LIST OF MECHANICAL TEST WPQT (WELDING PROCEDURE SPECIFICATION TEST)

AS PER API 1104 Edition 2018 2020

PT. PGAS SOLUTION PT. PJ-TEK MANDIRI
MATERIAL LIST OF MECHANICAL TEST
No PQR No. JOINT DESIGN SPECIFICATION & TENSILE TEST GUIDE BEND NICK BREAK HARDNESS MACRO IMPACT SPECTRO CORROTION REMARKS
IDENTIFICATION QTY QTY QTY QTY QTY QTY QTY QTY

Welder ; SYARIFUDIN & AEP API 5L X52

Ø 14.000"
PQR-PGAS-API-103 Thk - 12.7 mm 3 SET
WM
FB = 4 1 Specimens
MAINLINE BUTT JOINT FL
Specimens NB = 4
1 SMAW - WELDING PROCESS SINGLE "V" TO T = 4 Specimens - FL + 2 - - -
GROOVE RB = 4 Specimens
Specimens HV10
Test Temp
API 5L X52
FIXED INCLINED (45 deg) POSITION Ø 14.000" -18 oC
TP-01 Thk - 12.7 mm

Welder ; ACEP & SYAHRIAN API 5L X52

Ø 14.000"
PQR-PGAS-API-103-FTR Thk - 12.7 mm 3 SET
WM
FB = 1 1 Specimens
MAINLINE BUTT JOINT FL
Specimens NB = 1
2 SMAW - WELDING PROCESS SINGLE "V" TO T = 1 Specimen - FL + 2 - - -
GROOVE RB = 1 Specimens
Specimens HV10
Test Temp
FULL THICKNESS REPAIR API 5L X52
FIXED INCLINED (45 deg) POSITION Ø 14.000" -18 oC
TP-02 Thk - 12.7 mm

Welder ; AEP API 5L X52

Ø 14.000"
PQR-PGAS-API-103-PTR Thk - 12.7 mm 3 SET
WM
1 Specimens
MAINLINE BUTT JOINT FL
FB = 1 NB = 1
3 SMAW - WELDING PROCESS SINGLE "V" TO T = 1 Specimen - FL + 2 - - -
GROOVE Specimens Specimens
HV10
Test Temp
PARTIAL THICKNESS REPAIR API 5L X52
FIXED INCLINED (45 deg) POSITION Ø 14.000" -18 oC
TP-03 Thk - 12.7 mm

Welder ; SYAHRIAN API 5L X52

Ø 14.000"
PQR-PGAS-API-103-PTR2 Thk - 12.7 mm 3 SET
WM
1 Specimens
MAINLINE BUTT JOINT FL
FB = 1 NB = 1
4 SMAW - WELDING PROCESS SINGLE "V" TO T = 1 Specimen - FL + 2 - - -
GROOVE Specimens Specimens
HV10
Test Temp
REPEATED PARTIAL THICKNESS REPAIR API 5L X52
FIXED INCLINED (45 deg) POSITION Ø 14.000" -18 oC
TP-03 Thk - 12.7 mm
 LIST OF MECHANICAL TEST WPQT (WELDING PROCEDURE SPECIFICATION TEST)
AS PER API 1104 Edition 2018 2020
PT. PGAS SOLUTION PT. PJ-TEK MANDIRI
MATERIAL LIST OF MECHANICAL TEST
No PQR No. JOINT DESIGN SPECIFICATION & TENSILE TEST GUIDE BEND NICK BREAK HARDNESS MACRO IMPACT SPECTRO CORROTION REMARKS
IDENTIFICATION QTY QTY QTY QTY QTY QTY QTY QTY

Welder ; SYAHRIAN & M. SOLEH API 5L X52

Ø 14.000"
PQR-PGAS-API-104 Thk - 12.7 mm 3 SET
WM
FB = 4 1 Specimens
TIE IN BUTT JOINT FL
Specimens NB = 4
5 SMAW - WELDING PROCESS SINGLE "V" TO T = 4 Specimens - FL + 2 - - -
GROOVE RB = 4 Specimens
Specimens HV10
Test Temp
API 5L X52
FIXED INCLINED (45 deg) POSITION Ø 14.000" -18 oC
TP-05 Thk - 12.7 mm

Welder ; SYARIFUDIN & AEP API 5L X52

Ø 14.000"
PQR-PGAS-API-104-FTR Thk - 12.7 mm 3 SET
WM
FB = 1 1 Specimens
TIE IN BUTT JOINT FL
Specimens NB = 1
6 SMAW - WELDING PROCESS SINGLE "V" TO T = 1 Specimen - FL + 2 - - -
GROOVE RB = 1 Specimens
Specimens HV10
Test Temp
FULL THICKNESS REPAIR API 5L X52
FIXED INCLINED (45 deg) POSITION Ø 14.000" -18 oC
TP-04 Thk - 12.7 mm

Welder ; NIRWANSAH API 5L X52

Ø 14.000"
PQR-PGAS-API-104-PTR Thk - 12.7 mm 3 SET
WM
1 Specimens
TIE IN BUTT JOINT FL
FB = 1 NB = 1
7 SMAW - WELDING PROCESS SINGLE "V" TO T = 1 Specimen - FL + 2 - - -
GROOVE Specimens Specimens
HV10
Test Temp
PARTIAL THICKNESS REPAIR API 5L X52
FIXED INCLINED (45 deg) POSITION Ø 14.000" -18 oC
TP-06 Thk - 12.7 mm

Welder ; ACEP API 5L X52

Ø 14.000"
PQR-PGAS-API-104-PTR2 Thk - 12.7 mm 3 SET
WM
1 Specimens
TIE IN BUTT JOINT FL
FB = 1 NB = 1
8 SMAW - WELDING PROCESS SINGLE "V" TO T = 1 Specimen - FL + 2 - - -
GROOVE Specimens Specimens
HV10
Test Temp
REPEATED PARTIAL THICKNESS REPAIR API 5L X52
FIXED INCLINED (45 deg) POSITION Ø 14.000" -18 oC
TP-06 Thk - 12.7 mm

Prepared By : Reviewed By :
PT, PJ-TEK MANDIRI PT. PGAS SOLUTION PT. PERTAMINA GAS MIGAS

Name : Name :
Date : Date :
 LIST OF MECHANICAL TEST WPQT (WELDING PROCEDURE SPECIFICATION TEST)
AS PER API 1104 Edition 2018 2020
PT. PGAS SOLUTION PT. PJ-TEK MANDIRI
MATERIAL LIST OF MECHANICAL TEST
No PQR No. JOINT DESIGN SPECIFICATION & TENSILE TEST GUIDE BEND NICK BREAK HARDNESS MACRO IMPACT SPECTRO CORROTION REMARKS
IDENTIFICATION QTY QTY QTY QTY QTY QTY QTY QTY

LOCATION OF TEST BUTT-WELD SPECIMENS FOR PROCEDURE QUALIFICATION TEST - API 1104
 LIST OF MECHANICAL TEST WPQT (WELDING PROCEDURE SPECIFICATION TEST)
AS PER API 1104 Edition 2018 2020
PT. PGAS SOLUTION PT. PJ-TEK MANDIRI
MATERIAL LIST OF MECHANICAL TEST
No PQR No. JOINT DESIGN SPECIFICATION & TENSILE TEST GUIDE BEND NICK BREAK HARDNESS MACRO IMPACT SPECTRO CORROTION REMARKS
IDENTIFICATION QTY QTY QTY QTY QTY QTY QTY QTY

HARDNESS LOCATION FOR REPAIR PROCEDURE QUALIFICATION

HARDNESS MAIN & REPAIR HARDNESS PARTIAL

 LIST OF MECHANICAL TEST WPQT (WELDING PROCEDURE SPECIFICATION TEST)
AS PER API 1104 Edition 2018 2020
PT. PGAS SOLUTION PT. PJ-TEK MANDIRI
MATERIAL LIST OF MECHANICAL TEST
No PQR No. JOINT DESIGN SPECIFICATION & TENSILE TEST GUIDE BEND NICK BREAK HARDNESS MACRO IMPACT SPECTRO CORROTION REMARKS
IDENTIFICATION QTY QTY QTY QTY QTY QTY QTY QTY

ACCEPTANCE CRITERIA
REMARKS
No MECHANICAL TEST PARAGRAPH DESCRIPTION

1 TENSILE TEST
The tensile strength of the weld, including the fusion zone of each specimen, shall be greater than or equal to the specified minimum tensile strength (SMTS)) of the pipe material but need not For Material
be greater than or equal to the actual tensile strength of the material. If the specimen breaks outside the weld and fusion zone (i.e in the parent pipe material) at a tensile strength not less than
95% of that of the SMTS of the pipe material, the weld shall be accepted as meeting the requirement
5.6.2.3 If the specimen breaks in the weld or fusion zone and the observed strength is greater than or equal to the SMTS of the pipe material and meets the soundness requirements of 5.6.3.3, the weld API 5L X52 : 460 Mpa
shall be accepted as meeting the requirements.
If the specimen breaks below the specified minimum tensile strength of the pipe material, the weld shall be set aside and a new test weld shall be made.

2 GUIDE BEND TEST
3 NICK BREAK TEST
The bend test shall be considered acceptable if no crack or other imperfection exceeding 1/8 in. (3 mm) or one-half the specified wall thickness. Whichever is smaller, in any direction is present
in the weld or between the weld and the fusion zone after bending. Cracks that originate on the outer radius of the bend along the edges of the specimen during testing and that are less than 1/4
5.6.4.3 in. (6 mm), measured in any direction, shall not be considered unless obvious imperfection are observed. For test weld diameter greater than 12 3/4 in. (323.9 mm), if only one bend specimen
fails, the specimen may be replaced with two additional specimens from location adjacent to the failed specimen. If either of the replacement bend test specimens fails, the weld is considered
unacceptable.
The exposed surfaces of each nick break specimen shall show complete penetration and fusion. The greatest dimension of any gas pocket shall not exceed 1/16 in. (1.6 mm) , and the combine
area of all gas pocket shall not be more than 1/8 in. (3 mm) or one-half the specified wall thickness in length, whichever is smaller. There shall be at least 1/2 in. (13 mm) separation between
5.6.3.3 adjacent slag inclosions of any size. The dimensions should be measured as shown in Figure 6. Fisheyes, as defined in AWS A3.0 are not cause of rejection
For a test weld diameter greater than 12 3/4 in. (323.9 mm), if only one nick break specimen fails, then the specimen may be replaced by two additional nick break specimens from locations near
to the failed specimen. If either of the replacement nick break specimens fail, the weld is considered unacceptable.

A Visual examination of the macrospecimens shall show that the repair weld portion of the completed weld is completely fused to the adjacent bas metal and/or weld metal at root and between
4 MACRO-SECTION TEST
10.3.7.2.2 weld passes and is free of cracks. Any defec shall be within applicable individual size limits specified in Section 9. If a cross section shows defects that are not associated with the repair weld
portion of the completed weld, an additional cross section shall be evaluated. If the additional cross section contains other defects, the qualification test is unacceptable

5 HARDNESS TEST 10.3.7.3 Maximum Hardness HV10 275 HV

6 CORROTION TEST N/A (SPECIFIED BY THE COMPANY)

Individual 34 Joule
7 IMPACT TEST
Average 41 Joule

Note : Prepared by, Prepared by, Acknowledged by, Approved By

PT. PGAS SOLUTION PT. PJ.TEK MANDIRI PT. PGAS SOLUTION PT. PERTAMINA GAS MIGAS

Laboratory
1 Laboratorium PT. HI-TEST
BSD City :
Taman Tekno Blok A2 No. 49
Bumi Serpong Damai (BSD) - Tangerang - Indonesia