Gandhi Pipes Prez 2020

Gandhi Special Tubes Ltd.
Quality System as per ISO/TS 16949:2009 * ISO 9001:2008
Corporate Profile
email : info@gandhitubes.com
Website : www.gandhispecialtubes.com
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About us
Gandhi Group is manufacturing automobile components since 1959. The products are marketed all over India and
are also exported all over the world including Germany, UK, S outh East Asian countries etc.
Gandhi Special Tubes Ltd. formerly known as GANDHI SPECIAL 07 TUBES LTD . was a project set up by Gandhi
Group. The project was for manufacturing small diameter welded and cold drawn seamless steel tubes. All the
critical equipment were imported from Germany. The plant situated at Gujarat, started commercial production in April
1988.
Gandhi Special Tubes Ltd. is also manufacturing Cold Formed Tube Nuts for Fuel Injection Tube Assemblies ,
Hydraulic & other Tube Assemblies . This was a pioneering effort in India as hitherto tube nuts were being
manufactured by machining.
The organization has given due importance to developing reliable quality systems. Company's quality system has
been certified as per ISO/TS 16949 : 2009 as well as ISO 9001: 2008 by M/S TUV. The organization's philosophy is
to aim at continuous growth by giving priority to customer satisfaction through assured product quality and use of
state of art technology.
Core Ideology
Mission Core Values
To continually improve our products and processes through State of
the art Technology and empowerment of Human Resources with the
aim to continue meeting Global standards on Quality, Cost and
Delivery.
Customer Satisfaction
Customer Satisfaction
Strict compliance with
Specifications
Vision
Transparency
To establish as one of the top 10 globally admired companies
manufacturing small diameter seamless & welded Tubes.
Honouring Commitment
Our Factory @ glance

Our Factory @ glance

Our Products
Our Products
. Specifications
 DIN 2391
Product Range  DIN 2445
 Outer Diameter: From 3.0 mm up to 75 mm.
 DIN 17175
 Wall Thickness: From 0.5 mm up to 7.5 mm.
 EN 10305-1 &
EN10305-4
Applications  EN 10216-2
 Hydraulic Tubes.  DIN 73000
 High Pressure Diesel Fuel Injection Tubes.  ISO 8535
 High Pressure Tubes for CNG Vehicles.
 BS 980
 Tubes for General Engineering Applications.
 BS 3059
 IS 3601
Quality & Inspection  IS 3074
Strict measures are taken to ensure Scale free and bright  SAE J 524
tubes with high degree of internal cleanliness. All the tests as  SAE J 1958
per specifications are carried out stage wise to ensure that
 SA 179
tubes meet desired specifications.
 SA 210
 SA 334
Our Products
Common Steel Grades - Chemical Composition
Steel Grade C% (Max) Si% (Max) Mn% P% (Max) S% (Max) Al (Min)
St 30 Al 0.10 0.05 ≤ 0.55 0.025 0.025
St 37.4 0.17 0.35 ≥ 0.35 0.04 0.04 0.02
St 35 0.17 0.35 ≥ 0.40 0.025 0.025
St 45 0.21 0.35 ≥ 0.40 0.025 0.025
St 52 0.22 0.55 ≤ 1.60 0.025 0.025
E 235 0.17 0.35 ≤ 1.20 0.025 0.015 0.015
E 355 0.22 0.55 ≤ 1.60 0.025 0.015 0.020

Our Products
Mechanical Properties
BK NBK / + N
Tensile Strength
Elongation at Tensile Strength Upper yield point Elongation at
Steel Grade Kg/Sq. mm
rupture (% min) Kg/Sq mm (min) Kg/Sq mm (min) rupture (% min)
(min)
St 30 Al - - 29.6 - 42.8 21.9 30

St 37.4 - - 35.7 – 49 24 25
St 35 49 6 34.7 - 47.9 24 25
St 45 59.2 5 44.9 - 58.1 26 21
St 52 65.3 4 50 - 64.3 36.2 22
E 235 - - 34.7 – 49 24 25
E 355 - - 50 - 64.3 36.2 22
BK – Cold finished as drawn - No heat treatment after last cold forming process.
NBK /+ N – Normalized - Tubes are normalized above the upper transformation point in controlled
atmosphere.
Our Products
Product Highlights & Strengths Various Test
 Tensile Test
 Scale free bright tubes as annealed/normalized in bright annealing furnace  Hydrostatic pressure
under reducing atmosphere Resulting in high degree of cleanliness Test.
 Eddy Current Test
 Tubes are manufactured out of fully Aluminum killed steel only, to avoid
 Flattening, Flaring,
problem of ageing which can lead to embrittlement & cracks.
Bending Test
 Surface roughness will be below 2 Microns Ra value for fuel injection  Surface roughness Test
Tubes  Hardness Test
 Burst Test
 Uniformly annealed soft tubes, suitable for proper ferrule biting.  Salt spray Test to test
 Tubes can be supplied with even closer dimensional tolerance than
Phosphating
 Chemical Composition
permitted by various codes/specifications, subject to prior agreement.
 Metallurgical & Stereo
 Quality Assurance System as per ISO/TS 16949 for Automotive Microscopy
applications & ISO/9001 for Non-Automotive applications  Dimensional Checks
Our Products
Calculation of pressures:
Calculation of pressures given are according to DIN Material Characteristic value K = 226 N/mm 2
2413 case I for predominant static stress (Permanent fatigue strength)
Safety correction value S = 1.5 for static & dynamic
20 K.s.c. stress.
(bar)
P=
S.Da Factor c for consideration of wall thickness
divergence for static & dynamic stress = 0.8 for tube
Material Characteristic value K = 235 N/mm 2 o.d. 4 to 5; 0.85 for tube o.d. 6 to 8; 0.9 for larger
And tube o.d.
DIN 2413 case III Additional allowances towards other factors like
For dynamic stress corrosion, thinning of tubes while bending etc. are
not considered for calculation of pressures.
20 K.s.c.
P= (bar)
S.(Da+s.c.)
General Recommendations on Seamless Tubes for Hydraulics Material St.37.4/E235+N

Tolerances according to DIN 239 Part-1/EN10305-1/EN10305-4 (Fully Aluminium Killed Steel)
da S d Design pressure da S d Design pressure
Brust Brust
tube Wall tube Bar Weigh tube Wall tube Bar Weigh
Toler- Pressu Toler- Pressu
ø thicknes ID DIN 2413 t ø thicknes ID DIN 2413 t
ance re ance re
mm s ø CASE – I CASE – III Kg./m mm s ø CASE – I CASE – III Kg./m
bar bar
mm mm mm mm
4 0.5 3 313 274 1160 0.047 * 12 1 10 235 210 760 0.271
4 ± 0.08 0.75 2.5 409 393 1820 0.067 * 12 1.5 9 353 305 1150 0.388
4 1 2 522 502 2950 0.075 * 12 2 8 409 393 1580 0.493
12 ± 0.08
5 ± 0.08 1 3 432 416 2120 0.099 2.5 7 495 476 2600 0.586
12 3 6 576 553 3200 0.666
6 0.75 4.5 333 289 1230 0.103 12 3.5 5 651 627 - 0.734
* 6 1 4 389 374 1680 0.123
* 6 ± 0.08 1.5 3 549 528 3050 0.166 14 1 12 201 182 620 0.321
6 2 2 692 665 - 0.197 14 1.5 11 302 265 940 0.462
6 2.25 1.5 757 728 - 0.208 * 14 2 10 403 343 1340 0.592
14 ± 0.08 2.5 9 434 417 1760 0.709
* 8 1 6 333 289 1190 0.222 14 3 8 507 487 2400 0.814
* 8 1.5 5 431 414 1860 0.240 14 3.5 7 576 553 3220 0.906
± 0.08
* 8 2 4 549 528 3020 0.296 14 4 6 641 616 - 0.986
8 2.5 3 658 632 - 0.339
15 1 13 188 171 590 0.345
* 10 1 8 282 249 870 0.222
* 15 1.5 12 282 249 980 0.499
* 10 1.5 7 373 358 1380 0.314
15 ± 0.08 11 376 323 1250 0.641
* 10 ± 0.08 2 6 478 460 2100 0.395
15 2.5 10 409 393 1690 0.771
10 2.5 5 576 553 3180 0.462
15 3 9 478 460 2120 0.888
10 3 4 666 641 - 0.518
Cont …

Brust Brust
ance re ance re
bar bar
mm mm mm mm
16 1 14 176 160 540 0.370 22 1 20 128 118 370 0.518

16 1.5 13 264 234 820 0.536 * 22 1.5 19 192 174 590 0.758
* 16 ± 0.08 2 12 353 305 1170 0.691 * 22 ± 0.08 2 18 256 228 850 0.986
* 16 2.5 11 386 372 1470 0.832 22 2.5 17 320 280 1040 1.202
16 3 10 452 435 1920 0.962 22 3 16 385 329 - 1.406
18 1 16 157 143 510 0.419 25 2 21 226 202 670 1.134

* 18 1.5 15 235 210 780 0.610 * 25 2.5 20 282 249 920 1.387
* 18 ± 0.08 2 14 313 274 1040 0.789 * 25 3 19 338 294 1050 1.628
± 0.08
18 2.5 13 392 335 1320 0.956 * 25 4 17 394 379 1520 2.072
18 3 12 409 393 1830 1.110 25 4.5 16 437 420 1780 2.275
25 5 15 478 460 2120 2.466
20 1.5 17 212 191 570 0.684
* 20 2 16 282 249 920 0.888 28 1.5 25 151 139 450 0.980
* 20 2.5 15 353 305 1220 1.079 * 28 2 24 201 182 620 1.282
± 0.08 28 2.5 23 252 224 770 1.572
* 20 3 14 373 358 1450 1.258 ± 0.08
20 3.5 13 426 410 1720 1.424 28 3 22 302 265 920 1.850
20 4 12 478 460 2080 1.578 28 4 20 403 343 - 2.368
28 5 18 434 417 - 2.836
Cont …

Brust Brust
ance re ance re
bar bar
mm mm mm mm
30 2 26 188 171 620 1.381 42 2 38 134 124 390 1.973

30 2.5 25 235 210 770 1.695 * 42 ± 0.2 3 36 201 182 580 2.885
* 30 ± 0.08 3 24 282 249 920 1.998 42 4 34 269 238 850 3.749
* 30 4 22 376 323 1250 2.565
30 5 20 409 393 1580 3.083 50 ± 0.2 6 38 338 - - 6.511
70 ± 0.3 7 56 - - - 10.875
35 2 31 161 147 470 1.628
35 2.5 30 201 182 620 2.004
* 35 3 29 242 216 720 2.367
± 0.15
35 4 27 322 281 960 3.058
35 5 25 403 343 - 3.699
35 6 23 419 403 - 4.291
38 2.5 33 186 168 550 2.189

38 3 32 223 200 660 2.589
* 38 4 30 297 261 970 3.354
± 0.15
38 5 28 371 319 1350 4.069
38 6 26 390 375 - 4.735
38 7 24 446 429 - 5.352
Our Products
Specifications
Product Range
 Outer Diameter: From 3.1 mm up to 12.7 mm.
 DIN 2393
 Wall Thickness: From 0.5 mm up to 1.5mm.
 DIN 2394
(Tubes are supplied in plain/Inside & Outside Copper  EN 10305-2
Plated /Outside Zinc Plated condition with  IS 3074
Trivalent/Hexavalent Chrome Passivation)  IS 3601
 SAEJ 526
Applications  SAEJ 356 etc or
 Condensers for refrigerators & Deep Freezers. equivalent
 Compressor tubes
 Tubes for automobile applications such as fuel lines, oil
Quality & Inspection
lines, air brake lines
 General Engineering applications
Strict measures are taken to
ensure Scale free and bright
tubes with high degree of
internal cleanliness.
Our Products
Product Highlights & Strengths Various Test
The precision welded steel tubes are manufactured using the  Bubble Test to check
latest and most advanced technology. Raw material is DD/EDD Leakages with dry
grade low carbon steel CRCA coils. The process involves nitrogen under water @
continuous Forming, Direct Current Welding, and Sizing by 70 bar pressure.
 Tensile Test
passing through a set of stretch reducing rolls and thereafter
 Flattening, Flaring,
followed by bright annealing in continuous roller hearth Furnace Bending Test
under reducing atmosphere. The resultant tubes are Soft, Scale  Eddy Current Test
free and Bright having excellent physical properties.  Micro hardness Test
 Chemical Composition
The tubes are pressure tested at @ 70 kg/cm2 pressure with dry  Metallurgical & stereo
nitrogen under water before straightening and finishing operations. Microscopy
The continuous manufacturing process enables supply of the  Dimensional checks
tubes in straight lengths & coils up to 1000 meters.
Our Products
Common Specifictions
Chemical Composition
Steel Grade C% (Max) Si% (Max) Mn% P% (Max) S% (Max) Al (Min)
DIN2393
0.15 0.30 ≤ 0.60 0.025 0.025 0.02
RSt34-2
En 10305-2
0.11 0.35 ≤ 0.70 0.025 0.025 -
E155 +N
En 10305-2 0.15
0.35 ≤ 0.70 0.025 0.025 -
E195 +N
IS 3074 0.030
ERW1 OR 0.20 to 0.060 0.060 -
CEW1 0.060
Our Products
Mechanical Properties
Tensile Strength Upper yield point Elongation at rupture
Steel Grade
Kg/Sq mm Kg/Sq mm (min) (% min)
DIN 2393 RSt 34-2
31.6-41.8 20.9 28
NBK
En10305-2 E155 +N 27.5-41.8 15.8 28
En10305-2 E195 +N 30.6-44.9 19.9 28
SAE J526 >29.6 17.35 14
IS 3074 ERW1/ CEW1

32 17 25
ANNEALED
Our Products
Product Profile
Consistent with the philosophy of the Company to manufacture world class products, we started manufacturing
Cold Formed Coupling (Tube) Nuts in our plant at Halol, Gujarat. These nuts were earlier being manufactured
by machining in India. State of the art plant includes imported six station Cold Formers, 3 die thread rolling
machines and tapping machines for rolled as well as machined threads.
Current Manufacturing Range

Across Flat: Maximum 24 mm
Surface Treatment
Zinc Plating with Trivalent Blue or yellow passivation or Olive Green/yellow passivation
Steel Grades
AISI 1010 or equivalent. Other Steel Grades can be considered on request.
Our Products
Highlights Specifications :
 Catering to major requirements of major vehicles and Diesel Engine
 DIN73000 St30 Al;
manufacturers and their ancillaries.
St52.4;
 Internally & Externally scalefree bright tubes since normalised in bright
 ISO 8535;
annealing furnace under reducing atmosphere ensuring high degree of
 SAE J1958;
cleanliness.
Or
 Tubes manufactured out of fully aluminium killed steel having resistance to
as per various customer
ageing & high degree of reliability.
specifications tailor
 Raw material imported from some of the most reputed mills in the world.
made to suit specific
Absolutely no compromise is made in quality of raw material. Dissolved
requirements.
gas content & trace elements are closely controlled in raw material.
 Surface roughness on internal surface is well below 2 Microns Ra.
 Default surface imperfection level is as per bore grade “R” according to
ISO 8535. (Bore grade “P” can be supplied on prioir agreement).
 Reliable QA system.
 Quick & on time Deliveries.
Quality Policy
Understanding customer needs, insight into needs of applications and high
levels of service has helped us gain competitive edge.
We are committed to developing and manufacturing quality products and

services with a sense of responsibility to the environment & needs of
customers. We understand that it's not just significant but imperative to update
and improvise technologically.
That's precisely the reason why we have constant product up gradations so

that customer satisfaction moves on to customer delight.
Gandhi Special Tubes Ltd. delivers innovative and reliable tubular solutions for
automotive & Engineering industry with exports to many countries around the
world, a broad range of components and assemblies benefit from our products,
with a reputation for integrity, innovation & value, Gandhi Tubes consistently
delivers the highest quality products and services to its customers.
We relentlessly strive to deliver superior quality products and services to our

Customers who drive our business, Customer satisfaction is our Primary
Objective , we always work to exceed customer expectations and deliver
superior products & service.
Why Gandhi Tubes ??

Importance Of Bright Annealed / Normalized Tubes For Hydraulic System
Tubes for medium/High Pressure Hydraulic application need to have high degree of reliability, ductility for forming operations like bending, flaring & ferrule biting etc. & they
also need to be bright & scale-free as scale can come out under high pressure contaminating Hydraulic oil & damaging expensive Pump & Valves.
Contamination is the direct or indirect cause of more hydraulic system failures than any other single cause. More than 90% of the Hydraulic System failures/breakdowns are
on account of contamination. System efficiency is reduced to as much as 20% before it is recognized something is wrong.
Contamination affects Hydraulic System in many ways:
• Corrosion of Hydraulic equipments such as Pumps, valves, cylinder etc.
• Increased internal leakage which lowers efficiency of pumps, motors & cylinders. It decreases the ability of valves to control flow and pressure accurately. It also wastes
horsepower and generates excess heat.
• Sticking of parts due to sludge or silting. Silting is a collection of fine particles in critical areas which will impair proper system operations.
• Seizure of parts or components caused by large amount of contaminants getting stuck in the clearance.
Therefore, Contamination prevention is a major concern for all who operate, service and maintain hydraulic systems. A small mistake involving injection of contaminants can
result in damage to equipment that cannot have money value placed upon it. For example, if a hydraulic line that contains contaminated fluid is used to service Hydraulic
equipment, it can result in damage to expensive equipment, loss of huge amount, or injury and loss of life to personnel on the jobsite.
“It Is A Challenge For Tube Manufacturers To Manufacture Tubes Meeting All These Requirements. This Has Been Possible For GANDHI TUBES Because Of
German Technology.”
At Gandhi Tubes Prime quality Raw Material, excellent process control and Bright Annealing in Roller Hearth Furnace under closely controlled Reducing Atmosphere
ensures Highly reliable, Bright, Scale-Free & ductile tubes meeting requirements of critical application like Hydraulics.
Contact us
Quality System as per ISO/TS 16949:2009 * ISO 9001:2008
:: Registered Office ::
201-204, 2 Floor, Plaza, 55, Hughes Road, Next to Dharam Palace, Mumbai – 400 007. Maharashtra, India.
nd
Help Line : +91-22-2363 4179 , +91-22-2363 4183

Email : info@gandhitubes.com
:: Factory ::
110, Baroda-Halol State Highway, Village Nurpura, Taluka – Halol, District – Panchmahal, Gujarat-389350, India.
Thank You !
Feel free to contact us for further assistance. Looking forward for a long term and mutually
beneficial relationship and assuring best services all the time.

Registered Office : 201-204, 2 nd Floor, Plaza, 55, Hughes Road, Next to Dharam Palace, Mumbai – 400 007. Maharashtra, India.
Help Line : + 91-22-2363 4179 | +91-22-2363 4183
email : info@gandhitubes.com

Gandhi Pipes Prez 2020

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Gandhi Special Tubes Ltd.

Quality System as per ISO/TS 16949:2009 * ISO 9001:2008

Use Left & Right arrow for navigation

Our Factory @ glance

Our Factory @ glance

St 30 Al 0.10 0.05 ≤ 0.55 0.025 0.025

St 37.4 0.17 0.35 ≥ 0.35 0.04 0.04 0.02

St 35 0.17 0.35 ≥ 0.40 0.025 0.025

St 45 0.21 0.35 ≥ 0.40 0.025 0.025

St 52 0.22 0.55 ≤ 1.60 0.025 0.025

E 235 0.17 0.35 ≤ 1.20 0.025 0.015 0.015

E 355 0.22 0.55 ≤ 1.60 0.025 0.015 0.020

St 30 Al - - 29.6 - 42.8 21.9 30

General Recommendations on Seamless Tubes for Hydraulics Material St.37.4/E235+N

General Recommendations on Seamless Tubes for Hydraulics Material St.37.4/E235+N

16 1 14 176 160 540 0.370 22 1 20 128 118 370 0.518

18 1 16 157 143 510 0.419 25 2 21 226 202 670 1.134

General Recommendations on Seamless Tubes for Hydraulics Material St.37.4/E235+N

30 2 26 188 171 620 1.381 42 2 38 134 124 390 1.973

38 2.5 33 186 168 550 2.189

En10305-2 E155 +N 27.5-41.8 15.8 28

En10305-2 E195 +N 30.6-44.9 19.9 28

SAE J526 >29.6 17.35 14

IS 3074 ERW1/ CEW1

Current Manufacturing Range

We are committed to developing and manufacturing quality products and

That's precisely the reason why we have constant product up gradations so

We relentlessly strive to deliver superior quality products and services to our

Why Gandhi Tubes ??

Help Line : +91-22-2363 4179 , +91-22-2363 4183

Gandhi Special Tubes Ltd.

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