Vous êtes sur la page 1sur 34

OPERATOR'S MANUAL

LOADER
LS72
LS84
MAN0552
(Rev. 9/7/2007)

Tested. Proven. Unbeatable.


TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with the Operator’s Manual. The customer must sign the
registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid
postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this
card does not diminish customer’s warranty rights.

TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and
safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become
acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be
obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction Gen’l (Rev. 7/20/2007)


TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety & Instructional Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Owner Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dealer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Dealer Check Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Parts Lists
LS72 & LS84 Loader Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 - 27
LS72 & LS84 Hydraulic Cylinder Seal Kits . . . . . . . . . . . . . . . . . . . . . . 27
LS72 Hydraulic Hose Routing & Parts List . . . . . . . . . . . . . . . . . . . . . . 28
Pin-On Bucket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Bolt Torque Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Bolt Size Chart & Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Replacement Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Product Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

GENERAL INFORMATION
The purpose of this manual is to assist you in operating The illustrations and data used in this manual were
and maintaining your loader. Read it carefully. It current at the time of printing, but due to possible inline
furnishes information and instructions that will help you production changes, your machine may vary slightly in
achieve years of dependable performance. These detail. We reserve the right to redesign and change the
instructions have been compiled from extensive field machines as may be necessary without notification.
experience and engineering data. Some information
Throughout this manual, references are made to right
may be general in nature due to unknown and varying
and left directions. These are determined by standing
operating conditions. However, through experience
behind the equipment facing the direction of forward
and these instructions, you should be able to develop
travel.
procedures suitable to your particular situation.

MAN0552 (4/13/2007) Introduction 3


SPECIFICATIONS
Specifications will vary with tractor, tire size, hydraulic system and bucket used. The specifications are given for a
loader equipped with a 48" (LS72) or 54" (LS84) material bucket, operated with an average tractor hydraulic system of
3-5 (LS72) or 3-7 (LS84) gpm with engine operating at rated PTO rpm and a control valve relief setting of 1780 (LS72),
or 2100 (LS84) psi.
Model LS72 Model LS84
A Maximum Lift Height 72" 182 cm 84" 213 cm
B Clearance with Attachment Dumped 53" 135 cm 64" 163 cm
C Reach at Maximum Height 30" 76 cm 24" 61 cm
D Maximum Dump Angle 45° 45° 45° 45°
E Reach with Attachment on Ground 52" 132 cm 54" 137 cm
F Attachment Rollback Angle 25° 25° 24° 24°
G Digging Depth 4" 10 cm 4" 10 cm
Overall Height in Carrying Position 42" 107 cm 48" 122 cm
Length of Attachment 21" 53 cm 24" 61 cm
Lift Capacity to Full Height at Bucket Pin 650 lbs. 294 kg 1000 lbs. 453.6 kg
Lift Capacity to Full Height - 19.7" Forward of Bucket Pin 500 lbs. 227 kg 700 lbs. 317 kg
Breakout Force at Bucket Pin 1400 lbs. 635 kg 1700 lbs. 771 kg
Breakout Force - 19.7" Forward of Bucket Pin 900 lbs. 408 kg 1200 lbs. 544 kg
System Pressure Tested 1780 psi 12.3 MPa 2100 lbs. 14.49 MPa
Recommended Hydraulic Flow 3 - 5 gpm 11 - 19 lpm 3 - 7 gpm 15 - 26 lpm
Recommended Tractor PTO Horsepower 15 - 25 hp 11 - 19 kW 20 - 30 hp 15 - 22 kW
Lift Cylinder Bore 1.57" 3.98 cm 1.57" 3.98 cm
Bucket Cylinder Bore 2.48" 6.3 cm 2.48" 6.3 cm
BUCKET HEAPED CAPACITY WEIGHT Loader
48" 121.9 cm 6.0 cu. ft. .17 m3 114 lbs. 51.7 kg LS72
48" 121.9 cm 7.4 cu. ft. .21 m3 150 lbs. 68.0 kg LS84
54" 137.2 cm 8.4 cu. ft. .24 m3 170 lbs. 77.1 kg LS84

4 Introduction MAN0552 (4/13/2007)


SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Hydraulic fluid under pressure can easily penetrate


Safety is a primary concern in the design and skin and will cause serious injury or death.
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped „ Make sure that all operating and service person-
out by an operator’s single careless act. nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
In addition to the design and configuration of
a doctor familiar with this form of injury or gan-
equipment, hazard control and accident preven-
grene, serious injury, or death will result. CON-
tion are dependent upon the awareness, con-
TACT A P HYS ICIA N IM ME DIATE LY IF FLU ID
cern, judgement, and proper training of
ENTERS SKIN OR EYES. DO NOT DELAY.
personnel involved in the operation, transport,
maintenance, and storage of equipment. „ Never allow children or untrained persons to
It has been said, “The best safety device is an operate equipment.
informed, careful operator.” We ask you to be
„ Leak down or failure of mechanical or hydraulic
that kind of operator.
system can cause equipment to drop.

INSTALLATION PREPARATION
„ During installation, the tractor engine should be „ Check that all hardware is properly installed.
off, the key removed and the brakes locked. Do not Always tighten to torque chart specifications
disconnect hydraulic lines until attachments are unless instructed otherwise in this manual.
removed or lowered to the ground and system
pressure is released by operating valve levers. „ Air in hydraulic systems can cause erratic oper-
Never operate any hydraulic cylinders during any ation and allows loads or equipment components
phase of the installation process. to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
„ After connecting hoses, check that all control
purge any air in hydraulic system by operating all
lever positions function as instructed in the Opera- hydraulic functions several times. Do this before
tor's Manual. Do not put into service until control p ut t i ng i n t o s e r v i c e o r a l l o w i n g a n y o n e t o
lever and equipment movements are correct. approach the equipment.
TRAINING „ Protective hose sleeves must cover all hydrau-
lic hoses within 20 inches of the operator and be
„ Safety instructions are important! Read all
secured onto metal hose fittings. Replace hoses or
attachment and power unit manuals; follow all
sleeves if damaged or if protective sleeve cannot
safety rules and safety decal information. (Replace-
be properly positioned or secured.
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check „ Make sure all hydraulic hoses, fittings, and
the Dealer Locator at www.WoodsEquipment.com, valves are in good condition and not leaking before
or in the United States and Canada call 1-800-319- starting power unit or using equipment. Check and
6637.) Failure to follow instructions or safety rules route hoses carefully to prevent damage. Hoses
can result in serious injury or death. must not be twisted, bent sharply, kinked, frayed,
„ If you do not understand any part of this manual pinched, or come into contact with any moving
and need assistance, see your dealer. parts. Operate moveable components through full
operational range to check clearances. Replace
„ Know your controls and how to stop engine and any damaged hoses immediately.
attachment quickly in an emergency.
„ Operators must be instructed in and be capable „ Always wear relatively tight and belted clothing
of the safe operation of the equipment, its attach- to avoid getting caught in moving parts. Wear
ments, and all controls. Do not allow anyone to sturdy, rough-soled work shoes and protective
operate this equipment without proper instruc- equipment for eyes, hair, hands, hearing, and head;
tions. and respirator or filter mask where appropriate.

„ Keep hands and body away from pressurized „ Make sure attachment is properly secured,
lines. Use paper or cardboard, not hands or other adjusted, and in good operating condition.
body parts to check for leaks. Wear safety goggles. (Safety Rules continued on next page)

SR 1008 Loader (Rev. 8/29/2003) Safety 5


SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page) „ Power unit must be equipped with ROPS or
„ Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely
ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death
fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable
from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
ROPS system in “locked up” position at all times. „ Always sit in power unit seat when operating
„ Make sure all safety decals are installed. controls or starting engine. Securely fasten seat
Replace if damaged. (See Safety Decals section for belt, place transmission in neutral, engage brake,
location.) and ensure all other controls are disengaged
before starting power unit engine.
„ Make sure shields and guards are properly
installed and in good condition. Replace if dam- „ Look down and to the rear and make sure area
aged. is clear before operating in reverse.

„ To provide stability, add tractor manufacturer's „ Avoid loose fill, rocks, and holes. They can be
recommended wheel ballast or rear weight. dangerous for loader operation or movement.

„ To help prevent tractor/loader instability, never „ Allow for loader length when making turns.
exceed the capacity of the tractor/loader used with „ Stop the loader arms gradually when lowering
the pallet fork. To increase stability, adjust tires to or lifting.
maximum possible width.
„ Use caution when handling loose or shiftable
„ Move wheels to tractor manufacturer's widest loads.
recommended setting to increase stability. Do not
„ Allow for extra attachment length and width
use loader on tractors with single or double cen-
when making turns.
tered front wheels.
„ AVOID INJURY OR DEATH FROM ROLLOVER
OPERATION ACCIDENTS:
• Move and turn tractor at low speeds.
„ Do not allow bystanders in the area when oper-
• Watch for hidden hazards such as holes,
ating, attaching, removing, assembling, or servic-
ditches, and other obstructions which may
ing equipment.
cause tractor and loader to tip over.
„ Improper use of a loader can cause injury or • Carry loads close to the ground to aid visibil-
death. ity and lower center of gravity for improved sta-
„ Consult local utilities before working. Know bility.
location of all underground cables, pipelines, over- • Balance loads so weight is evenly distributed
head wires, and other hazards in working area and and load is stable.
avoid contact. • Be extra careful when operating on a slope.
• Do not operate on steep slopes.
„ Do not attempt to lift loads in excess of the • Do not stop, start or change directions sud-
loader capacity. denly on slopes.
„ Keep bystanders away from equipment. • If loader is equipped with round bale attach-
ments, always approach bale with tractor facing
„ Do not walk or work under a raised loader,
uphill.
bucket, or attachment.
• Be sure tractor tire spacing and rear ballast
„ Never allow anyone to get under the loader is correct before using loader.
bucket or reach through the lift arms when the • Tractor must be equipped with a Roll-Over
bucket is raised. Protective Structure (ROPS) and seat belt. Keep
„ Do not operate or transport on steep slopes. seat belt securely fastened and keep foldable
ROPS systems in “locked up” position at all
„ Operate only in daylight or good artificial light. times.
„ Always comply with all state and local lighting „ AVOID INJURY OR DEATH FROM POWER
and marking requirements. LINES:
„ Never allow riders. Do not lift or carry anybody • Stay away from power lines.
on the loader or in the bucket or attachments. • Electrocution can occur without direct con-

(Rev. 4/13/2007)
6 Safety SR 1008 Loader (Rev. 8/29/2003)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
tact. equipment for eyes, hair, hands, hearing, and head;
• Check clearances before raising attachment. and respirator or filter mask where appropriate.
• Consult local utilities before digging. Know
„ Keep hands and body away from pressurized
location of and avoid contacting all under-
lines. Use paper or cardboard, not hands or other
ground cables, pipelines, overhead wires, and
body parts to check for leaks. Wear safety goggles.
other hazards in digging area.
Hydraulic fluid under pressure can easily penetrate
• Do not leave the operator's seat if any part of
skin and will cause serious injury or death.
the power unit or attachment contacts electric
lines or underground cables. „ Make sure that all operating and service person-
„ AVOID INJURY OR DEATH FROM FALLING nel know that if hydraulic fluid penetrates skin, it
OBJECTS: must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
• Do not carry shiftable items. Hay bales, logs,
grene, serious injury, or death will result. CON-
fence posts, stones, and other objects can roll
TACT A P HYS ICIA N IM ME DIATE LY IF FLU ID
or fall from a raised attachment and crush oper-
ENTERS SKIN OR EYES. DO NOT DELAY.
ator or bystanders.
• This unit is not equipped with any method to „ Keep all persons away from operator control
prevent objects such as round bales, posts, or area while performing adjustments, service, or
logs from rolling back onto operator. maintenance.
• Do not handle round hay bales.
• Carry loads low and drive slowly. „ Tighten all bolts, nuts, and screws to torque
• Do not carry large objects that can fall out of chart specifications. Check that all cotter pins are
attachment into operator zone. installed securely to ensure equipment is in a safe
• Never lift load higher than necessary to clear condition before putting unit into service.
the ground when moving.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
MAINTENANCE location.)
„ Before dismounting power unit or performing
„ Do not disconnect hydraulic lines until all sys-
any service or maintenance, follow these steps:
tem pressure is relieved. Lower unit to ground,
disengage power to equipment, lower the 3-point
stop engine, and operate all hydraulic control
hitch and all raised components to the ground,
levers.
operate valve levers to release any hydraulic pres-
sure, set parking brake, stop engine, remove key, „ Service and maintenance work not covered in
and unfasten seat belt. OWNER SERVICE must be done by a qualified
„ Never work under a raised loader. Always lower dealership. Special skills, tools, and safety proce-
dures may be required. Failure to follow these
loader to the ground with bucket or loader attach-
instructions can result in serious injury or death.
ment in full roll-back position. Shut off tractor, set
parking brake, and remove key. Operate valve „ When servicing or replacing pins in cylinder
levers to release any hydraulic pressure. If loader ends, buckets, etc., always use a brass drift and
obstructs tractor maintenance, loader must be hammer. Failure to do so could result in injury from
removed from tractor. flying metal fragments.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo- STORAGE
nents in any way. „ Block equipment securely for storage.
„ Your dealer can supply original equipment
„ Stored loader can fall and cause serious injury
hydraulic accessories and repair parts. Substitute
or death. Securely store loader and attachments to
parts may not meet original equipment specifica-
prevent falling.
tions and may be dangerous.
„ Always wear relatively tight and belted clothing „ To help prevent injury caused by a falling imple-
to avoid getting caught in moving parts. Wear ment, always detach on a hard level surface.
sturdy, rough-soled work shoes and protective (Safety Rules continued on next page)

(Rev. 4/13/2007)
SR 1008 Loader (Rev. 8/29/2003) Safety 7
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page) „ Do not climb or lean on equipment stored on
stand.
„ Secure equipment parking stand(s) in park posi-
„ Keep children and bystanders away from stor-
tion before detaching.
age area.
„ To provide necessary balance, loader frame „ Do not allow bystanders in the area when oper-
must be equipped with bucket or attachment ating, attaching, removing, assembling, or servic-
before attaching or detaching from tractor, or when ing equipment.
loader is in stored position.

(Rev. 4/13/2007)
8 Safety SR 1008 Loader (Rev. 8/29/2003)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!

4 - SERIAL NUMBER PLATE

MODEL NO. SERIAL NO.

Woods Equipment Company


Oregon, Illinois, U.S.A.

1 - PN 1025147

3 - PN 19924

WARNING
HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN
RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH.
n Check for leaks with cardboard; never use hand.
n Before loosening fittings: lower load, release pressure, and
be sure oil is cool.
19924-B n Consult physician immediately if skin penetration occurs.

MAN0552 (4/13/2007) Safety 9


SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!

2 - PN 1025148 6 - PN 56051 7 - PN 56053

WARNING DANGER
n Read and understand Operator’s
Manual before operating.
(Replacement manuals are
available from dealer or, in the
United States and Canada, call
1-800-319-6637.)
n Keep others away when operating
loader.
n Do not allow children or untrained Serious injury or death
persons to operate equipment.
can result from contact
n Lower loader to ground, stop en- with electrical lines.
gine, set park brake and remove
key before leaving tractor seat.
n Failure to follow safety rules can DANGER
result in serious injury or death.
56051-A

ROLLOVERS CAN
RESULT IN INJURY
OR DEATH
n Always use ROPS and
seat belt.
5 - PN 56050 n Add rear tractor
ballast.
n Move wheels to widest
setting.
n Avoid slope operation.
n Operate at low speeds.
n Carry load low.
56053-A

8 - PN 1007731

LEVEL INDICATOR

1007731

10 Safety MAN0552 (4/13/2007)


OPERATION

WARNING
Be familiar with and follow all safety rules and safety
decals in the manual, on the loader, and on the tractor.
The safe operation of this loader is the responsibility of
the operator, who must be properly trained. The opera- „ Never allow children or untrained persons to
tor should be familiar with the equipment and all safety operate equipment.
practices before starting operation. Read the safety „ Keep bystanders away from equipment.
rules and safety decals on pages 5 through 10.
„ Keep all persons away from operator control
area while performing adjustments, service, or
DANGER maintenance.

„ AVOID INJURY OR DEATH FROM POWER


LINES:
• Stay away from power lines.
CAUTION
• Electrocution can occur without direct con-
„ Always wear relatively tight and belted clothing
tact.
• Check clearances before raising attachment. to avoid getting caught in moving parts. Wear
• Consult local utilities before digging. Know sturdy, rough-soled work shoes and protective
location of and avoid contacting all under- equipment for eyes, hair, hands, hearing, and head;
ground cables, pipelines, overhead wires, and and respirator or filter mask where appropriate.
other hazards in digging area.
• Do not leave the operator's seat if any part of PREPARING TRACTOR
the power unit or attachment contacts electric
lines or underground cables. Before operating the loader, additional weight should
be added to the rear of the tractor with rear wheel

WARNING
weights, optional weight box, or liquid ballast for opti-
mum stability. Refer to your tractor operator's manual
for weight information.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely The tractor rear wheels should be moved to the tractor
fastened. Falling off power unit can result in death manufacturer's widest recommended settings to
from being run over or crushed. Keep foldable increase the stability of the tractor.
ROPS system in “locked up” position at all times.
For safety in preventing injury or death from rollover
„ To provide stability, add tractor manufacturer's accidents, the tractor must be equipped with an
recommended wheel ballast or rear weight. approved ROPS and seat belt.
„ Move wheels to tractor manufacturer's widest
Pin-on bucket must be securely attached to the loader
recommended setting to increase stability. Do not
using pins and retaining hardware supplied with the
use loader on tractors with single or double cen-
bucket.
tered front wheels.
„ AVOID INJURY OR DEATH FROM FALLING
OBJECTS:
OPERATING LOADER

WARNING
• Do not carry shiftable items. Hay bales, logs,
fence posts, stones, and other objects can roll
or fall from a raised attachment and crush oper-
ator or bystanders. „ Do not allow bystanders in the area when oper-
• This unit is not equipped with any method to ating, attaching, removing, assembling, or servic-
prevent objects such as round bales, posts, or ing equipment.
logs from rolling back onto operator.
• Do not handle round hay bales. The loader should be operated with the tractor engine
• Carry loads low and drive slowly. running at a safe RPM. Excessive speeds are danger-
• Do not carry large objects that can fall out of ous, and may cause bucket spillage and unnecessary
attachment into operator zone. strain on the tractor and loader.
• Never lift load higher than necessary to clear
the ground when moving.

MAN0552 (4/13/2007) Operation 11


Filling Bucket Lifting Load

WARNING
1. Approach and enter the pile with a level bucket.

„ Do not attempt to lift loads in excess of the


loader capacity.
When lifting the load, keep the bucket positioned to
avoid spillage.

Figure 1. Filling Bucket

2. Loaders with single handle controls: Ease the lever


back and toward you to lift and roll back the bucket.

Figure 2. Single Handle Control Figure 4. Lifting Load

3. Lift and roll back bucket.


Carrying Load
Position the bucket just below the level of the tractor
hood for maximum stability and visibility, whether the
bucket is loaded or empty.
.

Figure 5. Carrying Load

Operating on a Slope

Figure 3. Lift and Roll Back Bucket

The lift and rollback of the bucket will increase effi-


WARNING
ciency because maintaining a level bucket throughout „ AVOID INJURY OR DEATH FROM ROLLOVER
the lifting cycle resists bucket lift and increases break- ACCIDENTS:
away effort. • Move and turn tractor at less than 6 mph (10
km/h).
NOTE: Do not be concerned if the bucket is not com- • Watch for hidden hazards such as holes,
pletely filled during each pass. Maximum productivity is ditches, and other obstructions which may
determined by the amount of material loaded in a given cause tractor and loader to tip over.
period of time. Time is lost if two or more attempts are • Carry loads close to the ground to aid visibil-
made to fill the bucket on each pass. ity and lower center of gravity for improved sta-

12 Operation MAN0552 (4/13/2007)


bility.
• Balance loads so weight is evenly distributed
and load is stable.
• Be extra careful when operating on a slope.
• Do not operate on steep slopes.
• Do not stop, start or change directions sud-
denly on slopes.
• If loader is equipped with round bale attach-
ments, always approach bale with tractor facing
uphill.
• Be sure tractor tire spacing and rear ballast is
correct before using loader.
• Tractor must be equipped with a Roll-Over Figure 7. Dumping Bucket
Protective Structure (ROPS) and seat belt. Keep
seat belt securely fastened and keep foldable Lowering Bucket
ROPS systems in “locked up” position at all
times. After the bucket is dumped, back away from the vehicle
while lowering and rolling back the bucket.
Use extreme care when operating the loader on a
slope, keeping the bucket as low as possible. This will
maintain a low center of gravity for the bucket and trac-
tor and will provide maximum tractor stability.
When transporting the load, keep the bucket as low as
possible to avoid tipping in case a wheel drops in a rut.
See Figure 5.

Figure 8. Control Handle Function

Operating with Float Control


1. During hard surface operation, keep the bucket
level and put the lift control in the float position
(control lever locked forward, see Figure 8) to
permit the bucket to float on the working surface. If
Figure 6. Operating on a Slope hydraulic down pressure is exerted on the bucket,
it will wear faster than normal.
Dumping Bucket 2. The float will also prevent the mixing of surface
Lift the bucket high enough to clear the side of the vehi- material with stockpile material. The float position
cle. Move the tractor in as close as possible, then will reduce the chance of surface gouging when
dump the bucket. removing snow or other material.

Figure 9.

MAN0552 (4/13/2007) Operation 13


Loading from a Bank
Exercise caution when undercutting high banks. Dirt
slides can be dangerous. Load the bucket from as low
a position as possible for maximum efficiency. Loader
lift and break-away capacity diminish as loading height
is increased.

Keep the bucket level when approaching a bank or


pile. This will help prevent gouging in the work area. Figure 12. Peeling/Scraping
See Figure 10.
4. Make additional passes until the desired depth is
reached. During each pass, only use the bucket
control while at working depth. This will allow you
to concentrate on controlling the bucket angle to
maintain a precise cut.

Loading Low Trucks or Spreader from a


Pile
For easier loading, minimize the angle of turn and
length of run between pile and spreader.
Figure 10. Loading from a Bank

Peeling and Scraping


1. Use a slight bucket angle, travel forward, and hold
the lift control forward to start the cut.

2. Make a short 5-inch to 8-inch angle cut and break-


out cleanly. See Figure 11.

Figure 13. Loading


Backgrade occasionally with a loaded bucket to keep
the working surface free of ruts and holes. Also, hold
the lift control forward so the full weight of the bucket is
scraping the ground. Use the heel of the bucket.

Figure 11.

3. With the bucket level, start a cut at the notch


approximately 2 inches deep. Hold the depth by
feathering the bucket control to adjust the cutting
lip up or down. When the front tires enter the notch,
adjust the lift cylinder to maintain proper depth.
See Figure 12. Figure 14. Backgrading

14 Operation MAN0552 (4/13/2007)


Backblading 3. Leave dirt in the bucket because dumping on each
pass wastes time.
Position the bucket at an angle of less than 45 degrees
and back up slowly, Figure 15. 4. Operate at right angles to the ditch. Take as big a
bite as the tractor can handle without lugging
Backgrading with the bucket tilted too far (Figure 16) down.
will result in damage to tilt cylinders and void warranty.
5. Leave dirt that drifts over the side of the bucket for
final clean-up.
6. Pile dirt on the high side for easier backfilling on a
slope.

MOUNT AND DISMOUNT LOADER

Mount Loader
1. Remove the mount pins from the loader uprights.
Figure 15. Backblading 2. Align the tractor with the loader and slowly drive
the tractor into the loader.
3. Shut off the tractor. Connect the hydraulic hoses.
4. Start the tractor and roll the bucket forward (dump)
to lower the loader uprights into loader mounts.
5. Extend lift cylinders until the uprights settle into the
mounts and the mounting pin holes are aligned.
Set the brake and shut off the tractor.
6. Install mount pins and retaining clips (Figure 19).

Figure 16. Bucket Tilted too Far

Backfilling
1. Approach the pile with a flat bucket, Figure 17.

Figure 17. Backfilling Correctly


2. Do not use the bucket in the dump position for
bulldozing. This method will impose severe shock
loadings on the dump linkage, the tilt cylinder, and DP3
the tractor, Figure 18.
Figure 19. Loader Secured to Loader Mount
(Right Side Shown)

Figure 18. Incorrect Bucket Position for Backfilling

MAN0552 (4/13/2007) Operation 15


7. Rotate parking stands into stored position and 6. Restart tractor and back away from loader.
secure with lock-up pins. See Figure 20.
NOTE: Place mounting pins in loader uprights and
secure into position for storage.

LOADER STORAGE

WARNING
„ Block equipment securely for storage.

„ Stored loader can fall and cause serious injury


or death. Securely store loader and attachments to
prevent falling.
DP4 „ To help prevent injury caused by a falling imple-
ment, always detach on a hard level surface.

Figure 20. Stands in Storage Position „ Secure equipment parking stand(s) in park posi-
tion before detaching.
Dismount Loader „ To help prevent personal injury from exposed
fork tines, always store bale spear with tines
NOTE: The bucket must be installed to remove the pointed down, or against bale, building or other
loader. stable object.
1. Park the tractor on a hard level site and lower the „ Keep children and bystanders away from stor-
bucket so that the bottom of the bucket is sitting age area.
level on the ground. Set brake and shut off tractor.
„ Do not allow bystanders in the area when oper-
2. Remove lock-up pins and lower stands from ating, attaching, removing, assembling, or servic-
storage position. Pin stands to lower brackets. ing equipment.
Secure with safety pin provided (Figure 21).
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.

„ Do not climb or lean on equipment stored on


stand.

DP8

Figure 21. Stand Installed

3. Remove mounting pins from loader.

4. Restart tractor and retract lift cylinders. Roll back


bucket completely to raise the uprights from the
mounts.

5. When loader uprights disengage the mounts and DP9

are high enough to clear the tractor tires, shut off


tractor and disconnect hydraulic hoses. Figure 22. Loader Storage Position

16 Operation MAN0552 (4/13/2007)


PRE-OPERATION CHECK LIST ___ Check that all hydraulic hoses and fittings are
(OWNER'S RESPONSIBILITY) in good condition and not leaking before start-
___ Review and follow all safety rules and safety ing tractor. Check that hoses are not twisted,
decal instructions on pages 5 through 10. bent sharply, kinked, frayed or pulled tight.
Replace any damaged hoses immediately.
___ Check that all safety decals are installed and in
good condition. Replace if damaged. ___ Make sure tractor ROPS or ROPS CAB and
___ Check that all hardware and cotter pins are seat belt are in good condition. Keep seat belt
properly installed and secured. securely fastened during operation.
___ Check that equipment is properly and securely
___ Before starting engine, operator must be in
attached to tractor.
tractor seat with seat belt fastened. Place
___ Do not allow riders. transmission in neutral or park, engage brake,
___ Check all lubrication points and grease as and disengage tractor PTO.
instructed in Lubrication, page 18.

MAN0552 (4/13/2007) Operation 17


OWNER SERVICE
The information in this section is written for operators LUBRICATION
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available. NOTICE
For your protection, read and follow the safety informa- ■ When adding oil to the tractor reservoir, always
tion in this manual. use hydraulic oil as specified by the tractor manu-
facturer.

WARNING Daily
___ Check the level of hydraulic oil in tractor before
„ Never work under a raised loader. Always lower starting each day's operation. If necessary, add
loader to the ground with bucket or loader attach- oil as recommended in your tractor owner's man-
ment in full roll-back position. Shut off tractor, set ual.
parking brake, and remove key. Operate valve
___ Lubricate after every eight hours of operation;
levers to release any hydraulic pressure. If loader
lubricate pivot pins at each end of each lift boom
obstructs tractor maintenance, loader must be
arm and at rod and base end of each boom and
removed from tractor.
bucket cylinder.
„ Keep all persons away from operator control
___ After every eight hours of operation, check all
area while performing adjustments, service, or
hardware and tighten where required.
maintenance.
___ Replace hoses immediately if they are damaged
„ Do not disconnect hydraulic lines until all sys-
by a cut or scrape, extruded at the fittings, or
tem pressure is relieved. Lower unit to ground,
leaking. Hydraulic oil leaks should be repaired
stop engine, and operate all hydraulic control
promptly to avoid loss of oil and serious personal
levers.
injury from escaping oil.
„ Keep hands and body away from pressurized
Annually
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles. ___ Lubricate direct mount joystick linkage with
Hydraulic fluid under pressure can easily penetrate grease.
skin and will cause serious injury or death.
„ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PH YS ICIA N IM ME DIATE LY IF FLU ID
ENTERS SKIN OR EYES. DO NOT DELAY.
„ Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres-
sure, set parking brake, stop engine, remove key,
and unfasten seat belt.

CAUTION
„ If you do not understand any part of this manual
and need assistance, see your dealer.
Figure 30. Lubricate Pivot Pins
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head; ™
and respirator or filter mask where appropriate.

18 Owner Service MAN0552 (4/13/2007)


TROUBLESHOOTING
The following is a list of service problems, possible causes, and solutions. If problems still exist after preforming the
solution, contact your nearest Woods dealer for authorized service.

PROBLEM POSSIBLE CAUSE SOLUTION

Jerky operation Air in hydraulic system Cycle cylinders several times to


purge system of air.

Cold hydraulic oil Run engine to warm oil.

Low hydraulic oil level Add oil to level specified.

Poor oil circulation Change oil filter and clean screen in


tractor hydraulic system.

Worn or damaged hydraulic pump Repair or replace pump.

Air leak in pump inlet line Check, tighten or replace inlet line.

Slow operation Faulty valve Repair or replace valve.

Air in hydraulic system Cycle lift cylinders and bucket


cylinders several times to free
system of air.

Hydraulic oil too heavy Change to proper oil.

Oil filter plugged Clean and replace filter.

Slow engine speed Increase engine speed rate.

Cylinder piston seals leaking Install seal repair kit.

Remote valve incorrectly adjusted or Adjust, repair, or replace control


malfunctioning valve.

Tractor hydraulic pump Repair or replace pump.


malfunctioning

Hydraulic pump too small; hoses or Check hoses and feed lines for kinks
feedlines restricted and other restrictions.
Hydraulic couplers not completely Connect hydraulic couplers.
engaged

Oil leaks Loose hose connections Tighten fittings. Use thread sealer on
pipe (tapered) threads.

Fittings or hoses defective Replace defective parts.

Hydraulic cylinder seals worn or Install seal repair kit.


damaged

Remote valve components worn or Repair and/or replace.


damaged

(Continued on next page)

MAN0552 (4/13/2007) Troubleshooting 19


TROUBLESHOOTING
(Continued from previous page)

Cannot raise load Low oil supply Check oil level.


Bucket overloaded Try lighter load.

Hydraulic couplers not fully Reconnect hoses.


engaged

Cylinder piston seal leakage Install seal repair kit.


Control valve incorrectly adjusted Repair or replace control valve.
or malfunctioning

Tractor valve not open to provide Open tractor valve. Be sure


circuit to auxiliary valve pressure is to inlet side of
auxiliary valve.

Hydraulic pump malfunctioning Repair or replace hydraulic pump.

Load is greater than boom lift Check loader specifications.


capacity

Bucket or boom leaks down from Leaks in hydraulic circuits Tighten loose fittings. Use thread
“hold” position sealer on pipe (tapered) threads.

Cylinder piston seals leaking Install seal repair kit.

Control valve worn or damaged Repair or replace control valve.

Tractor valve worn or damaged Repair or replace tractor valve.

Cannot lower boom Hydraulic couplers not fully Recouple hoses.


engaged

Loss of bucket tilt control when Tractor lever in “float” position Use float lockout control to
lever is pushed completely prevent lever from being moved
forward to “float” position.

Couplers hard to hook up Pressure in circuit Place control levers in “float”


when connecting.

Boom and bucket operation does Improperly connected hydraulic Connect hydraulic couplers
not correspond to control lever couplers correctly. See Hydraulic Kit
position Manual for proper connections.

Hoses improperly connected Connect hoses properly. See


Hydraulic Kit Manual for proper
connections.
Excessive wear on bucket cutting Bucket is tilted too far forward and Keep bottom of bucket parallel to
edge and wear pads is riding on cutting edge ground. Use rod gauge to indicate
level bucket position.

Excessive down pressure when Use “float” position on boom lift


cleaning feedlots and working on control lever.
concrete

20 Troubleshooting MAN0552 (4/13/2007)


DEALER SERVICE
The information in this section is written for dealer ser- equipment for eyes, hair, hands, hearing, and head;
vice personnel. The repair described herein requires and respirator or filter mask where appropriate.
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in
this type of repair, you may be time and money ahead
CYLINDER SERVICE
to replace complete assemblies.
The cylinders are designed to be reliable and easy to

WARNING service. If a cylinder should malfunction during the war-


ranty period, return the complete cylinder assembly,
without disassembling, to your authorized service
„ Never work under a raised loader. Always lower department or contact your authorized service depart-
loader to the ground with bucket or loader attach- ment for instructions. Unauthorized disassembly of a
cylinder in the warranty period will VOID WARRANTY.
ment in full roll-back position. Shut off tractor, set
parking brake, and remove key. Operate valve NOTE: Repair to cylinders is limited to replacing seals,
levers to release any hydraulic pressure. If loader wear rings, and O-rings. Replacing rod, barrel, or pis-
obstructs tractor maintenance, loader must be tons is not cost effective. Purchasing a complete cylin-
removed from tractor. der is more economical.

„ Never allow anyone to get under the loader


bucket or reach through the lift arms when the CYLINDER REPAIR
bucket is raised.
5
„ Keep all persons away from operator control
6
area while performing adjustments, service, or
maintenance.

„ Do not disconnect hydraulic lines until all sys-


tem pressure is relieved. Lower unit to ground,
stop engine, and operate all hydraulic control
levers.
DP8A 1
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other Figure 31. Threaded Rod Guide Cylinder Assembly
body parts to check for leaks. Wear safety goggles.
Disassembly
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death. On threaded guide type cylinders, unscrew guide (5)
using a spanner wrench, or carefully use a punch and
„ Make sure that all operating and service person-
hammer. (Spanner wrench 1021841 is available from
nel know that if hydraulic fluid penetrates skin, it Woods to help with these procedures.) Pull on rod (1)
must be surgically removed as soon as possible by to remove parts from barrel.
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON- Clamp cross pin end of rod assembly (1) in a vise with
TACT A P HYS ICIA N IM ME DIATE LY IF FLU ID protective jaws. Unscrew piston (6) from end of rod
assembly using a spanner wrench, or carefully use a
ENTERS SKIN OR EYES. DO NOT DELAY.
punch and hammer. Remove rod guide (5) from rod.

Remove and discard all seals, wear rings and O-rings.


CAUTION Clean all components in solvent and blow dry with low
pressure air.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear Inspect inside diameter of barrel. Replace cylinder if
sturdy, rough-soled work shoes and protective damaged.

MAN0553 (2/23/2007) Dealer Service 21


Assembly (3J) in the large groove on the piston (6). The profile of
the offset ring (3H) should mate with the lip on the
For these assembly instructions the front surface of the crown piston seal (3J). Place the “L” shaped guide ring
threaded rod guide with two holes or grooves will be (3G) on the outside of each offset ring (3H).
referred to as the "rod guide face".
Lubricate O-rings and seals with clean hydraulic fluid. Lightly coat rod threads with hydraulic oil and slide O-
Install back-up washer (3D) on rod guide (5), and then ring (3A) over threads and into groove. Completely
install O-ring (3E) in exterior O-ring groove of rod clean threads of hydraulic oil, apply Locquic® Primer
guide. See Figure 32. Make sure that the back-up ring 7649 and Loctite® 242 to the rod threads, and thread
is located closest to the rod guide face. Place rod wiper piston (6) onto rod (1) with the two holes in the piston
(3B) in outer rod guide groove. Install rod seal (3C) into orientated away from the rod. Torque the piston (6) to
the second groove from the rod guide face with the 100 lbs-ft.
open portion of V-groove toward piston.
Compress wear rings and piston seals and carefully
With all of the rod guide seals installed, slide the rod
insert piston and rod assembly into barrel. Use care to
guide assembly (5) onto rod (1).
prevent damage while installing. Carefully screw rod
Install crown piston seal (3J) onto piston (6). Install off- guide (5) into barrel (8) using a spanner wrench, or
set rings (3H) on both sides of the crown piston seal carefully use a punch and hammer.

1. Piston rod
3A. O-Ring
3B. Wiper ring
3C. Rod seal
3D. Back-up ring
3E. O-Ring
3G. Guard ring
3H. Offset ring
3J. Crown piston seal
5. Rod guide assembly
6. Piston
8. Cylinder barrel

Figure 32. Cylinder Assembly

22 Dealer Service MAN0553 (2/23/2007)


ASSEMBLY

DEALER SET-UP INSTRUCTIONS ASSEMBLY INSTRUCTIONS


Loader assembly is the responsibility of the Woods Loader Mounting Kit and Hydraulic Kit
dealer. The loader is shipped assembled on a pallet for Installation
your convenience. The loader must be properly set up Install the loader mounting kit on the tractor according
and installed to assure prolonged service life and safe to specific mounting instructions included with the
operation. mounting kit and hydraulic kits.
Loader Set-Up

A WARNING
A WARNING
„ Keep hands and body away from pressurized „ Make sure all hydraulic hoses, fittings, and
lines. Use paper or cardboard, not hands or other valves are in good condition and not leaking before
body parts to check for leaks. Wear safety goggles. starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
Hydraulic fluid under pressure can easily penetrate
must not be twisted, bent sharply, kinked, frayed,
skin and will cause serious injury or death.
pinched, or come into contact with any moving
„ Make sure that all operating and service person- parts. Operate moveable components through full
nel know that if hydraulic fluid penetrates skin, it operational range to check clearances. Replace
any damaged hoses immediately.
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan- ■ Lift and support all loader components safely.
grene, serious injury, or death will result. CON- ■ Stand clear of the loader while attaching. The
TACT A P HYS ICIA N IM ME DIATE LY IF FLU ID loader could fall, causing serious personal injury.
ENTERS SKIN OR EYES. DO NOT DELAY. Always work safely and think clearly!

„ Do not disconnect hydraulic lines until all sys- Remove bucket from shipping skid. Remove manual
tem pressure is relieved. Lower unit to ground, tube from its shipping location, save for later installa-
stop engine, and operate all hydraulic control tion. Remove plastic caps from holes in loader.
levers. Support loader frame and remove lag screws from
plates that hold frame on skid. Lower frame to ground.
„ Never work under a raised loader. Always lower
loader to the ground with bucket or loader attach- Using an overhead lifting device, lift loader frame and
ment in full roll-back position. Shut off tractor, set position tractor so uprights can be placed onto mount-
parking brake, and remove key. Operate valve ing pedestals. Secure uprights into mounts with pin
shipped with frame. Cut shipping straps around boom
levers to release any hydraulic pressure. If loader
cylinders and remove spacer angle and protective
obstructs tractor maintenance, loader must be
sleeves.
removed from tractor.
Refer to Hydraulic Hose Installation in the loader
„ Do not modify or alter or permit anyone else to mounting kit. Always use hoses that have a minimum
modify or alter the equipment or any of its compo- working pressure rating of 3000 psi and meet or
nents in any way. exceed SAE 100R1 specifications.
Refer to Control Valve Manual for optional control valve
instructions.

A CAUTION Connect loader hoses and start tractor. Clear hydraulic


system of air by raising and lowering boom frame and
actuating bucket cylinders several times. After air has
„ Always wear relatively tight and belted clothing been purged from system, with loader boom on
to avoid getting caught in moving parts. Wear ground, check the tractor hydraulic oil level as shown in
sturdy, rough-soled work shoes and protective tractor owner's manual. When adding oil to hydraulic
equipment for eyes, hair, hands, hearing, and head; system, always use the type of oil specified for the trac-
and respirator or filter mask where appropriate. tor. NEVER MIX OIL TYPES.

MAN0552 (4/13/2007) Assembly 23


Manual Tube Installation 2. Attach lower holes on bucket to loader boom using
pins and hardware provided.
1. Remove feedline cover (5) from cross tube by
removing lock nuts (22) and flat washers (17).
3. Extend bucket cylinder and attach it to the lugs on
2. Attach manual tube (1) to the feedline cover using the center of the bucket using pins and hardware
two cap screws (20) and lock nuts (13). See Figure provided.
33.
3. Replace feedline cover using hardware previously
removed.

1. Manual tube
5. Feedline cover DP13

13. 5/16 NC Flange lock nut Figure 34. Bucket Installed


17. 5/16 Flat washer Cylinder & Inside Right Boom Shown
20. 5/16 NC x 3/4 HHCS GR5
Grease Loader
22. 5/16 NC Lock nut

Figure 33. Manual Tube Installation Lubricate all pivot points shown on page 18 with a high
quality SAE multi-purpose grease.
Pin-On Bucket Installation
1. Remove loader pins and bucket pins from the
bucket mounting lugs.

24 Assembly MAN0552 (4/13/2007)


DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST
(DEALER'S RESPONSIBILITY) (DEALER'S RESPONSIBILITY)
Inspect the loader thoroughly after assembly to be cer- ___ Present Operator's Manual and request that cus-
tain it is set up properly before delivering it to the cus- tomer and all operators read it before operating
tomer. The check lists are a reminder of points to equipment. Point out the manual safety rules,
inspect. Check off each item as it is found satisfactory explain their meanings and emphasize the
or after proper adjustments are made. increased safety hazards that exist when safety
rules are not followed.
___ Check all bolts to be sure they are properly
torqued. ___ Show customer how to make adjustments.
___ Check and grease all lubrication points. See ___ Instruct customer how to lubricate and explain
“Lubrication” on page 18. importance of lubrication.
___ Check that shields and guards are properly ___ Explain to customer the potential crushing haz-
installed and in good condition. Replace if dam- ards of going underneath raised equipment.
aged. Instruct customer that service work does not
require going underneath unit and never to do so.
___ Check that all cotter pins and safety pins are
properly installed. Replace if damaged. ___ Show customer the safe, proper procedures to be
used when mounting, dismounting, and storing
___ Properly attach implement to tractor and make all
equipment.
necessary adjustments.
___ Point out the correct mounting and routing of
___ Check all hydraulic hoses, fittings, tubing, and
hydraulic hoses. Explain that during operation,
cylinders for any leaks or damage. Be sure quick
mounting, dismounting and storage, care must be
couplers operate properly. Make sure hydraulic
taken to prevent hose damage from pulling, twist-
valve matches tractor hydraulic system - open
ing and kinking.
system or closed system.
___ Make customer aware of optional equipment
___ Check parking stand for proper operation.
available so that customer can make proper
___ Check that all safety decals are installed and in choices as required.
good condition. Replace if damaged.
___ A Delivery Report and Registration form must be
___ Check that all loader mounting decals are prop- filled in by dealer and signed by both dealer and
erly installed on left loader mount. purchaser at time of delivery. Be sure Operator's
___ Make sure all hydraulic fittings are tight and Manual remains with loader. Deliver it to cus-
hoses are properly routed and not twisted, bent tomer with loader.
sharply, kinked or pulled tight.
___ Make sure loader operates as recommended.
See operation section. Make necessary changes
in hydraulic hook-ups to obtain loader operation.
Cycle loader (all functions). Bleed air from
hydraulic system. Cycling loader removes air
from system. After cycling loader, check hydraulic
system oil level.

MAN0552 (4/13/2007) Dealer Check Lists 25


LS72 & LS84 LOADER ASSEMBLY

33

25 - Safety decal set


26 - Complete decal set

26 Parts MAN0552 (4/13/2007)


LS72 & LS84 LOADER ASSEMBLY PARTS LIST

REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION


1 1003828 1 Manual tube 11 1025163 2 Hitch pin, 3/4 x 4-1/4
2 1005634 2 Pin, bent .5 x 4.0 11a 62043 * 2 Klik pin .25 (included with item 11)
2a 489009 * 2 Hair pin, 3/32 12 11900 * 2 1/2 NC Flange lock nut
(included with item 2) 13 14139 * 2 5/16 NC Flange lock nut
3 1021518 2 Hydraulic cylinder, 1.575 x .98 x 17.52 14 300062 * 4 1/4 NC x 1-3/4 HHCS GR5
(LS84) 15 300311 * 2 1/2 NC x 2-1/4 HHCS GR5
3 1021520 2 Hydraulic cylinder, 1.575 x .98 x 14.19 16 304072 2 Clevis pin
(LS72)
17 4378 * 3 5/16 Flat washer standard
4 1021519 1 Hydraulic cylinder, 2.48 x 1.26 x 9.37
18 480004 * 4 Cotter pin, 3/16 x 1-1/2
(LS84)
19 480265 7 Feedline clamp 3/8
4 1021521 1 Hydraulic cylinder, 2.48 x 1.26 x 8.18
(LS72) 20 6096 * 2 5/16 NC x 3/4 HHCS GR5
5 1023789 1 Feedline cover (LS84) 21 6128 * 4 1/4 NC Lock nut
5 1025142 1 Feedline cover (LS72) 22 FA220 * 5 5/16 NC Nylok nut
6 -------- 1 LS84 or LS72 Boom 23 7501 * 4 1/4 - 28 Straight grease fitting
(specify color when ordering) 24 8346 1 Pin, 1.00 x 4.58 headless
7 1025180 1 Right upright (LS84) 25 1025184 1 English safety decal set
(specify color when ordering) 26 1025185 1 Complete English LS series decal set
7 1025182 1 Right upright (LS72) 33 1021841 1 Spanner wrench
(specify color when ordering) 34 1021842 1 Replacement pin kit (spanner wrench)
8 1025181 1 Left upright (LS84) 35 88 * A/R Plastic ties (not shown)
(specify color when ordering) (used to secure hoses to cylinders)
8 1025183 1 Left upright (LS72) 36 ------ * 6 6 mm Straight grease fitting
(specify color when ordering)
9 1023898 4 Pin, .75 x 4.12
HHCS Hex Head Cap Screw
10 1025150 2 Parking stand weldment
A/R As required
* Standard hardware, obtain locally

LS72 & LS84 HYDRAULIC CYLINDER SEAL KITS

Length Seal Kit


Cylinder Tube Rod Extended Retracted Threaded Rod Gland Complete Assembly
ID OD Style
LS72 Boom 1.575 .984 35.43 21.24 1025186 1021520
LS72 Bucket 2.48 1.26 21.09 15.9 1025187 1021521
LS84 Boom 1.575 .984 42.05 24.53 1025186 1021518
LS84 Bucket 2.48 1.26 26.54 17.17 1025187 1021519

MAN0552 (4/13/2007) Parts 27


LS72 & LS84 HYDRAULIC HOSE ROUTING & PARTS LIST

REF PART QTY DESCRIPTION


19 480265 7 Feedline clamp 3/8
22 FA220 * 5 5/16 NC Lock nut
27 1023782 2 Hose, 21" x 9/16 ORBM x 9/16 JICF
28 1024173 4 Hose, 31" x 9/16 ORBM x 9/16 JICF
29 1023942 1 Feedline, boom cyl rod end (LS84)
29 1025143 1 Feedline, boom cyl rod end (LS72)
30 1023943 1 Feedline, boom cyl base end (LS84)
30 1025144 1 Feedline, boom cyl base end (LS72)
31 1023944 1 Feedline, bucket cyl base end (LS84)
31 1025145 1 Feedline, bucket cyl base end (LS72)
32 1023945 1 Feedline, bucket cyl rod end (LS84)
32 1025146 1 Feedline, bucket cyl rod end (LS72)
35 88 * A/R Plastic ties (not shown)
(used to secure hoses to cylinders)

* Standard hardware, obtain locally

(Rev. 9/7/2007)
28 Parts MAN0552 (4/13/2007)
PIN-ON BUCKET ASSEMBLY

REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION


1 1023898 2 Pin, .75 x 4.12 7 6128 * 3 1/4 NC Lock nut
2 2130048 1 Bucket, 48" x 6 cu.-ft. (LS72) 8 8345 1 Pin, 1.0 x 4.08 headless
3 2160048 1 Bucket, 48" x 7.4 cu.-ft. (LS84) 9 56379 1 Cutting edge .50 x 54"
4 2160054 1 Bucket, 54" x 8.4 cu.-ft. (LS84) 10 56380 1 Cutting edge .50 x 48"
5 300061 * 1 1/4 NC x 2 HHCS GR5
6 300062 * 2 1/4 NC x 1-3/4 HHCS GR5 * Standard hardware, obtain locally

MAN0552 (4/13/2007) Parts 29


BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

SAE SERIES SAE Bolt Head


Identification
A TORQUE
CHART SAE Grade 2 SAE Grade 5 SAE Grade 8
(No Dashes) (3 Radial Dashes) (6 Radial Dashes)

MARKING ON HEAD
A
SAE 2 SAE 5 SAE 8
Diameter Wrench
(Inches) Size lbs-ft N-m lbs-ft N-m lbs-ft N-m
1/4" 7/16" 6 8 10 13 14 18
5/16" 1/2" 12 17 19 26 27 37
3/8" 9/16" 23 31 35 47 49 67
7/16" 5/8" 36 48 55 75 78 106
1/2" 3/4" 55 75 85 115 120 163
9/16" 13/16" 78 106 121 164 171 232
5/8" 15/16" 110 149 170 230 240 325
3/4" 1-1/8" 192 261 297 403 420 569
7/8" 1-5/16" 306 416 474 642 669 907
1" 1-1/2" 467 634 722 979 1020 1383

METRIC SERIES 8.8 Metric Bolt Head 10.9


A TORQUE Identification
Metric Metric
CHART Grade 8.8 Grade 10.9
COARSE THREAD FINE THREAD
A A
MARKING ON HEAD MARKING ON HEAD
Diameter & Diameter &
Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9
Thread Pitch Wrench Thread Pitch
(Millimeters) Size N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft (Millimeters)
6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0
8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0
10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25
12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25
14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5
16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5
18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5
20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5
22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5
24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0
30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Typical Washer Flat Washer


Installations Lock Washer
Bolt
8/9/00

30 Appendix Bolt Torque & Size Charts (Rev. 3/28/2007)


BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes


5/16 3/8 1/2 5/8 3/4 7/8

IN 1 2 3 4 5 6 7

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes


8MM 10MM 12MM 14MM 16MM 18MM

ABBREVIATIONS
AG .............................................................. Agriculture MPa......................................................... Mega Pascal
ASABE.................... American Society of Agricultural & N.......................................................................Newton
Biological Engineers (formerly ASAE) NC ...................................................... National Coarse
ASAE ....... American Society of Agricultural Engineers NF ...........................................................National Fine
ATF ............................... Automatic Transmission Fluid NPSM..................... National Pipe Straight Mechanical
BSPP .............................British Standard Pipe Parallel
NPT .......................................... National Pipe Tapered
BSPTM ................ British Standard Pipe Tapered Male
NPT SWF ......... National Pipe Tapered Swivel Female
CV.....................................................Constant Velocity
ORBM .......................................... O-Ring Boss - Male
CCW .............................................. Counter-Clockwise
P...........................................................................Pitch
CW............................................................... Clockwise
PBY ...................................................... Power-Beyond
F ...................................................................... Female
psi.......................................... Pounds per Square Inch
FT .............................................................. Full Thread
PTO ..................................................... Power Take Off
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.) QD ....................................................Quick Disconnect
HHCS ........................................Hex Head Cap Screw RH ..............................................................Right Hand
HT ........................................................... Heat-Treated ROPS ........................... Roll-Over Protective Structure
JIC .................Joint Industry Council 37° Degree Flare RPM ........................................Revolutions Per Minute
LH .................................................................Left Hand RT ....................................................................... Right
LT........................................................................... Left SAE ..........................Society of Automotive Engineers
m......................................................................... Meter UNC ..................................................... Unified Coarse
mm................................................................ Millimeter UNF...........................................................Unified Fine
M.......................................................................... Male UNS...................................................... Unified Special

Bolt Torque & Size Charts (Rev. 3/28/2007) Appendix 31


WARRANTY
(Replacement Parts For All Models Except Mow’n MachineTM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original
purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a
period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This
Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser
in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with
this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through
the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising
directly or indirectly from the product, whether such claim is based upon breach of contract, breach
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to
obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized
to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com

F-8494 (Rev. 6/23/2005)


WARRANTY
(All Models Except Mow’n Machine TM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________ From (Dealer): ___________________________________________
Model Number: ____________________________ Serial Number: ___________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set
forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Duration (from date of delivery
Condition Model Number
to the original purchaser)
Warranted
BW1260, BW1800 8 years
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X,
6 years
BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-2, BW180-2
Gearbox PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2,
components RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 5 years
9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD
3 years (1 year if used in rental or
RDC54, RD60, RD72
commercial applications)
RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2,
Blade spindles 3 years
9180RD-2, 9204RD-2
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-2, BW180-2,
Rust-through 10 years
BW1260, BW1800, 2162, 3240, DS1260, DSO1260, DS1440, TS1680
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made
with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to
a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS,
in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof
of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS
WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS,
its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com

F-3079 (Rev. 6/1/2007)


PART NO.

MAN0552

Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061

800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com

© 2007 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods
Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual
are the property of their respective companies or mark holders. Specifications subject to change without notice.

Vous aimerez peut-être aussi