PE OPERATION STANDARD (ASSEMBLY) PROTOTYPE / PRE-LAUNCH / PRODUCTION

Part No/ Rev No. Part Description : Opn no.: Opn. Description : Assy.Table/Test Rig No./Description Sheet no.:

Ref Table in the History Sheet SBA (VE) TYPE 24/24 050 IBV ASSEMBLY AND TESTING WIN-F 13327 & WIN-F 13328 1 of 1

I SAFETY PROCESS PARAMETERS

Check Tool of
1 Always wear safety goggles Parameter Class Specification Check method
Frequency control
Check all the emergency switch & safety guard are Inlet air pressure
2 -- 10 bar Visual pressure gauge 100% ---
in working condition if it is available 1 for testing

Inlet air pressure

-- 0 -0.5 bar Visual pressure gauge 100% ---
for testing
II START OF THE SHIFT ACTIVITIES Inlet air pressure
for assembly -- 5-6 bar Visual pressure gauge 100% ---
1 Check the line air pressure as specified.
2 Do the daily check as per daily check sheet.

III INCOMING MATERIAL QUALITY CHECK 4

IV PROCESS WORK CONTENT

Untoleranced process parameters ± 10% variation allowed
1 Pick valve body seat and place in it's locator.
2 Pick diaphragm and place into the valve body
3
QUALITY CHARACTERISTICS
3 Pick ring and assemble with diaphragm.
4 Pick and place spring on ring Gauge no. Check Tool of
Control item Class Specification Det.no.
Frequency control
Pick and apply grease on top of valve and locate in
5
to the pressing tool.
2 10 bar test -- No air bubbles -- Viusal 100% --
6 Press two hand push button to press.
7 Press reset button to remove the sub assembly. Air bubbles
8 Assemble the o-ring and move to testing 0.5 bar test -- through valve -- Visual 100% --
body
9 Sub assembly reload in test fixture.
10 Press two hand push button to press.
11 Air passes through 10bar automatically. 6
Then apply the soap water in the valve and check
12
leak.
13 If test OK then restart to two hand push button
14 Air passes through 0.5bar automatically.
Then apply the soap water in the valve and check air
15
bubbles comes in the valve unit. Reaction plan :
16 Reset and unload the sub assembly. In case of non conformity ,stop ,quarantine and inform supervisor
17 Clean the sub assembly.
18 Places in its trays and moved to next station.

5
V OUTGOING MATERIAL QUALITY CHECK
1 Ensure no damages valve unit
2 Ensure proper seating of valve unit
3 Ensure pre greasing in OD
4 Ensure no damages 'O-ring

6 8979801734 O-ring 2
VI END OF THE SHIFT ACTIVITIES 5 9254915022 Valve unit 1
1 Switch off the power supply 4 M339990 Spring 1
2 Clean the assembly table in and around area 3 9254912624 Ring 1
2 9254912514 Diaphragm 1
1 9259051404 Valve seat 1
Detail Part no. Description Qty
Prepared: Document No. :

If in doubt seek help of team leader PE Prodn/R&D Quality/Conf. OS - UA01/ 004

SAFETY/CRITICAL SIGNIFICANT/MAJOR Checked: PFMEA No.: AA057 Rev. No : Date:

INCOMING QUALITY CHECK OUTGOING QUALITY CHECK Approved: Rev.No.: N Date: 06.11.17 N 15.11.17
Keep non-conforming components in scrap location for review WORK CONTENT Keep non-conforming components in scrap location for review
F/PE/ 216 REV.NO. 1 dated : 01.09.11
 HISTORY SHEET OS- UA01/004

Rev Part drawing

Date Revision details
no. Rev no. Date TABLE-1
N 20.05.14 New Issue Refer table -1 Part No. ECN No. Rev.No. Date
9254910720 173255 4C 20.02.17

9254910730 173255 4C 20.02.17

9254910170 173116 3H 14.02.17

9254910180 173116 3H 14.02.17

9254910830 173255 2D 20.02.17