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a
Department of Mechanical Engineering, Karadeniz Technical University, 61080 Trabzon, Turkey
b
Department of Chemistry, Karadeniz Technical University, 61080 Trabzon, Turkey
Abstract
In this study, the latent heat thermal energy storage system of the shell-and-tube type is analyzed experimentally. A novel design for
the storage unit whose geometry is consistent with the melting/solidification characteristics of phase change materials (PCMs) is intro-
duced. Three kinds of paraffin with different melting temperatures are used as PCMs. Water is used as the heat transfer fluid (HTF). At
first, the thermophysical properties of the paraffins used are determined through the differential scanning calorimeter (DSC) analysis. The
effects of the Reynolds number and the Stefan number on the melting and solidification behaviors are determined. It is disclosed the
novel tube-in-shell storage geometry introduced in this study suggests promising results.
2007 Elsevier Ltd. All rights reserved.
1359-4311/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.applthermaleng.2007.05.013
406 M. Akgün et al. / Applied Thermal Engineering 28 (2008) 405–413
Nomenclature
Greek symbols
b the thermal expansion coefficient (1/K)
l the dynamic viscosity (N s m2)
m the kinematical viscosity (m2 s1)
Fig. 1. Results of the DSC analysis for three different types of the paraffin considered (a) P1, (b) P2, (c) P3.
b
cold water inlet
h e k
1
a 4
8
11 j
f
10
9
2
i
7
5
g c
d
temperature field in the PCM. All the thermocouples are A detailed view of the locations where the thermocouples
calibrated before use and they are observed to have a mea- are inserted is shown in Fig. 3. Other temperature measure-
suring range of 10 to 200 C and an accuracy of ±0.2 C. ments include the inlet/outlet HTF temperatures and the
408 M. Akgün et al. / Applied Thermal Engineering 28 (2008) 405–413
Ø137.36 Table 2
The results of the uncertainty analysis
Parameter Estimated uncertainty (%)
Tç
Mass flow rate 1.5
T64 T63T62 T61 Reynolds number 1.5
T6 Stefan number 3.6
9 14 14 Heat transfer rate 14.2
45
T22 T21 In the present study, the paraffin waxes with different
T2 5˚ melting temperature were used as PCM. Thermophysical
8 properties of the PCMs such as the melting temperature
range (C), total latent heat (kJ/kg) and the specific heats
(kJ/kg C) for solid and liquid phases of the PCMs were
100
steps of melting. In order to respond this melting behavior typical transients of the temperature at different points
and to decrease the total melting time by enhancing the given in Fig. 3 for each PCM considered. For the brevity,
heat transfer in the PCM, the lower outer region of the only the results for the mass flow rate of 8 kg/min are
annulus where melting prolongs has been removed by tilt- depicted. Fig. 4a and b include the results at Ti = 70 C
ing the outer shell with an inclination angle of 5. For the for P1 and P2, while Fig. 4c includes those at Ti = 70 C
brevity, the results regarding to that the cylindrical storage for P3. The other values of Ti and m_ suggest similar results.
with an inclination angle of 0 has not been included, but With an increase of Ti, the solidification will require smal-
comparison with this angle has been given. ler times at any point considered. Two regions coexist dur-
Experiments have been conducted to determine the ing the charging process, which are: the melted PCM
charging and discharging behaviors of the PCM unit. region in the liquid phase and the non-melted PCM region
The experiments are performed for various inlet tempera- in the solid phase. In the solid region, the conduction inside
tures and mass flow rates of the HTF, water. For the the solid matrix of the PCM is responsible for the heat
charging experiments, four different values for the inlet transfer process inside and this region receives heat from
temperature of the water have been tested for each PCM the melted part by convection. When the solid matrix of
examined, which are all set above the melting temperature the PCM melts, convection mechanism of the heat transfer
of the paraffin under consideration: Ti = 60, 65, 70 and drives the recirculation in the melted PCM, which is due to
75 C for P1 and P2 (P42-44 and P46-48); Ti = 70, 75, 80 the buoyancy forces induced by the density gradients as a
and 85 C for P3 (P56-58). Three different values of the result of temperature differences. The recirculation inside
mass flow rate of the HTF are examined: m_ ¼ 4, 6 and enhances mixing and heat transfer within the molten
8 kg/min. Following the charging experiments, discharging PCM, which can be explained by the fact that the points
experiments are started, which are carried out for the same near the upper part reach to the melting temperatures in
mass flow rates only at Ti = 20 C. In the following, the shorter times than the lower points do. Note that the den-
results for the charging and discharging experiments are sity of the molten PCM is lower than that in the PCM in
given separately. the solid phase. At larger operating times, the region of
the molten PCM extends to cover larger regions of the
3.2. Melting process PCM container.
In order to have a better view on the melting character-
Due to the symmetrical geometry and symmetrical istic of the PCM, the axial variation of the temperature is
boundary conditions, symmetrical temperature distribu- shown in Fig. 5 at different times at r = 28 mm for each
tions inside the PCM have been obtained. Fig. 4 illustrates PCM at different values of the Reynolds and Stefan num-
Temperature, T( oC)
70 T2 70
Temperature, T ( C)
70
Temperature, T( oC)
60 60 T2 T2
T 21 60
50
50 T 21 50
40
40 T 22 40
T 22 30 T 21,T 22
30 20 30 z=100 mm
z = 100 mm z=100 mm
20 10 20
0 60 120 180 0 30 60 90 120 150 0 60 120 180 240 300
Time, t (min) Time, t (min)
Time, t (min)
70
Temperature, T( oC)
70
Temperature,T ( oC)
Temperature, T( oC)
70 T3
60 T3 60 T3
60
50 T 31 50 T 31 50
T 32 40
40 30 40 T 31,T 32
T 32
30 z=200 mm 20 z=200 mm 30 z=200 mm
20 10 20
0 60 120 0 30 60 90 120 150 0 60 120 180 240 300
Time, t (min) Time, t (min) Time, t (min)
75
T5
Temperature, T ( C)
Temperature, T( oC)
70 70
65
o
Temperature T( C)
60 60
o
55 50 50
T 5,T 51,T 52,T 53,T 54
45 40 T 5,T 51,T 52,T 53,T 54 40
T 51,T 52,T 53,T 54 30
30
35 z =400 mm 20
20 z=400 mm z=400 mm
25 10 10
0 30 60 90 120 150 0 30 60 90 120 0 60 120 180 240 300
Time, t (min) Time, t (min) Time, t (min)
80
T11 T21 T31 T41 T51 T61 to be around 8.5 · 105, which is in the laminar flow range
Time (min)
70 for the natural convection in enclosures.
0
The total melting time is defined as the time required for
Temperature, T( C)
60 20
o
40
all the points inside the PCM to reach the upper limit value
50
60 of melting temperature range from the identical solid state
40
80 temperature. The effects of the Reynolds number and the
30 100 Stefan number on the total melting time are given in Figs.
20 120 6 and 7. As seen from Fig. 6, the Reynolds number does
r =28 mm, Re=17160, Ste=0.257 140
10 not have a considerable effect on the total melting time.
0 100 200 300 400
From its definition, the Reynolds number is directly pro-
Axial distance, z (mm)
portional to the mass flow rate of the HTF. Therefore,
T11 T21 T31 T41 T51 T61 an increase in the Reynolds number means an increase in
60
the mass flow rate of the HTF. In fact, increasing the Rey-
Time (min)
nolds number or the mass flow rate of the HTF results in
Temperature, T( C)
50 0
o
60
increasing enthalpy flow. However, higher pumping powers
40 120 will be required for higher values of the Reynolds number.
180 Therefore, lower values for the Reynolds number or the
30
240 mass flow rate should be chosen for an energy-efficient
300
r =28 mm, Re=6852, Ste=0.097 thermal energy storage process.
330
20 From Fig. 7, we see that increasing the Stefan number
0 100 200 300 400
Axial distance, z (mm) considerably decreases the total melting time. Actually,
90 from its definition, the Stefan number is directly propor-
T11 T21 T31 T41 T51 T61
tional to the difference between the inlet temperature of
80
Time (min) the HTF and the melting temperature of the PCM. For a
Temperature, T( C)
70
o
0
60 30
60 240
50 T11
Total melting time, t (min)
90 T22
40 180
120
30 r= 28 mm, Re=14911, Ste=0.265 150
180 120
20 T54
0 100 200 300 400
Axial distance, z ( mm) 60
Ste=0.142
Fig. 5. Axial temperature distributions during melting at r = 28 mm for
0
each PCM at different values of Re and Ste. 6000 8000 10000 12000 14000
Re
bers. The axial distance is defined to extend from the bot-
tom surface to upper surface of the storage container. With 300 T11
Total melting time, t (min)
300
250
ered in the PCM reaches its solidification temperature,
there will be a sensible-type heat transfer inside the PCM.
200
Here, the downward cold stream of cooling water will
150 T11 result in a natural convection recirculation inside the
100 T22
PCM, whose direction is opposed to that of the melting
50 experiments.
T54
0 Neglecting heat losses to surrounding from sides and
0.09 0.14 0.19 0.24
Ste upper and lower parts of the storage container, the rate
of heat transfer from HTF to PCM will be equal to
480 4 kg/min
enthalpy change of HTF between inlet and exit, which is
Total melting time, t (min)
420 equal to
360
Q ¼ mc
_ HTF ðT i T o Þ ð3Þ
300
T11
240 where m_ is the mass flow rate of the HTF, cHTF is the spe-
180 T22
cific heat of the HTF and Ti and To are the inlet and outlet
120
60 T54 temperatures of the HTF, respectively. Fig. 9 shows a typ-
0 ical variation of the total amount of heat received by PCM
0.08 0.12 0.16 0.2 0.24 0.28 with time for P1 at some specific values of the Reynolds
Ste
and Stefan numbers. As expected, the total amount of heat
Fig. 7. Effect of the Stefan number on the total melting time. received by PCM will increase in time.
Fig. 10 compares the total melting times for the two dif-
ferent storage geometry studied. It is disclosed that the one
specific type of the PCM, the melting temperature will be
with 0 requires longer times than that with 5 does. This
constant, and thus, an increase in the inlet temperature of
indicates that the storage geometry with the shell inclina-
the HTF will lead to an increase in the Stefan number.
tion angle of 5 is superior to that with the shell inclination
The higher the inlet temperature is, the higher the heat
angle of 0, suggesting about a 20% decrease in the total
transfer rates are as a result of increasing temperature
melting time. Note such an enhancement is obtained with-
differences between the inner wall of the storage container
out any extra costs (the same values of the total mass of the
and the bulk of the flowing HTF. As seen from Fig. 7a, a
PCM, the storage volume, the convective heat transfer
5 C-increment of the inlet temperature from 70 C to
coefficient of the HTF, the heat transfer surface area, the
75 C presented lower differences at the melting time (i.e.
inlet temperature and mass of the HTF).
an increase at Ste from 0.208 to 0.256) compared to that
from 60 C to 65 C (i.e. an increase at Ste from 0.132 to
4. Conclusions
0.18) and that from 65 C to 70 C (i.e. an increase at Ste
from 0.18 to 0.208). Since increasing inlet temperature
An experimental investigation has been carried out in
means higher energy input, keeping the HTF inlet temper-
order to study melting (i.e. charging) and solidification
atures at the optimum levels is important for an energy-effi-
(i.e. discharging) characteristics of three different types of
cient thermal energy storage process. Similar behaviors
paraffin as a phase change material. A shell-in-tube thermal
have been observed for P2 and P3, see Fig. 7b and c.
energy storage unit has been considered. The PCM is
placed in an annular space between a tube in which the
3.3. Solidification process heat transfer fluid (here, water) is flowing and a concentri-
cally placed outer shell. In order to improve the heat trans-
Discharging or solidification experiments are performed fer during the melting and solidification, the shell surface,
in the reverse direction of the melting experiment (i.e. the i.e. the outer surface of the PCM storage container is
412 M. Akgün et al. / Applied Thermal Engineering 28 (2008) 405–413
z=100 mm 70 z=300 mm
60
Temperature, T( C)
Temperature, T( C)
60
o
o
50 T21 T22 T41 ,T42 ,T43
50
40
40
30
T2 30 T4
20 20
10 10
0 120 240 360 480 0 120 240 360 480
Time, t (min) Time, t (min)
60 70
z=100 mm z = 300 mm
60
Temperature, T( C)
Temperature, T( C)
50
o
o
T21 ,T22 50 T41 ,T42 ,T43
40
40
30 30
T2 T4
20 20
10 10
0 60 120 180 240 300 360 420 0 60 120 180 240 300 360
Time, t (min) Time, t (min)
80
z = 100 mm 80 z = 300 mm
70
Temperature, T( C)
Temperature, T ( C)
70
o
60 T21 ,T22 60
50 50
40 40
30 30
T2 T4
20 20
10 10
0 60 120 180 0 60 120 180
Time, t (min) Time, t (min)
1600 280
P 42-44
260
0O
1200
5O
Qtot (kJ/min)
240
Plot 1 Regr
Total melting time [min ]
220
800
200
400 180
Re = 14769, Ste =0.18
160
0
0 60 120 180 140
Time, t (min)
120
Fig. 9. Time variation of the heat transfer rate per minute stored during
100
melting.
80
58 60 62 64 66 68 70 72 74 76
inclined with an inclination angle of 5. The melting and Inlet temperature [ O C]
solidification behaviors are discussed in detail. Melting Fig. 10. Variation of the total melting time with the inlet temperature for
started in the below region close to the inner wall and, then, the two different storage geometries used.
molten PCM ascended to the top part of the PCM con-
tainer as a result of natural convection currents. In the phase and the non-melted PCM region in the solid phase.
following, two regions coexisted during the charging pro- In the solid region, the conduction inside the solid matrix
cess, which were: the melted PCM region in the liquid of the PCM was shown to be responsible for the heat trans-
M. Akgün et al. / Applied Thermal Engineering 28 (2008) 405–413 413
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