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User guide

MCX - Chiller and Heat Pump


multi compressors - multi circuits

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User guide | MCX - Chiller and heat pump

Index Contents
1.0 Introduction 5
2.0 Unit configuration Input / output configuration 6
2.1 Analog input 6
2.2 Digital input 7
2.3 Digital output 9
2.4 Analog output 10
2.5 “H” parameters for unit configuration 11
2.6 Default I/O configuration 12
3.0 User Interface 13
3.1 Turning ON and OFF 13
3.2 Main screen 13
3.2.1 LED display 13
3.2.2 LCD display 14
3.3 Heat / cool selection 14
3.4 Menu navigation 14
3.4.1 Login 16
3.4.2 Start 16
3.4.3 Parameters 16
3.4.4 Input and output display and configuration 17
3.4.5 Alarm display and configuration 17
3.4.6 EXD (Electronic Expansion Valve driver) configuration 18
3.4.7 Clock configuration 19
3.4.8 Service 19
3.4.9 Hour Counters 20
3.5 Keyboard 20
3.6 Setup functions 21
3.6.1 ON / OFF function 21
3.6.2 Re-start function 21
3.6.3 Heat / cool selection 21
3.6.4 Delay at power ON 21
3.6.5 Change of the unit of measurement 21
3.6.6 Forcing parameters default values 21
3.7 Accessing the BIOS menu (LCD display only) 21
4.0 Temperature setpoint management 22
4.1 Offset from digital input - Secondary setpoint 22
4.2 Offset from analog input – Remote setpoint 22
4.2.1 Differential setpoint 23
4.3 Adapting the setpoint to the outside temperature (compensation) 23
5.0 Temperature regulation 24
5.1 Selection of regulation probe in cooling mode 24
5.2 Selection of regulation probe in heating mode 24
5.3 Temperature regulation types 24
5.3.1 Proportional regulation (rEt=P) 24
5.3.2 Proportional + Integral regulation (rEt=PI) 27
5.3.3 Dead zone regulation 27
6.0 Compressors 29
6.1 Rotation 29
6.2 Load step management 29
6.3 Compressor delay times 30
6.4 Hour counter 32
6.5 Compressors enable 32
7.0 Liquid solenoid valve and pump-down 33
7.1 Start-up 33
7.2 Pump down 33
8.0 Electronic Expansion Valve 34
8.1 Connection 34
8.2 Configuration 34
8.3 Alarms 34

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User guide | MCX - Chiller and heat pump

9.0 Heaters 35
9.1 Heaters in cooling mode: anti freeze control 35
9.1.1 Configuration 35
9.1.2 Regulation 35
9.1.3 Ice alarm 35
9.1.4 High temperature warning 35
9.2 Heaters in heating mode 36
9.2.1 Configuration 36
9.2.2 Regulation 36
9.3 Boiler 36
10.0 Evaporator water pump / fan 37
10.1 Evaporator twin pumps control 38
10.2 Hour counter 38
11.0 Condenser fans / pumps 39
11.1 Air condensing unit 39
11.1.1 Way of working 39
11.1.2 Step regulation in cooling 40
11.1.3 Step regulation in heating 41
11.1.4 Fan speed regulation 42
11.1.5 Condenser probe fault 43
11.2 Water condensing unit 43
11.3 High pressure prevention 43
12.0 Water free-cooling 44
12.1 Overview 44
12.2 Conditions of activation and deactivation of the free-cooling 44
12.2.1 Activation 44
12.2.2 Deactivation 44
12.3 Free-cooling valve management 45
12.4 Fan management in free-cooling 45
12.5 Compressors and free-cooling 46
12.5.1 Only free-cooling 46
12.6 Anti freeze of the free-cooling coil 46
13.0 Reversing valve 47
13.1 Automatic change-over 47
14.0 Defrost 48
14.1 Description 48
14.2 Parameters for defrost control 48
15.0 Alarms 51
15.1 Alarm actions 51
15.2 Reset types 51
15.3 Alarm table 51
15.4 Main alarms description 56
16.0 Parameters 58
16.1 Parameters table 58
17.0 Parameters table 59
17.1 Exported variables table 59
18.0 Graphic diagrams of some of the managed unit types 63
19.0 APPENDIX A – Configurator usage 74
19.1 Adapter installation 74
19.2 Guide for application software modification 74
19.3 “Parameters” tab 75
19.4 “Alarms” tab 75
19.5 “Parameters_x_Model” tab 75
19.6 I/O configuration tabs 76

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User guide | MCX - Chiller and heat pump

20.0 APPENDIX B – Software for chiller with screw compressors 77


20.1 Capacity regulation 77
20.1.1 Parameters 77
20.1.2 STEP mode operation 79
20.1.3 STEPLESS 79
20.2 Economizer 80
20.2.1 Parameters 80
20.2.2 Operations 81
20.3 Liquid Injection 81
20.3.1 Parameters 81
20.3.2 Operations 82
20.4 Test screen 82
21.0 APPENDIX C – Software for modular chillers 83
21.1 Connection 83
21.2 Network configuration 84
21.2.1 Parameters 84
21.3 General features 85
21.4 “Automaster” Function 85
21.5 Parameters synchronization 86
21.6 User Interface 86

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User guide | MCX - Chiller and heat pump

1.0 Introduction The algorithm here below described allows the management of cooling and heating units like:
Air / Water, Water / Water, Air / Air up to 4 circuits, 8 hermetic or semi hermetic compressors with
unloaders control, 4 screw compressors with step or stepless control.
In master-slave configuration it is possible to manage bigger units.
Because of the algorithm capability to manually assign inputs and outputs according to the unit’s
features to control, it is suitable to be executed in all MCX electronic controllers.

The main algorithm’s functions are as follows:


• inlet or outlet evaporator water temperature regulation
• proportional, proportional/integral or dead zone regulation
• anti freeze control
• steps or inverter compressors management
• compressor unloaders management
• screw compressors management
• steps or inverter condensing fan speed control
• twin pumps control
• alarms management
• setpoint management:
–– second setpoint
–– remote setpoint
–– setpoint compensation
• defrost management
• boiler management
• automatic change-over
• liquid valve and pump down management
• free-cooling management
• electronic expansion valve management
• scheduler
• network connection (master-slave)

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User guide | MCX - Chiller and heat pump

2.0 Unit configuration To make the most of the hardware controller resources, you can manually assign the function
Input / output performed by each controller’s input and output or through the user interface, or through the
configuration software configurator “Interface_Chiller_HP_vNN.xls” provided together with the application
software (see “APPENDIX – Configurator usage”).

Follow below the complete list of the available functions that can be independently assigned to each
input and output.

2.1 Analog input ANALOG INPUT


Description Code
Position Function
(LCD display) (LED display)
Tin Evaporator TIN Evaporator Regulation of water / air temperature if the analog input
entering is selected with “rEG” parameter
water / air
Tout Evaporator1 TO1 Evaporator 1 Anti-freeze of evaporator 1 water
leaving water
Tout Evaporator2 TO2 Evaporator 2 Anti-freeze of evaporator 2 water
leaving water
Tout Evaporator3 TO3 Evaporator 3 Anti-freeze of evaporator 3 water
leaving water
Tout Evaporator4 TO4 Evaporator 4 Anti-freeze of evaporator 4 water
leaving water
Tout Evap Mix TOM Evaporators Regulation of water / air temperature if the analog input
leaving water / air is selected with “rEG” parameter
temperature
DischargePress1 dP1 High pressure side Regulation of condensing pressure / temperature
of the gas circuit. High pressure prevention and alarm
See NOTE
DischargePress2 dP2 High pressure side Regulation of condensing pressure / temperature
of the gas circuit. High pressure prevention and alarm
See NOTE
DischargePress3 dP3 High pressure side Regulation of condensing pressure / temperature
of the gas circuit. High pressure prevention and alarm
See NOTE
DischargePress4 dP4 High pressure side Regulation of condensing pressure / temperature
of the gas circuit. High pressure prevention and alarm
See NOTE
Tout TOUt Outdoor air Setpoint compensation
Automatic changeover
Remote Set TREM Setpoint change (remote setpoint)
Tout Condenser1 HE1 Condenser 1 water Heating regulation for water cooled heating pumps
with water changeover.
Water anti-freeze on the outlet of the external heat
exchanger 1 (for water cooled heat pump units with
refrigerant changeover)

Tout Condenser2 HE2 Condenser 2 water Water anti-freeze on the outlet of the external heat
exchanger 2 (for water cooled heat pump units with
refrigerant changeover)
Tout Condenser3 HE3 Condenser 3 water Water anti-freeze on the outlet of the external heat
exchanger 3 (for water cooled heat pump units with
refrigerant changeover)
Tout Condenser4 HE4 Condenser 4 water Water anti-freeze on the outlet of the external heat
exchanger 4 (for water cooled heat pump units with
refrigerant changeover)
T ComboDefrostC1 TCD1 External heat Temperature probe for circuit 1 combined defrost (for
exchanger 1 air cooled heat pump units with refrigerant changeover)
T ComboDefrostC2 TCD2 External heat Temperature probe for circuit 2 combined defrost (for
exchanger 2 air cooled heat pump units with refrigerant changeover)
T ComboDefrostC3 TCD3 External heat Temperature probe for circuit 3 combined defrost (for
exchanger 3 air cooled heat pump units with refrigerant changeover)
T ComboDefrostC4 TCD4 External heat Temperature probe for circuit 4 combined defrost (for
exchanger 4 air cooled heat pump units with refrigerant changeover)
BoilerSafety BOI Boiler Safety probe
SuctionPress C1 SP1 Suction pressure Low pressure alarm for circuit 1
circuit 1.
See NOTE

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User guide | MCX - Chiller and heat pump

ANALOG INPUT
Description Code
Position Function
(LCD display) (LED display)
SuctionPress C2 SP2 Suction pressure Low pressure alarm for circuit 2
circuit 2.
See NOTE
SuctionPress C3 SP3 Suction pressure Low pressure alarm for circuit 3
circuit 3.
See NOTE
SuctionPress C4 SP4 Suction pressure Low pressure alarm for circuit 4
circuit 4.
See NOTE
Freecool Temp FC1 Free-cooling Temperature probe for the return water before the free-
temperature. cooling coil
See NOTE
Discharge dT1 Discharge gas Temperature of the discharge gas for circuit 1
Temperature C1 temperature
circuit 1
Discharge dT2 Discharge gas Temperature of the discharge gas for circuit 2
Temperature C2 temperature
circuit 2
Discharge dT3 Discharge gas Temperature of the discharge gas for circuit 3
Temperature C3 temperature
circuit 3
Discharge dT4 Discharge gas Temperature of the discharge gas for circuit 4
Temperature C4 temperature
circuit 4
NOTE:
When the transducers on the low pressure side “SuctionPress Cx” are not present, the transducers “DischargePress Cx” pass
on the low pressure side of the circuit in case of heat pumps with gas changeover in heating mode.
But when the transducers “SuctionPressCx” are present, the couple of transducers are supposed located near the suction
and discharge of the compressor and do not change function depending on the heating or cooling mode even on heat
pumps with gas changeover

2.2 Digital input DIGITAL INPUT


Description Code
Function
(LCD display) (LED display)
Comp Overload OC Compressors general overload
Comp Overload C1 OCL1 Compressors overload circuit 1
Comp Overload C2 OCL2 Compressors overload circuit 2
Comp Overload C3 OCL3 Compressors overload circuit 3
Comp Overload C4 OCL4 Compressors overload circuit 4
Comp1 Overload OC1 Compressor 1 overload
Comp2 Overload OC2 Compressor 2 overload
Comp3 Overload OC3 Compressor 3 overload
Comp4 Overload OC4 Compressor 4 overload
Comp5 Overload OC5 Compressor 5 overload
Comp6 Overload OC6 Compressor 6 overload
Comp7 Overload OC7 Compressor 7 overload
Comp8 Overload OC8 Compressor 8 overload
Comp Oil Press. DC Compressors oil pressure
Comp Oil PressC1 DCL1 Compressors oil pressure circuit 1
Comp Oil PressC2 DCL2 Compressors oil pressure circuit 2
Comp Oil PressC3 DCL3 Compressors oil pressure circuit 3
Comp Oil PressC4 DCL4 Compressors oil pressure circuit 4
Comp1 Oil Press. DC1 Compressor 1 oil pressure
Comp2 Oil Press. DC2 Compressor 2 oil pressure
Comp3 Oil Press. DC3 Compressor 3 oil pressure
Comp4 Oil Press. DC4 Compressor 4 oil pressure
Comp5 Oil Press. DC5 Compressor 5 oil pressure
Comp6 Oil Press. DC6 Compressor 6 oil pressure
Comp7 Oil Press. DC7 Compressor 7 oil pressure
Comp8 Oil Press. DC8 Compressor 8 oil pressure

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User guide | MCX - Chiller and heat pump

DIGITAL INPUT
Description Code
Function
(LCD display) (LED display)
Heaters Overload OH Heaters general overload
Heaters Ovld C1 OHL1 Heaters overload circuit 1
Heaters Ovld C2 OHL2 Heaters overload circuit 2
Heaters Ovld C3 OHL3 Heaters overload circuit 3
Heaters Ovld C4 OHL4 Heaters overload circuit 4
Heater1 Overload OH1 Heater 1 overload
Heater2 Overload OH2 Heater 2 overload
Heater3 Overload OH3 Heater 3 overload
Heater4 Overload OH4 Heater 4 overload
Cond Fan/Pump Ovld OFC Condenser fans / pumps general overload
Cond1 Fan Ovld FCL1 Condenser 1 fan overload
Cond2 Fan Ovld FCL2 Condenser 2 fan overload
Cond3 Fan Ovld FCL3 Condenser 3 fan overload
Cond4 Fan Ovld FCL4 Condenser 4 fan overload
Cond Fan1 / Pmp1 Ovld OFC1 Condenser fan / pump 1 overload
Cond Fan2 / Pmp2 Ovld OFC2 Condenser fan / pump 2 overload
Cond Fan3 Overld OFC3 Condenser fan 3 overload
Cond Fan4 Overld OFC4 Condenser fan 4 overload
Cond Fan5 Overld OFC5 Condenser fan 5 overload
Cond Fan6 Overld OFC6 Condenser fan 6 overload
Cond Fan7 Overld OFC7 Condenser fan 7 overload
Cond Fan8 Overld OFC8 Condenser fan 8 overload
HP HP High pressure
HP Circuit1 HPL1 High pressure circuit 1
HP Circuit2 HPL2 High pressure circuit 2
HP Circuit3 HPL3 High pressure circuit 3
HP Circuit4 HPL4 High pressure circuit 4
LP LP Low pressure
LP Circuit1 LPL1 Low pressure circuit 1
LP Circuit2 LPL2 Low pressure circuit 2
LP Circuit3 LPL3 Low pressure circuit 3
LP Circuit4 LPL4 Low pressure circuit 4
Flow Evaporator FPE Evaporator flow switch
Evap Pump Ovld OPE Evaporator pumps general overload
Evap Pmp1 / Fan Ovld OPE1 Evaporator pump 1 / fan overload
Evap Pump2 Ovld OPE2 Evaporator pump 2 overload
Flow Condenser FPC Condenser flow switch
ON / OFF ONO Remote ON / OFF
Offset from DI SET2 Setpoint offset by digital input
(second setpoint)
General Overload OVL General overload
General Alarm ALR General alarm
Defrost DEF Start and / or stop defrost
Heat / Cool HC Heat pumps heating / cooling selection
Manual Pump Down C1 PD1 Manual pump down of circuit 1
Manual Pump Down C2 PD2 Manual pump down of circuit 2
Manual Pump Down C3 PD3 Manual pump down of circuit 3
Manual Pump Down C4 PD4 Manual pump down of circuit 4
NOTE:
The digital input marked with underline can be assigned to the MCX universal analog input
(refer to the MCX technical datasheet to see which analog input are universal)

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User guide | MCX - Chiller and heat pump

2.3 Digital output DIGITAL OUTPUT


Description Code
Function
(LCD display) (LED display)
Compressor1 C1 Compressor 1 / Inverter compressor 1
Compressor2 C2 Compressor 2
Compressor3 C3 Compressor 3
Compressor4 C4 Compressor 4
Compressor5 C5 Compressor 5
Compressor6 C6 Compressor 6
Compressor7 C7 Compressor 7
Compressor8 C8 Compressor 8
Comp1 Unloader1 C1U1 Compressor 1, unloader 1
Comp1 Unloader2 C1U2 Compressor 1, unloader 2
Comp1 Unloader3 C1U3 Compressor 1, unloader 3
Comp1 Unloader4 C1U4 Compressor 1, unloader 4
Comp2 Unloader1 C2U1 Compressor 2, unloader 1
Comp2 Unloader2 C2U2 Compressor 2, unloader 2
Comp2 Unloader3 C2U3 Compressor 2, unloader 3
Comp2 Unloader4 C2U4 Compressor 2, unloader 4
Comp3 Unloader1 C3U1 Compressor 3, unloader 1
Comp3 Unloader2 C3U2 Compressor 3, unloader 2
Comp3 Unloader3 C3U3 Compressor 3, unloader 3
Comp3 Unloader4 C3U4 Compressor 3, unloader 4
Comp4 Unloader1 C4U1 Compressor 4, unloader 1
Comp4 Unloader2 C4U2 Compressor 4, unloader 2
Comp4 Unloader3 C4U3 Compressor 4, unloader 3
Comp4 Unloader4 C4U4 Compressor 4, unloader 4
Comp5 Unloader1 C5U1 Compressor 5, unloader 1
Comp5 Unloader2 C5U2 Compressor 5, unloader 2
Comp5 Unloader3 C5U3 Compressor 5, unloader 3
Comp5 Unloader4 C5U4 Compressor 5, unloader 4
Comp6 Unloader1 C6U1 Compressor 6, unloader 1
Comp6 Unloader2 C6U2 Compressor 6, unloader 2
Comp6 Unloader3 C6U3 Compressor 6, unloader 3
Comp6 Unloader4 C6U4 Compressor 6, unloader 4
Comp7 Unloader1 C7U1 Compressor 7, unloader 1
Comp7 Unloader2 C7U2 Compressor 7, unloader 2
Comp7 Unloader3 C7U3 Compressor 7, unloader 3
Comp7 Unloader4 C7U4 Compressor 7, unloader 4
Comp8 Unloader1 C8U1 Compressor 8, unloader 1
Comp8 Unloader2 C8U2 Compressor 8, unloader 2
Comp8 Unloader3 C8U3 Compressor 8, unloader 3
Comp8 Unloader4 C8U4 Compressor 8, unloader 4
Heater1 H1 Heater 1
Heater2 H2 Heater 2
Heater3 H3 Heater 3
Heater4 H4 Heater 4
Evap Fan1 / Pump1 PE1 Evaporator pump 1 / fan
Evap Fan2 / Pump2 PE2 Evaporator pump 2 / fan
Evap Fan3 PE3 Evaporator fan 3
Evap Fan4 PE4 Evaporator fan 4
Evap Fan5 PE5 Evaporator fan 5
Evap Fan6 PE6 Evaporator fan 6
Evap Fan7 PE7 Evaporator fan 7
Evap Fan8 PE8 Evaporator fan 8
Cond Fan1 / Pump1 FC1 Condenser fan 1
Condenser Fan2 FC2 Condenser fan 2
Condenser Fan3 FC3 Condenser fan 3
Condenser Fan4 FC4 Condenser fan 4
Condenser Fan5 FC5 Condenser fan 5

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User guide | MCX - Chiller and heat pump

DIGITAL OUTPUT
Description Code
Function
(LCD display) (LED display)
Condenser Fan6 FC6 Condenser fan 6
Condenser Fan7 FC7 Condenser fan 7
Condenser Fan8 FC8 Condenser fan 8
Inverter Cond1 FI1 Inverter fan condenser 1
Inverter Cond2 FI2 Inverter fan condenser 2
Inverter Cond3 FI3 Inverter fan condenser 3
Inverter Cond4 FI4 Inverter fan condenser 4
Alarm ALR Alarm
Warning WAR Warning
Reverse Valve C1 HC1 Reversing valve circuit 1
Reverse Valve C2 HC2 Reversing valve circuit 2
Reverse Valve C3 HC3 Reversing valve circuit 3
Reverse Valve C4 HC4 Reversing valve circuit 4
Boiler1 BO1 Boiler, heater 1
Boiler2 BO2 Boiler, heater 2
Boiler3 BO3 Boiler, heater 3
Boiler4 BO4 Boiler, heater 4
Liquid Valve C1 LV1 Liquid valve circuit 1
Liquid Valve C2 LV2 Liquid valve circuit 2
Liquid Valve C3 LV3 Liquid valve circuit 3
Liquid Valve C4 LV4 Liquid valve circuit 4
Freecool Valve FV1 Free-cooling ON / OFF valve
Liquid injection 1 LI1 Liquid injection valve of screw compressor 1
Liquid injection 2 LI2 Liquid injection valve of screw compressor 2
Liquid injection 3 LI3 Liquid injection valve of screw compressor 3
Liquid injection 4 LI4 Liquid injection valve of screw compressor 4
Cond Bypass 1 FC1 Bypass condenser 1 valve
Cond Bypass 2 FC2 Bypass condenser 2 valve
Cond Bypass 3 FC3 Bypass condenser 3 valve
Cond Bypass 4 FC4 Bypass condenser 4 valve
Economizer C1 EC1 Economizer of screw compressor 1
Economizer C2 EC2 Economizer of screw compressor 2
Economizer C3 EC3 Economizer of screw compressor 3
Economizer C4 EC4 Economizer of screw compressor 4

2.4 Analog output ANALOG OUTPUT


Description (LCD display) Code (LED display) Function
Inverter Comp1 C1 Inverter compressor
InverterFanCond1 Fc1 Inverter or phase cutting regulator
for condenser 1 fans
InverterFanCond2 Fc2 Inverter or phase cutting regulator
for condenser 2 fans
InverterFanCond3 Fc3 Inverter or phase cutting regulator
for condenser 3 fans
InverterFanCond4 Fc4 Inverter or phase cutting regulator
for condenser 4 fans
FreecoolValve FV1 Free-cooling modulating valve

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User guide | MCX - Chiller and heat pump

2.5 “H” parameters for After assigning the desired function to each input and output
unit configuration (see “2.0 - Unit configuration Input / output configuration”) you have to
set the “H” parameters for the unit configuration according to the input and output.
For info on how to access the “H” parameters, (see “3.0 - User interface”).

Group1=CFG – Unit Config


Group2=EVA - Evaporator
H1 - Number of evaporators
Defines the number of evaporators
H2 - Number of circuits per evaporator
Defines the number of refrigerant circuits per evaporator

H3 - Air or water cooling


Defines if the evaporation process is managed by a pump (H3=H2O) or a fan (H3=Air):
• WATER evaporators (H3=H2O).
For each evaporator, are controlled the “Heater1”, ..., “Heater4” digital outputs which are necessary to
manage the anti freeze heaters on the basis of the leaving water temperature “ToutEvaporator1”, ...,
“ToutEvaporator4” as described in the related chapter.
The number of heaters per evaporator is defined by H5.
• AIR evaporators (H3=Air).
Only “Tout Evaporator 1” input is used to measure the supply air temperature even when more than
one evaporator is present.

H4 - Numbers of evaporator pumps


By this parameter is possible to define the necessary digital outputs to control the pumps (or fan) on
the evaporator.
• WATER evaporators (H3=H2O).
The “Evaporator Pump1/Fan” and “Evaporator Pump2” digital output are managed to control one
pump or two twin pumps.
• AIR evaporators (H3=Air).
“Evap Pump1/Fan1”, “Evap Pump2/Fan2”, “Evap Fan3”, ...., “Evap Fan8” output are used to manage fans
on the evaporator.

H5 - Number of heaters per evaporator


Multiplied by H1, number of evaporators, defines the total number of heaters that are managed and
consequently the number of digital output “Heater1”, ..., “Heater4” used to drive them.

Group2=CMP – Compressors
H6 - Number of compressors per circuit
Multiplied by H2 (number of circuits per evaporator) and by H1 (number of evaporators), defines the
total number of compressors that are managed and consequently the number of digital output
“Compressor1”, ..., “Compressor8” used to drive them.
Compressors are assigned to circuits in a sequential and balanced way, assuming that all circuits have
the same number of compressors; e.g. in a system made of 3 circuits and 6 compressors,
“Compressor1” and “Compressor2” output are assigned to control compressors belonging to the first
circuit; “Compressor3” and “Compressor4” to the second circuit; “Compressor5” and “Compressor6” to
the third circuit.

H7 - Number of unloaders per compressor


To each unloader per compressor corresponds one digital output “Comp1 Unloader1”, ...,
“Comp8 Unloader8” to drive the unloading valve.

Group2=CND – Condenser
Each condenser circuit is controlled by an analog input “DischargePress C1”, ..., “DischargePress C4” for
temperature or pressure condensing regulation. The same input is then used for defrost control in air
cooled heat pumps in heating mode.
For water cooled heat pumps with refrigerant changeover , the “ToutCondenser1”, ..., “ToutCondenser4”
probe on the output of each condenser is used for anti freeze control of the outdoor heat exchanger
leaving water in heating mode.
For water cooled heat pumps with water changeover, only one probe, “ToutCondenser1”, is used for
water heating control.

H9 – Air or water cooled condenser


Defines if fan (H9=Air) or pump (H9=H2O) is used for condensing regulation.
If it’s an air cooled condenser, defrost control is performed in heating mode.

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H10 - Number of pumps or fans per condenser


Defines the necessary digital output to control the pumps or fans on the condenser.
• Water cooled units (H9=H2O).
The single “Cond Fan1 / Pump1” digital output is controlled to drive a pump.
• Air cooled units (H9=AIR).
Contributes to define the total number of managed ventilation steps and thus of the corresponding
“Condenser Fan1”, ..., “Condenser Fan8” digital output used to drive them.
See the H11 parameter.

H11 - Fans in common to all condensers


On multi-circuits units, fans can be in common to all condensers.
If fans are not in common to all condensers (H11=NO), the following output are controlled:
• as many analog input as the condensers (H1*H2)
• as many digital output as the condensers (H1*H2), multiplied by the number of fans per condenser
(H10); digital output for fans are assigned to condensers in a sequential and balanced way,
assuming that all condensers have the same number of fans; e.g. in a system made of 2 condensers
and 6 fans, “Cond Fan1 / Pump1”, “Condenser Fan2” and “Condenser Fan3” output are assigned to
control fan belonging to the first condenser; “Condenser Fan4”, “Condenser Fan5” and “Condenser
Fan6” to the second condenser
• as many analog output “InverterFanCond1”,...,”InverterFanCond4” for condensing control as the
condensers (H1*H2)
If fans are in common to all condensers (H11=YES) the following output are used:
• as before, as many analog inputs for condensing control as the circuits per condenser (H1*H2), but
regulation is made on the one requiring the higher response from the control.
Each analog input is then used for defrost control in heating mode
• as many digital outputs as fans per condenser (H10)
• one analog output “InverterFanCond1” for fan speed regulation

Group2=HP – Heat Pump


H40 - Heat pump type
Heat pump operation can be realised with refrigerant (H40=GAS) or water (H40= H2O) changeover.
One digital output “Reverse Valve C1”, ..., “Reverse Valve C4” per each circuit is reserved for controlling
the reverse flow valve.

H44 - Boiler number of heaters


Defines the number of boiler heaters that are managed and consequently the number of digital
output “Boiler1”, ..., “Boiler4” used to drive them.

NOTE:
Analog input for temperature control.
The probe used for temperature control is the one defined with the rEG parameter among any of the available analog
input. In water cooled heat pumps with water changeover (H40= H2O), the single “ToutCondenser1” probe is used for
temperature control in heating mode

2.6 Default I/O The default I/O assignment according to the type of MCX controller is set through the software
configuration configurator “Interface_Chiller_HP_vNN.xls”.

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User guide | MCX - Chiller and heat pump

3.0 User Interface Unit turning ON and OFF can be done as follow:
3.1 Turning ON and OFF • by the UP key for 3s to turn it ON or OFF
• by menu (see “3.4 - Menu navigation”)
• by parameter y01 (group1 “GEN – General”, group2 “StU – Setup”). (See “3.6 - Setup functions”)
• by “ON / OFF” digital input, if present

NOTE:
all the above ways can turn OFF the unit. To turn it ON the digital input must be closed.
If the digital input has been configured to have “Polarity=Close” (default setting), it means that the input is in the OFF
state when it is open

• by supervisor

Turning OFF
When the controller has been turned OFF, then all the output are deactivated
(respecting all the protection times).
OFF condition is evident through “OFF” sign on the display A or “IOFF” if the ”ON/OFF” digital input is
active; display B keeps the value it was already showing,
(see “4.0 - Temperature setpoint management”).
In case of OFF condition, the following functions are active:
• anti freeze control (see AI3 parameter, group1 “ALA – Alarms”, group2 “ICE - Ice”)
• probe alarm management (you can define through the configurator which alarms are active in the
OFF state; (see “APPENDIX – Configurator usage”)
• possibility by parameter AOF (group1 “ALA – Alarms”, group2 “BUZ – Buzzer and relay”) to manage the
alarm output

Turning ON
Turning ON the unit you get access to the main screen.

3.2 Main screen From the main screen, pressing the ENTER key you go to the menu described in the next chapter.
The main screen is different for the LED version and for LCD version.

3.2.1 LED display Group1: GEN – General


Group2: dsP – Display
DISPLAY A DISPLAY B heating

80G117.01
Danfoss
cooling

clock
alarm
service
warning economy

compressor 1 evaporator condenser heaters defrost


pump or fan pump or fan

The measures displayed on A and B displays are selectable by parameter dSA and dSb.
Selectable values are:
• OFF: no values
• IdOF: status of the “ON / OFF” digital input
• SEt: active setpoint
• rEG: analog input used for temperature regulation (see “5.0 - Temperature regulation”)
• AI1: analog input 1
• ...
• AI8: analog input 8

The value of the probe used for temperature regulation and the active setpoint are shown by default.
The meaning of all the icons is explained in the above figure.
An icon associated to an actuator follows its request status. The icon blinks when the actuator can’t
change its status because of protection times (fast blinking means a request to turn it OFF; slow
blinking means a request to turn it ON). The alarm and warning icon are associated to the alarm and
warning output. If dSC=ICE, the ice icon is turned ON when the unit is in cooling mode. The sun icon is
turned ON in heating mode; the opposite if dSC=SUN.

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3.2.2 LCD display On the main screen the following data are displayed:
• the main analog inputs measurements or other information
(see display A and display B on the LED display version)
• the ice icon, if unit is in cooling mode, or the sun icon if it is in heating mode (this association is
defined by parameter dSC) together with the icons of the main active elements: compressors, fans,
heaters and pumps
• the alarm or service icon

80G118.01
DISPLAY A DISPLAY B

Danfoss
eg. Tin Evaporator eg. Setpoint

alarm
warning

15.0 C° 12.0 !
compressors c

pumps condenser heaters cooling


fans heating
defrosting

3.3 Heat / cool selection On heat pump units the selection between heating and cooling mode is performed in the following
ways:
• from keyboard by pressing the DOWN key for 3s
(enabled by rE2 parameter, group1 “rEV – Reversing valve.”, group2 “CFg – Configuration”)
• from menu (see “3.4 - Menu navigation”)
• from y03 parameter, group1 “GEN – General”, group 2 “StU – Setup”. (See “3.6 - Setup functions”)
• from “Heat / Cool” digital input, if present

NOTE:
If the digital input has been configured to have “Polarity=Close” (default setting), it means that the input is in cooling
mode when it is closed

• from “Tout” analog input, comparing the outdoor temperature with a setpoint of reference
(see “13.1 - Automatic change-over”)

The priority order, from the higher to the lower level, is the following:
1. Automatic via “Tout” outdoor temperature measurement
2. Manual via the keyboard (via menu, y03 parameter or ON / OFF keys)
3. Manual via the “Heat / Cool” digital input

A request of automatic changeover has the priority on all the others.


Whatever the selected mode is, it is always shown on display with the corresponding icon;
(see “3.2 - Main screen”).

3.4 Menu navigation Pressing the ENTER key when the unit is ON, you go to the menu described in the following table.
LED Display LCD Display
Menu code Sub-menu code Sub-menu code Description Function
LOG Login Defines the access level to menus and
parameters.
Password is defined with L01, L02 and L03
parameters
Str Start Start functions
ON Turn ON Turn ON the unit
OFF Turn OFF Turn OFF the unit
nEt Network Access to network start / stop functions
SON System ON Turn ON all the units (master and slaves)
SOF System OFF Turn OFF all the units (master and slaves)

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LED Display LCD Display


Menu code Sub-menu code Sub-menu code Description Function
HC Heat / Cool Heat / cool switch
DFP Load default Load default parameters
PAR Parameters Access to menu of parameters.
You need to login first.
For menu description
(see “16.0 - Parameters”)
I/O Input / Output Access to input / output menu
(display values and configuration)
IOd I/O Values Display input and output values
IOC I/O Config Access to menu for assigning input and
output functions
DI Digital Input Assign digital input functions
DO Digital Output Assign digital output functions
AI Analog Input Assign analog input functions
AO Analog Output Assign analog output functions
ALA Alarms Access to alarm menu
AAL Active Alarms List of the active alarms
ALR Reset Alarms Alarms manual reset
AHS Alarm History Alarm history
AHC Clear AL History Clear alarm history
EXD EXD316 Access to menu of EXD316, driver for
electronic expansion valve
EX1 EXD 316 #1 EXD316, address 1
CFG Config EXD1 Access to configuration parameters of
EXD316 #1
tSt Test EXD1 Access to information coming from EXD316
#1
DEF Load Factory Load factory values into EXD316 #1
EX2 EXD 316 #2 EXD316, address 2
CFG Config EXD2 Access to configuration parameters of
EXD316 #2
tSt Test EXD2 Access to information coming from EXD316
#2
DEF Load Factory Load factory values into EXD316 #2
EX3 EXD 316 #3 EXD316, address 3
CFG Config EXD3 Access to configuration parameters of
EXD316 #3
tSt Test EXD3 Access to information coming from EXD316
#3
DEF Load Factory Load factory values into EXD316 #3
EX4 EXD 316 #4 EXD316, address 4
CFG Config EXD4 Access to configuration parameters of
EXD316 #4
tSt Test EXD4 Access to information coming from EXD316
#4
DEF Load Factory Load factory values into EXD316 #4
CLK Clock Clock menu
RTC Set RTC Set hour and date
SCH Scheduler Set scheduler records
SER Service Access to service information
INF Software info Information on application software
DEV Device info Information on device
StA Show comp Information on compressor status
status
HRS Hour Counters Access to hour counters menu
COH Compressors Compressors hour counters
EPH Evap Pumps Evaporator pumps hour counters
CLR Reset Counters Reset hour counters
To navigate inside menus use the UP and DOWN keys. The ENTER key allows you to go down to the
next level, if present; the ESC key allows you to go up to the previous level, up to the main screen.

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To change the value of the selected parameters use the following keys:
• ENTER, to enter in changing mode (the value starts to blink)
• UP and DOWN to change value
• ENTER again to confirm changes or ESC for not confirming them

3.4.1 Login Menu: LOG – Login


To insert the 4 digit password defining the access level to menus and parameters.
The current access level is then shown on the second raw of the main menu screen.
• Press UP and DOWN to change the value of the selected digit
• Press ENTER to confirm the value and skip to the next digit, if present, or to login
• The LEFT and RIGHT keys, if present, allow you to move the cursor on the desired digit

Password for the access levels from 1 to 3 are defined with L01 [1000], L02 [2000], L03 [3000]
parameters, group1 “GEN - General”, group2 “PAS – Password”.
Without logging in, you get access level 0.
You can’t see parameters or menu entries belonging to a higher level then yours. What is the level of
each parameter and menu is defined with the configurator, (see “APPENDIX – Configurator usage” ).
If the inserted password is not correct you stays inside the login screen.
Otherwise you get back to the main menu.

3.4.2 Start Menu: Str – Start


Holds functions related to starting the unit.
Sub-menu: ON – Turn ON
Turn ON the unit

Sub-menu: OFF – Turn OFF


Turn OFF the unit

Sub-menu: HC – Heat / Cool


Switches the unit heat / cool status

Sub-menu: nEt – Network


Gives access to network start/stop functions
(see “21 APPENDIX C – Software for modular chillers”)

Sub-menu: SON – System ON


Turn ON all the units on the network (master and slaves)

Sub-menu: SOF – System OFF


Turn OFF all the units on the network (master and slaves)

Sub-menu: DFP – Load Default


Load default parameters

3.4.3 Parameters Menu: PAR - Parameters


Gives access to parameters.
For a description of each parameter menu, see the relevant paragraph below.

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3.4.4 Input and output Menu I/O – Input/Output


display and Sub-menu: IOd – I/O Display
configuration LED display
Shows you in sequence (using the UP and DOWN keys) all the input and output values,
showing the I/O code on display A (“AI” for analog input; “AO” for analog output; “dI” for
digital input and “dO” for digital output) and its value on display B (analog input that are not
present or in alarm are shown with “----“).

LCD display
You have access to three screens showing all the input and output values; each screen shows
a group of 8 I/O. Use UP and DOWN keys to scroll them. The second and third screen are
used with MCX15 and MCX20 only.
Below example shows the first screen.

80G121.01
analog output digital (0=relay not energized)

Danfoss
digital input (range 0 to output(1=relay energized)
(0=not active 100.0%)
1=sctive)
analog output 1
analog input 1 analog input (e.g. fan PWM: 80.0%)

digital output 1
analog input 2
1 I 12.0 0 O 800 1
analog input 3 2 N 7.0 0 U 700 0 digital output 3
3 P 6.4 0 T 0 0
analog input 4
4 U 7.6 0 P 1000 0 digital output 5
5 T 14.5 0 U 1
6 17.1 0 T 0 digital output 6
analog input 5 7 25.4 0 1
8 25.2 1 0 digital output 8

analog input 6
digital input 8 analog output 4
(e.g. inverter 100.0%)
analog input 7 digital input 1

Sub-menu: IOC – I/O Config


Allows you to go into the input / output configuration screens.
For each input / output you can set its type, range of work, polarity and function.

3.4.5 Alarm display and Menu: ALA – Alarms


configuration Sub-menu: AAL – Active Alarms
Shows you the active alarm screens.

Each screen is dedicated to an alarm. You can scroll among them using the UP and DOWN keys.
Each alarm is described through:
• alarm description (for LCD display only)
• alarm code
• time since its activation in the format hours:minutes:seconds (seconds for LCD display only)

NOTE:
You can access to alarm visualization also by pressing the ESC key from the main screen
(see “3.5 - Keyboard” )

Sub-menu: ALR – Alarms Reset


Reset of active alarms (for manually resettable alarms only).

Press ENTER to reset manually all the active alarms.

NOTE:
Alarms reset can be performed also pressing ESC for 3s within the alarm screens
(see “3.5 - Keyboard” )

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Sub-menu: AHS – Alarm History


History of alarms

The following information are displayed for each alarm, in order from top to bottom:
• Description of the alarm
• Code of the alarm
• Date and time of activation
• Date and time of deactivation (if any)
• Record number (in reverse): #1 is the last activated alarm.
• Use the UP and DOWN key to scroll the list of alarms. UP to go back and DOWN to go forward

Sub-menu: AHC – Clear AL History


Clear history of alarms

3.4.6 EXD (Electronic Menu: EXD – Config EXD316


Expansion Valve Access to configuration of four EXD316
driver) configuration Sub-menu: EX1 – EXD 316 #1
Access to configuration of first EXD316 (CAN address #1)

Sub-menu: CFG – Config EXD1


Access to parameters of first EXD316.

Sub-menu: tSt – Test EXD1


Access to data for testing EXD316.

ValvePos: valve opening degree


S2: value of S2 temperature sensor at evaporator outlet
S4: value of S4 temperature sensor for measuring air temperature
AI: value of external reference
DI: status of ON/OFF digital input
SH: superheat
SHR: superheat reference
Pe: evaporating pressure
Te: evaporating temperature
Alr: alarm status; one bit for each alarm from left to right (see EXD316 documentation)
• Fault in controller
• S2 sensor error
• S4 sensor error
• The input signal on terminals 17-19 is outside the range
• The input signal on terminals 21-22 is outside the range
• No refrigerant has been selected
• Check the supply voltage to the step motor
• Battery alarm
• CAN driver

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Press ENTER to go to manual mode. Use UP and DOWN to set the valve opening degree.
Press ESC to go back to automatic mode
Sub-menu: DEF – Load Factory
Load factory parameters on first EXD316

Sub-menu: EX2 – EXD 316 #2


Sub-menu: EX3 – EXD 316 #3
Sub-menu: EX4 – EXD 316 #4
(See Sub-menu EX1).

3.4.7 Clock configuration Menu: CLK – Clock


Access to clock and scheduler settings.
Sub-menu: RTC – Set RTC
Access to configuration of hour and date of the internal real time clock
Use the UP and DOWN keys to change the field to be edited (marked with a cursor).
Use the ENTER key to enter into the edit mode. UP and DOWN again to change the value.
ENTER to confirm and ESC to abandon.

Sub-menu: SCH – Scheduler


Access to the configuration of the scheduler
Up to 10 records are managed. This is the screen for the first one.

Time: time of the action start.


Action: action type. 2 types of action are managed: turn ON the unit or turn OFF the unit.
Week day: day of the week of the action.
Use the ENTER key to change the field. Use UP and DOWN to modify the value.
When you are not into the edit mode (no field in reverse), use the UP and DOWN key to change the
schedule record.

NOTE:
The scheduler must be enabled by y08

3.4.8 Service Menu: SER - Service


Access to service menu
Sub-menu: INF – Software info
Information about device software

Sub-menu: DEV – Device info


Information about device hardware

Sub-menu: StA – Show compressor status


Information about the status of compressors

The string “Cn – status” is displayed in a scrolling text on the main screen when a relevant
information has to be displayed.
<Cn> is the compressor to which the subsequent information refers. Can be:
C1, ..., C8 for compressor 1, ..., compressor 8.
<status>: information on the compressor. Can be:
Alarm: if the compressor is in alarm
CT0, CT1, CT2, CT3, CT4, CT6, CT7: compressor is waiting for the time set with parameter CTx to elapse
C06: compressor is waiting for the time set with C06 to elapse
Prev: compressor capacity is being reduced by the high pressure prevention feature
P-down: compressor is in the pump-down phase

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3.4.9 Hour Counters Menu: HRS – Hour Counters


Access to hour counters
Sub-menu: COH – Compressors
Access to hour counters for compressors. By clearing this timer, you also reset the timer used
for compressor rotation based on run hours

Sub-menu: EPH – Evaporator Pumps


Access to hour counters for evaporator pumps

Sub-menu: CLR – Reset Counters


Reset all hour counters

3.5 Keyboard Unit status Key Function Description


Main screen ENTER Menu Access to menus
UP 3s OFF Pressed for 3 seconds, turns OFF the unit
DOWN 3s Cooling / heating Pressed for 3 seconds switches between cooling
switch and heating mode
(for heat pumps only, H40 different from 0)
ESC Alarms Admission to the list of active alarms
Menu UP Up Backward scroll of menu
DOWN Down Forward scroll of menu
ENTER --> Change to the next menu level, if present, or
command execution
ESC <-- Go back to the previous menu level, if present, or
to the main screen
Login UP + Increment the selected digit
DOWN - Decrement the selected digit
ENTER OK OK Confirm the value and skip to the next digit, if
present, or execute login
ESC <-- Go back to the previous menu level, if present, or
to the main screen
Parameters - UP Up Backward scroll of parameters or group of
navigation parameters
DOWN Down Forward scroll of parameters or group of
parameters
ENTER --> Change to the next group of parameters,
if present, otherwise enter in parameter
programming mode (see Prg)
ESC <-- Go back to the previous menu level, if present, or
to the main screen
Parameters - changes ENTER Prg / OK Enter in parameter programming mode
Confirm the change
UP + Increment the parameter value
DOWN - Decrement the parameter value
ESC Esc Exit from programming mode discarding the
change
Alarms - list UP Up Backward scroll of the alarm list
DOWN Down Forward scroll of the alarm list
ESC <-- / Reset Go back to the main screen
Pressed for 5 seconds, manual reset of all the
active alarms

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3.6 Setup functions Group1: GEN – General


Group2: StU – Setup

3.6.1 ON / OFF function Through the y01 parameter you decide the ON / OFF status of the unit.
• y01=OFF: unit is OFF
• y02=ON: unit is ON
For the other ways to turn ON and OFF the unit (see “3.1 - Turning ON and OFF” ).

3.6.2 Re-start function When the MCX is powered up, the unit status is decided by y02 as follows:
• y02=OFF: the unit doesn’t re-start automatically, it will remain in OFF mode
• y02=ON: the unit re-starts automatically, even if it was in OFF mode before the power was cut out
• y02=EQUA: the unit will return automatically to the same mode it was before the power was cut out

3.6.3 Heat / cool selection Through the y03 parameter you decide the heating / cooling mode of the unit.
• y03=COOL: unit is in cooling mode
• y03=HEAt: unit is in heating mode
For the other ways to select heating and cooling mode (see “3.3 - Heat / cool selection” )

3.6.4 Delay at power ON Through the y04 parameter you set the delay at power-ON (not when the unit status changes ON)
before activating any output. It’s purpose is to distribute the drawn current and protect the elements
and particularly the compressor against repeated starts in the event of frequent power failures.
When the timer has elapsed, the controller starts to manage the output based on the other times and
the other normal functions.

Through the y05 parameter you set the temperature unit of measurement used by the device
3.6.5 Change of the unit of between °C and °F.
measurement
NOTE:
The MMI remote user interface must be restarted for any change to take effect

3.6.6 Forcing parameters There are two ways for resetting parameters to their default values.
default values One is through the y07 parameter.
The other one is from menu “STR-Start” – “DFP-Load Default”, (see “3.4.2 - Start”).

By pressing simultaneously the ESC and ENTER keys for 5 seconds at power up, you enter into a special
3.7 Accessing the BIOS
BIOS menu; you can go through the voices of the menu using the UP and DOWN keys, confirm your
menu
selection with the ENTER key or discard it with the ESC key.
(LCD display only)
The menu is as follows:
APPLICATION: to exit the bios menu and return to the application
DISPLAY: to access the display setting menu
CONTRAST: to set the LCD contrast; LEFT=decrement, RIGHT=increment
BRIGHTNESS: to set the LCD brightness; LEFT=decrement, RIGHT=increment
POS / NEG: to switch between positive and negative display using the ENTER key
BUZZER: to set the buzzer volume and disable it; UP=increment, DOWN=decrement
CAN: to access the CAN communication configuration menu.
NODE ID: to set the device address on the CAN network; UP=increment, DOWN=decrement
BAUDRATE: to set the device baud rate on the CAN network (from 10 K to 1 M)

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4.0 Temperature setpoint Group1: rEG – Regulation


management Group2: SEt – Setpoint
The cooling temperature setpoint is defined with SC1 parameter. It can be modified between a
minimum and a maximum value, set with SCL and SCH parameters.
Similarly the heating temperature setpoint is defined with SH1 parameter.
It can be modified between a minimum and a maximum value, set with SHL and SHH parameters.
For the heating / cooling selection (see “3.3 - Heat / cool selection” ).
SC1 or SH1 setpoint are not the active setpoint if one of the following functions is active.

4.1 Offset from digital Group1: rEG – Regulation


input - Secondary Group2: SdI – Second setpoint
setpoint It consists in adding a constant value (offset) to the active setpoint and differential according to the
status of the “Offset from DI” digital input.
In cooling mode, the offset for the SC1 setpoint is defined with SdC parameter. In heating mode, the
offset for the SH1 setpoint is defined with SdH parameter. In both cases the OFFSET for differential is
SdO. According to the digital input status, the regulation uses the main or the secondary setpoint and
differential.
NOTE:
If the digital input has been configured to have “Polarity=Close” (default setting), it means that the main setpoint SC1 or
SH1 is used when it is closed

4.2 Offset from analog The setpoint is calculated adding to the active setpoint an offset calculated according to the value
input – Remote read by the “Remote Set” analog input. For the offset calculation you define the minimum and
setpoint maximum limits of the offset corresponding to the end of scale of the input signal.
The “Min” and “Max” limits are defined in the analog input configuration phase.

80G122.01
Danfoss
offset from AI

max

analog input
min “Remote Set”

low end of scale high end of scale

Example
When you configure the input from the configurator (see “APPENDIX – Configurator usage”) as in the
following table, you get an offset of 0 °C when the input is at 0 V and an offset
of 5.0 °C when the input is at 10 V.

Default Setup
Type Function Min Max
Analog Input 1 0-10 V Remote Set 0 5,0

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User guide | MCX - Chiller and heat pump

4.2.1 Differential setpoint Allows you to keep constant the difference between the regulated temperature and a value of
reference.
You can obtain it as a particular case of the offset from analog input (see above). In this case the
reference is measured with the “Remote Set” analog input and the SC1 and SH1 setpoint must be equal
to the difference in temperature that you want to obtain.

80G123.01
Danfoss
°C

active setpoint

analog input of reference


sC1 o sH1 connected to "remote Set"
cool or heat setpoint

offset from AI time


0

4.3 Adapting the setpoint Group1: rEG – Regulation


to the outside Group2: CPC – Compensation
temperature Adapting the setpoint to the outside temperature “Tout”, if enabled with CC1, is described in the
(compensation) following figure.
heating compensation cooling compensation

80G124.01
Danfoss
leakages
compensation
energy saving

CH4 max compensation CH4 max compensation


(positive value) (positive value)
current setpoint
CH4 max compensation CH4 max compensation
(negative value) (negative value)

leakages
energy saving compensation

CH3 CH3 CC2 CC3


stop heating start heating start cooling stop cooling
compensation compensation compensation compensation

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User guide | MCX - Chiller and heat pump

5.0 Temperature
regulation

5.1 Selection of Group1: rEG – Regulation


regulation probe in Group2: CFG – Configuration
cooling mode Through the rEG parameter it is possible to assign the function of regulation probe to any analog
input among AI1, ..., AI8. By default it is set to AI1, corresponding to the inlet evaporator probe,
“Tin Evaporator”. It must then be changed if the regulation on the outlet evaporator probe is
requested, “Tout Evaporator1” for single evaporator or “Tout Evap Mix” for more evaporators.
The rEG parameter value must always be set up to the physical analog input where the control probe
is connected to.

5.2 Selection of Probes used for regulation change according to the heat pump type.
regulation probe in On refrigerant changeover heat pumps there is the functional switch between the evaporator and the
heating mode condenser. Regulation probes are then the same than in cooling mode and are those on the internal
heat exchanger, defined through the rEG parameter.
On the contrary, water changeover heat pumps are regulated with different probes depending on the
way of working. In cooling mode the evaporator probe is used (see the point above). In heating mode
the regulation probe is fixed and is “Tout Condenser1”.

5.3 Temperature The following regulation types are available and set through the rEt parameter.
regulation types

5.3.1 Proportional Group1: rEG – Regulation


regulation (rEt=P) Group2: PID –PID regulation
It is a proportional regulation with aside band.
A regulation band (or differential) is defined aside the setpoint, rC1 in cooling mode and rH1 in
heating mode, inside of which the controller establishes its action entity proportionally to the position
of the regulated value inside the band itself.

Compressors steps management


The number of regulation steps is calculated starting from the configured number of compressors H6
and eventual unloaders per compressor H7 in the following way:
Total number of compressors results from H6*H2*H1, that is the number of compressors per circuit H6,
multiplied by the number of circuits per evaporator H2 and by the number of evaporators H1
Total number of unloaders results from the multiplication between the total number of compressors
and the number of unloaders per compressor, H7
Total number of load steps results from the total number of compressors plus the total number of
unloaders
The regulation band is equally divided among all the steps as per the figure below.

80G124.01
compressors

Danfoss
status

ON
"Compressor1" OFF "Compressor1" ON
"Compressor2" OFF C1 C2 "Compressor2" ON
temperature
OFF

differential
rC1
setpoint SC1
Regulation diagram for 2 compressors units in cooling mode

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User guide | MCX - Chiller and heat pump

compressors

80G126.01
status

Danfoss
ON

"Compressor1" ON "Compressor1" OFF


C2 C1
"Compressor1" ON "Compressor2" OFF temperature
OFF

differential
rH1
setpoint SH1

Regulation diagram for 2 compressors units in heating mode

The digital output used to control compressors are “Compressor1”, ..., “Compressor8”.
For unloaders are “Comp1 Unloader1”, ..., “Comp8 Unloader8”.
Compressors with inverter management

Group1: CMP – Compressors


Group2: INV – Inverter
The “Inverter Comp1” analog output and “Compressor1” digital output are used to drive an inverter.
It is assumed that the inverter is connected to the first compressor and when the inverter
management is enabled with IV0=YES, the “Compressor1” digital output becomes the output used to
eventually switch ON/OFF the inverter.
You have to define with IV1, IV2 and IV3 parameters the values in percentage corresponding to the
inverter minimum, maximum and start speed; within this values the proportional action of the analog
output is calculated as described in the figure below for both heating and cooling mode.

80G127.01
inverter analog output

Danfoss
%

"Inverter Comp1"
max speed IV2

start speed IV3

min speed IV1


temperature

differential
rC1
setpoint SC1

inverter digital output

ON
"Compressor1"

OF temperature

Regulation diagram for compressor with inverter units in cooling mode

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User guide | MCX - Chiller and heat pump

80G128.01
Danfoss
inverter analog output

"Inverter Comp1"
max speed IV2

start speed IV3

min speed IV1


temperature

differential
rH1
setpoint SH1

inverter digital output

ON
"Compressor1"

temperature
OF

setpoint SH1

Regulation diagram for compressor with inverter units in heating mode

The inverter output is activated at start speed IV3 when the cooling or heating requested power is
equal or greater than the power obtained with the inverter at that speed.
Through IV4 also a minimum inverter ON time is defined. Till this time has not elapsed, the inverter will
maintain its minimum speed even if it is requested to turn OFF.
When other compressors are present besides the one driven by the inverter, then the inverter is used
to supply the lack of power. In any case, the power supplied will always remain below the requested
one. Compressors are assumed to have the same power.
In the below figure has been described a situation with 4 compressors, the first one with inverter
management.
power

80G129.01
100% Danfoss

75%

“Compressor4”
50%

“Compressor3”
IV1 min
25% max
IV2

IV3
start
“Compressor2”
IV1 min
time

“Inverter Comp1”

100%
IV2

IV3
IV1 time

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User guide | MCX - Chiller and heat pump

5.3.2 Proportional + Group1: rEG – Regulation


Integral regulation Group2: PID – Reg PID
(rEt=PI) To eliminate the steady-state error typical of proportional control in order to obtain a more precise
regulation, an integral regulation can be added to the proportional one (P+I). In this way it’s also
possible to take in consideration the time when the regulated value is far from the setpoint.
Once activated the P+I regulation, the controller increase or decrease the integral error time after
time, adding it to the proportional error: the result is to gradually bring the equilibrium point near to
the desired setpoint, overcoming situations of stalemate in which the steady-state error is constant,
typical situation of proportional controls only.

The characteristic parameter to set is the integral time Ki (rin parameter), whose value settles the
reaction speed of the P+I regulation (the lower the integral time, the faster the response of the
control). The integral time is defined as the time to be elapsed for making the integral error become
equal to the proportional error, with a constant proportional error.

It is possible to enable with rC2 the gradual reduction of the integral error once reached and exceeded
the setpoint. The error integral in fact tend to keep the compressors turned on even if the proportional
part of the error would require the shutdown. The amount of reduction is proportional to the distance
from the setpoint considering the rC3 band. For example, in cooling, the reduction is zero when the
control temperature is equal to the setpoint; the reduction is greatest when it is equal to setpoint-rC3.

5.3.3 Dead zone regulation Group1: rEG – Regulation


Group2: ddz – Dead zone
It is a variable time regulation mainly used when the regulated value is the temperature of the fluid
leaving the evaporator.
A dead zone ddC is defined inside which no regulating action is taken.
Outside the dead zone, compressors are activated following a variable time logic described below.

Compressors steps management in cooling mode


The delay between compressors activations varies between a maximum value dd5 and minimum
value dd6 proportional to the temperature position inside the regulation band defined by the
activation differential dd1.
Above setpoint + dead zone + activation differential, the delay among activations is equal to the
minimum.
Similar action for the delay among compressors deactivations, which can varies between a maximum
value dd7 and a minimum value dd8 proportional to the temperature position inside the regulation
band defined by the deactivation differential dd2.
Below setpoint-differential, the delay among activations is equal to the minimum value, dd8, up to a
limit threshold, dd3. Below that, all the compressors are immediately switched OFF to avoid the unit
ice alarm.
delay ampong

80G130.01
compressors

Danfoss
max deactivation max activation
delay dd7 delay dd5

min deactivation min activation


delay dd8 delay dd6

deactivation request activation request


temperature

OFF compressors deactivation dead activation


limit dd3 differenzial dd2 zone ddc differenzial dd1
setpoint SC1

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User guide | MCX - Chiller and heat pump

Compressors steps management in heating mode


Analogous to the cooling management (see the figure below).
Specific parameters are defined for the dead zone ddH and for the maximum temperature limit dd4.
Above that limit compressors are forced OFF in order to avoid excessive heat production.

80G131.01
time

Danfoss
max activation max deactivation
delay dd5 delay dd7

min activation min deactivation


delay dd6 delay dd8

activation request deactivation request


temperature

activation dead deactivation OFF compressors


differenzial dd1 zone differenzial dd2 limit dd4
setpoint SH1

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User guide | MCX - Chiller and heat pump

6.0 Compressors Through H6 parameter, it’s possible to set up the number of compressors per each circuit.
Considering this parameter and the number of circuits (H1*H2), it’s possible to define the total
number of compressors.
Some other parameters must be set up to activate and configure the here below functions.

6.1 Rotation Group1: CMP – Compressors


Group2: CFG – Set up
The compressor calls are rotated (C01) in order to balance the number of compressor run hours and
start-stop among the units.
Rotation is performed among compressors only, and not among load steps. If the compressor elected
by the rotation algorithm to be the next to start or stop can’t do it because of its protection times, it is
substituted by the next one.
The available rotation types are:
• C01=LIFO: (LastInFirstOut) or not enabled rotation; it means that the first compressor to start will be
the last to stop.
–– start: C1, C2
–– stop: C2, C1
• C01=FIFO: (FirstInFirstOut); it means that the first compressor to start will be the first to stop.
–– start: C1, C2
–– stop: C1, C2
• C01=tIME: Running hours control; the compressor to start is the one with the lowest number of run
hours; the compressor to stop is the one with the highest number of run hours.
NOTE:
The resolution of one second is used for the measurement of the running time. The storage of this time in
non volatile memory takes place every 5 minutes. To reset the hour counter parameter, (see “6.4 - Hour counter”)

If a compressor stops due to an alarm, another compressor will immediately start.

6.2 Load step Group1: CMP – Compressors


management Group2: ULd – Load steps
Unloading a compressor means sharing the power load in several stages.
NOTE:
From here after, when we will talk about switching ON or OFF an unloading valve, it’ll mean to increase or decrease the
number of load steps, independently from the unloading valve working logic

To manage the load steps you have to set the number of load steps per compressor (H7) and the
following parameters:
• Start delay C06 among unloaders or between the compressor’s activation and its load step.
It avoids the compressor’s activation at full load.
• The way of switching ON compressors with load steps C04. If it is set to Cp, the software gives
priority to the complete start of each single compressor; otherwise if it is set to CCp or CCp1, the
software switches ON first all compressors and then all the load steps of one compressor (CCp) or
alternated (CCp1).
E.g. in a system made of 2 compressors and 2 load steps, p11 and p12 are the load steps 1 and 2 of
compressor 1 and p21 and p22 are the load steps 1 and 2 of compressor 2.
–– If C04=CCp, the activation sequence is C1 C2 p11 p12 p21 p22
–– If C04=CCp1, the activation sequence is C1 C2 p11 p21 p12 p22
• The way of switching OFF compressors with load steps C05. If it is set to ppCC, during the
compressor switching OFF phase, first are switched OFF all the load steps and then the
corresponding compressors. This is useful when you need to limit the OFF numbers (and thus the
ON numbers) of compressors, in order to save their life. If it is set to pCpC, during the compressor
switching OFF phase, the complete OFF of the single compressor is privileged, in order to more
frequently alternate the switched ON compressors.
NOTE:
The unloading valve working logic between Normally Close (N.C.) and Normally Open (N.O.), i.e. if valves are energized or
not when the compressor is at full load, is defined at the physical output configuration phase.
If polarity is set to “Open” (as by default) it means that unloaders are energized at full load

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User guide | MCX - Chiller and heat pump

6.3 Compressor delay Group1: CMP – Compressors


times Group2: TIM – Times
The programmable delay times that are used in the algorithm for the management of compressors
and load steps have the purpose to ensure the compressor good working, and to increase their life
time.
When one of this delay times is active, the icon on the display corresponding to the delayed element
flashes.

The managed times are:


CT0 - Minimum time between 2 ON of different compressors
It sets the minimum time that must elapse between two starts of different compressors, in order to
reduce the peak of current drawn at power up.

80G132.01
“Compressor1 ON” “Compressor2 ON”

Danfoss
request

time

“Compressor1 ON” “Compressor2 ON”

compressor
status

minimum time between 2 ON of time


different compressors CT0

CT1 - Minimum time between two OFF of different compressors


It sets the minimum time that must elapse between two stops of different compressors, in order to
reduce the number of stops per hour.

80G133.01
“Compressor1 OFF” “Compressor2 OFF”

Danfoss
request

time

compressor
status
“Compressor1 OFF” “Compressor2 OFF”

minimum time between 2 OFF of time


different compressors CT1

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User guide | MCX - Chiller and heat pump

CT2 - Minimum OFF time


It sets the minimum OFF time of a compressor. Compressor will not be able to start till the configured
minimum time since the last OFF has elapsed.

80G134.01
compressor ON

Danfoss
request
compressor OFF

time

compressor ON

compressor
status
compressor OFF

time
minimum OFF time CT2

CT3 - Minimum ON time


It sets the minimum ON time of a compressor that, once activated, must stay ON for the configured
time even if it is no more requested. It’s useful, for instance, to avoid lubrication problems.

80G135.01
compressor ON

Danfoss
request compressor OFF

time

compressor ON

compressor status compressor OFF

minimum ON time CT3 time

CT4 - Minimum time between two ON of the same compressor


It sets the minimum time that must elapse between two successive starts of the same compressor.
This parameter allows to limit the number of compressor starts per hour. For instance, if the maximum
number of starts per hour allowed is equal to 10, it is enough to set CT4=360 seconds (6 minutes) to
guarantee the limit respect.
If by mistake it is lower than the sum of the minimum ON and OFF time, it will be ignored.
80G166.01

compressor ON compressor ON
Danfoss

request compressor OFF

time

compressor ON compressor ON

compressor status compressor OFF

minimum time between 2 ON time


of the same compressor CT4

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User guide | MCX - Chiller and heat pump

CT5 - Maximum difference on running hours


It sets the maximum ON time of a compressor, but calculated from when there is another one OFF.
The purpose is to avoid that one of the compressors could run more than the configured time while
another one is OFF. Elapsed this time, the running compressor is switched off even if it should go
on running and it is substituted by one of the compressors being previously OFF having the lowest
number of running hours.
It takes effect only if rotation type is based on running hours (C01=tIME).

CT6 - Delay from evaporator pump / fan


The compressor start is enabled after the configured time from the activation of the water main pump
(or supply fan).

80G167.01
ON

Danfoss
pump status

OFF

time

compressor ON

compressor status

delay from condenser


time
pump / fan CT6

CT7 - Delay from condenser pump / fan


The compressor start is enabled after the configured time from the activation of the condenser fan or
water pump.

80G168.01
ON

Danfoss
pump status

OFF

time

compressor ON

compressor status

delay from condenser


time
pump / fan CT7

6.4 Hour counter Group1: CMP – Compressors


Group2: CHr – Run hours
To evaluate the compressor condition, the control monitors its run hours
(see “3.0 - User interface”). The limit to be monitored is defined in C50; if the compressor running time
exceeds it, then the control will generate the warning A61, ..., A68, indicating the need for compressor
maintenance.

6.5 Compressors enable Group1: CMP – Compressors


Group2: CEn – Enabling
It is possible, through C71, ..., C78 parameters, to temporary disable each compressor. It’s useful in case
of service.

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User guide | MCX - Chiller and heat pump

7.0 Liquid solenoid valve Group1: CMP – Compressors


and pump-down Group2: LVA –Liquid Valve

It is used:
• one Digital Output to drive one liquid solenoid valve for each circuit
(“Liquid Valve C1”, ..., “Liquid Valve C4”)
• one low pressure switch (“LP Circuit1”, ..., “LP Circuit4”) or suction pressure transducer
(“SuctionPress C1”, ..., “SuctionPress C4”) for each circuit
• one digital input for each circuit (“Manual Pump Down C1”, ..., “Manual Pump Down C4”) to manually
activate the pump-down
NOTE:
If the transducer for suction pressure is not present but there is only the transducer for the discharge pressure, in heating
mode (on heat pumps with gas changeover) that is also used to control the pump-down

7.1 Start-up When the temperature control requires to start the first compressor of each circuit, this is the
sequence:
• open the liquid valve
• wait until start-up timer Pd2 has elapsed or until suction pressure is above initial start pressure set
point Pd3 (whatever comes first). This is to start before the suction pressure rise to a level where the
gas turn into liquid
• start first compressor

7.2 Pump down If the pump-down function is enabled (maximum time Pd1 different from 0), when the temperature
control requires the last compressor of the circuit to be OFF or the digital input for manual pump-
down is active, the liquid valve is closed and the compressor keeps running. The compressor will stop
for the following reasons:
• low pressure switch, or
• the suction pressure is below pump-down pressure set Pd4, or
• the pump-down maximum time Pd1 is elapsed

80G169.01
Danfoss
request

time

liquid valve status


liquid valve OFF

time

pump-down

last compressor compressor OFF for compressor OFF for


status low pressure max pump-down time

max pump-down time Pd1 time

NOTE:
1) Pump-down is not executed in case of OFF for alarm
2) If suction pressure signal is missing, the suction pressure criteria’s will be ignored

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User guide | MCX - Chiller and heat pump

8.0 Electronic Expansion The algorithm is able to manage up to 4 electronic expansion valve, model type EXD316.
Valve It is managed one valve per circuit.

8.1 Connection Connect the valve drivers to MCX using the CAN bus.
Refer to the specific document on how to connect the valve drivers to the MCX.

8.2 Configuration Group1: Exd – EXD Parameters


Group2: Add – Can Address
The software manages a number of valve equal to the number of circuits (H1 * H2).
Through the ex1 parameter, set the CAN address of the first EXD driver connected.
The CAN address of the other EXD drivers, if any, must be consecutive to the first one and without
gaps.
Refer to the specific document on how to set the CAN address on the EXD drivers.

If ex1 is set to 0, no EXD driver is managed. If ex1 is different from 0 and there is no driver connected
having that address, an alarm is generated. (See “15.0 - Alarms”).
We suggest to set ex 1 to 20 as it is the default address of the EXD drivers.

8.3 Alarms A set of alarms is managed for each valve. (See “15.0 - Alarms”).

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User guide | MCX - Chiller and heat pump

9.0 Heaters
9.1 Heaters in cooling
mode: anti freeze
control
9.1.1 Configuration Group1: HEA – Heaters
Group2: CFG – Configuration
Anti freeze control is active on those units where water is the chilled fluid (H3=H2O) and it is made
on the outlet probe of each evaporator “Tout Evaporator1”, ..., “Tout Evaporator4”. It has the purpose to
prevent evaporator icing.
On those units where air is the chilled fluid (H3=Air), heaters doesn’t have anti freeze function but they
prevent to exceed the limit of low supply air temperature A07. In this case the control probe used is
“Tout Evaporator1”, even if there is more than one evaporator.
By parameter HE1 you can configure if the activation of any heater on any circuit causes the shut OFF
of all the active cooling elements (always respecting their delay times), while the pump keeps on
running to reduce the ice danger.

9.1.2 Regulation Group1: HEA – Heaters


Group2: rEG – Regulation
Anti freeze control consists in switching ON the anti freeze heaters on the affected evaporator, using
the “Heater1”, ..., “Heater4” digital output, when the temperature measured by the probe on the
evaporator output “Tout Evaporator1”, ..., “Tout Evaporator4” goes below the configured limit HE2 as
described in the following figure in case of 2 heaters.

80G170.01
ice alarm antifreeze heaters high temperature alarm

Danfoss
“Heater1” ON “Heater1” OFF
Heater2 Heater1
“Heater2” ON “Heater2” OFF “Tout EvaporatorN”

differential Ald differential HE3 differential Atd


ice alarm heaters setpoint in high temperature
setpoint AIS cooling HE2 setpoint in cooling AtS

9.1.3 Ice alarm On water chillers (H3=H2O) we talk about ice alarm; otherwise (H3=Air) about low air temperature
alarm.
There is a limit AIS and a differential AId for the circuit ice alarm (AE1, ..., AE4) different from the one for
the heaters management (see figure).
It is delayed from the start up of the main pump by the AI1 time in cooling and AI2 time in heating,
to provide the unit with enough time to move all the cool fluid, avoiding stops.
The reset type is configurable through AIr (see “15.0 - Alarms”).

If the unit is OFF, the alarm condition is monitored anyway (this setting is changeable only by
configurator; (see “APPENDIX – Configurator usage”) at the end of the manual) and through AI3 these
are the possible actions:
• AI3=HOFF
No action, heaters OFF
• AI3=HON
Only heaters ON, up to the exit of the ice alarm conditions
• AI3=HPON
Heaters and pump ON, up to the exit of the ice alarm conditions

9.1.4 High temperature There is a limit AtS and a differential Atd for the high temperature warning in cooling A09, monitored
warning by any of the evaporator outlet probes “Tout Evaporator1”, ..., “Tout Evaporator4”.
It is delayed of 60 seconds at start up and it is activated only if there is at least one compressor ON.

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User guide | MCX - Chiller and heat pump

9.2 Heaters in heating


mode
9.2.1 Configuration Group1: HEA – Heaters
Group2: CFG – Configuration
Heaters that are used for anti freeze in cooling mode, are used as auxiliary heaters in heating mode.
On air heat pumps (H3=Air, H9=Air) they can be used to reduce the cold air flow during defrost.
Heaters are controlled from the probe used for regulation.
Through the HE1 parameter it is defined if compressors must be turned OFF (always respecting their
delay times) when a heater is activated in any of the present circuits.

On water cooled (H9=H2O) refrigerant changeover heat pumps (H40=GAS) there is the management
of the ice alarm on the external heat exchanger in heating mode (evaporator): the ice probe becomes
the one on the external heat exchanger (“Tout Condenser1”, ..., “Tout Condenser4”) and the alarm
setpoint AIS is the same as in cooling mode.

9.2.2 Regulation Group1: HEA – Heaters


Group2: rEG – Regulation
Heaters management in support or during defrosts is performed as follows. Heaters are turned ON
using the “Heater1”, ..., “Heater4” digital output, when temperature measured by regulation probe
enters in the area defined by setpoint in heating HE4 and differential HE5, as described in figure in
case of 2 heaters.
status of heaters in

80G171.01
cooling

Danfoss
“Heater1” ON H2 H1 “Heater1” OFF
“Heater2” ON “Heater2” OFF regulation probe

differential HE5

setpoint HE4

9.3 Boiler Group1: HEA – Heaters


Group2: rEG – Regulation

Group1: ALA – Alarms


Group2: HTb – HT boiler
Boiler heaters “Boiler1”, ..., “Boiler4” are turned ON when temperature measured by regulation probe
enters in the area defined by the active regulation setpoint in heating (SH1) and differential rH1.
They are in alternative with the heat pump, not in addition.
Boiler heaters can be activated only if the measured temperature by the “BoilerSafety” internal probe is
under a specific safety limit AbS. If it is overcome, alarm A14 is generated.
To reset the alarm there is a constant differential Abd of 2 degrees to be considered.

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User guide | MCX - Chiller and heat pump

10.0 Evaporator water When water is the cooled fluid (H3=H2O), then we talk about evaporator water pump. In case of air
pump / fan (H3=Air), we talk about evaporator fan.
On both cases the “Evap Pump1 / Fan” digital output is used to drive the pump / fan. When the number
of pumps H4 is equal to 2 (for water chiller only), also the “Evap Pump2” output is used to drive a
second pump (see the next chapter). For air units, on the contrary, H4 must be set to 1 because
software is able to manage only one evaporator fan.

The evaporator water pump functioning, here below described, is valid for the evaporator fan too.
According to P01 parameters these are the possible pump way of working:
• P01=OFF
No regulation
• P01=ON
Pump always ON. It is switched OFF only when the unit is OFF
• P01=ON_C
Regulation activated on regulator call.
The pump functioning is ON/OFF and it’s only subordinate to the compressors functioning: pump is
switched ON when cooling is requested; pump is switched OFF when all compressors are OFF
• P01=brSt
Regulation activated on regulator call and intermittent working when not requested
Generally, the pump will be never switched OFF if all the compressors won’t first.

Mode P01=ON: pump always ON


Pump functioning is prior to all the controls.
The pump will be activated as soon as the equipment will.
The pump will be switched OFF after a programmable delay P02 from the compressors switched OFF
(with unit OFF).

80G172.01
Danfoss
request unit compressors
status status

unit OFF request compressors OFF time

pump status
“Evap Pumo1/ fan”
pump OFF

pump OFF delay P02 time

Mode P01=ON_C: Regulation connected to the compressors functioning


The pump is switched ON or OFF based on regulation need. Deactivation is delayed by a
programmable time P02 from compressors OFF. 80G173.01
Danfoss

regulation
request

time

compressors
status compressors OFF

compressors starting time time


delay from pump CT6

pump status
“Evap Pumo1/ fan” pump OFF

pump OFF delay P02 time

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User guide | MCX - Chiller and heat pump

Mode P01=brSt: intermittent working


When cooling isn’t requested or the unit is OFF, the pump is activated with ON and OFF regular
intervals, independently from compressors, as per two parameters: pulse ON time P03 and pulse OFF
time P04.
When cooling or heating is requested, evaporator circulation water pump and compressor
management is like P01=ON_C therefore activated on regulator call.
At the unit start, the pulse OFF time P04 has to be waited before to activate the intermittent working.
unit ON

80G174.01
Danfoss
unit status

time

regulation
request

compressors OFF

time

pump ON
pump status
“Evap Pumo1/ fan”
pump
OFF

pump OFF time


P04 P03 P04 P03
delay P02

10.1 Evaporator twin Group1: EVA – Evaporators


pumps control Group2: P2 – Second pump
If a second evaporator pump is present, through P21 parameter you can decide the management
among the following ones:
• P21=bUP
Emergency pump
The second pump will occur only if flow switch alarm A03 or main pump thermal overload alarm
A05 are present; in that case the pumps will be rotated and the A08 warning is generated.
If the alarm goes back, the unit will continue to function with the second pump. When the
next alarm happens, the pumps will be rotated again. (See “15.0 - Alarms”) paragraph about the
functioning when alarm persists
• P21=Strt
Rotation to each restart
One pump takes the place of the other one to each restart (in intermittent working mode too)
• P21=HOUr
Constrained rotation over a time limit threshold
One pump takes the place of the other one after P22 time, which is the maximum run hours limit for
forcing rotation
In case of alarm for the operating pump (flow switch or thermal overload alarms), the second pump
will occur as emergency pump mode, independently from P21.

10.2 Hour counter Group1: EVA – Evaporators


Group2: PHr – Run hours
To evaluate pumps condition, the control monitors the run hours of the first and second pump
(see “3.0 - User interface”). Once the limit to monitor has been fixed in P50, if the pump functioning
time exceeds it, then the control will generate A10 or A11 warning, indicating the need for pump
maintenance.

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User guide | MCX - Chiller and heat pump

11.0 Condenser In the air cooled units (H9=Air), the condensing regulation is achieved by the management of the
fans / pumps condenser battery fans. These fans can be controllod also by the free-cooling function,
(see “12.0 - Water free-cooling”).
In the water cooled units (H9=H2O), the condensing regulation is achieved by the management of the
water pump on the condensing circuit.
In both cases it is possible to configure if a sensor is used for regulation and its type (defining if it’s a
temperature or pressure regulation).

11.1 Air condensing unit In the air cooled units, the number of fans (or more precisely the number of steps, as fans could be
grouped together in parallel) for each battery must be set in H10.

The digital output used for condensing step control are “Cond Fan1/Pump1”, “Condenser Fan2”, ...,
“Condenser Fan8”.
The output used to drive possible inverters are the “Inverter Cond1”, ..., “Inverter Cond8” digital output to
activate the inverter and the analog output “InverterFanCond1”, ..., “InverterFanCond8” to drive them.

The number of used output is calculated as follows.


If fans are in common to all condensers (H11=NO) the following output are controlled:
• as many digital output as circuits / condensers are (H1*H2) multiplied by the number of fans per
condensing circuit H10
• as many analog and digital output for fan speed regulation as circuits / condensers are (H1*H2)

If fans are not in common to all condensers (H11=YES) the following output are used:
• as many digital output as the number of fans per condenser H10, thus not multiplied by the circuits
number
• one analog output “InverterFanCond1” and one digital output “Inverter Cond1” for fan speed
regulation

11.1.1 Way of working Group1: CNd – Condenser


Group2: CFG – Configuration
According to F01 parameters these are the possible ways for condensing regulation:
• F01=OFF
No regulation
• F01=ON
Fans always ON. They are switched OFF only when the unit is OFF
• F01=ON_C
Regulation connected to the compressors functioning
The fans’ functioning is ON/OFF and it’s only subordinate to the compressors functioning: fans are
switched ON to the maximum speed when at least one compressor, in the relative circuit, is active.
All compressors OFF = fans OFF after time F03.
At least one compressor ON = fans ON
• F01=Prb
Regulation connected to a temperature or pressure sensor “DischargePress1”, ..., “DischargePress4”.
The sensors are put in charge to regulate the condenser fans. The fans’ functioning is subordinated
to the temperature or pressure sensor values and eventually to the compressors functioning. In fact,
when the compressors are switched OFF, by F02 parameter is possible to define if the fans will be or
not switched OFF after F03 time independently from the condensing temperature / pressure.
The number of used input is equal to the number of condensers H8.
In case of separated condensing circuits (H11=NO) each temperature/pressure sensors manage its
own fan or group of fans.
In case of single condensing circuit (H11=YES) are used as many input as the condensers are, but
regulation is performed on the one requiring the highest action to the controller (each analog input
is then used for defrost control on heat pump units).
The regulation could be by steps or continuous as described in the next chapters
• F01=FtO
Fan is regulated on 2 fixed speed based on the external temperature. If Tout<F22, speed is set to
F20. If Tout>F22+F23, speed is set to F2

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User guide | MCX - Chiller and heat pump

11.1.2 Step regulation in Group1: CNd – Condenser


cooling Group2: FRG – Regulation
Fans are driven in ON/OFF, depending on FCS setpoint and on FCd band or differential: that band is
equally split among the fans of each condensing circuit.
In the following figure is represented the case of 2 condensers (H1*H2=2) with 3 fan steps each
(H10=3) and separated fans (H11=NO).
fan status

80G175.01
condenser 1 “Cond Fan1 / Pump1” ON

Danfoss
“Condenser Fan2” ON
“Condenser Fan3” ON
F3

F2

“Cond Fan1 / Pump1” OFF


“Condenser Fan2” OFF F1 condensing temperature / pressure
“Condenser Fan3” OFF “DischargePress C1”

differential FCd

condensing setpoint FCS

fan status
condenser 2 “Condenser Fan4” ON
“Condenser Fan5” ON
“Condenser Fan6” ON
F6

F5

“Condenser Fan4” OFF


“Condenser Fan5” OFF F4 condensing temperature / pressure
“Condenser Fan6” OFF “DischargePress C2”

differential FCd

condensing setpoint FCS

80G176.01
Condenser Fan3 Condenser Fan6
Danfoss

Condenser Fan2 Condenser Fan5

Condenser Fan1 Condenser Fan4

Condenser Condenser

discharge discharge
press C1 press C2

TEV TEV

evaporator

Cn Cn

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User guide | MCX - Chiller and heat pump

In the following figure is represented the case of 2 condensers (H1*H2=2) with 3 fan steps each
(H10=3) and fans in common (H11=YES).

80G177.01
fan status “Cond Fan1 / Pump1” ON

Danfoss
“Condenser Fan2” ON
“Condenser Fan3” ON
F3

F2

“Cond Fan1 / Pump1” OFF the greatest between


“Condenser Fan2” OFF F1 “DischargePress C1” and
“Condenser Fan3” OFF “DischargePress C2”

differential FCd

condensing
setpoint FCS

80G178.01
Danfoss
Condenser Fan3

Condenser Fan2

Condenser Fan1
Condenser

Condenser

discharge discharge
press C1 press C2

TEV TEV

evaporator

Cn Cn

11.1.3 Step regulation in


80G179.01

“Cond Fan1 / fan status


heating
Danfoss

Pump1” ON
“Condenser Fan2” ON
“Condenser Fan3” ON
F3

F2

“Cond Fan1 / Pump1” OFF condensing temperature /


F1 “Condenser Fan2” OFF pressure
“Condenser Fan3” OFF “DischargePress C1”

differential FHd

setpoint FHS

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User guide | MCX - Chiller and heat pump

11.1.4 Fan speed regulation Group1: CNd – Condenser


Group2: FSR – Speed Control
If enabled through F10 parameter, fan speed control is activated through one or more 0 / 10 V analog
output or PWM / PPM output (width / pulse modulation synchronous with the line) proportional to
the request of pressure / temperature sensors. The output will drive an external inverter or
phase-cutting device. Hereby we’ll talk about inverter only.
The analog output “InverterFanCond1”, ..., “InverterFanCond4” are used to drive the inverter.
The associated digital output “Inverter Cond1”, ..., “Inverter Cond4” are used to eventually switch ON and
OFF the inverter.
The number of analog output is equal to the number of condensers, if H11=NO
(separated condensing circuits). Otherwise the only “AIFanCond1” output is used.
It’s possible to define the minimum F11 and maximum F12 inverter speed in percentage; between
these two values is calculated the proportional action of the modulating output ad described in
figure, for both cases of cooling and heating unit.
In case of a PPM output, it has to be set up even the pulse duration F19, which has to be applied to the
triac.
inverter analog output

80G180.01
Danfoss
% impulse
duration=F14 “InverterFanCond1”, ..., “InverterFanCond4”
maximum speed F12

minimum speed F11


condensing temperature / pressure
“DischargePress C1”, ..., “DischargePress C4”

differential FCd

inverter digital output

ON “Inverter Cond1”, ..., “Inverter Cond4”

condensing temperature / pressure


“DischargePress C1”, ..., “DischargePress C4”
OFF

setpoint FCS
Diagram of condensing fan speed regulation in cooling

inverter analog output

80G181.01
pulse % Danfoss
“InverterFanCond1”, ..., “InverterFanCond4” duration=F14
maximum speed IV2

minimum speed IV1


condensing temperature / pressure
“DischargePress C1”, ..., “DischargePress C4”

differential FHd

setpoint FHS

inverter digital output

“Inverter Cond1”, ..., “Inverter Cond4” ON

condensing temperature / pressure


“DischargePress C1”, ..., “DischargePress C4”
OFF
setpoint FHS
Diagram of condensing fan speed regulation in heating

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User guide | MCX - Chiller and heat pump

The setpoint for inverter regulation is the same as the one used for step regulation.
The inverter output is activated when the requested power is greater or equal than the power
obtained with the inverter at its minimum speed. The start speed is equal to the minimum speed
if F14=0; otherwise through F14 the pulse time at start up is defined. During that time the inverter
drives fans at their maximum speed.

11.1.5 Condenser probe Group1: ALA – Alarms


fault Group2: COn – Cond probe fault
In case of fail on the probe “DischargePress C1”, ..., “DischargePress C4” for the condensing control,
the alarm on the condenser fans can change depending on the presence or not of the outside air
temperature probe “Tout” (see also Alarms – analog input 1,...,16 alarm).
In case of fail on the condenser probe, through ACM it’s possible to set up the following modes:
• ACM=OFF
Always OFF
• ACM=ON_C
ON if compressor ON
• ACM=Ftou
Connected to the outside temperature: in that case it’s also possible to fix a setpoint ACS and a
differential ACd.
If the outside temperature is higher than the setpoint plus differential or the outside probe is not
present or in error, then the fan will be forced to the maximum speed.
If the outside temperature is lower or equal to the setpoint, then the fan will be forced to the 50% of
the maximum speed.

11.2 Water condensing The condenser pump “Cond Fan1/Pump1” can be used in the same way as condensing fan.
unit

11.3 High pressure Group1: ALA – Alarms


prevention Group2: PRE – Prevention
In order to prevent the high pressure alarm, a HP prevention limit is defined; when this limit is reached,
the capacity of the compressors on the affected circuit is reduced.

The following parameters are used:


• HPE – Enable HP prevention
To enable the HP prevention feature.
• HPo - High pressure prevention offset
It is used to calculate the starting point of the prevention procedure: it is subtracted from the HPS
high pressure alarm setpoint.
If the pressure measured by any of the Discharge Press C1, ..., Discharge Press C4 input exceeds the
HPS-HPo threshold, the high pressure alarm prevention procedure is activated.
• HPh - High pressure prevention hysteresis
• HPt – End prevention delay
If the pressure stays below HPS-HPo-HPd for the HPt delay time, the high pressure prevention
procedure is stopped.
• PPt - Pressure Decreasing Power Period
• PPp - Pressure Decreasing Power %
Define the compressors’ capacity decreasing rate: when the high pressure prevention function is
started, the compressors’ capacity of the affected circuit is decreased by PPp percent every PPt
seconds until the minimum capacity is reached, without switching off all the compressors.

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User guide | MCX - Chiller and heat pump

12.0 Water free-cooling

12.1 Overview Group1: EVA – Evaporator


Group2: FRC – Freecooling
The free-cooling regulation uses the favorable conditions of outside air temperature to contribute
to the cooling water. It uses an additional coil (free-cooling coil) in which, through the free-cooling
valve is deflected a certain amount of water returning from the plant if the outside air temperature
conditions are favorable.
The free-cooling coil is located inside the machine upstream of the condensing coil, and with that
share control of condensing fans.
The free-cooling management is active only in air / water units in cooling mode.
NOTE:
In case of multiple evaporators and condensers, the free-cooling is handled only on the first evaporator and condenser

80G182.01
Danfoss
TIN - Tin Evaporator TO1 - Tout Evaporator1

TFC1
free-cooling evaporator
temperature

free-cooling valve Tout


external temperature

free-cooling exchanger

condenser

12.2 Conditions of
activation and
deactivation of the
free-cooling
12.2.1 Activation The conditions of free cooling activation are:
• the free-cooling is enabled (parameter Fr0 other than NO) and the unit is an air/water machine in
cooling mode
• the water circulating pump is operating
• the following condition which certifies the convenience of free-cooling is verified:
–– TFC1 - Tout> = Fr1
• are not verified alarm conditions described in the following paragraph

12.2.2 Deactivation The conditions of free cooling deactivation are:


• the free-cooling is disabled (parameter Fr0 = NO), or the unit is not an air/water machine, or it is in
heating mode
• the water circulating pump is not operating
• the free-cooling condition is no more active:
–– TFC1 – Tout < Fr1 – 1,5°C
• anti freeze heaters are active
• any of the following alarm conditions occurred:
–– antifreeze alarm, serious alarm from digital input, pump overload alarm, evaporator flow alarm,
fault of regulation probe, anti freeze probe, free-cooling probe, outside temperature probe

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User guide | MCX - Chiller and heat pump

12.3 Free-cooling valve The control is based on temperature detected by the probe selected with Fr0 between the evaporator
management inlet probe “TIN - Tin Evaporator” (Fr0=Tin) or outlet probe “TO1 - Tout Evaporator1” (Fr0=Tout).
The set point to control the valve corresponds to that of water decreased by the offset Fr4.
The control is proportional with band Fr5.
opening request

80G183.01
for free-cooling valve

Danfoss
100%

probe Fr0

Fr5 differential

offset free-cooling valve Fr4


setpoint

setpoint
free-cooling valve

The analog output for the free-cooling valve “FV1 - FreecoolValve” follows the request.
The digital output for the free-cooling valve “FV1 - Freecool Valve” is active at 100% and is not active at
0% of the request.

12.4 Fan management in The fans are shared between the control of free-cooling and condensation. Priority is set through
free-cooling parameter Fr9.
If Fr9=Cond, in the event of start of one or more compressors the priority is given to condensation
control. (Fans are controlled as described in “11.0 - Condenser fans / pumps”).
If Fr9=FrEE the priority is given to free-cooling control.
If Fr9=GREA (greatest) the priority is given to the greatest request.
When there is not demand for condensation control (compressor off ), or when priority is given to
free-cooling, the control of free-cooling fans is based on temperature detected by the probe selected
with Fr0 between the evaporator inlet probe “TIN - Tin Evaporator” (Fr0=Tin) or outlet probe
“TO1 - Tout Evaporator1” (Fr0=Tout).
The set point to control the fans corresponds to that of water decreased by the offset Fr6.
The control is proportional with band Fr7.
fans speed

80G184.01
required

Danfoss

100%

probe Fr0

Fr7 differential

offset fan Fr6


setpoint

setpoint fan in
free-cooling

The analog output for the fan on the first condenser “Fc1 - InverterFanCond1”, follows the request if
enabled by F10 = YES.
Fan steps “FC1, ..., FC8” share equally the control band Fr7.

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User guide | MCX - Chiller and heat pump

12.5 Compressors and


free-cooling
12.5.1 Only free-cooling Beyond the threshold of free-cooling activation, a second threshold Fr2 is managed for the outdoor
temperature below which you can force the shutdown of the compressors because the conditions are
so favorable to satisfy the cooling demand of the plant with the sole management of free-cooling.
Therefore if the compressors are running and if the condition Tout <= Fr2 persists for a time equal to
Fr3, then compressors are forced off and free-cooling mode is activated.
The free-cooling mode end when Tout>Fr2+FrA

12.6 Anti freeze of the We define an antifreeze threshold based on the value of outside air temperature for the free-cooling
free-cooling coil coil protection. If the outside air temperature “Tout” is below the threshold of antifreeze Fr8, an alarm is
generated, the main circulation pump is turned on and the free-cooling valve is operated as follows:
If the valve is of type 0 / 10 V:
• with unit OFF it is open at 100% of its capacity
• with unit ON it is open at 10% of its capacity
If the valve is of type ON/OFF opening is always at 100%.
The procedure stops with a fixed hysteresis of 1 K.

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User guide | MCX - Chiller and heat pump

13.0 Reversing valve Group1: rEV – Reversing valve


Group2: CFG – Configuration
The choice between heating and cooling is described in (“Heat / cool selection” inside “User interface”)
chapter.
According to that selection, the “Reverse Valve C1”, ..., “Reverse Valve C4” digital output, driving the
reversing valve of each circuit, are opportunely controlled. The output working logic between
Normally Close (N.C.) and Normally Open (N.O.) is defined at the physical output configuration phase.
If polarity is set to “Open” (as by default) it means that relay is energized in heating mode.

Times for cycle reversing are defined by the rE1 parameter (Changeover delay) that forces compressors
OFF before cycle reversion. This time is calculates since the last compressor is OFF even when there is
more than one circuit, in order to make the valves rotate all together on all circuits.
This time is waited also after the valve reversion before turning ON compressors again.
If it is equal to 0, compressors are not stopped and the reversing valve is immediately reversed.

80G185.01
Danfoss
reversing cycle request
time

compressors status time

reversing
compressors
cycle
OFF delay
delay rE1
time to restart compressors

reversing valve status


time

reversing cycle
delay rE1

13.1 Automatic Comparing the outdoor temperature “Tout” with the change-over setpoint rE3 and differential rE4, the
change-over unit decides its way of working between heating (if under the setpoint) or cooling (beyond setpoint
+ differential). For outdoor temperature values within setpoint and setpoint + differential, the way of
working is not changed automatically but can be changed by keyboard, digital input or supervisor.
Beyond those limits is not possible to change it.
NOTE:
rE3 parameter disenable the automatic changeover if set to 0
80G186.01

working mode
Danfoss

outdoor
heat pump chiller temperature “Tout”

change-over
differential rE4

change-over
setpoint rE3

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User guide | MCX - Chiller and heat pump

14.0 Defrost
14.1 Description On air cooled heat pumps (H9=Air), it is possible to activate the defrosting procedure of the outdoor
heat exchanger in heating mode (evaporator).
Defrost can be executed if enabled through d01, unit is in heating mode, at least one compressor is
turned ON and the condensing probe (pressure or temperature) “DischargePress1”, ..., “DischargePress4”
or the “Defrost” digital input is present.

Defrost is signaled by turning ON the corresponding icon on display and can be executed in the
following 2 ways:
1. Reversing the cycle of the involved circuit. In this case:
–– cycle is reversed through a 4 ways valve
–– the system cooling power is brought at its maximum
–– the way of working of the involved fan is managed by d05 parameter
(see “Fan management while defrosting”)
2. If the outdoor temperature allows to do it (parameter d06 “Fan only defrost”), defrost can be
performed only turning OFF compressors and turning ON fans at their maximum speed.

Defrost is prior to the compressors timers. Compressors timers are thus ignored while defrosting and
compressors ON and OFF are immediate. But to avoid contemporaneous activations and to assure
a gradual insertion of the cooling power only the minimum time between the activation of two
compressors CT0 is respected.

On multi circuit systems, circuits start defrosting when at least one has reached the start defrost
condition. Those circuits who doesn’t have any need of defrosting (that is the stop defrost condition is
verified) stop and wait the end of the defrost cycle.

14.2 Parameters for Group1: DEF – Defrost


defrost control Group2: CFG – Configuration
Std – Start / stop set
Defrost is configured with the following parameters:

d01 – Defrost enable


Defrost enable

d02 - Defrost type


It allows to select the way of starting and stopping defrost among:
• d02=SpEp. Start and stop on the basis of the value measured by the temperature or pressure probe
“DischargePress1”, …. “DischargePress4” used for controlling the outdoor heat exchanger.
Defrost starts when temperature or pressure goes under a defined limit d09 for a cumulative time
defined in d13 “Defrost start verifying time” (see the following figure).
Defrost is stopped when temperature or pressure goes beyond a second limit d10 or if defrost
probe is defect.
• d02=SpEt. As before but defrost stops only after the defrost maximum time d15 has elapsed.
• d02=Comb. Start on pressure but with a confirmation of a value measured by a further temperature
probe “TComboDefrostC1”, ..., “TComboDefrostC4” located on the coils (combined defrost).
Defrost can start only if the value measured by this probe is under the limit d11, combined defrost
temperature start setpoint, after the defrost start verifying time d13 has elapsed. Otherwise unit
goes on working normally as far as this limit is exceeded.
Combined defrost stops when the temperature probe goes beyond a further limit d12, combined
defrost temperature stop setpoint, but only if the pressure limit d10 is reached as well.
80G187.01

temperature / pressure
Danfoss

“AI Condenser1”,..., “AI Condenser4”

defrost minimum
Defrost stop time d14
setpoint d10
Δt1 + Δt2 = defrost start
verifying time d13
Defrost start
setpoint d09

time

Δt1 Δt2
partial time partial time
for start for start
defrost defrost
start stop restart start stop
counting counting counting defrost defrost

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User guide | MCX - Chiller and heat pump

d03 - Defrost digital input configuration


If the “Defrost” digital input is present, it can be used to start or to stop defrost.
The input logic is defined at the physical input configuration phase. If polarity is set to “Close” (as by
default) it means that input is active when open. Herby we refer to the input configured in this way.
• d03=NO. Digital input not used
• d03=Strt. When the contact is open, it makes defrost start. When the contact is closed, the digital
input is ignored and defrost starts or stops according to the way selected with d02
• d03=End. When the contact is open, it makes defrost stop. When the contact is closed, the digital
input is ignored and defrost starts or stops according to the way selected with d02
• d03=StEn. The digital input is used for both starting defrost (when it toggles from close to open)
and stopping defrost (when it toggles from open to close)
NOTE:
If the stop defrost condition is on the basis of the value measured by the temperature or pressure probe, starting defrost
from digital input is possible only if the stop condition is not already verified

d04 - Heaters management while defrosting


It states if heaters have to be activated (d04=YES) while defrosting to reduce the cold blow effect.

d05 - Fans management while defrosting


It defines the way fans on external heat exchanger are managed while defrosting.
The following choices are available:
• d05=OFF. Fans are always OFF
• d05=EqUA. Fans are managed as in cooling mode
• d05=ONdr. Fans are OFF until the stop defrost condition; after that fan are turned ON at their
maximum speed for the d20 time, waiting time after defrosting (dripping time). After this time has
elapsed, the cycle goes back to the heating mode and to its normal fans management
NOTE:
If the unit is Fan Defrost mode (see d06 parameter), fan management as it is here described is disabled

d06 - Defrost with compressors OFF (Fan only defrost)


This function allows to take advantage of the outdoor temperature “Tout” when it is adequate to
defrost the outdoor coil.
In this mode, the unit turns OFF compressors and drives fans at their maximum speed, without
reversing cycle.
Defrost start and stop conditions and the support heaters management stay unchanged, as described
above.
If d06=0, the function is disabled. Otherwise it represents the minimum outdoor temperature to be
reached for enabling the function. Fan defrost will be then executed when the start defrost condition
is verified.

d07 – Enable low pressure alarm during defrost


It allows you to disable (d07=NO) the low pressure switch control during all the defrost cycle.

Group1: DEF – Defrost


Group2: TIM – Times
d13 - Defrost start verifying time
It sets the time during which the condensing temperature / pressure must stay under the defrost start
setpoint d09, together with compressors ON, to activate defrost. Counting is stopped but it is not reset
when temperature / pressure goes beyond that limit d09. Counter is reset at power ON or when the
defrost cycle starts.

d14 - Defrost minimum time


If this time has not elapsed, defrost goes on even if the stop defrost condition is already reached.
It is ignored in case of defrost from digital input.

d15 - Defrost maximum time


If the time ended defrost is enabled (d02=spEt), it sets the defrost endurance.
Otherwise it represents its maximum endurance, beyond which defrost is stopped and the A13
warning occurs. This warning is reset after a correct defrost cycle.

d16 - Minimum time between 2 defrost cycles of the same circuit


It is the minimum delay between the end of one defrost cycle and the start of the following one. If it is
not higher than d13, defrost start verifying time, it is ignored.
It is ignored also in case of defrost from digital input.

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User guide | MCX - Chiller and heat pump

d20 - Waiting time after defrosting


At the end of the defrost cycle, compressor is stopped for all this time if it is higher than the double of
the changeover delay rE1 (see the following figure); otherwise the last one is valid. The 4 ways valve is
reversed anyhow after the changeover delay; this delay allows pressures equalization after the defrost
cycle and an eventual dripping of the outdoor heat exchanger (see d05 for fans management during
this phase).

80G188.01
Danfoss
Defrost request

compressors
defrost
status

waiting time after


changeover defrosting d20
delay rE1

changeover changeover changeover


delay rE1 delay rE1 delay rE1

Group1: DEF – Defrost


Group2: FOr – Forced defrost

d21 – Forced defrost, start verifying time


d22 – Forced defrost, start setpoint
If this function is enabled, the minimum time between 2 defrost cycles is cancelled when
temperature / pressure goes under d22 setpoint for d21 period of time. Counting is reset if
temperature / pressure goes beyond the normal defrost setpoint while counting this time.

80G189.01
temperature / pressure

Danfoss
“AI Condenser1”,..., “AI Condenser4”

Defrost minimum time d14


Defrost stop
setpoint d10 minimum time
to start forced
defrost
Defrost start
setpoint d09
Foprced
defrost start time
setpoint d22

forced
start
counting

start start
counting defrost

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User guide | MCX - Chiller and heat pump

15.0 Alarms Group1: ALA – Alarms


Group2: CFG – Configuration

15.1 Alarm actions When an alarm happens generally the following actions are executed.
• Buzzer activation, if present and enabled and if required by the active alarm (see Alarms table). The
BUZ parameter sets the buzzer activation time in case of alarm; 0 is always OFF, 1..14 the buzzer is
automatically muted after the related value in minutes, 15 is always ON
• Alarm or warning relay activation (if present) according to what is required by the active alarm
(see Alarms table). Through the AdL parameter you define the relay activation delay. Through
AOF you set the alarm relay status in case of alarms with unit on OFF state. The relay working
logic between Normally Close (N.C.) and Normally Open (N.O.) is defined at the physical output
configuration phase. If polarity is set to “Open” (as by default) it means that relay is energized in case
of alarm
• Display of the alarm icon and alarm code on the LED display controllers, together with the time
since its activation
• Display of the active alarms list and of the related description on the LCD controllers. For a more
detailed description of the user interface in case of alarms, (see “3.0 - User interface”).

15.2 Reset types


Alarms can be of manual, automatic or semi-automatic reset type.
• If they are of manual reset type, they requires an acknowledgement to be reset; the user must press
the ESC key for 3 seconds within the alarm screens to reset the alarm, if the alarm condition doesn’t
occur anymore. Or he can reset it from menu (Menu: ALA – Alarms, Submenu: RAL – alarm Reset),
(see “3.0 - User interface”)
• If they are of automatic reset type, the alarm is reset as soon as the alarm condition disappear.
The display icon stays active till it is manually reset (see the point above)
• There are alarms with automatic reset but that becomes of manual reset type after a configurable
amount of activations: they are the so called semi-automatic alarms

Buzzer is muted pressing any key even if the alarm condition is still present and stays muted till a new
alarm occurs.

15.3 Alarm table


Each alarm is characterized by:
• enable from configurator, (see “APPENDIX – Configurator usage”) at the end of the manual, or from a
parameter, if present
• code: acronym to identify the alarm and that is showed on the display
• description to display on a LCD display
• reset type (-1=automatic, 0=manual, >0=number of occurrences for semi-automatic alarms)
• if semi-automatic alarms, the period for counting alarm occurrences; if during this time the alarm
exceeds its maximum number of occurrences, it becomes a manual reset alarm
• delay from the start-up of the related element and delay in normal functioning
• if active even when the unit is OFF
• action on the alarm relay, warning relay and buzzer
• action on the single element of the unit, on all the elements of the same circuit (C), or of the whole
unit (S)

as described in the following table.


Semi Active
Startup Steady Circuit Fan or Fan or
Alarm Reset autom. with Alarm Warning Heat- Modbus
Code Source delay delay or Comp. Pump Pump
Description type period unit relay relay ers (0x4300)
(s) (s) System Evap. Cond.
(min) OFF
A01 Anti freeze DI “General -1 90 0 0 NO ON OFF S OFF OFF OFF OFF 17153
Alarm”
A02 Phase loss DI “General -1 90 0 0 NO ON OFF S OFF OFF OFF OFF 17154
Overload”
A03 Evaporator flow DI “Flow AFr 10 AF1 AF2 NO ON OFF S OFF OFF OFF OFF 17155
switch alarm Evaporator”
A04 Condenser flow DI “Flow AFr 10 AF1 AF2 NO ON OFF S OFF OFF OFF - 17156
switch alarm Condenser”
A15 General pumps DI “Evap Pumps 0 90 0 0 NO ON OFF S OFF OFF OFF OFF 17157
alarm Ovld” or both
A05 and A06
alarms
A05 Evap. Pump 1 DI “Evap Pmp1 / -1 90 0 0 NO ON OFF - OFF - - 17157
/ fan overload Fan Ovld”
alarm
A06 Evaporator DI “Evap Pump2 -1 90 0 0 NO ON OFF - OFF - - 17158
pump2 Ovld”
overload alarm
A08 Backup pump system -1 90 0 0 NO OFF ON - - - - 17160
running

© Danfoss | DCS (ZA) |2015.12 DKRCC.PS.R1.C1.02 | 520H10577 | 51


User guide | MCX - Chiller and heat pump

Semi Active
Startup Steady Circuit Fan or Fan or
Alarm Reset autom. with Alarm Warning Heat- Modbus
Code Source delay delay or Comp. Pump Pump
Description type period unit relay relay ers (0x4300)
(s) (s) System Evap. Cond.
(min) OFF
A07 Low air “Tout -1 90 0 0 NO OFF ON - - - - 17159
temperature Evaporator1”
alarm <=AIS
A10 Evap pump / system -1 90 0 0 NO OFF ON 17162
fan run hours P51>=P50
exceeded
A11 Evap pump2 system -1 90 0 0 NO OFF ON 17163
run hours P52>=P50
exceeded
A12 Cond fan / system
pump run F16>=F17
hours exceeded
A13 Defrost max system -1 90 0 0 NO OFF ON - - - - 17165
time exceeded
A14 High boiler AI -1 90 0 0 NO ON OFF - - - - 17166
temperature “BoilerSafety”
alarm >=AbS
AE1 Evaporator 1 AI “Tout AIr 90 AI1 0 YES ON OFF C1 OFF ON - ON 17167
ice alarm Evaporator1
<=AIS
AE2 Evaporator 2 AI “Tout AIr 90 AI1 0 YES ON OFF C2 OFF ON - ON 17168
ice alarm Evaporator2”
<=AIS
AE3 Evaporator 3 AI “Tout AIr 90 AI1 0 YES ON OFF C3 OFF ON - ON 17169
ice alarm Evaporator3”
<=AIS
AE4 Evaporator 4 AI “Tout AIr 90 AI1 0 YES ON OFF C4 OFF ON - ON 17170
ice alarm Evaporator4”
<=AIS
AH0 General high DI “HP” 0 90 0 0 NO ON OFF S OFF - - - 17171
pressure alarm or system
(all cicuits in HP
alarm)
AH1 Circuit 1 high DI “HP Circuit1” 0 90 0 0 NO ON OFF C1 OFF - - - 17172
pressure alarm or AI
“Condenser1”
>=AHS
AH2 Circuit 2 high DI “HP Circuit2” 0 90 0 0 NO ON OFF C2 OFF - - - 17173
pressure alarm or AI
“Condenser2”
>=AHS
AH3 Circuit 3 high DI “HP Circuit3” 0 90 0 0 NO ON OFF C3 OFF - - - 17174
pressure alarm or AI
“Condenser3”
>=AHS
AH4 Circuit 4 high DI “HP Circuit4 0 90 0 0 NO ON OFF C4 OFF - - - 17175
pressure alarm or AI
“Condenser4”
>=AHS
AL0 General low DI “LP” ALr 90 AL1 30 NO ON OFF S OFF - - - 17176
pressure alarm or system
(all circuits in LP
alarm)
AL1 Circuit 1 low DI “LP Circuit1” ALr 90 AL1 30 NO ON OFF C1 OFF - - - 17177
pressure alarm or AI
“Condenser1”
<=ALt or ALS
AL2 Circuit 2 low DI “LP Circuit2” ALr 90 AL1 30 NO ON OFF C2 OFF - - - 17178
pressure alarm or AI
“Condenser2”
”<=ALt or ALS
AL3 Circuit 3 low DI “LP Circuit3” ALr 90 AL1 30 NO ON OFF C3 OFF - - - 17179
pressure alarm or AI
“Condenser3”
”<=ALt or ALS
AL4 Circuit 4 low DI “LP Circuit4” ALr 90 AL1 30 NO ON OFF C4 OFF - - - 17180
pressure alarm or AI
“Condenser4”
”<=ALt or ALS
AC0 General DI “Comp 0 90 0 0 NO ON OFF S OFF OFF OFF OFF 17181
compressors Overload” or
overload system (all the
compressors in
overload alarm)
AC1 Circuit 1 DI “Comp 0 90 0 0 NO ON OFF C1 OFF - - - 17182
compressors Overload C1”
overload
AC2 Circuit 2 DI “Comp 0 90 0 0 NO ON OFF C2 OFF - - - 17183
compressors Overload C2”
overload
AC3 Circuit 3 DI “Comp 0 90 0 0 NO ON OFF C3 OFF - - - 17184
compressors Overload C3”
overload
AC4 Circuit 4 DI “Comp 0 90 0 0 NO ON OFF C4 OFF - - - 17185
compressors Overload C4”
overload
Ac1 Compressor 1 DI “Comp1 0 90 0 0 NO ON OFF C1 - - - 17186
overload alarm Overload” OFF
Ac2 Compressor 2 DI “Comp2 0 90 0 0 NO ON OFF C2 - - - 17187
overload alarm Overload” OFF
Ac3 Compressor 3 DI “Comp3 0 90 0 0 NO ON OFF C3 - - - 17188
overload alarm Overload” OFF

© Danfoss | DCS (ZA) |2015.12 DKRCC.PS.R1.C1.02 | 520H10577 | 52


User guide | MCX - Chiller and heat pump

Semi Active
Startup Steady Circuit Fan or Fan or
Alarm Reset autom. with Alarm Warning Heat- Modbus
Code Source delay delay or Comp. Pump Pump
Description type period unit relay relay ers (0x4300)
(s) (s) System Evap. Cond.
(min) OFF
Ac4 Compressor 4 DI “Comp4 0 90 0 0 NO ON OFF C4 - - - 17189
overload alarm Overload” OFF
Ac5 Compressor 5 DI “Comp5 0 90 0 0 NO ON OFF C5 - - - 17190
overload alarm Overload” OFF
Ac6 Compressor 6 DI “Comp6 0 90 0 0 NO ON OFF C6 - - - 17191
overload alarm Overload” OFF
Ac7 Compressor 7 DI “Comp7 0 90 0 0 NO ON OFF C7 - - - 17192
overload alarm Overload” OFF
Ac8 Compressor 8 DI “Comp8 0 90 0 0 NO ON OFF C8 - - - 17193
overload alarm Overload” OFF
A31 General oil DI “Comp Oil 0 90 90 0 NO ON OFF S OFF OFF OFF OFF 17194
pressure switch Press.” or system
(all compressors
in oil press.
alarm)
A32 Circuit 1 oil DI “Comp Oil 0 90 90 0 NO ON OFF C1 OFF - - OFF 17195
pressure switch PressC1”
A33 Circuit 2 oil DI “Comp Oil 0 90 90 0 NO ON OFF C2 OFF - - OFF 17196
pressure switch PressC2”
A34 Circuit 3 oil DI “Comp Oil 0 90 90 0 NO ON OFF C3 OFF - - OFF 17197
pressure switch PressC3”
A35 Circuit 4 oil DI “Comp Oil 0 90 90 0 NO ON OFF C4 OFF - - OFF 17198
pressure switch PressC4”
A41 Compressor DI “Comp1 Oil 0 90 90 1 NO ON OFF OFF - - OFF 17199
1 oil pressure Press.”
switch
A42 Compressor DI “Comp2 Oil 0 90 90 1 NO ON OFF OFF - - OFF 17200
2 oil pressure Press.”
switch
A43 Compressor DI “Comp3 Oil 0 90 90 1 NO ON OFF OFF - - OFF 17201
3 oil pressure Press.”
switch
A44 Compressor DI “Comp4 Oil 0 90 90 1 NO ON OFF OFF - - OFF 17202
4 oil pressure Press.”
switch
A45 Compressor DI “Comp5 Oil 0 90 90 1 NO ON OFF OFF - - OFF 17203
5 oil pressure Press.”
switch
A46 Compressor DI “Comp6 Oil 0 90 90 1 NO ON OFF OFF - - OFF 17204
6 oil pressure Press.”
switch
A47 Compressor DI “Comp7 Oil 0 90 90 1 NO ON OFF OFF - - OFF 17205
7 oil pressure Press.”
switch
A48 Compressor DI “Comp8 Oil 0 90 90 1 NO ON OFF OFF - - OFF 17206
8 oil pressure Press.”
switch
A50 General cond. DI “Cond Fan / -1 90 0 0 NO ON OFF S OFF OFF OFF OFF 17207
fan / pump Pump Ovld”
overload
A51 Circuit 1 cond. DI “Cond1 Fan -1 90 0 0 NO ON OFF C1 OFF - OFF OFF 17208
fans overload Ovld”
A52 Circuit 2 cond. DI “Cond2 Fan -1 90 0 0 NO ON OFF C2 OFF - OFF OFF 17209
fans overload Ovld”
A53 Circuit 3 cond. DI “Cond3 Fan -1 90 0 0 NO ON OFF C3 OFF - OFF OFF 17210
fans overload Ovld”
A54 Circuit 4 cond. DI “Cond4 Fan -1 90 0 0 NO ON OFF C4 OFF - OFF OFF 17211
fans overload Ovld”
AF1 Condenser DI “Cond Fan / -1 90 0 0 NO ON OFF - - Fan1 - 17212
fan / pump 1 Pmp1 Ovld” OFF
overload
AF2 Condenser DI “Cond Fan -1 90 0 0 NO ON OFF - - Fan2 - 17213
fan / pump 2 Ovld” OFF
overload
AF3 Condenser DI “Cond Fan3 -1 90 0 0 NO ON OFF - - Fan3 - 17214
fan 3 overload Overld” OFF
alarm
AF4 Condenser DI “Cond Fan4 3 90 0 0 NO ON OFF - - Fan4 - 17215
fan 4 overload Overld” OFF
alarm
AF5 Condenser DI “Cond Fan5 3 90 0 0 NO ON OFF - - Fan5 - 17216
fan 5 overload Overld” OFF
alarm
AF6 Condenser DI “Cond Fan6 3 90 0 0 NO ON OFF - - Fan6 - 17217
fan 6 overload Overld” OFF
alarm
AF7 Condenser DI “Cond Fan7 3 90 0 0 NO ON OFF - - Fan7 - 17218
fan 7 overload Overld” OFF
alarm
AF8 Condenser DI “Cond Fan8 3 90 0 0 NO ON OFF - - Fan8 - 17219
fan 8 overload Overld” OFF
alarm
A61 Compressor system -1 90 0 0 NO OFF ON - - - - 17220
1 run hours C51>=C50
exceeded
A62 Compressor system -1 90 0 0 NO OFF ON - - - - 17221
2 run hours C52>=C50
exceeded
A63 Compressor system -1 90 0 0 NO OFF ON - - - - 17222
3 run hours C53>=C50
exceeded

© Danfoss | DCS (ZA) |2015.12 DKRCC.PS.R1.C1.02 | 520H10577 | 53


User guide | MCX - Chiller and heat pump

Semi Active
Startup Steady Circuit Fan or Fan or
Alarm Reset autom. with Alarm Warning Heat- Modbus
Code Source delay delay or Comp. Pump Pump
Description type period unit relay relay ers (0x4300)
(s) (s) System Evap. Cond.
(min) OFF
A64 Compressor system -1 90 0 0 NO OFF ON - - - - 17223
4 run hours C54>=C50
exceeded
A65 Compressor system -1 90 0 0 NO OFF ON - - - - 17224
5 run hours C55>=C50
exceeded
A66 Compressor system -1 90 0 0 NO OFF ON - - - - 17225
6 run hours C56>=C50
exceeded
A67 Compressor system -1 90 0 0 NO OFF ON - - - - 17226
7 run hours C57>=C50
exceeded
A68 Compressor system -1 90 0 0 NO OFF ON - - - - 17227
8 run hours C58>=C50
exceeded
A71 Analog input 1 AI1 -1 90 10 10 YES ON OFF S OFF OFF OFF OFF 17228
alarm
A72 Analog input 2 AI2 -1 90 10 10 YES ON OFF - - - - 17229
alarm
A73 Analog input 3 AI3 -1 90 10 10 YES ON OFF - - - - 17230
alarm
A74 Analog input 4 AI4 -1 90 10 10 YES ON OFF - - - - 17231
alarm
A75 Analog input 5 AI5 -1 90 10 10 YES ON OFF - - - - 17232
alarm
A76 Analog input 6 AI6 -1 90 10 10 YES ON OFF - - - - 17233
alarm
A77 Analog input 7 AI7 -1 90 10 10 YES ON OFF - - - - 17234
alarm
A78 Analog input 8 AI8 -1 90 10 10 YES ON OFF - - - - 17235
alarm
A79 Analog input 9 AI9 -1 90 10 10 YES ON OFF - - - - 17236
alarm
A80 Analog input AI10 -1 90 10 10 YES ON OFF - - - - 17237
10 alarm
A81 Analog input AI11 -1 90 10 10 YES ON OFF - - - - 17238
11 alarm
A82 Analog input AI12 -1 90 10 10 YES ON OFF - - - - 17239
12 alarm
A83 Analog input AI13 -1 90 10 10 YES ON OFF - - - - 17240
13 alarm
A84 Analog input AI14 -1 90 10 10 YES ON OFF - - - - 17241
14 alarm
A85 Analog input AI15 -1 90 10 10 YES ON OFF - - - - 17242
15 alarm
A86 Analog input AI16 -1 90 10 10 YES ON OFF - - - - 17243
16 alarm
A90 General heaters DI “Heaters -1 90 0 0 NO ON OFF S - - - OFF 17244
overload alarm Overload”
A91 Circuit 1 DI “Heaters Ovld -1 90 0 0 NO ON OFF C1 - - - OFF 17245
heaters C1”
overload alarm
A92 Circuit 2 DI “Heaters Ovld -1 90 0 0 NO ON OFF C2 - - - OFF 17246
heaters C2”
overload alarm
A93 Circuit 3 DI “Heaters Ovld -1 90 0 0 NO ON OFF C3 - - - OFF 17247
heaters C3”
overload alarm
A94 Circuit 4 DI “Heaters Ovld -1 90 0 0 NO ON OFF C4 - - - OFF 17248
heaters C4”
overload alarm
Ar1 Heater 1 DI “Heater1 -1 90 0 0 NO ON OFF - - - H1 17249
overload alarm Overload” OFF
Ar2 Heater 2 DI “Heater2 -1 90 0 0 NO ON OFF - - - H2 17250
overload alarm Overload” OFF
Ar3 Heater 3 DI “Heater3 -1 90 0 0 NO ON OFF - - - H3 17251
overload alarm Overload” OFF
Ar4 Heater 4 DI “Heater4 -1 90 0 0 NO ON OFF - - - H4 17252
overload alarm Overload” OFF
AOF Unit OFF DI “ON/OFF” -1 90 0 0 NO OFF OFF - - - - 17253
OFF from User
interface
AFC Freeze Free- AI “Tout”<=Fr8 -1 90 0 0 NO ON OFF - - - - 17254
cooling Alarm
dp0 General low dP1-dP2-dP3- -1 90 180 180 NO ON OFF S OFF OFF OFF OFF 17254
delta pressure dP4
dP1 Circ 1 low delta AI -1 90 180 180 NO ON OFF C1 OFF - - OFF 17255
pressure “DischargePress
C1” – AI
“SuctionPress
C1” <= APd
dP2 Circ 2 low delta AI -1 90 180 180 NO ON OFF C2 OFF - - OFF 17256
pressure “DischargePress
C2” – AI
“SuctionPress
C2” <= APd
dP3 Circ 3 low delta AI -1 90 180 180 NO ON OFF C3 OFF - - OFF 17257
pressure “DischargePress
C3” – AI
“SuctionPress
C3” <= APd

© Danfoss | DCS (ZA) |2015.12 DKRCC.PS.R1.C1.02 | 520H10577 | 54


User guide | MCX - Chiller and heat pump

Semi Active
Startup Steady Circuit Fan or Fan or
Alarm Reset autom. with Alarm Warning Heat- Modbus
Code Source delay delay or Comp. Pump Pump
Description type period unit relay relay ers (0x4300)
(s) (s) System Evap. Cond.
(min) OFF
dP4 Circ 4 low delta AI -1 90 180 180 NO ON OFF C4 OFF - - OFF 17258
pressure “DischargePress
C4” – AI
“SuctionPress
C4” <= APd
dt0 General high dT1-dT2-dT3- -1 90 0 0 NO ON OFF S OFF OFF OFF OFF 17258
discharge dT4
temp.
dT1 Circ 1 high AI -1 90 0 0 NO ON OFF C1 OFF - - OFF 17259
discharge “DischargeTemp
temp. C1” >= HTs
dT2 Circ 2 high AI -1 90 0 0 NO ON OFF C2 OFF - - OFF 17260
discharge “DischargeTemp
temp. C2” >= HTs
dT3 Circ 3 high AI -1 90 0 0 NO ON OFF C3 OFF - - OFF 17261
discharge “DischargeTemp
temp. C3” >= HTs
E10 EXD1 EXD1 -1 90 10 5 NO ON OFF C1 OFF - - - 17263
Connection
E11 EXD1 EKC Error EXD1 -1 90 0 5 NO ON OFF C1 OFF - - - 17264
E12 EXD1 S2 Error EXD1 -1 90 0 5 NO ON OFF C1 OFF - - - 17265
E13 EXD1 S4 Error EXD1 -1 90 0 5 NO ON OFF - - - - 17266
E14 EXD1 Pe Error EXD1 -1 90 0 5 NO ON OFF C1 OFF - - - 17267
E15 EXD1 Ext Ref EXD1 -1 90 0 5 NO ON OFF C1 OFF - - - 17268
Error
E16 EXD1 NO EXD1 -1 90 0 5 NO ON OFF C1 OFF - - - 17269
Refrig. Selected
E17 EXD1 EXD1 -1 90 0 5 NO ON OFF C1 OFF - - - 17270
Valve Error
E18 EXD1 EXD1 -1 90 0 5 NO ON OFF C1 OFF - - - 17271
Battery low
E19 EXD1 CAN EXD1 -1 90 0 5 NO ON OFF C1 OFF - - - 17272
driver
diagnostics
E20 EXD2 EXD2 -1 90 10 5 NO ON OFF C2 OFF - - - 17273
Connection
E21 EXD2 EKC Error EXD2 -1 90 0 5 NO ON OFF C2 OFF - - - 17274
E22 EXD2 S2 Error EXD2 -1 90 0 5 NO ON OFF C2 OFF - - - 17275
E23 EXD2 S4 Error EXD2 -1 90 0 5 NO ON OFF - - - - 17276
E24 EXD2 Pe Error EXD2 -1 90 0 5 NO ON OFF C2 OFF - - - 17277
E25 EXD2 EXD2 -1 90 0 5 NO ON OFF C2 OFF - - - 17278
Ext Ref Error
E26 EXD2 NO EXD2 -1 90 0 5 NO ON OFF C2 OFF - - - 17279
Refrig. Selected
E27 EXD2 EXD2 -1 90 0 5 NO ON OFF C2 OFF - - - 17280
Valve Error
E28 EXD2 EXD2 -1 90 0 5 NO ON OFF C2 OFF - - - 17281
Battery low
E29 EXD2 CAN EXD2 -1 90 0 5 NO ON OFF C2 OFF - - - 17282
driver
diagnostics
E30 EXD3 EXD3 -1 90 10 5 NO ON OFF C3 OFF - - - 17283
Connection
E31 EXD3 EKC Error EXD3 -1 90 0 5 NO ON OFF C3 OFF - - - 17284
E32 EXD3 S2 Error EXD3 -1 90 0 5 NO ON OFF C3 OFF - - - 17285
E33 EXD3 S4 Error EXD3 -1 90 0 5 NO ON OFF - - - - 17286
E34 EXD3 Pe Error EXD3 -1 90 0 5 NO ON OFF C3 OFF - - - 17287
E35 EXD3 EXD3 -1 90 0 5 NO ON OFF C3 OFF - - - 17288
Ext Ref Error
E36 EXD3 NO EXD3 -1 90 0 5 NO ON OFF C3 OFF - - - 17289
Refrig. Selected
E37 EXD3 EXD3 -1 90 0 5 NO ON OFF C3 OFF - - - 17290
Valve Error
E38 EXD3 EXD3 -1 90 0 5 NO ON OFF C3 OFF - - - 17291
Battery low
E39 EXD3 CAN EXD3 -1 90 0 5 NO ON OFF C3 OFF - - - 17292
driver
diagnostics
E40 EXD4 EXD4 -1 90 10 5 NO ON OFF C4 OFF - - - 17293
Connection
E41 EXD4 EKC Error EXD4 -1 90 0 5 NO ON OFF C4 OFF - - - 17294
E42 EXD4 S2 Error EXD4 -1 90 0 5 NO ON OFF C4 OFF - - - 17295
E43 EXD4 S4 Error EXD4 -1 90 0 5 NO ON OFF - - - - 17296
E44 EXD4 Pe Error EXD4 -1 90 0 5 NO ON OFF C4 OFF - - - 17297
E45 EXD4 EXD4 -1 90 0 5 NO ON OFF C4 OFF - - - 17298
Ext Ref Error
E46 EXD4 NO EXD4 -1 90 0 5 NO ON OFF C4 OFF - - - 17299
Refrig. Selected
E47 EXD4 EXD4 -1 90 0 5 NO ON OFF C4 OFF - - - 17300
Valve Error
E48 EXD4 EXD4 -1 90 0 5 NO ON OFF C4 OFF - - - 17301
Battery low
E49 EXD4 CAN EXD4 -1 90 0 5 NO ON OFF C4 OFF - - - 17302
driver
diagnostics
N01 Network error Master-slave -1 90 20 10 YES ON OFF S OFF OFF OFF OFF 17303
N02 Master error Master-slave -1 90 20 10 YES OFF ON - - - - 17304
N03 Error node 2 Master-slave -1 90 20 10 YES ON ON - - - - 17305
N04 Error node 3 Master-slave -1 90 20 10 YES ON ON - - - - 17306
N05 Error node 4 Master-slave -1 90 20 10 YES ON ON - - - - 17307

© Danfoss | DCS (ZA) |2015.12 DKRCC.PS.R1.C1.02 | 520H10577 | 55


User guide | MCX - Chiller and heat pump

15.4 Main alarms Here below are listed only the alarms requiring some detail not described in the previous part of the
description manual.

A03 - Evaporator flow switch alarm


Group1: ALA – Alarms
Group2: FLO– Flow
It is generated by the “Flow Evaporator” digital input.
In case of alarm:
• if there is the second pump “Evap Pump2”, the second pump operating warning A08 will be
activated before the flow switch alarm A03
• otherwise, all the compressors and all the other elements will be immediately switched OFF,
ignoring their protection times

The alarm is delayed of AF1 seconds from the pump start to wait for the water flow to reach its steady
value.
It is delayed also in normal functioning of AF2 seconds to filter temporary flow changes or air bubble
in the water circuit.

The reset type is configurable through AFr among:


• manual: all the outputs are OFF, including the pump. After reset, if the alarm is still active, the alarm
is ignored (but always shown on display) till its delay time from start-up is elapsed to give the
chance to the unit to regularly start
• automatic: all the outputs are OFF, excluding the pump which tries to start every AF3 seconds; the
alarm is ignored till its delay time from start-up is elapsed
• semi-automatic: the pump tries to start every AF3 seconds for AFr number of times, ignoring the
alarm during its delay at start up; exceeded the attempts of starting the pump, the alarm becomes
manually resettable only

A04 – Condenser flow alarm


Group1: ALA – Alarms
Group2: FLO– Flow
See Evaporator flow switch alarm.

Analog input 1, ..., 16 alarms


Group1: ALA – Alarms
Group2: COn – Cond probe fault
This alarm is delayed by 10 seconds both in power up and normal functioning.
It is detected only if the probe is used and causes the deactivation of all the functions managed by
that probe.
If the fault probe is the one used for condensing control, the alarm effect on the condenser fans is set
by ACM parameter and can change if there’s a probe for the outside air temperature
(see “9.0 - Condenser fans / pumps”)

High pressure alarm


Group1: ALA – Alarms
Group2: HP – HP
The high pressure alarm can be caused both from a pressure switch
(digital input “HP”, “HP Circuit1”,...,”HP Circuit 4”) and from a transducer/temperature probe (analog input
“DischargePress C1”,...,” DischargePress C4”).
General alarm AH0 is generated only by “HP” digital input or when all the circuits are in alarm.
Alarm from analog input must be enabled by AHE and is revealed even if compressors are OFF.
If you are using a transducer, you have to set a setpoint AHS and a AHd differential.
Compressors belonging to the circuit in alarm are immediately switched OFF without waiting for any
safety timer.
Reset type is manual.

Low pressure alarm


Group1: ALA – Alarms
Group2: LP – LP
The high pressure alarm can be caused both from a pressure switch
(digital input “LP”, “LP Circuit1”,...,”LP Circuit 4”) and from a transducer/temperature probe
(analog input “SuctionPress C1”,...,”SuctionPress C4”).
General alarm AL0 is generated only by “LP” digital input or when all the circuits are in alarm.
Reset type is defined through ALr. By default it is semi automatic: if the alarm happens 3 times within
90 minutes, from automatic becomes manual.
According to AL2 value, it can be detected even when compressors are OFF (AL2=YES) or only when
compressors are ON (AL2=NO). In this case, alarm is delayed at compressors start up of AL1 seconds.
In normal functioning is immediate.

© Danfoss | DCS (ZA) |2015.12 DKRCC.PS.R1.C1.02 | 520H10577 | 56


User guide | MCX - Chiller and heat pump

Alarm from analog input must be enabled by ALE. If you are using a transducer, you have to set a
setpoint ALt and a differential ALd.
Compressors belonging to the circuit in alarm are immediately switched OFF without waiting for any
safety timer.
NOTE:
When the transducers on the low pressure side “SuctionPress Cx” are not present, the transducers “DischargePress Cx” pass
on the low pressure side of the circuit in case of heat pumps with gas changeover in heating mode

Delta pressure
Group1: ALA – Alarms
Group2: DHL – Delta Pressure
For each circuit the difference between supply pressure and gas suction pressure is checked.
If the this difference is below the threshold DEP, an alarm that disable the circuit is set.
Input used:
dP1 - Discharge Pressure C1
SP1 – Suction Pressure C1
dP2 - Discharge Pressure C2
SP2 – Suction Pressure C2
dP3 - Discharge Pressure C3
SP3 – Suction Pressure C3
dP4 - Discharge Pressure C4
SP5 – Suction Pressure C4

If dP1-SP1<=DEP then set alarm dP1


If dP1-SP1>=DEP+0,3 then reset alarm

If dP2-SP2<=DEP then set alarm dP2


If dP2-SP2>=DEP+0,3 alarm reset

If dP3-SP3<=DEP then set alarm dP3


If dP3-SP3>=DEP+0,3 then reset alarm

If dP4-SP4<=DEP then set alarm dP4


If dP4-SP4>=DEP+0,3 then reset alarm

High Discharge Temperature


Group1: ALA – Alarms
Group2: DHT – High Discharge T
For each circuit the gas discharge temperature is checked.
If it is above the threshold M193, an alarm that disable the circuit is set.
Input used:
dT1 - Discharge Temperature C1
dT2 - Discharge Temperature C2
dT3 - Discharge Temperature C3
dT4 - Discharge Temperature C4

If dT1>=M193 set alarm dT1


If dT1<=M193-HTd reset alarm

If dT2>=M193 set alarm dT2


If dT2<=M193-HTd reset alarm

If dT3>=M193 set alarm dT3


If dT3<=M193-HTd reset alarm

If dT4>=M193 set alarm dT4


If dT4<=M193-HTd reset alarm

General compressor and pump alarms


All the compressors general alarm and the evaporator pumps general alarms are generated by the
related digital input but also by the activation of all the related individual alarms.

© Danfoss | DCS (ZA) |2015.12 DKRCC.PS.R1.C1.02 | 520H10577 | 57


User guide | MCX - Chiller and heat pump

16.0 Parameters The parameters are divided by groups, depending on the function type.
For each parameters are defined the here below features (these features could be a numeric value or
could depend from the value of another parameter which is specified by an acronym).
All the described features can be modified through the configurator
(see “APPENDIX – Configurator usage” ).

Code: acronym to identify the parameter. It clearly identifies the parameter and it is showed on the
display.
Description: parameter description to display on a LCD display
K: K indicates a not adjustable parameter (constant value equal to the default value);
it isn’t showed on the display
Min: minimum value
Max: maximum value
Default: factory setting value. To force parameters to get their factory setting values
(see “3.6.6 - Forcing parameters default values”)
U.M.: indicates the unit of measurement
Decimals: number of decimal digits
Visibility requirements: specifies if the parameter visibility is depending on the value of another
parameter
Level: the parameters are organized on 4 levels. Levels from 1 to 3 are linked to a password.
It is not allowed the access to parameters when they are on a higher level than the entering level:
• Level 0 is accessible without password
• Level 1 is easily accessible (password L01). It contains all the parameters that are not critical for the
unit functioning. They are frequently modified
• Level 2 contains all the parameter that are useful to set the unit (password L02)
• Level 3 contains all the parameters reserved to the unit manufacturer (password L03)
Text Values: list of mnemonic values that parameters can assume

The entering to the parameters visualization and modification mode is possible from menu.
For a complete user interface description, please (see “3.0 - User Interface”).

16.1 Parameters table See configurator (see “APPENDIX – Configurator usage”).

© Danfoss | DCS (ZA) |2015.12 DKRCC.PS.R1.C1.02 | 520H10577 | 58


User guide | MCX - Chiller and heat pump

17.0 Parameters table Group1: GEN – General


Group2: SEr – Serial settings
The supported protocol over the RS485 network is Modbus RTU slave.
Here follow the related parameters.

SEr - Serial address (Modbus and CAN)


Node serial address, valid for both CAN and Modbus network. Each node must have a unique serial
address.
Note, SEr change the address after unit power up. SEr always overrule the BIOS setting.

bAU – Serial baud rate (Modbus)


» bAU=0. communication OFF
» bAU=12. baud rate=1200 baud
» bAU=24. baud rate=2400 baud
» bAU=48. baud rate=4800 baud
» bAU=96. baud rate=9600 baud
» bAU=144. baud rate=1440 baud
» bAU=192. baud rate=19200 baud (default value)
» bAU=288. baud rate=28800 baud
» bAU=384. baud rate=38400 baud

COM – Serial settings (Modbus)


» COM=8N1. 8 bit data, no parity, 1 stop bit
» COM=8E1. 8 bit data, parity even, 1 stop bit
» COM=8N2. 8 bit data, no parity, 2 stop bit

All the variables are exported as Holding Registers.

17.1 Exported variables NOTE:


table When the transducers on the low pressure side “SuctionPress Cx” are not present, the transducers “DischargePress Cx” pass
on the low pressure side of the circuit in case of heat pumps with gas changeover in heating mode

Modbus message
Description Note
address
hex Dec
Command Request. 0=no command 0x4001 16385
Note: to change a parameter from Modbus 1=reset buzzer
network: 2=reset alarms
1) write the corresponding register 3=reload parameters
2) write Command Request = 3 to make the 4=switch on/off status
change effective 5= reload of default parameters
Configuration error 0x4002 16386
Alarm notification 0=no alarm 0x4003 16387
1=alarms active no buzzer
2=alarms and buzzer active
System ON/OFF status 0=OFF 0x4004 16388
1=ON
Global compressor status 0=all OFF 0x4005 16389
1=all OFF and at least one waiting ON
3=at least one waiting OFF
4=at least one ON (and none is waiting to be
turned ON or OFF)
Active setpoint (High) 0x4006 16390
(Low) 0x4007 16391
System time (High) 0x4008 16392
(Low) 0x4009 16393
Compressor inverter status 0=OFF 0x400A 16394
1=ON
Pump status 0=OFF 0x400B 16395
1=ON
Fan status 0=OFF 0x400C 16396
1=ON
Heater status 0=OFF 0x400D 16397
1=ON

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User guide | MCX - Chiller and heat pump

Modbus message
Description Note
address
ON/OFF digital input 0=OFF 0x400E 16398
1=ON
Defrost status 0=OFF 0x400F 16399
1=ON
Status of compressor 1 0=OFF 0x4021 16417
1=waiting ON
3=waiting OFF
4=ON
Status of compressor 2 0=OFF 0x4022 16418
1=waiting ON
3=waiting OFF
4=ON
Status of compressor 3 0=OFF 0x4023 16419
1=waiting ON
3=waiting OFF
4=ON
Status of compressor 4 0=OFF 0x4024 16420
1=waiting ON
3=waiting OFF
4=ON
Status of compressor 5 0=OFF 0x4025 16421
1=waiting ON
3=waiting OFF
4=ON
Status of compressor 6 0=OFF 0x4026 16422
1=waiting ON
3=waiting OFF
4=ON
Status of compressor 7 0=OFF 0x4027 16423
1=waiting ON
3=waiting OFF
4=ON
Status of compressor 8 0=OFF 0x4028 16424
1=waiting ON
3=waiting OFF
4=ON
Compressor 1 hour counter (seconds) (High) 0x4046 16454
(Low) 0x4047 16455
Compressor 2 hour counter (seconds) (High) 0x4048 16456
(Low) 0x4049 16457
Compressor 3 hour counter (seconds) (High) 0x404A 16458
(Low) 0x404B 16459
Compressor 4 hour counter (seconds) (High) 0x404C 16460
(Low) 0x404D 16461
Compressor 5 hour counter (seconds) (High) 0x404E 16462
(Low) 0x404F 16463
Compressor 6 hour counter (seconds) (High) 0x4050 16464
(Low) 0x4051 16465
Compressor 7 hour counter (seconds) (High) 0x4052 16466
(Low) 0x4053 16467
Compressor 8 hour counter (seconds) (High) 0x4054 16468
(Low) 0x4055 16469
Evaporator pump 1 hour counter (seconds) (High) 0x4056 16470
(Low) 0x4057 16471
Evaporator pump 2 hour counter (seconds) (High) 0x4058 16472
(Low) 0x4059 16473

Active differential 0x405E 16478


Inverter compressor 0x405F 16479
Regulation temperature (High) 0x4060 16480
(Low) 0x4061 16481
Active setpoint (High) 0x4062 16482

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User guide | MCX - Chiller and heat pump

Modbus message
Description Note
address
(Low) 0x4063 16483
Power request (# # #,# %) 0x4064 16484
Actual power (# # #,# %) 0x4065 16485

ALARMS
Alarms list 0x4100 16640
(See Alarm table)
first alarm 0x4101 16641

Alarms active times 0x4200 16896


(See Alarm table)

INPUT / OUTPUT
Digital input 1-16 0=non active 0x4501 17665
1=active or not present
(digital input “active” means in the opposite
state of its polarity; e.g. if DI1 polarity is set
to “Open”, DI1 is active when it is closed)

DI1 0000 0001 0000 0000


DI2 0000 0010 0000 0000
DI3 0000 0100 0000 0000
DI4 0000 1000 0000 0000
DI5 0001 0000 0000 0000
DI6 0010 0000 0000 0000
DI7 0100 0000 0000 0000
DI8 1000 0000 0000 0000
DI9 0000 0000 0000 0001
DI10 0000 0000 0000 0010
DI11 0000 0000 0000 0100
DI12 0000 0000 0000 1000
DI13 0000 0000 0001 0000
DI14 0000 0000 0010 0000
DI15 0000 0000 0100 0000
DI16 0000 0000 1000 0000
Digital input 17-22 DI17 0000 0001 0000 0000 0x4502 17666
DI18 0000 0010 0000 0000
DI19 0000 0100 0000 0000
DI20 0000 1000 0000 0000
DI21 0001 0000 0000 0000
DI22 0010 0000 0000 0000
Digital Output 1-16 DO1 0000 0001 0000 0000 0x4503 17667
DO2 0000 0010 0000 0000
DO3 0000 0100 0000 0000
DO4 0000 1000 0000 0000
DO5 0001 0000 0000 0000
DO6 0010 0000 0000 0000
DO7 0100 0000 0000 0000
DO8 1000 0000 0000 0000
DO9 0000 0000 0000 0001
DO10 0000 0000 0000 0010
DO11 0000 0000 0000 0100
DO12 0000 0000 0000 1000
DO13 0000 0000 0001 0000
DO14 0000 0000 0010 0000
DO15 0000 0000 0100 0000
DO16 0000 0000 1000 0000
Digital Output 17-20 DO17 0000 0001 0000 0000 0x4504 17668
DO18 0000 0010 0000 0000
DO19 0000 0100 0000 0000
DO20 0000 1000 0000 0000
Analog input 1 0x4505 17669
Analog input 2 0x4506 17670
Analog input 3 0x4507 17671
Analog input 4 0x4508 17672

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User guide | MCX - Chiller and heat pump

Modbus message
Description Note
address
Analog input 5 0x4509 17673
Analog input 6 0x450A 17674
Analog input 7 0x450B 17675
Analog input 8 0x450C 17676
Analog input 9 0x450D 17677
Analog input 10 0x450E 17678
Analog input 11 0x450F 17679
Analog input 12 0x4510 17680
Analog input 13 0x4511 17681
Analog input 14 0x4512 17682
Analog input 15 0x4513 17683
Analog input 16 0x4514 17684

Analog output 1 0x451F 17695


Analog output 2 0x4520 17696
Analog output 3 0x4521 17697
Analog output 4 0x4522 17698
Analog output 5 0x4523 17699
Analog output 6 0x4524 17700

PARAMETERS
Parameters list 0x2000 8192
See Configurator
first parameter 0x2001 8193

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User guide | MCX - Chiller and heat pump

18.0 Graphic diagrams of Air / Water chiller, 1 circuit


some of the managed FlowCond

80G190.01
unit types

Danfoss
CondFanOvld

CondFan ON/OFF Inverter FanCond GeneralOvld


LiqValve GeneralAlarm
ON/OFF
ON/OFF
CONDENSER Set2
Tout
AI_Cond
TEV
Tout Evaporator

E
V
A
P HeaterOvld
O
R Heater ON/OFF
A
T
compressor O
R

Cn Tin Evaporator
FlowEvap
HP LP

CompOvld
EvapPump ON/OFF
Comp ON/OFF
EvapPumpOvld
InverterComp 0 / 10 V

Air / Water Air / Water chiller, 1 evaporator and 1 condenser with 2 circuits

80G191.01
GeneralOvld

Danfoss
FlowEvap GeneralAlarm
CondFan ON/OFF FlowCond ON/OFF
Inverter FanCond CondFanOvld Set2
Tout

C
O
N
D
AI_Cond1 E AI_Cond2
N
S
E
R

LiqValve ON/OFF LiqValve ON/OFF

circuit n. 1 TEV TEV circuit n. 2

Tout Evaporator
E
V
A
P HeaterOvld
O
R Heater ON/OFF
A
T
compressor O compressor
R
Cn Cn

HP LP LP HP

Tin Evaporator

Comp1Ovld EvapPump
ON/OFF Comp2Ovld
Comp ON/OFF
EvapPump Comp2 ON / OFF
InverterComp 0 / 10 V Ovld

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User guide | MCX - Chiller and heat pump

Air / Water Air / Water chiller, 2 circuits, 2 evaporators, 2 separated condensers

80G192.01
Danfoss
FlowCond FlowCond
FlowEvap
CondFan1Ovld CondFan2Ovld
CondFan1 FanCond1 CondFan2 FanCond2
ON/OFF 0 / 10 V ToutEvapMix ON/OFF 0 / 10 V
Liquid Liquid
valve valve
ON/OFF ON/OFF

CONDENSER CONDENSER

AI_Condenser1 AI_Condenser2
TEV antifreeze antifreeze TEV

Tout Evaporator1 Tout Evaporator2


E E
circuit n. 1 V V circuit n. 2
A Heater1 Heater2 A
P Ovld Ovld P
O Heater1 Heater2 O
R ON/OFF ON/OFF R
A A
compressor T T compressor
O O
R R
Cn Cn

HP LP LP HP

Comp1Ovld Comp2Ovld
Comp1 ON/OFF Comp2 ON/OFF
InverterComp1 0 / 10 V
TinEvaporator
GeneralOvld
GeneralAlarm
PumpEvap ON/OFF
ON/OFF
PumpEvapOvld
Set2
Tout

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User guide | MCX - Chiller and heat pump

Heat Pump Air / Water Heat Pump, 1 evaporator and 1 condenser with 2 circuits

80G193.01
FlowEvap

Danfoss
CondFan1
ON/OFF
FlowCond
FanCond1
0 / 10 V CondFan2Ovld

FanCond regulation on:


O
- highest value in cooling U
- lowest value in heating T
D
O
AI_Condenser1 O AI_Condenser2
R
C
O
I
L

Liquid valve Liquid valve


ON/OFF ON/OFF

TEV TEV

circuit n. 1 Tout Evaporator1 circuit n. 2

I
N
D
O
O Heater1 Ovld
R
Heater ON/OFF
C
O
I
L
RevValve RevValve
chiller

chiller

chiller

chiller
hp TinEvaporator hp
hp hp

compressor compressor

Cn Cn

HP LP LP HP

Comp1Ovld Comp2Ovld
Comp1 ON/OFF Comp2 ON/OFF
InverterComp 0 / 10 V
PumpEvap ON/OFF Defrost
PumpEvapOvld Heat / Cool
GeneralOvld
GeneralAlarm
ON/OFF
Set2
Tout

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User guide | MCX - Chiller and heat pump

Heat Pump Air / Water Heat Pump, 2 circuits, 2 evaporators, 2 separated condensers

80G194.01
Danfoss
FlowCond FlowEvap FlowCond
CondFanOvld CondFanOvld

CondFan FanCond ToutEvap mix CondFan FanCond


ON/OFF 0 / 10 V ON/OFF 0 / 10 V
Liquid valve Liquid valve
ON/OFF ON/OFF

OUTDOOR COIL antifreeze in cooling OUTDOOR COIL


not used in heating
AI_Condenser AI_Condenser
TEV TEV

Tout Evaporator1 Tout Evaporator2


I I
circuit n. 1 N N circuit n. 2
D Heater1 Heater1 D
O Ovld Ovld O
O O
R R
Heater Heater
C ON/OFF ON/OFF C
O O
I I
RevValve L L RevValve
chiller

chiller

chiller

chiller
hp antifreeze in cooling hp
hp hp
auxiliary in heating

compressor compressor

Cn Cn
TinEvaporator
HP LP LP HP

CompOvld PumpEvap ON/OFF CompOvld


Comp ON/OFF PumpEvapOvld Comp ON/OFF
InverterComp 0 / 10 V

Defrost
Heat / Cool
GeneralOvld
GeneralAlarm
ON/OFF
Set2
Tout

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User guide | MCX - Chiller and heat pump

Water / Water Water / Water chiller, 1 circuit

80G195.01
Danfoss
GeneralOvld
GeneralAlarm
ON/OFF
Liquid valve Set2
ON/OFF
Tout

TEV
Tout Evaporator1
C
O
N E
D V
E AI_Condenser1 A
N P
S O Heater1 Ovld
E R
R A Heater ON/OFF
T
O
R
compressor
TinEvaporator1
Cn
FlowCond HP LP FlowEvap

PumpCond CompOvld PumpEvap


ON/OFF ON/OFF
Comp ON/OFF
PumpCond PumpEvap
Ovld InverterComp 0 / 10 V Ovld

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User guide | MCX - Chiller and heat pump

Water / Water Water / Water chiller, 2 circuits, 1 evaporator, 1 condenser

80G196.01
Danfoss
GeneralOvld
C GeneralAlarm
O
N ON/OFF
D
AI_Condenser E Set2
N
S Tout
E FlowEvap
R

Liquid valve
ON/OFF

FlowCond
TEV

circuit n. 1 Tout Evaporator1 circuit n. 2

E
V
A
P Heater Ovld
O
R
A Heater ON/OFF
T
O
R
compressor compressor

Cn Cn

HP LP LP HP

CompOvld CompOvld
Comp ON/OFF Comp ON/OFF
InverterComp 0 / 10 V

PumpCond PumpEvap
ON/OFF ON/OFF
PumpCond PumpEvap
Ovld Ovld

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User guide | MCX - Chiller and heat pump

Water / Water Water / Water chiller, 2 circuits, 2 evaporators, 2 condensers

80G197.01
Danfoss
FlowCond

FlowEvap
Liquid valve ON/OFF Liquid valve ON/OFF

Tout Evap Mix

TEV TEV
C Tout Evap 1 Tout Evap 2 C
O O
N E E N
D V V D
E AI_Condenser A A AI_Condenser E
N P Heater Heater P N
S O Ovld Ovld O S
E circuit n. 1 R R circuit n. 2 E
R A Heater Heater A R
T ON/OFF ON/OFF T
compressor O O compressor
R R

Cn Cn

HP LP LP HP

CompOvld CompOvld
Comp ON/OFF Comp ON/OFF
InverterComp 0 / 10 V

PumpCond PumpEvap
ON/OFF ON/OFF
PumpCond PumpEvap
Ovld Ovld

GeneralOvld
GeneralAlarm
ON/OFF
Set2
Tout

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User guide | MCX - Chiller and heat pump

Heat Pump Water / Water heat pump, 2 circuits, 2 evaporators, 2 condensers, gas change-over
antifreeze in heating

80G198.01
FlowCond

Danfoss
not used in cooling

FlowEvap
Liquid valve ON/OFF Liquid valve ON/OFF

ToutEvap Mix
ToutCo ToutCo

O TEV TEV O
U U
T Tout Evap 1 Tout Evap 2 T
D D
O AI_Condenser I I AI_Condenser O
O N N O
R D D R
O O
C circuit n. 1 O O circuit n. 2 C
O R R O
I I
L RevValve C C RevValve L
O O
I I
L L
chiller

chiller

chiller

chiller
hp hp
hp hp

TinEvap
compressor compressor

Cn Cn

HP LP LP HP

CompOvld CompOvld
Comp ON/OFF Comp ON/OFF
InverterComp 0 / 10 V

PumpCond PumpEvap
ON/OFF ON/OFF
PumpCond PumpEvap
Ovld Ovld

GeneralOvld
GeneralAlarm
ON/OFF
Set2
Tout

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User guide | MCX - Chiller and heat pump

Heat Pump Water / Water heat pump, 2 circuits, 2 evaporators, 2 condensers, water change-over

80G199.01
outdoor indoor

Danfoss
RevValve
regulating in heating
not used in cooling FlowCond

FlowEvap
Liquid valve ON/OFF Liquid valve ON/OFF

ToutEvap Mix
ToutCo
C TEV TEV C
O Tout Evap 1 Tout Evap 2 O
N N
D D
E AI_Condenser E E AI_Condenser E
N V V N
S circuit n. 1 A A circuit n. 2 S
E P P E
R O O R
R R
compressor A A compressor
T T
O O
Cn R R Cn

HP LP LP HP
TinEvap
CompOvld CompOvld
Comp ON/OFF Comp ON/OFF
InverterComp 0 / 10 V

PumpCond PumpEvap
ON/OFF ON/OFF
PumpCond PumpEvap
Ovld Ovld

GeneralOvld
RevValve GeneralAlarm
outdoor indoor ON/OFF
Set2
Tout

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User guide | MCX - Chiller and heat pump

Air / Air Air / Air unit, 1 circuit

80G1200.01
FlowCond GeneralOvld

Danfoss
FanCond
ON/OFF FanCondOvld GeneralAlarm
FanCond ON/OFF
0 / 10 V LiqValve ON/OFF
Set2
Tout
CONDENSER

AI_Condenser
TEV
HeaterOvld
Heater ON / OFF
E
V
A
P
TinEvaporator O Tout Evaporator 1
R
A
T
O FlowEvaporator
compressor R
FanEvapOvld
Cn

HP LP

CompOvld
Comp ON/OFF
InverterComp 0 / 10 V

Air / Air unit, 2 circuits, 2 evaporators, 2 condensers

80G1201.01
Danfoss
FlowCond FlowCond
FanCondOvld FanCondOvld

FanCond FanCond FanCond FanCond


ON/OFF 0 / 10 V ON/OFF 0 / 10 V
LiqValve ON/OFF LiqValve ON/OFF

CONDENSER CONDENSER

AI_Condenser AI_Condenser
TEV Tout Evaporator Mix TEV

EVAPORATOR EVAPORATOR

Heater Heater
Ovld Ovld
compressor Heater Heater compressor
ON / OFF ON / OFF
Cn Tin Evaporator Cn

HP LP LP HP

CompOvld GeneralOvld CompOvld


Comp ON/OFF GeneralAlarm Comp ON/OFF
InverterComp 0 / 10 V ON/OFF InverterComp 0 / 10 V
Set2
Tout

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User guide | MCX - Chiller and heat pump

Heat Pump Air / Air heat pump, 2 circuits, 2 evaporators, 2 condensers

80G1202.01
Danfoss
FlowCond FlowCond
FanCondOvld FanCondOvld

FanCond FanCond FanCond FanCond


ON/OFF 0 / 10 V ON/OFF 0 / 10 V
LiqValve ON/OFF LiqValve ON/OFF

CONDENSER CONDENSER

AI_Condenser AI_Condenser
TEV Tout Evaporator Mix TEV

EVAPORATOR EVAPORATOR

Heater Heater
Ovld Ovld
Heater Heater
RevValve ON / OFF ON / OFF RevValve

Tin Evaporator
chiller

chiller

chiller

chiller
hp hp
hp hp
GeneralOvld
GeneralAlarm
compressor compressor
ON/OFF
Cn Set2 Cn
Tout
HP LP LP HP

CompOvld CompOvld
Comp ON/OFF Comp ON/OFF
InverterComp 0 / 10 V InverterComp 0 / 10 V

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User guide | MCX - Chiller and heat pump

19.0 APPENDIX A – You can modify the management of parameters and alarms using the software configurator
Configurator usage “Interface_Chiller_HP.xls”.
You also need a USB-to-485 adapter to connect your PC to the RS485 port of a MCX.

19.1 Adapter installation 1. Connect the USBto485 adapter to your PC and follow the on-line instructions using the drivers
provided with the converter
2. After installation is completed, look at the COM port where the USBto485 adapter is installed
(COM10 in figure)

3. Modify the NewApp.bat file, that is a batch file provided together with the application software to
compile and to upload the modified software into the MCX, in order to make it use the COM port
where the adapter is installed:
.....
nupload -com10 main.cpp.o
.....

19.2 Guide for application To modify the application software:


software modification 1. Open the software configurator “Interface_Chiller_HP.xls”
2. Go to the “Generate” tab and select the desired MCX model and language
3. Make the changes you want entering into the appropriate tab:
It is possible to change the following items:
–– navigation menu, from the “Main_Menu” tab
–– parameters, from “Parameters” and “Parameters_x_Model” tabs
–– alarms, from the “Alarms” tab
–– input and output configuration, from “Digital_Input”, “Digital_Output”, “Analog_Input”,
“Analog_Output” tabs
For details on how to make changes refer to the next chapters, related to each single tab.
4. Go to the “Generate” tab and press the “Generate” button.
In this way you generate a new version of “*.c” source files related to parameters and alarms
5. Run the “NewApp.bat” batch file, with the MCX controller powered ON and connected through the
USBto485 converter. You will see a DOS window with information on compiling and uploading
status. At the end you should see “Upload complete” Now the changes are active.

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User guide | MCX - Chiller and heat pump

19.3 “Parameters” tab From the “Parameters” tab, you can change the following items for each parameter:
• identification code shown on the LED display (“Code” column)
• description shown on LCD display
NOTE:
To change the description do not change the “Current Description” column that is read only (showing the description in
the language selected inside the “Generate” tab), but the one starting with the suffix of the desired language and located
at the right side of the “Parameters” tab, from “S” column on; i.e. “EN Description” for English language

• minimum, maximum, or default value (“Min”, “Max”, “Default” columns)


• rules to make it visible or not, depending on the value of other parameters (“Visibility” column)
• password level (“Level” column)
• mnemonic values related to each value that the parameter can assume (“Text Values” column)
• it is also possible to make the parameter disappear from the user interface adding a “K” in the “K”
column

19.4 “Alarms” tab In the “Alarms” tab, for each alarm you can change:
• identification code showed on the LED display (“Code” column)
• description (see the Note above)
• alarm enable (“Enable” column)
• reset type (“Reset type” column). -1=automatic reset, 0=manual reset, >0 = number of occurrences of
the alarm before its reset types changes from manual to automatic
• the period for counting alarm occurrences in case of semi-automatic alarms (“Semiautomatic Period”
column). If during this time the alarm exceeds its maximum number of occurrences defined in the
previous column “Reset Type”, the alarm reset type changes from automatic to manual
• delay at start-up of the related element (“Startup delay” column) and delay in normal functioning
(“Steady delay” column)
• if active even when the unit is OFF (“Active with unit OFF” column)
• action on the alarm and warning relay (“Alarm relay”, “Warning relay” columns)
• action on the elements of the unit (“Compressors“, “Fan or Pump Evap.”, “Fan or Pump Cond.”, Heaters”
columns):
–– “ON”: the element is forced to ON
–– “OFF”: the element is forced to OFF
–– “-“: the element is left in its previous status
NOTE:
From the configurator it is not possible to change the action on the elements to ON. All the other changes are allowed

• in the “Circuit or System” column, if the action is on the single element, on all the elements of the
same circuit (C), or of the whole unit (S).

19.5 “Parameters_x_ This tab allows you to give different “K” attribute, minimum, maximum and default values to
Model” tab parameters depending on the MCX model. In this tab you can add all parameters having different
values according to the hardware where the software is running on.
If a parameter is present in this tab, when you select the MCX model from the “Generate” tab
through the drop down menu, all the values of that parameter will be automatically copied from the
“Parameters_x_Model” tab to the “Parameters” tab. These will be the new current values.
NOTE:
The format of the copied parameters inside the “Params” tab is changed using the bold and green colour format.
The purpose is to underline that eventual further changes to these parameters should be done inside the
“Parameters_x_Model” tab. In fact, if the change would be done directly on “Parameters” tab, it could be lost when
selecting a new MCX model

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User guide | MCX - Chiller and heat pump

19.6 I/O configuration tabs “Digital_Input”, “Digital_Output”, “Analog_Input”, “Analog_Output” tabs allows you to assign a new
function to each MCX input and output.
Inside the “Application Function” columns there’s the list of all the available functions. You can change
their code and description that will be shown on MCX display during the I/O configuration phase from
user interface.
From the “Default setup” columns you can change:
• digital input and output polarity, that is if they are normally open ore close (“Polarity” column).
Polarity=Close for a digital input means that it is not active when it is closed.
For a digital output it means that the relay is energized when the output is not active
• type, among the available ones, according to the selected MCX model (“Type” column)
• analog input range of working (“Min” and “Max” columns).
For temperature probes (NTC and PT1000) it identifies the values outside of which an analog input
alarm is generated.
For active probes it states the measured value at the input end of scale (i.e. for a pressure probe
ranging from 0 to 30 bar, you have to set Min=0 and Max=30,0). Note the decimal point
• input / output function. The function is selected among those listed inside the
“Application Function” column
• Delta. Only for active probes. It is the percentage of the input signal range to be added to the
minimum input signal and to be subtracted to the maximum input signal to define the real working
range of the probe
• Error. States if an error is generated when the input signal is outside its working range

E.g.
Example of “Delta” and “Error” fields Type Function Min Max Delta (%) Error
Analog Input 3 0-5 V DischargePress1 0 30,0 10,0 YES
means that AI3 is of 0 / 5 V type and it is used for condensing regulation. As 10% (“Delta” value) of
(5-0) V is 0.5 V, it measures 0 bar at 0.5 V and 30bar at 4.5 V. Outside this range an alarm is generated.

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User guide | MCX - Chiller and heat pump

20.0 APPENDIX B – Description of the added functionality and changes respect to the chiller standard software.
Software for chiller The software allows you to control the capacity of maximum 4 screw compressors in stepless mode
with screw and 8 in step mode.
compressors

20.1 Capacity regulation

20.1.1 Parameters Group1 Group2 Param Description Note K Min Max Def. UM Text Values
CMP Compressors
CFG Configuration
C01 Rotation type 0=LIFO 0 2 2 LIFO
1=FIFO FIFO
2=tIME tIME
M14 Compressors 0 =SCW 0 1 0 SCW
type 1=STD STD
CS0 Capacity 0=step 0 1 1 StEP
regulation 1=stepless LESS
mode
SCr Screw
Compressor
T1 Min time 0 60 30 s
step1/stepless
startup
T2 Min time step2 0 60 60 s
T3 Min time step3 0 60 60 s
T4 Min time step4 0 60 60 s
M00 Special 0 1 1 NO
management YES
step1
Mt1 Max time at T1 300 10 s
step1
STL Sliding Valve
M77 Equal power 0 1 1 1 NO
distribution YES
M199 Minimum 10 75 25 %
power
M56 Valve opening 10 300 90 s
time
M57 Valce closing 10 300 30 s
time
M53 Minimum time 100 6000 1500 ms
UP impulse
M55 OFF time 0,1 60,0 6,0 s
between UP
pulse
M244 Minimum time 100 6000 1500 ms
DOWN impulse
M246 OFF time 0,1 60,0 2,0 s
between
DOWN pulses
T50 % limit for max 1 100 1 %
open/close
T51 Valve control 0=Continuous 0 1 1 STD;PWM
type 1= PWM

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User guide | MCX - Chiller and heat pump

Configuration
C01- Rotation type
Defines the compressors rotation mode. It have to be fix at tIM (2), that means rotation based on the
compressors running time.
The first compressor to start is the one with the lowest running hours.

M14 – Compressors type


Defines the used compressors type.
M14=SCW (0) sets the management of screw compressors.
M14=STD (1) sets the management of standard compressors (hermetic or semi-hermetic).

CS0 – Capacity regulation mode


Visible only for screw compressors (M14=SCW). Defines the capacity compressors management mode,
that can be step CS0=StEP (0) or continuous (stepless) CS0=LESS (1).

Screw Compressor
T1 – Min time step1/stepless startup
Defines the minimum time in seconds, during which the compressor is forced to remain at step1 or at
the minimum capacity in stepless mode.

T2, T3, T4
Defines the time in seconds, during which the compressor is forced to remain at step 2, 3 o 4.

M00 – Special management step1


Enables the special management of step 1. This defines that the compressor cannot remain at the
minimum capacity longer than Mt1 time. When Mt1 expires, the compressor is forced to step 2.

Mt1 – Max time at step1


It is the maximum time that the compressor can remain at the minimum capacity.
It is active only if M00=YES.

Sliding Valve
M77 – Balanced power distribution
If M77=NO (0), it is preferred to get a compressor at 100% capacity before activating another one
(compressor saturation).
Note that if the control algorithm requires the simultaneous departure of more than one compressor,
is ensured the attainment of the request and then all the required compressors are simultaneously
turned on (always respecting the compressors activation delays).
If M77=YES (1) the power is proportionally distributed among the compressors, always respecting the
compressors activation delays (balanced distribution).

M199 – Minimum power


Minimum operating capacity of the compressor.

M56 – Valve opening time


Time that the capacity regulation valve takes to move from the minimum to the maximum capacity
position.

M57 – Valve closing time


Time that the capacity regulation valve takes to move from the maximum to the minimum capacity
position.

M53 – Minimum time UP impulse


Impulse duration of the valve command to increase the compressor capacity.

M55 – OFF time between UP impulses


OFF time between 2 impulses of the valve command to increase the compressor capacity.

M244 – Minimum time DOWN impulse


Impulse duration of the valve command to decrease the compressor capacity.

M246 – OFF time between DOWN impulses


OFF time between 2 impulses of the valve command to decrease the compressor capacity.

T50 - % limit for max open/close


To be set at 1.
When the increasing valve arrives to the position corresponding to the 100% capacity decreased of
T50%, the valve is positioned as the 100% of the capacity has been required. At the same way during
the decreasing, when the valve arrives to the position corresponding to T50%, the valve is positioned
as the 0% of the capacity has been required.

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User guide | MCX - Chiller and heat pump

T51 – Valve control type


Defines how to control the sliding valve.
If T51=StD (0), the valve is not controlled using pulses, but continuously.
If T51=PWM (1), the valve is controlled using impulses.

20.1.2 STEP mode operation Set M14=SCW, CS0=StEP

Digital Output used:


C1 – Compressor1
C1U1 - Comp1 Unloader1 / Dec, C1U2 - Comp1 Unloader2 / Inc, C1U3 - Comp1 Unloader3,
C1U4 - Comp1 Unloader4.
...
C8 – Compressor8
C8U1 – Comp8 Unloader1 / Dec, C8U2 - Comp1 Unloader2 / Inc, C8U3 – Comp8 Unloader3,
C8U4 – Comp8 Unloader4.
It is assumed that the capacity of each compressor is equally distributed between the steps (H7+1).
So based on the number of the defined unloaders you get the capacity of a single step.
NOTE:
It is assumed that all the compressors are equal. Following, for convenience, only the compressor 1 will be mentioned

Ex: If H7=3 (3 unloaders), steps are 4 with capacity of 100 / 4=25% each.
The first compressor starts when is required a capacity greater or equal to the minimum one.

The 4 steps for each compressors are obtained as following:


C1 C1U1 C1U2 C1U3
1° step (start): 25% ON ON OFF OFF
2° step: 50% ON OFF ON OFF
3° step: 75% ON OFF OFF ON
maximum power: 100% ON OFF OFF OFF

When the compressor is switched on the output C1 and C1U1 are activated, bringing the compressor
to the minimum capacity.
The delay among the step activation is set with T1, T2, T3, T4 parameters.
They are valid only if greater than C06 otherwise C06 overwrite them.

If the special management of step 1 is activated (M00=YES), then when the time set with Mt1 expires,
the compressor is forced to step 2.

20.1.3 STEPLESS Set M14=SCW, CS0=LESS

Digital Output used:


C1 - Compressor1
C1U1 - Comp1 Unloader1 / Dec
C1U2 - Comp1 Unloader2 / Inc

C2 – Compressor2
C2U1 – Comp2 Unloader1 / Dec
C2U2 – Comp2 Unloader2 /Inc

C3 – Compressor3
C3U1 – Comp3 Unloader1 / Dec
C3U2 – Comp3 Unloader2 / Inc

C4 – Compressor4
C4U1 – Comp4 Unloader1 / Dec
C4U2 – Comp4 Unloader2 / Inc

The first compressor starts when a capacity greater or equal to the minimum one is required.
NOTE:
following, for convenience, only the compressor 1 is mentioned

When the compressor is switched on, the C1 and C1U1 output are activated, bringing the compressor
to the minimum capacity M199.
The compressor remains at the minimum capacity for the T1 time.

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User guide | MCX - Chiller and heat pump

Capacity increase
When the increase capacity output C1U2 is activated continuously (if T51=STD) or using the pulses
(T51=PWM), the valve is moved to the required capacity. In any case the total activation time of the
valve is calculated based on the excursion time M56 and on the required capacity.
When the valve arrives at 100%, the increase capacity output C1U2 is kept active.

When the start of the second compressor is required, the capacity of the running compressor is
decreased by M199%

80G203.01
UP impulse

Danfoss
time

M53 M55

Capacity decrease
Similar is the case of the capacity decrease request.
When the decrease capacity output C1U1 is activated continuously (if T51=STD) or using the pulses
(T51=PWM), the valve is moved to the required capacity. In any case the total activation time of the
valve is calculated based on the excursion time M57 and on the required capacity.

80G203.01
DOWN impulse

Danfoss
time

M244 M246

20.2 Economizer
20.2.1 Parameters Group1 Group2 Param Description Note K Min Max Def. UM Text Values
CMP Compressors
ECO Economizer
E01 ON setpoint 50 100 100 %
E02 OFF setpoint 50 100 75 %
E03 Pressure limit -99,9 99,9 20,0 bar
E04 Pressure 0 99,9 3,0 bar
differential

E01 – ON setpoint
Setpoint on the power request to start the economizer.

E02 – OFF setpoint


Setpoint on the power request to stop the economizer.

E03 – Pressure limit


Limit on the discharge pressure to stop the economizer.

E04 – Pressure differential


If the E03 limit has been exceeded, the discharge pressure must go below E03-E04 to start again the
economizer.

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20.2.2 Operations Digital Output used:


EC1 - Economizer C1
EC2 - Economizer C2
EC3 - Economizer C3
EC4 - Economizer C4

Analog Input used:


dP1 - DischargePress C1
dP2 - DischargePress C2
dP3 - DischargePress C3
dP4 - DischargePress C4

For compressor 1:
If required capacity >= E01 then output EC1 is activated
If required capacity <= E02 then output EC1 is deactivated

If the discharge pressure dP1 goes beyond the limit E03, the economizer is stopped.
No alarm is generated.
It is enabled again when dP1 <= E03-E04.

For compressor 2:
If required capacity >= E01 then output EC2 is activated
If required capacity <= E02 then output EC2 is deactivated

If the discharge pressure dP2 goes beyond the limit E03, the economizer is stopped.
No alarm is generated.
It is enabled again when dP2 <= E03-E04.

For compressor 3:
If required capacity >= E01 then output EC3 is activated.
If required capacity <= E02 then output EC3 is deactivated.

If the discharge pressure dP3 goes beyond the limit E03, the economizer is stopped.
No alarm is generated.
It is enabled again when dP3 <= E03-E04.

For compressor 4:
If required capacity >= E01 then output EC4 is activated
If required capacity <= E02 then output EC4 is deactivated

If the discharge pressure dP4 goes beyond the limit E03, the economizer is stopped.
No alarm is generated.
It is enabled again when dP4 <= E03-E04.

20.3 Liquid Injection Group1 Group2 Param Description Note K Min Max Def. UM Text Values
20.3.1 Parameters
CMP Compressors
DOL Liquid Inection
M189 Discharge 0,0 150,0 95,0 °C
temperature
set
M190 Differential 0,0 100,0 9,0 K

M189 – Discharge temperature set


Threshold on the gas discharge temperature above which the liquid injection is activated.

M190 –Differential
Differential to deactivate the liquid injection.

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20.3.2 Operations Digital Output used:


LI1 - Liquid injection 1
LI2 - Liquid injection 2
LI3 - Liquid injection 3
LI4 - Liquid injection 4

Analog Input used:


DT1 - Discharge Temp C1
DT2 - Discharge Temp C2
DT3 - Discharge Tempe C3
DT4 - Discharge Temp C4

For compressor 1:
If DT1>=M189 then output LI1 is activated
If DT1<=M189-M190 output LI1 is deactivated

For compressor 2:
If DT2>=M189 output LI2 is activated
If DT2<=M189-M190 output LI2 is deactivated

For compressor 3:
If DT3>=M189 then output LI3 is activated
If DT3<=M189-M190 output LI3 is deactivated

For compressor 4:
If DT4>=M189 output LI4 is activated
If DT4<=M189-M190 output LI4 is deactivated

20.4 Test screen By changing the software code (“AppDefine.c file”), the display of some information on the main screen
can be enabled. Contact the factory for instruction on how to modify the source code.
The information that can be displayed, helpful during the test phase, are the following:

• Pw = percentage capacity required to compressors


• P1 = actual capacity of compressor 1
• P2 = actual capacity of compressor 2
• V1 = percentage of valve opening of compressor 1 (0% means compressor at the minimum
capacity; 100% maximum capacity)
• V2 = percentage of valve opening of compressor 2 (0% means compressor at the minimum
capacity; 100% maximum capacity)

The analog output C1V-Compressor1Valve and C2V-Compressor2Valve have been created to have in
output the percentage of valves opening.
The reading can be done on the display or using a voltmeter.

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User guide | MCX - Chiller and heat pump

21.0 APPENDIX C – Description of the added functionality and changes respect to the chiller standard software.
Software for modular The software allows to control a modular chiller made of 4 units connected via Can bus with a
chillers master-slave configuration.

21.1 Connection Connect the MCX of each unit of the modular chiller using the CAN bus (refer to the specific document
“DE_CAN_485_NetworkHW_Specification”).

Connection diagram of a basic master slave network.

80G204.01
Danfoss
CAN CAN

MMI MMI MMI


master slave 1 slave 2
Automatic ID CAN Automatic ID CAN Automatic ID CAN
(100+master ID) network (100+master ID) (100+master ID)
ID CAN #101 termination ID CAN #102 ID CAN #103

MCX MCX MCX


master slave 1 slave 2
ID CAN #1 ID CAN #2 ID CAN #3

network
termination

Shielded
CAN cable

RJ45
CAN cable Chiller 1 Chiller 2 Chiller 3

CAN CAN

Connection diagram of an advanced master slave network.

80G205.01
Shielded RJ45

Danfoss
CAN cable CAN cable

CAN CAN CAN CAN

MMI MMI MMI MMI


network monitor master slave 1 slave 2
fix ID CAN Automatic ID CAN Automatic ID CAN Automatic ID CAN
ID CAN #125 (100+master ID) (100+master ID) (100+master ID)
ID CAN #101 ID CAN #102 ID CAN #103

ACCMMR MCX MCX MCX


gateway slave 1 slave 1 slave 1
ID CAN #1 ID CAN #2 ID CAN #3
Remote
control
panel EXD316 EXD316 EXD316
slave 2
ID CAN #20 ID CAN #30 ID CAN #40

network
termination R120 EXD316 EXD316 EXD316
slave 2
ID CAN #21 ID CAN #31 ID CAN #41

network
MMIMIK termination R120
fix ID CAN
ID CAN #127
Chiller 1 Chiller 2 Chiller 3

CAN CAN CAN

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21.2 Network
configuration
21.2.1 Parameters Group1 Group2 Param Description Note K Min Max Def. UM Decim. Broadcast
NET Network
CFG Network settings
n01 MCX network 0 1 1 0 0
disable
n02 Number of slave 0 3 0 0 1
nodes
n03 Auto master select 0 1 1 0 1
n05 Power distribution 0 1 1 0 1
enable
n06 Node rotation 0 1 1 0 1
enable
n07 Backup node offset 0 99,9 1,0 K 0
n08 Time to enable n07 0 999 10 s 0 1
n09 Number of backup 0 n02 0 0 1
units
n10 Evap. in common K 0 1 1 0 1
to all node
n11 Pump in common 0 1 1 0 1
to all nodes

n01 – MCX network disable


Disable the modular chiller management.
If n01=YES (1) the network management is disabled.

n02 – Number of slaves nodes


Define the number of slave units. To manage a unit made of 1 master and 2 slaves, set n02=2.

n03 – Auto master select


Enable the auto-master selection feature.
If the master unit is no more available, a slave will become the new master, if possible.

n05 – Power distribution enable


The power is assigned to the nodes with the logic of saturation. So long as 100% of power is
not allocated to a node, the next node is not activated. However, if n05 = YES, the proportion of
power allocated to a node having compressors that are not free to start is redistributed to the free
compressors of another node.

n06 – Node rotation enable


Enables rotation of the nodes on the basis of total hours of operation of the compressors of each
node. The first node to start is the one that has worked less.
NOTE:
It ‘also active the function set with the parameter CT5 (see “6.3 - Timing of the compressors”) but related also to the nodes
and not only to the compressors. After the time CT5, the working node is turned off, although it should continue to
operate, and is replaced by the node with the minimum hours of operation which was previously off.

n07 - Backup node offset


The backup nodes are involved in succession as the temperature setting on the master is away from
the threshold, identified by set point + differential. The first node is activated if the threshold is
exceeded of n07 for the time n08. To activate the second node is added again n07 and so on for the
others.

n08 – Time to enable n07


Time delay to enable the backup node.

n09 - Number of backup units


The backup nodes are activated in case of alarm of another node or to support the existing nodes (see
n07). A backup node is highlighted by BKP written at the top left of the display and is excluded from
the algorithm of power allocation.

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n10 - Evap. in common to all nodes


Use this configuration if there is only one evaporator for all the nodes.
If n10 = YES, the “Evaporator 1 ice alarm” will stop all the nodes.
If n10 = NO, each node is in effect a complete chiller unit and is supposed that each node has its own
pump. The management of the pump is normally defined on each node by parameter P01 - Working
mode of the pump or fan (see “10.0 - Evaporator water pump / fan”). To the usual functions you add the
one set with P01=Sys.
If P01 = SyS, the pump on the master is always on; the pump on the slave is activated if any of its
compressors is activated.

n11 - Pump. in common to all nodes


If set to 1, the “Evaporator flow switch alarm” and the “General pumps alarm” will stop all the nodes

21.3 General features The system consists of multiple MCX controllers connected in a Canbus network.
Each MCX keeps control of the machine which is connected to.
One of the MCX behaves as main controller (master) and then sets the capacity required to the
compressors of the whole system on the basis of the selected regulation algorithm.
The requirements to be a master are CAN address 1 and the connection of the regulation probe and of
the water pump.
The Can address of the slave nodes must start from 2 without gaps.

21.4 “Automaster” A master-slave system can be configured for a single machine or a multiple machine (modular chiller).
Function A Single machine master-slave can be configured with the follow settings:
• master fixed (n03=0) at Can ID 1
• one evaporator (n10 = 1)
• one pump (n11 = 1)
This configuration can be used for managing more than 8 compressors.
With this configuration if the master is off line or the alarms “Evaporator flow switch,”
“General pumps alarm” or “Evaporator ice alarm” are active, the slaves will stop.

A multiple machine master-slave can be configured with the following settings:


• - master automatically assigned (n03=1) to the first free working controller
• - multiple evaporators (n10 = 0)
• - multiple pumps (n11 = 0)
This configuration can be used for application with a high service reliability so if the master node is off
line or the evaporator pump is in alarm, the first available slave node will automatically become the
new master.
To use these configuration all the controllers must drive an evaporator pump and have a regulation
probe.
The slave nodes activate their own pump only when their compressors are required to start.

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21.5 Parameters Some parameters can be set only on the master and then automatically be sent to all the slaves.
synchronization These parameters are marked by a “1” in the column “Broadcast” of the software configurator.

21.6 User Interface The main screen in a master / slave network show some information regarding the network
management as shown below

80G206.01
Node Status:

Danfoss
M1 (Master id1)
S2 (Slave id2)
..
SN (Slave idn)

BKP Status
Compressors
working time
[minutes]
Node WM=Sum of al
required compressor wm
power [%] of the single unit

1 2
Compressor
status in
percentage Global required power [%] Active power [%]
Power required by the
master to the whole system

With the left and right key is possible to change the unit shown. These feature will show a “R” character
in the field “Node status” when is shown the values of a remote control (eg. RS2 identifies that is
currently displayed the slave number 2).

It is possible to turn ON all the units of the network by menu Start -> Network -> System ON.
Similarly it is possible to turn OFF all the units of the network by menu Start -> Network -> System OFF.

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