IE0010.057.001-E.

CEMENGAL S.A. / COLOMBIA

PROFINET CONNECTION

f
e
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a 13.05.14 BDU PBA Document N°
Rev Date REDIGE / Written by VERIFIE / Checked by Installation Type Incr. L Rev

DD/MM/YY (nom,visa / name,initials) (nom,visa / name,initials) IE0010 . 057 . 001 - E a

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1 INTRODUCTION ...................................................................................... 3

2 PROFINET DESCRIPTON ....................................................................... 3

2.1 INTRODUCTION ............................................................................................................ 3
2.2 PRESENTATION ........................................................................................................... 3
2.3 PRINCIPLE................................................................................................................... 4
3 COMMUNICATION BOARD AND LED´S ................................................ 5

4 DATA LAYOUT ........................................................................................ 6

4.1 PRINCIPLE................................................................................................................... 6
4.2 M AIN FEATURES OF THE KGR EDITOR ............................................................................ 7
4.3 DATA LAYOUT OF A WEIGHFEEDER ............................................................................. 12
4.3.1 ADDRESS ........................................................................................................... 12
4.3.2 POLL ................................................................................................................... 12
4.4 OUTPUTS ............................................................................................................... 12
4.4.1 OUTPUT VALUES .............................................................................................. 12
4.4.2 STATUS .............................................................................................................. 13
4.4.3 STATUS .............................................................................................................. 14
4.4.4 STATUS .............................................................................................................. 15
4.4.5 STATUS OF DIGITAL OUTPUTS ...................................................................... 16
4.4.6 STATUS OF DIGITAL INPUTS .......................................................................... 17
4.4.7 STATUS OF COMMUNICATION ....................................................................... 18
4.5 INPUTS ................................................................................................................... 19
4.5.1 INPUT VALUES .................................................................................................. 19
4.5.2 COMMANDS ....................................................................................................... 19
4.5.3 CONTROL OF COMMUNICATION .................................................................... 20

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1 Introduction

This document describes the used way in HE0050 to connect the SCM
equipments to Profinet.

2 PROFINET DESCRIPTON

2.1 Introduction
The purpose of this protocol is to establish a multipoint link for one or more SCM units
on a communication bus with a special interface card. This protocol allows SCM units
to be linked with programmable logic controllers or other higher level supervisors.
Until a communication protocol is standardized and becomes general, we have
implemented the PROFINET protocol, which is one of the most commonly used at
the present time.
This communication protocol is based on the OSI model and uses the following
layers:

7 (application layer) described in chapter25

2 (link layer) described in chapter 2.6
1 (physical layer) described in chapter 2.7

Communication with a PLC or other hierarchically superior equipment should

provide access to the following data and functions:

1. Reading the SCM status

2. Carrying out SCM commands (activation of functions)
3. Reading SCM parameter tables
4. Writing SCM parameter tables
5. Under defined conditions to read/write individual parameters

2.2 Presentation
The PROFINET protocol is a communication protocol developed by MODICON and
implemented by APRIL and other manufacturers to link together automatic devices.
In most cases, equipment manufacturers provide hardware and/or software
interfaces to handle the complete PROFINET protocol. This means that the user
has only to run the available services in the application layer according to the
provided instructions, the communication is than totally transparent.
In appendix we describe the different hardware and Software devices needed to link
SCM to Controllers from Siemens.
For the users, having to write the complete communication protocol (layers 1, 2
and 7) the complete specification of the protocol can be requested by:

Gould-MODICON
Gould PROFINET protocol, reference PI-MBUS-300 Rev D

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2.3 Principle

The PROFINET protocol is of I/O Controller – I/O Device

Each communication exchange includes 2 messages, that is:

• a request from the master and

• an answer from the slave.

The PROFINET / SCM interface is of slave type, which means that the SCM will only
respond to an explicit request from the master
The PROFINET protocol is multipoints.
This means that a master (and one only) and several slaves can be interconnected to
a communication network, as long as feasible with the hardware link. Each message
will include a destination address for the master´s request and a source address for the
slave's answer.

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3 COMMUNICATION BOARD AND LED´S

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4 Data layout

4.1 Principle

The mapping of the data of each slave can be freely edited in the file
xxx.kgr for the weighfeeder machine. These operations are handled
with HASLER Tools distributed on CD ROM.
The mapping of the data, the IN/OUT block size are :
Input block size (64 Bytes)
Output block size (16 Bytes)

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4.2 Main features of the kgr editor

A) Main frame

Address of the communication protocol

1) The node address corresponds to the basic MB slave address. When the kgr-file is
downloaded to the SCM, this address is set to: SCM address + Node address.
For this, one kgr file can be downloaded to several SCM.

WF D1 Address: 1
IP ADRESS to be set by the MBDP SLAVE ADDRESS: 1+1=2
client
WF2 = 3 , WF3=4
Register size (Word) Example: MB address of the first SCM =27
Node address: 28

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B) Register properties for the Bitmap status

The register Nb can be edited.

The function for the register Nb can be edited.

C) Register properties for the edition of the bitmap status

An ASR, PSR (Parameter for the process) or ASW (Alarm process) can be affected at
each bit. The chart with all available ASR, ASW is distributed with the HASLERs Tools.
The ASR, ASW data are arranged inside according to the type of machine (Loss in weigh
feeder, Beltweighfeeder).

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D) Register properties for the edition of single parameters

Single parameters (Flowrate, setpoint,) can be mapped according to the following screen.
The register type can be also edited.

E) Register properties for a command edition

Each start-stop, clear alarm can be affected at each bit

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F) Reading an output status

The status of each output of the SCM (Total 16) can be read through a word.
Each bit is affected by a configured output of the SCM.

Example: Loss in weigh feeder with 2 agitators.

Bit 0 : Screw run

Bit 1 : Free
Bit 2 : Refill valve
Bit 3 : Hard alarm
Bit 4 : Feeder run
Bit 5 : Agitator I Run
Bit 6 : Agitator 2 Run
Bit 7 : Local / Remote

This outputs are configured with the SDU (output menu). The attributes of bit number is
according to the FE0040 number of the output.

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G) Reading or writing an input

Reading
The status of each input of the SCM (total 24) can be read through a word.
Each bit is affected to one individual word. Each word is set to a configured input of the
SCM.

Writing

It is also possible to modifiy the value of each input. For this, we have to switch off the
internal control of all inputs. We do not recommend to work in this mode.
It means for your application, we cannot check the “feedback run” and “thermal status” of
the machine.

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4.3 Data layout of a weighfeeder

IE0010_WBF1_Reva.kgr

4.3.1 ADDRESS

IP : 172.30.84.0
NetWork maskIP: 255.255.0.0
Default Gateway: 172.30.80.201

4.3.2 POLL

20 WORDS FOR READING / OUTPUT VALUES from 40001

4 WORDS FOR WRITING / INPUT VALUES from 41025

4.4 OUTPUTS

4.4.1 OUTPUT VALUES

FONCTION REGISTER FORMAT

ADRESS
Setpoint 40001-40002 IEEE FLOAT Feedback setpoint ( t/h)
Massflow 40003-40004 IEEE FLOAT Flowrate ( t/h)
Totalizer 40005-40006 IEEE FLOAT Dailay totalizer ( kg)
Permanent Totalizer 40007-40008 IEEE FLOAT Permanent totalizer( kg)
Free 40009-40010 IEEE FLOAT -
Belt load 40011-40012 IEEE FLOAT Load on the belt ( kg/m)
Belt speed 40013-40014 IEEE FLOAT Beltspeed ( m/s)
DriveCommand 40015-40016 IEEE FLOAT Feeder command ( %)
Free 40017-40018 IEEE FLOAT -
Free 40019-40020 IEEE FLOAT -
Free 40021-40022 IEEE FLOAT -

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4.4.2 STATUS

FUNCTION REGISTER FORMAT

ADDRESS
- 40023 BIT MAP STATUS

STATUS BIT DEFINITION

HASLER’S REGISTER FUNCTION (ACTIVE=1)

VALUE OFFSET
PSW 0 0 (LSB) FEEDER RUNNING
PSW 1 1 GRAVIMETRIC MODE
PSW 8 2 FEEDER INTERLOCKED
PSW 10 3 GENERAL ALARM
PSW 11 4 NEW ALARM
PSW 15 5 FEEDER AVAILABLE
PSW 23 6 HAND MODE ACTVATED
PSW 25 7 FEEDER STOPPED ON
ALARM
PSW 47 8 LOCAL/ REMOTE MODE
(LOCAL:1)
PSW 144 9 STATIC TARING IN
PROGRESS
PSW 148 10 NOT USE
PSW 149 11 NOT USE
PSW 161 12 NOT USE
PSW 151 13 BELT TARING IN
PROGRESS
PSW 152 14 BELT TARING RESULT
WITHIN LIMITS
XXXX 15 (MSB) ------

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4.4.3 STATUS

FUNCTION REGISTER FORMAT

ADDRESS
- 40024 BIT MAP STATUS

STATUS BIT DEFINITION

HASLER’S REGISTER FUNCTION

VALUE OFFSET
ASW 0 0 (LSB) ALARM:CPU FAULT
ASW 8 1 ALARM:BATTERY LOW
ASW 26 2 ALARM:SETPOINT TOO
LOW
ASW 27 3 ALARM:SETPOINT TOO
HIGH
ASW 28 4 ALARM:HAND MODE
SWITCH ON
ASW 29 5 ALARM:FLOWRATE OUT
OF RANGE
ASW 11 6 ALARM:MASSFLOW LOW
ASW 10 7 ALARM:MASSFLOW HIGH
ASW 64 8 ALARM: LOAD OF
MATERIAL TOO HIGH
ASW 65 9 ALARM: LOAD OF
MATERIAL TOO LOW
ASW 66 10 ALARM: WEIGHING
SYSTEM ERROR
ASW 80 11 ALARM: BELTDRIFT
ASW 81 12 ALARM: BELTSLIP
ASW 84 13 ALARM: BELT INDEX
FAULT
ASW 86 14 ALARM: TACHO FAULT
ASW 90 15 (MSB) ALARM: BELT TARE OUT
OF RANGE

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4.4.4 STATUS

FUNCTION REGISTER FORMAT

ADDRESS
- 40025 BIT MAP STATUS

STATUS BIT DEFINITION

HASLER’S REGISTER FUNCTION

VALUE OFFSET
ASW 91 0 (LSB) ALARM: COEF
CORRECTION OUT OF
RANGE
ASW 200 1 ALARM: FEEDBACK RUN
BELT MOTOR NOT
RESPONDING
XXX 2 ------
XXX 3 ------
XXX 4 ------
XXX 5 ------
XXX 6 ------
XXX 7 ------
XXX 8 ------
XXX 9 ------
XXX 10 ------
XXX 11 ------
XXX 12 ------
XXX 13 ------
XXX 14 ------
XXX 15 (MSB) ------

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4.4.5 STATUS OF DIGITAL OUTPUTS

FUNCTION REGISTER FORMAT

ADRESS
- 40026 INTEGER PASS THRU

STATUS BIT DEFINITION

DIGITAL INTEGER FUNCTION

OUTPUT VALUE
1 20 START BELT DRIVE

2 21 -----

3 22 -----
3 -----
4 2
5 24 -----
5 -----
6 2
7 26 -----
7 -----
8 2
9 28 -----

10 29 -----

11 210 -----

12 211 -----

13 212 -----

14 213 -----

15 214 -----

16 215 -----

... .... -----

24 223 -----

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4.4.6 STATUS OF DIGITAL INPUTS

FUNCTION REGISTER FORMAT

ADDRESS
- 40027 INTEGER PASS THRU

STATUS BIT DEFINITION

DIGITAL INTEGER FUNCTION

OUTPUT VALUE
1 20 -----

2 21 -----

3 22 -----
3 FRENQUENCY INVERTER
4 2
AVAILABLE
5 24 -----

6 25 BELTDRIFT

7 26 HAND MODE ACTVATED

8 27 -----

9 28 -----

10 29 -----

11 210 -----

12 211 -----

13 212 -----
13 -----
14 2
15 214 -----
15 -----
16 2

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4.4.7 STATUS OF COMMUNICATION

FUNCTION REGISTER FORMAT

ADRESS
HeartBeat 40028 INTEGER PASS Communication crtl: The
THRU SCM writes a value to
the above register and
the supervisor checks
that the value has
changed

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4.5 INPUTS

4.5.1 INPUT VALUES

FUNCTION REGISTER FORMAT

ADDRESS
Setpoint 41025-41026 IEEE FLOAT

4.5.2 COMMANDS

FUNCTION REGISTER FORMAT

ADDRESS
- 41028 COMMANDS

STATUS BIT DEFINITION

HASLER’S REGISTER FUNCTION

VALUE OFFSET
CSTC 0 (LSB) Start feeder ACTIVE HIGH
CSPC 1 Stop feeder ACTIVE HIGH
CALA 2 Alarm acknowledge RISING EDGE
CALC 3 Alarm clear RISING EDGE
CTOC 4 Clear totalizer RISING EDGE
CVOM 5 Set Vol. Mode RISING EDGE
CMAM 6 Set Mass Mode RISING EDGE
CTAR 7 Belt tare RISING EDGE
CTR2 8 Static taring RISING EDGE
CCPM 9 Main ctrl point RISING EDGE
selection
(Remote mode)
CCPA 10 Aux ctrl point RISING EDGE
selection
(Local mode)
XXX 11 ------
XXX 12 ------
XXX 13 ------
XXX 14 ------
XXX 15 (MSB) ------

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4.5.3 CONTROL OF COMMUNICATION

FUNCTION REGISTER FORMAT

ADDRESS
HostHeartBeat 41027 INTEGER PASS Communication crtl: The
THRU Host writes a value to
the above register and
the SCM checks that the
value has changed. If
not, a message is
displayed on the SDU

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