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Polarisation Mechanisms and their Effect in Cable

Joints
T Joubert, J.J. Walker
Vaal University of Technology
Andries Potgieter Blvd, Vanderbijlpark, South Africa
theresa@vut.ac.za, jerry@vut.ac.za

Abstract: With the introduction of cross linked polyethylene


(XLPE) insulated cables and the phasing out of paper insulated II. CABLE DIAGNOSTIC TESTS
(PILC) cables, the application of transition joints has become the Condition assessment of power cables is an important task
norm when existing PILC cables fail and a joint in the cable is
required. Heat shrink type cable joints using stress control tubes to maintain and manage power networks [2]. In the past power
and other insulation tubes make a complex capacitive geometry diagnostic tests were performed using DC. Testing XLPE
and as a result of this the stress distribution is also complex. This cables at DC causes premature failure because the charge that
paper will investigate the testing of medium voltage (MV) cables is retained after the tests causes harmful over-voltages in the
with very low frequencies (VLF) in the stress distribution power cable on switching back to normal operation power
becoming more complex as the resistivities of the materials
dominate at low frequencies as well as the phenomena of longer frequency voltage [7]. As an alternative method the VLF test
time constant polarisation and report on unusual discharge was used in the place of 50Hz AC voltage testing [2]. The core
activities in a number of heat shrink type transition joints. aim of 0.1Hz testing was to deal with the great capacitive load
the cables introduced and doing tests with 0.1Hz is now
I. INTRODUCTION integrated in most cable standards (SANS 10198, IEEE400,
Ever since electricity was first transmitted via medium IEC 6006-3) [8]. Some researchers are of the opinion that
voltage (MV) power cables, the insulation mediums and design 0.1Hz testing will become the norm when testing cables
have developed and therefore the prime asset that utilities have because normal operating conditions at 50Hz is similar to the
to operate and maintain constitutes MV power cable networks electrical stress at 0.1Hz sinusoidal wave form [8]. However,
[1]. During cable testing it is ideal if the same power other researchers are sceptical about the efficiency of using
frequency can be applied as is done during normal cable VLF in practice and hence created disagreement in industry [9].
operating conditions [2]. To prevent unnecessary downtime of Partial discharge (PD) occurs in high voltage electrical
equipment like cables, in the form of a very small spark that
medium voltage cable systems it is important to detect failing
occurs due to a high electrical field and is the partial
cables early [3].
breakdown of the insulation and also occur in cable dielectrics
In many countries more than half of underground cable
[8]. Insulation is progressively damaged by PD and therefore
networks still consist of paper-insulated cables with almost all insulation must be designed to withstand PD [8]. A typical
new cable installations being polymeric type [4]. Due to tell-tale result that certain types of partial discharge is
network expansion and system upgrading some circuits have a occurring is a PD related residue in the form of white powder
combination of both XLPE and PILC cable segments [5]. To present at the heavy discharge points [8].
connect these old and new cable technologies a ‘transition
joint’ is used and is now increasingly applied at all voltage
levels [4]. Transition joints are used to connect different cable III. CABLE ACCESSORIES
insulation materials and constructions, screen designs, The cable joint is an accessory which makes the connection
conductor materials and cross sections for single core and three between two or more insulated power cables to form a
core cables [4]. continuous circuit. Cable accessories are more defect-prone
To cater for more effective and steadfast cable accessories in than cables and is therefore the weakest link in the distribution
medium voltage application, mechanical shear bolt connectors line. Defects exist due to poor installation, in-service or
are the preferred choice and more frequently used, and even manufacturing processes. The aim of the jointer and the
though these connectors have been successfully applied on manufacturer must be to obtain a joint with properties as good
cable accessories for over a decade, it is still unsure what the as the original cable in both electrical and mechanical terms
feedback will be over the long-run regarding the performance [10]. In underground cable networks, the majority of the faults
of the shear bolt connectors [6]. The purpose of this paper is to are caused by joints that degraded and contribute to
investigate the dielectric behaviour of this joint with reference approximately 50% to 80% of sudden failures [2]. This is
to polarisation processes in order to give information on the where PD diagnostics of XLPE cables can assist greatly since
damaged accessories can effortlessly be identified and located
cable system condition [3].
using existing PD systems [8]. In most cases the PD is not

978-1-5386-5086-8/18/$31.00©2018 IEEE
located within the cable insulation itself, but in joints and The model was defined as axi-simmetrical, only the upper part
terminations, most of the defects observed are located in the of the cable was drawn lengthwise. Fig. 3 shows the insulator
accessories [11]. During a recent case study of heat shrink materials as well as the contours where the stress and voltage
type transition joints in cables that was originally tested with values were taken respectively at operating frequency of 50Hz,
VLF failed and upon investigation the presence of PD related a lower frequency of 10Hz and a very low frequency of 0.1Hz.
residues in the form of white powder was discovered in an
interface between two dielectric layers, as shown in Fig.1.

Partial discharge residue


(white substance)

Figure 3. The different layers in the transition joint and the


Figure 1. Partial discharge in interface between stress- and contours for the measurements are indicated
insulation tube of a heat shrink transition type joint
The conductivities and the permittivities of the materials
It was mentioned that the presence of this white powdery remained constant for all frequency values and electric fields.
residue is an indication of partial discharge at the heavy Each simulation was performed according to SANS 10198-13.
discharge points. The popularity of VLF testing improved as The specifications of the insulation materials used for the
another method for testing objects demanded great reactive simulation and the voltage (U0) used are as listed in Table 1.
power such as power cables. Conversely, there is still a lack of TABLE I
consistent findings of partial discharge structures with the MATERIAL PROPERTIES OF SIMULATED TRANSITION JOINT
application of VLF voltage excitation. This paper will Insulation Stress XLPE Void filling
compare between testing at normal power frequency of 50Hz Tube Tube Tape
and at VLF [12]. A simulation of the particular heat shrink Permittivity  5 25 2.5 5
type transition joint was done with QuickfieldTM Finite Conductivity  1.00E-11 2.00E-9 1.00E-14 1.00E-6
Testing Voltage for 11kV cable (rms)
Element Analysis software.
VLF (0.1Hz) 19kV
10Hz and 50Hz 13kV
IV. SIMULATION OF A CABLE SYSTEM USING QUICKFIELDTM FEA
The study involved a model of a usual MV (medium voltage) V. RESULTS OF THE SIMULATION
cross linked polyethylene (XLPE) insulated cable and a heat
shrink transition type joint simulated by means of Ouickfield A. CONTOUR 1
TM
Finite Element Analysis Software. Fig. 2 shows an example
of the geometric model of the transition joint.

Figure 2. Geometric model of the transition joint

The same model, number of nodes and grid size was used
individually for the multi-layer simulations at different
frequencies. The exact scale and dimensions of the model was
not applied and are therefore only an estimation of the Figure 4. Voltages at Contour 1 at different frequencies
thicknesses of the insulation material in a 95 mm2, 11 kV cable.
Figure 5. Stresses at Contour 1 at different frequencies Figure 9. Stresses at Contour 3 at different frequencies

B. Contour 2 D. Contour 4

Figure 6. Voltages at Contour 2 at different frequencies


Figure 10. Voltages at Contour 4 at different frequencies

Figure 7. Stresses at Contour 2 at different frequencies


Figure 11. Stresses at Contour 4 at different frequencies
E. Contour 5
C. Contour 3

Figure 12. Voltages at Contour 5 at different frequencies


Figure 8. Voltages at Contour 3 at different frequencies
charge distribution. The volume resistivity of the materials
starts playing a role at a frequency of about 10Hz [14].

VII. CONCLUSIONS AND RECOMMENDATIONS


A joint in a cable network forms a complex multi-layer
insulation system. Only the resistivity properties of the cable
system is tested with a DC application and for the permittivity
properties of the components to be stressed the cable system is
energised with alternating current AC 50Hz. New
technologies in testing voltage sources enable testing the
permittivity properties of the cable system and simulate the
Figure 13. Stresses at Contour 5 at different frequencies same stresses as in service with AC system conditions [1]. To
avoid cable system failures and correctly make informed
VI. DISCUSSION remaining-life decisions regarding potential replacement of
condemned or aged MV power cables, different methods of
From the five contours at the different frequencies it can be testing must be applied. More research is needed on the
seen that the voltages and stresses for 10Hz and 50Hz viability of VLF testing at 0.1Hz to represent cable systems
respectively was mainly the same but did however differ for under operating conditions and to determine the relevance of
0.1Hz. VLF tests stress different components of a multi-layer sinusoidal voltages below 10Hz and specifically 0.1Hz.
insulation system compared to 50Hz testing. The voltage
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