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Hydrometallurgy 77 (2005) 191 – 201

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A fundamental study of ferric oxalate for dissolving gold


in thiosulfate solutions
I. Chandra, M.I. JeffreyT
Department of Chemical Engineering, Monash University, Vic, 3800, Australia
Received 21 September 2004; received in revised form 26 November 2004; accepted 3 December 2004

Abstract

A fundamental study was undertaken of the dissolution of gold using a novel thiosulfate leaching system that utilises ferric
oxalate as the oxidant in place of the traditional cupric ammine. The key advantage of the ferric oxalate system is that the
thiosulfate consumption is negligible compared to the cupric ammine system. The gold leaching kinetics were measured using
the rotating electrochemical quartz crystal microbalance (REQCM), and it was found that fast gold dissolution rates can be
obtained using ferric oxalate in the presence of thiourea as a catalyst. The ratio of oxalate to ferric is also very important to gold
leaching as this ratio governs the speciation and reactivity of the oxidant. At low Ox/Fe ratios, the gold dissolution rate was
found to be initially high, but decays due to the homogeneous reduction of the ferric complex. Electrochemical studies of the
reduction of ferric oxalate showed that the more oxidizing Fe(C2O4)2 is reactive towards thiosulfate and/or thiourea, whereas
the Fe(C2O4)33 complex is stable, and hence at an Ox/Fe mole ratio of 3, the gold dissolution rate does not change with time.
This study also presents the effect of other parameters such as thiosulfate concentration, ferric concentration, and pH on the gold
dissolution kinetics. It will also be shown that gold dissolution rates obtained with the ferric oxalate system are higher than for
the copper–ammonia system under similar leach conditions.
D 2004 Elsevier B.V. All rights reserved.

Keywords: Gold; Thiosulfate; Leaching; Non-cyanide oxidants; Ferric oxalate; Thiourea

1. Introduction concerns over the discharge of cyanide into tailings


dams during gold extraction. Although a considerable
There has been a large amount of attention given to amount of research has been conducted on thiosulfate
the study and research of the alternative lixiviants in leaching of gold, there has not been any commercial
recent years as a result of the public and environmental introduction of this leaching system. Perhaps the
largest contributing factor to this is the lack of
* Corresponding author.
understanding of the thiosulfate leaching chemistry
E-mail address: matthew.jeffrey@eng.monash.edu.au (Aylmore and Muir, 2001). In thiosulfate leaching
(M.I. Jeffrey). solutions, the copper(II) and thiosulfate concentrations
0304-386X/$ - see front matter D 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.hydromet.2004.12.002
192 I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201

decrease due to the homogenous reaction between and oxalate. Fig. 1 shows the speciation for 5 mM total
copper(II) and thiosulfate. In addition, the generation ferric as a function of total oxalate concentration. When
of polythionates from the oxidation of thiosulfate was the total oxalate concentration is 15 mM (mole ratio
found to have a negative impact on both gold Ox/Fe=3), the predominant species present is
dissolution (Chu et al., 2003; Jeffrey et al., 2003), Fe(C2O4)33. As the mole ratio of Ox/Fe increases
and the recovery of gold using ion exchange resins above 3, the free oxalate concentration increases with
(Nicol and O’Malley, 2002). The problems associated little change to the ferric speciation. For Ox/Fe=2,
with this system have motivated the study of alternative Fe(C2O4)2 will be the major species, but there is some
oxidants to dissolve gold in thiosulfate solutions. To Fe(C2O4)33 and Fe(C2O4)+, whilst for Ox/Fe=2.5, the
date, very few studies have been attempted on the use solution will contain almost equal amounts of
of other oxidants apart from copper and ammonia in Fe(C2O4)2 and Fe(C2O4)33.
thiosulfate solutions. The standard reduction potential for the ferric
Thermodynamically the dissolution of gold in a 1 oxalate complexes can be calculated using the
M thiosulfate solution requires an oxidant with a stability constants quoted above, and the stability
reduction potential greater than 0.15 V, which is the constant for the ferrous oxalate complex, log b
standard potential for the gold oxidation reaction [Fe(C2O4)22]=5.15 (Smith and Martell, 1976). For
(Nicol et al., 1987): the reduction of Fe(C2O4)2 as shown in Eq. (2), given
that E8 (Fe3+/Fe2+)=0.771 V (Lide, 1995), the E8 is
3 
Au þ 2S2 O2
3 YAuðS2 O3 Þ2 þ e ð1Þ calculated to be 0.258 V, and thus we can expect
Fe(C2O4)2 to oxidize gold to gold thiosulfate. For the
In this work, using 0.1 M thiosulfate solution, it more stable Fe(C2O4)33 complex, the reduction can
will be shown that gold dissolution in solutions be represented by Eq. (3), for which the E8 is
containing no added gold(I) requires a potential calculated to be 0.025 V, which is substantially
greater than 0.1 V. more negative than standard reduction potential of the
Iron(III) was selected as an oxidant because it is Fe(C2O4)2 complex.
inexpensive and it has high enough potential to
effectively oxidize gold. It is well known that ligands Fe(C2O4)2+e YFe(C2O4)22 (2)
can be used to stabilize ferric ions in solution, and
hence minimize its reaction with reductants such as Fe(C2O4)33+e YFe(C2O4)22+C2O42 (3)
thiosulfate. In this study oxalate was chosen as the It must be remembered that the standard potentials
ligand for the following reasons: are calculated assuming unit activity of each species.

a. Oxalate forms a strong complex with iron(III): log b 5


Fe(C2O4)+
Fe3+
[Fe(C2O4)+]=7.58; log b [Fe(C2O4)2]=13.81; and C2O42- Fe(C2O4)-2
log b [Fe(C2O4)33]=18.6 (Smith and Martell, 4
Fe(C2O4)3-
Concentration / mM

1976). 3

b. Sodium oxalate is produced as a waste product


3
from alumina refineries.
c. Ferric oxalate undergoes photocatalytic decompo-
sition to form ferric/ferrous oxide, CO2 and CO32 2
(Dudeney and Tarasova, 1998). Thus it could be
discharged to a tailings dam without causing a 1
serious threat to the environment.
0
The speciation of ferric in oxalate containing 5 10 15
solutions can be estimated using the equilibrium Total Oxalate / mM
equations and stability constants for the various Fig. 1. Calculated speciation diagram for the ferric oxalate
complexes coupled with the mass balance for ferric complexes. [Total Fe(III)=5 mM].
I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201 193

Table 1 Prior to each gold leaching experiment, the gold was


Calculated potentials for the reduction of the ferric oxalate electroplated onto the quartz electrode at 25A m2
complexes at various activities
from a solution containing 0.02M potassium dicyano-
Reduction Activities of species Calculated
aurate, 0.23 M potassium cyanide, and 0.086 M
of complex potential
potassium carbonate. The thiosulfate concentration in
Fe(C2O4)
2 Fe(C2O4)
2 =1 M 0.258 V
the solution was measured using the flow injection
Fe(C2O4)2
2 =1 M
Fe(C2O4)3
3 Fe(C2O4)3
3 =1 M 0.025 V system developed recently (Dai et al., 2005), and by
Fe(C2O4)2
2 =1 M the traditional iodine titration. Before using the iodine
C2O2
4 =1 M titration, the ferric and ferrous were precipitated from
Fe(C2O4)3
3 Fe(C2O4)3
3 =4.9 mM 0.312 V solution using sodium hydroxide, and then the
Fe(C2O4)2
2 =0.1 mM
solution was filtered.
C2O2
4 =0.1 mM
Fe(C2O4)3
3 Fe(C2O4)3
3 =4.9 mM 0.211 V
Fe(C2O4)2
2 =0.1 mM
C2O2
4 =5.1 mM 3. Results and discussions

3.1. Gold dissolution kinetics


As will be shown later, the Fe(C2O4)33 complex is
quite stable in thiosulfate solutions, and hence it The kinetics of gold dissolution in the thiosulfate
would be expected that for an Ox/Fe mole ratio of 3, solutions were measured using the Rotating Electro-
the ferrous and free oxalate concentrations will be chemical Quartz Crystal Microbalance (REQCM).
significantly lower than the ferric concentration. The This instrument has already been used extensively to
calculated potentials for the reduction of Fe(C2O4)33 measure the kinetics of gold dissolution in both
at different activities of each species involved in the cyanide and thiosulfate solutions. Fig. 2 shows the
half cell reaction are shown in Table 1. Even when the type of information which can be obtained using the
solutions contain oxalate to ferric ratios higher than REQCM. The top half of this figure shows the mass
3:1, the potential is positive enough that one expects which is measured using the REQCM. The solid line
ferric oxalate to be a strong enough oxidant to shows the dissolution behaviour of an air saturated
dissolve gold.
0
-5
-10 addition of Fe(III)
∆m / µg

2. Experimental methods
-15
-20
All experiments were carried out using solutions no TU
-25 with TU
prepared from analytical reagents and Millipore water.
-30
The ferric oxalate complex was prepared by mixing
600
ferric nitrate and sodium oxalate. Unless specified, all
experiments were carried out at 20 8C, at a rotation 500
E / mV

rate of 300 rpm, and at the natural pH of the solution, 400


which was typically pH 4.5–6. All electrochemical 300
experiments were carried out using a Model 362 200
potensiostat (EG and G PAR). All potential measure- 100
ments were made with respect to a saturated calomel 0 500 1000 1500 2000 2500
reference and corrected to the standard hydrogen t/s
electrode (SHE). A platinum wire was used as the
counter electrode, and the potential sweep rate was 1 Fig. 2. Change in gold mass versus time in an air saturated
thiosulfate solution in the presence and absence of thiourea and
mV s1. Mass changes were measured using the effect of Fe(III) nitrate addition. Figure also shows the mixed
rotating electrochemical quartz crystals microbalance potential measured for each system. [Conditions: 0.1 M
which is described elsewhere (Jeffrey et al., 2000). (NH4)2S2O3, 5 mM thiourea, 5 mM Fe(NO3)3, 20 8C].
194 I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201

thiosulfate solution prior to and after the injection of absence of thiourea. The gold dissolution rate is
Fe(III) into solution. It can be seen that the mass of the calculated to be 1.1106 mol m2 s1, although
electrode decreases as the metal is dissolved and the this value is substantially lower than the rates
decrease in electrode mass is related to the gold measured in the copper–ammonia–thiosulfate or
dissolution rate, r, through Eq. (4), cyanide systems (Jeffrey et al., 2001). A significant
increase in the gold dissolution rate and mixed
Dm
r¼ ð4Þ potential was obtained upon the addition of ferric
AM Dt ions. However the mixed potential and gold dis-
where r is the oxidation rate (mol m2 s1), A is the solution rate both decay in a similar manner to that
electrode surface area (m2), M is the relative atomic in the absence of thiourea due to the homogeneous
mass of the metal (g mol1), m is the mass of the reduction of Fe(III). In this instance the Fe(III) may
electrode (g) and t is the time elapsed (s). be reacting with thiosulfate and/or thiourea. In
Fig. 2 initially shows that the gold dissolution rate summary, it can be concluded from the data shown
in air saturated thiosulfate solutions is very slow in the in Fig. 2 that the presence of a ligand is required to
absence of Fe(III) and thiourea catalyst; and a rate of complex with the iron(III) in order to increase its
3.7107 mol m2 s1 can be calculated from the stability in thiosulfate solution.
slope of the line. Thus, under these conditions, it is Experiments were conducted using oxalate as a
unlikely that very high extraction of gold from ores ligand for the ferric ion. The data shown in Fig. 3
can be obtained using an air saturated thiosulfate were obtained in a similar manner to Fig. 2, with the
system. However the figure also shows a dramatic exception that the ferric solution injected contained
increase in mixed potential and gold dissolution rate oxalate at a mole ratio of 2.5. Upon the addition of the
was obtained when 5 mM iron(III) nitrate was injected ferric oxalate complex, the gold dissolution rate and
into the thiosulfate solution. Upon the addition of the mixed potential increased, and did not decay rapidly
ferric ions into the thiosulfate solution, a strong violet as was observed in Fig. 2. In the absence of thiourea, a
colour was produced. This colour is due to the steady gold dissolution rate of 5.5106 mol m2 s1
formation of intermediate complex between ferric was obtained. However, in the presence of thiourea
ions and thiosulfate, FeS2O3+ (Page, 1954, 1960). the gold dissolution rate was significantly higher
However, as can be seen from Fig. 2, the mixed (24106 mol m2 s1).
potential and gold dissolution rate both decay rapidly,
indicating that the Fe(III) is rapidly reduced to Fe(II) 0
by thiosulfate. This reaction is known to occur
no TU
according to the following equation (Tykodi, 1990): -20 5mM TU
∆m / µg

þ
2Fe3þ þ 2S2 O2
3 X FeS2 O3 Y2Fe

þ S4 O2
6 ð5Þ -40
Ferric oxalate added
-60
This is supported by the observation that the
violet colour fades as the reaction proceeds. After 360
steady state is reached the mixed potential
300
E / mV

approaches the value that was obtained prior to


240
iron(III) addition.
It has been previously reported that thiourea 180
greatly enhances the gold oxidation half reaction in 120
thiosulfate solutions (Chandra and Jeffrey, 2004). 60
Fig. 2 (dashed lines) also shows the dissolution of 0 250 500 750 1000 1250 1500
pure gold in solution containing thiosulfate and t/s
thiourea (TU). Initially for the air saturated solution Fig. 3. Dissolution of gold and mixed potential in air saturated
in the presence of 5 mM thiourea, the dissolution of thiosulfate with thiourea and effect of Fe(III) oxalate addition.
gold is approximately 3 times faster than in the (Conditions as Fig. 2 with 12.5 mM oxalate added).
I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201 195

3.0 10.0 mM oxalate than the initial value obtained at lower oxalate
12.5 mM oxalate concentrations. However, Fig. 4 shows that after 24
2.5 15.0 mM oxalate
105r / mol m-2 s-1

17.5 mM oxalate h, the gold dissolution rates obtained for 10, 12.5, and
2.0 15 mM oxalate are essentially the same. For the
remainder of the present paper, a Ox/Fe ratio of 2.5
1.5 was chosen as a compromise between solution
1.0
stability and fast gold dissolution kinetics. As will
be shown in Section 3.8, under these conditions, the
0.5 gold dissolution rate is higher than that obtained for
the copper–ammonia system under similar conditions,
0.0
0 5 10 15 20 25 and comparable to the rates obtained for dissolution of
t / hr gold/silver alloys in cyanide solutions.
Fig. 4. Effect of oxalate concentration on the gold dissolution
3.3. Electrochemistry of ferric oxalate complexes
kinetics. (Conditions: as Fig. 2 with oxalate added).

3.3.1. Voltammetry studies


3.2. Effect of oxalate concentration In order to gain further understanding about the
ferric oxalate complexes, electrochemical experiments
Oxalate is important in the dissolution of gold in were performed using a platinum electrode in sol-
thiosulfate using iron(III) as an oxidant as it com- utions containing ferric oxalate, thiosulfate and
plexes the ferric ions and hence reduces its reactivity thiourea. Since platinum is inert in thiosulfate media,
with thiosulfate. Therefore changing the oxalate its use enables the study of the cathodic half reaction
concentration will affect the stability of the iron(III) of gold dissolution, i.e. ferric oxalate reduction. The
complex, and thus alter the potential of the iron(II)– first set of experiments were performed using freshly
iron(III) redox couple. The influence of oxalate on the prepared solutions, and the polarisation curves
dissolution of gold was investigated by varying the obtained for ferric oxalate reduction at different ferric
oxalate concentration in the range of 10 to 17.5 mM to oxalate mole ratios are shown in Fig. 5. At an Ox/
for a fixed Fe(III) concentration of 5 mM. This will Fe ratio of 3, the reduction commences at 260 mV,
result in a range of distribution of Fe(III) complexes and approaches a limiting current of 8.3 A m2 at
from mainly Fe(C2O4)2 to mainly Fe(C2O4)33 with 100 mV. The shape of the polarisation is typical for
free oxalate. Fig. 4 shows the effect of oxalate
concentration on the gold dissolution rates. When
0
the Ox/Fe mole ratio was 2 or 2.5, the gold dissolution
was initially very fast. However, the gold dissolution
rate decreased during the first 5 h. However, between -2
5 and 24 h, there is little change in the gold
dissolution rate. It is believed that the reduction in -4
i / A m-2

dissolution rates with time is a result of the slow


reduction of iron(III) to iron(II) by thiosulfate and/or -6
thiourea. This is supported by the fact that after 6 h,
10mM
the solution potential (EH) also dropped from 0.36 to -8 12.5mM
0.23 V for Ox/Fe=2, and from 0.33 to 0.22 V for Ox/ 15mM
Fe=2.5. This aspect is discussed in more detail below. -10
The results from the experiments conducted at -200 -100 0 100 200 300 400
higher oxalate concentrations are also shown in Fig. 4, E / mV
from which it can be seen that the gold dissolution Fig. 5. Polarisation curves for the reduction of fresh solutions of
rate was relatively constant over 24 h for Ox/Fe=3 and ferric oxalate with mole ratio Ox/Fe=2, 2.5, 3. (Conditions: as Fig. 2
3.5. The initial dissolution rate obtained was lower with oxalate added).
196 I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201

the reduction of other ferric complexes, such as ferrous, 5 mM oxalate, 100 mM thiosulfate and 5 mM
ferricyanide. The limiting current for ferric reduction thiourea and allowed to stand. After 7 min, a yellow
for Ox/Fe=2.5 is similar to Ox/Fe=3, although for Ox/ precipitate formed, which is the well known ferrous
Fe=2, the limiting current is slightly lower. In oxalate dihydrate. A second solution was prepared
addition, at the lower Ox/Fe ratios, the shape of the with the same composition, with the exception that
polarisation curves are substantially different. There after mixing, 5 mM ferric complexed to 10 mM
appears to be two reduction waves, and the limiting oxalate was added. In this instance, the precipitate was
current for the first wave is higher at the lower Ox/Fe not observed even after standing for 5 h. A third
ratio. These results are not surprising when it is solution was prepared containing 2.5 mM ferrous, 100
considered that at Ox/Feb3, there are the two mM thiosulfate and 5 mM thiourea, and 5 mM ferric
dominant ferric oxalate complexes, Fe(C2O4)2 and complexed to 15 mM oxalate was added after mixing.
Fe(C2O4)33. The first wave in the voltammogram The polarisation curve for the reduction of ferric from
corresponds to Fe(C2O4)2 reduction, whilst the 2nd the second and third solution were then obtained and
wave corresponds to reduction of the more stable found to be identical. These results indicate that the
Fe(C2O4)33. speciation of the second and third solutions are the
It is important to note that when Ox/Fe=2, the same, which is consistent with the Fe(C2O4)2 in the
majority of the ferric iron exists as Fe(C2O4)2. second solution taking up the oxalate associated with
However, the voltammogram in Fig. 5 shows that the ferrous oxalate as shown in Eqs. (6) and (7).
the reduction wave for Fe(C2O4)33 is larger than the
reduction wave for Fe(C2O4)2. Such a result is 3.3.2. Electrochemical reduction of Fe(III) oxalate
consistent with a change in speciation equilibrium at aged in thiosulfate solution
the interface during the reduction reaction. The Electrochemistry can also be used to understand
reduction of Fe(C2O4)2 shown in Eq. (2) forms the why the gold dissolution rate shown in Fig. 4
ferrous complex Fe(C2O4)22. It is proposed that decreases with time. The polarisation curves for the
oxalate exchange from the ferrous Fe(C2O4)22 to reduction of ferric oxalate on platinum in solutions
the ferric Fe(C2O4)2 occurs at the interface according containing ferric, oxalate, thiourea and thiosulfate
to Eq. (6). The equilibrium constant for this reaction which had been aged for 5 h are shown in Fig. 6. At
can be estimated from the stability constants quoted Ox/Fe=3, the polarisation curve is almost identical to
earlier, along with the stability constant for FeC2O4, that obtained for the fresh solution shown in Fig. 5.
log b=3.05, and the value calculated is K=490. Thus Therefore it can be concluded that the Fe(C2O4)33
thermodynamically this reaction lies towards the right
hand side. This reaction is presumably responsible for
0
the generation of the Fe(C2O4)33 at the interface, and
hence the occurrence of the large Fe(C2O 4)33
reduction wave in the voltammogram for Ox/Fe=2. -2
Thermodynamically it is also possible for ligand
exchange from ferrous Fe(C2O4) to Fe(C2O4)2, as -4
i / A m-2

shown in Eq. (7); the equilibrium constant for this


reaction is calculated to be 55. -6


FeðC2 O4 Þ2 3
2 þ FeðC2 O4 Þ2 YFeC2 O4 þ FeðC2 O4 Þ3 -8
10mM
12.5mM
ð6Þ 15mM
-10
-200 -100 0 100 200 300
FeC2 O4 þ FeðC2 O4 Þ
2 YFe

þ FeðC2 O4 Þ3
3 ð7Þ
E / mV
The occurrence of Eqs. (6) and (7) can be verified Fig. 6. Polarisation curves for the reduction of fresh solutions of
with some simple experiments utilizing ferrous ferric oxalate aged for 5 h with mole ratio Ox/Fe=2, 2.5, 3.
oxalate. A solution was prepared containing 2.5 mM (Conditions: as Fig. 2 with oxalate added).
I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201 197

complex, which is dominant at Ox/Fe=3, is unreactive the regeneration of ferric oxalate from ferrous may not
towards thiosulfate and thiourea. However when the be necessary.
Ox/Fe b3, the limiting current for ferric reduction is
lower for the aged solution, indicating that some of 3.5. Thiosulfate consumption
the ferric has been homogeneously reduced while the
solution was allowed to age. Based on the limiting The main reason the ferric oxalate system was
currents it can be calculated that for Ox/Fe=2.5, the investigated was the high thiosulfate consumption
ferric concentration had decreased to 4.2 mM, whilst which is obtained when using the traditional cupric
for Ox/Fe=2, it had decreased to 3.2 mM. Thus b2 ammine system. This is due to the redox cycle
mM thiosulfate or thiourea is oxidized. between Cu(I) and Cu(II), with both the copper(II)
The other interesting aspect of the data shown in reduction and copper(I) reactions being rapid. It was
Fig. 6 is that apart from the limiting current, the envisioned that due to the slower reactivity of ferric
polarisation curves are similar for each of the Ox/Fe oxalate, and low reactivity of ferrous oxalate towards
ratios. In particular, the two reduction waves, which oxygen, there would not be a redox cycle involving
were prominent in Fig. 5, are much less apparent for the oxidation of thiosulfate for the ferric oxalate
the aged solutions. Such a result indicates that the system. This was confirmed by measuring the
Fe(C2O4)33 is a major species present in the aged thiosulfate consumption when bubbling pure oxygen
solutions, even when the initial Ox/Fe ratio was 2. through a solution containing Ox/Fe ratios between 2
The most likely mechanism by which Fe(C2O4)33 is and 3. In each instance, after 5 h, the change in
formed is that shown in Eqs. (6) and (7). Therefore it thiosulfate concentration was within the detection
is not surprising that the gold dissolution rate in aged limit (2%) of the experimental method. Therefore it
solutions is very similar when the Ox/Fe ratio is can be concluded that thiosulfate consumption is
between 2 and 3. negligible for the ferric oxalate system.

3.4. Re-oxidation of Fe(II) oxalate by oxygen 3.6. Effect of rotation rate on gold dissolution

Although the data shown above have indicated that Fig. 7 shows a Levich plot of gold dissolution rate
Fe(C2O4)33 is not readily reduced by thiosulfate, as a function of x 1/2, from which it is possible to
when leaching a highly reductive gold ore, it is likely establish whether the reaction is diffusion or chemi-
that the ferric will be reduced to ferrous. Thus it is cally controlled. Initially when the Ox/Fe ratio was
worth considering the re-oxidation of ferrous to ferric 2.5, the gold dissolution rate shows some dependence
using oxygen. It is generally accepted that the reaction
between ferrous and oxygen is slow. The oxalate
system has the extra complication that ferrous oxalate Fe:ox = 1:2.5
3
Fe:ox = 1:2.5 after 5 hrs
dihydrate can precipitate given the correct conditions. Fe:ox = 1:3
105r / mol m-2 s-1

When solutions containing 1 mM ferrous and 10 mM


oxalate were prepared, it was found that precipitation 2
did not occur, and the solution potential increased
when exposed to oxygen. The solution EH of the
ferrous oxalate was initially 50 mV, increasing to 160
1
mV after 15 min, and to 230 mV after 30 min, which
was close to the steady state value of 238 mV.
Therefore under appropriate conditions, ferrous oxa-
late can be oxidized to ferric oxalate, but whether this 0
0 2 4 6 8
can occur during the leaching of highly reductive ores
will depend on a number of factors and is beyond the ω1/2/ s−1/2
scope of the present paper. However it should be Fig. 7. Levich plots for solutions containing mole ratio Ox/Fe=2.5
pointed out that if the ore is not highly reductive, then and 3. (Conditions: as Fig. 2 with oxalate added).
198 I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201

8
Ox:Fe=2.5 fresh reduction evident. At very low rotation rates, the rate of the
Ox:Fe=3 fresh reduction diffusion limiting process giving rise to mixed control,
Ox:Fe=2.5 5 hrs reduction viz. Fe(C2O4)2 reduction, becomes very small.
6 gold oxidation
However at low rotation rates, gold dissolution can
still occur via the reduction of Fe(C2O4)33 which is a
i / A m-2

4 chemically controlled process.

3.7. Effect of ferric and thiosulfate concentrations


2
Fig. 9 shows the effect of iron concentration on
the initial gold dissolution rate in ferric oxalate–
0
0 100 200 300 400 thiosulfate solutions. Also shown are the gold
E / mV dissolution rates after 5 h and 24 h from the time
leach solutions were prepared. Increasing iron(III)
Fig. 8. Evans’ diagram for the reduction of ferric oxalate for mole
concentration from 1 mM to 10 mM results in a
ratio Ox/Fe=2.5 and 3, and the oxidation of gold. (Conditions: as
Fig. 6). linear increase in the initial gold dissolution rates,
indicating a 1st order dependence of reaction rate on
Fe(III) concentration. However, after 5 h the gold
on the rotation rate. Such a result implies that the dissolution rate is lower for each of the experiments,
reaction under these conditions is at least mixed and there is not such a marked influenced of iron
controlled. Fig. 7 also shows the data for the same concentration on the gold dissolution rate. Allowing
solution after 5 h ageing and for the Ox/Fe ratio of 3, the solution to stand from 5 to 24 does not result in a
for which the gold dissolution rate is largely significant decrease in the gold dissolution rate. The
unaffected by rotation rate. Such a result implies that non-zero intercept of the data may partially attributed
under these conditions, gold dissolution is mainly to the fact that in the absence of ferric oxalate, gold
chemically controlled. The shift from mixed control at leaches at a low rate in oxygenated solutions
Ox/Fe=2.5 to chemical control at Ox/Fe=3 can be containing thiosulfate and thiourea.
readily explained by overlaying the polarisation Fig. 10 shows a plot of gold dissolution rates as a
curves for the reduction of ferric oxalate with the function of thiosulfate concentration. The thiosulfate
polarisation curve for the oxidation of gold in concentration was varied in the range from 0.05 M to
thiosulfate solutions containing thiourea. This Evans’ 0.4 M, while the Fe(III), oxalate and thiourea
diagram is shown in Fig. 8. For the solution with Ox/
Fe=3, and aged solutions with Ox/Fe=2.5, the 5
fresh
intersection of the anodic and cathodic polarisation 5 hours
curves clearly occur in the chemical control region. 4 24 hours
However for fresh solutions with Ox/Fe=2.5, the
105r / mol m-2 s-1

polarisation curves intersect in the region in which the 3


first reduction wave of Fe(C2O4)2 is approaching a
diffusion limiting value prior to the second reduction
2
wave of Fe(C2O4)33. Thus the reduction of ferric will
be affected by the mass transfer of Fe(C2O4)2, and
hence the gold dissolution rate shows a dependence 1
on rotation rate.
Another interesting aspect of the data shown in 0
Fig. 7 is the apparent non-zero intercept. This is 0 2 4 6 8 10
typical for chemically controlled reactions, as they do [Fe3+] / mM
not show any dependence on rotation rate. However Fig. 9. Effect of Fe(III) oxalate concentration (@ Ox/Fe=2.5) on the
when the Ox/Fe=2.5, the non-zero intercept is also gold dissolution kinetics. (Conditions: as Fig. 3).
I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201 199

3.0
and they were carried out at 20 8C. The concen-
tration of the oxidant added was 5 mM [copper(II) or
2.5
iron(III)], whilst the concentration of ligand for the
105r / mol m-2 s-1

2.0 copper–ammonia system (100 mM ammonia) was


significantly higher than the concentration of ligand
1.5 for the ferric–oxalate system (12.5 mM oxalate).
During leaching, the solutions were left open to air
1.0 in a beaker to allow the mass transfer of oxygen into
Fresh solution. Table 2 shows the gold dissolution rate as a
0.5 5 hours function of time for both of these systems, and it can
24 hours be seen that the rate obtained in the ferric oxalate
0.0
0 100 200 300 400 solution is considerably higher than that obtained for
[S2O32-]/ mM the aged copper–ammonia system. These results
highlight the major problem with the copper–
Fig. 10. Effect of thiosulfate concentration on the gold dissolution ammonia system in that copper(II) is quite reactive
kinetics. (Conditions: as Fig. 3). towards thiosulfate so that the majority of copper is
present as Cu(I). It has been shown previously that
concentrations were kept constant. It is surprising that the copper(II) to copper(I) ratio is low, even in the
increasing thiosulfate concentration to 0.4 M does not presence of oxygen, and efforts to improve mass
increase the reaction rate significantly, since it is well transfer of oxygen such as sparging or increasing the
known that increasing the thiosulfate concentration is oxygen partial pressure, do not result in significant
known to increase the rate of gold oxidation in changes in the copper(II) concentration (Breuer and
thiosulfate+thiourea solutions (Chandra and Jeffrey, Jeffrey, 2003). Hence the results presented in Table 2
2004). However it should be remembered that at indicate that in terms of gold dissolution kinetics, the
higher thiosulfate concentrations, the reaction ferric–oxalate oxidant in the presence of thiourea
between the ferric di-oxalato species Fe(C2O4)2 and catalyst is a viable alternative to the copper–
thiosulfate is likely to occur at a higher rate. This was ammonia oxidant.
confirmed by measuring the mixed potential, which The gold dissolution rate in ferric oxalate solutions
was found to decrease with increasing thiosulfate can also be compared to the published leach rates for a
concentration. For 50 mM thiosulfate solutions, the gold/silver alloy containing 2% silver in 20 mM air
mixed potential was initially 0.285 V, whilst for the saturated cyanide solutions, 3.8105 mol m2 s1.
400 mM thiosulfate, the mixed potential was initially The initial leach rate in the ferric oxalate system,
0.17 V. Hence it appears as though the gain in gold 2.4105 mol m2 s1, is similar to that for cyanide
oxidation rate at higher thiosulfate concentrations is solutions, although the leach rate does decrease with
offset by the lower potential of the Fe(III)–Fe(II) time.
couple. Since the kinetics of the gold dissolution are
largely independent of thiosulfate concentration Table 2
between 0.05 M to 0.4 M, it was thus decided to Comparison of gold leach rates for the ferric–oxalate–thiourea and
copper–ammonia systems after ageing
use 0.05 M thiosulfate for the remainder of the present
Time Gold leach rate in 0.05 M
study.
(NH4)2S2O3 at 20 8C
5 mM Fe(III), 5 mM Cu(II),
3.8. Comparison with the copper–ammonia–thiosul-
12.5 mM oxalatea 100 mM ammonia
fate system
10 min 2.4105 mol m2 s1 0.75105 mol m2 s1
5h 1.1105 mol m2 s1 0.15105 mol m2 s1
A set of experiments were conducted to compare 24 h 0.94105 mol m2 s1 0.075105 mol m2 s1
the ferric-oxalate leaching with the traditional cop- The oxidant concentration given is based on the total amount added
per–ammonia thiosulfate system. In these experi- to solution.
a
ments, both solutions contained 50 mM (NH4)2S2O3, Also contains 5 mM thiourea catalyst.
200 I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201

3.9. Effect of cations in thiosulfate salts 3.0


fresh
2.5 24 hrs
It has been shown previously that gold oxidizes

105r / mol m-2 s-1


much more readily in ammonium and potassium 2.0
thiosulfate solutions than in sodium thiosulfate
solutions (Chandra and Jeffrey, 2004). Therefore, the 1.5
effect of changing the cation in the thiosulfate salt on
gold dissolution in the ferric oxalate system was 1.0
investigated. Fig. 11 shows comparison between gold
0.5
oxidation rates with time in ammonium, sodium and
potassium thiosulfate solutions. There is very little 0.0
difference between the gold dissolution kinetics 4.0 4.4 4.8 5.2 5.6 6.0 6.4
obtained with the three different thiosulfate salts. pH
Such a result is important, as it means that sodium
Fig. 12. Effect of pH on the gold dissolution kinetics. (Conditions:
thiosulfate can be used instead of ammonium thio- as Fig. 3 except buffered with 10 mM potassium hydrogen
sulfate, and hence the environmental issues of phthalate).
ammonium discharge are avoided. At present, the
cost of sodium thiosulfate is significantly more than pH, thiosulfate decomposes to sulfur. At pH values
ammonium thiosulfate, but if a sodium-based process above 6.2, iron(III) hydroxide begins to precipitate
were adopted industrially, the cost of sodium thio- from the solution. Fig. 12 shows that pH has some
sulfate may decrease. effect on the initial gold dissolution rates, with lower
dissolution rates being obtained at higher pH values.
3.10. Effect of pH However, the gold dissolution rates obtained after 24
h are relatively unaffected by change of pH. These
The data in Fig. 12 show the effect of pH on the results are consistent with the Fe(C2O4)2 complex
rate of gold dissolution in the presence of thiourea being less oxidizing at the higher pH values. The fact
catalyst. In these experiments, 10 mM potassium that the mixed potential for the fresh solutions
hydrogen phthalate was added as a buffer. The pH was decreased as the pH was increased supports this view.
varied from 4.0 to 6.2 by the addition of sodium One possible explanation for this may be the com-
hydroxide. It was found that pH 4.0 was the lowest plexation of hydroxide to the Fe(C2O4)2 at higher pH
pH that can effectively be investigated as below this values.

3.0
Na2S2O3 4. Conclusions
2.5 K2S2O3
The dissolution of gold in thiosulfate solutions
105r / mol m-2 s-1

(NH4)2S2O3
2.0 containing thiourea catalyst using iron(III) oxalate has
been investigated by use of the REQCM. It was found
1.5 that the presence of thiourea is required in order to
obtain high leach rates. The ratio of ferric to oxalate is
1.0
important in the process as this determines the EH and
0.5 the dominant ferric complex. At an Ox/Fe mole ratio
of 3, the gold leach rate was essentially constant over
0.0 24 h. However, at lower Ox/Fe ratios, the Fe(C2O4)2
0 5 10 15 20 25 complex formed is more reactive towards thiosulfate
time / hr and/or thiourea, and hence the gold leach rate and
Fig. 11. Effect of alkali cation on the gold dissolution kinetics. solution potential, which are initially very high,
(Conditions: as Fig. 3 except 0.05 M thiosulfate). decrease with time. Studies undertaken with an Ox/
I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201 201

Fe ratio of 2.5 showed that initially the gold leach rate Dudeney, A.W.L., Tarasova, I.I., 1998. Photochemical decomposi-
was first order with respect to Fe(III) concentration tion of trisoxalatoiron(III): a hydrometallurgical application of
daylight. Hydrometallurgy 47, 243 – 257.
and was at least mixed controlled. However, after Jeffrey, M.I., Zheng, J., Ritchie, I.M., 2000. Development of a
allowing the solution to age, the reaction became rotating electrochemical quartz crystal microbalance for the
chemically controlled and essentially independent of study of metal leaching and deposition. Meas. Sci. Technol. 11
the Fe(III) concentration. The gold leach rates of the (5), 560 – 567.
Jeffrey, M.I., Breuer, P.L., Choo, W.L., 2001. A kinetic study that
ferric–oxalate oxidant compare very favorably to the
compares the leaching of gold in the cyanide, thiosulfate and
traditional copper–ammonia oxidant under similar chloride systems. Metall. Mater. Trans. B 32B, 979 – 986.
conditions. Ferrous oxalate oxidation by air appears Jeffrey, M.I., Breuer, P.L., Chu, C.K., 2003. The importance of
to be slow and thiosulfate consumption very low. controlling oxygen addition during the thiosulfate leaching of
gold ores. Int. J. Miner. Process. 72 (1–4), 323 – 330.
Lide, D.R., 1995. CRC Handbook of Chemistry and Physics. CRC
Press, Boca Raton, Fl.
References Nicol, M.J., O’Malley, G., 2002. Recovering gold from thiosulfate
leach pulps via ion exchange. JOM 54 (10), 44 – 46.
Aylmore, M.G., Muir, D.M., 2001. Thiosulfate leaching of gold—a Nicol, M., Fleming, C., Paul, R., 1987. The chemistry of the
review. Miner. Eng. 14 (2), 135 – 174. extraction of gold. In: Stanley, G.G. (Ed.), The Extractive
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thiosulfate by oxygen in gold leach solutions. Miner. Eng. 16 Johannesburg, S. Africa, pp. 831 – 905.
(1), 21 – 30. Page, F.M., 1954. Reaction between ferric and thiosulfate ions:
Chandra, I., Jeffrey, M.I., 2004. An electrochemical study of the II. Thiosulfate complexes of iron. Trans. Faraday Soc. 50,
effect of additives and electrolyte on the dissolution of gold in 120 – 126.
thiosulfate solutions. Hydrometallurgy 73, 305 – 312. Page, F.M., 1960. Ferric thiosulfate reaction: III. Mechanism of the
Chu, C.K., Breuer, P.L., Jeffrey, M.I., 2003. The impact of reaction. Trans. Faraday Soc. 56, 398 – 406.
thiosulfate oxidation products on the oxidation of gold in Smith, R.M., Martell, A.E., 1976. Critical Stability Constants. Other
ammonia thiosulfate solutions. Miner. Eng. 16 (3), 265 – 271. Organic Ligands, vol. 3. Plenum Press, New York.
Dai, X., Breuer, P.L., Jeffrey, M.I., 2005. The development of a flow Tykodi, R.J., 1990. In praise of thiosulfate. J. Chem. Educ. 67 (2),
injection analysis method of the quantification of free cyanide 146 – 149.
and copper cyanide complexes in gold leaching solutions.
Hydrometallurgy 76 (1–2), 87 – 96.

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