Answers Should Be Written in QCAB Format Only.: Instructions

TEST CODE: 802
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Instructions
1. Answers should be written in QCAB format only.
2. All parts of a question should be answered together.
3. Give page numbers for all papers.
4. Answer sheets must be scanned in a single PDF file. Keep all these pages
are in sequence before scanning. For better scanning use CamsSanner
mobile app.
5. Answers must be clearly visible; otherwise answers will not be evaluated.
6. In first page of answer sheet student should write following details :
Name of the Student:
Login ID (User ID):
Test Code :
ACE Hall Ticket Number (or) Online Registration Number:
(Registration Number can found in your login profile page)
7. These candidates are not eligible for prize money; only center based
exam merit students are eligible for prize money.
8. Upload your answer sheet on or before 20-04-2020 (6 PM), otherwise
your answer sheets will not be evaluated.
9. Detailed solutions of each test will be uploaded on 22-04-2020 (6 PM).
1 TEST CODE: 802
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ESE - 2020 Mains Test Series

Mechanical Engineering
Test-2 on Engineering Mechanics + Design of Machine Elements
(Paper - II)
Time Allowed: 3 Hours Maximum Marks: 300
INSTRUCTIONS
Please read each of the following instructions carefully before attempting questions
There are EIGHT questions divided into TWO sections.

Candidate has to attempt FIVE questions in all.
Question No.1 and Question No.5 are compulsory and out of the remaining, THREE are to be
attempted choosing at least ONE from each section.
The number of marks carried by a question/part is indicated against it.
Answers must be written in the medium authorized in the Admission Certificate which must be stated
clearly on the cover of this Question-Cum-Answer (QCA) Booklet in the space provided. No marks
will be given for answers written in a medium other than the authorized one.
Assume suitable data, if considered necessary and indicated the same clearly.
Unless otherwise mentioned, symbols and notations carry their usual standard meanings.
Attempts of questions shall be counted in sequential order. Unless struck off, attempt of a question
shall be counted even if attempted partly. Any page or portion of the page left blank in the Question-
Cum-Answer Booklet must be clearly struck off.
Answers must be written in ENGLISH only.

: 2 : ESE 2020 Mains Test Series
SECTION-A
01(a). The support is made by cutting off the two opposite sides of a sphere that has a radius r 0. If the
original height of the support is r 0/2, determine how far it shortens when it supports a load P. The
modulus of elasticity is E
(12 M)
01(b). A part is loaded with a combination of bending, axial, and torsion such that the following
stresses are created at a particular location:
Bending : Completely reversed, with a maximum stress of 60 MPa,
Axial: Constant stress of 20 MPa
Torsion: Repeated load, varying from 0 MPa to 50 MPa
Assume the varying stresses are in phase with each other. The part contains a notch such that
kf,bending = 1.4, kf,axial = 1.1 and kf,torsion = 2.0. The material properties are yt = 300 MPa and
ut = 400 MPa. The completely adjusted endurance limit is found to be e = 200 MPa. Find the
factor of safety for fatigue based on infinite it, If the life is not infinite, estimate the number of
cycles. Be sure to check for yielding. (12 M)
01(c). Plain bearings are often divided into four categories, according to the prevailing type of
lubrication at the bearing interface. List the four categories, and briefly describe each one.
(12 M)
ACE Engineering Academy Hyderabad | Delhi | Pune | Bhubaneswar | Lucknow | Bengaluru | Chennai | Vijayawada | Vizag | Tirupati | Kukatpally| Kolkata | Ahmedabad | Kothapet
: 3 : Mechanical Engineering_ TEST - 2
01(d). The stress-strain diagram for many metal alloys can be described analytically using the
Ramberg-Osgood three parameter equation  = /E+kn, where E, k, and n are determined from
measurements taken from the diagram. Using the stress-strain diagram shown in the figure, take
E = 30 GPa and determine the other two parameters k and n and thereby obtain an analytical
expression for the curve.
 (MPa)
 (10–6)
(12 M)
01(e). Determine the dimension a of a beam having a square cross section in terms of the radius r of a
beam with a circular cross section if both beams are subjected to the same internal moment
which results in the same maximum bending stress.
(12 M)
02(a) A uniform solid sphere of radius ‘r’ is spinned with angular velocity ‘’ rad/s and placed at a
corner wall as shown in the figure. If the coefficient of friction at the wall as well as floor is ‘’
then the number of turns after which the sphere stops is
(25 M)
02(b)
(i). It is desired to use a solid circular cross section for a rotating shaft to transmit power from one
gear set to another. The shaft is to be capable of transmitting 18 kilowatts at a speed of 500 rpm.
If yielding is the governing failure mode and the shear yield strength for the ductile material has
been determined to be 900 MPa, what should the minimum shaft diameter to prevent yielding?
(5 M)
02(b)
(ii). A solid cylindrical bar of diameter d is fixed at one end and subjected to both a pure torsional
moment M1, and a pure bending moment Mb at the free end. Using the stress cubic equation,
find the principal normal stresses and principal shearing stresses at the critical point for this
loading, in terms of applied moment and bar dimensions. (10 M)
02(c). A beam is made of a material that has a modulus of elasticity in compression different from that
given for tension. Determine the location c of the neutral axis, and derive an expression for the
maximum tensile stress and maximum compressive stress in the beam having the dimensions
shown if it is subjected to the bending moment M.
(20 M)
03(a). The wood beam is subjected to a load of 12 kN. If a grain of wood in the beam at point A makes
an angle of 25 with the horizontal as shown, determine the normal and shear stress that act
perpendicular and parallel to the grain due to the loading.
(15 M)
03(b)(i).
(A). A thin walled cylindrical pressure vessel with closed ends is to be subjected to an external
pressure p0 with an internal pressure of zero. Starting with the generalized Hooke’s Law
equations, develop expressions for radial, transverse (hoop), and longitudinal (axial) strain in the
cylindrical vessel wall as a function of pressure p0, diameter d, wall thickness t, Young’s
modulus E, and Poisson’s ratio . (5 M)
(B). Assume the vessel is made from steel [ut = 400 MPa, yt = 200 MPa,  = 0.30, E = 207 GPa,
and e (50 mm) = 25%] and the external pressure, p 0 = 20 MPa. If the vessel has an outer
diameter of 125 mm, wall thickness of 6 mm, and length of 400 mm. Determine changes
(increase or decrease) in length and thickness of thin vessel. (5 M)
03(b).
(ii). In a preliminary design calculation, a proposed deep-groove ball bearing had been tentatively
selected to support one end of a rotating shaft. A mistake has been discovered in the load
calculation, and the correct load turns out to be about 25 percent higher than the earlier incorrect
load used to select the ball bearing. To change to a larger bearing at this point means that a
substantial redesign of all the surrounding components will probably be necessary. If no change
is made to the original bearing selection, estimate how much reduction in bearing life would be
expected. (5 M)
03(c). The sky hook is used to support the cable of a scaffold over the side of a building. If it consists of
a smooth rod that contacts the parapet of a wall at points A, B and C. Determine the normal
force, shear force, and moment on the cross section at points D and E.
(15 M)
03(d). A ball of mass m hits a wedge of mass M vertically with speed u, which is placed, on a smooth
horizontal surface. Find the maximum compression in the spring, if the collision is perfectly
elastic and no friction any where. Spring constant of spring is K.
m
u
M
45
(15 M)
04(a). The brake shown in the figure has a coefficient of friction of 0.30 and is to operate using a
maximum force F of 400 N. If the band width is 50 mm, find the band tensions and the braking
torque.
(All dimensions are in mm)
(15 M)
04(b). A soft material is placed within the confines of a rigid cylinder which rests on a rigid support.
Assuming that x = 0 and y = 0, determine the factor by which the modulus of elasticity will be
increased when a load is applied if  = 0.3 for the material.
(15 M)
04(c). The tapered beam supports a concentrated force P at its centre. If it is made from a plate that has
a constant width b, determine the absolute maximum bending stress in the beam.
(15 M)
04(d). Find the maximum value of M/m in the situation shown in figure given below so that the system
remains at rest. Friction coefficient at both the contacts is .
 (15 M)
SECTION-B
05(a). A full journal bearing has a shaft journal diameter of 25 mm with a unilateral tolerance of –0.01
mm. The bushing bore has a diameter of 25.04 mm with a unilateral tolerance of 0.03 m. The l/d
ratio is unity. The bushing load is 1.25 kN, and the journal rotates at 1200 rev/min. Analyze the
minimum clearance assembly if the average viscosity is 50 MPa.s to find the minimum oil film
thickness, the power loss (coefficient of friction = 0.0072). (12 M)
05(b). The aluminum strut has a cross-sectional area in the form of a cross. If it is subjected to the
moment M = 8 kN.m, determine the bending stress acting at points A and B, and show the results
acting on volume elements located at these points.
(12 M)
05(c). The slab in Figure shown below is subjected to four parallel forces. Determine the magnitude
and direction of a resultant force equivalent to the given force system and locate its point of
application on the slab.
z
500 N 400 N
5m 5m +
C
O 100 N y
600 N
B 8m
2m
(12 M)
05(d). A cylindrical spring consists of a rubber annulus bonded to a rigid ring and shaft. If the ring is
held fixed and a torque T is applied to the rigid shafts, determine the angle of twist of the shaft.
The shear modulus of the rubber is G. Consider the deformation of the element at radius r can be
determined from r.d = .dr. Use this expression along with  = T/(2r2h)
(12 M)
05(e). A cast-iron (density  = 7197 kg/m3) flywheel has a rim whose outer diameter is 1.5 m and
whose inner diameter is 1.4 m. The flywheel weight is to be such that an energy fluctuation of
6.75 J will cause the angular speed to vary no more than 240 to 260 rev/min. Estimate the
coefficient of speed fluctuation. If the weight of the spokes is neglected, what should be the
width of the rim? (12 M)
06(a). The shafts are made of steel (shear modulus = 75 GPa) and each has a diameter of 80 mm.
Determine the angle of twist of gear D.
(15 M)
06(b). The compound beam consists of two segments that are pinned at B. Draw the shear and moment
diagrams if it supports the distributed loading shown.
(15 M)
06(c). The beam is made of a material having a specific weight of . Determine the displacement and
slope at its end A due to its weight. The modulus of elasticity for the material is E.
(15 M)
06(d). The tapered shaft is confined by the fixed supports at A and B. If a torque T is applied at its mid-
point, determine the reactions at the supports.
(15 M)
07(a). Determine the placement distance a of the roller support so that the largest absolute value of the
moment is a minimum. Draw the shear and moment diagrams for this condition.
(20 M)
07(b).
(i). Carefully sketch a typical S-N curve, use it to define and distinguish between the terms fatigue
strength and fatigue endurance limit. (5 M)
07(b).
(ii). A steel spur pinion has a module of 1.25 mm, 18 teeth cut on the 20 full-depth system, and a
face width of 12 mm. At a speed of 1800 rev/min, this pinion is expected to carry a steady load
of 0.5 kW. Determine the resulting bending stress.
Consider Lewis form factor = 0.309,
6 .1  V
Velocity factor (Kv) = (where V is in m/s). (5 M)
6 .1
07(b).
(iii). A horizontal cantilever beam of square cross section is 250 mm long, and is subjected to a
vertical cyclic load as its free end. The cyclic load varies from a downward force of P down =
4.5 kN to an upward force of Pup = 13.5 kN. Estimate the required cross-sectional dimensions of
the square beam if the steel material has the following properties: ut = 655 MPa, yt = 552 MPa,
and e = 345 MPa. Infinite life is desired. (10 M)
07(c). Determine the equation of the elastic curve for the beam using the x coordinate. Specific the
slope at A and the maximum deflection. EI is constant.
(20 M)
08(a). The cantilever bracket is bolted to a column with three M12 1.75 bolts. The bracket is made
from hot rolled steel. Find the factors of safety for the following failure modes: shear of bolts,
bearing of bolts, bearing of brackets, and bending of bracket.
Yield strength of bolt = 420 MPa
Yield strength of bracket = 210 MPa
Shear strength = 0.577 yield strength.
(20 M)
08(b). The support is subjected to the compressive load P. Determine the absolute maximum and
minimum normal stress acting in the material.
(20 M)
08(c). A uniform rod PQ of mass m and length l is placed on a support S such that PS = l/4. A string is
attached to the end P and a spring of spring constant k is attached to the end Q. Initially, the rod
is horizontal, the string is taut, and the spring is elongated by a distance x. The reaction force at
the support S immediately after cutting the string is
l/4 3l/4
P Q
S k
(20 M)
Detailed solutions for this test will be available on our website on 22-04-2020 at 6.00 pm.
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ESE-2019 MAINS TEST SERIES

Question Cum Answer Booklet (QCAB)
Mechanical Engineering Test-2 Paper-II
Engineering Mechanics + Design of Machine Elements
Time Allowed: 3 Hours Maximum Marks: 300
802 18-04-2020
INSTRUCTIONS TO CANDIDATES:
 This Question-cum- Answer (QCA) Booklet contains 72 pages. Immediately on receipt of booklet, please
check that this QCA booklet does not have any misprint or torn or missing pages or items, etc. If so, get it
replaced by a fresh QCA booklet.
 Candidates must read the instructions on this page and the following pages carefully before attempting
the paper.
 Candidates should attempt all questions strictly in accordance with the specified instructions and in the
space prescribed under each question in the booklet. Any answer written outside the space allotted may
not be given credit.
 Question Paper in detachable form is available at the end of the QCA booklet and can be removed and
taken by the candidates after conclusion of the exam
For filling by Examiners only

Question No. Page No. Marks
1 3
Signature of the Invigilator
2 11
3 18
4 27
5 35 Signature of the Student
6 45 Marks Secured
7 53 after Scrutiny
8 61
Grand Total
::1::
QUESTION PAPER SPECIFIC INSTRUCTIONS
Please read each of the following instructions carefully before attempting questions:
There are EIGHT questions divided into TWO sections.
Candidate has to attempt FIVE questions in all.
Question No.1 and Question No.5 are compulsory and out of the remaining, any THREE are to
be attempted choosing at least ONE from each section.
The number of marks carried by a question/part is indicated against it.
Answers must be written in the medium authorized in the Admission Certificate which must be
stated clearly on the cover of this Question-Cum-Answer (QCA) Booklet in the space provided.
No marks will be given for answers written in a medium other than the authorized one.
Assume suitable data, if considered necessary and indicated the same clearly.
Unless otherwise mentioned, symbols and notations carry their usual standard meanings.
Attempts of questions shall be counted in sequential order. Unless struck off, attempt of a
question shall be counted even if attempted partly. Any page or portion of the page left blank in
the Question-Cum-Answer Booklet must be clearly struck off.
Answers must be written in ENGLISH only.
DONT'S:
1. Do not write your Name or Roll number or Sr. No. of Question-Cum-Answer-Booklet anywhere inside this Booklet.
Do not sign the “Letter Writing” questions, if set in any paper by name, nor append your roll number to it.
2. Do not write anything other than the actual answers to the questions anywhere inside your Question-Cum-Answer-Booklet.
3. Do not tear off any leaves from your Question-Cum-Answer-Booklet. If you find any page missing, do not fail to notify the
Supervisor/invigilator.
4. Do not write anything on the Question Paper available in detachable form or admission certificate and write answers at the
specified space only.
5. Do not leave behind your Question-Cum-Answer-Booklet on your table unattended, it should be handed over to the
Invigilator after conclusion of the exam.
DO’S :
1. Read the instructions on the cover page and the instructions specific to this Question Paper mentioned on the next page of
this Booklet carefully and strictly follow them.
2. Write your Roll number and other particulars, in the space provided on the cover page of the Question-Cum-Answer-Booklet.
3. Write legibly and neatly. Do not write in bad/illegible handwriting.
4. For rough notes or calculations the last two blank pages of this booklet should be used. The rough notes should be crossed
through afterwards.
5. If you wish to cancel any work, draw your pen through it or write “Cancelled” across it, otherwise it may be valued.
6. Hand over your Question-Cum-Answer-Booklet personally to the invigilator before leaving the examination hall.
7. Candidates shall be required to attempt answer to the part/sub-part of a question strictly within the pre-defined space. Any
attempt outside the pre-defined space shall not be evaluated.
::2::
SECTION - A Candidates
must not
write on
this margin
01(a). The support is made by cutting off the two opposite sides of a sphere that has a radius r 0. If
the original height of the support is r 0/2, determine how far it shortens when it supports a
load P. The modulus of elasticity is E
(12 M)
:: 3 ::
Candidates
must not
write on
this margin
01(b). A part is loaded with a combination of bending, axial, and torsion such that the following
stresses are created at a particular location:
Bending : Completely reversed, with a maximum stress of 60 MPa,
Axial: Constant stress of 20 MPa
Torsion: Repeated load, varying from 0 MPa to 50 MPa
Assume the varying stresses are in phase with each other. The part contains a notch such
that kf,bending = 1.4, kf,axial = 1.1 and kf,torsion = 2.0. The material properties are yt = 300 MPa
and ut = 400 MPa. The completely adjusted endurance limit is found to be e = 200 MPa.
Find the factor of safety for fatigue based on infinite it, If the life is not infinite, estimate
the number of cycles. Be sure to check for yielding. (12 M)
:: 4 ::
Candidates
must not
write on
this margin
:: 5 ::
01(c). Plain bearings are often divided into four categories, according to the prevailing type of Candidates
must not
lubrication at the bearing interface. List the four categories, and briefly describe each one.
write on
(12 M) this margin
:: 6 ::
Candidates
must not
write on
this margin
:: 7 ::
01(d). The stress-strain diagram for many metal alloys can be described analytically using the Candidates
must not
Ramberg-Osgood three parameter equation  = /E+k , where E, k, and n are determined
n
write on
from measurements taken from the diagram. Using the stress-strain diagram shown in the this margin
figure, take E = 30 GPa and determine the other two parameters k and n and thereby obtain
an analytical expression for the curve.
 (MPa)
 (10–6) (12 M)
:: 8 ::
Candidates
must not
write on
this margin
01(e). Determine the dimension a of a beam having a square cross section in terms of the radius r
of a beam with a circular cross section if both beams are subjected to the same internal
moment which results in the same maximum bending stress.
(12 M)
:: 9 ::
Candidates
must not
write on
this margin
:: 10 ::
02(a). A uniform solid sphere of radius ‘r’ is spinned with angular velocity ‘’ rad/s and placed at Candidates
must not
a corner wall as shown in the figure. If the coefficient of friction at the wall as well as floor
write on
is ‘’ then the number of turns after which the sphere stops is this margin
w
(25 M)
:: 11 ::
Candidates
must not
write on
this margin
:: 12 ::
Candidates
must not
write on
this margin
:: 13 ::
02(b). Candidates
must not
(i). It is desired to use a solid circular cross section for a rotating shaft to transmit power from write on
one gear set to another. The shaft is to be capable of transmitting 18 kilowatts at a speed of this margin
500 rpm. If yielding is the governing failure mode and the shear yield strength for the
ductile material has been determined to be 900 MPa, what should the minimum shaft
diameter to prevent yielding?
(5 M)
:: 14 ::
02(b). Candidates
must not
(ii). A solid cylindrical bar of diameter d is fixed at one end and subjected to both a pure write on
torsional moment M1, and a pure bending moment Mb at the free end. Using the stress this margin
cubic equation, find the principal normal stresses and principal shearing stresses at the
critical point for this loading, in terms of applied moment and bar dimensions. (10 M)
:: 15 ::
02(c). A beam is made of a material that has a modulus of elasticity in compression different from Candidates
must not
that given for tension. Determine the location c of the neutral axis, and derive an expression
write on
for the maximum tensile stress and maximum compressive stress in the beam having the this margin
dimensions shown if it is subjected to the bending moment M.
(20 M)
:: 16 ::
Candidates
must not
write on
this margin
:: 17 ::
03(a). The wood beam is subjected to a load of 12 kN. If a grain of wood in the beam at point A Candidates
must not
makes an angle of 25 with the horizontal as shown, determine the normal and shear stress write on
that act perpendicular and parallel to the grain due to the loading. this margin
(15 M)
:: 18 ::
Candidates
must not
write on
this margin
:: 19 ::
03(b) (i). Candidates
must not
(A). A thin walled cylindrical pressure vessel with closed ends is to be subjected to an external
write on
pressure p0 with an internal pressure of zero. Starting with the generalized Hooke’s Law this margin
equations, develop expressions for radial, transverse (hoop), and longitudinal (axial) strain
in the cylindrical vessel wall as a function of pressure p0, diameter d, wall thickness t,
Young’s modulus E, and Poisson’s ratio . (5 M)
:: 20 ::
03(b)(i). Candidates
must not
(B). Assume the vessel is made from steel [ut = 400 MPa, yt = 200 MPa,  = 0.30, E = 207 write on
GPa, and e (50 mm) = 25%] and the external pressure, p 0 = 20 MPa. If the vessel has an this margin
outer diameter of 125 mm, wall thickness of 6 mm, and length of 400 mm. Determine
changes (increase or decrease) in length and thickness of thin vessel. (5 M)
:: 21 ::
03(b). Candidates
must not
(ii). In a preliminary design calculation, a proposed deep-groove ball bearing had been
write on
tentatively selected to support one end of a rotating shaft. A mistake has been discovered in this margin
the load calculation, and the correct load turns out to be about 25 percent higher than the
earlier incorrect load used to select the ball bearing. To change to a larger bearing at this
point means that a substantial redesign of all the surrounding components will probably be
necessary. If no change is made to the original bearing selection, estimate how much
reduction in bearing life would be expected. (5 M)
:: 22 ::
03(c). The sky hook is used to support the cable of a scaffold over the side of a building. If it Candidates
must not
consists of a smooth rod that contacts the parapet of a wall at points A, B and C. Determine
write on
the normal force, shear force, and moment on the cross section at points D and E. this margin
(15 M)
:: 23 ::
Candidates
must not
write on
this margin
:: 24 ::
03(d). A ball of mass m hits a wedge of mass M vertically with speed u, which is placed, on a Candidates
must not
smooth horizontal surface. Find the maximum compression in the spring, if the collision is
write on
perfectly elastic and no friction any where. Spring constant of spring is K. this margin
m
u
M
45
(15 M)
:: 25 ::
Candidates
must not
write on
this margin
:: 26 ::
04(a). The brake shown in the figure has a coefficient of friction of 0.30 and is to operate using a Candidates
must not
maximum force F of 400 N. If the band width is 50 mm, find the band tensions and the
write on
braking torque. this margin
(All dimensions are in mm)
(15 M)
:: 27 ::
Candidates
must not
write on
this margin
:: 28 ::
04(b). A soft material is placed within the confines of a rigid cylinder which rests on a rigid Candidates
must not
support. Assuming that x = 0 and y = 0, determine the factor by which the modulus of write on
elasticity will be increased when a load is applied if  = 0.3 for the material. this margin
(15 M)
:: 29 ::
Candidates
must not
write on
this margin
:: 30 ::
04(c). The tapered beam supports a concentrated force P at its centre. If it is made from a plate Candidates
must not
that has a constant width b, determine the absolute maximum bending stress in the beam.
write on
this margin
(15 M)
:: 31 ::
Candidates
must not
write on
this margin
:: 32 ::
04(d). Find the maximum value of M/m in the situation shown in figure given below so that the Candidates
must not
system remains at rest. Friction coefficient at both the contacts is . write on
m this margin
 (15 M)
:: 33 ::
Candidates
must not
write on
this margin
:: 34 ::
SECTION-B Candidates
must not
write on
05(a). A full journal bearing has a shaft journal diameter of 25 mm with a unilateral tolerance of – this margin
0.01 mm. The bushing bore has a diameter of 25.04 mm with a unilateral tolerance of 0.03
m. The l/d ratio is unity. The bushing load is 1.25 kN, and the journal rotates at 1200
rev/min. Analyze the minimum clearance assembly if the average viscosity is 50 MPa.s to
find the minimum oil film thickness, the power loss (coefficient of friction = 0.0072).
(12 M)
:: 35 ::
Candidates
must not
write on
this margin
:: 36 ::
05(b). The aluminum strut has a cross-sectional area in the form of a cross. If it is subjected to the Candidates
must not
moment M = 8 kN.m, determine the bending stress acting at points A and B, and show the
write on
results acting on volume elements located at these points. this margin
(12 M)
:: 37 ::
Candidates
must not
write on
this margin
:: 38 ::
05(c). The slab in Figure shown below is subjected to four parallel forces. Determine the Candidates
must not
magnitude and direction of a resultant force equivalent to the given force system and locate
write on
its point of application on the slab. this margin
z
500 N 400 N
5m 5m +
C
O y
100 N
600 N
B 8m
2m
x
(12 M)
:: 39 ::
Candidates
must not
write on
this margin
:: 40 ::
05(d). A cylindrical spring consists of a rubber annulus bonded to a rigid ring and shaft. If the ring Candidates
must not
is held fixed and a torque T is applied to the rigid shafts, determine the angle of twist of the
write on
shaft. The shear modulus of the rubber is G. Consider the deformation of the element at this margin
radius r can be determined from r.d = .dr. Use this expression along with  = T/(2r2h)
(12 M)
:: 41 ::
Candidates
must not
write on
this margin
:: 42 ::
05(e). A cast-iron (density  = 7197 kg/m3) flywheel has a rim whose outer diameter is 1.5 m and Candidates
must not
whose inner diameter is 1.4 m. The flywheel weight is to be such that an energy fluctuation
write on
of 6.75 J will cause the angular speed to vary no more than 240 to 260 rev/min. Estimate this margin
the coefficient of speed fluctuation. If the weight of the spokes is neglected, what should
be the width of the rim? (12 M)
:: 43 ::
Candidates
must not
write on
this margin
:: 44 ::
06(a). The shafts are made of steel (shear modulus = 75 GPa) and each has a diameter of 80 mm. Candidates
must not
Determine the angle of twist of gear D.
write on
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(15 M)
:: 45 ::
Candidates
must not
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:: 46 ::
06(b). The compound beam consists of two segments that are pinned at B. Draw the shear and Candidates
must not
moment diagrams if it supports the distributed loading shown.
write on
this margin
(15 M)
:: 47 ::
Candidates
must not
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:: 48 ::
06(c). The beam is made of a material having a specific weight of . Determine the displacement Candidates
must not
and slope at its end A due to its weight. The modulus of elasticity for the material is E.
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(15 M)
:: 49 ::
Candidates
must not
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:: 50 ::
06(d). The tapered shaft is confined by the fixed supports at A and B. If a torque T is applied at its Candidates
must not
mid-point, determine the reactions at the supports.
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(15 M)
:: 51 ::
Candidates
must not
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:: 52 ::
07(a). Determine the placement distance a of the roller support so that the largest absolute value Candidates
must not
of the moment is a minimum. Draw the shear and moment diagrams for this condition.
write on
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(20 M)
:: 53 ::
Candidates
must not
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:: 54 ::
07(b). (i). Carefully sketch a typical S-N curve, use it to define and distinguish between the Candidates
must not
terms fatigue strength and fatigue endurance limit. (5 M)
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:: 55 ::
07(b). (ii). A steel spur pinion has a module of 1.25 mm, 18 teeth cut on the 20 full-depth Candidates
must not
system, and a face width of 12 mm. At a speed of 1800 rev/min, this pinion is expected to
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carry a steady load of 0.5 kW. Determine the resulting bending stress. this margin
Consider Lewis form factor = 0.309,
6 .1  V
Velocity factor (Kv) = (where V is in m/s). (5 M)
6 .1
:: 56 ::
07(b). Candidates
must not
(iii). A horizontal cantilever beam of square cross section is 250 mm long, and is subjected to a
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vertical cyclic load as its free end. The cyclic load varies from a downward force of Pdown = this margin
4.5 kN to an upward force of Pup = 13.5 kN. Estimate the required cross-sectional
dimensions of the square beam if the steel material has the following properties: ut = 655
MPa, yt = 552 MPa, and e = 345 MPa. Infinite life is desired. (10 M)
:: 57 ::
Candidates
must not
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07(c). Determine the equation of the elastic curve for the beam using the x coordinate. Specific
the slope at A and the maximum deflection. EI is constant.
(20 M)
:: 58 ::
Candidates
must not
write on
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:: 59 ::
Candidates
must not
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:: 60 ::
08(a). The cantilever bracket is bolted to a column with three M12 1.75 bolts. The bracket is Candidates
must not
made from hot rolled steel. Find the factors of safety for the following failure modes: shear
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of bolts, bearing of bolts, bearing of brackets, and bending of bracket. this margin
Yield strength of bolt = 420 MPa
Yield strength of bracket = 210 MPa
Shear strength = 0.577 yield strength.
(20 M)
:: 61 ::
Candidates
must not
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:: 62 ::
Candidates
must not
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08(b). The support is subjected to the compressive load P. Determine the absolute maximum and
minimum normal stress acting in the material.
(20 M)
:: 63 ::
Candidates
must not
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this margin
:: 64 ::
Candidates
must not
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:: 65 ::
08(c). A uniform rod PQ of mass m and length l is placed on a support S such that PS = l/4. A Candidates
must not
string is attached to the end P and a spring of spring constant k is attached to the end Q.
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Initially, the rod is horizontal, the string is taut, and the spring is elongated by a distance x. this margin
The reaction force at the support S immediately after cutting the string is
l/4 3l/4
P Q
S k
(20 M)
:: 66 ::
Candidates
must not
write on
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:: 67 ::
Candidates
must not
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:: 68 ::
Candidates
FEEDBACK SHEET must not
write on
this margin
(To be filled by examiner)
Rating on a scale of 1 to 10
(1 being the least and 10 being the highest)
1. Competency in understanding the question.
2. Competency in approach / methodology while answering
3. Competency in space management
4. Competency in drawing figures / circuits / block diagrams / graphs etc.
5. Competency in presentation and hand writing.
:: 69 ::
Candidates
SPACE FOR ROUGH WORK must not
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:: 70 ::
Candidates
write on
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:: 71 ::
Candidates
write on
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:: 72 ::

Answers Should Be Written in QCAB Format Only.: Instructions

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TEST CODE: 802

ESE - 2020 Mains Test Series

There are EIGHT questions divided into TWO sections.

The number of marks carried by a question/part is indicated against it.

Answers must be written in ENGLISH only.

(All dimensions are in mm)

ESE-2019 MAINS TEST SERIES

For filling by Examiners only

5 35 Signature of the Student

There are EIGHT questions divided into TWO sections.

Candidate has to attempt FIVE questions in all.

The number of marks carried by a question/part is indicated against it.

Answers must be written in ENGLISH only.

(All dimensions are in mm)

(1 being the least and 10 being the highest)

1. Competency in understanding the question.

2. Competency in approach / methodology while answering

3. Competency in space management

4. Competency in drawing figures / circuits / block diagrams / graphs etc.

5. Competency in presentation and hand writing.

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