Académique Documents
Professionnel Documents
Culture Documents
www.elsevier.com/locate/hydromet
Abstract
A fundamental study was undertaken of the dissolution of gold using a novel thiosulfate leaching system that utilises ferric
oxalate as the oxidant in place of the traditional cupric ammine. The key advantage of the ferric oxalate system is that the
thiosulfate consumption is negligible compared to the cupric ammine system. The gold leaching kinetics were measured using
the rotating electrochemical quartz crystal microbalance (REQCM), and it was found that fast gold dissolution rates can be
obtained using ferric oxalate in the presence of thiourea as a catalyst. The ratio of oxalate to ferric is also very important to gold
leaching as this ratio governs the speciation and reactivity of the oxidant. At low Ox/Fe ratios, the gold dissolution rate was
found to be initially high, but decays due to the homogeneous reduction of the ferric complex. Electrochemical studies of the
reduction of ferric oxalate showed that the more oxidizing Fe(C2O4)2 is reactive towards thiosulfate and/or thiourea, whereas
the Fe(C2O4)33 complex is stable, and hence at an Ox/Fe mole ratio of 3, the gold dissolution rate does not change with time.
This study also presents the effect of other parameters such as thiosulfate concentration, ferric concentration, and pH on the gold
dissolution kinetics. It will also be shown that gold dissolution rates obtained with the ferric oxalate system are higher than for
the copper–ammonia system under similar leach conditions.
D 2004 Elsevier B.V. All rights reserved.
decrease due to the homogenous reaction between and oxalate. Fig. 1 shows the speciation for 5 mM total
copper(II) and thiosulfate. In addition, the generation ferric as a function of total oxalate concentration. When
of polythionates from the oxidation of thiosulfate was the total oxalate concentration is 15 mM (mole ratio
found to have a negative impact on both gold Ox/Fe=3), the predominant species present is
dissolution (Chu et al., 2003; Jeffrey et al., 2003), Fe(C2O4)33. As the mole ratio of Ox/Fe increases
and the recovery of gold using ion exchange resins above 3, the free oxalate concentration increases with
(Nicol and O’Malley, 2002). The problems associated little change to the ferric speciation. For Ox/Fe=2,
with this system have motivated the study of alternative Fe(C2O4)2 will be the major species, but there is some
oxidants to dissolve gold in thiosulfate solutions. To Fe(C2O4)33 and Fe(C2O4)+, whilst for Ox/Fe=2.5, the
date, very few studies have been attempted on the use solution will contain almost equal amounts of
of other oxidants apart from copper and ammonia in Fe(C2O4)2 and Fe(C2O4)33.
thiosulfate solutions. The standard reduction potential for the ferric
Thermodynamically the dissolution of gold in a 1 oxalate complexes can be calculated using the
M thiosulfate solution requires an oxidant with a stability constants quoted above, and the stability
reduction potential greater than 0.15 V, which is the constant for the ferrous oxalate complex, log b
standard potential for the gold oxidation reaction [Fe(C2O4)22]=5.15 (Smith and Martell, 1976). For
(Nicol et al., 1987): the reduction of Fe(C2O4)2 as shown in Eq. (2), given
that E8 (Fe3+/Fe2+)=0.771 V (Lide, 1995), the E8 is
3
Au þ 2S2 O2
3 YAuðS2 O3 Þ2 þ e ð1Þ calculated to be 0.258 V, and thus we can expect
Fe(C2O4)2 to oxidize gold to gold thiosulfate. For the
In this work, using 0.1 M thiosulfate solution, it more stable Fe(C2O4)33 complex, the reduction can
will be shown that gold dissolution in solutions be represented by Eq. (3), for which the E8 is
containing no added gold(I) requires a potential calculated to be 0.025 V, which is substantially
greater than 0.1 V. more negative than standard reduction potential of the
Iron(III) was selected as an oxidant because it is Fe(C2O4)2 complex.
inexpensive and it has high enough potential to
effectively oxidize gold. It is well known that ligands Fe(C2O4)2+e YFe(C2O4)22 (2)
can be used to stabilize ferric ions in solution, and
hence minimize its reaction with reductants such as Fe(C2O4)33+e YFe(C2O4)22+C2O42 (3)
thiosulfate. In this study oxalate was chosen as the It must be remembered that the standard potentials
ligand for the following reasons: are calculated assuming unit activity of each species.
1976). 3
2. Experimental methods
-15
-20
All experiments were carried out using solutions no TU
-25 with TU
prepared from analytical reagents and Millipore water.
-30
The ferric oxalate complex was prepared by mixing
600
ferric nitrate and sodium oxalate. Unless specified, all
experiments were carried out at 20 8C, at a rotation 500
E / mV
thiosulfate solution prior to and after the injection of absence of thiourea. The gold dissolution rate is
Fe(III) into solution. It can be seen that the mass of the calculated to be 1.1106 mol m2 s1, although
electrode decreases as the metal is dissolved and the this value is substantially lower than the rates
decrease in electrode mass is related to the gold measured in the copper–ammonia–thiosulfate or
dissolution rate, r, through Eq. (4), cyanide systems (Jeffrey et al., 2001). A significant
increase in the gold dissolution rate and mixed
Dm
r¼ ð4Þ potential was obtained upon the addition of ferric
AM Dt ions. However the mixed potential and gold dis-
where r is the oxidation rate (mol m2 s1), A is the solution rate both decay in a similar manner to that
electrode surface area (m2), M is the relative atomic in the absence of thiourea due to the homogeneous
mass of the metal (g mol1), m is the mass of the reduction of Fe(III). In this instance the Fe(III) may
electrode (g) and t is the time elapsed (s). be reacting with thiosulfate and/or thiourea. In
Fig. 2 initially shows that the gold dissolution rate summary, it can be concluded from the data shown
in air saturated thiosulfate solutions is very slow in the in Fig. 2 that the presence of a ligand is required to
absence of Fe(III) and thiourea catalyst; and a rate of complex with the iron(III) in order to increase its
3.7107 mol m2 s1 can be calculated from the stability in thiosulfate solution.
slope of the line. Thus, under these conditions, it is Experiments were conducted using oxalate as a
unlikely that very high extraction of gold from ores ligand for the ferric ion. The data shown in Fig. 3
can be obtained using an air saturated thiosulfate were obtained in a similar manner to Fig. 2, with the
system. However the figure also shows a dramatic exception that the ferric solution injected contained
increase in mixed potential and gold dissolution rate oxalate at a mole ratio of 2.5. Upon the addition of the
was obtained when 5 mM iron(III) nitrate was injected ferric oxalate complex, the gold dissolution rate and
into the thiosulfate solution. Upon the addition of the mixed potential increased, and did not decay rapidly
ferric ions into the thiosulfate solution, a strong violet as was observed in Fig. 2. In the absence of thiourea, a
colour was produced. This colour is due to the steady gold dissolution rate of 5.5106 mol m2 s1
formation of intermediate complex between ferric was obtained. However, in the presence of thiourea
ions and thiosulfate, FeS2O3+ (Page, 1954, 1960). the gold dissolution rate was significantly higher
However, as can be seen from Fig. 2, the mixed (24106 mol m2 s1).
potential and gold dissolution rate both decay rapidly,
indicating that the Fe(III) is rapidly reduced to Fe(II) 0
by thiosulfate. This reaction is known to occur
no TU
according to the following equation (Tykodi, 1990): -20 5mM TU
∆m / µg
þ
2Fe3þ þ 2S2 O2
3 X FeS2 O3 Y2Fe
2þ
þ S4 O2
6 ð5Þ -40
Ferric oxalate added
-60
This is supported by the observation that the
violet colour fades as the reaction proceeds. After 360
steady state is reached the mixed potential
300
E / mV
3.0 10.0 mM oxalate than the initial value obtained at lower oxalate
12.5 mM oxalate concentrations. However, Fig. 4 shows that after 24
2.5 15.0 mM oxalate
105r / mol m-2 s-1
17.5 mM oxalate h, the gold dissolution rates obtained for 10, 12.5, and
2.0 15 mM oxalate are essentially the same. For the
remainder of the present paper, a Ox/Fe ratio of 2.5
1.5 was chosen as a compromise between solution
1.0
stability and fast gold dissolution kinetics. As will
be shown in Section 3.8, under these conditions, the
0.5 gold dissolution rate is higher than that obtained for
the copper–ammonia system under similar conditions,
0.0
0 5 10 15 20 25 and comparable to the rates obtained for dissolution of
t / hr gold/silver alloys in cyanide solutions.
Fig. 4. Effect of oxalate concentration on the gold dissolution
3.3. Electrochemistry of ferric oxalate complexes
kinetics. (Conditions: as Fig. 2 with oxalate added).
the reduction of other ferric complexes, such as ferrous, 5 mM oxalate, 100 mM thiosulfate and 5 mM
ferricyanide. The limiting current for ferric reduction thiourea and allowed to stand. After 7 min, a yellow
for Ox/Fe=2.5 is similar to Ox/Fe=3, although for Ox/ precipitate formed, which is the well known ferrous
Fe=2, the limiting current is slightly lower. In oxalate dihydrate. A second solution was prepared
addition, at the lower Ox/Fe ratios, the shape of the with the same composition, with the exception that
polarisation curves are substantially different. There after mixing, 5 mM ferric complexed to 10 mM
appears to be two reduction waves, and the limiting oxalate was added. In this instance, the precipitate was
current for the first wave is higher at the lower Ox/Fe not observed even after standing for 5 h. A third
ratio. These results are not surprising when it is solution was prepared containing 2.5 mM ferrous, 100
considered that at Ox/Feb3, there are the two mM thiosulfate and 5 mM thiourea, and 5 mM ferric
dominant ferric oxalate complexes, Fe(C2O4)2 and complexed to 15 mM oxalate was added after mixing.
Fe(C2O4)33. The first wave in the voltammogram The polarisation curve for the reduction of ferric from
corresponds to Fe(C2O4)2 reduction, whilst the 2nd the second and third solution were then obtained and
wave corresponds to reduction of the more stable found to be identical. These results indicate that the
Fe(C2O4)33. speciation of the second and third solutions are the
It is important to note that when Ox/Fe=2, the same, which is consistent with the Fe(C2O4)2 in the
majority of the ferric iron exists as Fe(C2O4)2. second solution taking up the oxalate associated with
However, the voltammogram in Fig. 5 shows that the ferrous oxalate as shown in Eqs. (6) and (7).
the reduction wave for Fe(C2O4)33 is larger than the
reduction wave for Fe(C2O4)2. Such a result is 3.3.2. Electrochemical reduction of Fe(III) oxalate
consistent with a change in speciation equilibrium at aged in thiosulfate solution
the interface during the reduction reaction. The Electrochemistry can also be used to understand
reduction of Fe(C2O4)2 shown in Eq. (2) forms the why the gold dissolution rate shown in Fig. 4
ferrous complex Fe(C2O4)22. It is proposed that decreases with time. The polarisation curves for the
oxalate exchange from the ferrous Fe(C2O4)22 to reduction of ferric oxalate on platinum in solutions
the ferric Fe(C2O4)2 occurs at the interface according containing ferric, oxalate, thiourea and thiosulfate
to Eq. (6). The equilibrium constant for this reaction which had been aged for 5 h are shown in Fig. 6. At
can be estimated from the stability constants quoted Ox/Fe=3, the polarisation curve is almost identical to
earlier, along with the stability constant for FeC2O4, that obtained for the fresh solution shown in Fig. 5.
log b=3.05, and the value calculated is K=490. Thus Therefore it can be concluded that the Fe(C2O4)33
thermodynamically this reaction lies towards the right
hand side. This reaction is presumably responsible for
0
the generation of the Fe(C2O4)33 at the interface, and
hence the occurrence of the large Fe(C2O 4)33
reduction wave in the voltammogram for Ox/Fe=2. -2
Thermodynamically it is also possible for ligand
exchange from ferrous Fe(C2O4) to Fe(C2O4)2, as -4
i / A m-2
FeðC2 O4 Þ2 3
2 þ FeðC2 O4 Þ2 YFeC2 O4 þ FeðC2 O4 Þ3 -8
10mM
12.5mM
ð6Þ 15mM
-10
-200 -100 0 100 200 300
FeC2 O4 þ FeðC2 O4 Þ
2 YFe
2þ
þ FeðC2 O4 Þ3
3 ð7Þ
E / mV
The occurrence of Eqs. (6) and (7) can be verified Fig. 6. Polarisation curves for the reduction of fresh solutions of
with some simple experiments utilizing ferrous ferric oxalate aged for 5 h with mole ratio Ox/Fe=2, 2.5, 3.
oxalate. A solution was prepared containing 2.5 mM (Conditions: as Fig. 2 with oxalate added).
I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201 197
complex, which is dominant at Ox/Fe=3, is unreactive the regeneration of ferric oxalate from ferrous may not
towards thiosulfate and thiourea. However when the be necessary.
Ox/Fe b3, the limiting current for ferric reduction is
lower for the aged solution, indicating that some of 3.5. Thiosulfate consumption
the ferric has been homogeneously reduced while the
solution was allowed to age. Based on the limiting The main reason the ferric oxalate system was
currents it can be calculated that for Ox/Fe=2.5, the investigated was the high thiosulfate consumption
ferric concentration had decreased to 4.2 mM, whilst which is obtained when using the traditional cupric
for Ox/Fe=2, it had decreased to 3.2 mM. Thus b2 ammine system. This is due to the redox cycle
mM thiosulfate or thiourea is oxidized. between Cu(I) and Cu(II), with both the copper(II)
The other interesting aspect of the data shown in reduction and copper(I) reactions being rapid. It was
Fig. 6 is that apart from the limiting current, the envisioned that due to the slower reactivity of ferric
polarisation curves are similar for each of the Ox/Fe oxalate, and low reactivity of ferrous oxalate towards
ratios. In particular, the two reduction waves, which oxygen, there would not be a redox cycle involving
were prominent in Fig. 5, are much less apparent for the oxidation of thiosulfate for the ferric oxalate
the aged solutions. Such a result indicates that the system. This was confirmed by measuring the
Fe(C2O4)33 is a major species present in the aged thiosulfate consumption when bubbling pure oxygen
solutions, even when the initial Ox/Fe ratio was 2. through a solution containing Ox/Fe ratios between 2
The most likely mechanism by which Fe(C2O4)33 is and 3. In each instance, after 5 h, the change in
formed is that shown in Eqs. (6) and (7). Therefore it thiosulfate concentration was within the detection
is not surprising that the gold dissolution rate in aged limit (2%) of the experimental method. Therefore it
solutions is very similar when the Ox/Fe ratio is can be concluded that thiosulfate consumption is
between 2 and 3. negligible for the ferric oxalate system.
3.4. Re-oxidation of Fe(II) oxalate by oxygen 3.6. Effect of rotation rate on gold dissolution
Although the data shown above have indicated that Fig. 7 shows a Levich plot of gold dissolution rate
Fe(C2O4)33 is not readily reduced by thiosulfate, as a function of x 1/2, from which it is possible to
when leaching a highly reductive gold ore, it is likely establish whether the reaction is diffusion or chemi-
that the ferric will be reduced to ferrous. Thus it is cally controlled. Initially when the Ox/Fe ratio was
worth considering the re-oxidation of ferrous to ferric 2.5, the gold dissolution rate shows some dependence
using oxygen. It is generally accepted that the reaction
between ferrous and oxygen is slow. The oxalate
system has the extra complication that ferrous oxalate Fe:ox = 1:2.5
3
Fe:ox = 1:2.5 after 5 hrs
dihydrate can precipitate given the correct conditions. Fe:ox = 1:3
105r / mol m-2 s-1
8
Ox:Fe=2.5 fresh reduction evident. At very low rotation rates, the rate of the
Ox:Fe=3 fresh reduction diffusion limiting process giving rise to mixed control,
Ox:Fe=2.5 5 hrs reduction viz. Fe(C2O4)2 reduction, becomes very small.
6 gold oxidation
However at low rotation rates, gold dissolution can
still occur via the reduction of Fe(C2O4)33 which is a
i / A m-2
3.0
and they were carried out at 20 8C. The concen-
tration of the oxidant added was 5 mM [copper(II) or
2.5
iron(III)], whilst the concentration of ligand for the
105r / mol m-2 s-1
3.0
Na2S2O3 4. Conclusions
2.5 K2S2O3
The dissolution of gold in thiosulfate solutions
105r / mol m-2 s-1
(NH4)2S2O3
2.0 containing thiourea catalyst using iron(III) oxalate has
been investigated by use of the REQCM. It was found
1.5 that the presence of thiourea is required in order to
obtain high leach rates. The ratio of ferric to oxalate is
1.0
important in the process as this determines the EH and
0.5 the dominant ferric complex. At an Ox/Fe mole ratio
of 3, the gold leach rate was essentially constant over
0.0 24 h. However, at lower Ox/Fe ratios, the Fe(C2O4)2
0 5 10 15 20 25 complex formed is more reactive towards thiosulfate
time / hr and/or thiourea, and hence the gold leach rate and
Fig. 11. Effect of alkali cation on the gold dissolution kinetics. solution potential, which are initially very high,
(Conditions: as Fig. 3 except 0.05 M thiosulfate). decrease with time. Studies undertaken with an Ox/
I. Chandra, M.I. Jeffrey / Hydrometallurgy 77 (2005) 191–201 201
Fe ratio of 2.5 showed that initially the gold leach rate Dudeney, A.W.L., Tarasova, I.I., 1998. Photochemical decomposi-
was first order with respect to Fe(III) concentration tion of trisoxalatoiron(III): a hydrometallurgical application of
daylight. Hydrometallurgy 47, 243 – 257.
and was at least mixed controlled. However, after Jeffrey, M.I., Zheng, J., Ritchie, I.M., 2000. Development of a
allowing the solution to age, the reaction became rotating electrochemical quartz crystal microbalance for the
chemically controlled and essentially independent of study of metal leaching and deposition. Meas. Sci. Technol. 11
the Fe(III) concentration. The gold leach rates of the (5), 560 – 567.
Jeffrey, M.I., Breuer, P.L., Choo, W.L., 2001. A kinetic study that
ferric–oxalate oxidant compare very favorably to the
compares the leaching of gold in the cyanide, thiosulfate and
traditional copper–ammonia oxidant under similar chloride systems. Metall. Mater. Trans. B 32B, 979 – 986.
conditions. Ferrous oxalate oxidation by air appears Jeffrey, M.I., Breuer, P.L., Chu, C.K., 2003. The importance of
to be slow and thiosulfate consumption very low. controlling oxygen addition during the thiosulfate leaching of
gold ores. Int. J. Miner. Process. 72 (1–4), 323 – 330.
Lide, D.R., 1995. CRC Handbook of Chemistry and Physics. CRC
Press, Boca Raton, Fl.
References Nicol, M.J., O’Malley, G., 2002. Recovering gold from thiosulfate
leach pulps via ion exchange. JOM 54 (10), 44 – 46.
Aylmore, M.G., Muir, D.M., 2001. Thiosulfate leaching of gold—a Nicol, M., Fleming, C., Paul, R., 1987. The chemistry of the
review. Miner. Eng. 14 (2), 135 – 174. extraction of gold. In: Stanley, G.G. (Ed.), The Extractive
Breuer, P.L., Jeffrey, M.I., 2003. Copper catalysed oxidation of Metallurgy of Gold. South African Inst. Min. and Metall,
thiosulfate by oxygen in gold leach solutions. Miner. Eng. 16 Johannesburg, S. Africa, pp. 831 – 905.
(1), 21 – 30. Page, F.M., 1954. Reaction between ferric and thiosulfate ions:
Chandra, I., Jeffrey, M.I., 2004. An electrochemical study of the II. Thiosulfate complexes of iron. Trans. Faraday Soc. 50,
effect of additives and electrolyte on the dissolution of gold in 120 – 126.
thiosulfate solutions. Hydrometallurgy 73, 305 – 312. Page, F.M., 1960. Ferric thiosulfate reaction: III. Mechanism of the
Chu, C.K., Breuer, P.L., Jeffrey, M.I., 2003. The impact of reaction. Trans. Faraday Soc. 56, 398 – 406.
thiosulfate oxidation products on the oxidation of gold in Smith, R.M., Martell, A.E., 1976. Critical Stability Constants. Other
ammonia thiosulfate solutions. Miner. Eng. 16 (3), 265 – 271. Organic Ligands, vol. 3. Plenum Press, New York.
Dai, X., Breuer, P.L., Jeffrey, M.I., 2005. The development of a flow Tykodi, R.J., 1990. In praise of thiosulfate. J. Chem. Educ. 67 (2),
injection analysis method of the quantification of free cyanide 146 – 149.
and copper cyanide complexes in gold leaching solutions.
Hydrometallurgy 76 (1–2), 87 – 96.