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SAE TECHNICAL
PAPER SERIES 2000-01-3554
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Author:Gilligan-SID:3681-GUID:30311078-129.16.65.19
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2000-01-3554
1000
Furthermore, a dynamic analysis of the vehicle’s
handling using ADAMS Car and ADAMS Flex is
500
performed to verify the effect of chassis stiffness on a
race car’s handling balance through the simulation of 0
steady state handling manoeuvres. 0 200 400 600 800 1000 1200 1400 1600 1800 2000
Vertical load, N
It is well known that to make a race car handle correctly, Therefore a car understeers (a car that has too little grip
it must be possible to tune the handling balance. Tuning at the front), the grip can be increased at the front by
the handling balance means adjusting the level of grip reducing the load transfer at the front and increasing the
available from either the front or the rear of the vehicle. load transfer at the rear.
When both the front and rear axles can produce a force
to give the same lateral acceleration, the chassis can be
said to be balanced.
The question that is then raised is how stiff is stiff The real vehicle is much more equivalent to that shown
enough. The objective of this work was to go some way in figure 5, where the mass is evenly distributed along
towards answering that question. the body. As long as the chassis is equally torsionally
stiff at all points along the chassis then it can be shown
MODELLING that the idealised model still represents the actual
chassis.
There are two sections of modelling within this paper.
The first is a simple static analysis to determine the
effects of chassis torsional stiffness on being able to
maintain the desired lateral load transfer distribution.
The second is a dynamic analysis of the effect of a
flexible chassis using the ADAMS and ADAMS Flex.
Figure 5 – Chassis model with uniformly distributed
STATIC ANALYSIS OF CHASSIS STIFFNESS – A
mass
model calculating the static forces present in the chassis
under steady state conditions has been developed. This
The real vehicle however, does not have an evenly
considers the racing car to consist of two point masses,
distributed mass with all mass having the same moment
mf and mr for the front and rear respectively, connected
arm and each segment of the chassis having an equal
by a torsional spring, Kch, and a suspension at each end
torsional stiffness. In reality, figure 6 is something like
of the vehicle represented by a roll stiffness, Krollf and
an actual vehicle’s mass distribution. Heavier objects
Krollr, figure 3.
such as the engine, the driver safety cell and the driver
are located close to the centre of gravity of the car.
mr Also, the torsional springs may not be along the same
axis as shown in figure 6. Therefore there are likely to
Krollr be discrepancies between results from the idealised
model and a real vehicle.
mf
Kch
Krollf
The model with the torsional spring was developed to Subsystem Value
enable evaluation of multiple chassis torsional rear susp. 17.93 kg
stiffnesses on the vehicle’s handling performance, as front susp. 16.70 kg
this just requires a single model parameter to be
rr. antiroll 1.99 kg
changed.
frt. antiroll 1.99 kg
ADAMS Flex takes a modal neutral file format which is steering 5.90 kg
produced using the finite element method in a software frt. wheels 21.00 kg
package such as ANSYS, figure 8. This model is loaded rr. wheels 21.00 kg
such that a torsional force is put onto the chassis at the chassis with driver 250.00 kg
suspension rocker mounts. Ideally it should be loaded Chassis Inertias
such that all the suspension wishbone and track rod
Ixx (roll) 7.33E+06 [kg*mm^2]
forces load the ADAMS Flex model, however, this would
increase the complexity significantly. As it was, there Iyy (pitch) 3.56E+07 [kg*mm^2]
were 18 mode shapes represented in the model, eight of Izz (yaw) 3.94E+07 [kg*mm^2]
which were rigid body modes. The nominal torsional Chassis C.G. Location
stiffness of the ADAMS Flex model was 1,300 Nm/deg. frt. weight 46.5 %
rr. weight 53.5 %
height 300 mm
Spring Rates
frt. spring rate 61.5 [N/mm]
rr. spring rate 87.9 [N/mm]
frt. antiroll bar rate 150 [Nm/deg]
rr. antiroll bar rate 125 [Nm/deg]
Table 1 – Data for Formula SAE Car model
RESULTS
Figure 7 – ADAMS model of the Leeds University STATIC ANALYSIS RESULTS – The static analysis
Formula SAE Car. results were performed for a range of vehicle, total
suspension roll stiffnesses representing different
vehicles. Dixon [2], gives a range of data values, table
2, for different types of racing vehicle. Total roll
stiffnesses for typical Formula SAE cars are also
included.
Author:Gilligan-SID:3681-GUID:30311078-129.16.65.19
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0 10 20 30 40 50 60 70 80 90 100
80 Front roll stiffness as % of total roll stiffness
70
Figure 11 – Lateral load transfer from a racing car with
60
roll stiffness of 5000 Nm/deg
50
Chassis stiffness 100 Nm/deg
40 Chassis stiffness 300 Nm/deg
100
Chassis stiffness 600 Nm/deg
30 Chassis stiffness 1000 Nm/deg 90
Front load transfer as % of total load transfer
When the weight is moved more to the rear and the roll
rate at the front is higher than the rear, less lateral load
transfer difference between front and rear is achieved for
Author:Gilligan-SID:3681-GUID:30311078-129.16.65.19
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the same roll stiffness distribution. Therefore a stiffer known, then this enables an approximate measure of
chassis is required. how sensitive the vehicle’s handling balance will be to
changes in roll stiffness distribution.
100
90 4.5
Front load transfer as % of total load transfer
70
3.5
60
3
50
Chassis stiffness 100 Nm/deg 2.5
40 Chassis stiffness 300 Nm/deg
Chassis stiffness 600 Nm/deg 2
30 Chassis stiffness 1000 Nm/deg
Chassis stiffness 2000 Nm/deg 1.5
20
Chassis stiffness 4000 Nm/deg
Chassis stiffness 8000 Nm/deg 1
10
Chassis stiffness 16000 Nm/deg
0 0.5
0 10 20 30 40 50 60 70 80 90 100
0
Front roll stiffness as % of total roll stiffness
0 5 10 15 20 25 30 35 40 45 50
Roll stiffness difference not turned into lateral load transfer difference, %
Figure 13 – Lateral load transfer from a racing car with
roll stiffness of 1500 Nm/deg with 45:55 load distribution Figure 15 – Percent difference between lateral load
transfer distribution and roll stiffness distribution for
100 different ratios of roll to chassis stiffness
90
Front load transfer as % of total load transfer
-70
Figure 18 – Chassis torsional deformation along length
-71 of chassis model used with ADAMS Flex, front = 0mm.
steering wheel angle [deg]
-72
-73
Equation 5, is very much a generalisation of the ratio of
-74
chassis torsional stiffness to total suspension roll
-75
-76
stiffness, to produce a certain load transfer distribution
-77 from a certain roll stiffness distribution. The calculations
-78 Rigid Chassis
250 N-m/deg
suggest that if the vehicle weight distribution is
-79 1300 N-m/deg approximately 50:50 then equation 5 can be used as a
-80 2500 N-m/deg
ADAMS/Flex guide to determine how stiff the chassis should be.
-81
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 However, in order to do this, an understanding of what
Lateral Acceleration, g constitutes an acceptable loss of roll stiffness distribution
Figure 16 – Lateral acceleration against steering angle into load transfer distribution is required.
for different ADAMS model configurations.
It has also been shown that more subtle effects from
250.00 changes in torsion stiffness along the chassis and
kinematic effects in the vehicle will influence the results.
Change in roll rate distribution from baseline,%
200.00
Thus the chassis stiffness required will differ from
vehicle to vehicle, however, this analysis gives an initial
insight into the problem.
150.00
100.00
CONCLUSION
Author:Gilligan-SID:3681-GUID:30311078-129.16.65.19
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REFERENCES
CONTACT
Andrew Deakin
School of Mechanical Engineering
The University of Leeds
Leeds, LS2 9JT, England, UK
a.j.deakin@leeds.ac.uk
Author:Gilligan-SID:3681-GUID:30311078-129.16.65.19