC SIGNAL Range: 100 V @ 400 Hz Elgar H-P


SOURCE 751B 205AG
Accuracy: N/A w/RT-5

2.9 AC VOLTAGE Range: 0 to 1.0000000 ESI


DIVIDER DT72A
Terminal Linearity: ±100 ppm

2.10 RESISTANCE Range: 100 kΩ ESI


STANDARD SR1010-100k
Accuracy: N/A

2.11 DIGITAL Range: 0 to 1200 °C Fluke


THERMOMETER 2190A
Accuracy: ±0.5° w/K Thermocouple

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T.O. 33K1-4-1177-1

Minimum Use Calibration Sub-


Noun Specifications Equipment Item

2.12 RATIO Range: 0.0 to 1.1 Gertsch


TRANSFORMER RT-5
Accuracy: ±(0.001 + 0.0001)%
RATIO

2.13 SPECTRUM Range: 800 Hz Hewlett-Packard ESI


ANALYZER 3580A Opt 02 861A
Accuracy: N/A

3 PRELIMINARY OPERATIONS:

3.1 Review and become familiar with entire procedure before beginning Calibration Process.

WARNING

Unless otherwise designated, and prior to beginning the Calibration Process,


ensure that all test equipment voltage and/or current outputs are set to zero (0)
or turned off, where applicable. Ensure that all equipment switches are set to
the proper position before making connections or applying power.

3.2 Set TI controls as follows:

115 VAC POWER OFF

28 VDC POWER OFF

ALL INDICATOR SWITCHES SENSOR

WARNING

For PMEL use, earth ground is not provided thru J1 power connector. An
external earth ground is required to comply with electrical safety. Failure to do
so may result in hazardous voltage on the TI case.

3.3 Connect external earth ground to TI case and connect TI J1 POWER as follows:

A 28 VDC HI

B 115 VAC/400 Hz HI

C 28 VDC/115 VAC Low

3.4 Connect Test Equipment to 115 VAC/60 Hz, POWER switches to on, and allow 15 minutes warm-up.

4 CALIBRATION PROCESS:

NOTE

Unless otherwise specified, verify the results of each test and take corrective
action whenever the test requirement is not met, before proceeding.

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T.O. 33K1-4-1177-1

4.1 VOLT OHMMETER CALIBRATION:

4.1.1 Set the TI controls as follows:

115 VAC POWER ON

TI VOLT OHMMETER FUNCTION VDC

TI VOLT OHMMETER RANGE 1V

4.1.2 Ensure the DC Voltage Standard STANDBY/OPERATE switch is set to STANDBY.

4.1.3 Connect the DC Voltage Standard output to the TI Volt Ohmmeter input observing polarity.

4.1.4 Set the DC Voltage Standard output for the first applied value listed in Table 2, and STANDBY/ OPERATE
switch to OPERATE.

4.1.5 The TI Volt Ohmmeter must indicate within the corresponding limits listed in the Limits column of Table 2.

4.1.6 Set the DC Voltage Standard STANDBY/OPERATE switch to STANDBY.

4.1.7 Repeat steps 4.1.4 through 4.1.6 for each remaining applied value listed in Table 2.

Table 2.

Applied (VDC) Limits (VDC)

0.30 0.29100 to 0.30900

0.60 0.58200 to 0.61800

0.90 0.87300 to 0.92700

*0.90 -0.87300 to -0.92700

* Check with - voltage applied.

4.1.8 Disconnect the DC Voltage Standard from the TI Volt Ohmmeter.

4.1.9 Set the TI Volt Ohmmeter FUNCTION to OHMS and RANGE to 100.

4.1.10 Connect the Decade Resistor to the TI Volt Ohmmeter input.

4.1.11 Set the Decade Resistor for 90 kΩ.

4.1.12 The TI Volt Ohmmeter must indicate 87.30 to 92.70.

4.1.13 Set TI VOLT OHMMETER switch to OFF.

4.1.14 Set TI 115 VAC POWER to OFF.

4.1.15 Disconnect the Decade Resistor from the TI.

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4.2 TACHOMETER INDICATOR CALIBRATION:

4.2.1 Connect Test Cables to TI as follows:

ES 120666-17 P13 TI TACHOMETER


INDICATOR plug

ES 120666-19 P15 TI TACHOMETER


SENSOR plug

ES 120666-17 P12 ES120666-19 P14

4.2.2 Connect Phasemeter to TI as follows:

PHASEMETER REF HI TI TACH A (red)

PHASEMETER REF LO TI TORQUE DC (black)

PHASEMETER SIG HI TI TACH B (black)

PHASEMETER SIG LO TI TORQUE DC (black)

4.2.3 Set TI controls as follows:

115 VAC POWER ON

TACHOMETER INDICATOR/ INDICATOR


SENSOR/SYSTEM

4.2.4 Adjust TI TACH RPM control fully CCW and verify the PERCENT RPM indicator displays .F.

4.2.5 Slowly adjust TI TACH RPM control fully CW. The PERCENT RPM indicator will begin to display at about
16.7 percent. Adjust TI TACH RPM control fully CW and verify display indicates 110.0 percent or greater.

4.2.6 Phasemeter must indicate 60° ±10°.

4.2.7 Set Oscilloscope controls to measure a sine wave of 20 V p-p at about 70 Hz.

4.2.8 Disconnect Phasemeter REF and SIG inputs and connect to Oscilloscope CH A and B respectively.

4.2.9 The Oscilloscope must display a sinusoidal waveform with an amplitude of 18 to 22 V p-p on both
channels.

4.2.10 Set the Frequency Counter controls to measure a sine wave of 20 V p-p at about 70 Hz. Ensure input
Impedance switch is set to 1 MΩ and ATTEN switch is set to X10 or X20.

4.2.11 Disconnect the Oscilloscope. Connect TI TACH A and TORQUE DC (Black) to Frequency Counter HI and
LO respectively.

4.2.12 Adjust TI TACH RPM control for 100% as monitored on TI PERCENT RPM indicator.

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4.2.13 Set Frequency Counter controls as necessary for a stable display.

4.2.14 The Frequency Counter must indicate 69.8 to 70.2 Hz (14245 to 14326 μs).

4.2.15 Adjust TI TACH RPM control for 30% as monitored on TI PERCENT RPM indicator.

4.2.16 Set Frequency Counter controls as necessary for a stable display.

4.2.17 The Frequency Counter must indicate 20.8 to 21.2 Hz (47169 to 48076 μs).

4.2.18 Set TI TACH RPM control fully CCW. Set TI 115 VAC POWER to OFF, disconnect setup and test cables
from TI.

4.3 PRESSURE INDICATOR CALIBRATION:

4.3.1 Connect API to TI as follows:

TI PRESSURE INDICATOR plug pin API INPUT

C S1

D S3

A S2 and R2 (26 VAC REF


LO)

B R1 (26 VAC REF HI)

4.3.2 Set API controls as follows:

POWER ON

LOCAL/REMOTE LOCAL

SYNCHRO/RESOLVER SYNCHRO

REFERENCE 26 VAC

L-L VOLTAGE 11.8 VAC

TRACK/HOLD/AUTO UPDATE TRACK

4.3.3 Set the TI controls as follows:

115 VAC POWER ON

PRESSURE INDICATOR/SENSOR/SYSTEM INDICATOR

API SELECT GEAR OIL HYD/FUEL

4.3.4 Set TI PRESSURE SIMULATOR control to 0°, 90°, 180° and 270°. The TI PRESSURE SIMULATOR
indicator must indicate within ±0.1° of the API.

4.3.5 Set TI 115 VAC Power OFF and disconnect setup.

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4.4 TORQUE CALIBRATION:

4.4.1 Connect the TI test cables as follows:

ES 120666-13 P9 HI TORQUE INDICATOR


plug

ES 120666-15 P11 LO TORQUE SENSOR plug

ES 120666-13 P8 ES 120666-15 P10 plug

4.4.2 Connect Oscilloscope to the TI as follows:

CH A HI TORQUE (red)

CH A LO TORQUE (black)

CH B HI REFERENCE (red)

CH B LO REFERENCE (black)

GROUND TORQUE DC (black)

4.4.3 Set the TI controls as follows:

115 VAC POWER ON

TORQUE INDICATOR/SENSOR/SYSTEM INDICATOR

TORQUE PHASE 36°

4.4.4 Verify both signals displayed on the Oscilloscope are triangular with an amplitude of 2.8 to 3.8 V p-p.

4.4.5 Disconnect Oscilloscope and connect each input sequentially to the Frequency Counter inputs. Verify the
Frequency Counter reads 6.4 to 8.4 kHz.

4.4.6 Disconnect Frequency Counter and connect Phasemeter as follows:

REFERENCE HI TI TORQUE (red)

REFERENCE LO TI TORQUE (black)

SIGNAL HI TI REFERENCE (red)

SIGNAL LO TI REFERENCE (black)

4.4.7 Set TI TORQUE PHASE switch to each position listed in the Applied column of Table 3. The Phasemeter
must indicate within the corresponding limits listed in Table 3.

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Table 3.

Applied Torque Phase SW (°) Phase Limits (°)

36 32 to 40

108 104 to 112

180 176 to 184

252 248 to 256

324 320 to 328

4.4.8 Disconnect the Phasemeter.

4.4.9 Connect the Digital Multimeter, set to measure DC Volts, to the TI TORQUE DC test jacks (red HI, black
LO).

4.4.10 Set the TI TORQUE PHASE switch to the first position listed in the Torque Phase switch column of
Table 4.

4.4.11 The Digital Multimeter must indicate within the corresponding limits listed in the Limits column of
Table 4.

4.4.12 Repeat steps 4.4.10 and 4.4.11 for each remaining value listed in Table 4.

Table 4.

Applied Torque Phase switch (°) Limits (VDC)

36 0.30 to 0.42

108 1.02 to 1.14

180 1.74 to 1.86

4.4.13 Set the TI 115 VAC power OFF, and disconnect the Digital Multimeter and cables.

4.5 FUEL FLOW CALIBRATION:

4.5.1 Set the TI controls as follows:

115 VAC POWER ON

28 VDC POWER ON

FUEL FLOW INDICATOR/SENSOR/SYSTEM INDICATOR

FUEL FLOW SIMULATOR POWER SUPPLY C-130

4.5.2 Connect the Oscilloscope GND to the TI FUEL FLOW TRANSMITTER A test jack.

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4.5.3 Connect the Oscilloscope CH A input to the first TI FUEL FLOW SENSOR connector pin listed in Table 5.

4.5.4 Set Oscilloscope controls as necessary to view at least one complete cycle of the waveform.

4.5.5 Verify the signal on the Oscilloscope is a distorted square wave, and is within the corresponding limits listed
in Table 5.

4.5.6 Repeat steps 4.5.3 through 4.5.5 for each remaining pin connection listed in Table 5.

Table 5.

Fuel Flow
Connector Pin Limits (Period ms) Limits (V p-p)

F 222 to 286 21 min

G 222 to 286 21 min

K 222 to 286 21 min

4.5.7 Set the TI FUEL FLOW POWER SUPPLY switch to L-100.

4.5.8 Connect the Oscilloscope CH A input, through a X10 probe, to the first TI FUEL FLOW SENSOR connector
pin listed in Table 6.

4.5.9 Set Oscilloscope controls as necessary to view at least one complete cycle of the waveform.

4.5.10 Verify the signal on the Oscilloscope is a distorted sine wave, and amplitude and period is within limits
listed in Table 6.

4.5.11 Repeat steps 4.5.8 through 4.5.10 for each remaining pin connection listed in Table 6.

Table 6.

Fuel Flow
Connector Pin Limits (Period ms) Limits (V p-p)

H *2.439 to 2.564 about 250 V p-p

E 2.439 to 2.564 about 250 V p-p

* Frequency will be varying at a 6 Hz rate.

4.5.12 Set the TI controls as follows:

115 VAC POWER OFF

28 VDC POWER OFF

FUEL FLOW SIMULATOR POWER SUPPLY NORMAL

4.5.13 Disconnect test equipment from the TI.

4.5.14 Disconnect input POWER connections made in step 3.3.

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4.5.15 Remove TI from case and disconnect plug from TI Fuel Flow Transmitter inside TI.

4.5.16 Connect equipment as shown in Figure 1.

SPECTRUM ANALYZER
AC SIGNAL SOURCE

H L G
TI
AC VOLTAGE
DIVIDER
A D

B C

RATIO TRANSFORMER RESISTANCE


STANDARD
1 C 0 C

Figure 1.

4.5.17 Set Ratio Transformer to 0.50000(00).

4.5.18 Set Spectrum Analyzer as follows:

ADAPTIVE SWEEP OFF

DISPLAY ALL EXTENDED (OUT)

AMPLITUDE MODE LINEAR

AMPLITUDE REF LEVEL 0/NORMAL

dBm/LIN 900 - dBm 600 dBm/LIN 900

FREQUENCY 800 Hz

RESOLUTION BANDWIDTH 30 Hz

DISPLAY SMOOTHING MAX

FREQ SPAN/DIV 10 Hz

SWEEP TIME/DIV 0.02 sec

SWEEP MODE REP

INPUT SENSITIVITY +30

UNBAL - BRDG - TERM BRDG

4.5.19 Set AC Signal Source to produce 100 V @ 400 Hz.

4.5.20 Set TI FUEL FLOW TRANSMITTER dial to the first value listed in the Transmitter column of Table 7. Set
AC Voltage Divider to the corresponding value listed in the AC Voltage Divider column of Table 7.

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4.5.21 Set the Spectrum Analyzer controls as necessary to view the amplitude of the second harmonic (800 Hz)
signal. Adjust the TI FUEL FLOW TRANSMITTER dial for minimum amplitude (null) of the second harmonic
signal displayed on the Spectrum Analyzer.

4.5.22 The TI FUEL FLOW TRANSMITTER indication must be within the values listed in the Limits column of
Table 7.

4.5.23 Set the Spectrum Analyzer for minimum input sensitivity.

4.5.24 Repeat steps 4.5.20 through 4.5.23 for each remaining Transmitter Setting listed in Table 7.

4.5.25 Set AC Signal Source output to minimum.

Table 7.

Transmitter AC Voltage Divider


Setting Setting Limits

75.2 0.7288138 74.4 to 76.0

115.2 0.0924793 114.4 to 116.0

245.2 0.9001599 244.4 to 246.0

265.2 0.5727222 264.4 to 266.0

4.5.26 Connect equipment as shown in Figure 2.

SPECTRUM ANALYZER

AC SIGNAL SOURCE

H L G
TI
AC VOLTAGE
DIVIDER
A D

B C

RATIO TRANSFORMER RESISTANCE


STANDARD
1 C 0 C

B0 B10

Figure 2.

4.5.27 Set AC Signal Source to produce 100 V @ 400 Hz.

4.5.28 Repeat steps 4.5.20 through 4.5.24 using Table 8.

4.5.29 Set AC Signal Source output to minimum.

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Table 8.

Transmitter AC Voltage Divider


Setting Setting Limits

155.2 0.5788145 154.4 to 156.0

305.2 0.0998401 304.4 to 306.0

325.2 0.4272778 324.4 to 326.0

4.5.30 Reverse the connections to TI FUEL FLOW TRANSMITTER pins C and D.

4.5.31 Set AC Signal Source to produce 100 V @ 400 Hz.

4.5.32 Repeat steps 4.5.20 through 4.5.24 using Table 9.

Table 9.

Transmitter AC Voltage Divider


Setting Setting Limits

11.4 0.7914497 10.6 to 12.2

35.2 0.4211855 34.4 to 36.0

195.2 0.7288138 194.4 to 196.0

235.2 0.0924794 234.4 to 236.0

4.5.33 Set AC Signal Source output to minimum.

4.5.34 Disconnect all equipment from TI.

4.5.35 Re-connect plug to TI FUEL FLOW SIMULATOR inside TI.

4.5.36 Repeat step 3.3.

4.6 OIL QUANTITY CALIBRATION:

4.6.1 Set the TI controls as follows:

115 VAC POWER OFF

TI OIL QUANTITY INDICATOR/ INDICATOR


SENSOR/SYSTEM

4.6.2 Connect the Digital Multimeter, set to measure ohms, to the OIL QUANTITY INDICATOR jack pins A
and B.

4.6.3 The Digital Multimeter must indicate 209 to 215 Ω.

4.6.4 Disconnect the Digital Multimeter from pin A, and connect to pin C.

4.6.5 The Digital Multimeter must indicate 214 to 220 Ω.

4.6.6 Disconnect the Digital Multimeter from the TI.

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4.7 TURBINE INLET TEMPERATURE CALIBRATION: (TIT)

4.7.1 Use K Thermocouple and connect the Digital Thermometer to TI Temperature Indicator connector pins
D (Chromel/yellow) and A (Alumel/red).

4.7.2 Set TI controls as follows:

115 VAC POWER ON

TEMPERATURE INDICATOR/ INDICATOR


SENSOR/SYSTEM

4.7.3 Set TI TEMP switch to the first value listed in the applied column of Table 10.

4.7.4 The Digital Thermometer must indicate within the corresponding limits listed in Table 10.

4.7.5 Repeat steps 4.7.3 and 4.7.4 for each remaining Applied value listed in Table 10.

Table 10.

Applied (°C) Limit (°C)

100 97.5 to 102.5

400 397.5 to 402.5

700 697.5 to 702.5

900 897.5 to 902.5

1200 1197.5 to 1202.5

4.7.6 Set TI 115 VAC POWER to OFF and disconnect setup.

4.7.7 Place a short across TI Temperature Sensor connector pins A and D.

4.7.8 Connect the Digital Multimeter, set to measure VDC, to TI TEMPERATURE DC and GND test points.

4.7.9 Set TI controls as follows:

115 VAC POWER ON

TEMPERATURE INDICATOR/ SYSTEM


SENSOR/SYSTEM

4.7.10 Determine ambient room temperature in °C.

4.7.11 The Digital Multimeter must indicate in mV 10 X ambient temperature ±60 mV.

Example: With an ambient temperature of 23 °C, the Digital Multimeter limits


would be 170 to 290 mV.

4.7.12 Set POWER to OFF, disconnect and secure all equipment.

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CALIBRATION PERFORMANCE TABLE

4.1 VOLT OHMMETER CALIBRATION:

Applied (VDC) Limits (VDC)

0.30 0.29100 to 0.30900

0.60 0.58200 to 0.61800

0.90 0.87300 to 0.92700

Applied (kΩ) Limits (kΩ)

90 87.3 to 92.7

4.2 TACHOMETER INDICATOR CALIBRATION:

Signal out Limits

Sine Wave from 18 to 22 V p-p


16.7 to 110% CH B leads CH A
50 to 70°

Tach RPM (%) Limits (Hz)

100.0 69.8 to 70.2

30 20.8 to 21.2

4.3 PRESSURE INDICATOR CALIBRATION:

Applied (°) Limits (°)

0 359.9 to 0.1

90 89.9 to 90.1

180 179.9 to 180.1

270 269.9 to 270.1

4.4 TORQUE CALIBRATION:

Applied Torque Phase SW (°) Phase Limits (°)

36 32 to 40

108 104 to 112

180 176 to 184

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CALIBRATION PERFORMANCE TABLE (Cont.)

4.4 TORQUE CALIBRATION: (Cont.)

Applied Torque Phase SW (°) Phase Limits (°)

252 248 to 256

342 320 to 328

36 0.30 to 0.42

108 1.02 to 1.14

180 1.74 to 1.86

4.5 FUEL FLOW CALIBRATION:

Signal out Limits

Distorted Squarewave 3.5 to 4.5 Hz


For C-130:
390 to 410 Hz
Varying at 6 Hz
For L-100

4.5 FUEL FLOW CALIBRATION:

Fuel Flow Limits (Period ms) Limits (V p-p)


Sensor Pins

F 222 to 286 21 min

G 222 to 286 21 min

K 222 to 286 21 min

H 2.439 to 2.564 250 min

E 2.439 to 2.564 250 min

4.5 FUEL FLOW CALIBRATION:

Transmitter AC Voltage Divider


Setting Setting Limits

75.2 0.7288138 74.4 to 76.0

115.2 0.0924793 114.4 to 116.0

245.2 0.9001599 244.4 to 246.0

265.2 0.5727222 264.4 to 266.0

155.2 0.5788145 154.4 to 156.0

305.2 0.0998401 304.4 to 306.0

325.2 0.4272778 324.4 to 326.0

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CALIBRATION PERFORMANCE TABLE (Cont.)

4.5 FUEL FLOW CALIBRATION: (Cont.)

Transmitter AC Voltage Divider


Setting Setting Limits

11.4 0.7914497 10.6 to 12.2

35.2 0.4211855 34.4 to 36.0

195.2 0.7288138 194.4 to 196.0

235.2 0.0924794 234.4 to 236.0

4.6 OIL QUANTITY CALIBRATION:

Test points Limits (Ω)

A to B 209 to 215

B to C 215 to 220

4.7 TURBINE INLET TEMPERATURE CALIBRATION:

Applied (°C) Limits (°)

100 97.5 to 102.5

400 397.5 to 402.5

700 697.5 to 702.5

900 897.5 to 902.5

1200 1197.5 to 1202.5

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