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LASER PRINTER

ML-1450 SERIES
ML-1450 / ML-1451N

SERVICE Manual

LASER PRINTER CONTENTS

1. Precautions

2. Specifications

3. Disassembly and Reassembly

4. Troubleshooting

5. Exploded Views and Parts List

6. Block Diagram

7. Connection Diagram
This service manual is also provided on the web, © Samsung Electronics Co.,Ltd. AUGUST 2002
the ITSELF system f Samsung Electronics Co., Ltd. Printed in Korea.
“http://itself.sec.samsung.co.kr” VERSION NO. : 1.04 CODE : JC-0063A
- This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law. -
This manual is stated and
provided for service description.
All rights reserved. Any parts of the
information in this manual are prohibited
from free duplication, use or translation
without prior written approval except in
cases allowed by the Copyright Act.
Specifications are subject to change without
prior notice.

Samsung Electronics Digital Printing CS Group


Copyright (c) 2002. 8.
Precautions

1. Precautions
Please read the following carefully to prevent any accidents and not to damage the unit during service.

1-1 Safety Precautions

Read each caution carefully:


1. Do not use this printer near water or when exposed to Especially mind the safety on the part with
inclement weather. this mark.
2. Do not place this printer on an unstable cart, stand or You must use regular parts described in specifi-
table; the product may fall, causing serious damage cations for the parts inflammable and where the
to the product. current can be flown. Otherwise any hazard
3. Slots and openings in the cabinet are provided for such as an electric shock or a fire could occur.
ventilation. To ensure reliable operation and to protect
the printer from ever heating, do not block or cover LASER STATEMENT (LASERTURVALLISUUS)
any of these openings. Do not place the printer in an
enclosure unless the enclosure provides adequate WARNING : NEVER OPERATE AND SERVICE THE PRINTER
ventilation. WITH THE PROTECTIVE COVER REMOVED
FROM LASER/SCANNER ASSEMBLY. THE
4. Never push objects of any kind into the printer through REFLECTIVE BEAM, ALTHOUGH INVISIBLE, CAN
the cabinet ventilation slots as they may touch dan- DAMAGE YOUR EYES.
gerous high voltage points, create short circuits,
cause a fire, or produce an electrical shock. Never Class 1 laser product
spill liquid of any kind on the printer.
Luokan 1 laserlaite
5. Do not place the printer in a location where someone
Klass 1 laser apparat
may trip on the cords.
6. Select a work surface that is large enough to hold the Allonpituus 770-795nm
printer. Teho 0.3mW±0.03mW
7. Position the printer within six feet of the computer and
within five feet of an electrical outlet.
8. Operate this printer using the power source (110V, CAUTION INVISIBLE LASER RADIATION WHEN
THIS COVER OPEN. DO NOT OPEN
220V, etc) indicated on the marking label. If you are THIS COVER.
not sure of the type of power source available, consult VORSICHT UNSICHTBARE LASERSTRAHLUNG,
your dealer or local power company. WENN ABDECKUNG GEOFFNET.
9. If you need to use an extension power cord with this NIGHT DEM STRAHL AUSSETZEN.

printer, make sure that it uses a three-wire grounded ATTENTION REYONNEMENT LASER INVISIBLE EN CAS
cord and that the total ampere ratings for all of the D’OUVERTURE. EXPOSITION DANGERUSE AU
FAISCEAU.
products using the extension do not exceed the
extension cord ampere rating. Also, make sure that ATTENZIONE RADIAZIONE LASER INVISIBLE IN CASO DI
APERTURA. EVITARE L’ESPOSIZONE LA FASCIO.
the total of all products plugged into the wall outlet
does not exceed 15 ampere. PRECAUCION REDIACION LASER INVISIBLE CUANDO SE
ABRE. EVITAR EXPONERSE AL RAYO.
10. Do not allow anything to rest on the power cord or
data communications cable.
CAUTION : Avoid exposure to invisible laser radiation when the
11. Unplug this printer from the wall outlet before clean- development unit is not installed.
ing. Do not use liquid cleaners or aerosol sprays. Use
a damp cloth for cleaning.
12. Do not touch the surface of the photo-sensitive drum
as marks or scratches may impair print quality.
13. Do not expose the drum unit to direct light for pro-
longed periods.
14. Use only standard papers, OHP films, and approved
envelopes. Feed OHP films though the manual feed
slot only. See specifications for approved papers and
envelopes.
15. Other than replacing consumables such as paper
and toner, refer all questions to qualified service per-
sonnel.

Samsung Electronics 1-1


Precautions

1-2 Precautions on Disassembly and Reassembly

Very careful precautions should be taken when replacing 7. When disassembling, assembling, also observe small
parts. Before replacing, please check cables because components are located in place.
you cannot put the cables that you removed for replacing 8. If you uncover and turn the machine over to replace
parts into the proper place if you would not make sure of some parts, toner or paper particles may contaminate
where they were connected and in which condition. the LSU window. Protect the LSU window with clean
paper.
Please do the following before disassembling for a repair
or replacement of parts.
Releasing Plastic Latches
1. Pull out paper cassette, printer cartridge installed.
Especially careful not to be scratched by the surface of Many of parts are held in
developer or not to expose them to light. place with plastic latches.
2. Turn the power switch off. The latches break easily :
3. Take out the power plug, printer cable from the printer. release them carefully.
4. Use only the same type of part as original when replac- To remove such parts,
ing parts. press the hook end of the
5. Do not force to open or fasten plastic material compo- latch away from the part to
nents. which it is latched.
6. Be careful that small parts such as screws should not
get in the printer.

1-2 Samsung Electronics


Precautions

1-3 Tools for Troubleshooting


The following tools are recommended for safe and smooth troubleshooting described in this service manual.

1 DCU(Diagnostic Control Unit)


Standard: Test equipment to diagnose the Laser 4 Driver
Standard: "-" type, "+" type (M3 long, M3 short,
printer supplied by Samsung Electronics. M2 long, M2 short).

5 Pinset
Standard: For general home use, small type.

2 DVM(Digital Volt Meter)


Standard: Indicates more than 3 digits. 6 Cotton Swab
Standard: For general home use, for medical ser-
vice.

7 Cleaning Equipments a IPA(Isopropyl


Alcohol)dry cloth or a soft stuff neutral
detergent.

3 Electronic Scale
Standard: Equipment to check the weight of con- 8 Software(Driver) installation CD ROM

sumables(toner cartridge) supplied by Samsung


Electronics. (The gram unit can be measured.)

Mind your hands not to be touched when


you disassemble and reassemble PBA ASS'Y,
Note such as the main board, SMPS, HVPS.

Samsung Electronics 1-3


Specifications

2. Specifications
ML-1450 ML-1451N
Engine *Speed Up to 15 PPM in Letter size, Up to 14 PPM in A4 size
Resolution Up to 1200 DPI effective output (ML-1451N, Memory expansion recommended in ML-1450)
First Print Time Tray 1 : 15 seconds
Tray 2 : 17 seconds
Warm-Up Time Less than 40 seconds
Power Consump. Print : 350 W, Power save mode : Less than 12 W
Dimension(W * D * H) 361 x 409 x 294.5 mm(without options)
Weight 12.4 Kg / 27.3lb (SET)
**Acoustic Noise Stand by : Less than 35 dB, Operating : Less than 48 dB
Power Rating AC 100~127 V , 50 Hz
AC 220~240 V , 60 Hz
Controller Processor Power PC (166 MHz)
Memory RAM 4M 16 M
Option DIMM Module ; 16, 32,64
ROM 4 Mbyte (16M bit x 2 : Program) Flash Memory
EEPROM 512 bytes
Emulation PCL6, PS 3(Optional)
Interface IEEE1284, USB, Network
OS Support Win 95/98/ME/NT4.0/2000/XP, Various Linux OS including Red Hat,
Caldera, Debian, Mandrake, Slackware, SuSE and Turbo Linux
N/W Option Default
Paper Input Cassette 550 sheets (75g/m2)
MP Tray 100 sheets (75g/m2)
20 sheets (OHP)
10 sheets (Letter, card)
25 sheets (Label)
Output Face Down 250 sheets
Face Up 100 sheets
Media Type A4, Letter. Legal, Executive, B5, A5, Folio, 7 3/4(Monarch),
#10, DL, C5, C6, B5
Type Single Cartridge
Life Up to 6,000 sheets (Set : Up to 3,000 sheets)
Periodic Pick Up Roller Up to 75,000 sheets
Replacing Feed Roller Up to 75,000 sheets
Parts Transfer Roller Up to 75,000 sheets
Fuser Up to 75,000 sheets
User Interface Key & LED 3Key, 4LEDs
LCD No
Toner Save YES
Reprint YES(Button)

* Print speed will be affected by Operating System used, computing performance, application software, connecting
method, media type, media size and job complexity.
** Sound Pressure Level, ISO 7779

Samsung Electronics 2-1


Specifications

ML-1450 ML-1451N
Environment Operation Environment Temperature 10 ~32°c (50°F ~ 90°F)
Humidity 20 ~ 80 % RH
Storage Environment Temperature -20 ~40°c (4°F ~ 104°F)
Humidity 10 ~90 % RH
Network Network Operation Systems Netware (3.x, 4.x), NDS and Bindery Mode
/REPRINT, PSERVER Mode
UNIX and Apple Talk
Network Protocols Supported TCP/IP : Windows 95/98, Windows NT, UNIX
IPX/SPX : Windows 95/98, Novell Netware
DLC/LLC : Windows 95/98, Windows NT
Ethertalk : Apple Talk
SNMP : for Network Printer Administration
Network Card Interface Ethernet 10/100 BaseTX (Auto Negotiation)
Network Management S/W Samsung’s Admin. Software Utility (SyncThru)
SNMP and MIB-II Support
GUI based utility for Windows Systems and Test
based utility for UNIX Systems
HTTP server for web browser based network man-
age-ment (can manage NPC and printer options on
Web Browser)

2-2 Samsung Electronics


Disassembly and Reassembly

3. Disassembly and Reassembly

3-1 General Precautions on Disassembly

When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to
moving parts makes proper routing a must. If components are removed, any cables disturbed by the procedure must be
restored as close as possible to their original positions. Before removing any component from the machine, note the cable
routing that will be affected.

Whenever servicing the machine, you must perform as follows:

1. Remove the paper cassette(s), and the print cartridge. Do not expose the cartridge to direct room light or sun light, and be
careful not to scratch the drum surface.
2. Turn the power switch off.
3. Unplug all the cables from the printer.
4. Replace with only an authorized component.
5. Do not force to open or fasten a plastic material component.
6. Be careful no obstacles are included when you reassemble components.
7. When you reassemble components, be careful small size components are located in place.
8. If you turn the machine over to replace some parts, toner or paper particles may contaminate the LSU window. Protect the
LSU window with clean paper.

Releasing Plastic Latches

Many of the parts are held in place with plastic latches. The latches break easily;
release them carefully. To remove such parts, press the hook end of the latch
away from the part to which it is latched.

Samsung Electronics 3-1


Disassembly and Reassembly

3-2 Transfer Roller

1. Open the printer cover. 3. Hold the cap at the both end of the roller, then remove
the roller.

2. Remove the cap.

3-2 Samsung Electronics


Disassembly and Reassembly

3-3 Controller Board

1. Remove two screws and remove the controller board. 2. Remove five screws securing the board and unplug all
connectors, and then take the controller board out of
the printer.

Samsung Electronics 3-3


Disassembly and Reassembly

3-4 Pickup Assembly

1. Turn the printer upside down. Remove four screws, 4. Take the assembly out.
then remove the bar cross bottom.

2. Remove three screws from the left base bracket, and


take the bracket out. Push the solenoid if
you have difficulty
to remove the
pickup assembly.

5. Check the pickup rubber wear. If the rubber is heavily


worn, replace it with a new one.

3. Remove four screws securing the pickup assembly.

Squeeze this tab to


remove the rubber.

3-4 Samsung Electronics


Disassembly and Reassembly

3-5 Main Cover

1. Remove two screws and remove the controller board. 4. Remove two screws securing the main cover.

2. Remove two screws at the back of the printer and 5. Unlatch the front ends of the cover.
unplug one connector from the board, then open the
rear cover.

6. Slide the main cover upward, out of the printer.

3. Open the printer cover, and open the MP tray.

Note that the power switch


and the power connecter
are properly released when
you remove the cover.

Samsung Electronics 3-5


Disassembly and Reassembly

3-6 MP (Multi-Purpose) Tray

1. Before you remove the MP tray, you should remove:

-Main Cover (see page 3-5)

2. Remove the stoppers securing the MP tray.

3-7 Exit Assembly

1. Before you remove the exit assembly, you should 3. If you want to remove the roller shaft, unlatch both
remove: ends of the shaft and take it out

-Main Cover (see page 3-5)

2. Remove the exit tray in the direction of arrow.

4. If you want to remove the exit roller, sqeeze the bottom


of the roller and take it out.

3-6 Samsung Electronics


Disassembly and Reassembly

3-8 LSU

1. Before you remove the LSU, you should remove:

-Main Cover (see page 3-5)


-Exit assembly (see page 3-7)

2. Remove four screws, and remove the LSU. Then


unplug two connectors from the LSU.

3-9 HVPS Board

1. Before you remove the HVPS board, you should


remove:

-Main Cover (see page 3-5)

2. Remove four screws and take the HVPS board out.

Samsung Electronics 3-7


Disassembly and Reassembly

3-10 Drive Assembly

1. Before you remove the drive assembly, you should 4. Remove the motor assembly. Remove two screws
remove: securing the motor to the motor bracket, then take the
motor out.
-Main Cover (see page 3-5)

2. Remove six screws securing the drive assembly from


the gear bracket and unplug one connector from the
motor, and then take the drive assembly out.

3. If you want to remove the motor from the drive


assembly, remove three gold screws securing the
motor assembly to the gear bracket.

3-8 Samsung Electronics


Disassembly and Reassembly

3-11 Fan

1. Before you remove the fan, you should remove:

-Main Cover (see page 3-5)

2. Remove two screws, and remove the fan. Then


unplug one connector.

3-12 Solenoid

1. Before you remove the solenoid, you should remove:

-Main Cover (see page 3-5)

2. Remove two screws, and remove the solenoid. Then


unplug one connector.

Samsung Electronics 3-9


Disassembly and Reassembly

3-13 Fuser Assembly

1. Before you remove the fuser, you should remove: To remove the thermistor from the fuser assembly :

-Main Cover (see page 3-5) Remove one screw, and release the wire from the three
holders, and then take the thermistor out.

2. Remove four screws and unplug one connector, and


then remove the fuser assembly.

To remove the halogen lamp from the fuser assembly :

Remove two screws and take the halogen lamp out of


the fuser assembly.

To remove the thermostat from the fuser assembly

Remove two screws and take the thermostat out.

Note: When you reassemble the halogen lamp, make


sure that it is inserted into the slot properly.

3-10 Samsung Electronics


Disassembly and Reassembly

To remove the heat roller from the fuser assembly : 4. Remove the heat roller.

1. Remove the halogen lamp. (see page 3-11)

2. Remove two CS-rings and two gears. Then remove


two screws securing the BRKT gear fuser and take the
gear fuser out.

CS-ring

To remove the pressure roller from the fuser


assembly :

BRKT gear fuser Remove the roller.

3. Remove two screws and take the cover fuser out. pressure roller

Holder brush ant

4. Remove two screws and take the holder brush


ant out.

Samsung Electronics 3-11


Disassembly and Reassembly

3-14 Guide Feed & PTL Lamp

1. Before you remove the guide feed & PTLlamp, you 4. Remove the guide feed.
should remove:

-Main Cover (see page 3-5)

2. Release the latches on the PTL lamp from the MPF


ass’y and unplug one connector, then remove the PTL
lamp.

PTL lamp

3. Remove two screws and raise the guide feed in the


direction of arrow.

3-12 Samsung Electronics


Disassembly and Reassembly

3-15 MPF Assembly and Miscellaneous on MPF Assembly

1. Before you remove the MPF assembly, you should To replace the nockup plate :
remove:
1. Turn the gear shown in the square in the direction of
-Main Cover (see page 3-5) arrow to release the nockup plate.

2. Unplug two connectors and remove five screws, and


then take the MPF assembly out.

2. Remove the spring , then release the right end of the


plate .

To replace the pickup roller : 1 2

1. Remove the e-ring.

e-ring

3. Remove the nockup plate.

2. Remove the roller.

Samsung Electronics 3-13


Disassembly and Reassembly

To replace the Paper Empty (PE) sensor :

1. Release the wire from the two holders. 2. Unlatch the PE sensor, then take it out.

To replace the pickup holder and the Adjust End MP:

1. Remove two screws and remove the MPT bracket 3. Remove the pickup holder.

2. Raise the pickup holder in the direction of arrow. 4. Remove the Adjust End MP

Adjust End MP

3-14 Samsung Electronics


Disassembly and Reassembly

3-16 Engine Board and Miscellaneous

1. Before you remove the engine board, you should 4. While you push the latch to release the PCU shield,
remove: take the PCU shield out of the printer.

-Main Cover (see page 3-5)

2. Remove six screws from the left and the right base
brackets and take them out.

5. Unplug all connectors from the PCU shield, and


remove the shield.

3. Remove eight screws securing the PCU shield and


remove two screws securing the SCF connector, and
then take the PCU shield out of the printer.

Samsung Electronics 3-15


Disassembly and Reassembly

To replace the exit board : To replace the Cap sensor :

Unplug one connector from the controller board and Remove two screws and take it out.
remove one screw securing the board. Then release
the wire from two holders and take the board out.

To replace the fuser sensor : To replace the actuator empty :

Remove two screws and take it out. Take the sensor out while you squeeze the both ends
of the sensor.

Actuator empty

3-16 Samsung Electronics


Disassembly and Reassembly

To replace the actuator feed To remove the transfer guide :

1. Turn the mechanism back and push down the points Remove three screws and take the guide out.
as shown to unlatch the actuator feed.

2. Turn the unit over again, and remove the actuator


feed.

Samsung Electronics 3-17


Troubleshooting

4. Troubleshooting

4-1 How to use DCU 4-4 The cause and solution of the malfunction
4-1-1 DCU Setup ......................................Page(4-2) 4-4-1 All LEDs blinking (Fuser Error)........Page(4-17)
4-1-2 Code ................................................Page(4-2) 4-4-2 All LEDs blinking (SCAN ERROR) .Page(4-17)
4-1-3 Self Diagnostic Mode......................Page(4-3) 4-4-3 Not function of the gear of the fuser due to
4-1-4 Self Test Button ................................Page(4-4) melting away.....................................Page(4-18)

4-1-5 Paper Path Layout ...........................Page(4-4) 4-4-4 Paper Empty.....................................Page(4-18)

4-1-6 DCU Panel .......................................Page(4-5) 4-4-5 Paper Empty without indication.......Page(4-18)


4-4-6 Cover Open ......................................Page(4-19)

4-2 The cause and solution of Bad image 4-4-7 No lamp on when the cover is open
...........................................................Page(4-19)
4-2-1 Vertical Black Line and Band ..........Page(4-6)
4-4-8 Defective motor operation ...............Page(4-20)
4-2-2 Vertical White Line ...........................Page(4-6)
4-4-9 No Power..........................................Page(4-20)
4-2-3 Horizontal Black Band .....................Page(4-7)
4-4-10 Vertical Line Getting Curved .........Page(4-21)
4-2-4 Black/White Spot..............................Page(4-7)
4-2-5 Light Image.......................................Page(4-8)
4-2-6 Dark Image or a Black.....................Page(4-8)
4-5 Toner Cartridge Service
4-2-7 Uneven Density................................Page(4-9)
4-5-1 Precautions on Safe-keeping of Toner Cartridge
4-2-8 Background ......................................Page(4-9) ..........................................................Page(4-22)
4-2-9 Ghost (1)...........................................Page(4-10) 4-5-2 Service for the Life of Toner Cartridge
4-2-10 Ghost (2)..........................................Page(4-10) ..........................................................Page(4-22)
4-2-11 Ghost (3) ..........................................Page(4-11) 4-5-3 Service for Judgement of Inferior Expendables
and the Standard of Guarantee .....Page(4-22)
4-2-12 Ghost (4) .........................................Page(4-11)
4-5-4 Signs and Measures at Poor toner cartridge
4-2-13 Satins on the Face of Page............Page(4-11)
..........................................................Page(4-23)
4-2-14 Satins on Back of Page..................Page(4-12)
4-2-15 Blank Page Print out (1) .................Page(4-12)
4-2-16 Blank Page Print out (2) .................Page(4-12)
4-6 The cause and solutions of bad environment
of the software
4-6-1 The printer is not working (1)...........Page(4-26)
4-3 The cause and solution of the bad discharge 4-6-2 The printer is not working (2) .........Page(4-27)
4-3-1 Wrong Print Position .......................Page(4-13) 4-6-3 Abnormal Printing.............................Page(4-28)
4-3-2 JAM 0...............................................Page(4-13) 4-6-4 SPOOL Error ...................................Page(4-29)
4-3-3 JAM 1...............................................Page(4-14)
4-3-4 JAM 2...............................................Page(4-14)
4-3-5 Multi-Feeding...................................Page(4-15)
4-3-6 Paper rolled in the fuser .................Page(4-15)
4-3-7 OPC .................................................Page(4-16)

Samsung Electronics 4-1


Troubleshooting

4-1 How to use DCU


4-1-1 DCU Setup

You can examine the malfunction of the printer. To perform DCU, open the front discharge cover and leave the connect
the harness wire(10 pin/4 pin) to the CN10(4 pin) of the Main control board.

4-1-2 Code

Connect DCU to the printer and turn the power on. It show 7 LED on the panel and each code tells the function of the
printer.

Normal Code

While printing or warming up, it indicate the position of the paper

61 Warm up The printer is on, the cover is open or close.


00-05 Ready(kind of paper) The printer is ready, the paper is detected when the first paper is printed.
00: Legal ,01: Letter ,02: A4 ,03: EXEC ,04: B5 ,05: Folio, 06: A5/A6
20, 21, 22 Print Start The engine controller received the print order from the video controller.
20: 1st, 21: MP, 22: SCF
30 Feed Sensor On The paper is passing out of the Feed Sensor.
40 Feed Sensor off The paper has passed out of the Feed Sensor.
50 Paper Out The paper has passed out of Exit Sensor.
69 Sleep Mode The fuser power turned off to minimize the power consumption.

Error Code

When detecting the malfunction, the printing is stopped to indicate error code.

60, 62, 68 Fuser Error The error in the fuser occurred. There is a short circuit in the thermistor and the
thermostat while printing, Low Temperature Error occurs.
• 60: Open Fuser Error
• 62: Low Heat Error
• 68: Over Heat Error
64 Cover Open The Printer Cover is open.
65 CRU Error The Toner Cartridge not installed,
70 No Paper No paper in the paper cassette.
71 Paper Jam 0 The front part of paper is jammed between pickup unit and Feed sensor.
72 Paper Jam 1 The front part of paper is jammed between the Discharge sensor and Feed sensor.
73 Paper Jam 2 The front part of paper is jammed just after passing through the discharge sensor.
76 Out Bin Full The Out bin is filled with paper.
95 LSU Not Ready LSU Scanner Motor not ready or Hsync signal not output.

4-2 Samsung Electronics


Troubleshooting

4-1-3 Self Diagnostic Mode

If Error code occurs due to malfunction of the printer, perform Self Diagnostic Mode to solve the problem.

The printer works only in the self-test mode to solve the malfunction problem.
To enter the self-test mode, turn the power on pressing the buttons of [Down], [Shift] and [Stop] at the same time.
Release the button within 2 or 3 seconds if 78 shows in the DCU. If 00 shows in the DCU, press the button [Up] or [Shift]
to select the self+test , and press the button of [Enter] to operate. To stop, press the button of [shift] and [Enter] together.

00 Main Motor Operating System


Only the main motor is in operation.
01 Main High Voltage On(THV-)
-1400 voltage output by MHV terminal. Caution : High voltage probe should be used.
02 Transfer High Voltage(-)On(THV-)
-1000 voltage output by MHV terminal. Caution : High voltage probe should be used.
03 Transfer High Voltage (+)Reference on (THV +)
+800 voltage output by MHV terminal. Caution : High voltage probe should be used.
04 DEV/supply High Voltage : DEV/Supply High Voltage Test.
The left one of the three LEDs in the self-test panel is on when DEV high voltage Supply high voltage output
by each HV terminal(-500V). Press the [Up] button to switch the voltage. The middle and right one of the three
LEDs are on and -650 voltage output by DEV HV terminal. Caution : High voltage probe should be used.
05 LSU Operating System
The scanning motor of LSU is in operation, the right LED of the three buttons on. Press the [Up] button to
Check LD. LD is functioning and the middle button is on. If the LD is normal, all LEDs are on.
06 Pickup clutch on
The Solenoid in the printer is in operation. To stop the operation, Press the button [shift] and [Enter] together.
07 Paper Empty(1st, SCF, MF) Sensor Test :
If activate the Actuator of the PEMPTY/PWIDTH Sensor, the left and right of the three LEDs are on.
Paper Empty Sensor (1st) ON/OFF 1st LED ON/OFF
Paper Empty Sensor (SCF) ON/OFF 2nd LED ON/OFF
Paper Empty Sensor (MP) ON/OFF 3rd LED ON/OFF
Increment DCU Code No. (08, Sensor TEST)
08 Feed & Exit Sensor Test
Test the Feed sensor and Discharge sensor in the same way as '06'.
09 Cover Open Sensor Test
The same way as code '06'.
10 Fuser Test
If the [Enter] button pressed, the right LED is on and temperature of the fuser is up to READY Mode. If the
[Up] button pressed, the middle LED is on and temperature of the fuser is up to Printing Mode.
If you press the button once more, the left LED is on and temperature of the fuser is up to overheat Mode.
11 Hot Burn Test
If the [enter] button pressed, the printer is continuously printing without detection.
Turn the power off to stop operation.
12 Cleaning Mode Print Mode
Print the paper to clean the OPC Drum in the Cartridge.

Samsung Electronics 4-3


Troubleshooting

13 THV(+) TRIGGER. ALL HV :


All high voltage output by each HV terminal and LSU and the fan is in operation. In this mode, electronic
resistance of transfer roller and high voltage is detected.
14 +7P Clutch Test :
Same method of the code ‘06’.
15 Fan Test :
Indicates the function of the fan, same method of the code ‘06’.
16 Paper size Sensor Test :
Cassette Sensor 1 ON/OFF 1st LED ON/OFF
Cassette Sensor 2 ON/OFF 2nd LED ON/OFF
Cassette Sensor 3 ON/OFF 3rd LED ON/OFF
Increment DCU Code No. (00,MAIN MOTOR TEST)
Decrement DCU Code No. (15, FAN TEST)
17 SMD Test :
This function is for a manufacturing process. You can test all diagnostic Codes(0~06).
When you push the ‘Enter’ button, the main motor runs (Diagnostic Code 00).
If you push the ‘up’ botton, the current diagnostic Code stops, and the next diagnostic Code starts.

4-1-4 Self Test Button

If the Self-Test button pressed, vertical lines are printed.

Turn the power on while pressing this button, '89' shows in the DCU and the printer is warming up. After warming-up the
printer is in READY Mode, and '88' shows in the DCU. In this mode, without any detection, the printer begins
printing(trial printing and data from the PC). It is convenient to use this mode when the engine malfunction is detected in
the control board.

4-1-5 Paper Path Layout

EXIT2

OUT BIN FULL SEN


FACE DOWN

FACE UP LSU
CARTRIDGE
FUSER
PTL
CR FEED SEN
EXIT SEN DR
H/R SR
EXIT1
OPC IDLE MPF

Pr/R FEED
TR
PICK UP EMPTY SEN

CASSETTE

SCF

4-4 Samsung Electronics


Troubleshooting

4-1-6 DCU Panel

DIAGNOSTIC CONTROL UNIT


QUICK REFERANCE

04 BIAS 3 BIAS 1 BIAS 0


05 LSU READY LSU MT&LD LSU MOTOR
07 PAPER EMPTY SCF MP SELF
08 CRU EXIT SENSOR FEED SENSOR TEST
09 COVER OPEN COVER COVER OUT BIN
STATUS
10 COER HEAT PRINT HEAT STANDBY HEAT

DIAGNOSTIC
ON OFF

DIAGNOSTIC CODE STATUS CODE


00 MAIN MOTOR OPERATION 00 READY (REGAL)
01 MAIN HIGH VOLTAGE ON 01 READY (LETTER)
02 TRNSFER HIGH VOLTAGE (-)ON 02 READY (A4)
03 THV(+) REFERANCE VOLTAGE 03 READY (EXECUTIVE)
04 DEV/SUPPLY VOLTAGE ON 04 READY (B5)
05 LSU OPERATING TEST 05 READY (FOLIO)
06 PICKUP CLUTC ON 06 READY (A5,A6)
07 PAPER EMPTY SENSOR TEST
08 FEED & EXIT SENSOR TEST 20 PRINT START (1'st CASSETTE)
09 COVER OPEN SENSOR TEST 21 PRINT START (MP)
10 FUSER TEST 22 PRINT START (2'nd CASSETTE)
11 HOT BURN TEST 40 FEED SENSOR 2'st ON
12 CLEAN (MESSAGE)PRINT 50 PAPER OUT

13 THV(+)TRIGGER &THV ON
60 OPEN FUSER ERROR
14 MP PICKUP ON 62 LOW HEAT ERROR
15 FAN TEST 68 OVERHEAT ERROR
16 PAPER SIZE SENSOR TEST
61 WARM UP
17 SMD TEST 64 COVER OPEN ERROR
65 CRU ERROR
69 SLEEP MODE
70 NO PAPERR or CASSETTE
GREEN STATUS CODE
71 PAPER JAM 0
88 72 PAPER JAM 1
99 73 PAPER JAM 2
76 OUTBIN FULL ERROR
90 MANUAL PRINT MODE

95 LSU NOT READY

DCU MODE DOWN SHIFT STOP


UP ENTER

O ENTER DIAGNOSTIC MODE, PUSH THREE BUTTONS SIMUL ANEOUSL


THE PRINTER POWER ON.

Samsung Electronics 4-5


Troubleshooting

4-2 The cause and solution of Bad image

4-2-1 Vertical Black Line and Band

1. Straight thin black vertical line occurs in the printing.


• Description
2. Dark black vertical band occur in the printing.

Check and Cause Solution


Digital Printer
1. Damaged develop roller in the Developer. 1. If causes 1 and 2 occur in the developer
Digital Printer
Deformed Doctor-blade or cleaning- cartridge, replace the developer and try to
Digital Printer blade. print out.
Digital Printer
Digital Printer
2. Scratched surface of the discharge roller 2. Replace the transfer roller if occurred as
in the developer. No. 3.

3. Partly depression or deformation on the


surface of the transfer roller.

4-2-2 Vertical White Line

• Description White vertical voids in the image.

Check and Cause Solution


Digital Printer
1. Foreign matter stuck onto the window of 1. Foreign matter stuck onto the window :
Digital Printer
internal lenses of LSU mirror. Clean the LSU window with recommend-
Digital Printer ed cleaner(IPA) Clean the window with a
Digital Printer clean cotton swab.
Digital Printer
2. Foreign matter or toner particles between 2. Foreign matter in the LSU : Open the
the developer roller and blade. cover of LSU and clean with a cotton
(In case the life of the developer has swab on the surface of the reflex mirror.
been expired, white lines or light image
occur in front of the image.)

3. It may occur when Burr and foreign sub- 3. No 3. : Remove the foreign matter and
stances are on the window of the devel- burr of the exposure window.
oper frame. (Developer cartridge)

4. If the fuser is defective, voids occur peri- 4. No. 4. : Open the front cover and check
odically at the top of a black image. ribs that corresponds to the position of
the voids. Remove if found.

5. If the problems are not solved, replace


the developer cartridge.

4-6 Samsung Electronics


Troubleshooting

4-2-3 Horizontal Black Band

1. Dark or blurry horizontal stripes occur in the printing periodically.


• Description
(They may not occur periodically.)

Check and Cause Solution


Digital Printer
1. Bad contacts of the voltage terminals to 1. Clean each voltage terminal of the Charge,
Digital Printer
developer. Supply, Develop and Transfer roller.
Digital Printer (remove the toner particles and paper par-
Digital Printer ticles)
Digital Printer
2. The rollers of developer may be stained. 2. Clean the right Gear that has relatively
Charge roller = 38.5mm small gap of the teeth in the OPC.
Supply roller = 51mm
Develop roller = 50mm
Transfer roller = 56.8mm

3. If the malfunction persists, replace the


developer.

4-2-4 Black/White Spot

1. Dark or blurry black spots occur periodically in the printing.


• Description
2. White spots occur periodically in the printing.

Check and Cause Solution


Digital Printer
1. If dark or blurry black spots occur periodi- 1. Run OPC cleaning Mode Print and run the
Digital Printer
cally, the rollers in the Developer may be Self-test 2 or 3 times.
Digital Printer contaminated with foreign matte or paper
Digital Printer particles.
Digital Printer ( Charge roller : 38.5 mm interval
OPC drum : 96 mm interval)

2. If faded areas or voids occur in a black 2. In case of 96 mm interval unremovable in 1,


image at intervals of 96 mm, or black cleanly remove foreign substances stuck on
spots occur elsewhere, the OPC drum the OPC location equivalent to black spots
surface is damaged. and white spots with a dry duster.

3. If a black image is partially broken, the 3. The transfer roller guarantees 125,000
transfer voltage is abnormal or the trans- sheets printing. If the roller's life is expired,
fer roller's life has expired. replace it.

4. In case of 38.5 mm interval unremovable in


1, take measures as to replace the develop-
er cartridge and try to print out.
5. Clean the inside of the set against the paper
particles and foreign matter in order not to
cause the trouble.

Samsung Electronics 4-7


Troubleshooting

4-2-5 Light Image

• Description The printed image is light, with no ghost.

Check and Cause Solution


Digital Printer
Digital Printer 1. Develop roller is stained when the toner 1. Check if the Toner Save mode is off.
of developer cartridge is almost con-
Digital Printer sumed.
Digital Printer
Digital Printer 2. Ambient temperature is below than 10°C. 2. No 1 : Replace the developer cartridge and
try to print out.

3. Bad contact caused by the toner stains 3. No 2 : Wait 30 minutes after printer is pow-
between the high voltage terminal in the ered on before you start printing.
HVPS and the one in the set.

4. Abnormal output from the HVPS. 4. No3 : Clean up the contaminated area by
(Run self-test and check 1~4) the toner.

5. Replace the HVPS if the problems are not


solved by the above four directions.

4-2-6 Dark Image or a Black

• Description The printed image is dark.

Check and Cause Solution


Digital Printer
Digital Printer 1. No charge voltage in the engine board. 1. Clean the high voltage charge terminal.
( Perform DCU diagnostic code 01)
Digital Printer
Digital Printer 2. Charge voltage is not turned on due to 2. Check the state of the connector which
Digital Printer the bad contacts between power supply connects the engine board and HVPS.
in the side of the Developer and charge
terminal of HVPS.
3. Replace the HVPS if not solved by the
above direction 1 and 2.

4-8 Samsung Electronics


Troubleshooting

4-2-7 Uneven Density

• Description Print density is uneven between left and right.

Check and Cause Solution


1. The pressure force on the left and right 1. Replace both the left and right Spring
springs of the transfer roller is not even, Holder.
the springs are damaged, the transfer
roller is improperly installed, or the trans-
fer roller bushing or holder is damaged.

2. The life of the Developer has expired. 2. Occur in the developer cartridge, replace
the developer and try to print out.

3. The toner level is not even on the devel-


oper roller due to the bad blade.

4-2-8 Background

• Description Light dark background appears in whole area of the printing.

Check and Cause Solution


Digital Printer
1. Recycled recording paper has been 1. B/S is not guaranteed when using recycled
Digital Printer
used. paper.
Digital Printer
Digital Printer
Digital Printer 2. The life of the Developer has expired. 2. Replace the Developer that has expired.

3. The up-to-down movement of the trans- 3. Clean the busing part of the transfer roller.
fer roller is swift?

4. The HVPS is normal? 4. Replace the Developer if not solved by the


(Perform DCU diagnostic code 01~04) above direction 1~3.

Samsung Electronics 4-9


Troubleshooting

4-2-9 Ghost (1)

• Description Ghost occurs at 96 mm intervals of the OPC drum in the whole printing.

Check and Cause Solution


Digital Printer 1. Bad contacts caused by contamination 1. Clean the terminals when contaminated by
Digital Printer from toner particles between high voltage toner particles.
96 mm

Digital Printer terminal in the main body and the elec-


Digital Printer trode of the Developer.
Digital Printer
Digital Printer 2. Bad contacts caused by contamination 2. Occur in the developer cartridge, replace
from toner particles between high voltage the developer and try to print out.
terminal in the main body and the one in
the HVPS board.

3. The life of developer is expired. 3. Replace the engine board if not solved by
the above directions 1-2.

4. Transfer roller lifetime(125,000 sheets) 4. If not solved by the direction 3, check the
has expired. transfer roller lifetime and replace it.

5. Abnormal low temperature(below 10°C). 5. Wait about 1 hour after power on before
using printer.

6. Damaged cleaning blade in the developer. 6. Occur in the developer cartridge, replace
the developer and try to print out.

4-2-10 Ghost (2)

Ghost occurs at 96 mm intervals of the OPC drum in the whole printing.


• Description
(When printing on card stock or transparencies using manual feeder)

Check and Cause Solution


Digital Printer When printing on card stock thicker than nor- Select 'Thick Mode' on paper type menu from
Digital Printer mal paper or transparencies such as OHP, the software application and after using return-
96 mm

Digital Printer higher transfer voltage is required. ing to the original mode is recommended.
Digital Printer
Digital Printer
Digital Printer

4-10 Samsung Electronics


Troubleshooting

4-2-11 Ghost (3)

• Description White ghost occurs in the black image printing at 51mm intervals.

Check and Cause Solution


Digital
Digital Printer
Printer 1. The life of the developer may be 1. Occur in the developer cartridge, replace
51 mm

expired. the developer and try to print out.


Digital
Digital Printer
Printer
2. Check the approved voltage of the supply
Digital
Digital Printer
Printer 2. The abnormal voltage and bad contact of roller and contact of the terminal and adjust
the terminal of the supply roller if necessary.

4-2-12 Ghost (4)

• Description Ghost occurs at 70 mm intervals.

Check and Cause Solution


Digital Printer
Digital Printer The temperature of the fuser is maintained 1. Disassemble the fuser and remove the
high. contaminated toner particles on the roller
70 mm

Digital Printer and clean the foreign matter between


Digital Printer Thermistor and Heat roller.
Digital Printer ( Caution: can be deformed)
Digital Printer

4-2-13 Satins on the Face of Page

• Description The background on the face of the printed page is stained.

Check and Cause Solution


Digital Printer
1. Toner leakage due to improperly sealed 1. Replace the developer cartridge.
Digital Printer
developer.
Digital Printer
Digital Printer 2. If the transfer roller is contaminated, satins 2. If the transfer roller is contaminated, run PC
Digital Printer on the face of page will occur. Cleaning Mode Print 2 or 3 times.
And perform Self-Test 2 or 3 times to
remove contamination.

Samsung Electronics 4-11


Troubleshooting

4-2-14 Satins on Back of Page

• Description The back of the page is stained at 56.1 mm intervals.

Check and Cause Solution


Digital Printer
Digital Printer 1. Transfer roller is contaminated. 1. Perform the OPC Cleaning Mode Print 2 or
3 times. Run Self-Test to remove the conta-
70 mm

Digital Printer
Digital Printer mination of the transfer roller.
Digital Printer
Digital Printer 2. Pressure roller is contaminated. 2. Replace the transfer roller if contaminated
severely.

3. Disassemble the fuser and clean the


H/R(Heat Roller) and P/R(Pressure roller).
And check the area between H/R and
Thermistor. If contaminated, clean the area
not to be deformed.

4-2-15 Blank Page Print out (1)

• Description Blank page is printed.

Check and Cause Solution


Digital Printer
Bad ground contacts in OPC and/or devel- Remove contamination of the terminals of the
Digital Printer
oper. developer and the unit.
Digital Printer
Digital Printer
Digital Printer

4-2-16 Blank Page Print out (2)


1. Blank page is printed.
• Description 2. One or several blank pages are printed.
3. When the printer turns on, several blank pages print.

Check and Cause Solution


Digital
Digital Printer
Printer 1. Bad ground contacts in OPC and/or 1. Remove contamination of the terminals of
developer. the developer.
Digital
Digital Printer
Printer 2. Abnormal solenoid. 2. Perform the engine self test using DCU to check
Digital
Digital Printer
Printer
if the Solenoid is normal.(refer to code 06)

3. If not solved by the above directions 1-2,


Replace the engine board.

4. Turn the power off, delete the data of PC


and try printing again.

4-12 Samsung Electronics


Troubleshooting

4-3 The cause and solution of the bad discharge

4-3-1 Wrong Print Position

• Description Printing begins at wrong position on the paper.

Check and Cause Solution


Wrong sense time caused by defective feed sensor Replace the defective actuator
actuator.

EXIT2

OUT BIN FULL SEN


FACE DOWN

4-3-2LSU JAM 0
FACE UP
CARTRIDGE
FUSER

H/R FEED SEN


EXIT1 IDLE MPF
1. Paper is not exited from the cassette.
• Description
Pr/R
TR
PICK UP
FEED
EMPTY SEN
2. Jam-0 occurs if the paper feeds into the printer.

Check and Cause Solution


1. Check the Solenoid by using DCU 1. Replace the solenoid.
diagnostic mode 06.
EXIT SEN

CASSETTE
2. Check if the pad is loose due to bad 2. Replace the side-pad Assembly L or
sealing of the side-pad. R, if necessary.
JAM 0

3. Check the surface of the roller-pick-


up for foreign matter. 3. Clean with soft cloth dampened with
IPA(Isopropyl Alcohol) or water.

4. If continuous clusters occur, check 4. Replace the Housing-Pickup and/or


whether the assembly slot between Shaft-Pickup.
shaft-pickup and housing-pickup
become open or is broken away.

5. If the paper feeds into the printer


rand Jam 0 occurs, perform DCU to
check feed-sensor of the engine
board.

Samsung Electronics 4-13


Troubleshooting
EXIT2

OUT BIN FULL SEN


FACE DOWN

FACE UP LSU
CARTRIDGE
FUSER

H/R

4-3-3 EXIT1

Pr/R
JAM 1 TR FEED
IDLE MPF

PICK UP EMPTY SEN

1. Recording paper is jammed in front of or inside the fuser.


• Description 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.

Check and Cause Solution


1. If the recording paper is jammed in 1. Replace the SMPS.
front of or inside the fuser.
EXIT SEN

EXIT SEN (Perform DCU diagnostic code of)

CASSETTE

2. If the recording paper is stuck in the 2. Reassemble the Actuator-Feed and


JAM 1 discharge roller and the fuser just Spring-Actuator if the returning is bad.
after passing through the Actuator-
Feed, Feed Actuator may be defec-
tive.

EXIT2

OUT BIN FULL SEN


FACE DOWN
4-3-4 JAM 2
FACE UP LSU
CARTRIDGE
FUSER

H/R
1. Recording paper is jammed in front of or inside the fuser.
MPF
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
EXIT1

• Description Pr/R
IDLE

TR FEED
PICK UP EMPTY SEN Actuator-Feed.

Check and Cause Solution


1. If the paper is completely fed out of 1. Check if the exit sensor actuator is
the printer, but Jam 2 occurs : Exit defective.
EXIT SEN

EXIT SEN
sensor is defective. • Check if the actuator exit is unformed
• After the paper is completely dis- (Check if the lever part is unformed
CASSETTE charged, actuator Exit should return in shape).
to the original position to shut the • Check whether burrs occur in the
JAM 2 photo-sensor. Sometimes it takes assembly part of the actuator exit or
longer hour than it should and does not and if the actuator is smoothly
not return. operated.
• Check if foreign matters and wire get
caught in the actuator exit's operation.

2. If the paper is rolled in the Fuser Roller: 2. If the paper is stuck in the fuser : dis-
• This occurs when a Guide claw is assemble the fuser and remove the
broken away or transformed. jammed paper, and clean the surface
• It occurs when the Spring of a Guide of the pressure roller with dry gauze.
claw is broken away or transformed.
• It occurs when the Heat-Roller or
Pressure-Roller is seriously contami-
nated with the toner.

3. Paper is accordion in the fuser. 3. Remove the jammed paper after disas-
sembling the fuser : Clean the surface
of the pressure roller with dry gauze.
• Remove the toner particles stained
on the rib.
• Check the assemblage and perfor-
mance of the exit.

4-14 Samsung Electronics


Troubleshooting

4-3-5 Multi-Feeding

• Description Multiple sheets of paper are fed at once.

Check and Cause Solution


1. Solenoid malfunction(the solenoid does not work 1. Replace the solenoid if necessary.
properly): Perform DCU mode : solenoid check 06.

2. Pad-Friction is contaminated with foreign matter.(oil...) 2. Clean the pad friction with soft clothe dampened
with IPA(Isopropyl Alcohol).

3. The face of paper is blended. 3. Use the smooth paper.

4-3-6 Paper rolled in the fuser

• Description If contaminated at intervals of 57mm on the back of a paper.

Check and Cause Solution


1. Contamination of the pressure roller. 1. Disassemble the fuser, clean the area between the
(Background, Hot off set) Heat-roller and Thermistor and remove the foreign
matter of the pressure roller.

2. If background appears badly in the printing, fix it by


referring to the solutions for background.
(See 4-2-8 Background)

Samsung Electronics 4-15


Troubleshooting

4-3-7 OPC

• Description Paper is rolled up in the OPC.

Check and Cause Solution


1. Paper is too much thin. 1. Recommend to use normal paper.

2. The face of paper is curled. 2. How to remove the rolled paper in the OPC.
• Remove the paper while turning the OPC against
the ongoing direction.
• Clean fingerprints on the OPC softly with soft
cloth dampened with IPA(Isopropyl Alcohol) or tis-
sue.

4-16 Samsung Electronics


Troubleshooting

4-4 The cause and solution of the malfunction

4-4-1 All LEDs blinking (Fuser Error)

1. All the lamps on the operator panel blink.


• Description 2. Gear of the fuser does not work and breaks away melt away.
When printing, motor breaks away from its place due to defective fuser gear.

Check and Cause Solution


1. Check if the thermostat, AC wire and Heat Lamp is 1. If the thermostat is open replace the fuser and
open. check following items.

2. Check if the thermistor sensor is in place. 2. If the thermistor sensor device is located deep in the
sponge, replace the fuser.

3. Check if the heat lamp works properly. 3. Check if the circuit of overheat mode works properly.

4. Check if the overheat circuit works properly. 4. Run DCU mode : Perform DCU diagnostic code 10.

5. The fuser gear is defective due to melting away.

4-4-2 All LEDs blinking (Scan Error)

• Description 1. All lamps on the operator panel blink.

Check and Cause Solution


DCU Mode : Perform DCU diagnostic code 05. If the DCU Replace LSU.
error code 95 is displayed, replace LSU.

If you cannot solve the problem after you replace LSU,


replace the main board.

Samsung Electronics 4-17


Troubleshooting

4-4-3 Not function of the gear of the fuser due to melting away

• Description The motor breaks away from its place due to gear melting away.

Check and Cause Solution


DCU Mode : Check if the Error States '60' '62' '68' occur. 1. Replace the Fuser.
Check the operation of Fuser Erasing Lamp On/Off with
the Error Code Check -10-.
2. Replace the Main Control board.

4-4-4 Paper Empty

• Description The paper lamp on the operator panel is on even when paper is loaded in the cassette.

Check and Cause Solution


1. Bending or deformation of the actuator of the paper sen- 1. Replace the defective actuator.
sor.

2. The function of the engine board is defective Perform 2. Replace the engine board.
DCU mode: Perform DCU diagnostic code 8.

4-4-5 Paper Empty without indication

• Description The paper lamp on the operator panel does not come on when the paper cassette is empty.

Check and Cause Solution


1. Bending or deformation of the actuator of the paper sen- 1. Replace the defective actuator.
sor.

2. The function of the engine board is defective Perform. 2. Replace the engine board.
DCU mode : Perform DCU diagnostic code 8.

4-18 Samsung Electronics


Troubleshooting

4-4-6 Cover Open

• Description The ERROR lamp is on even when the print cover is closed.

Check and Cause Solution


1. The Hook Lever in the top cover may be defective. 1. Replace the hook lever, if defective.

2. Check the connector (Engine B’d↔HVPS) and circuit of 2. Check the insertion of the Cover Open S/W
the cover switch department in the Main Control board. Connect.
Perform DCU mode : If Error state '64' occurs, Check the
related codes of the Cover Open Error.

3. Replace the Main Control board or Cover Open


S/W.
Hook Lever

4-4-7 No lamp on when the cover is open

• Description The ERROR lamp does not come on even when the printer cover is open

Check and Cause Solution


1. Check the connector(CN8) and circuit of the cover switch 1. Check the insertion of the Cover Open S/W
department in the Main Control board. Perform DCU Connect.
mode : If Error state '64' occurs, Check the related codes
of the Cover Open Error

2. Replace the Main Control board or Cover Open


S/W.

Samsung Electronics 4-19


Troubleshooting

4-4-8 Defective motor operation

• Description Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.

Check and Cause Solution


1. Motor harness or sub PCB may be defective. 1. Check the motor harness, replace it, if defective.

2. Perform DCU diagnostic code 00 and Check the motor 2. Replace the SMPS, if necessary.
operation.

4-4-9 No Power

• Description When system power is turned on, all lamps on the operator panel do not come on.

Check and Cause Solution


1. Check if the power input and SMPS output are normal. 1. Replace the power supply cord or SMPS.

2. Check the inferiority of LED-Panel on the front-cover if 2. Replace the control board.
the LED of Panel does not appear after normal warming-
up.

3. Replace the LED-panel.

4-20 Samsung Electronics


Troubleshooting

4-4-10 Vertical Line Getting Curved

• Description When printing, vertical line gets curved.

Check and Cause Solution


1. If the supply of +24v is unstable in the Main Control board 1. Replace LSU.
linking with LSU, check drive by DCU Mode: LSU Check
-05- LSU Motor on.

2. Replace the Main Control board.

Samsung Electronics 4-21


Troubleshooting

4-5 Toner Cartridge Service


It is not guaranteed for the default caused by using other toner cartridge other than the cartridge supplied by the
Samsung Electronic or caused by non-licensed refill production.

4-5-1 Precautions on Safe-keeping of Toner Cartridge

Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.

4-5-2 Service for the Life of Toner Cartridge

If the printed image is light due to the life of the toner, you can temporarily improve the print quality by redistributing the
toner(Shake the toner cartridge), however, you should replace the toner cartridge to solve the problem thoroughly.

4-5-3 Judgment of a genuine Toner Cartridge

One-way Screw Capacity indication Label

Genuine Label : One-way Screw


The prevention of
disassembly

4-22 Samsung Electronics


Troubleshooting

4-5-4 Signs and Measures at Poor toner cartridge

Fault Signs Cause & Check Solution

Light image and • The printed image 1. If the image is light or unclean 1. All of 1, 2, 3 above-
partially blank is light or unclean and untidy printed image - If it become better by shaking,
image and untidy. Shake the developer and replace with a new developer
(The life is ended.) then recheck. after 50-100 sheets in the clos-
• Some part of the (1)NG: Check the weight of the ing state of the life span.
Digital Printer image is not print- developer
ed. (2)OK: Lack of toner, so the life
Digital Printer
is nearly closed.
Digital Printer • Periodically a noise 2. Some part of image is not 2. In case of 2-
Digital Printer as "tick tick" occurs. printed - Shake the develop- If it becomes better after clean-
Digital Printer er and then recheck. ing the LSU window, then the
(1)NG: Check the weight of the developer is normal.
developer and clean (Because of foreign substance
the LSU window with a on the LSU window, the image
cotton swab, then has not been printed partly.)
recheck.
(2)OK: Lack of toner, so the life
is nearly closed.
3. Periodically a noise as "tick 3. In case of 3-
tick" occurs - Measure the If the cycle of noise is about 2
cycle and the weight of the seconds, the toner inside the
developer. developer has been nearly
exhausted.( Purchase and
replace with a new developer
after using about 200 sheets at
the point of occurrence)
4. White vertical stripes on the 4. In case of 3-
whole screen or partly : This is a phenomenon caused
Check the weight of the by lack of toner, so replace with
developer. a new developer.

Toner • Toner is fallen on 1. Toner is fallen on the paper 1. If both ends of the OPC drum
Contamination the papers periodi- periodically. are contaminated with toner:
cally. (1)Check the cycle of the Check the life of the developer.
falling of the toner.
• Contaminated with (2)Check the appearance of
toner on prints part- both ends of the developer
ly or over the whole OPC drum.
surface.
2.The center of the printed mat- 2. Check whether it could be recy-
ter is contaminated with toner. cled.
(1)Check whether foreign sub-
stances or toner are stuck
to the terminal (contact
point) of the developer.
(2)Check whether the state of
the terminal assembly is
normal.

3. If it cannot be recycled:
Replace the developer.

Samsung Electronics 4-23


Troubleshooting

Fault Signs Cause & Check Solution

White Black spot • Light or dark black 1. If light or dark periodical black 1. In case of 1 above -
dots on the image dots occur, this is because the Run OPC Cleaning Mode Print
occur periodically. developer rollers are contami- 4-5 times repeatedly to remove.
Digital Printer nated with foreign substance Especially check foreign sub-
Digital Printer • White spots occur or paper particles. stance on the OPC surface, then
Digital Printer in the image period- (1)38.5mm interval : Charged remove them with a clean gauze
Digital Printer ically. roller moistened with IPA(Isopropyl
Digital Printer (2)96mm interval : OPC cycle Alcohol) not to damage OPC if
necessary.
Never use usual alcohol.
2. If white spots occur in a black
2. In case of 2
image at intervals of 96mm, or
If they are not disappeared by
black spots occur elsewhere,
running OPC Cleaning Mode
the OPC drum is damaged or
Print 4-5 times.
foreign substance is stuck to
: at intervals of 38.5mm - Replace
the surface.
the developer.
: at intervals of 96mm - Remove
foreign substance.
: Broken image - Replace the
developer according to care-
lessness.
3. If a black and white or graphic 3. In case of 3 - Exchange the
image is partially broken at transfer roller because the life of
irregular intervals, the transfer the transfer roller in use has been
roller's life has been expired or expired. (Check the transfer volt-
the transfer voltage is abnor- age and readjust if different.)
mal.

Recycled product • Poor appearance of 1. Poor appearance of the devel- 1. In case of 1 -


the developer. oper. (1)If there is an evidence of disas-
(1)Check the damage to label sembling the developer.
• Unclean and rough and whether different materi- (2)If materials other than normal
printouts. als are used. parts of the developer are
(2)Check the appearance of added or substituted.
• Bad background in parts of the developer, such
the image. as frame, hopper.

2. Unclean and rough printouts. 2. In case of 2 - If there are any


(1)Check whether foreign sub- abnormals in connection with the
stance or toner are stuck to situation of 1.
the terminal (contact point) of (1)It occurs when the developer
the developer. is recycled over 2 times.
(2)Check whether the state of (2)If toner nearly being expired
the terminal assembly is nor- are collected to use, it is
mal. judged as the recycled devel-
oper.

4-24 Samsung Electronics


Troubleshooting

Fault Signs Cause & Check Solution

Ghost & Image • The printed image 1. The printed image is too light 1. All of 1, 2, 3 above
Contamination is too light or dark, or dark, or partially contami- (1)Remove toner and foreign sub-
or partially contami- nated black. stances adhered to the contact
nated black. (1)Check whether foreign sub- point of the developer.
stance or toner are stuck to (2)The contact point of the unit
• Totally contaminat- the terminal(point of contact) facing that of the developer
edblack. of the developer. also must be cleaned.
(Black image print- (2)Check whether the terminal (3)If the terminal assembly is
ed out) assembly is normal. unsafe:
• Fully stick the terminal to or
• The density of print- reassemble it after disassem-
outs is too dark and bling.
ghost occurs. • Disassemble the side plate and
push the terminal to be stuck,
then reassemble it.

2. Totally contaminated black. 2. In case of 2


(Black image printed out) It is a phenomenon when the
Check whether foreign sub- OPC drum of the developer is not
stances are stuck to the ter- electrically charged. Clean the
minal(point of contact) of the terminals of the charged roller,
developer and the state of then recheck it.
assembly.
(Especially check the
charged roller terminal.)

3. The printed image is dark and 3. In case of 3


ghost occurs. It is a phenomenon as the devel-
Check foreign substance oping bias voltage of the devel-
attached to the terminal (point oper. Clean the terminals of the
of contact) of the developer developing roller, then recheck it.
and the state of assembly.
(Especially check the develop-
ing roller terminal.)

Samsung Electronics 4-25


Troubleshooting

4-6 The cause and solutions of bad environment of the software

4-6-1 The printer is not working (1)

• Description While Power turned on, the printer is not working in the printing mode.

Check and Cause Solution


1. Run Self-Test Mode: Turn the power on while pressing 1.Check the power of the printer and perform the Self-
the test printing button for 2 or 3 seconds before printing Test. If the test printing works, that means no prob-
works. lems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software). Perform DCU to check the
Error Status.

2. Check if the PC and the printer is properly connected 2. Replace the printer cable. If the problems not solved
and the toner cartridge installed. even after the cable replaced, check the amount of
the remaining tone.
(refer to Toner Cartridge Service 4-5)

3. Printing is nor working in the Windows. 3. Check if the connection between PC and printer port
is proper. If you use windows, check if the printer dri-
ver in the controller is set up. If the printer driver is
properly set up, check in which program the printing
is not working. The best way to find out is to open the
memo pad to check the function of printing. If it is not
working in a certain program, adjust the setup the
program requires. Sometimes, the printout is normal
within the Windows basic programs, but it's not work-
ing in a particular program. In such case, install the
new driver again. If not working in the Windows basic
program, Check the setup of the port of CMOS is on
ECP. And check the address of IRQ 7 and 378

4. If the scanner needs to be connected to the printer,


4. Check if the printer cable is directly connected to periph- first the remove the scanner from the PC to see if the
eral devices printer is properly working alone.

4-26 Samsung Electronics


Troubleshooting

4-6-2 The printer is not working (2)

• Description After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.

Check and Cause Solution


1. Secure more space of the hard disk. 1. Not working with the message 'insufficient printer
memory' means hard disk space problem rather than
the RAM problem. In this case, provide more space
for the hard disk. Secure more space using the disk
utilities program.

2. Printing error occurs even if there is enough space in 2. The connection of the cable and printer port is not
the hard disk. proper. Check if the connection is properly done and
if the parallel port in CMOS is rightly set up.

3. Check the parallel-port-related items in the CMOS 3. As a printer port, Select ECP or SPP among
Setup. SPP(Normal), ECP, and EPP modes(increase print-
ing speed) SPP normal mode support 8-bit data
transfer, while ECP Mode transfer the 12-bit data.

4. Reboot the system to print. 4. If the regular font is not printing, the cable or the
printer driver may be defective.
Turn the PC and printer off, and reboot the system
to print again. If not solved, double-click the printer in
my computer If the regular fonts are not printed this
time again. the cable must be defective so replace
the cable with new one.

Samsung Electronics 4-27


Troubleshooting

4-6-3 Abnormal Printing

The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
• Description
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defec-
tive or wrong setup in the CMOS Setup.

Check and Cause Solution


1. Set up the parallel port in the CMOS SETUP. 1. Select SPP(Normal) or ECP LPT Port the among
ECP, EPP or SPP in the CMOS Setup.

2. Printer Driver Error. 2. Check the printer in My Computer.(to see if the


printer driver is compatible to the present driver or
delete the old driver, if defective and reinstall the new
driver)

3. Error message from insufficient memory. 3. Delete the unnecessary files to secure enough
(The printing job sometimes stops or due to insufficient space of the hard disk and start printing job again.
virtual memory, but it actually comes from the insuffi-
cient space of the hard disk.)

4-28 Samsung Electronics


Troubleshooting

4-6-4 SPOOL Error

To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
• Description
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).

Check and Cause Solution


1. Insufficient space of the hard disk in the directory 1. Delete the unnecessary files to provide more space
assigned for the basic spool. to start printing job.

2. If the previous printing error not solved. 2. If there are some files with the extension name of
****.jnl, Delete them and Reboot the Windows to
restart printing job.

3. When expected to collide with other program. 3. Shut down all other programs except the current
one, if possible.

4. When an application program or the printer driver is 4. Delete the printer driver completely and reinstall it.
damaged.

5. When some files related to OS are damaged or virus 5 After rebooting the computer, check for viruses,
infected. restore the damaged files and reinstall the program
to do the printing job.

6. Memory is less than suggested one. 6. Add up enough memory to the PC.

How to delete the data in the spool manager.

In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown.
Select the document to be deleted and check the delete menu.
If you intend to delete the current document being printed, the data being transferred to the printer will be put
out and then the document is removed. Before choosing the document, the menu is still inactive.
Or put the document out of the list and repeat the routine as in the above or finish the spool manager.

Samsung Electronics 4-29


5. Exploded Views and Parts List

5-1 Main Assembly Exploded view ................................................................................................................. page(5-2)


5-2 Top Assembly Exploded view ................................................................................................................... page(5-4)
5-3 Frame Assembly Exploded view .............................................................................................................. page(5-6)
5-4 Exit Assembly Exploded view .................................................................................................................. page(5-9)
5-5 Fuser Assembly Exploded view ............................................................................................................... page(5-11)
5-6 Rack-MPF Assembly Exploded view ....................................................................................................... page(5-13)
5-7 Drive Assembly Exploded view ................................................................................................................ page(5-15)
5-8 Pick-Up Assembly Exploded view ............................................................................................................ page(5-17)
5-9 Cassette Assembly Exploded view .......................................................................................................... page(5-19)

Samsung Electronics 5-1


Exploded Views and Parts List

5-1 Main Assembly Exploded view

20
2

23
19
3 22 18
4 7
18-1

18-2
9
5
17
6 10 21
8
26
16

15
11

27-7 11-2 14
27-6
27 27-3

27-1 13-5
27-5 27-4 12
SA
27-7 11-1 13-4 13-2 13-3
27-2 MS
UN
G
13

12 13-1

25

24

5-2 Samsung Electronics


Exploded Views and Parts List

< Main Assembly Parts List >


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


1 ELA HOU-COVER MAIN <see page 5-5> 1 X
2 UNIT-LSU JC59-00004A 1 O
3 ELA UNIT-MOTOR JC96-02058A 1 O
4 ELA UNIT-DEVE * 1 X
5 ELA HOU-MPF JC96-01650B 1 O
6 MEA RACK-FEEDER CST JC97-01323D 1 O 500 SHEETS
7 CBF-HARNESS-MOTOR * 1 X
8 MEA UNIT-FEEDER JC97-01324A 1 O
9 CBF HARNESS-ENG SCF JC39-00154A 1 O
10 PMO-SUPPORT SCF JC72-00639A 1 O
11 MEA UNIT-BRKT BOTTOM(L) JC97-01315A 1 O
11-1 FOOT-RUBBER * 1 X
11-2 PMO-BRKT BASE L * 1 X
12 IPR-BAR CROSS BOTTOM JC70-00098A 2 O
13 MEA UNIT-BRKT BOTTOM(R) JC97-01316A 1 O
13-1 FOOT-RUBBER * 1 X
13-2 IPR-PLATE CST GUIDE * 1 X
13-3 PMO-BRKT BASE R * 1 X
13-4 SCREW-TAPTITE * 3 X
13-5 IPR-GROUND SCF BASE * 1 X
14 IPR-SHIELD PCU JC70-00080A 1 O
15 PCT-INSULATOR PCU JC72-00334A 1 O
16 PBA MAIN-ENGINE_V1(110V) JC92-01394A 1 O 110V
PBA MAIN-ENGINE_V2(220V) JC92-01396A 1 O 220V
17 ELA UNIT-FRAME BASE_V1(110V) JC96-01641M 1 O 110V
ELA UNIT-FRAME BASE_V2(220V) JC96-01641L 1 O 220V
18 ELA HOU-CONTROLLER <see page 5-5> 1 O
18-1 PBA MAIN CONTROLLER JC92-01393A 1 O ML-1450
PBA MAIN CONTROLLER JC92-01408A 1 O ML-1451N
18-2 PBA ETC-8M DRAM JC92-01298A 1 O Only ML-1450G/XAA
19 AS-FUSER ASSY_V1(110V) JC81-00395B 1 O 110V
AS-FUSER ASSY_V2(220V) JC81-00395A 1 O 220V
20 CBF HARNESS-LSU * 1 X
21 PBA PWR-HVPS JC92-01313A 1 O
22 MEA RACK-HOU EXIT JC97-01338L 1 X
23 PMO-DUCT FAN JC72-00582A 1 O
24 MEA RACK-CAST,SCF * 1 X OPTIONAL
25 ELA HOU-SCF * 1 X OPTIONAL
26 PMO-COVER CONTROLLER JC72-00358A 1 O
27 MEA UNIT-MP TRAY JC97-01325A 1 O
27-1 PMO-COVER MP JC72-00349A 1 O
27-2 NPR-BADGE BRAND JB71-00027A 1 O
27-3 PMO-TRAY EXTENTION MP JC72-00354A 1 O
27-4 PMO-TRAY HOLDER MP JC72-00353A 1 O
27-5 IPR-GUIDE LATCH JB70-10906A 1 O
27-6 PMO-SIDE GUIDE MP JC72-00547E 1 O
27-7 PMO-TRAY LINK MP JC72-00350A 2 O

O: Service available X: Service not available

Samsung Electronics 5-3


Exploded Views and Parts List

5-2 Top Assembly Exploded view

11

10

12
3
13

14 4

9
5
7
6
8

5-4 Samsung Electronics


Exploded Views and Parts List

< Top Assembly Parts List >


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


0 ELA HOU-COVER MAIN < See below table > 1 O
1 PMO-COVER OPEN * 1 X
2 COVER-M-MAIN(14-ENG) * 1 X
3 PMO-CAP REAR * 1 X
4 PMO-STOPPER HINGE OPEN * 2 X
5 PMO-LENS LED * 1 X
6 PMO-KEY BUTTON * 1 X
7 PMO-KEY SAVE MODE * 1 X
8 PBA SUB-PANEL_II * 1 X
9 PMO-LEVER_EMPTY,MP * 1 X
10 PMO-STOPPER_EXIT,P * 1 X
11 PMO-COVER REAR * 1 X
12 PMO-STACKER REAR * 1 X
13 IPR-SPRING LOCKER REAR * 2 X
14 PMO-SUPPORT MP TRAY * 1 X
S1 SCREW-TAPTITE * 6 X
O: Service available X: Service not available

MODEL ELA HOU-COVER MAIN ELA HOU-CONTROLLER MODEL ELA HOU-COVER MAIN ELA HOU-CONTROLLER
ML-1450/ETS JC96-02269E JC96-02424D ML-1450/XEP JC96-02269E JC96-02424A
ML-1450/MSN JC96-02269E JC96-02424A ML-1450/XET JC96-02269E JC96-02424A
ML-1450/SAU JC96-02269E JC96-02424B ML-1450/XEU JC96-02269E JC96-02424A
ML-1450/SKL JC96-02269E JC96-02424A ML-1450/XEV JC96-02269V JC96-02424A
ML-1450/XAA JC96-02269E JC96-02424A ML-1450/XIL JC96-02269J JC96-02424A
ML-1450/XAC JC96-02269E JC96-02424A ML-1450/XIP JC96-02269E JC96-02424B
ML-1450/XAP JC96-02269L JC96-02424A ML-1450/XSA JC96-02269E JC96-02424A
ML-1450/XAX JC96-02269L JC96-02424A ML-1450/XSE JC96-02269E JC96-02424A
ML-1450/XEB JC96-02269E JC96-02424A ML-1450/XSG JC96-02269E JC96-02424B
ML-1450/XEC JC96-02269L JC96-02424A ML-1450/XST JC96-02269E JC96-02424C
ML-1450/XEF JC96-02269K JC96-02424A ML-1451N/XEF JC96-02269Q JC96-02424A
ML-1450/XEG JC96-02269E JC96-02424A ML-1451N/XEG JC96-02269T JC96-02424A
ML-1450/XEN JC96-02269E JC96-02424A ML-1451N/XEU JC96-02269T JC96-02424A
ML-1450/TSE JC96-02269E JC96-02424F ML-1450G/XAA JC96-02269E JC96-02424C

Samsung Electronics 5-5


Exploded Views and Parts List

5-3 Frame Assembly Exploded view

15-1

15-2
15 15-3
44
2
19-2
19
16-1
19-1 3
46 45 16-2
1 47 16-3 17 7
48
46 16-4
47 16
39 45 21
3 14 13
18-1 18-2
38 18
8 11
22-1
20 34 22-2
5 22
10 22-3 22-4
36 42
43
51
30 30-1
23
9
30-2
31-3 49
31-2 49-2
49-3 49-1 24-1
30-3
50 24-2

31-1 24
35 32-2 33 26
31
25-1
25-2
25
32-1
28
32 28-2
28-1 41
29-1
27
29-2

29-3

29-4

29

5-6 Samsung Electronics


Exploded Views and Parts List

< Frame Assembly Parts List >


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


0 ELA UNIT-FRAME BASE JC96-01641M 1 O 110V
ELA UNIT-FRAME BASE JC96-01641L 1 O 220V
1 FAN-DC-HAWK JC31-00004A 1 O
2 PMO-GUIDE RIB * 1 X
3 CBF HARNESS-INLET ASS’Y * 1 X
4 PMO-HOLDER WIRE * 1 X
5 KEY DEVE * 1 X
6 GEAR-EXIT /U ID * 1 X
7 CBF-HARNESS_FUSER * 1 X
8 PBA SUB-EXIT SENSOR * 1 X
9 CBF-HARNESS-THERMISTOR JOINT * 1 X
10 CBF-HARNESS-MP_CLUTCH ENG * 1 X
11 PBA SUB-FUSER SW JC92-01261B 1 O
13 PMO-FRAME COVER * 1 X
14 IPR-TERMINAL FU * 2 X
15 ELA-UNIT-HOLDER TR L JC96-01730A 1 O
15-1 PMO-BUSHING TR * 1 X
15-2 SPRING TR L * 1 X
15-3 PMO-TRANSFER HOLDER * 1 X
16 ELA-UNIT-HOLDER TR R JC96-01729A 1 O
16-1 PMO-BUSHING TR * 1 X
16-2 SPRING TR R * 1 X
16-3 PMO-TRANSFER HOLDER * 1 X
16-4 IPR-PLATE TR * 1 X
17 GEAR-TR 29 JC66-00039A 1 O
18 ELA UNIT-GUIDE DEVE L * 1 X
18-1 PMO-GUIDE DEVE L * 1 X
18-2 SPRING GUIDE DEVE * 1 X
19 ELA UNIT-GUIDE DEVE R * 1 X
19-1 PMO-GUIDE DEVE R * 1 X
19-2 SPRING GUIDE DEVE * 1 X
20 ELA HOU-VARISTOR JC96-01772A 1 O
21 IPR-TERMINAL TR * 1 X
22 ELA UNIT-SENSOR DEVE * 1 X
22-1 PBA SUB-SWITCH * 1 X
22-2 PMO-HOLDER ACTUATOR * 1 X
22-3 PMO-ACTUATOR DEVE * 1 X
23 GROUND FU * 1 X
24 ELA UNIT-TERMINAL TR S * 3 X
24-1 ICT-SHAFT HV LARGE * 3 X
24-2 SPRING-HV LARGE * 3 X
25 ELA UNIT-TERMINAL TR L * 1 X
25-1 ICT-SHAFT HV LARGE * 1 X
O: Service available X: Service not available

Samsung Electronics 5-7


Exploded Views and Parts List

< Frame Assembly Parts List Cont.>


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


25-2 SPRING-HV SMALL * 1 X
26 GROUND-HVPS * 1 X
27 IPR-REMOVE KEY JC70-00139A 1 O
28 ELA UNIT-ACTUATOR FEED * 1 X
28-1 PMO-ACTUATOR FEED * 1 X
28-2 PMO-HOLDER ACTUATOR * 1 X
29 ELA UNIT-GUIDE TRANSFER * 1 X
29-1 PMO-HADER SAW PLATE * 1 X
29-2 IPR-PLATE SAW * 1 X
29-3 IPR-GUIDE TRANSFER * 1 X
29-4 PMO-GUIDE RIB TR * 1 X
30 ELA UNIT-GUIDE FEED HAWK16 JC96-01653C 1 O
30-1 PMO-GUIDE OPTIC * 1 X
30-2 GUIDE FEED * 1 X
30-3 PMO-HOLDER G/PAPER * 1 X
31 ELA UNIT-PTL * 1 X
31-1 GUIDE PLATE FEED * 1 X
31-2 PMO-HOLDER PTL * 1 X
31-3 PBA SUB-PTL * 1 X
32 ELA UNIT-EMPTY ACT * 1 X
32-1 PMO-ACTUATOR EMPTY HAWK * 1 X
32-2 SPRING EMPTY * 1 X
33 PMO-HINGE GUIDE FEED JC72-00321A 1 O
34 IPR-GND ICU 2 JC70-00150A 1 O
35 PMO-CAP SENSOR * 1 X
36 GND MP * 1 X
37 GEAR P/UP DRV JC66-40219A 1 O
38 GROUND MOTOR * 1 X
39 IPR-GUIDE DUST * 1 X
41 IPR-OPC-HAWK * 1 X
42 CAP CONNECTOR L * 1 X
43 CAP CONNECTOR U * 1 X
44 MEC-ROLLER TRANSFER JC75-10963B 1 O
45 GEAR IDLE Z27 * 1 X
46 RING-CS * 2 X
47 WASHER-PLAIN * 2 X
48 IPR-WASHER SPRING SU * 1 X
49 ELA UNIT-ACTUATOR FEED HAWK14 * 1 X
49-1 PMO-ACTUATOR FEED * 1 X
49-2 PMO-HOLDER ACTUATOR * 1 X
49-3 SPRING ETC-FEED HAWK14 * 1 X
50 PMO-GUIDE_SKEW(12) * 1 X
51 IPR-TERMINAL TR HAWK * 1 X

O: Service available X: Service not available

5-8 Samsung Electronics


Exploded Views and Parts List

5-4 Exit Assembly Exploded view

S1

S1 15 13 S1

14
11
9
16

S1

10 16

3 7

2
5

Samsung Electronics 5-9


Exploded Views and Parts List

< Exit Ass’y Parts List >


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


0 MEA RACK-HOU EXIT JC97-01338L 1 O
1 PMO-FRAME REAR * 1 X
2 GEAR-EXIT/U, ID * 1 X
3 RING-CS * 2 X
4 GEAR-IDLE 25 * 1 X
5 SPRING-F/DOWN * 4 X
6 PMO-HOLDER EXIT_F/DOWN * 4 X
7 PMO-ROLLER-EXIT, MAIN * 4 X
8 PMO-ROLLER-EXIT, FR * 4 X
9 MEC-BEARING, EXIT RING-C * 2 X
10 MEA UNIT-ROLL EXIT * 1 X
11 GEAR-EXIT * 1 X
12 MEC-BEARING, EXIT RING-C * 2 X
13 HOLDER LEVER * 2 X
14 LEVER STACKING * 2 X
15 GUIDE EXIT * 1 X
16 RING-C * 2 X
S1 SCREW TAPTITE * 4 X
O: Service available X: Service not available

5-10 Samsung Electronics


Exploded Views and Parts List

5-5 Fuser Assembly Exploded view

2
4

37
7 36 0
10
12
3 1
1
12
6
11 9 8
5
13

1
14

16 15

17

31 32
29
30

34 35

33
20

19
28
27

26

23
24 21 18

38

25

22

Samsung Electronics 5-11


Exploded Views and Parts List

< Fuser Assembly Parts List >


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


0 AS-FUSER ASSY JC81-00395B 1 O 110V
AS-FUSER ASSY JC81-00395A 1 O 220V
1 SCREW TAPTITE M3 x 8, BH+ * 10 X
2 SCREW TAPTITE M3 x 10, FH+ * 1 X
3 SCREW MACHINE M3 x 6 * 2 X
4 THERMISTOR-FUSER JC14-00001A 1 O
5 ELECTRODE FU R * 1 X
6 ELECTRODE FU M * 1 X
7 ELECTRODE FU L * 1 X
8 THERMOSTAT * 1 X
9 BRKT GEAR FUSER * 1 X
10 GEAR-IDLE 25 * 1 X
11 GEAR-IDLE 15 * 1 X
12 RING-CS * 2 X
13 COVER FUSER * 1 X
14 ROLLER EXIT_F/UP * 3 X
15 EXIT_F/UP (SPRING) * 3 X
16 SPRING-CLAW * 4 X
17 GUIDE-CLAW * 4 X
18 LAMP-HALOGEN 4713-001135 1 O 110V
LAMP-HALOGEN 4713-001136 1 O 220V
19 NEX-ROLLER-HEAT JC71-20901A 1 O
20 MEC-ROLLER PRESSURE JC75-00114A 1 O
21 FRAME FUSER * 1 X
22 PMO-GUIDE INPUT * 1 x
23 GEAR FUSER, Z32 * 1 X
24 BUSHING HR-L * 1 X
25 BUSHING HR-R * 1 X
26 SPRING-BEARING PR * 2 X
27 BUSHING PR * 2 X
28 GUIDE REAR * 1 X
29 SHAFT EXIT_F/UP * 1 X
30 BUSHING_TX * 3 X
31 GEAR-EXIT * 1 X
32 RUBBER EXIT * 3 X
33 RUBBER EXIT F/UP * 1 X
34 ACTUATOR EXIT * 1 X
35 SPRING-ACTUATOR * 1 X
36 HOLDER BRUSH * 1 X
37 BRUSH ANTISTATIC * 1 X
38 HOLDER SHAFT * 1 X

O: Service available X: Service not available

5-12 Samsung Electronics


Exploded Views and Parts List

5-6 Rack-MPF Assembly Exploded view

4 11 16 8

10 12

20
21
14 16 18 17
2
15 18 3
1
6 7
5

13 24

26 25
22
19

Samsung Electronics 5-13


Exploded Views and Parts List

< Rack-MPF Assembly Parts List >


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


0 ELA HOU-MPF JC96-01650B 1 O
1 PHOTO-INTERRUPTER 0604-001095 1 O
2 SCREW-TAPTITE * 2 X
3 WASHER-PLAIN * 1 X
4 SOLENOID * 1 X
5 CBF-HARNESS-MP_EMPTY * 1 X
6 SPRING KNOCK UP * 1 X
7 SPRING-PICK UP, MP * 1 X
8 BRACKET_MP * 1 X
9 PMO-PLT KNOCK_UP, MP * 1 X
10 ICT-SHAFT_P/U, MP * 1 X
11 PMO-GEAR P/U MP * 1 X
12 PMO-CAM PICK UP MP * 1 X
13 PMO-FRAME_MP * 1 X
14 PMO-HOLDER_P/U,MP * 1 X
15 PMO-HOUSING_P/U, MP * 1 X
16 PMO-BEARING-PICK UP * 2 X
17 RMO-RUBBER_P/U, MP * 1 X
18 PMO-IDLE PICK UP, MP * 2 X
19 RPR-PAD KNOCKUP, MP * 1 X
20 RCR-FRICTION PAD 1 MP * 1 X
21 RCR-FRICTION PAD 2 MP * 1 X
22 PMO-RING KNOCK UP MP * 1 X
23 SCREW TAPTITE * 2 X
24 PMO-ADJUST END MP * 1 X
25 RING-E * 1 X
26 RING-CS * 1 X
O: Service available X: Service not available

5-14 Samsung Electronics


Exploded Views and Parts List

5-7 Drive Assembly Exploded view

2 9 11 10
16

12
4 5
15

16

14

8 6 7 13 3 1

Samsung Electronics 5-15


Exploded Views and Parts List

< Drive Assembly Parts List >


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


0 ELA UNIT-MOTOR JC96-02058A 1 O
1 MOTOR-STEP JC31-00010A 1 O
2 IPR-BRKT GEAR * 1 X
3 IPR-BRKT MOTOR * 1 X
4 GEAR-RDCN 145-70 * 1 X
5 GEAR-RDCN 90-24 * 1 X
6 GEAR-OPC DRV 135 * 1 X
7 GEAR-OPC DRIVE2 * 1 X
8 GEAR-FEED DRV * 1 X
9 GEAR-CLUTCH 56 * 1 X
10 GEAR-FUSER DRV23 * 1 X
11 PMO-CLUTCH LEVER * 2 X
12 SPRING-CLUTCH * 2 X
13 WASHER-PLAIN * 1 X
14 MPR-POLYWASHER 8 * 1 X
15 WASHER-PLAIN * 1 X
16 SCREW-MACHINE * 5 X
O: Service available X: Service not available

5-16 Samsung Electronics


Exploded Views and Parts List

5-8 Pick-Up Assembly Exploded view

0
8 2

5 11

24 25

7 2
5 9

21 5 2
14 23
26
6 12 18
2
13

5 22
15
4
3 20
19 17
16
10
1 10
15

Samsung Electronics 5-17


Exploded Views and Parts List

< Pick-Up Assembly Parts List >


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


0 MEA UNIT-FEEDER JC97-01324A 1 O
1 SCREW-TAPTITE * 1 X
2 WASHER-PLAIN * 4 X
3 SPRING-FEED(1) * 1 X
4 SPRING-FEED(2) * 1 X
5 BEARING-PICK UP * 4 X
6 GEAR-P/UP DRIVE * 1 X
7 GEAR-FEED * 1 X
8 GEAR-PICK UP(12) * 1 X
9 IPR-SHAFT FEED * 1 X
10 IPR-SHAFT FEED IDLER * 3 X
11 IPR-SHAFT PICK UP * 1 X
12 GROUND_FEED * 1 X
13 IPR-GUIDE_FEED * 1 X
14 PMO-HOUSING P/UP * 1 X
15 PMO-ROLLER FEED L * 2 X
16 PMO-ROLLER FEED S * 1 X
17 PMO-SUB HOLDER FEED * 1 X
18 PMO-FRAME_FEED * 1 X
19 PMO-HOLDER FEED(1) * 1 X
20 PMO-HOLDER FEED(2) * 1 X
21 PMO-IDLE PICK_UP * 1 X
22 PMO-ROLL_FEED, DRV 12 * 1 X
23 RMO-RUBBER PICK_UP * 1 X
24 RMO-LEVER PICK_UP * 1 X
25 SPRING PICK UP(12) * 1 X
26 RING-CS * 1 X
O: Service available X: Service not available

5-18 Samsung Electronics


Exploded Views and Parts List

5-9 Cassette Unit Exploded view

15
21
11

12
3
18

17
19 16
5
4 22

10
7
20
24
13 14

25
1

6
9

Samsung Electronics 5-19


Exploded Views and Parts List

< Cassette Unit Parts List >


SA. : Service Available

NO DESCRIPTION SEC CODE Q’TY SA REMARK


0 MEA UNIT FEEDER CST (500) JC97-01323D 1 O 500 Sheets
1 PMO-COVER GUIDE EXT * 1 X
2 PMO-FRAME CASSETTE * 1 X
3 PMO-GUIDE EXT CST * 1 X
4 PMO-GUIDE PAPER * 1 X
5 PMO-GUIDE SIDE CST * 1 X
6 PMO-INDICATOR EMPTY * 1 X
7 PMO-SIDE GUIDE EXT * 1 X
8 PMO-SUB GUIDE CAST * 1 X
9 PMO-HOLDER_INDICATOR * 1 X
10 PMO-LOCKER PLATE * 1 X
11 IPR-FINGER * 1 X
12 IPR-GUIDE EXT LOCK * 1 X
13 IPR-GUIDE PAPER SCF * 1 X
14 IPR-GUIDE PLT PAPER * 2 X
15 IPR-PLATE KNOCK UP * 1 X
16 IPR-PLATE SPR LOCK * 1 X
17 IPR-SPR PLT G/SIDE * 1 X
18 SPRING PLATE K/UP 1 * 1 X
19 SPRING PLATE K/UP 2 * 1 X
20 SPRING LOCKER,PLATE * 1 X
21 RPR-PAD CST * 1 X
22 PMO GUIDE PAPER SIZE * 1 X
23 SCREW TAPTITE M3 x 10 NI * 7 X
24 LABEL(R)-CASSETTE * 1 X
25 GUIDE PAPER DUMMY * 1 X
O: Service available X: Service not available

5-20 Samsung Electronics


Exploded Views and Parts Lists

Second Cassette Exploded View (option/ML-1450S6)

1
36
2
3

37 5

9 10
40 18
37
19
17
11
20
8 12
16
21
13

41
14 19
22
23

15

24
25
34 35 26
29
27

26 28
33
32 29

30
31

1
Exploded Views and Parts Lists

Second Cassette Parts List (option)


SA. : Service Available

Location No. Description SEC. Code Q'ty SA Remark

0 MEA ETC-CAST SCF,SEC HAWK16 JC97-01363D 1 X


1 RPR-PAD FRICTION JC73-00058A 1 O
2 PMO-FRAME PAD-SCF16 JC97-01474B 1 O
3 SPRING-PAD JC61-70953A 1 X
4 “PMO-GUIDE PAPER1 JC72-41201E 1 O
5 IPR-KNOCK UP(SCF) JC70-11029A 1 O
6 RPR-CORK KNOCKUP JC73-10947A 1 O
7 LABEL(R)-INSTRUCT S JC68-30932C 1 X
8 PMO-SUB GUIDE CASSETTE JC72-00460A 1 O
9 PMO-GUIDE SIDE JC72-41205E 1 X
10 SPRING-SCF K/UP JC61-70957A 1 X
11 “PMO-DETECT PANEL JC72-41193F 1 X
12 “LABEL(R)-HEIGHT JC68-30938D 1 X
13 IPR-PLATE PAPER JC70-11047A 1 O
14 PMO-LINK LEVER JC72-40968G 1 O
15 “PMO-CASSETTE SCF JC72-41192E 1 O
16 PCT-GUIDE PAPER FILM JC72-00579A 1 O
17 PCT-GUIDE PAPER FILM JC72-00579A 1 X
18 PMO-LEVER REAR JC72-41209F 1 O
19 “SPRING-IDLE,SCF” JG61-70544A 3 X
20 IPR-PLATE LEVER JC70-11030A 1 O
21 “PMO-GUIDE REAR1 JC72-41202F 1 O
22 “PMO-GUIDE REAR2 JC72-41203F 1 O
23 PMO-GUIDE REAR3 JC72-41204E 1 X
24 “SPRING-LOCKER,PLATE” JG61-70531A 1 O
25 PMO-LOCKER PLATE JC72-41210A 1 O
26 PMO-BUSH K/UP JC72-40961A 2 O
27 PMO-ROLLER FD R JC72-41008A 1 O
28 PMO-CAP PLATE K/UP JC72-40962A 1 O
29 SPRING-SUB PLATE JC61-70919A 2 O
30 PMO-LEVER PAPER S JC72-41341D 1 O
31 SCREW-MACHINE 6001-000125 1 X
32 IPR-SHAFT KNOCK UP JC70-00115A 1 O
33 IPR-PLATE SUB K/UP JC70-10927A 1 O
34 SPRING-SCF LEVER JC61-70956A 1 O
35 RING-E 6044-000129 1 O
36 RPR-PAD GUIDE P/U JC73-00061A O
37 SCREW-TAPTITE 6003-000196 6 X
38 PMO-HOLDER SHAFT JC72-00470A 1 O
39 PCT-GUIDE PAPER FILM JC72-00579A 1 O
40 “PMO-DUMMY ENV JC72-41282F 1 O
41 PMO-GUIDE LOCK JC72-41200E 1 O
O: Service available X: Service not available

2
Block Diagram

6. Block Diagram

SPGPe

CPU DATA BUS

Sys Addr BUS

Sys Data BUS

Sys Cntl BUS


CPU Addr BUS
OSC. (KS32C61100) FONT ROM DATA ROM SIMM Post Script 3
PROGRAM ROM
20M Hz PLL
(MASK ROM) (DRAM) (Up to 64MB) (Flash : 2MB
(FLASHMEMORY)
ARM 7TDM I 512K*16b*2EA 1M*16b*2EA (Option) Font : 2MB)
Cache 8 KB 512K*16b*2EA
POWER (Option)
Reset & W D T
ON RESET Generation

/CS,/RD ,/W R
CPU DATA BUS
CPU ADDR. BUS
A/D Bu s
ROM/SRAM/
RCS
FLASH ROM
RD Control SYSTEM DATA BUS
WR (4 Bank)
SYSTEM ADDR. BUS

MA
IOCS I/O CPU B u s EDO / FPM
MD
Control In te rf ace DRAM
(5 Bank) Control RAS
Blo ck (4Bank) CAS

G PIO
GEU NETWORK
INTERFACE PANEL INTERCACE
(Option)
Interrupt MOTOR CONTROL
Control
(4 External) PVC
S yste rm Bu s NV RAM INTERCACE
I nt erfa ce
B loc k
Timer [A rbite r] I /O SENSORS INPUT
(3 CH) INTERFACE
PPI
SOLENOID CONTROL
Tone
Generator 74HC245*2EA FAN/PTL CONTROL
PARALLEL
UA RT 74LS273*3EA LSU INTERFACE
( 3 CH) DMAC INTERFACE
OSC.(Video) (2 CH)
VIS
53.0109277MHz HVPS CONTROL
USB
OSC. USB
INTERFACE IC FUSER CONTROL
48 MHz INTERFACE
Engine JB IG HCT (USBN9602)
Comm. I/F
SCF INTERFACE

LR AM :1296B
RAM : 512B C XRAM :256B

HPVC
Laser Diode Vcc
AD C
on LSU
RAM
[ LASER DIODE ON/OFF SWITCH ]
512B + 512B

SUPPLY 24V to
SUPPLY 5V to each ICS Motor/HVPS/FAN/LSUA
THERM STOR
ADC INPUT

THV READ 5V
ADC INPUT
SMPS 24V 24VS
[ COVER OPEN SWITCH ]

Samsung Electronics 6-1


Connection Diagram

7. Connection Diagram

Si ze /E mp ty /Fe ed /Ma nual Senso r s ar e on B ©


d
Remark
1- GND_5
Mic r o Sw it ch on Board : Normal Connec t or
2- GND_5
In- 24V 3- 5V : Board on t y pe Connec t or
Out- 24V S
4- 5V
5- GND_2 4 CN1 4
CN2
HVPS 6- GND_2 4
7- 24V S
PT L Ct rl 8- 24V S Solenoid
PTL 5V
CN3 9- 24V
CN1 10- 24V

1- 24V S
1- / MP_EMPT Y
Ther mistor
2- GN D _2 4 CN1 2- GND_5 MP Tray
3- 5V
3- 5V
4- GND _5 V (Option)
5- T H V _PWM
DCU CN2 1- 24V S
T herm1 6- T HV RD
(For Sys t em Tes t ) 2- MP_CL UT CH
T herm2 7- / T H V _EN
8- / MHV _PWM

Joint t y pe
1-
2-
3-
5V
RXD
TX D
9- / DEV _PWM
10- PT L
11- N .C.
SMPS 1- 5V
2- SC F_Sel C as set t e
4- GND- 5V 12- N .C. 3- SCF_Mot or

1- Ther m1
CN5 4- SCF_CL UT CH
5- SC F_Empt y
SCF
2- Ther m2 1- Sav e
CN1 2 CN1 0 CN2 6- 24V S
1 - 5V
2- P_Nar r ow
3- Empt y 7,8- GND_5 (Option)
Exit 2 - Ex it _s ignal CN1 3 4- Feed
Sensor 3 - GND_5 5- FA N
6- Clut ch
Micro- Switch 1 - 5V 7- Fus er
( For L SU 5 V S Cut ) 2 - 5V S CN1 1 8- MP_Clut c h 1- Mot o_PA

1- / HSYNC
Controller
9- MP_Empt y
10- Mot or _PA CN3
2-
3-
Mot or _PB
/ Mot or_PB
Motor
2- 5V S 11- Mot or _PB 4- Mot or _PA
12- / Mot or _PA CN8
3- GND_5
13- / Mot or _PB
4- / LD_ON 14- SCF_Cass ete
5- / VDO
LSU 6- LSUPOWE
R1 200
CN6
CN3 15- SCF_Mot or
16- SCF_Clut ch
17- SCF_Empt y
CN5 02
HOT
Neut ral
Heat Lamp (Fuser)
7- 24V S 18- N.C.
8- GND_2 4 19- T herm2 AC In- Let
HOT
9- P_MOT OR 20- T herm1 CN5 01
Neut ral Power Switch 110V for USA
10- / LREA DY 21- 5V 220V f or EU
11- EXT _CL K 22- EXT _Clo ck
23,2 4- 5V 1- FA N Cont rol
1-
2-
5V
GND_5
25- 5V PS
26,2 7,28- GND_5 V
CN5 03 2- N.C.
3- 24V
DC FAN
3- LED1

Panel B'd 4-
5-
6-
LED2
LED3
LED4
CN5 1- N .C,. 2 - N .C ., 3- 5V , 4- /I OC S3 , 5- D31 , 6- D30 ,
7- D2 9, 8- GN D 5, 9- D 28, 10- D 27, 11- D26 ,
7- Key 1 12- GND5 ,13- D 25, 14- D24 , 15- / EIRQ1, 16 - GND 5,
8- Key 2 17- A 5, 18- A 4, 19- A 3, 20- / EIRQ0,21- A 2,22- D2 3,
23- D 22, 24 - A 17, 2 5- D 21, 26- A 16, 27- D20 ,
Network I/F Card
CN8 28- A 15, 29 - D 19, 3 0- A 14, 31- D 18, 32- A13 ,
Par allel Port CN4
HOST 36 Pin
36Pin 33- D 17, 34 - A 12, 3 5- D 16, 36- A 11, 37- A6, (Option)
P1284 Con. 38- A 10, 39 - / RESET , 4 0- A 9, 4 1- / WA IT , 42 - A 8,
43- / IOCS3, 44 - A 7, 45 - / IOCS3, 4 6- N .C ., 47- N .C.,
(PC) CN7 48- GN D5 , 49- A1 8, 50- / RD, 51- /WE, 5 2- GN D 5,
USB Por t 53- N .C., 54- N .C., 55 - / EIRQ1, 56- GN D 5, 5 7- N .C .,
4 Pin 4Pin
USB Jack 58- 5V , 59 - 5V , 60 - 5V (60 pi n Connec t or)

Samsung Electronics 7-1


Repair Manual
SAMSUNG LASER PRINTER
ML-1450Series
ML-1450 / ML-1451N
CONTENTS
1. Block Diagram

2. Connection Diagram

3. Schematic Diagrams
Electronics

- This Service Manual is a property of Samsung Electronics Co.,Ltd.


Any unauthorized use of Manual can be punished under applicable
International and/or domestic law. -
SAMSUNG

This manual is made and


described centering around
circuit diagram
and circuit description needed
in the repair center
in the form of appendix.

Samsung Electronics Digital Printing


CS Group

Copyright (c) 2002. 1


SPGPe
OSC. (KS32C61100) FONT ROM DATA ROM SIMM Post Script 3
PLL
PROGRAM ROM
20MHz (MASK ROM) (DRAM) (Up to 64MB) (Flash : 2MB
(FLASHMEMORY)

Sys Cntl BUS

Sys Addr BUS


Sys Data BUS
ARM 7TDM I Font : 2MB)

CPU Addr BUS


CPU DATA BUS
512K*16b*2EA 512K*16b*2EA 1M*16b*2EA (Option)
Cache 8 KB (Option)
POWER
Reset & W D T
ON RESET

RCS
RD
WR

IOCS
Generation

ROM/SRAM/
FLASH ROM
Control
(4 Bank)

I/O
Control
(5 Bank)
A/D Bu s

CPU B u s
In te rf ace
Blo ck
EDO / FPM
DRAM
Control
/CS,/RD ,/W R

MA
MD
RAS
1 CPU DATA BUS
CPU ADDR. BUS

SYSTEM DATA BUS


SYSTEM ADDR. BUS
1. Block Diagram

(4Bank) CAS

G PIO
GEU NETWORK
INTERFACE PANEL INTERCACE
(Option)
Interrupt MOTOR CONTROL
Control
(4 External) PVC
S yste rm Bu s NV RAM INTERCACE
I nt erfa ce
B loc k
Timer [A rbite r] I /O SENSORS INPUT
(3 CH) INTERFACE
PPI
SOLENOID CONTROL
Tone
Generator 74HC245*2EA FAN/PTL CONTROL
PARALLEL
UA RT 74LS273*3EA LSU INTERFACE
( 3 CH) DMAC INTERFACE
OSC.(Video) (2 CH)
VIS
53.0109277MHz HVPS CONTROL
USB
OSC. USB
INTERFACE IC FUSER CONTROL
48 MHz INTERFACE
Engine JB IG HCT (USBN9602)
Comm. I/F
SCF INTERFACE

LR AM :1296B
RAM : 512B C XRAM :256B

HPVC
Laser Diode Vcc

- This Document can not be used without Samsung's authorization -


AD C
on LSU
RAM
[ LASER DIODE ON/OFF SWITCH ]
512B + 512B

SUPPLY 24V to
SUPPLY 5V to each ICS Motor/HVPS/FAN/LSUA
THERM STOR
ADC INPUT

THV READ 5V
ADC INPUT
SMPS 24V 24VS
[ COVER OPEN SWITCH ]
BLOCK DIAGRAM
2
CONNECTION DIAGRAM

2. Connection Diagram

Si ze /E mp ty /Fe ed /Ma nual Senso r s ar e on B ©


d
Remark
1- GND_5
Mic r o Sw it ch on Board : Normal Connec t or
2- GND_5
In- 24V 3- 5V : Board on t y pe Connec t or
Out- 24V S
4- 5V
5- GND_2 4 CN1 4
CN2
HVPS 6- GND_2 4
7- 24V S
PT L Ct rl 8- 24V S Solenoid
PTL 5V
CN3 9- 24V
CN1 10- 24V

1- 24V S
1- / MP_EMPT Y
Ther mistor
2- GN D _2 4 CN1 2- GND_5 MP Tray
3- 5V
3- 5V
4- GND _5 V (Option)
5- T H V _PWM
DCU CN2 1- 24V S
T herm1 6- T HV RD
(For Sys t em Tes t ) 2- MP_CL UT CH
T herm2 7- / T H V _EN
8- / MHV _PWM

Joint t y pe
1-
2-
3-
5V
RXD
TX D
9- / DEV _PWM
10- PT L
11- N .C.
SMPS 1- 5V
2- SC F_Sel C as set t e
4- GND- 5V 12- N .C. 3- SCF_Mot or

1- Ther m1
CN5 4- SCF_CL UT CH
5- SC F_Empt y
SCF
2- Ther m2 1- Sav e
CN1 2 CN1 0 CN2 6- 24V S
1 - 5V
2- P_Nar r ow
3- Empt y 7,8- GND_5 (Option)
Exit 2 - Ex it _s ignal CN1 3 4- Feed
Sensor 3 - GND_5 5- FA N
6- Clut ch
Micro- Switch 1 - 5V 7- Fus er
( For L SU 5 V S Cut ) 2 - 5V S CN1 1 8- MP_Clut c h 1- Mot o_PA

1- / HSYNC
Controller
9- MP_Empt y
10- Mot or _PA CN3
2-
3-
Mot or _PB
/ Mot or_PB
Motor
2- 5V S 11- Mot or _PB 4- Mot or _PA
12- / Mot or _PA CN8
3- GND_5
13- / Mot or _PB
4- / LD_ON 14- SCF_Cass ete
5- / VDO
LSU 6- LSUPOWE
R1 200
CN6
CN3 15- SCF_Mot or
16- SCF_Clut ch
17- SCF_Empt y
CN5 02
HOT
Neut ral
Heat Lamp (Fuser)
7- 24V S 18- N.C.
8- GND_2 4 19- T herm2 AC In- Let
HOT
9- P_MOT OR 20- T herm1 CN5 01
Neut ral Power Switch 110V for USA
10- / LREA DY 21- 5V 220V f or EU
11- EXT _CL K 22- EXT _Clo ck
23,2 4- 5V 1- FA N Cont rol
1-
2-
5V
GND_5
25- 5V PS
26,2 7,28- GND_5 V
CN5 03 2- N.C.
3- 24V
DC FAN
3- LED1

Panel B'd 4-
5-
6-
LED2
LED3
LED4
CN5 1- N .C,. 2 - N .C ., 3- 5V , 4- /I OC S3 , 5- D31 , 6- D30 ,
7- D2 9, 8- GN D 5, 9- D 28, 10- D 27, 11- D26 ,
7- Key 1 12- GND5 ,13- D 25, 14- D24 , 15- / EIRQ1, 16 - GND 5,
8- Key 2 17- A 5, 18- A 4, 19- A 3, 20- / EIRQ0,21- A 2,22- D2 3,
23- D 22, 24 - A 17, 2 5- D 21, 26- A 16, 27- D20 ,
Network I/F Card
CN8 28- A 15, 29 - D 19, 3 0- A 14, 31- D 18, 32- A13 ,
Par allel Port CN4
HOST 36 Pin
36Pin 33- D 17, 34 - A 12, 3 5- D 16, 36- A 11, 37- A6, (Option)
P1284 Con. 38- A 10, 39 - / RESET , 4 0- A 9, 4 1- / WA IT , 42 - A 8,
43- / IOCS3, 44 - A 7, 45 - / IOCS3, 4 6- N .C ., 47- N .C.,
(PC) CN7 48- GN D5 , 49- A1 8, 50- / RD, 51- /WE, 5 2- GN D 5,
USB Por t 53- N .C., 54- N .C., 55 - / EIRQ1, 56- GN D 5, 5 7- N .C .,
4 Pin 4Pin
USB Jack 58- 5V , 59 - 5V , 60 - 5V (60 pi n Connec t or)

Repair Manual
2-1
Samsung Electronics
- This Document can not be used without Samsung's authorization -
3
SCHEMATIC DIAGRAMS

3. Schematic Diagrams
3-1 Main Circuit Diagram (1/10)

Repair Manual
3-1
Samsung Electronics

- This Document can not be used without Samsung's authorization -


SCHEMATIC DIAGRAMS

Main Circuit Diagram (2/10)

Repair Manual
3-2
Samsung Electronics

- This Document can not be used without Samsung's authorization -


SCHEMATIC DIAGRAMS

Main Circuit Diagram (3/10)

Repair Manual
3-3
Samsung Electronics

- This Document can not be used without Samsung's authorization -


SCHEMATIC DIAGRAMS

Main Circuit Diagram (4/10)

Repair Manual
3-4
Samsung Electronics
- This Document can not be used without Samsung's authorization -
SCHEMATIC DIAGRAMS

Main Circuit Diagram (5/10)

Repair Manual
3-5
Samsung Electronics
- This Document can not be used without Samsung's authorization -
SCHEMATIC DIAGRAMS

Main Circuit Diagram (6/10)

Repair Manual
3-6
Samsung Electronics
- This Document can not be used without Samsung's authorization -
SCHEMATIC DIAGRAMS

Main Circuit Diagram (7/10)

Repair Manual
3-7
Samsung Electronics

- This Document can not be used without Samsung's authorization -


SCHEMATIC DIAGRAMS

Main Circuit Diagram (8/10)

Repair Manual
3-8
Samsung Electronics
- This Document can not be used without Samsung's authorization -
SCHEMATIC DIAGRAMS

Main Circuit Diagram (9/10)

Repair Manual
3-9
Samsung Electronics
- This Document can not be used without Samsung's authorization -
SCHEMATIC DIAGRAMS

Main Circuit Diagram (10/10)

Repair Manual
3-10
Samsung Electronics
- This Document can not be used without Samsung's authorization -
SCHEMATIC DIAGRAMS

3-2 Engine Circuit Diagram (1/2)

Repair Manual
3-11
Samsung Electronics
- This Document can not be used without Samsung's authorization -
SCHEMATIC DIAGRAMS

Engine Circuit Diagram (2/2)

Repair Manual
3-12
Samsung Electronics
- This Document can not be used without Samsung's authorization -
SCHEMATIC DIAGRAMS

3-3 SMPS Circuit Diagram

Repair Manual
3-13
Samsung Electronics
- This Document can not be used without Samsung's authorization -

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