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Load-independent
Proportional Valve
Type PVG 120
With mechanical actuation
With electrical remote control and mechanical actuation
r a y d H y iqu
With hydraulic remote control and mechanical actuation
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Book 8 Partition 2 HK.51.A3.02
Contents
Contents Side
General 3
Function 4
Hydraulic systems 6
Technical data 7
Electrical actuation 9
Technical characteristics 15
Dimensions 17
System safety 19
Order specification 23
ISO 9001
INTERNATIONAL STANDARD
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION
ORGANISATION INTERNATIONALE DE NORMALISATION ISO
9001
2 HK.51.A-
General
• Electrical control unit PVRES, 155B.... • Hydraulic control unit PVRH, 155B....
Electronic accessories
• Flow adjustment unit - EHF • Closed loop speed control - EHSC
• Ramp generator - EHR • Alarm logic - EHA
• Speed control - EHS • Closed loop position control - EHC
HK.51.A- 3
Function
Open PVG 120 with open When the pump is started and the main spools In the basic module the compensator (5)
centre PVP in the individual basic modules (1) are in neu- maintains a constant pressure drop across the
tral position, oil flows from the pump, through main spool - both when the load changes and
connection P, across the pressure adjustment when a module with a higher load pressure is
spool (2) to tank. activated.
The oil flow led across the pressure adjust-
ment spool determines the pump pressure Shock and suction valves with a fixed setting
(stand-by pressure). If a reduced stand-by (7) and the suction valves (8) on ports A and B
pressure is required, an extra relief valve are used to protect individual working func-
PVPH or PVPE can be used in PVP (see tions against overload.
characteristics for neutral flow pressure,
page 15). In the basic module it is possible to build in an
adjustable LS pressure relief valve (6) to limit
When the main spools are actuated the the pressure from each working function.
highest load pressure is distributed across the The LS pressure limiting valve saves energy:
shuttle valve circuit (3) to the spring chamber - Without LS pressure limiting valve all the oil
behind the pressure adjustment spool (2) and flow to the working function will be led
completely or partly closes the connection to across the combined shock and suction
tank. valves to tank if the pressure exceeds the
fixed setting of the valves.
The pump pressure is applied to the right-
hand side of the pressure adjustment spool - With LS pressure limiting valve an oil flow
(2). The pressure relief valve (4) opens when of only about 2 l/min will be led across the
the load pressure exceeds the set value, LS pressure limiting valve to tank if the
allowing pump flow to be diverted back to pressure exceeds the valve setting.
tank.
Open PVG 120 with closed In the closed centre version an orifice (9) has When a main spool is activated, the pump
centre PVP been fitted instead of the plug. This means regulator will adjust the displacement so that
that the pressure adjustment spool (2) will only the set differential pressure between P and LS
open to tank when the pressure in channel P is maintained.
exceeds the pressure relief valve setting (4).
The pressure relief valve (4) in PVP is set for
In load sensing systems the load pressure is a pressure of about 30 bar above maximum
led to the pump regulator via the LS connec- system pressure (set at the pump or an exter-
tion (10). So the orifices (11) have been remo- nal pressure relief valve).
ved, and a plug (12) has been fitted instead of
one of the orifices. If the system or the pump regulation has a
pressure relief valve, it is possible to use a
In neutral position the pump regulator will set PVPV pump side module, without integrated
the displacement so that leakage in the pressure adjustment spool and pressure relief
system is just compensated for. valve.
4 HK.51.A-
Function
1. Main spool
2. Pressure adjustment
spool in PVP
3. Shuttle valve
4. Pressure relief valve in PVP
5. Pressure compensator in PVB
6. LS pressure relief valve in PVB
7. Shock and suction valve PVLP
8. Suction valve PVLA
9. Orifice, closed centre PVP
Plug, open centre PVP
10. LS connection
11. Orifice, open centre PVP
12. Plug, closed centre PVP
HK.51.A- 5
Hydraulic systems
6 HK.51.A-
Technical data
HK.51.A- 7
Technical data
PVEO, ON/OFF
Actuation PVEH, Proportional High
Rated voltage 12 V 24 V
Range 11 til 15 V 22 til 30 V
Supply voltage (UDC)
Max. ripple (PVEH) 5%
Current consumtion at rated voltage 0,65 A 0,33 A
Neutral 0,5 × UDC
Signal voltage (PVEH)
Regulating 0,25 × UDC til 0,75 × UDC
Signal current at rated voltage (PVEH) 0,25 mA 0,5 mA
Input impedance at 0,5 × UDC (PVEH) 12 kΩ
Power consumption 8W
Max. load - 100 mA - 60 mA
Fault monitoring (PVEH aktiv) Reaction time at fault 500 ms
Fault monitoring (PVEH passiv) Reaction time at fault 250 ms
8 HK.51.A-
Electrical actuation
PVEO, ON-OFF
PVEH adjusts the main spool position so that Thus the hydraulic pressure moves the main
it corresponds to an electrical control signal - spool into the correct position.
for example from a remote control unit.
Special features of PVEH:
The control signal (set-point signal) is conver- • Inductive transducer, see below!
ted into a hydraulic pressure which moves the • Integrated pulse width modulation, see
main spool. The position of the main spool is below!
converted in the positional transducer (C) to • Short reaction time
an electric signal (feed-back signal). This sig- • Low hysteresis
nal is registered by the electronics. • Fault monitoring, see page 10
• Transistor output for signal source, see
The variation between the set-point signal and page 10
feed-back signal actuates the solenoid valves.
HK.51.A- 9
Electrical actuation
PVEH; fault monitoring 4.3 The fault monitoring system Active fault monitoring:
A fault monitoring system is provided in all PVEH • A delay of 500 ms before anything happens.
Note: models. The system is available in two versions: • The solenoid valve bridge will be disabled, –
Different degrees of - The active fault monitoring type, which pro- all solenoids will be released.
safety are described on pages vides a warning signal and deactivates the • An alarm signal is sent out through the
19 to 21. solenoid valves, and: connector.
- the passive fault monitoring type, which pro • This state is memorized and continues until
The fault monitoring does not vides a warning signal only. See figure below. the system is actively reset (by turning off the
work if the supply voltage to Both active and passive fault monitoring systems supply voltage).
PVEH is cut off - for example by are triggered by 3 main events:
a neutral position switch (see
Passive fault monitoring:
page 19).
Input signal monitoring: • A delay of 250 ms before anything happens.
The input signal voltage is continuously monito- • An alarm signal is sent out through the con-
When using PVEH with passive
fault monitoring it is up to the red. The legal range is between 15% and 85% nector.
customer to decide on the of the supply voltage. Outside the range and this • This state is not memorized. When the erron-
degree of safety required for the section will switch into an active error state. eous state disappears, the alarm signal will
system (see page 19). turn to passive again. However, the signal will
Transducer supervision: always be active for a minimum of 100 ms
If one of the wires to the LVDT sensor is broken when triggered.
or shorted, this section will switch into an active
error state. To prevent the electronics from going into an
undefined state, a general supervision of the
Supervision of the closed loop: power supply and the internal clock frequency is
The actual position must always correspond to made:
the demanded position (input signal). When the
distance from neutral to the actual position is High supply voltage:
longer than the demanded distance, the system The solenoid valves are disabled when the sup-
de-tects an error and will switch into an active ply voltage is exceeded by 50% (18 V for a 12V
error state. On the other hand, a situation where PVE and 36 V for a 24 V PVE).
the actual position is closer to neutral than that
demanded will not cause an error state. This Low supply voltage:
situation is considered as “in control”. The solenoid valves are disabled when the
When an active error state occurs, the fault supply voltage falls below 8 V.
monitoring logic will be triggered:
Internal clock:
Note: The solenoid valves are disabled when the inter-
The neutral deadband prevents the output signal nal clock frequency fails.
from releasing the fault monitoring logic, thus
stopping the function until the required pilot oil All three states are triggered automatically when
pressure has been developed. the fault conditions cease.
PVEH; connection to fault Normal operation (green light). Fault cut-out (red light).
monitoring output
Internal function Internal function
Green Red
10 HK.51.A-
Modules and code numbers
155G5012
(12 V)
Electrically actuated relief valve,
PVPE.
Normally open solenoid valve.
155G5024
(24 V)
HK.51.A- 11
Modules and code numbers
Code number
Symbol Description No facilities for Facilities for
shock valves A/B shock valves A/B
Pressure compensated
155G6014 155G6005
basic module
12 HK.51.A-
Modules and code numbers
155G1065
Description
HK.51.A- 13
Modules and code numbers
Electrical actuation, PVE
Code number
Symbol Description 12 V 24 V
PVEO;
155G4272 155G4274
ON/OFF
PVEH; Proportional High. Pulse width modulation, short reaction
155G4072 155G4074
time, low hysteresis, active fault monitoring, inductive transducer.
PVEH; Proportional High. Pulse width modulation, short reaction
155G4172 155G4174
time, low hysteresis, passive fault monitoring, inductive transducer.
Lowerpart Upperpart:
Modules for oil flow Pump with fixed displacement - Basic module
exceeding 180 l/min l. Ordering: a) Spring behind pressure compensator
Order accessory module 155G6035, main b) The plug behind the pressure compen-
spool D, and pump side module 155G5027. sator
2. Conversion: Spring and plug with code number
In open centre systems a max. oil flow 155G6035 (accessory module, PVBU).
exceeding 180 l/min is achieved by chan-
ging the following parts in the pump side Pump with variable displacement
and basic modules: 1. Ordering:
- Open centre pump side module Order accessory module 155G6035 and
a) Pressure adjustment spool main spool D.
b) The springs behind the pressure adjust - 2. Conversion:
ment spool In closed centre systems a max. oil flow
c) The plug behind the pressure adjust exceeding 180 l/min can be achieved by
ment spool changing the following basic module parts:
Parts from kit 155G5035 may be used. a) Spring behind pressure compensator
- Closed centre pump side module b) The plug behind the pressure compen-
A closed centre pump side module can sator
be changed into an upgraded open centre The code number of the spring and plug is
pump side module by means of kit 155G6035 (accessory module, PVBU).
155G5035.
14 HK.51.A-
Technical characteristics
Pump side module, PVP Pressure relief valve characteristic in PVP Neutral flow pressure in PVP, open centre,
The pressure relief valve is adjustable within the U = PVP for PVB oil flow > 180 l/min
50-400 bar range by means of a screw S = Standard PVP
HK.51.A- 15
Technical characteristics
Load independent oil flow Pressure drop A/B → T at full spool travel
Shock valve (pressure reli- Shock valve (pressure relief valve in PVLP) Suction function, PVLP/PVLA
ef valve in PVLP)
Suction function, PVLA
16 HK.51.A-
Dimensions
PVB 1 2 3 4 5 6 7 8
L mm 168 235 302 369 436 503 570 637
L1 mm 263,5 330,5 397,5 464,5 531,5 598,5 665,5 732,5
L2 mm 255 322 389 456 523 590 657 724
HK.51.A- 17
Dimensions
F: G 1/4
* Dimensions in paranthesis apply to high basic modules
Lever positions
18 HK.51.A-
System safety
Building in safety All makes and all types of directional control To determine the degree of protection that
valves (incl. proportional valves) can fail. So ought to be built into the system, Danfoss
for each application the necessary protection makes the following distinctions:
against the consequences of function failure
should be built in. 1. Maximum safety demands
2. High safety demands
For each application an assessment should be 3. Average safety demands
made of the consequences of pressure failure 4. Limited safety demands.
and uncontrolled or blocked movements.
1.
Maximum safety demands
When the fault monitoring system in PVEH is The solenoid valve then leads the oil flow direct
connected, the reaction to electrical and from pump to tank. Thus all functions are
mechanical faults (e.g. a spool seizure) is fast without operating pressure, i.e. locked in posi-
and operator-independent. See page 10 “fault tion, because there is no pilot pressure on the
monitoring”. pilot operated check valve (C).
A system can be protected against many Activation of the emergency switch (E) cuts off
electrical, hydraulic and mechanical faults current to the proportional valve and the
by building in components as shown in the solenoid valve (M).
diagram: Activation in this case is manual, but the result
is the same as just described.
R: Alarm logic EHA (or relay) connected to the
fault monitoring system in PVEH Stopping or disconnecting the pump drive
E: Electrical emergency stop motor is another safety measure, if the system
M: Solenoid valve reaction time can be accepted.
C: Pilot-operated check valve
Note: The neutral position switch in the remote
The alarm logic EHA (or relay) cuts off current control units should not be used for cutting
to the solenoid valve (M) when PVEH monito- out in this way because PVEH must have a
ring registers a fault. constant voltage supply.
HK.51.A- 19
System safety
2.
High safety demands
Compared with the safety method previously The neutral position switch cuts off current to
described (1) this is operator-dependent and the proportional valve automatically when the
includes a neutral position switch (N). remote control lever is in neutral position. At
the same time the neutral position switch cuts
off fault monitoring in PVEH. So PVEH does
not give a fault signal when for example the
neutral positioning of the main spool fails.
20 HK.51.A-
System safety
3.
Average safety demands
The difference in method now is that the LS Activation of the emergency switch makes the
signal from the proportional valve is led direct system pressure drop to 12-18 bar (20-26 bar
to tank when the emergency switch (E) is for valve groups for oil flows > 180 l/min).
activated. The diagram shows the method All functions requiring a higher operating pres-
used in a system with a fixed displacement sure will stop. In LS systems with a variable
pump, i.e. with open centre version propor- displacement pump and closed centre propor-
tional valve. tional valve, the pressure after the LS relief
depends on the pump stand-by pressure.
4.
Limited safety demands
This safety system can consist of an emergen- only requirement. Here, there is no protection
cy switch (E) and a neutral position switch (N) against hydraulic and mechanical faults (e.g.
if protection against electrical failure is the spool seizure in extreme position).
HK.51.A- 21
Other operating conditions
Oil The main duty of the oil in a hydraulic system be used with phosphate-esters.
is to transfer energy; but it must also lubricate The following fluids should only be used
the moving parts in hydraulic components, pro- according to agreement with the Sales
tect them against corrosion, and transport dirt Organisation for Danfoss Hydraulics:
particles and heat out of the system. • Water-glycol mixtures (HFC fluids)
It is therefore important to choose the correct • Water-oil emulsions (HFB fluids)
oil with the correct additives. This gives pro- • Oil-water emulsions (HFAE fluids)
blem-free operation and long working life.
Biodegradable oils
Mineral oil Danfoss PVG 120 valves can be used in
For systems with PVG 120 valves Danfoss systems using rape-seed oil. The use of rape-
recommends the use of mineral-based hydrau- seed oil is conditional on
lic oil containing additives: - it complying with the demands on viscosity,
Type H-LP (DIN 51524) or HM (ISO 6743/4). temperature and filtration etc. (see chapters
below and technical data page 7).
Non-flammable fluids - the operating conditions being adapted to
Phosphate-esters (HFDR fluids) can be used the recommendations of the oil supplier.
without special precautions. However, dynamic
seals must be replaced with FPM (Viton) seals. Before using other biodegradable fluids, plea-
Please contact the Sales Organisation for se consult the Danfoss Sales Organisation for
Danfoss Hydraulics if the PVG 120 valve is to Hydraulics.
Particle content, degree of Oil filtration must prevent the particle content In our experience a degree of contamination of
contamination from exceeding an acceptable level, i.e. an 19/16 can be maintained by using a filter fine-
acceptable degree of contamination. ness as described in the next section.
Maximum contamination for Danfoss PVG 120
is 19/16 (see ISO 4406.
Calibration in accordance with the ACFTD
22 HK.51.A-
Order specification
Order form An order form for Danfoss PVG 120 hydraulic c: Cover for mechanical operation PVMD
valve is shown below. The form can be obtai- Cover for hydraulic operation PVH
ned from the Danfoss Hydraulics Sales Orga- Electrical actuations PVEO and PVEH
nisation. b: Shock and suction valve PVLP
The module selection chart on the next page Suction valve PVLA
and the order form are divided into fields. 9: Tank side module PVT
Each module has its own field: 10: Assembly kit PVAS
0: Pump side modules PVP
d: Accessory modules PVPD, PVPH and PVPE Please state:
1-8:Basic modules PVB • Code numbers of all modules required
e: Main spools PVBS • Required setting (p) for pump side module
f: Accessory modules PVBP, PVBR, PVBU • Required setting of LSA/B pressure relief
and PVBC valves, if accessory module PVBR is
a: Mechanical actuation PVM ordered.
Reordering
The space at the top right-hand
corner of the form is for Danfoss
to fill in. The code number for
the whole of the specified valve
group (PVG No.) is entered
here.
Note:
If PVG 120 is to be used with
phosphate-esters this must be
stated on the order form (see
also page 22, “Non-flammable
fluids”).
HK.51.A- 23
Module selection chart
PVP, pump side module Accessory modules for open centre PVP
Weight (kg) Weight (kg)
Excl. PVPD, PVPH, PVPE 155G5021 10,0 Plug, PVPD 155G5041 0,4
Open
centre For PVB-oil flow > 180 l/min 155G5027 Hydraulic relief
10,0 155G5061 0,5
Excl. PVPD, PVPH, PVPE valve, PVPH
Incl. pressure relief valve Electrical relief 12 V 155G5012 0,7
Closed and plug PVPD 155G5020 10,2
centre valve, PVPE 24 V 155G5024 0,7
Excl. pressure relief valve 155G5030 11,0
PVB, high basic module PVB, low basic module PVMD, cover for PVM
155G4061
Facilities for No facilities for
155G6005 155G6014 Weight (kg) 0,3
shock valves A/B shock valves A/B
Weight (kg) 10,2 Weight (kg) 8,9
PVH, cover for PVRH
155G4022
Weight (kg) 0,3
Accessory modules for PVB
Weight (kg) Comm. électrohydraulique PVE
Plug, PVBP 155G6081 0,4 PVEH PVEH PVEO