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Reciprocating Compressor Basics Na
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Noria Corporation Ga
Tags: compressor lubrication, industrial lubricants s
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Reciprocating compressors are often some of the most critical and expensive systems at a
production facility, and deserve special attention. Gas transmission pipelines, petrochemical mp
plants, refineries and many other industries all depend on this type of equipment. Due to manyres
factors, including but not limited to the quality of the initial specification/design, adequacy of sor
maintenance practices and operational factors, industrial facilities can expect widely varying s
lifecycle costs and reliability from their own installations. Hy
Various compressors are found in almost every industrial facility. Types of gases compressed dro
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include the following:
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• Air for compressed tool and instrument air systems Re
• Hydrogen, oxygen, etc. for chemical processing cip
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• Light hydrocarbon fractions in refining ati
• Various gases for storage or ng
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• Other applications mp
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There are two primary classifications of s-
industrial compressors: intermittent flow (positive displacement), including reciprocating and Im
rotary types; and continuous flow, including centrifugal and axial flow types. pro
Reciprocating compressors are typically used where high compression ratios (ratio of discharge vin
to suction pressures) are required per stage without high flow rates, and the process fluid is g
relatively dry. Wet gas compressors tend to be centrifugal types. High flow, low compression Re
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ratio applications are best served by axial flow compressors. Rotary types are primarily specified
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in compressed air applications, though other types of compressors are also found in air service.
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Basic Design
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The primary components of a typical reciprocating compressor system can be seen in Figures 1
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and 2 below. It should be noted that the author has never seen a "typical" compressor installation,
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and acknowledges the existence of many exceptions.
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The compression cylinders (Figure 1), also known as stages, of which a particular design mayOil
have from one to six or more, provide confinement for the process gas during compression. APu
piston is driven in a reciprocating action to compress the gas. Arrangements may be of single-orrifi
dual-acting design. (In the dual-acting design, compression occurs on both sides of the piston cat
during both the advancing and retreating stroke.) Some dual-acting cylinders in high-pressure ion
applications will have a piston rod on both sides of the piston to provide equal surface area and
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balance loads. Tandem cylinder arrangements help minimize dynamic loads by locating du
cylinders in pairs, connected to a common crankshaft, so that the movements of the pistons ces
oppose each other. Gas pressure is sealed and wear of expensive components is minimized Op
through the use of disposable piston rings and rider bands respectively. These are formed fromera
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comparatively soft metals relative to piston and cylinder/liner metallurgy or materials such as
polytetrafluoroethylene (PTFE).