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SERVICE MANUAL

LED COLOR TELEVISION

MODEL:
E70-C3
CONTENTS
CHAPTER 1. SPECIFICATIONS

[1] SPECIFICATIONS ......................................................................................................................................2


[2] DIMENSIONS ..............................................................................................................................................3

CHAPTER 2. REMOVING OF MAJOR PARTS


[1] REMOVING OF MAJOR PARTS ............................................................................................................ 4
CHAPTER 3. ADJUSTMENT PROCEDURE

[1] ADJUSTMENT PROCEDURE ............................................................................................................. 16


[2] SERVICE MODE.................................................................................................................................. 26
[3] SOFTWARE UPGRADE PROCEDURE ................................................................................................... 28

CHAPTER 4. TROUBLESHOOTING TABLE


[1] TROUBLESHOOTING TABLE ......................................................................................................................... 32

CHAPTER 5. MAJOR IC INFORMATIONS


[1] MAJOR IC INFORMATIONS ..................................................................................................................... 47

CHAPTER 6. BLOCK DIAGRAM/WIRING DIAGRAM


[1] BLOCK DIAGRAM .............................................................................................................................. ….. 49

[2] POWER MANAGEMENT BLOCK DIAGRAM .................................................................................................... 50


[3] WIRING DIAGRAM .......................................................................................................................................... 51

CHAPTER 7. PRINTED WIRING BOARD

[1] MAIN UNIT PRINTED WIRING BOARD .......................................................................................................... 52


[2] POWER UNIT PRINTED WIRING BOARD ....................................................................................................... 54

[3] KEY UNIT PRINTED WIRING BOARD ............................................................................................................. 56


[4] IR UNIT PRINTED WIRING BOARD ................................................................................................................. 56

CHAPTER 8. SCHEMATIC DIAGRAM

[1] MAIN SCHEMATIC DIAGRAM ............................................................................................................................... 57

[2] POWER SCHEMATIC DIAGRAM ......................................................................................................................... 70


[3] KEY SCHEMATIC DIAGRAM ................................................................................................................................. 73
[4] IR SCHEMATIC DIAGRAM .................................................................................................................................... 74

CHAPTER 9. Parts Guide

[1]SPARE PARTS LIST .............................................................................................................................................. 75


[2] CABINET PARTS ................................................................................................................................................... 79

[3] SUPPLIED ACCESSORIES ................................................................................................................................... 80


[4] PACKING PARTS.................................................................................................................................................... 82

1
CHAPTER 1. OPERATION MANUAL
[1] SPECIFICATIONS

Vizio E70-C3

[2]DIMENSIONS
Vizio E70-C3

E A- ew e
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4 4 Me

2
CHAPTER 2. Removing of Major Parts

Vizio E70-C3
1. Assy/Panel Removal
Notes: Please put your machine on soft material to avoid scrape panel when you
disassemble it.
Front view

Fig.1
Back view

Fig.2

Step1. Remove the FEET Assy.

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1. Remove the 4 crews as Fig.3 and pull out the FEET ASSY module

Fig.3
Step 2. Remove the REAR COVER Assy.
1. Remove the 5screws, around the I/O cover area as Fig.4.

Fig.4

2. Remove the 1 screw at the AC socket area as Fig.5.

Fig.5

4
3.Remove the 4 screws at the rear cover area as Fig.6.

Fig.6

4.Remove the 20 screws at the rear cover area as Fig.7.

Fig.7

Remove the REAR COVER Assy SOP

5
1.

Step3. Remove Main, Power, IR board, Key pad ASSY, Ac Socket and speakers

Fig.8
1. Remove 11 screws as Fig 8 shows, Separate Cables from the boards and
detach boards.
2. Remove 2 screws as Fig 9, Detach KEY ASSY .

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Fig.9

3. Detach speakers as Fig 10

Fig 10
4. Move 2 screws as Fig 11, Detach AC socket ASSY.

Fig 11
Step4. Remove feet BKT.
1. Remove the 12 screws. Detach the feet BKT as Fig.12

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CHAPTER 3. ADJUSTMENT PROCEDURE
[1]ADJUSTMENT PROCEDURE

1. Main Menu (The default value is marked in red)

Level 1 Level 2 Level 3 Level 4 Level 5 Level 6


Standard
Calibrated
Picture Calibrated Dark
Mode Vivid
Game
Computer
Auto Off
Brightness Low
control Medium
High
Backlight 0~100 (90)
Brightness 0~100 (50)
Contrast 0~100 (50)
Color 0~100 (63)
Tint -32 ~32 (0)
Picture Sharpness 0~100 (60)
Advanced Color Cool
Picture Temperature Normal
Computer
Black Detail Off
Low
Medium
High
Active LED Zones Off
On
Reduce Judder Off
Low
Medium
High
Clear Action Off

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On
Reduce Signal Off
Noise Reduce Signal Low
Noise Middle
High
Off
Reduce Block Low
Noise Middle
High
Game Low On
Latency Off
Picture Size & Picture Size
Position Picture Position

Film Mode Off


Auto
Color Space

Gamma 1.8
2.0
2.1
2.2
2.4
Save Picture
Mode

Picture Lock Picture


Mode Edit Mode
Reset Picture
Mode-
Color Picture Mode Standard
Calibration Color Cool
Temperature
Color Tuner
Reset Color Tuner
Audio TV Off

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Speakers On
Surround Off
Sound On
Volume Off
Leveling On
Balance -50 – 50(0)
Lip Sync 0- 5(0)
Digital Audio PCM
Out Bitstream
Analog Fixed
Audio Out Variable
Equalizer Audio Mode Flat 100HZ -12~12(0)
Settings 300HZ -12~12(0)
1KHZ -12~12(0)
3KHZ -12~12(0)
10KHZ -12~12(0)
Dynamic
Center
Bass Boost
Bright
Delete
Audio Mode
Sleep Timer Off
30 minutes
60 minutes
Timers 90 minutes
120 minutes
180 minutes
Auto Power Off
Off 10 minutes
Scream Off
Saver 2 minutes
10 minutes
20 minutes
Blank
Screen
Network Wired

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Connection
Wireless
Access
Points
More
Access
Points
WPS
Manual DHCP On
Setup Off
IP Address
Subnet Mask
Default Gateway
Pref. DNS Server
Alt. DNS Server
Wireless MAC
Save
Cancel
Hidden Edit Point Name
Network Show Keyboard
Connect
Test Retest
Connection Manual Setup
Channel Antenna
Source Cable
Find
Channels
Partial Scan Mode Analog/Digital
Channel Analog
Scan Digital
Channels From Channel
To Channel
Start
Add Analog Enter Channel #
Channel Add Channel
Skip
Channel

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Analog Stereo
Audio SAP
Mono
Digital English
Language Español
Français
Closed Closed Off
Caption(fo Captions On
r TV CC1
Analog
Source CC2
Closed
only) CC3
Captions
CC4
Digital CS1
Closed CS2
Captions CS3
CS4
CS5
CS6
Digital Style Caption Style As Broadcast
Custom
Text Style As Broadcast
Playbill
Newsprint
Computer
Modern
Casual
Script
Capitols
Text Size As Broadcast
Small
Standard
Large
Text Color As Broadcast
Black
White
Green
Blue

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Red
Cyan
Yellow
Magenta
Text Opacity As Broadcast
Solid
Translucent
Transparent
Text Edges As Broadcast
None
Raised
Depressed
Uniform
Drop Shadow
Text Edges Color As Broadcast
Black
White
Green
Blue
Red
Cyan
Yellow
Magenta
Background Color As Broadcast
Black
White
Green
Blue
Red
Cyan
Yellow
Magenta
Background As Broadcast
Opacity Solid
Flashing
Translucent
Transparent

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Window Color As Broadcast
Black
White
Green
Blue
Red
Cyan
Yellow
Magenta
Window Opacity As Broadcast
Solid
Flashing
Translucent
Transparent
Devices HDMI-1 HDMI-1 HDMI-1
Blu-ray
Cable Box
Computer
DVD
DVR
Game
Satellite
Space for key in
device name
OK
Cancel
HDMI-2 HDMI-2 HDMI-2
Blu-ray
Cable Box
Computer
DVD
DVR
Game
Satellite
Space for key in
device name
OK

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Cancel
HDMI-3 HDMI-3 HDMI-3
Blu-ray
Cable Box
Computer
DVD
DVR
Game
Satellite
Space for key in
device name
OK
Cancel
HDMI-4 HDMI-4 HDMI-4
Blu-ray
Cable Box
Computer
DVD
DVR
Game
Satellite
Space for key in
device name
OK
Cancel
COMP COMP COMP
Blu-ray
Cable Box
Computer
DVD
DVR
Game
Satellite
VCR
Space for key in
device name
OK

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Cancel
System System
Information
Menu English
Language Español
Français
Time and Time Zone Hawaii (-10)
Local Alaska (-9)
Settings Pacific (-8)
Mountain (-7)
Arizona (-7)
Central (-6)
Indiana (-6)
Eastern (-5)
Atlantic (-4)
Newfoundland
(-3.5)
-3
-2
-1
London (0)
+1
+2
+3
+4
+5
+6
+7
+8
+9
Guam (+10)
+11
+12
-12
-11
Daylight Saving Auto
Time On

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Off
Zip Code
USA
Country Canada
Mexico
Parental Locks Off
Controls(for On
TV source Channel Locks
only) USA TV TV-Y
TV-Y7
TV-G
TV-PG
TV-14
TV-MA
USA MOVIE G
PG
PG-13
R
NC-17
X
Canadian English C
C8+
G
PG
14+
18+
Canadian French G
8 ans+
13 ans+
16 ans+
18 ans+
Block Unrated Off
Shows On
Change PIN New PIN
Confirm PIN
Cancel
RESET LOCKS

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View Mode Viewport
Overlay
Centered
Overlay
Wide
TV Name Space for key in
TV name
CEC CEC Disable
ARC only
Enable
Device Discovery
Power Off
Indicator On
Reset & Reset TV to Reset
Admin Factory Defaults Cancel
VIZIO Privacy
Policy
Smart Interactivity Off
On
Store Demo Disabled
Enabled
Channel
Guided Setup
Setup Network
Setup
User
Manual

2. Display adjustment

Only adjust HDMI Mode and copy to all of input source


General set-up:
Equipment Requirements:
Minolta CA-210 or Equivalent Color analyzer or equivalent instrument.
HDMI signal generator (ex: ASTRO VG871)
Input Signal Type:
1. Apply pattern (720P).

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2. Select Picture mode to Standard mode and check the x, y data.
Input Injection Point:
HDMI cable
Alignment method:
Initial Set-up:
1. Before the adjustment, system should be in burn-in mode for 30 minutes.
2. Set picture mode to Standard
3. Set Brightness and Contrast to customer’s default spec, set Backlight to
Maximum and turn Off Auto Brightness control and Smart Dimming function.
4. Select source as “HDMI 1”, Change HDMI signal to white pattern.
5. Enter factory mode menu: press MENU + Numeric keys “3481” .
Alignment:
1. Press MENU key enter factory mode page.
2. Select Color Temperature item, press OK key.

Color temperature adjustment:


1. Apply 80 IRE pattern (for 12000K/9300K/6500K Mode) to start white balance
adjusting.
2. Read the native x.y data of panel before the adjustment.
3. One of R, G and B channels is kept to 128 based on the native x, y data .
4. Perform manual alignment to find R G B Gain and R G B Gain need under 512
5. Set proper color temp. setting (Cool/ Computer/ Normal) for each mode
(12000K/9300K/6500K)
6. Apply 100 IRE pattern to measure Y data of all modes then measure x, y data of
Custom Picture Mode.
7.Select Backup Data item with on to Backup the data of all modes.

Color Chromaticity Coordinate


Mode
Temp. x y
12000K Cool 0.264 ± 0.008 0.267 ± 0.010
9300K Computer 0.290 ± 0.010 0.300 ± 0.010
6500K Normal 0.313 ± 0.010 0.329 ± 0.010
Custom NA NA
Check the 16 grayscale pattern should be distinguished and color bar is correct

Note:
1. Use Minolta CA-210 for color coordinates and luminance check.
2. Before adjusting, all color analyzers (CA-210) should be coordinates with a
same reference TV set.

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3. Luminance >= 200 cd/m2 in the center of the screen when Brightness control at
100, Contrast control at 100, Backlight control at 100.
[2] SERVICE MODE
Enter factory mode menu: press MENU + Numeric keys “3481” to enter factory
mode.

While TV is in normal Power On state, press Remote Power Key again to leave
Factory Menu, TV entry Standby state.

[3] SOFTWARE UPGRADE PROCEDURE


1. utv upgrade: (Now it’s only available for secured TV)

For utv upgrade, you’ll receive a file with the extension (*.utv) and a text file

“updatelogic.txt”. The content of “updatelogic.txt” is the file name of the utv

file.

For example, if the utv filename you got is “V1.34.23-SEC.utv”, the content of

“updatelogic.txt” will be “V1.34.23-SEC.utv”.

Steps to upgrade:

a. AC on and DC on to power on the TV.

(You can see the OSD or Video on the screen)

b. Put “V1.34.23-SEC.utv” and “updatelogic.txt” these two files in the root

of the USB flash.

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c. Insert the USB flash to the USB port of the TV

d. Wait seconds then you’ll see OSD message like below indicating the

firmware upgrade is in progress.

e. After the executing accomplished, TV will reboot itself.

f. After TV reboots, you’ll see the OSD message like below indicating the

TV is installing a new firmware.

g. TV will show you current Version of TV and what version of firmware

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you’re installing.

h. After the installing progress complete, TV will restart itself again. And

now the utv upgrade is accomplished. You can go to

“Menu System System Information Version” for version number

to check if the firmware upgrade is successful.

2. Fs.sys/safe-kernel.img1/ update_demo.tgz upgrade:

For Fs.sys/safe-kernel.img1/ update_demo.tgz upgrade, you’ll receive a

Fs.sys/safe-kernel.img1/ update_demo.tgz file and the file name must be

“Fs.sys/safe-kernel.img1/ update_demo.tgz”. However, for a secured

firmware upgraded by Fs.sys/safe-kernel.img1/ update_demo.tgz, this TV

must be“re-registered” on the production NOC of ULI. You need to provide

the serial number shown on the “Menu System System

Information TV

SN” to us. We’ll ask SX or Vizio for help to re-register this TV.

Upgrade steps:

a. Prepare a USB flash and place the file “Fs.sys/safe-kernel.img1/

update_demo.tgz” in the root of the USB flash. (No other

Fs.sys/safe-kernel.img1/ update_demo.tgz file can be placed in the root.

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Please make sure there’s only this Fs.sys/safe-kernel.img1/

update_demo.tgz file in the root)

b. Insert the USB flash to the USB port of the TV.

c. DC Power OFF then DC Power ON. You’ll see the Power LED blinking

which means it’s under programming.

d. Wait until the Power LED Stop blinking .Plug out USB .AC Power cycling

once.

e. DC Power ON the tv set then go to “Menu System System

Information” for version number to check if the firmware upgrade is

successful.

23
CHAPTER 4.TROUBLESHOOTING TABLE

[1]TROUBLE SHOOTING TABLE


The sound is not emitted from the speaker though the picture has come out.

No sound output in all models?

TEREMINAL
MAIN UNIT:
Is the audio signal outputs of pin (P31), pin (P32) of
NO
IC U502 and pin (12) (L OUTPUT), pin (3) (R Check IC U502/U802 and its peripheral circuits.
OUTPUT) of IC U802 (Pre-AMP) normal?

YES

Is audio signal input to pin (5) (MCLK), pin (6) NO


Check the line between IC U502 and IC U801.
(SDATA), pin (7) (SCLK), pin (8) (LRCLK) of IC
U801 (AMP)?
YES

Is MUTE circuit [MUTEN] normal ? NO Check the MUTE_SPK. (Q802, R8033, R9052,
C8030 (etc.).

YES

Is the audio signal output of pin (3,4) (L-ch) and pin


NO
(1,2) (R-ch) of CN802 (AOUDIO-CONNECTOR) Check ICU 801 and its peripheral circuits.
normal?

YES

Check Speaker Box (right and left) and wire


harness.

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No sound (during the reception of TV broadcasting)

Does not the sound go out though the picture has come out when UHF/VHF is received?

MAIN UNIT:
Is the IF signal output from pin (8) and pin (9) of NO Check the tuner and its peripheral circuits. Replace
TUNER(TU7001)? as required.

YES

Is the IF signal sent to pin (P29) and pin (P28) of IC NO


Check the peripheral circuits between TU7001 &
U502?
U502.
YES

Refer to “No sound output in all modes”.

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No sound from external input devices (1)

Does not the sound of the audio signal from (Component Input) go out?

v
MAIN UNIT:
Is the audio signal properly sent to pin (8) and pin NO Check the connection to CN6101 and the external
(10) of CN6101? input device.

YES
Is the audio signal properly sent to pin (T27)
NO
(AL1) and pin (R31) (AR1) of IC U502? Check the circuits between CN6101 and IC U502.

YES
Refer to “No sound output in all modes”.

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No sound from external input devices (2)

Does not the sound of the audio signal from (USB input) go out?

YES
NO
Is USB stick audio format correct? Change to correct audio format.

YES
MAIN UNIT:
NO
Is +5V input to pin( 5) of IC U6501? Check the power supply.

YES
Is USB +5V from U6501 pin (1) to the pin 1 of NO
Check the peripheral circuit of IC U6501
CN6501?

YES
Is the USB USB2_DP (CN6501) signal properly
YES
sent to pin (A17) (D3_P) and pin (B17) USB2_DN Check the circuit between CN6501 and U502.
NO
of IC U502?

YES

Refer to “No sound output in all modes”.

27
The audio signal is not output

No audio signal output from Line-Out terminal (CN801).

MAIN UNIT:
Is audio signal output from pin (12) (OUTL) and pin YES Check the connection to HPOL(R) OUT and
(3) (OUTR) of IC U802 to Jack (CN801)? external devices.

No

Is the audio signal output from IC U802 pin (3) YES Check the circuit between IC U802 and Jack
(OUTR) and pin (12) (OUTL) of IC U802? CN801.

No

Is the audio signal input to IC U802pin (2) (-INR) YES


Check the peripheral circuit of IC U802.
and pin (13) (-INL)?

No

Is the audio signal output from IC U502 pin (P31)


(HPHOL) and (P32) (HPHOR)?

No

Check IC U502 and its peripheral circuits.

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The audio signal is not output

No audio signal output from SPDIF terminal (CN803).

MAIN UNIT:
Is the audio signal output from IC U502 pin YES
(AK30) (SPDIFO) sent to CN803? Check the line between IC U502 and CN803

No

Check IC U502 and its peripheral circuits.

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No picture on the display (1)

The picture doesn't appear in all modes.

MAIN UNIT:
Check LVDS signal output from IC U502 or not?
(LVDS_TA3_N), (LVDS_TA3_P), (LVDS_TB3_N), (LVDS_TB3_P), (LVDS_TC3_N), (LVDS_TC3_P),
(LVDS_TD3_N), (LVDS_TD3_P), (LVDS_TE3_N), (LVDS_TE3_P), (LVDS_TA4_N), (LVDS_TA4_P),
(LVDS_TB4_N), (LVDS_TB4_P), (LVDS_TC4_N), (LVDS_TC4_P), (LVDS_TD4_N), (LVDS_TD4_P),
(LVDS_TE4_N), (LVDS_TE4_P),
NO
YES
Check IC U502 and its peripheral control
circuits.

Check signal
PSU_BL_PWM/ PSU_BL_EN#/ PSU_EN#/ NO
PSU_BL_ERR#/ PSU_TC_EN#/ Check relative components are ok or not.

TCON_12V are normally or not?

YES
NO
Similarly, is the LVDS signal input to connector
Check Wire harness.
of the panel module?

YES

Check the panel module.

30
No picture on the display (2)

Does not the picture come out when VHF/UHF is received?

MAIN UNIT: NO Check each power IC and peripheral


Check TU_VCC is applied to Tuner or not?
components are correct or not.

YES
Is the DIF signal output from pin (8) and pin (9) of NO Check the tuner and its peripheral circuits.
TUNER(TU7001)? Replace as required.

YES
Check circuit between TU7001 and IC
Is the DIF signal sent to pin (P29) and NO
U502, then check the peripheral circuits of
pin (P28) of IC U502?
IC U502.

YES

Refer to “The picture doesn't appear in all modes.”

31
<External Input (HDMI_1)>No picture on the display (3)

Does not the picture display when HDMI cable plugged into HDMI_1?

Is the HDMI1_HPD detection function of


Terminal
pin (19) of HDMI terminal (CN620)
NO Check the circuit between pin K29) of
normal? IC U502 and CN620.

YES

MAIN UNIT: Check the connection and setup with


Is TMDS signal input into pin the external HDMI devices.
HDMI3_RX2+,HDMI3_RX2-,
HDMI3_RX1+,HDMI3_RX1-
NO Check the circuit between IC U502
HDMI3_RX0+,HDMI3_RX0-
and CN620.
HDMI3_RC+,HDMI3_RC-,of IC U502?

YES
Refer to “The picture doesn't appear in
all modes.”

32
<External Input (HDMI_2)>No picture on the display (4)

Does not the picture display when HDMI cable plugged into HDMI_2?

Is the HDMI2_HPD detection function of


NO Check the circuit between pin (K28) of
pin (19) of a HDMI terminal (CN621)
IC U502 and CN621
normal?

YES Check the connection and setup with

MAIN UNIT: the external HDMI devices.


Is TMDS signal input into pin
HDMI2_RX2+, HDMI2_RX2-,
HDMI2_RX1+, HDMI2_RX1-
NO Check the circuit between IC U502
HDMI2_RX0+, HDMI2_RX0-
and CN621
HDMI2_RC+ , HDMI2_RC-, of IC
U502?

YES

Refer to “The picture doesn't appear in


all modes.”

33
<External Input(HDMI_3)>No picture on the display (5)

Does not the picture display when HDMI cable plugged into HDMI_3?

Is the HDMI3_HPDO detection function NO


Check the circuit between pin (K27) of
of pin (19) of a HDMI terminal (CN624)
IC U502 and CN624
normal?

YES Check the connection and setup with


MAIN UNIT: the external HDMI devices.
Is TMDS signal input into pin
HDMI0_RX2+, HDMI0_RX2-, NO Check the circuit between IC U502
HDMI0_RX1+, HDMI0_RX1-
and CN624.
HDMI0_RX0+, HDMI0_RX0-
HDMI0_RC+ , HDMI0_RC-, of IC
U107?

YES

Refer to “The picture doesn't appear in


all modes.”

34
<External Input(HDMI_4)>No picture on the display (6)

Does not the picture display when HDMI cable plugged into HDMI_4?

Is the HDMI3_HPDO detection function NO


Check the circuit between pin (K27) of
of pin (19) of a HDMI terminal (CN624)
IC U502 and CN623
normal?

YES Check the connection and setup with


MAIN UNIT: the external HDMI devices.
Is TMDS signal input into pin
HDMI1_RX2+, HDMI1_RX2-, NO Check the circuit between IC U502
HDMI1_RX1+, HDMI1_RX1-
and CN623.
HDMI1_RX0+, HDMI1_RX0-
HDMI10_RC+, HDMI1_RC-, of IC
U107?

YES

Refer to “The picture doesn't appear in


all modes.”

35
<External input USB>No picture on the display (7)

Does not the picture display when USB cable plugged into USB port?

NO Change to correct .jpg or .jpeg or .png or


Is USB stick video format correct?
.bmp format.

YES
Main UNIT:
Is the USB +5V sent to pin (1) of NO Check the U6501 power manager V-in
CN6501? and V-out and power enable function.

YES

Is the USB con (CN6501) signal properly


sent to pin (A17) (D2_P) and pin pin
(B17) (D2_N) of IC U502?
NO Check the circuit between CN6501 and
IC U502

YES

Refer to “The picture doesn't appear in


all modes.”

36
<External Input (Component)>No picture on the display (8)

Does not the picture display when RCA cable plugged into component?

Is Component Y/Pb/Pr signal sent to pin NO Check the setting of an external input
(2)/Y, (4)/Pb, (6)/Pr of CN6101? device that connects of CN6101

YES
MAIN UNIT:
Is Component Y/Pb/Pr signal sent to pin
NO Check the circuits between IC U502 and
(W27)/Y0p, (W30)/Pb0p, (U28)/Pr0p of
CN6101
IC U502?

YES

Refer to “The picture doesn't appear in


all modes.”

37
Power unit operation check for E70-C3

YES
Are the power cord and harness in the NO Power cord and harness in the unit
unit connected

YES
NO
If F1 normal? Line filter unit? L1 ,L2,L3 or RT1,RT2 is
out of order?

YES
Does DB1 output 155V when AC NO Change a new full-wave rectifier diode to
input 110V? check the output voltage.

YES
Does the standby circuit normal?. (Q1, T1,
NO
Is the voltage of +12V applied to pin D201 , D2 , Q201,Q202,Q204,Q205 & the
4,8,9,14 of CN201? circuit around the U1 and protection circuit
ect. is checked)
YES

NO Does the U101 , Q103 ,T101,D105 and the


Is PFC output 370V as for power on/off
circuit around IC U101?or Q104,U102?
switch when is on?
Check them.

YES
Does the U301,T301, Q301, Q302,
NO
Is VLED output 24V as for power on/off D303,D304 and the circuit around IC
switch when is on? U301?or Q104,U102? Check them.

38
CHAPTER5. MAJOR IC INFORMATIONS

[1]MAJOR IC INFORMATIONS
1.1. U502 (V6 7602B0 CFE3)
The Sigma Designs’ V6 7602, is an integrated 60/120Hz Multi-Format Decoder smart TV SoC with
all the key technologies required for advanced connectivity. This single-chip solution supports
channel decoding, audio decoding and encoding, video decoding, audio and video
post-processing, 3D formatting, quad LVDS output, and smart TV functionality, enabled by a
high-performance CPU and GPU. Features include ATSC/DVB-T/DVB-C/ISDB-T and analog
demodulators, a secure programmable transport stream demultiplexer, high-performance 3D
graphics, 3DTV-capable video decoder, programmable audio decoder, and video post-processor
based on Sigma Designs’ industry-leading video processing algorithms. V6 7602 is ready for the
next generation of smart TVs by supporting advanced 2D to 3D conversion, FHD video processing,
and full-screen 16:9 support with uncompromising picture quality. A 1.2GHz ARM A9 dual-core
host CPU enables advanced connectivity and OTT services for the next generation smart TV. A
quad-core ARM Mali GPU provides fast 2D/3D graphics acceleration. To enable fast time to
market, V6 7602 comes with production-proven software solutions for all major geographical
regions
Key Features
• Dual-core A9 with 512KB L2 cache
• Quad-core ARM MALI 3D GPU
• Secure CPU with ARM trust zone
• Simultaneous 2x HDMI RX for PIP/POP
• DVB-C/ATSC/DVB-T/ISDB-T channel demodulator
• Analog VIF and SIF demodulator
• Multi-format audio/dual FHD video decoder
• Advanced audio/FHD video processing
• 3D formatter
• Peripheral and power management
1.2. U505, U506 , U507(2Gb DDR3 SDRAM F-Die)
Description
The 2Gb Double-Data-Rate-3 (DDR3(L)) B-die DRAM is double data rate architecture to achieve
high-speed operation. It is internally configured as an eight bank DRAMs.
The 2Gb chip is organized as 32Mbit x 8 I/Os x 8 banks or 16Mbit x 16 I/Os x 8 bank devices.
These synchronous devices achieve high speed double-data-rate transfer rates of up to 1866
Mb/sec/pin for general applications. The chip is designed to comply with all key DDR3(L) DRAM
key features and all of the control and address inputs are synchronized with a pair of externally
supplied differential clocks. Inputs are latched at the cross point of differential clocks (CK rising and

39
CK falling). All I/Os are synchronized with a single ended DQS or differential DQS pair in a source
synchronous fashion. These devices operate with a single 1.5V ± 0.075V and 1.35V
-0.067V/+0.1V power supply and are available in BGA packages.

1.3. U801 (YDA176-QZE2)

YDA176 is a high-performance digital audio amplifier IC that delivers up to 15W×2ch,


which has a digital audio interface, and is capable of operating at a supply voltage ranging from
5V*1) to 18V. YDA176, with Yamaha original Pure Pulse Direct Speaker Drive Circuit, allows
a speaker to be directly connected to the output. In addition, this amplifier is insusceptible to supply
voltage fluctuation because of a feedback-type digital amplifier, and have the feature with high
power supply noise tolerance.As a result, power supply can be simplified and allowing a simple
amplifier system with less external components to be configured. YDA176 has the following
functions: gain setting function, power limit function, pop noise reduction function, over current
protection function for speaker output pins, internal over temperature protection function, under
voltage lockout, and DC detection function.

40
CHAPTER 6.BLOCK DIAGRAM/WIRING DIAGRAM

[1]BLOCK DIAGRAM

41
[2]POWER MANAGEMENT BLOCK DIAGRAM

There are 1 part circuits in Power board of this project (fig.1), Power circuits which is a single layer board,
There are 2 output in the power parts, one is interface board including audio and TV tuner et; the other is
converter board circuit.+24V output is converter part. The system block diagram as below; the last is
panel Vcc and audio, the power is 12V.

AC INPUT
Fly back DC output
IC:TEA1733 12V (T-con)
12V (Audio)
DCM PFC
12V (Regulation)
IC: PQ3813
L6564
Converter
LED OUTPUT DC output
IC:SCC9522 LED_OUT:
24V

EFD50

42
[3]WIRING DIAGRAM
E70-C3

43
CHAPTER 7.PRINTED WIRING DIAGRAM

[1]MAIN UNIT PRINTED WIRING BOARD


TOP :E70-C3

44
BOTTOM: E70-C3

45
[2]POWER SCHEMATIC DIAGRAM- POWER BOARD WITH TOP/BOTTOM VIEW
Top Layer

46
Bottom Layer

47
[3]KEY UNIT PRINTED WIRING BOARD
E70-C3

[4] IR+LED+ALS UNIT PRINTED WIRING BOARD


E70-C3

48
CHAPTER 8.SCHEMATIC DIAGRAM
[1]MAIN SCHEMATIC DIAGRAM
01 System POWER I

49
02 System POWER II

50
03 YPBPR AV INTERFACE

51
04 HDMI Interface

52
05 RF Silicon Tuner

53
06 Peripheral

54
07 Audio

55
08 Speaker

56
09 Panel LVDS Interface

10 V6 7602B0 CFE3 DRAM Interface

57
11 V6 7602B0 CFE3 MII/GPIO/ServAD

58
12 V6 7602B0 CFE3 USB HUB & WIFI

59
13 V6 7602B0 CFE3 Power

60
14 V6 7602B0 CFE3 UI Interface

15 V6 7602B0 CFE3 LED Driver

61
[2]POWER SCHEMATIC DIAGRAM
1) AC Input and EMI Filter:(fig.7)

Fig.7
CN1 is a connector for connecting AC Power.F1 is fuse to protect all the circuit AC. Input
voltage is single 110V. CY1, CY2, CY3, CY4 are used high frequency noise of primary between
common GND.L4,L5,L6,CX1, CX2 is used to filter low frequency noise. R1,R2,R3,R4 are used to
discharge CX1 and CX2 remnants voltage.

DB1 is a rectifier in which there are 4 build-in diodes, inverting AC to DC. C101 is used to
smooth the wave from rectifier. RT1 & RT2 is a fuse resistor to protect the following circuit when
inrush current is too large.

62
2) Flyback Control(fig.8) & LED Circuit:(fig.9)

Fig.8

Fig.9.

63
U1 is a low cost Switched Mode Power Supply (SMPS) controller IC intended for flyback
topologies.U1 operates in fixed frequency mode. To reduce EMI, frequency jitter has been
implemented. For Continuous Conduction Mode (CCM) operation, slope compensation is
integrated. The controller can be set to accept an over-power situation for a limited amount of time.
In a typical application the mains input voltage can be detected by the VSENSE pin. As long
as the voltage on VSENSE has not reached the Vstart(VSENSE) voltage (typ.0.93V), switching is
inhibited. When during operation the VINSENSE voltage drops below Vlow(VSENSE) (typ. 0.69V)
or exceeds Vhigh(VSENSE) (typ.3.5V), the converter stops switching and performs a restart.If the
pin is left open or disconnected, the pin is pulled up by the internal 20nA (typ.) current source and
subsequently the Vhigh(VSENSE) level is reached. This will than trigger a restart protection. An
internal clamp of 4.6 volts (typ.) protects this pin from excessive voltages.
In the example given, the PROTECT pin (pin 6) is used for over-voltage protection (OVP) .
The OVP level is VCC = 25.8 V, The VSENSE pin (pin 5) is used for mains under voltage lock-out
and is set by R5,R6,R7 and R8 to about 80 Vac. The over-power protection time,defined by C10, is
set to 60msec.The restart time, defined by C10 and R25, is set to 0.5 sec.R18 and C13 define the
soft-start time. R18 is added to prevent the soft-start capacitor from being charged during normal
operation due to negative voltage spikes across the current sense resistor R22,C14 is added to
reduce the noise on the CTRL pin. R19 reduces the peak current to C5. U1 control 12V output ,
U2,U402,U201,Q201,Q202,Q204,Q205,Q401,Q402,L201, construct buck circuit to output 12V.
The function of LED Driver circuit is control backlight(on/off) as received AC
signal(on/off). When AC on, LED Driver circuit will output a low voltage to main board, and
main board will drive backlight on. Vice versa for AC off, LED Driver circuit will output a high
voltage to main board, and main board will turn off backlight.
U301 is the SSC9522S is the present specifications shall apply to a Monolithic IC
type SSC9522S for switching regulators.
Pin1 is Vsen: Detection of input AC line voltage terminal, Detection of input AC line
voltage.Pin2 is VCC: Power supply terminal,Supply voltage for control. Pin3 is FB: Feed
back terminal,Control for output/detection of over load.Pin5 is Css: Soft start capacitor
terminal, Terminal for connection of capacitor for soft start.

64
[3]KEY SCHEMATIC DIAGRAM
E70-C3

65
[4]IR+LED+ALS SCHEMATIC DIAGRAM
E70-C3

66
CHAPTER 9.PARTS GUIDE

[1] SPARE PARTS LIST

E70-C3

Recommended Spare Parts List


Assembly Number/ Finish goods 75120CA00-600-G

Region North America

Description E70-C3 ATSC LCD TV

Updated date 2015/02/10

Item Catalog Component NO. Object Description Usage Photo

E70-C3/CAR07,Mot
1 PCBA 01-70CAR07E-00 1
her Board

E60-C3/CAP08,Pow
2 09-60CAP080-01 1
er Board

Wire E60-C3/CAP08,Key
3 03-60CAP080-01 1
pad board

E65-C3/CAQ01,IR
4 04-65CAQ010-00 1
Board

67
Wireless
Card,PCI-E,IEEE802
5 060204Y00-600-G .11b/g/n,Realtak 1
RTL8188ETV,G,WF
UR7

AC Power
Cable,400mm,+/-1
6 35071GY00-H36-G 1
5mm,18AWG,2pin
+2pin,G
AC Power
Cable,420mm,+/-1
35070WU00-966-G
5mm,18AWG,2
Pin+2 Pin,G
7
AC Power
Cable,400mm,+/-1
35071J700-600-G
5mm,18AWG,2pin
+2pin,G
FOXCONN FFC
Cable
8 351111500-600-G
Assembly,600mm,
1
+/-3mm,1mm,10,G
FOXCONN FFC
Antenna
Cable
9 351111C00-GWV-G
Assembly,601mm,
+/-5mm,1mm,10,G

FOXCONN FFC
Cable
351111300-600-G
Assembly,98mm,+
/-2mm,1mm,8,G
10 1

FOXCONN FFC
Cable
351111B00-GWV-G
Assembly,98mm,+
/-2mm,1mm,8,G

68
FOXCONN FFC
Cable
351111200-600-G Assembly,703mm,
11
+/-3mm,0.5mm,51,
G

FFC Cable
Assembly,705mm,
12 351111F00-GWV-G
+/-5mm,0.5mm,51, 1
G

FFC Cable
Assembly,591mm,
351111400-600-G
+/-3mm,0.5mm,41,
G
13 1
FFC Cable
Assembly,593mm,
351111E00-GWV-G
+/-4mm,0.5mm,41,
G

Internal
Antenna,2.4GHz,3.5
79011JU00-600-G
14 dBi,30mm*5mm*11 1
mm,G,WA-M-LA-02-
039

Speaker
15 57020YD00-707-G Unit,6ohm,10W,G, 1
Speaker X78-10-E

Speaker
57020YG00-35C-G Unit,6ohm,10W,G,
BW0801-15F10
16
Speaker
570306600-02D-G Unit,6ohm,10W,G,
X20090-0011

69
AC Power
Cable,1850mm,+/-5
35071GY00-H36-G
0mm,18AWG,2pin+2
pin,G
AC Power
Cable,1800mm,+/-5
35070WU00-966-G
17 0mm,18AWG,2Pin+
2Pin,G
AC Power
Cable,1850mm,+/-5
35071J700-600-G 1
0mm,18AWG,2Pin+
AC 2Pin,G
Power AC Power
Code Cable,1850mm,+/-5
350721F00-600-G
Accessor 0mm,18AWG,2
y Pin+2 Pin,G

Remote
Controller,IR,NEC,9
18 600156T00-886-G 1
40nm,14m,G,RC-90
51C-520

70
[2]CABINET PARTS
E70-C3

71
[3]SUPPLIED ACCESSORIES

72
[4]PACKING PARTS

73
74

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