Cargador Rectificador

Repères Qté Désignation Code Fournisseur
Marks Qty Description Code Supplier
TOLERIES / CABINETS
1 Armoire type MC1810 Cabinet EMERSON
TRANSFORMATEUR / TRANSFORMER
TR1 TR2 2 Transformateur triphasé Three-phase transformer 5512224198 EMERSON

Réf. Y480Y33 12k4 24V220 N400
CENTRALE DE SUPERVISION
MICRO CONTROLER MODULE
CRL1 CRL2 2 Fonction superviseur Crystal 6014315 EMERSON

Type 1050 - 24V/240V Microcontroller interface PCB
DIS1 DS2 DIS3 3 Fonction afficheur Signalling / digital display PCB 6004740 EMERSON
Type 1051
IOA1 IO2 IOA3 3 Fonction Entrée / Sortie relais report 6014317 EMERSON
Type 1026 Remote alarms PCB
UIF1/2 2 Fonction 1054 UIF Crystal UIF Crystal PCB 6014319 EMERSON
CRL3 1 Fonction superviseur Crystal Microcontroller interface 6014841 EMERSON

Type 1050 UTBAT- 24V/240V PCB
UTB3 1 Fonction interface 6014840 EMERSON

Type 1090 - 24V/240V Microcontroller interface PCB
IOB3 1 Fonction Entrée / Sortie relais report 6014318 EMERSON

Type 1052 Remote alarms PCB
FONCTION REDRESSEUR / RECTIFIER UNIT
UER1 UER2 2 Fonction régulation Hexagone Regulation unit 6014313 EMERSON

Type 1033
RED1 RED2 2 Pont redresseur triphasé Three-phase rectifier 6004014 ARCEL

Réf. TT220 F
CIT1 CIT2 2 Capteur à effet Hall type 300A/4V±15V Hall effect sensor 6008058 ARCEL
CF1 CF2 2x3 Condensateur électrolytique aluminium 6009024 SIC SAFCO

Type 51x105 - 47000µF/40V Electrolytic capacitor
CFR1 CFR2 2 Fonction décharge 1kΩ 2W Resistor 6009235 EMERSON

Type 1061
PROTECTIONS / PROTECTIVE SYSTEMS
EMC1 EMC2 2 Fonction filtrage CEM EMC smoothing PCB 6010480 EMERSON
Type 1006-A
QS1 QS2 2 Disjoncteur tripolaire 20A courbe D 5810300696 ABB

Réf. S803-D20 3P MCB
R 0.812.990 Indice / Revision 00 07/11/2016

FP40R1I-1135084-Fnm Nomenclature / Equipment list FP40R1I-1135084 Fnm1 Type
Fichier / File Plan N° Page
Repères Qté Désignation Code Fournisseur
Marks Qty Description Code Supplier
QB QU 2 Disjoncteur tripolaire 160A courbe D 6013357 ABB

Réf. XT1B160 TMD 160A - 066809 3P MCCB
2 Contact auxiliaire type OF Position contact 6014944 ABB
QC1 QC2 2 Disjoncteur tripolaire 250A courbe D 6013335 ABB

Réf. XT3N250 TMD 250A - 068059 3P MCCB
2 Contact auxiliaire type OF Position contact 6014944 ABB
F1 2 Socle fusible bipolaire type CHM1DU Socket 5800500036 MERSEN

2 Fusible taille 10 x 38 - cal. 2A gG Fuse 0108010070 MERSEN
DC1 DC2 2 Diode de couplage 250A Coupling diode 6006333 ARCEL

Réf. DC250
EFD 1 Contrôleur d'isolement type 868 DC Earth fault monitor 6002188 EMERSON
Version 24Vdc
DIVERS / MISCELLANEOUS
CIB CIU 2 Capteur à effet Hall type 200A/4V±15V Hall effect sensor 6008057 ARCEL
SID1 1 Montage diode FCEM n°14 (189A-1,5V) Silicon dropper 6011426 EMERSON
VD1 1 Ventilateur 48l/s 24Vdc - réf. 4656N Fan 1001494 EBMPAPST
THD1 1 Thermostat 100°C réf. KS 170 100 Thermostat 1001499 ERNI
KD1 1 Contacteur réf. SW180B Contactor 6009377 ALBRIGHT
Bobine 24Vdc Coil voltage
SID2 1 Montage diode FCEM n°14 (189A-1,5V) Silicon dropper 6011426 EMERSON
VD2 1 Ventilateur 48l/s 24Vdc - réf. 4656N Fan 1001494 EBMPAPST
THD2 1 Thermostat 100°C réf. KS 170 100 Thermostat 1001499 ERNI
KD2 1 Contacteur réf. SW180B Contactor 6009377 ALBRIGHT
DCC 1 Convertisseur dc/dc 1035 6014846

DC/DC converter EMERSON
Version 18-275Vdc/24Vdc-40W
KB 1 Contacteur réf. SW180B-982 200A 24Vdc Contactor 6009377 ALBRIGHT

1 Contact auxiliaire CAL4-11 type 1O+1F Position contact 5600700031 ABB
BORNIER
TERMINAL
B1 B2 4 Borne 95/26 Terminal 1004614 ENTRELEC

2 Couplage 2P Coupling bar 2P 6005484 ENTRELEC
X1 X2 6 Borne 10/10 Terminal 1004603 ENTRELEC

EARTH 2 Borne 10/10 P Earth terminal 1004657 ENTRELEC
X3 X4 4 Borne M95/26 Terminal 1004614 ENTRELEC
X10/12 X20/12 46 Borne UT4/6 Terminal 5110300040 PHOENIX

X30/15 X31/5
X32/2
R 0.812.990 Indice / Revision 00 07/11/2016

FP40R1I-1135084-Fnm Nomenclature / Equipment list FP40R1I-1135084 Fnm2 Type
Fichier / File Plan N° Page
FP40R Rectifier 1
DC Energy
FP40R rectifier - 1135084

2
TABLE OF CONTENT
PRESENTATION............................................................................................................................................................................... 3
HANDLING ...................................................................................................................................................................................... 4
FITTING .......................................................................................................................................................................................... 6
LIFTING RINGS ................................................................................................................................................................................ 7
CONNECTION .................................................................................................................................................................................. 8
Connection ....................................................................................................................................................................................................... 8
PRESENTATION OF THE CRYSTAL SUPERVISOR ............................................................................................................................ 9
COMMISSIONING ........................................................................................................................................................................... 10
DISPLAY ........................................................................................................................................................................................ 11
USUAL SETTINGS AND COMMANDS .............................................................................................................................................. 13
RESTRICTED ACCESS .................................................................................................................................................................... 14
RANGE PARAMETERS SETTING..................................................................................................................................................... 15
ADVANCED FUNCTIONS................................................................................................................................................................ 17
MANUAL BATTERY EQUALIZING .................................................................................................................................................. 20
IOA INPUT / OUTPUT BOARD CONFIGURATION (IOA1,IOA2)...................................................................................................... 21
PRESENTATION OF THE UTBAT SUPERVISOR ............................................................................................................................. 22
DISPLAY SCREEN MENUS .............................................................................................................................................................. 23
SETTINGS RANGE FOR PARAMETERS ........................................................................................................................................... 24
BATTERY CHARGE CURRENT LIMITATION ................................................................................................................................... 25
BATTERY CIRCUIT TEST ............................................................................................................................................................... 25
IOA INPUT / OUTPUT BOARD CONFIGURATION (IOA3) ............................................................................................................... 26
ADDITIONAL I/O BOARDS FOR DISTRIBUTION FOR DISTRIBUTION (IOB3) .................................................................................. 27
LOW VOLTAGE DISCONNECTING DEVICE ..................................................................................................................................... 28
EARTH FAULT MONITOR (EFD) .................................................................................................................................................... 29
TEMPERATURE COMPENSATION .................................................................................................................................................. 30
VOLTAGE LIMITATION DEVICE (SID) ............................................................................................................................................ 31
MAINS MEASUREMENTS ................................................................................................................................................................ 32
RS485 EXPERT COM PRESENTATION UTBAT ............................................................................................................................... 33
COMMISSIONING ........................................................................................................................................................................... 33
ADDRESSING ................................................................................................................................................................................. 34
CRYSTAL MAINTENANCE .............................................................................................................................................................. 42
SPECIFICATIONS ........................................................................................................................................................................... 43
SPARE PARTS................................................................................................................................................................................ 45

The FP40R rectifier is intended to serve medium and high-power Battery charger or DC power supply 3
applications. It controls the DC voltage, and offers a "UI" type current limitation.
Presentation
Rectifier synoptic diagram
RECTIFIER
TRANSFORMER BRIDGE
DC OUTPUT
MAINS
CONTROL
FILTER
CIRCUIT SUPERVISION
UER
Description
Power circuit
The alternative Mains current is rectified by a controlled SCR bridge, once adapted by the input transformer. A
second order filter, made of inductance and capacitors, filters the output voltage to the desired ripple voltage.
Control circuit
Voltage regulation and current limitation are provided by the control circuit. Voltage and current adaptation and
isolation allows the micro-processor based control circuit UER to monitor them and compute correction needed.
The control circuit 1033 also generates the SCR control pulses to regulate the direct voltage and limit the
current.
Supervision
Adjustment / protection / monitoring functions are performed by a supervisor equipped with programmable
microcontroller. The man/machine interface is located on the device's front panel. One or several inputs/outputs
boards, located inside the device, provide relays with the outside environment.

4
Handling
Acceptance
The equipment is generally delivered packaged and strapped, standing on a pallet for handling with a pallet lift
or forklift truck. Upon receipt, check visually that the equipment has not been damaged during transport. If
problem when unpacking, make reservations to use.
Storage
If the equipment is not installed immediately, it should be stored in its packaging, in a dry room, away from any
sources of heat.
Caution: when the equipment contains a battery, storage should not exceed 4 months to limit battery
self-discharge. Beyond this period of time, batteries should be recharged.
Storage conditions :
General data :
Parameters Plumb Nickel-Cadmium

Storage temperature -20 to + 45°C -20 to + 55°C
Relative humidity 5 to 95 % 5 to 95 %
70 to 106 kPa 70 to 106 kPa
Atmospheric pressure
(0,7 to 1,06 bar) (0,7 to 1,06 bar)
Storage time without recharging :
Battery type Temperature range °C Maximum storage time

-20 to +20 6 months
Plumb to recombination +20 to +30 3 months
+30 to +45 1.5 months
-20 to +20 3 months
Open plumb +20 to +30 2 months
+30 to +45 1 months
Open plumb without electrolyte No limitation of time
Nickel-Cadmium No limitation of time
After storage period even shorter than those indicated operations are commissioned to perform according to
manufacturer’s instructions. They require a minimum to full charge before any solicitation.

Handling 5
We recommend handling the equipment to its final location while still in its original packaging, on a wooden
pallet in the case of a box or cabinet. Proceed with unpacking by cutting the straps.
Caution: Take all necessary precautions to prevent the equipment from tipping over when handling.
To fit the equipment, it must be lifted off the wooden pallet. Four possibilities depending on the size and weight
of the system:
Manually for small boxes whose weight does not exceed 40-50 kg.
By mechanical means for equipment with a pallet
collar, or weighing more than 40-50 kg.
By its lifting rings when By means of slings for heavy systems

provided. without lifting rings.

6
Fitting
Recommendation
The room in which the equipment is fitted must conform to applicable local electrical installation standards. It
must be suitably ventilated (natural or forced), dry and clean.
The room's layout must allow free air circulation through the vents provided. Leave a space of approximately
10cm around the vents. The space in front of the equipment should be sufficient to allow the door to fully open.
Cables shall arrive from the bottom, except when specifically asked different (see layout diagram).

7
Lifting rings
Recommendations
- Do not exceed capacity of your handling equipment

- Pay attention to the slinging method and tilt angles.
Incorrect slinging Correct slinging
- Protect the slings from the sharp edges and angles

- Take the load's centre of gravity into consideration
- Insert the slings correctly through the lifting rings

Connection 8
Warning
All electrical equipment is hazardous. Workers may be exposed to electrical risks (electrocution, burns) by
direct or indirect contact when the equipment is live, or simply in standby mode. Certain live parts may be
subjected to high potentials (battery).
Consequently, any work on the equipment during installation must be performed by an authorised person
with training in the prevention of electrical risks.
Connection
Connection should be implemented as per the connection diagram, not forgetting to connect the ground circuit
to the equipment's ground
Conform to the equipment's supply voltage.
Caution: The phase order must be respected. Reverse order with prevent the rectifier from starting.
The power supply should be protected by a circuit breaker upstream of the equipment, whose rating is defined
on the characteristics page, mains power supply section.
All cables connected to the equipment must be adapted to the protective systems provided and to applicable
electrical facility standards (i.e. NF C 15-100 - EN 50091.1.1, etc.).
For assemblies comprising multiple cubicles, do not omit interconnections as per the connection diagram.
Caution: To benefit fully from this equipment, its data reporting features should be used, in particular
to guarantee better operation reliability.
When the battery is external to the equipment, fitting and connection should take the following
recommendations into consideration:
At the charger system level

- Charger off
- Battery circuit breaker or isolating switch open
At the battery level

- A protective unit should be placed as close as possible to the battery. This unit shallprotects the battery
from accidental short-circuits.
- Conform to battery polarities
In order to ensure a high level of safety for the installation, the remote control contacts shall be connected.
2
- The minimum section to be used is 1mm .
- Cabinets must be wired so as to avoid electromagnetic coupling (stranded wires or inside the same
sheath).
- Contact capacity: 250Vca 5A / 60Vdc 1A.

Presentation of the CRYSTAL supervisor 9
The synoptic below represents the Crystal supervisor equipped with all the available options. These
options are integrated to the supervisor in function of technical data specified at the order.
Note: Refer to equipment list to determine the provided options.
DIS To SCR control circuit

Display screen 4x20 chters UER
LED
8 leds indicators
(Option)
UIF Mains
measurement
CRL
Supervisor
CRYSTAL
COM IOB IOC IOA TMP

External Digital inputs / outputs Digital outputs Digital inputs / outputs Temperature
communication (Option) (Option) probe
RS485 MODBUS (Option)
(Option)

10
Commissioning
Commissioning operations must be performed by qualified staffs that are familiar with equipment operation.
Prior checks
- Before commissioning a system, the wiring must be carefully checked (connections properly tightened,
polarities respected, etc.)
- All cut-off devices must be open (mains, output and battery).
- Ensure that the mains voltage matches the system's supply voltage.
- Ensure that the system is correctly earthed.
Energizing
- Establish mains supply.
- Close the unit's mains protection.
The unit goes through an initialization sequence. The following appear in succession on the display screen:
"Display ready", the type of supervisor "CRYSTAL SUPERVIS0R Version x.x", the charger rating
"CHARGER xxV xxA". While these initial screens are being displayed, the lighting of the 3 LEDs (green,
yellow and red) is on and then starts flashing.
The display screen displays alternately the charger measurements and, depending on the equipment
settings, the battery, output and mains measurements.
- Press the push button “ON” on the display to start the charger. The green and yellow LEDs stop flashing and
only the green LED stays on. The display screen displays alternately the charger measurements and,
depending on the equipment settings, the battery, output and mains measurements.
- The choice of language and date and time settings is proposed. If these settings are satisfactory, press the
RESET
ESC key to go to the sequential display. To change settings, see paragraph "Usual settings and
commands”.
Note: If the equipment is powered down for more than 10 days, the date and time must be set during
commissioning.
- Close the battery protection.

- Close the output protection to supply the dc load and check the value of the supplied current to the load.
Functional test
After the above-mentioned start-up operations, ensure that all system functionalities are operational. For this,
open the mains circuit breaker and check the following:
- Autonomous operation
- Operation of auxiliary devices and alarm relaying.
Close the circuit breaker. The system is now ready for use.

Display 11
The CRYSTAL display screen features :

- 3 operating states LEDs:
- Green: Normal state ⇨ no action.
- Yellow: Temporary state ⇨monitoring recommended.
- Red: Fault state ⇨action required.
Note: The flashing LED indicates a higher level of the state.
- A 4x20 characters display screen

- 2 menus navigation keys and
- 2 selection keys and
RESET SET
- 2 function keys ESC and ENTER
ON OFF
- 2 charger operation keys and .
Sequential display of measurements CHARGER

54.5V 5.0A
In the absence of any particular events, Crystal displays sequentially pages Floating in progress
integrating output charger measurements, the charge mode in progress and,
depending on the selected configuration:
- Battery measurements : BATTERY
- Voltage, Current (the "-" sign corresponds to a current discharge), 51.3V -37.0A 27°C
Remaining backup T.:
Temperature near by the battery if heat sensor option. 02:32
- Remaining backup time (hours : minutes) if autonometer option.
OUTPUT
- Output measurements : 54.5V 5.0A
- Voltage, Current
- Mains measurements :
MAINS
- Voltages, Currents, Frequency L1 400V 1.0A 50Hz
If UIF Option, see « Mains measurements » chapter for more information.
Note: A specific page can be displayed for a while. Use the and keys to select the desired
page. This displayed page will maintained approximately 30 seconds then will come back to the sequential display. The sequential display
RESET
also comes back after pressing the ESC key.
Displaying of an event
When an event occurs, a page is inserted into the display sequence. The page EVENT
describes the event and date (DD/MM/YYYY) and time (HH:MM:SS) of No mains
occurrence.
27/03/2011 13:35:23
When the event disappears, the page is deleted from the display sequence.

Displaying of an alarm or a fault 12
When an alarm or a fault occurs, the supervisor immediately displays a page
describing it with the date (DD/MM/YYYY) and the time (HH:MM:SS) and stop the
sequential display. ALARM
Low battery
- Non-memorized alarm or fault : When the alarm or the fault disappears, the
27/03/2011 14:40:51
page is deleted and the sequential display returns.
FAULT
- Memorized fault : The page is maintained till the fault is acknowledged. For End of discharge
RESET
resetting the fault, press the ESC key. 27/03/2011 14:53:42
Note : When a fault is displayed, the other pages can be switched by pressing the or keys.
The sequential display of pages will take again automatically after 30 seconds.
Displaying of history of events
Use the and keys to go to the « HISTORY » page.
Use the and keys to view events, alarms and faults. The most recent
event, alarm or fault is <001>. HISTORY
<001> Beginning
End of discharge
27/03/2011 14:53:42
The pressure on the key allows to display the older events, alarms or fault
(maximum up to 100).
The event, alarm or fault state is indicated by "Beginning", "End" or "Reseted".

The description of the event, alarm or fault is indicated on the third line; the date (DD/MM/YYYY) and the time
(HH:MM:SS) on the fourth line.
RESET
Press the ESC key to return to the sequential display.

Usual settings and commands
13
The settings and commands below can be accessed without a password from the display screen.
Use the and keys to go to the required screen.

Use the and keys to select the required value.
SET
Press the ENTER key to validate your choice.
RESET
LANGUAGE
<English>
Choice of language
Confirm : ENTER
DATE YYYY/MM/DD
<27/03/2008>
Setting of the date
Confirm : ENTER
HOUR HH:MM
<13:30>
Setting of the time
Confirm : ENTER
BACKLIGHT
Setting of backlight <3>
Confirm : ENTER
CHARGER
<OFF>
Charger ON/OFF command
Confirm : ENTER
BOOST
<ON>
Boost command*
Confirm : ENTER
LED TEST
<ON>
LED test command
Confirm : ENTER
ONLINE BAT. TEST

<ON>
Online battery test command
Confirm : ENTER
BATTERY TEST
<ON>
Battery test command
* See « Advanced function » chapter Confirm : ENTER

14
Restricted access
Other commands and settings are available with a password:
RESTRICTED ACCESS
Use the and keys to go to the "RESTRICTED ACCESS" screen.
SET
Press the ENTER key to enter the menu. Confirm : ENTER
The password input screen is displayed.

PASSWORD
Enter the password using the 6 keys shown on the display screen and press the <****>
SET
ENTER key.
The factory –defined password is :
If the password is wrong, the following screen appears. PASSWORD

Wrong password
The flashing of 3 leds (green, yellow, red) indicates the restricted access mode.
Use the and keys to go to the required screen.
Use the and keys to select the required value.
SET
Press the ENTER key to validate your choice.
RESET
The tree structure below gives the list of commands and settings available depending on the options and
system configuration.

15
* Depending on option and system configuration (see « data sheet » page).

** Depending on charging mode configuration

Range parameters setting
16
Parameter designation List of choice
Language French / English / Russian / Spanish
Date YYYY/MM/DD
Time HH:MM
Backlight 1 to 5
Password 4 characters (combination of 6 keys). Factory setting :
MODBUS address(1) 1 to 127
Battery type Pb (lead acid) NiCd (nickel – cadmium)
Battery cells number(2) Rating Pb (Lead acid) NiCd
15V 4 to 7 6 to 11
30V 8 to 15 12 to 23
60V 15 to 30 22 to 47
120V 29 to 60 45 to 95
240V 58 to 120 92 to 191
Battery capacity From 1Ah à 25 times the charger current rating

Battery current 5 to 30% of battery capacity
Voltage drop 0 to 10V
Type of charge Single stage / Dual stage
Floating voltage 2.15 to 2.35V/cell for lead acid / 1.35 to 1.55V/cell for NiCd
Boost voltage(3) 2.20 to 2.45V/cell for lead acid / 1.40 to 1.65V/cell for NiCd
Boost duration(3) 1 to 99h
No mains duration(3) 0 to 60min
Equalizing voltage(4) 2.30 to 2.75V/cell for lead acid / 1.5 à 1.70V/cell for NiCd
Equalizing duration(4) 1 to 99h
Low battery threshold 1.70 to 1.95V/cell for lead acid / 0.95 to 1.15V/cell for NiCd
End of discharge threshold 1.60 to 1.85V/cell for lead acid / 0.90 to 1.10V/cell for NiCd
SID1 engage threshold (4) 0 à 100% of voltage range
SID1 disengage threshold (4) 0 à 100% of voltage range
SID2 engage threshold (4) 0 à 100% of voltage range
SID2 disengage threshold (4) 0 à 100% of voltage range
Programmable threshold 1-2-3-4-5(4) 0 à 100% of the programmed set value
Date of first battery test(4) YYYY/MM/DD
Time of first battery test(4) HH:MM
Frequency of battery test(4) 1 to 365 days
(1) In case of several units are connected to the RS485 bus.

(2) Maximum number of battery cells that the equipment can accept (the setting range on the display screen may be greater).
(3) According to charge type configuration.
(4) According to option.
For the factory setting values, see the « characteristics » page.

Advanced functions
BOOST MODE 17
If the « Dual-stage » charge type is selected in the settings, the boost mode allows rapid battery charging by
applying a higher voltage during the (T4) duration: « Boost duration ».
The automatic launch of the boost mode can be realised according to two methods:
- Method n°1 : Launching due to the loss of mains for a time greater than the duration (T3) : « No mains
duration ».
- Method n°2 : Launching due to a voltage threshold of beginning of battery discharge passed through during
a time greater than the duration (T3) : « Battery discharge duration ».
This second method allows to engage the boost mode only after a significant battery discharge, thus
avoiding the phenomena of « cycling » that occur during short and frequent losses of mains. It is factory set
requires to know the type and the capacity of the battery as well as the output current when no mains.
See the « characteristics » page to know the method employed for the launching automatic of the boost.
It also can be manually started via the keyboard of the display. During the boost mode, the green LED of the
display flashes.
Automatic Manual
command T1 T2 command
ON / Charged
Mains / Battery
OFF / Discharged
t t
Udc T3 T3 T4 Udc T4
Boost Boost
Floating Floating
t be
Settings are defined in-factory (see « Characteristics » t page). Protected by a password, they can also
modified via the display (see « Restricted Access » paragraph):
- Floating voltage
- Boost voltage
- Boost duration
- Duration of no mains or of the discharge battery (T3)
- Battery discharge threshold commanding the boost in automatic mode (if method n°2 configurated)
MONITORING OF DC CURRENT
This four-threshold monitoring is used to prevent any charging system anomaly in order to protect the battery (in
compliance to the NF C 58 311 standard).
Threshold Consequence IOA board relay
Charger overvoltage Charger stopped RE4 switch: Fault
Charger undervoltage Charger stopped RE4 switch: Fault
Low battery Approaching end of battery back-up RE3 switch: Alarm
End of battery discharge End of battery back-up time RE4 switch: Fault
These thresholds are delayed 10 seconds (excepted charger undervoltage delayed of 60s) in order to avoid triggering on fast transients.
They further have an hysteresis of 2% to ensure clear switching.
* The « Charger undervoltage » threshold is inhibited during the phases of charger or battery current limitation.
Threshold values are defined in-factory (see « Characteristics » page). It is however possible to modify the
value of « Low battery » and « End of battery discharge » thresholds via the display (see « Restricted Access »
paragraph) :
Important : These thresholds generate alarms on IOA board relay that must be processed (see
« Input/output board configuration » paragraph).

VOLTAGE DROP Compensation 18
When carrying heavy dc current, cables are generating a voltage drop. Therefore, the actual voltage at battery
terminals might differ significantly from the voltage regulated at the unit terminals. This function compensates
the cables voltage drop, and regulated the charging voltage at the battery's terminals. This function should be
used when the battery is located far away from the charger (several dozen meters). Voltage drop adjustment is
password protected and accessible from the display screen (see "Restricted access" paragraph).
Two methods are available for determining voltage drop:
1- Method n°1: Measure the battery cable voltage drop in short-circuit
This method DOES NOT apply if the equipment contains a LVD (Low Voltage Disconnect) option. Use
method n°2.
Caution: The following procedure must be carefully followed:
- Open battery fuse/MCB (QB).

- Start the charger.
- Set battery current limitation to the desired value from the BATTERY CURRENT
keyboard of the display (in principle, this setting should have been <10.0A>
made in the factory).
- Stop the equipment and open the mains protection. The
equipment must be switched off at both the mains and battery
sides.
- Open the output fuse or breaker protection(s).
- Disconnect the + and - cables from the battery terminals, taking FP40R
all necessary safety precautions.
- Short-circuit both cables.
QB
- Close the battery fuse/MCB (QB). Close the input protection.
- Start the charger. The charger delivers its rated current for 10 to V
15s, then the current is limited to desired value for the battery
current (Ibat).
- Measure the voltage at the battery output terminals (QB fuse or Ibat
circuit-breaker) using a voltmeter with a precision of 0,5%. This
voltage corresponds to the line voltage drop for the lbat battery
limitation current.
- Turn the charger off, open the battery fuses/MCBs and open the
input protection. Let the internal DC caps discharge for 2 minutes.
- Remove the battery line cables short-circuit.
VOLTAGE DROP
- Reconnect the cables to the battery terminals respecting polarity <1,2V>
and taking all necessary safety precautions.
I bat = 10.0A
- Close the input protection. Start the charger.
- Enter the voltage drop value via the keyboard of the display (see
"Restricted access" paragraph).
- Close the battery fuse/MCB (QB).
- On the display screen, check that the battery voltage set is compensated by the voltage drop in proportion to
battery current.

2- Method n°2: Simultaneous battery line output and input voltage measurements
19
- Open the battery circuit (fuse or MCB QB).
- Set battery current limitation to the desired value from the
keyboard of the display (in principle, this setting should have been BATTERY CURRENT
made in the factory). <10.0A>
- Close the battery fuse/MCB (QB).
Confirmation: ENTER
- Measure simultaneously with 2 measurement instruments of
0,5% precision, the battery output voltage at the unit level (QB
fuse/MCB) and the voltage at the battery terminals.
FP40R
Caution: During these measurements, check that the current in
the battery is equal to the previously adjusted limitation current.
The measurements must be simultaneous as the voltage
changes rapidly: the charger is in current limitation mode. QB V
- Stop the charger. V

- Calculate the voltage drop in the battery line based on the voltage
measurements made (difference between the two measurements).
- Enter the value via the keyboard of the display (see "Restricted Ibat
access" paragraph).
- Repeat the measurements to ensure that compensation has been
taken into account.
- Adjust the value if necessary.
Note: If the current value does not reach that of the battery VOLTAGE DROP
limitation current, discharge the battery at a significant current <1,2V>
I bat = 10.0A
for approximately ten minutes, and repeat the above operations. Confirmation: ENTER

20
Manual battery equalizing

Used to equalize open cell lead or NiCd batteries, either as full or half batteries, depending on the equalizing
voltage. Equalizing must be performed under operator surveillance.
Equalizing mode is entered manually using the keyboard of the display (see "Restricted access" paragraph).
During equalizing, the green LED of the display flashes.
One of these two equalizing modes (see "Characteristics" page) was factory set:
Full battery equalizing:

This equalizing mode is implemented with the full battery string connected to
the charger. Ensure that the output voltage level is not detrimental to the EQUALIZING
equipments connected to the ouput. We recommend to disconnect the <OFF>
equipments connected to the output during equalizing operation. Battery full
Output: ESC
Once the equalizing duration has elapsed, the charger automatically returns to
floating mode.
Half-battery equalizing:
This equalizing mode is used when the equalizing voltage is higher than the
voltage the charger can deliver. In this case, the battery must be divided into
EQUALIZING
two identical branches. If the battery contains an odd number of cells, the
<OFF>
equalizing voltage applied will correspond to the branch with the most battery 1/2 battery
cells. To form the branch comprising the smallest number of cells, the number Output: ESC
of configured cells must be decreased by one cell via the display screen.
The output circuits must be open and each half-branch should be successively
connected then equalized. Once the equalizing duration has elapsed, the charger stops.
CAUTION: After equalizing, if the number of battery cells has been modified, it must be restored.
The following settings are available via the EQUALIZING VOLTAGE EQUAL. DURATION
keyboard of the display (see "Restricted access" <2.45> V/cell <10> Hour
paragraph): =58.8V
- Equalizing voltage Escape: ESC Escape: ESC
- Equalizing duration
- Battery current
- Number of cells
BATTERY CURRENT CELLS NUMBER
<10> A <24>
Escape: ESC Escape: ESC

IOA Input / Output board configuration (IOA1,IOA2)
The PCB configuration from the factory is as follows : 21
27 15 14 13
Input Terminals Contact Switch
Charger protection 27-26 Open = fault 1 ON
SID fan failure* 25-24 Closed = fault 2

Mains protection 23-22 Open = fault 3 123456
Battery protection 21-20 Open = fault 4 OFF
Insulation controller 19-18 Open = fault 5
Battery ventilation 17-16 Open = fault 6
The inputs operate in the logic « input operated = open loop ». When these are
used, commutate the switch corresponding to the input on OFF position; the
input operating being inhibited by the ON position
* The « SID fan failure » fault operates in the logic « active fault = closed loop ».
1 12
RE1 : Normal operation ⇨ contact 1-2 closed
Mains present with no alarms or faults and no battery
discharge.
Mains failure
RE2 : Mains failure ⇨ contact 5-6 closed
operation
- Mains out of range
Normal
Alarm
- Frequency out of range
Fault
- No mains
- Phase failure
RE1 RE2 RE3 RE4
RE3 : Alarm ⇨ contact 8-9 closed
- No mains
- Mains out of range 1 2 3 4 5 6 7 8 9 10 11 12
- Frequency out of range
The contacts are shown system
- Phase failure power off.
- Control lost
- Output overload
- Temperature probe failure**
- Loss of communication with peripheral boards (LED, UIF, UTB)
RE4 : Fault ⇨ contact 11-12 closed
- Charger overvoltage
- Charger undervoltage
- Charger overheating
- Unit unplugged
- Unknown unit
- Module overvoltage
- Mains protection fault*
- Charger protection fault
- Loss of communication boards IOB / IOC**
* Depending on affectation and input wiring of IOA & IOB boards.
** According to option & system configuration ( see « Characteristics » page).

Presentation of the UTBAT supervisor 22
The synoptic below represents the UTBAT supervisor equipped with all the available options. These options are
integrated in the supervisor based on the technical data specified in the order.
Note: Refer to the product parts list to determine the options supplied.
LED (Option) DIS DISPLAY SCREEN

8 LED indicators 4x20 characters
To FP40R 3 (CRL)
To FP40R 2 (CRL)
To FP40R 1 (CRL)
UTB interface UTB supervisor
COM IOB IOC (Option) IOA TMP

External Digital inputs / Digital outputs Digital inputs / TEMPERATURE
communication Outputs Outputs PROBE
RS485 MODBUS

Display screen menus 23
* Depending on option

Settings range for parameters
24
Parameter designation List of choices
Language French / English / Russian / Spanish
Date DD/MM/YYYY
Time HH:MM
Backlight 1 to 5
Password 4 characters (combination of 6 keys). By default:
MODBUS address(1) 1 to 127
Type of battery Pb (lead) / NiCd (nickel – cadmium)
Number of battery elements(2) Rating Pb NiCd
15V 4 to 7 6 to 11
30V 8 to 15 12 to 23
60V 15 to 30 22 to 47
120V 29 to 60 45 to 95
240V 58 to 120 92 to 191
Battery capacity from 1Ah to 25 times the charger current rating
Low battery threshold 1.70 to 1.95V/Pb element / 0.95 to 1.15V/NiCd element
End of discharge threshold 1.60 to 1.85V/Pb element / 0.90 to 1.10V/NiCd element
SID1 engage threshold(3) 0 to 100% of voltage range
SID1 disengage threshold(3) 0 to 100% of voltage range
SID2 engage threshold(3) 0 to 100% of voltage range
SID2 disengage threshold(3) 0 to 100% of voltage range
Programmable threshold 1-2-3-4-5(3) 0 to 100% of the programmed setting
Date of first battery test(3) DD/MM/YYYY
Time of first battery test(3) HH:MM
Frequency of battery test(3) 1 to 365 days
(5) When several units are connected to the RS485 bus.

(6) Maximum number of battery elements that the equipment can accept (the settings range on the display
screen may be greater).
(7) Depending on option.
For the factory-set values, see the "characteristics" page.
Battery voltage remote control

The UTB supervisor can measure the battery voltage as close to the battery as possible. This measurement is
transferred to the CRL supervisors at the rectifier end for comparison to the configured voltage set-point. The
correction is applied to the voltage set-point.
Current equalization
The UTB supervisor can measure the operating current. This measurement is averaged based on the number of
rectifiers connected. This average value is transferred to the CRL supervisors at the rectifier end for comparison
to the rectifier output. The correction is applied to the voltage set-point.
Battery current limiting

The UTB supervisor can measure the battery current. This measurement is transferred to the Crystal
supervisors at the rectifier end for comparison to the configured battery current set-point. The correction is
applied to the voltage set-point.

Battery charge current limitation 25
Following an operation on battery, on return of mains power, the battery naturally demands a strong recharge
current from the charger. As the total current limitation (lt) is generally too high to safely limit the current
absorbed by the battery, a battery current measurement is used to limit this recharge current to a lower set
value lb, thus preserving the battery.
Voltage / current characteristic
Un
It
Un: Rated regulation voltage

Ib
It: Total current limitation threshold
Ib: Battery recharge current limitation threshold
time
On return to mains power, the battery recharge current is limited to lb; consequently, the DC voltage
automatically drops. The DC voltage returns slowly to its nominal value Un, as long as the current is limited to
Ib. Once the recharge current drops below the limitation threshold lb, the DC voltage is maintained to Un.
During the battery recharge current limitation phase, the charger also delivers current for the load. The total
current limitation enters in action when the sum of battery and load current exceeds the value lt.
Battery circuit test

Ud
c
The Battery Circuit Test checks the continuity of the battery U fl
circuit. Once the charger has been started, this test will be
performed every 24 hours approximately. For 5 seconds, Fault threshold
the rectifier is put in standby mode and the supervisor Rectifier standby
monitors the battery voltage. If the fault threshold is
exceeded (battery protection open, cable disconnected,
etc.), an alarm is indicated.
t0 t1 t
RESET
Acknowledging by pressing ESC
launches an additional Positive test Negative test
test.

IOA Input / Output board configuration (IOA3)
The PCB configuration from the factory is as follows : 26
27 15 14 13
Input Terminals Contact Switch
Output protection 27-26 Open = fault 1 ON
SID fan failure* 25-24 Closed = fault 2

Mains protection 23-22 Open = fault 3 123456
Battery protection 21-20 Open = fault 4 OFF
Insulation controller 19-18 Open = fault 5
Battery ventilation 17-16 Open = fault 6
The inputs operate in the logic « input operated = open loop ». When these are
used, commutate the switch corresponding to the input on OFF position; the
input operating being inhibited by the ON position
* The « SID fan failure » fault operates in the logic « active fault = closed loop ».
1 12
RE1 : Normal operation ⇨ contact 1-2 closed
Mains present with no alarms or faults and no battery
Battery-powered
discharge.
RE2 : Battery-powered operation ⇨ contact 4-5 closed
operation
operation
Battery discharge following lack of mains, manual shutdown or
Normal
Alarm
fault leading to battery discharge.
Fault
RE3 : Alarm ⇨ contact 8-9 closed
- No mains RE1 RE2 RE3 RE4
- Low battery
- No battery
- Control lost 1 2 3 4 5 6 7 8 9 10 11 12
- Output overload
The contacts are shown system
- Current limitation failure difference power off.
- Weak battery
- Battery room fan failure
- Loss of communication with peripheral boards (LED, UIF, UTB)
RE4 : Fault ⇨ contact 11-12 closed
- Charger overvoltage
- Charger undervoltage
- End of battery discharge
- Charger overheating
- Unit unplugged
- Unknown unit
- Module overvoltage
- Battery protection fault
- Output protection fault
- Battery current sensor failure
- Loss of communication boards IOB / IOC
* Depending on affectation and input wiring of IOA & IOB boards.
** According to option & system configuration ( see « Characteristics » page).

Additional I/O boards for distribution for distribution (IOB3)
27
The Crystal supervisor can drive additional boards IOB and IOC.
31 30 29 15
IOB
Input Terminals Contact
Not used 29-28 Open = fault
1 8 9 14
The inputs operate in the logic « input operated = open loop »
- RE1 : Not available

31 30
Not used
Not used
available
available
Contact 2-3-4 used for the control of KD1 contactor.
Not
Not
- RE2 : Not available
Contact 6-7-8 used for the control of KD2 contactor.
RE1 RE2 RE3 RE4
- RE3 : Not used
- RE4 : Not used

1 2 3 4 5 6 7 8 9 10 11 12 13 14
The contacts are shown system power off.
Note : When the equipment has a two step voltage limitation device (SID), IOB outputs 1 to 8 are used
for its control.

Low voltage disconnecting device 28
The low voltage device disconnect the battery at the end of its autonomy to avoid deep discharge (load and
monitoring disconnected if DLD was on the battery circuit). Return to mains power restores the circuit.

Earth fault monitor (EFD) 29
Permanent earth fault DC output monitoring. A ground fault is relayed to the display screen and to the RE3 relay
of the input/output IOA interface.
Detection level
adjustment by P2:
For customer
use
To board IOA
Version 24Vdc 48Vdc 110/120 220Vdc

Min 40kΩ 40kΩ 100kΩ 200kΩ
Factory preset 90kΩ 100kΩ 200kΩ 350kΩ
Max 140kΩ 200kΩ 270kΩ 500kΩ

Temperature compensation 30
Used to compensate for the battery's charge voltage according to temperature (-3mV/elt/°C). This option should
be used for equipment placed at locations where temperature variations are significant. It thus ensures optimum
battery charging, allowing prolonged service life.
Udc
2,30V/él
Boost 2,27V/él
Floating
Compensation 0
0°C 20°C 50°C T°C
- If the connector on the supervisor side is not plug-in, correction is not active.
- If the temperature probe is disconnected, a fault is notified and compensation is returned to 20°C.
Note : The temperature probe need to be connected before mains on, the supervisor automaticaly
detect it and initiate its action.

31
Voltage limitation device (SID)
The charging voltages in flooded lead acid or nickel-cadmium Batteries (boost, and equalization mode if load
remains connected during this mode) can be destructive for sensible loads connected to the equipment. Voltage
limitation device (SID) is then used to prevent any damage of the sensible load due to an excessive voltage.
This device includes one or two steps of dropping diodes, driven by factory configured connect (engage) and
disconnect (disengage) thresholds (see the “characteristics” page).
The threshold settings are accessible via the display screen with a password (see “Restricted access”
paragraph).
Boost duration
Ubat
Boost
SID ENGAGED
Floating
<90%>
57.6V
Confirmation: ENTER
t
SID DISENGAGED Uout

<85%>
54.4V SID engaged
Confirmation: ENTER SID: ∆U
SID: ∆U
SID disengaged

Mains measurements
32
The supervisor measures mains quantities via the UIF board.
Current L1
Current L2
Current L3
Voltage L1
Voltage L2
Voltage L3
The UIF board allows displayed the mains measurements on the display board DIS.
This permit two options :
Singlephase Threephase
Option UF :
- Displaying mains voltage input device.
MAINS MAINS
- Displaying the phase 1 mains frequency. L1 230V 50Hz L1 400V 50Hz
L2 400V
L3 400V
Option UIF :
- Displaying mains voltage input device.
- Displaying current when the current mesuring
option is installed.
MAINS MAINS
- Displaying the phase 1 mains frequency. L1 230V 1.0A 50Hz L1 400V 1.0A 50Hz
L2 400V 1.0A
L3 400V 1.0A
These quantities are sent to the display screen (sequential and fixed display).

RS485 EXPERT COM presentation UTbat
Combined with EXPERT supervision and a FP40R rectifier, it is used to isolate the RS485 signal. 33
Serial interface characteristics
Description of the RS485 protocol:
RTU Modbus Ensure that the 4 or

6 switches are in
Speed: 9600 bauds
Data: 8 bits
No parity
Stop: 1 bit
CUSTOMER CONNECTION RS485 link

Commissioning
The modbus address can be entered via the display screen: follow the tree structure below to reach the setting:
Restricted acces/Cmds/Mp settings
Password
Clear history command
Equalizing command
Password setting
Old/New
MODBUS ADRESS 485 ◄ ►
<001> ▲▼ MODBUS address setting
Escape : ESC Battery type setting

Addressing 34
Address table
Slave address: 0x01 (by default and defined from the display screen settings zone)
- Data sheet overview PCB UTBAT:

Fonction Code 03 - Read Holding Registers
BIT
Adress Designations
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
41383 Battery voltage (cV)
41384 Battery current (dA)
41385 Duty voltage (cV)
41386 Duty current (dA)
41387 Battery temperature (°C)
41388 Board temperature (°C)
41396 Fault 1 (0) Chargers stopped
overview: (1)
(2)
1-> Fault (3) No lbat measurement
present (4)
0-> No fault (5) Fault Line1
(6) Fault Line2
(7) Fault Line3
(8) Duty overload
(9)
(10) End of Batt. discharge
(11)
(12)
(13)
(14) Batt. test failed fault
(15) Batt. prot. fault
41397 Fault 2 (0) ) No batt. fault
overview: (1) ) Batt/ room ventil. fault
(2) Temp. probe fault
1-> Fault (3) SiD ventilation fault
present (4) Insulation fault
0-> No fault (5) Output prot. fault
(6) No rectifier
(7)
(8)
(9)
(10) No IOB
(11) No LED
(12)
(13) Polarity inverted
(14) Low battery voltage
(15)
41398 Event overview (0)
(1)
1: event (2)
present (3)
0: event absent (4) Battery presence test
(5) Battery test in progress
(6) Battery test OK
(7) Batt. test impossible
(8) Batt. test not signif.
(9)
(10)
(11)
(12)
(13)
(14)
(15)

BIT 35
Adress Designations
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
41399 Overview of (0) Logical 1
Programmable (1) Logical 2
Blocks (2) Logical 3
(3) Logical 4
1: Output active (4) Logical 5
0: Output (5) Logical 6
inactive (6) Logical 7
(7) Logical 8
(8) Output 1
(9) Output 2
(10) Output 3
(11) Output 4
(12) Output 5
(13)
(14)
(15)
41400 Relay overview (0) RE1_IOA
(1) RE2_IOA
1: Relay (2) RE3_IOA
controlled (3) RE4_IOA
0: Relay not (4) RE5_IOA
controlled (5) RE1_IOB
(6) RE2_IOB
(7) RE3_IOB
(8) RE4_IOB
(9) RE1_IOC
(10) RE2_IOC
(11) RE3_IOC
(12) RE4_IOC
(13) RE5_IOC
(14)
(15)
41401 Remaining backup time minute (16bits)

- Data sheet overview of rectifier connected to line 1 (J44 of PCB interface UTB)
Fonction Code 03 - Read Holding Registers 36
BIT
Adresse Désignations
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
41402 Rectifier voltage (cV)
41403 Rectifier current (dA)
41410 Mains voltage phase 1 (dV)
41413 Mains current phase 1 (dA)
41416 Mains frequency (dHz)
41417 Fault 1 (0) On / Off
overview: (1) Mains U out off range
(2) Mains freq. out off range
1-> Fault (3) Mains phase fault
present (4) Mains prot. fault
0-> No fault (5) Max module
(6) Min charger
(7) U control lost
(8) Duty overload
(9) Rect. temp. fault
(11) No lbat measurement
(12) lbat difference fault
(13) Questionable batt. fault
41418 Fault 2 (0) No batt. fault
overview: (1) Batt/ room ventil. fault
(6) No rectifier
(7) Rect. incompatible
(8) Maintenance needed
(9) Max sys. voltage
(10) No IOB
(11) No LED
(12) No UIF
(15) No UTB
41419 Event overview (0) No Mains
(1) Floating in progress
1: event (2) Boost in progress
present (3) Equalizing in progress
(6) Battery test OK
(9)
(10)
(11)
(12)
(13)
(14)

BIT
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 37
(15)
(3) Logical 4
(7) Logical 8
(8) Output 1
(9) Output 2
(10) Output 3
(11) Output 4
(12) Output 5
(13)
(14)
(15)
(1) RE2_IOA
(6) RE2_IOB
(7) RE3_IOB
(8) RE4_IOB
(9) RE1_IOC
(10) RE2_IOC
(11) RE3_IOC
(12) RE4_IOC
(13) RE5_IOC
(14)
(15)

BIT
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
41438 Fault 1 (0) On / Off
(6) Min charger
(7) U control lost
(8) Duty overload
(6) No rectifier
(10) No IOB
(11) No LED
(12) No UIF
(15) No UTB
(6) Battery test OK
(9)
(10)
(11)
(12)
(13)
(14)

BIT
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 39
(15)
(3) Logical 4
(7) Logical 8
(8) Output 1
(9) Output 2
(10) Output 3
(11) Output 4
(12) Output 5
(13)
(14)
(15)
(1) RE2_IOA
(6) RE2_IOB
(7) RE3_IOB
(8) RE4_IOB
(9) RE1_IOC
(10) RE2_IOC
(11) RE3_IOC
(12) RE4_IOC
(13) RE5_IOC
(14)
(15)

BIT
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
41459 Fault 1 (0) On / Off
(6) Min charger
(7) U control lost
(8) Duty overload
(6) No rectifier
(10) No IOB
(11) No LED
(12) No UIF
(15) No UTB
(6) Battery test OK
(9)
(10)
(11)
(12)
(13)
(14)

BIT
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 41
(15)
(3) Logical 4
(7) Logical 8
(8) Output 1
(9) Output 2
(10) Output 3
(11) Output 4
(12) Output 5
(13)
(14)
(15)
(1) RE2_IOA
(6) RE2_IOB
(7) RE3_IOB
(8) RE4_IOB
(9) RE1_IOC
(10) RE2_IOC
(11) RE3_IOC
(12) RE4_IOC
(13) RE5_IOC
(14)
(15)

CRYSTAL maintenance 42
Preventive maintenance
As with any electrical installation, the technician in charge of maintenance or the electrician responsible for the
installation must regularly carry out the usual checks:
- Tighten connections
- Check that there is no overheating
- Ensure that the air intakes are clean
- Batteries require special monitoring. A full or partial autonomy test can be conducted according to the
facility's maintenance specifications in order to check the battery's condition, its ability to deliver energy
during the autonomy period, ageing, etc. The battery capacity test option provides battery status information
(see "Battery capacity test" chapter).
Corrective maintenance
Caution: it is essential to use alarm relaying to monitor the operating status of the facility.
As soon as a fault appears, the technician in charge of maintenance must intervene at the earliest possible
opportunity. Direct voltage measurement, indications, display screen messages and alarm / fault relaying status
and examination of the display screen history allow operators to troubleshoot the failure.
RESET
Note: When a fault page is displayed, pressing the ESC key acknowledges relays RE1, RE2, RE3 and
RE4, which fold back to normal position, floating mode for example. When a new fault appears, they will
switch again to signal the fault.
RESET
If the fault is memorised, pressing the ESC key again acknowledges memorisation, display and LED
notification. If the fault is still present, it will be displayed again after its time delay.
Switching off
- Open the upstream mains switch.
- Open the battery protection.
- Wait for a few minutes to allow the electrochemical capacitors to discharge.
Note: If the equipment is powered down for more than 10 days, the date and time must be set on
recommissioning.
Incompatible module detection

The supervisor checks the compatibility of the peripheral boards and charger with the factory-configured
parameters. If an incompatibility is detected, following electronic board replacement, a fault is generated and a
message displayed: "Unknown module". You must then contact our After-Sales Service.
For online assistance, call CIS maintenance services at +33 472 47 63 80.

Specifications
43
MC1810 - 2 x FP40R30 220
Specifications 24U
Environment Protection classes IP41
Cable inlet bottom entry
Cabinet colour RAL 7035
Operating temperature Min / Max 0°C / 40°C
Relative humidity Max 95% @20°C
Altitude Max 1000m
Power lost Max 2160W
Grounding Grounding resistance
CEI / IEC 60146
Dielectric strength
Mains Voltage +/-10% 480Vac three phases
Frequency 47/63Hz
Absorbed current (In) 11A
Inrush current limitation < 8 In
Upstream circuit breaker recommended 20A
Min 2,5mm²
Connection wire size
Max 10mm²
Battery Type Nickel Cadmium
Number of cells 1.2 V / Cell 20 Cells
Capacity 800Ah
Manufacturer ALCAD
Reference VTX 1L700
Battery fitting On site
Min 70mm²
Max 95mm²
Settings Floating voltage 1.42V/Cell 28.4V
Boost voltage 1.45V/Cell 29V
Boost duration (T4) 15 hours
Duration of mains outage (T3) 5 minutes
Type of equalizing Battery full
Equalizing voltage 1.55V/Cell 31V
Max. equalizing duration 15 hours
Charger current limitation (It) 220A
Battery current limitation (Ib) 80A
Use Voltage +10% 24V
Load voltage when mains on Refer to settings
Current (mains on) 160A
Battery
Residual undulation rate 0.7%
disconnected
Min 70mm²
Max 95mm²
Emerson Network Power IS FP40R Manual Edition: 00

30, avenue Montgolfier –BP90
69684 Chassieu – France
Tél. : +33 478 40 13 56 – Fax : +33 478 90 58 90
is a brand of e-mail : industrial.sales.chloride@emerson.com
Emerson Network Power IS 1135084-EN Date :07/11/2016
http://www.emersonnetworkpower.com
Monitoring Charger max. voltage 10s 105% of current mode
thresholds 44
Charger min. voltage 10s / hyst. 2% 92% floating voltage
Low battery voltage 10s / hyst. 2% 23V
Battery end-of-discharge voltage 10s / hyst. 2% 21.6V
Rectifier current overload 10s / hyst. 2% 220A +5%
Battery test Duration of test 5s
Daily battery test Yes
Option Coupling diode included
Temperature compensation (distance from sensor ≤
-3mV/°C/Cell included
100m)
Permanent ground controller included
Battery inversion protection included
Load must be disconnected in equalizing mode Yes
Standards CEM French standard EN 61000- 6-2, 6-4
DBT French standard EN 60439-1
Battery rectifier-charger complies to NF C58-311

Tél. : +33 478 40 13 56 – Fax : +33 478 90 58 90
Spare parts 45
Recommended batch for commissioning
N° Designation Quantity
6010480 PCBA 1006-A - INTERFACE EMC HEXAGONE 1
1002285 FUSE - CYLINDRICAL 5 X 20 2A TIME LAG 1
1002281 FUSE - CYLINDRICAL 5 X 20 0.125A TIME LAG 3
1002213 PCB 868 24v earth fault monitor 1
Recommended batch for use
N° Designation Quantity
6010480 PCBA 1006-A - INTERFACE EMC HEXAGONE 1
1002285 FUSE - CYLINDRICAL 5 X 20 2A TIME LAG 1
1002281 FUSE - CYLINDRICAL 5 X 20 0.125A TIME LAG 3
1002213 PCB 868 24v earth fault monitor 1
6012034 PCBA 1033 - HEXAGONE - SETTINGS 1
5810300696 CIRCUIT BREAKER S803 D 20 1
6004014 RECTIFIER BRIDGE TT 220 F 1
6006379 PCBA 1026 LOGICAL I/O 1
6013335 CIRCUIT BREAKER XT3N250 3P FF TMD 200A 051246* 1
6009377 CONTACTOR SW180B-982 200A 24VDC 1
6009376 CONTACTOR SW80B-1764 125A 24VDC 1
1001494 FAN 48 l/s 120 X 120 X 38-24Vdc 1
6013357 CIRCUIT BREAKER XT1B160 3P FF TMD 160A 066809 1
6008348 PCBA 1050 24/240V (15-300Vdc) 1
6008355 PCBA 1051 DISPLAY CRYSTAL 1
6006380 PCBA 1027 TEMPERATURE SENSOR 1
6008356 PCBA 1052 free voltage input output remote alarms Crystal 1
6008358 PCBA 1054 UIF Crystal 1

Tél. : +33 478 40 13 56 – Fax : +33 478 90 58 90
6011744 CONVERTER TCC-120I 1
6007070 PCBA 1035 - DC/DC 24V/40W HEXAGONE 1 46
6012281 PCBA 1090 24/240V (15-300Vdc) 1

Tél. : +33 478 40 13 56 – Fax : +33 478 90 58 90

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Marks Qty Description Code Supplier

1 Armoire type MC1810 Cabinet EMERSON

TR1 TR2 2 Transformateur triphasé Three-phase transformer 5512224198 EMERSON

CRL1 CRL2 2 Fonction superviseur Crystal 6014315 EMERSON

CRL3 1 Fonction superviseur Crystal Microcontroller interface 6014841 EMERSON

UTB3 1 Fonction interface 6014840 EMERSON

IOB3 1 Fonction Entrée / Sortie relais report 6014318 EMERSON

FONCTION REDRESSEUR / RECTIFIER UNIT

UER1 UER2 2 Fonction régulation Hexagone Regulation unit 6014313 EMERSON

RED1 RED2 2 Pont redresseur triphasé Three-phase rectifier 6004014 ARCEL

CF1 CF2 2x3 Condensateur électrolytique aluminium 6009024 SIC SAFCO

CFR1 CFR2 2 Fonction décharge 1kΩ 2W Resistor 6009235 EMERSON

PROTECTIONS / PROTECTIVE SYSTEMS

QS1 QS2 2 Disjoncteur tripolaire 20A courbe D 5810300696 ABB

R 0.812.990 Indice / Revision 00 07/11/2016

QB QU 2 Disjoncteur tripolaire 160A courbe D 6013357 ABB

QC1 QC2 2 Disjoncteur tripolaire 250A courbe D 6013335 ABB

F1 2 Socle fusible bipolaire type CHM1DU Socket 5800500036 MERSEN

DC1 DC2 2 Diode de couplage 250A Coupling diode 6006333 ARCEL

DCC 1 Convertisseur dc/dc 1035 6014846

KB 1 Contacteur réf. SW180B-982 200A 24Vdc Contactor 6009377 ALBRIGHT

B1 B2 4 Borne 95/26 Terminal 1004614 ENTRELEC

X1 X2 6 Borne 10/10 Terminal 1004603 ENTRELEC

X3 X4 4 Borne M95/26 Terminal 1004614 ENTRELEC

X10/12 X20/12 46 Borne UT4/6 Terminal 5110300040 PHOENIX

R 0.812.990 Indice / Revision 00 07/11/2016

FP40R rectifier - 1135084

FP40R rectifier - 1135084

Rectifier synoptic diagram

FP40R rectifier - 1135084

Parameters Plumb Nickel-Cadmium

Storage time without recharging :

Battery type Temperature range °C Maximum storage time

Nickel-Cadmium No limitation of time

FP40R rectifier - 1135084

By its lifting rings when By means of slings for heavy systems

FP40R rectifier - 1135084

FP40R rectifier - 1135084

- Do not exceed capacity of your handling equipment

Incorrect slinging Correct slinging

- Protect the slings from the sharp edges and angles

FP40R rectifier - 1135084

At the charger system level

At the battery level

FP40R rectifier - 1135084

Note: Refer to equipment list to determine the provided options.

DIS To SCR control circuit

COM IOB IOC IOA TMP

FP40R rectifier - 1135084

- Close the battery protection.

FP40R rectifier - 1135084

The CRYSTAL display screen features :

- A 4x20 characters display screen

Sequential display of measurements CHARGER

FP40R rectifier - 1135084

Displaying of history of events

Use the and keys to go to the « HISTORY » page.

The event, alarm or fault state is indicated by "Beginning", "End" or "Reseted".

FP40R rectifier - 1135084

Use the and keys to go to the required screen.

ONLINE BAT. TEST

FP40R rectifier - 1135084

The password input screen is displayed.

The factory –defined password is :