MANUFACTURING PROCESSES AND AUTOMATION

ASSIGNMENT ON JIG / FIXTURE DESIGN - Last Date of submission - 31 Jan. 2011

Design drilling jig / milling fixture for the various engineering components are indicated for
each group. Figure numbers of the components are mentioned against the group First write a
tentative process plan with operations arranged in proper sequence. While designing jig/fixture,
students should take into consideration, the operations carried out on the work-piece before it
reaches the stage for which jig/fixture is being designed. An example to illustrate this is shown
below.
 FORMATION OF GROUPS AND ASSIGNMENT STATEMENT
Sr. Enrolment No. Name Group No. Assignment and
Figure no.
1 BT08MEC001 Abhinav Prakash
2 BT08MEC002 Aditya Thakre 1
Milling Fixture –
3 BT08MEC003 Adwait Samant
Figure no. 1
4 BT08MEC004 Ajesh Sarda
5 BT08MEC005 Akshay Balsaraf
6 BT08MEC006 Aman Mittal Drilling Jig
2
7 BT08MEC008 Amit Puttewar Figure no. 1
8 BT08MEC009 Amol Amte
9 BT08MEC010 Anisha Rajan
Milling Fixture –
10 BT08MEC011 Avinash Salpekar 3
Figure no. 2
11 BT08MEC012 Praneet Bhave
12 BT08MEC013 Nikhil Bhosale
Drilling Jig
13 BT08MEC015 Nishank Bidamia 4
Figure no. 2
14 BT08MEC016 Boina Venkata S
15 BT08MEC017 Boyina Damayanti
16 BT08MEC018 Chauhan Bhavik Milling Fixture –
5
17 BT08MEC019 Choudhary Nikita Figure no. 3
18 BT08MEC020 Darshan Ukey
19 BT08MEC021 Deepak Khare
20 BT08MEC022 Gaikwad Ashutosh Drilling Jig
21 BT08MEC023 Gavade Vishal 6 Figure no. 3
22 BT08MEC024 G Karthik
23 BT08MEC025 Hitesh Kumar Meena
24 BT08MEC026 I Raj Pavan Reddy 7 Milling Fixture –
25 BT08MEC027 Janardan Konwar Figure no. 4
26 BT08MEC028 Jangid Vijay G
27 BT08MEC029 Kenjale Sangram
28 BT08MEC030 Krishan K Chaudhari 8 Drilling Jig
29 BT08MEC031 Gatkine Krunal Figure no. 4
30 BT08MEC032 Malewar Swapnil
31 BT08MEC033 Manish Kandpal
32 BT08MEC034 Mistry Niraj 9 Milling Fixture –
33 BT08MEC035 Chavan Mukund Figure no. 5
34 BT08MEC036 Nandamuri Abhilash
35 BT08MEC037 Naphade Pranav
36 BT08MEC038 Neeraj Sharma 10 Drilling Jig
37 BT08MEC039 Neeraj Sawarna Figure no. 5
38 BT08MEC040 Aga Nirav
39 BT08MEC041 Nitin Talware
40 BT08MEC042 Ojha Ankit 11 Milling Fixture –
41 BT08MEC043 Patil Nitin Figure no. 6
42 BT08MEC044 Patre Suhas
43 BT08MEC045 Pawar Nilesh
44 BT08MEC046 Singh Piyush Drilling Jig
12
45 BT08MEC047 Priyanka Sangolkar Figure no. 6
46 BT08MEC048 Ratnsh Kumar
Sr. Enrolment No. Name Group No. Assignment and
Figure no.
47 BT08MEC049 Renuka Khanzode
48 BT08MEC050 Sahare Shrawasti
13 Milling Fixture –
49 BT08MEC051 Sai S Deogekar
Figure no. 7
50 BT08MEC052 Sailesh Marella
51 BT08MEC053 Sambhav Kanulla
52 BT08MEC055 Sasmit Kumar Nayak Drilling Jig
14
53 BT08MEC056 Shashank Chhajer Figure no. 7
54 BT08MEC057 Shekhawat Rishika
55 BT08MEC058 Shubham Verma
Milling Fixture –
56 BT08MEC059 Singh Barun 15
Figure no. 8
57 BT08MEC060 Siroya Ashik
58 BT08MEC061 Sudhir Kumar
59 BT08MEC062 Sumeet Makhija Drilling Jig
16
60 BT08MEC063 Sumit Dongre Figure no. 8
61 BT08MEC064 Thounaojam B Singh
62 BT08MEC065 Gautam Umesh S
63 BT08MEC066 Vasundhara Jain Milling Fixture –
17
64 BT08MEC067 Vikram Chauhan Figure no. 9
65 BT08MEC068 Vishvesh Singh
66 BT08MEC069 Vivek Pathak
67 BT08MEC070 Wagh Jayesh Drilling Jig
18
68 BT08MEC071 Yeddula Mahesh Reddy Figure no. 9
69 BT08MEC072 Zade Sagar
70 BT08MEC074 Ankhit R Nair
71 BT08MEC075 Daspinder Singh Marwah Milling Fixture –
19
72 BT08MEC076 Masood Ashraf Figure no. 10
73 BT08MEC078 Rahul Undevia
74 BT08MEC079 Sachin Stephan
75 BT08MEC080 Sagar Bendrey Drilling Jig
20
76 BT08MEC082 Lukwasa Ndango Y Figure no. 10
77 BT07MEC002 N. Saraswathi
78 BT07MEC021 Hemraj Tiple
79 BT06MEC027 Karnik Kshitij P Drilling Jig
21
80 BT06MEC032 M A Mansoor Figure no. 11
81 VNIT/U/03/213 Debraj Barua
Figure 1: Design Milling Fixture for 24 ɸ bosses and 6 mm wide slot – Group 1;
Design a drill jig for 12 ɸ holes – Group 2
Figure 2: Design a Milling Fixture for seating face & 12 R boss - Group 3;
Design drilling jig for 25 ɸ, 16 ɸ and 8 ɸ holes – Group 4
Figure 3: Design Milling Fixture for 24 ɸ bosses & 25 X 90 pads – Group 5;
Design Drilling jig for 10 ɸ and 12 ɸ holes – Group 6
Figure 4: Milling Fixture to machine 60 X100 base & 4 mm wide slot - Group 7;
Drill jig for 12.2 ɸ and 10 ɸ holes – Group 8
Figure 5: Milling Fixture for 110 X 40 base, 20 X 6 slot & 60 ɸ bosses - Group 9;
Drilling jig for 12 ɸ and 6 ɸ holes – Group 10
Figure 6: Milling fixture for 20 mm wide slot & 42 mm thick boss - Group 11;
Drilling jig for 10 ɸ & 16 ɸ holes – Group 12

Figure 7: Milling fixture for ɸ 22 bosses and 16 wide slot - Group 13;
Drilling jig for hole of M 10 threading & ɸ16 hole – Group 14
 Figure 8: Milling fixture for 50 X 15 slot - Group 15;
Drilling jig for 30 ɸ holes – Group 16

Figure 9: Milling fixture for face and dimension of 55 - Group 17;

Drilling jig for 14 ɸ, 16 ɸ and 18 ɸ holes – Group 18
Figure 10: Milling fixture for 146 X45 and 146 X 60 - Group 19;
Drilling jig for 18 ɸ & 20 ɸ holes – Group 20

Figure 11: drill jig for 30 ɸ holes – Group 21