ABB

UNITROL6000 Operating Instructions

Converter Control Panel

OFF
0 A Ico
0 Alpha
74 C Tco
MENU

Document No.: 3BHS233287 E80 Rev.-

Version 01 / 2007

© ABB Switzerland Ltd. All Rights Reserved.

 ABB

ABB reserves all rights to this document and to the information and topics
contained in it. This also applies to any possible claims to copyright or
patents. Forwarding and/or the duplicating of this document without the
express permission of ABB is forbidden.
This document has been prepared and checked with great care. If
however it still contains errors, then the user is asked to report these to
ABB.

2 3BHS233287 E80 Rev.- Operating Instructions

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Table of Contents
Table of Contents ................................................................................................................3

List of Figures......................................................................................................................4

List of Tables .......................................................................................................................4

General Information ............................................................................................................5

Chapter 1 - Safety Instructions .........................................................................................6

1.1. General .......................................................................................................................... 6
1.2. Required Qualification and Responsibilities.................................................................... 6

Chapter 2 - Device Description .........................................................................................6

2.1. Introduction .................................................................................................................... 6
2.2. Operation ....................................................................................................................... 6
2.3. Area of Application ......................................................................................................... 7
2.4. Hardware ....................................................................................................................... 7
2.5. Settings.......................................................................................................................... 7

Chapter 3 - Functional Description ..................................................................................9

3.1. General .......................................................................................................................... 9
3.2. Status LED..................................................................................................................... 9
3.3. Display ........................................................................................................................... 9
3.4. Keypad..........................................................................................................................10
3.5. Alarm report ..................................................................................................................10
3.6. Fault report....................................................................................................................10
3.7. Menu Structure .............................................................................................................11

Chapter 4 - Maintenance and Repair ..............................................................................13

4.1. Maintenance .................................................................................................................13
4.2. Repair of the Device......................................................................................................13

Chapter 5 - General Data .................................................................................................14

Operating Instructions 3BHS233287 E80 Rev.- 3

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List of Figures
Figure 1– CCP ................................................................................................................................. 9

List of Tables
Table 1- DESCRIPTION Of KEY COMMANDS .............................................................................. 10
Table 2- DISPLAY .......................................................................................................................... 11
Table 3- PARAMETERS................................................................................................................. 12
Table 4- FAULT LOGGER (example) ............................................................................................. 12
Table 5- CLOCK SET ..................................................................................................................... 13

4 3BHS233287 E80 Rev.- Operating Instructions

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General Information
Manufacturer’s Address
If any questions arise, consult the local ABB representative or the factory:

IMPORTANT!
If calling ABB, please leave your name, department and phone number.
This will allow the responsible ABB representative to call back without
delay.

ABB Switzerland Ltd

Static Excitation Systems, Voltage Regulators
and Synchronizing Equipment
CH-5300 Turgi / Switzerland
Telephone: +41 58 589 24 86
Fax: +41 58 589 23 33
Email: pes@ch.abb.com
Internet: http://www.abb.com/unitrol

24 h – Hotline for urgent service inquiries: +41 844 845 845

Email contact for service inquiries: unitrol.supportline@ch.abb.com
ABB is constantly striving for the best product and service offerings for
our customers. Therefore ABB appreciates your valuable feedback or
suggestions for improvements of UNITROL products.
Please send your comments to "unitrol.feedback@ch.abb.com". Your
information will be forwarded to the responsible persons in order to
improve ABB’s future offerings.

Quality Certificates and Applicable Standards

The following certificates and conformity declarations are available with
ABB:
• ISO 9001 / ISO 14001 certificates stating that ABB Switzerland Ltd
has implemented and maintains a management system which fulfills
the requirements of the normative standards.

• EC Conformity Declaration of the excitation system.

• List of standards the excitation system complies with.

Operating Instructions 3BHS233287 E80 Rev.- 5

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Chapter 1 - Safety Instructions

1.1. General

The safety instructions shall be followed of the excitation system. Read

the instructions in the Operating Instructions of the UNITROL 6000,
excitation system carefully before operating the device and keep this
document for future reference.

1.2. Required Qualification and Responsibilities

Take notice of the required qualification and responsibilities in the

Operating Instructions of the excitation system.

Chapter 2 - Device Description

2.1. Introduction

The Converter Control Panel (CCP) is used for monitoring a converter of

the UNITROL 6000 excitation system. Each converter has its own panel
which is connected to the Control Converter Interface (CCI) of the
corresponding converter.

2.2. Operation

The operator has a range of displays at his disposal, which informs about
the status of the converter.
All indications on the display are real feedback information. This means,
that all data shown on display are retrieved directly from the selected
converter.
The Converter Control Panel has the following features:
• Monitoring of three actual converter parameter values

Operating Instructions 3BHS233287 E80 Rev.- 6

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• Parameter viewing
Fault Logger
• Real time clock and synchronization with PEC
Only a group of alarms and faults of the Fault Logger are visible on the
CCP. The Fault Logger displays the time and date of the alarm/fault, the
name, GlobalID, class and the trigger condition. It displays the last 255
events, and can be cleared using the CCP.
The CCP posses a real time clock that may be configured via the menu
“CLOCK SET”. A time synchronization between the controller and the
CCP is done automatically. Thereby the controller is the time master and
the CCP the time slave. However it is also possible to change the
controller’s time via the clock set menu “SET TIME”.

2.3. Area of Application

The Converter Control Panel with its software is suitable only for this area
of application in connection with the control system of the UNITROL
6000.

2.4. Hardware

The unit cover is made of plastic and mechanical robust.

The Ethernet socket RJ-45 is on the rear side of the case.

The panel is mounted on the cubicle door of the converter.

2.5. Settings

There are no settings to do.

Operating Instructions 3BHS233287 E80 Rev.- 7

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Chapter 3 - Functional Description

3.1. General

- Status LED
- Display OFF
0 A Ico
0 Alpha
74 C Tco
MENU

- Keypad

Figure 1– CCP

3.2. Status LED

- Green for normal operation

- Flashing green for alarms
- Red for faults

3.3. Display

Top line shows the basic status information

of the converter
OFF: Converter blocked
ON: Converter in operation
ISOLATED: Converter disconnected (draw-
out version)

Turning circle left or right side is a signal

generate by the control application.

Middle area shows the three lines of parameter

values.

Bottom line shows the current command of the

two soft keys as MENU, ENTER, EXIT etc.

Operating Instructions 3BHS233287 E80 Rev.- 9

Chapter 3 - Functional Description ABB
3.4. Keypad

The keypad consists of four active push buttons with the following
functions:
Table 1- DESCRIPTION Of KEY COMMANDS

Keys Commands
Up, Select mode:Moves the highlighted line up or down
Down
Settings: Decrements or increments the highlighted value of a
selected parameter
Soft key 1 Select EXIT: Returns to the last state
Continue to press EXIT until to the Main Display.
Select RESET Fault reset
Soft key 2 Select MENU: Selects main menu
Select ENTER: Selects submenu of the highlighted line
Select SEL: Selects the highlighted Parameter or Clock Set group
Select EDIT: Edits parameters (mostly write protected)
Select DETAIL: Shows the detail of the highlighted ALARM/FAULT
Select DIAG: Help text, no diagnostic assistant available
Select OK: Confirms the form of date or the new value
Select EXIT: Returns to the last state
LOC/REM Not available
? Not available
STOP Not available
START Not available

3.5. Alarm report

For the CCP, an Alarm triggers the CCP’s Alarm response, which
involves the green LED flashing, and an alarm message being displayed
on the screen every few seconds. This message can be dismissed with
keypad activity, however does return after 3 seconds of inactivity.

3.6. Fault report

With a Trip event, the Fault state of the CCP is triggered. The Fault state
has a red LED, and a Fault Message. When the Fault state is triggered,
the user has two options. Select "Exit", and use the CCP as normal,
however if the fault remains, the fault state will resume after 10 seconds.
Alternatively, the user can press "Reset", and a bit in the "Control Word"
will be set.

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3.7. Menu Structure

Table 2- DISPLAY

Main Display Main Menu Submenu

OFF
0 A Ico
0 Alpha
74 C Tco
MENU OFF MAIN MENU
PARAMETERS
FAULT LOGGER
CLOCK SET
EXIT ENTER OFF PAR GROUPS-01
01 Measurements
02 Conv. Control
03 Temperatures
04 Status
05 Faults
EXIT SEL
100 System Parameters

FAULT LOGGER OFF FAULT LOG

2: Alarm
8175 07:04:51
1: Fail
2: Alarm
2: Alarm
EXIT DETAIL

CLOCK SET OFF TIME & DATE

CLOCK VISIBILITY
TIME FORMAT
DATE FORMAT
SET TIME
SET DATE
EXIT SEL

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Chapter 3 - Functional Description ABB
Table 3- PARAMETERS
PAR GROUPS No. Parameter Description
01 Measurements 0101 Ico Actual converter current
0102 Uf Actual converter output voltage
0103 UT2 Secondary voltage of the excitation transformer
02 Conv. Control 0201 Alpha Firing angle of the thyristor pulses
03 Temperatures 0301 Trp Thyristor case temperature phase R, positive
0302 Trn Thyristor case temperature phase R, negative
0303 Tsp Thyristor case temperature phase S, positive
0304 Tsn Thyristor case temperature phase S, negative
0305 Ttp Thyristor case temperature phase T, positive
0306 Ttn Thyristor case temperature phase T, negative
0307 Tco Temperature inside the converter module
0308 Tsb Snubber temperature in the cooling channel
04 Status 0401 Run Converter in operation
0402 Off Converter blocked
0403 Isolated Converter disconnected (draw-out version)
05 Faults 0501 FanFail Fan failure
0502 RpFail Thyristor failure phase R, positive
0503 SpFail Thyristor failure phase S, positive
0504 TpFail Thyristor failure phase T, positive
0505 RnFail Thyristor failure phase R, negative
0506 SnFail Thyristor failure phase S, negative
0507 TnFail Thyristor failure phase T, negative
100 System 10001 Output Signal 1 This is the parameter line 1 on the Main Display
Parameters 10002 Output Signal 2 This is the parameter line 2 on the Main Display
10003 Output Signal 3 This is the parameter line 3 on the Main Display
10004 LANGUAGE

Table 4- FAULT LOGGER (example)

FAULT LOG Description Value Comment
2: Alarm FAULT TIME 07:04:51 Time
DAYS 23.01.07 Date
EDGE 1 Trigger condition
Global ID 20002
CLASS 2 Event class
FAULT 2 Fault code (Alarm=1, Fault=2)

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Table 5- CLOCK SET

TIME & DATE Selection Comment
CLOCK VISIBILITY Show clock
Hide clock
TIME FORMAT 24-hours
12-hours
DATE FORMAT dd.mm.yy 23.01.07
mm/dd/yy 01/23/07
dd.mm.yyyy 23.01.2007
mm/dd/yyyy 01/23/2007
SET TIME Enter the time
SET DATE Enter the date Date format see above

Chapter 4 - Maintenance and Repair

4.1. Maintenance

The battery keeps clock running at least 10 years without any external
power. The type of the battery is CR2032.

4.2. Repair of the Device

It is not allowed to open the casing of a CCP.

A defective unit should be sent in for repair. See manufacturer’s details
on page 5.

Operating Instructions 3BHS233287 E80 Rev.- 13

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Chapter 5 - General Data

Ordering information
Name PEC80-CCP Convert Ctrl Panel
Type AF D243 A
Order number: 3BHE023126 R0020

Electrical and mechanical characteristics

Supply voltage 11 to 30 VDC @ 60 mA
Connector RJ-45
Backup battery (Lithium battery, CR2032) 3 V, 220 mAh

Protection class (with door mounting kit IP 65

Dimensions (WxHxD) 70 x 100 x 22

User Interface
Display, Type full graphical LCD
Resolution (pixels) 128 x 64

Climatic stability
Temperature range for operation 0 to +50 °C
Temperature range for storage -20 to +70 °C

EMC requirements, CE conformity

EMC directive 89/336/EEC
EMC requirements IEC 61800-3

Lithium battery circuit fulfils UL safety requirements (Standard for Lithium

Batteries, UL 1642)

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REVISION

Rev. Page (P) Date

Description
ind. Chapt (C) Dept./Init.

Operating Instructions 3BHS233287 E80 Rev.- 15