Service Guide SW-HF5.

1 1200

SERVICE GUIDE

KYE SYSTEMS CORP

SW-HF5.1 1200
Version:1.0

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Service Guide SW-HF5.1 1200

Revision History

Version Date Change

1.0 15/03/2005

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Service Guide SW-HF5.1 1200

Table of Contents

Revision History 2
Table of Contents 3
Getting Started 4
Conventions Used in this Guide 4
Safety Precautions 4

Chapter 1. How to Handle Defective Returns 5

1.1 Overview 5
1.2 Problems 6
1.2.1 FL/FR, RL/RR channels no sound 7
1.2.2 CEN channel no sound 8
1.2.3 Woofer channel no sound 8
1.2.4 Woofer no power 9

Chapter 2. Specifications 10
Chapter 3. Block Diagram 12
Chapter 4. Exploded View 13
Chapter 5. Part List 15
Chapter 6. Schematic Diagram 16
Schematic Diagram 17

Chapter 7. Important Notes 18

7.1 Packing Requirement for Sending the PCB Assembly by post 18
7.2 Short of Spare Parts while Repairing a Speaker system 18

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Service Guide SW-HF5.1 1200

Getting Started

Conventions Used in this Guide

Pay Special Attention: Instructions that are important to remember and may
prevent mistakes.

Caution: Information that, if not followed, may result in damage to the

product.

Safety Precautions

The following precautions should be observed in handling the speaker

described in this guide:
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases and
fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its
ventilator, as it could result in fatal electric shock or fire.
Place the unit far enough from other equipments for good heat dissipation.
Disconnect the AC power cord from the AC outlet before performing any
maintenance on the speakers.
Do not perform any maintenance with wet hand.
Prevent foreign substances, such as water, other liquids or chemical, from
entering the speakers while performing maintenance procedures on the
speakers.

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Chapter 1. How to Handle Defective Returns

1.1 Overview
Receiving Defective speaker form customers

Verifying problems
proceeding
necessary tests

Function NG

Analyzing possible
Function NG Function OK
malfunction causes

Deciding & proceeding the

rectification methods

Replace necessary
defective parts

Proceeding tests to
verify if the speaker is
functioning normally

Function OK

Return the speakers with proper

repackaging to customers

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1.2 Problems

Item Problem Description

1.2.1 FL/FR, RL/RR channels no sound

1.2.2 CEN channel no sound
1.2.3 Woofer channel no sound
1.2.4 Woofer no power

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* Attention

Please follow the numbered sequence marked within parenthesis given in individual
Flow chat, in that this is the best-recommended sequence to rectify the problems.

1.2.1 FL/FR, RL/RR channels no sound

Problem FL/FR,RL/RR channels no sound

Analyzer and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

IC101,IC102,IC301,
IC501,IC502,C502, speaker damaged
C510,C517,C525,
D414

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective IC or or replace defective speakers
components

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1.2.2 CEN channel no sound

CEN channel no sound

Problem

Analyzer and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

IC103,IC301,IC503
C532,D414 speaker damaged

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective IC or or replace defective speakers
components

1.2.3 Woofer channel no sound

Woofer channel no sound

Problem

Analyzer and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

IC103,IC301,IC504,
C541,Q1,IC302,Q301, speaker damaged
Q302,C314,D414

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective IC or or replace defective speakers
components

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1.2.4 Woofer no power

Woofer no power
Problem

Analyzer and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

D401,D402,X1,U201,
LED1 speaker damaged

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective IC or or replace defective speakers
components

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Chapter 2. Specifications

Satellite – Center (AT 1KHZ):

NO Description Unit Specifications

1 Out Power at THD 10% W 3±1
2 Sensitivity mV 350 ± 50
3 Freq Response (Ref:-3dB) Hz 120~20K
4 S/N ratio dB ≧ 50
5 Hum & Noise Vol:max mV ≦ 3

Satellite – Front (AT 1KHZ):

NO Description Unit Specifications

1 Out Power at THD 10% W 3±1
2 Sensitivity mV 350 ± 50
3 Freq Response (Ref:-3dB) Hz 120~20K
4 Separation dB ≧ 35
5 S/N ratio dB ≧ 50
6 Hum & Noise Vol:max mV ≦ 3

Satellite – Rear (AT 1KHZ):

NO Description Unit Specifications

1 Out Power at THD 10% W 3±1
2 Sensitivity mV 350 ± 50
3 Freq Response (Ref:-3dB) Hz 120~20K
4 Separation dB ≧ 35
5 S/N ratio dB ≧ 50
6 Hum & Noise Vol:max mV ≦ 3

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Host (Woofer) (AT 100Hz):

NO Description Unit Specifications

1 Out Power at THD 10% W 15 ± 3
2 Sensitivity mV 100 ± 50
3 Freq Response (Ref:-3dB) Hz 50~250K
4 S/N ration dB ≧ 45
5 Hum & Noise Vol: max mV ≦ 5

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Chapter 3. Block Diagram

TA7227

5.1CH INPUT RCA JACK 4066 5.1CH/AUX INPUT SELECT

PT2258 5.1CH VOLUME CORTROL CENTER SPEAKER

5CH OUTPUT TA8227 FRONT L SPEAKER

5.1CH OUTPUT
FRONT R SPEAKER
WOOFER LPF SCH

TA8227 REAR L SPEAKER

REAR R SPEAKER

TDA2030A
AUX INPUT RCA JACK

WOOFER SPEAKER

5.1CH/AUX SELECT CORTROL

EM78P447 MUE
KEYSTROKE SCH
TO KEYSTROKE

! ! POWER SCH
POWER SW FUSE
250V/2A

POWER supply

O/P:14V*2/0.8 A,9V/2.5A Title

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Chapter 4. Exploded View

Host (Woofer)

3 11
10

2 12

13

1 9

8
4 7

5
6

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Satellite

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Chapter 5. Part List

NO DESCRIPTION Qty UNIT Part No

1 SW-HF5.1 1200/BODY/SATELLITE-FL 1 PC
2 SW-HF5.1 1200/BODY/SATELLITE-FR 1 PC
3 SW-HF5.1 1200/BODY/SATELLITE-RL 1 PC
4 SW-HF5.1 1200/BODY/SATELLITE-RR 1 PC
5 SW-HF5.1 1200/BODY/SATELLITE-CEN 1 PC
6 SPEAKER UNIT A-309 4 OHM/3” 5 PC
7 RUBBER, Ø10/SATE 20 PC
8 SW-HF5.1 1200/BODY/WOOFER/230V-EU 1 PC
9 SPEAKER UNIT5” 4 OHM 30W 1 PC
10 PCBA SW-HF5.1 1200 1 PC
11 IC TDA2030A 1 PC
12 IC TA8227 3 PC
13 CARTON, SW-HF5.1 1200 1 PC
14 CUSHION, SW-HF5.1 1200 1 SET
15 IC PT2258 2 PC
16 RUBBER, Ø20/HOST 4 PC
17 TRANSFORMER, 230V:14V AC x2 & 0.8A; 1 PC
9VAC&2.5A
18 AUDIO CABLE, 2RCA to 2RCA, SW-HF5.1 1200 3 PC
19 AUDIO CABLE, 1ST to 2RCA, SW-HF5.1 1200 3 PC
20 S/N LABEL(NO CARTON&WOOFEWR) 2 PC
21 MANUAL SW-HF5.1 1200 1 PC
22 Round Red type Label(NO CARTON) 1 PC
23 PE BAG, SW-HF5.1 1200/SATE 5 PC
24 PE BAG, SW-HF5.1 1200/HOST 1 PC
25 PE BAG, POWER CORD, SW-HF5.1 1200 1 PC
26 PE BAG, AUDIO CABLE 1 PC
27 CARDBOARD, English, SW-HF5.1 1200 1 PC

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Service Guide SW-HF5.1 1200

Chapter 6. Schematic Diagram

+9V

IC101
R101 14
Vdd
1 R113
5.1CH-L I/O
2
18K SWA O/I L
R102 13 100
CON DVD IC301 C307 10uF/50V
22K C101 4 FR C301 10uF/50V 1 20 FR
101.C 2CH-L I/O R
FL
IN1 PT2258 OUT1 FL
1
3 C308
SWB O/I L 10uF/50V 2
RR C302 10uF/50V 2 19 RR
SR IN2 OUT2 3
8 5 RL C309 RL
2CH-R I/O CON CD SL 10uF/50V 4
C C303 10uF/50V 3 18 C
CT IN3 OUT3 5
9 W W
SWC O/I WOOFER 6
R103 4 17
CODE2 CODE1 7
11 6
5.1CH-R I/O CON 8
R114 5 16
18K DGND VCC +9V
10 J301
SWD O/I R
R104 -9V 6 15 C310 10uF/50V 8P 2.54mm
100 SCL SCL REF
22K C102 7 12
101.C Vss CON
7 14
SDA SDA GND
CD4066B C311 10uF/50V
C304 10uF/50V 8 13
IN4 OUT4
C312 10uF/50V
C305 10uF/50V 9 12
IN5 OUT5
C306 10uF/50V 10
IN6 OUT6
11
W
IC102
C313 10uF/50V
R105 14
Vdd +9V

1 00 K

1 00 K
1 00 K

1 00 K

1 00 K
1 00 K
1 R115
5.1CH-SL I/O
2
18K SWA O/I SL

1 0K
1 0K
1 0K
1 0K
1 0K

1 0K

R 3 07

R 3 12
R 3 08
R 3 09
R 3 10
R 3 11
R106 13 100
CON DVD
22K C103 4

R 3 01
R 3 02
R 3 03
R 3 04
R 3 05

R 3 06
101.C 2CH-SL I/O
3
SWB O/I
8 5
2CH-SR I/O CON CD
9
SWC O/I
R107 +9V
11 6 R320 +9V
5.1CH-SR I/O CON
18K R116 100K IC302A
10 C314 8 R352
9 SWD O/I SR R313 JRC 4558
R108 3 10K
8 100 SUB +
22K C104 7 12 1K 1 R316 R317 R318 5
7 -9V Vss CON +
101.C 10uF/50V 2 _ 8.2K 8.2K 8.2K 7 R319
6 5.1CH-SUB WOOFER ST-BY W
CD4066B 6 _ 1K
5 5.1CH-CT R350 R351
4 5.1CH-SR R1385.6K
4

IC302B 4.7K 4.7K

3 5.1CH-SL R314 C317 C318 C319 JRC 4558
R13913K -9V
2 5.1CH-R 2K 683.M 104.M 273.M
1 5.1CH-L
IC103 R315 10K
14 Q301 Q302
JK101 5.1CH-CT
R109
1
I/O
Vdd +9V
R117
C315
22uF/16V 1815 1815
DVD-INPUT 8P RCA JACK 2 C316 103.C
18K C105 SWA O/I CT
R110 101.C 13 100
CON DVD
22K 4
2CH-CT I/O
3
SWB O/I
8 5
2CH-SUB I/O CON CD
9
SWC O/I
R111
11 6
5.1CH-SUB I/O CON
1K R118
C106 10
SWD O/I SUB
R112 101.C
100 DVD
22K 7 12
-9V Vss CON
J302
CD4066B Q202 9015 -9V
1 +5V
R322 R323 2
+9V CD 3 +9V
68K 68K 4 -9V
5 ST-BY
Q204
9015 5P 2.54mm

+9V
J201
5.1CH 2CH 1 RB2
Q205
2 RB3
Q203 C945
3 RB7
C945
4 LED
5
R321 R325 6 RB5
2.2K 2.2K 7 RB4
CON 2.54mm

I NPUT SCH
680
R210
R122 ST-BY LED
+9V 7.5V
2K R125100K
C112 2CH-L
R123
100uF/16V 7.5K R126100K
R121 C113 2CH-SL
VDD VDD
1.8M R12775K 2CH-CT
C111
10uF/16V R202100 U201
33pF D200 R203100 1 18
R128 56K 2CH-SUB SCL PA2 PA1
R119 Q101 IN4148 R200 2 17
2SC945 SDA PA3 PA0
1K 47K 3 16
C110 R201 RBB OSC1
JP102 R120 4 15
C10910uF/16V RESET OSC2
47K 330 5 14
3 220pF C201 VSS VDD R212
R124 6 13 12 VDD
2 2CHL 104.C RF PB7 RB7
1.8K 7 12
1 2CHR PB1 PB6 R209+5V
8 11
RB2 PB2 PB5 RB5 100K
AUX INPUT 9 10
RB3 PB3 PB4 RB4
L C207 C208
2CHL
7.5V EM78P15
X1 103
2CHR
R R134 100K 4M晶体 47uF/16V
2CH-R
R132 Q206
R2074.7K
C r y s ta l

7.5K R135100K 9015 C204 C205

R131 C117 2CH-SR 22p 22p
P o w er /O f f

1.8M R136 75K R206

C114 C116 10uF/16V 2CH-CT 680
R130
47K 220pF 33pF R137 56K
R129 Q102 2CH-SUB
2SC945 5.1CH 2CH
1K C115 R208
680 Title
10uF/16V
R133
1.8K Size Number Revision
C
Date: 13-Jan-2005 Sheet of
File: D:\Documents and Settings\Administrator\桌面
Drawn By:
\HN680F-1.DDB

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Service Guide SW-HF5.1 1200

Chapter 6. Schematic Diagram

D401 C401
J401 POWER-IN 3.96mm +12V +18VDD +9V R401 +5V

POWER&AMP SCH
RS206 R410
1 2 4700uF/25V
1 AC V+
2 330 560 C411
3 4 C409 100uF/16V
3 AC V-
4 C407 D413 47uF/16V D403
5
[10V*2.4A] 10uF/50V 9.1V 5.1V

D402 C403
RS405 2200uF/35V +18VDD
1 2 -18VCC R411 -9V
AC V+
3 4 FR
AC V- 220 D414 R IN 1
C408 FL
L IN 2
[+ - 15V*1.4A] 10uF/50V
9.1V
SR IN
RR
3
C410 RL
SL IN 4
47uF/16V C
CT IN 5
W
SUB IN 6
7
+12V
+12V ST-BY 12V 8
C519 C520 ST-BY 12V
100uF/25V 100uF/25V C405 C504 C505 J301
2200uF/35V -18VCC 100uF/25V 100uF/25V 8P 2.54mm
16

16

C517 C521
1

563 MC Vcc Vcc1 14 C506

9 In1 B.S.1 C523 Vcc Vcc1 14
R IN C518 + Out1 15 100uF/16V B.S.1 C508
9 In1
45 CH-1
_ SP-R SR IN C503 + Out1 15 100uF/16V
10 Nf1 J501 10P 2.54mm
CH-1 SP-SR
30K 470uF/16V C502 10 Nf1 45 _ FR
C516 C522 30K SP-R 1
47uF/16V 563 MC 470uF/16V 2
201.C R503 154.M C501 47uF/16V C507 FL
201.C 154.M SP-L 3
620 Bias circuit R501
Thermal shut down 4
620 Bias circuit RR
Protection circuit Thermal shut down SP-SR 5
Protection circuit 6
RL
C525 C528 SP-SL 7
C510 C513 8
563 MC 3 C
B.S.2 C530 SP-CT 9
8 In2 563 MC 3
L IN C526 + Out2 2 100uF/16V B.S.2 C515 10
8 In2
CH-2 SP-L SL IN
7 Nf2 45 _ C511 + Out2 2
100uF/16V
CH-2 SP-SL
30K 470uF/16V 7 Nf2 45 _
47uF/16V RippleSi-gnd Pw-gnd IC 502 30K 470uF/16V
TA8227P 47uF/16V RippleSi-gnd Pw-gnd IC 501 P302
C529 TA8227P
ST-BY 5
11

11 523
46

620 154.M C514

-9V 4
11

11 523
46

C524 560 R502 154.M

C527 +9V 3
201.C C509 620
47uF/16V C512 2
201.C
47uF/16V +5V 1
5P 2.54mm

+12V ST-BY 12V +18V

C533
100uF/25V

C540
16

100uF/25V
C532 C535
563 MC Vcc Vcc1 14
9 In1 B.S.1 C537 C541 U504
CT IN
5

C544 + Out1 15 100uF/16V

CH-1 SP-CT SUB IN 1
TDA2030A
10 Nf1 45 _ + J502
30K 470uF/16V 4.7uF/25V(NP) SP-W[4 ohm 15W]
4
47uF/16V +12V Y1 R512
R505 C536
C531 154.M 2 +18VDD +18V ST-BY 12V
620 Bias circuit -
201.C Thermal shut down R511 100
Protection circuit R509 -18VCC -18V
100
3

R508 4.7

22K ST-BY
3
8 In2 B.S.2 R513 R507 R510
+ Out2 2 22K 680 10K RELAY-DPST
CH-2 C543
7 Nf2 45 _ 224.M
30K
RippleSi-gnd Pw-gnd IC 503 C539 C542
TA8227P 22uF/16V 100uF/25V Q1
C945
11

11 523
46

Title
-18V
C538
47uF/16V
Size Number Revision
B

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Service Guide SW-HF5.1 1200

Chapter 7. Important Notes

7.1 Packing Requirement for Sending the PCB Assembly by Post

PCB assembly is a kind of sophisticated electronic circuit board. Well

packing will be required when sending them by post.

* Some sophisticated IC components are mounted on the PCB assembly,

hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.

* Reliable external packing is also very important when sending PCB

assembly by post, in that it would avoid unnecessarily lost or damage.

7.2 Short of Spare Parts while Repairing a Speaker System

If you are short of spare parts when you have some speaker systems waiting
to be repaired, it would be recommended to take the necessary parts form
one speaker system, so that you may have the as many speaker systems.

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