Engine Serial No :

SKK00129 Package Serial No:

GB700503
Engine Model : C13 Alternator Serial No: 5655028
Rating Stamped on
package Nameplate :
GENSET Alternator Frame S i z e : - - - - - - - - - -
LC6124C
Control Panel : Std/ AMF/ Parallel Dt of Delivery : 19/05/2020
Commissioning Dt : 19/05/2020 Remarks:

· · · · · · • •· •· • • • • l~tlelimllililniii•••••••I•••••·••••·•••••••••·/•••····rii• · · · · · · ·\}· · · · · · · · · I ; i I!. •··•••••••••••••••••••·····•••··••··•••••••••••••••••·•·I

a. Is the entire weight supported properly on foundation? ✔

Yes I No
b. Is generator set vibration isolated from surrounding structure? ✔ Yes I No
c. Check for proper torque of mounting bolts ✔ Yes I No
d. Check alignment between engine and alternator Yes I No ✔

e. Records the readings below:

FACE BORE SINGLE BEARING ALTERNATOR

0.009"
f. Crank Shaft end play? (Please mention the value)

a. Check inlet restriction at full load (It should not exceed 30" of water) 10"of water
✔
b. Check air intake piping arrangement, clamps & supports ---Yes/No
c. Exhaust piping diameter 6 "of
water
d. Exhaust pipe length :
Horizontal 1MTR Vertical 1MTR
e. Number of bends in exhaust piping STD

f. Check for proper location of silencer (horizontal location preferred) ✔ Yes/ No

g. Location of silencer ✔ Inside I Outside DG room
Best location is just after exhaust outlet flange
2nd best location is 2L/5
3rd best location is 4L/5

h. Exhaust system adequately supported & free to expand when hot ✔ Yes/ No
I Rain protection (rain cap) provided ✔ Yes I No
j. exhaust piping lagged with suitable high temperature insulation to
prevent heat radiation within genset room Yes/ No ✔

k. Exhaust back pressure (back pressure limits to be got from CAT) _ _15_ _ " of water
I. Room temp. (difference from ambient to DG room not to exceed 5 deg) 34 Degree C

······························································································•••>>•••······································/ . . . . . . . . . . . .•.· · · · · · · · .· · · · · .·.•.•. . . . •. •.·.·.•.·...··..· .·.·.,· · · · · ·..·.•·.··...·..•.• ··············································•···•··············•••••••••••••••···••·••••········••••••••·•·rc•••••••••·••·•·•··•••• ••

..···•·•·•······•···························•···•···•····················..····················}· ································································································!
COOLING SYSTEM
RADIATOR COOLED
a. System Type
b. Check for proper connections and tightness of hose clamps ✔ Yes I No
c. Check for leakages at pipe plugs, gaskets & seals
✔ Yes/ No
d. Check PH value of coolant (PH value should be between 8.5- 10.5)
e. Check fan belt tension and adjust if necessary ✔ Yes I No
f. Measure Temp.Difference between inlet and outlet of Radiator I Heat 5
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a. Fuel tank capacity __ _ _ ,Lts
700
b. Fuel tank has drain and vent ✔ Yes/ No
c. Fuel supply line I.D (inches) _____
1 inches
d. Fuel return line I.D (inches) _____
1 inches
e. Fuel pipe material (GI I MS) MS

f. Check for fuel leaks at joints, gaskets etc. ✔ Yes I No

a. Check for leaks through seals, gaskets etc. Yes 1 No ✔

b. Engine - oil brand name CAT DEO 15W40

c. Check oil level in sump ✔ Yes I No

a. The megger readings recorded before commissioning __ _ _ Mohms

200
(If the resistance is less than 5 M-Ohm follow drying procedure)
b. Droop CT in Circuit Yes I No ✔
c. Check for proper grounding ✔ Yes I No

d. Grounding resistance between nuetral & body earth _ _ _500

_ _ Ohms
e. Check main cable leads termination give cable siz _ _ _ _ _ _240X2
_ __
f. Check operation of de-excitation switch ✔ Yes/ No
(Used for switching off power to AVR during commissioning trials).
g. Is the cable size adequate for the rated current? give cable siz...__ _ _ _240X2
_ _ __ Yes I No ✔
h. Are the cable lugs of proper size for outgoing cables? ✔ Yes I No
I Are all cable connections to terminal strip secure? ✔ Yes I No
j Are adequate cable support provided for outgoing cables? ✔ Yes I No

Control panel configuration :

a. Breaker make I Type L&T CONTACTOR

b. Trip setting of Breaker in Amps NO

c. Trip setting on EMCP

110% 107"C
Water Temp _ _ __
Over frequency Over Voltage 110%
Under frequency 90% 235KPA
Oil Pressure _ _ __ 90%
Under Voltage------
Reverse Power 10% 1770
Over Speed - - - - Over Current 90% BECAUSE BREAKER NOT

Over Load 90%

d. Additional protections, if provided, record setting values

I Earth Leakage Relay NO
ii Earth Fault I Restricted Earth Fault Relay NO
iii Differential Protection NO
iv Over Current Relay NO
v Over Current & Earth Fault Relay NO

a. Battery cable size - - -70SQMM

-----
Check acid level, _ _ _ _OK
_ __ Sp. Gravity of acid 1250
EXIDE XPRESS
Batterymak~---------­ SR.NO. A4J9D003941/A4J9D003939
Ampere hour relay - - - - - - - -
External Charger equipped ✔ Yes I No
If external charger equipped
Voltage setting 24 v Current setting _ _10_ _ A
Initial Charging of battery for 12 hrs done ✔ Yes I No
b. Acoustic Enclosures
I Open space in front of the acoustic enclosure _STD
_ _ _ _ _ Feet
(Recommended - 4 feet)
II Open space on the sides of the acoustic enclosure ________
STD Feet
(Recommended - 4 feet)
Ill Cut out provided in wall in front of the acoustic enclosure _______
STD Sq Feet
(Recommended - 1.5 times radiator opening area)

C Checks during Initial Start • up

Any unusual sound Yes I No ✔ excessive vibration Yes I No ✔

Proper functioning of ✔ Yes/ No Leakage of oil, fuel/ Yes I No ✔
gauges & controls coolant
Low idle RPM 15001500 RPM High idle RPM _ _ _ _ Kpa
1500
Oil pr at low idle RPM 495 495 Kpa Oil pr at high idle RPM _500
_ _ _ Kpa
Rated/ full load RPM 15001500 RPM Oil pr at rated RPM _480
_ _ _ Kpa
Load in KW 233 233 KW Load in Amps _310
_ _ _ Amps
Power Factor 0.89 Water Temp ___
85 DegreeC
Fuel Pressure Kpa Frequency _ _ _ _ _Hz
580 50
Phase Sequence CW/CCW Terminal Volt Balance __
5 _ _ %of rated volt
Excitation Voltage 17 Volt Voltage Hunting Yes I No ✔
Current Balance 10 %of FLC Abnormal overheating of
cable termination ✔ Yes I No

Operational & Maintenance practices ✔ Yes I No

Log Book Practices ✔ Yes I No
Caterpillar Recommendations ✔ Yes I No

End User Particulars PATWARI BAKERS PVT LTD

PATWARI BAKERS PVT LTD
Customer Name:
Address:
VILLAGE MANDE, KELICHAPADA, TAL. WADA,
DIST. PALGHAR - 421303
Average working hours I year :. _______
300 _
Industry Type: FOOD INDUSTRY Usage Pattern: PRIME
Contact Person: Designation:
MR. BHARAT SAWANT MANAGER
Telephone, No(s) Mobile:
9823445054
E-mail: patwaribakers@gmail.com/ patwariacc1@gmail.com
Fax:
Service Engineer's Name: TIN No:
DIPCHAND WAGH
VAT No:
Sign: Date:
19/05/2020
Zonal Manager CS Name :_ _ _ _ _ _ __
T KATHIRVEL

Sign
 Gmrrco l@i Alternator Start-up Checklist
Customer Name: PATWARI BAKERS PVT LTD DATE: 19/05/2020
Rating Information
Engine serial number: SKK00129
SKK00129 I Arrangement number: 5655028
5655028
Alternator serial number: K6C002610
K6C002610 I Alternator model: LC6124C
LC6124C
Generator Name Plate Information
Voltage : 415 I Rating (Prime, Continuous, Standby) PRIME
Amperage: 556 jRatin_gkVA : 400
Environment
Ambient temperature: 35 Room temperature: 34
Atmospheric Condition I Salty I Dusty I Wet I Clean I Comments
Alternator gr_easing procedure & grade explained to the Customer: Yes I No YES
Insulation test
MeggerTest 1 MIN reading 10 MIN reading P.I Value= 10 Min I 1 Min * Comments
Main Stator 200 150 50 Should not be
Main Rotor 200 140 60 less than 5M Ohms
Exciter Stator 220 170 50 [ MEGGER with
Exciter Rotor 220 160 60 500VD.C]
**=This value should be greater than '1' for LT M/C 's for HT not less than
1.5. P.I (Polarization Index)-Difference between lmin & 10min readings
Electrical Yes No Comments
Unit properly grounded ✔
Check diodes with Varistor ✔
Alternator alignments Provide Face & run out
SINGLE BEARING ALTERNATOR
readings and crank end play
Tighten all Cable Bolts [At
✔
Alternator and Breaker]
Check Cable flexibility and No Check after tightening of all
✔
stress on Alternator Terminal. cable mounting & gland bolts
Check for shorting I opening of
✔
control cables AVR & EMCP control cables
Check for Space heater ON/OFF
✔
operation
Automatic Voltage Regulator Measure NO- LOAD
✔
operation Excitation voltage
Set Over-current protection and Available m EMCPil + (Std.
check ✔
fitment on & above 725 kva)
Set Over-voltage protection and Available in EMCPII + (Std.
✔
check fitment on & above 725 kva)
Set Reverse-power protection and
✔
Available in EMCPII + (Std.
check fitment on & above 725 kva)
Set Electronic Earth fault relay I ✔
ELR and check
Set Under-voltage protection
✔
and check
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Set Over speed protection and ✔
Available in all EMCP-II
check &II+
Check for loose wiring and tighten ✔
Check that correct cable size/ lugs Refer sales manual for correct
✔
& glands are used size of cable
Check cable crimping is proper If not correct it before
✔
commissioning the Genset
Installation and Load Information
Neutral grounding system YES UPS 10
Enclosure type STD Size STD
Motor ( Lar2est capacity ) Other loads - %
Total hp 200 Lighting 20
Total SKVA (largest capacity) 380 Computers. 5
Type of Starter DOL / STAR DELTA / VFD Welding 5
Non-Linear 5
Type of operation Solo ✔ Parallel Others 55
Maximum running
load 250 kW
Full Load Data ✔

Voltage I Amps I KW I kVAR'S I P.F I Comments

415 I 319 I 233 I 20 I .89 I
Excitation Voltage: 17 Excitation Current: 1.0 %Load: 60
Isolation Transformer - Primary voltage: Secondary volta~e:
Filter unit for AVR : Yes ✔ No

Note:
1. After meggering do not forget to discharge the coils.
2. If insulation value is less than 5M ohms, dry the alternator with lamp & re-check
3. Alternator alignment procedure and specification please refer manual
4. Tighten all mounting bolts with torque wrench
5. DO-NOT use alternator fan for rotating D.G Set
6. Check Phase sequence.
7. Record Vibration level at DE and NDE side
8. Check and ensure that neutral is grounded properly
9. Check Circuit Breaker ON I OFF operations
10. Check control supply for relays and C.B
11. Check grease at NDE bearing. If alternator is stored I not running for six months
and above, Re-grease bearing. Bearing generated - yes I no
12. Set alarm and trip for winding and Bearing in case ofRTD and BTD.
13. Ensure that Test Certificate and Maintenance Manual is available.

Remarks: DG Set Commissioned as per customer urgency during lockdown period and it was connected to existing AMF panel of 320 KVA DG set.

Also used existing power cables. Suggested customer to complete pending installation work like exhaust cladding, Cable glands

and upgrade AMF panel with recommended rating ACB and power cable size.

Service Engineer Customer

Signature Signature
Name DIPCHAND WAGH Name
Dealer Branch MUMBAI Location WADA
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