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In this context, rigorous simulation studies of the real-time investigation. The simulator should have the pertinent
experimental profiles of polymer flooding is highly necessitated. functionalities required not only for modeling core flooding
Additionally, the implementation of robust optimization experiments for better understanding of the polymer flow
techniques becomes highly crucial in the milieu of achieving behavior during chemical flooding, but also for parametric
maximum oil recoveries at the lowest possible capital invest- simulation, which can be effectively employed in commercial-
ment. Optimization involves maximizing the objective function scale applications. Different commercial simulators utilized for
(cumulative oil recovery) from a polymer-flooded oil reservoir modeling complex chemical-enhanced oil recovery processes
by manipulating multifarious input conditions like injection were ECLIPSE by Schlumberger, STARS developed by CMG,
concentration, injection flow rate, etc. In recent times, many and UTCHEM that has been created at the University of Texas
researchers have proposed mathematical models of polymer at Austin for research-scale applications. UTCHEM has
flooding to evaluate the flow of viscoelastic polymer through a attractive features such as the ability of modeling lab-scale
porous medium. In these studies, some of the most important experiments and simulating complex chemical reactions as well
effects and phenomena such as dispersion-diffusion, salt effects as polymer behavior. Due to its worldwide applications, it has
(which reduce the injection fluid viscosity), thermal effects, been used by many researchers.21−27 ECLIPSE is a fully implicit,
effective concentration, inaccessible pore volume, polymer three-phase, three-dimensional (rectangular coordinates) black
retention or adsorption on rock surface, permeability reduction oil simulator and commonly practiced in the industries for field-
of water phase, elastic behavior of viscoelastic polymers (which scale applications to model different chemical EOR processes,
leads to pistonlike displacement of oil), equivalent shear rate in including surfactant and polymer flooding. Morel et al.28
porous media, and reduction in residual oil saturation have not performed the feasibility study of polymer injection in Dalia
been considered or have not been fully investigated. Zhang et field using ECLIPSE polymer module and achieved commend-
al.12 studied modeling and simulation of partially hydrolyzed able results about additional oil recovery and polymer injectivity.
polymaleic anhydride flow through porous media. The STARS by CMG is the advanced process reservoir simulator and
mathematical model incorporated several important effects has the potential to model both lab-scale and field-scale models.
such as polymer relaxation time, adsorption, permeability Furthermore, it has the proficiency to accommodate and
reduction factor, elongation viscosity, elastic behavior, and simulate complex chemical-enhanced oil recovery processes
viscosity as a function of polymer concentration and shear rate; such as polymer flooding, surfactant flooding, steam flooding,
the prime focus was to estimate the functionality of polymer and in situ combustion. Thus, the different commercial
elasticity and relaxation time on EOR. A complete polymer simulators available for predicting the EOR process have not
flooding flow model incorporating polymer degradation, considered some important empirical correlations necessary for
adsorption, elastic effects, salt effects, diffusion, inaccessible polymer flooding. Therefore, there is a need to develop a
pore volume, permeability reduction of water phase, shear detailed model for predicting heavy-oil recovery using polymer
thinning behavior, and polymer rheology was presented by flooding. Recently, Liang et al.29 have demonstrated the thermal
Wang and Liu.13 The flow equations for aqueous, oleic, polymer, stability and salinity resistance of various polymers such as
and salt were solved by IMPES and Runge−Kutta methods for diutan gum, scleroglucan, xanthan gum, and HPAM in high-
improving convergence in scale (60 m × 60 m × 3 m) in Bohai temperature and high-salinity oil reservoirs for the EOR process.
Bay offshore oilfield in China. To achieve better oil recovery, The objective of this paper is to develop and integrate a
polymeric solutions can be employed in conjunction with other detailed mathematical model for the lab-scale replica of the
enhanced oil recovery processes, such as surfactant−polymer process in our laboratory. To that end, we carry out experiments
flooding, synergetic effect of alkaline−surfactant−polymer by injecting partially hydrolyzed polyacrylamide solutions of
flooding (ASP), and polymer−alternating−gas processes in concentration 1000−5000 ppm to a lab-scale, cylindrical heavy-
which the polymeric phase is envisioned to play a vital role in oil reservoir model at different pressure magnitudes (1.03−3.44
controlling the mobility ratio.14 To that end, more advanced and MPa). The objective is rationalized through a scaled
detailed polymer flooding models incorporating pH effects are mathematical model and by numerically integrating a set of
mandated. nonlinear, heterogeneous, and simultaneous partial differential
Numerous studies have focused on generating and calibrating equations describing fluid saturations, pressure, and polymer
surfactant−polymer flooding simulation profiles in predictive concentration, respectively, in a 1D two-phase flow of polymeric
modeling framework that entails the computational adeptness in solutions across a porous media. Finally, the model-predicted
terms of both validation and prediction. Alsofi et al.15 performed results are validated by the obtained core flooding experimental
a similar study by using the University of Texas Chemical Flood mass. Furthermore, a computer program has been developed in
Simulator: UTCHEM. The model was built using experimental C++ environment to perform calculations and solve water-phase
data and later on was calibrated and validated through history- saturation, pressure, and concentration equations in cylindrical
matching oil-displacement core flooding results. Their pre- coordinates. The model can be applied to predict oil recovery of
dictive SP model was more unique and robust compared to the other core flooding conditions. It is noteworthy that the
similar work in the literature.16−19 Recently, in 2016, Ferreira et proposed model and computational interface is quite simple and
al.20 presented a straightforward and low-cost aiding tool that cost-effective for one-dimensional polymer flooding experimen-
was used to determine retention levels, inaccessible pore tal investigations in both lab-scale and commercial-scale
volume, and in situ viscosity in a single-phase one-dimensional applications. Additionally, the oil recoveries are also successfully
(1D) polymer flooding experiments. verified by comparison with both the commercial reservoir
The simulation of experimental results of chemical flooding is simulator (CMG) and experimental data. Moreover, the
very important for designing or optimizing decision-making extended predictive control strategy with an introduction of
variables such as cumulative oil recovery factor and net present new PI controller tuning scheme using the closed-loop data
value (from economic perspectives). Judicial selection of a developed by Yadav et al.30 can be implemented to depict the
reservoir simulator is highly significant for analyzing any relevant efficiency of the controller (pressure controller) with an
5259 https://dx.doi.org/10.1021/acsomega.9b04319
ACS Omega 2020, 5, 5258−5269
É ÄÅÅ
ACS Omega
Ä
http://pubs.acs.org/journal/acsodf Article
Ç
uncertainty and compared to other well-developed control =
ÑÉÑ
schemes. ∂t
ij So − Sor yz
jj z KK ro ∂ 2P ÑÑÑ
jj 1 − S − S zzz ÑÑ
μo φ ∂z 2 ÑÑÑ
no − 1
2. MATHEMATICAL MODELING ∂So ∂P
k or { ÑÖ
+ Co
The flow of polymeric solution in porous media is considered to wc ∂z ∂z (2)
be a complex phenomenon; therefore, the development of a
Ä É ÄÅÅ
detailed mathematical model is a prerequisite for depicting the
ÅÅ ÑÑ + ÅÅ j z
μo φC T ÅÅÅÇ ∂z 2 ÑÑÑÖ ÅÅÅÅ μo φC T jjk 1 − Swc − Sor zz{
in porous media is subjected to many particular effects such as ∂P
Ç
non-Newtonian fluid flow, adsorption, inaccessible pore volume, =
ÉÑ Ä É
∂t
jj zz Ñ
Ñ Å
Å ÑÑ
jj 1 − S − S zz ∂z ∂z ÑÑÑÑ R kμp φC T ÅÅÅÇ ∂z 2 ÑÑÑÖ
reduction factor, and the effect of polymer concentration and n −1
k or {
Ö
shear rate on polymer solution viscosity. The aforementioned +
ÄÅ
ÅÅ
parameters are coupled together in a differential framework to wc
+ ÅÅÅ jj zzjj zz
ÅÅ R μ φC jj 1 − S − S zzjj 1 − S − S zz
n −1
dimensional injection experiments across a porous media. The
ÅÅ k p T k
K
or {k or {
ÅÇ
mathematical model comprising the oleic and aqueous phase
∂z
i
saturation and pressure and polymer concentration mass wc wc
k
−
ÉÑ
the mathematical model, the following set of assumptions are ∂z
ij (μ ap + 2μ ap . C + 3μ ap . C 2) yzyzzÑÑÑ
made:
j w 1 zzzzÑÑÑ
+ jjj zzzzÑÑ
(1) Fluid flow is isothermal and energy exchange is neglected.
jj zzzÑÑ
k {{ÖÑÑ
w 2 w 3
(2) Liquids are nonvolatile, and there are only two fluid
phases (oleic and aqueous) with three species involved μp
(3)
throughout the process (oil, water, and polymer).
ÅÄÅ 2 ÑÉÑ Ä
KK rw C ÅÅÅÅ ∂ 2P ÑÑÑÑ
É
Polymer Concentration Equation
Å∂ C Ñ
(3) The heavy oil is insoluble in polymer solution, and
+ ÅÅÅÅ jj zzjj zz
ÅÅ R kμp φ jjk 1 − Swc − Sor zz{jjk 1 − Swc − Sor zz{
the species.
ÅÅÇ
(5) Adsorption of polymer flooding takes place on the solid
∂z ∂z
i
matrix inside the cylindrical core, resulting from the bulk
KK rw C ji ∂C zyji ∂P zyjjjijj (R kmaxbrk − brk ) yzz
jj zzjj zzjjjjj
flow and dispersion mechanism of the mass transport.
zz
R kμp φ k ∂z {k ∂z {jjjk R k(1 + brk . C)2 z{
(6) The bulk flow is along the z-direction, and the same is
k
−
2 Ñ
ÑÉ
governed by Darcy’s law in a porous medium.
jij μw ap1 + 2μw ap2 . C + 3μw ap3 . C zyzyzzzÑÑÑÑ
(7) Bulk flow (due to diffusion) across the radial direction is
+ jjj zzzzzzÑÑÑ
jj zzzzÑÑ
neglected.
k {{ÑÑÖ
(8) The density of the heavy oil is constant throughout the μp
(4)
process.
(9) The porous media has uniform porosity and permeability.
Thus, gravity and capillary pressure effects are negligible. 3. EMPIRICAL CORRELATIONS AND PARAMETERS OF
Based on these assumptions, the conservation of mass MODEL
equations and Darcy’s law for each component can be written as 3.1. Effect of Polymer Concentration on Solution
Ä É ÅÄÅ
Aqueous Phase Equation Viscosity. We considered the Flory−Huggins equation, which
ÅÇ
= behave as a non-Newtonian fluid when flowing through a porous
∂t
jj zz
Newtonian plateau at lower shear rates. The apparent viscosity
j 1 − Swc − Sor z
nw − 1
∂Sw ∂P KK rw ∂ 2P
k {
+ Cw 2 of the polymeric solution depending on polymer concentration
∂z ∂z R kμp φ ∂z
jj zz
R kμp φ ∂z ∂z jk R k(1 + brk . C)2 z{
μp = μw (1 + (ap1 C + ap2 C 2 + ap3 C 3)) (5)
−
É
ij (μ ap + 2μ ap . C + 3μ ap . C 2) yzÑÑÑÑ
3.2. Permeability Reduction. The viscoelastic flow of
j w 1 zzzÑÑÑ
+ jjj zzÑÑ
polymeric solutions through a porous media has a strong
jj zÑÑ
k {ÑÖ
w 2 w 3 relationship with its retention on a rock surface. This is mainly
μp due to the polymer adsorption, hydrodynamic retention, and
(1)
mechanical entrapment.31 Adsorption of polymer causes the
Oil Phase Equation permeability reduction of aqueous phase. Permeability reduc-
5260 https://dx.doi.org/10.1021/acsomega.9b04319
ACS Omega 2020, 5, 5258−5269
ACS Omega http://pubs.acs.org/journal/acsodf Article
Figure 1. Physical reservoir model with differential element and the arrangement of grid points.
tion factor (Rk) is often defined as the ratio of rock permeability original model get reduced. The scaled version of the
when water flows to the rock permeability when polymer mathematical model is given below:
solution flows through porous media.32 This phenomenon is
Scaled Aqueous Phase Equation
l z | o
easily observed during lab-scale injection experiments as the
o
o o
o
o
o o Ä É
o KK rw Pt̂ o ÅÅÅÅ ∂ 2P ̅ ÑÑÑÑ
pressure gradient of the postflush water increases relative to the
o
o o
o ∂Sw
t
o
m } Å ÑÑ
preflush water. In this study, eq 6 was implemented to predict τ = , z̅ =
o Å
o Co o R kμp φ z 2̂ ÅÅÅÇ ∂z ̅ 2 ÑÑÑÖ
t z ̂
o
o o
o
permeability reduction factor and was represented by the o
o
o P ̅ = ̂ , C̅ = ̂ o o
=
o Co
following expression13
n
∂τ
~
P
ij − 1). brk . C yzz
R k = jjj1 + kmax zz ÄÅ
ÅÅ
j z
P
jj zz
and 30% of pore volume depending on the size distribution of
j w 1 zzzÑÑÑ
Seright31 collected experimental data about inaccessible pore
+ jjjj zzÑÑ
volume and concluded that there is no relationship between
jj zzÑÑ
{ÑÑÖ
w 2 w 3
k
permeability and inaccessible pore volume. In this study, we
assume inaccessible pore volume to be constant and was μp
(8)
modeled by eq 7
φp = fa φ Here, z̅ is the dimensionless axial coordinate, P̅ is the
(7)
dimensionless pressure, τ is the dimensionless time, and C̅ is
the dimensionless concentration.
É ÅÄÅ
4. SCALING ANALYSIS ON MATHEMATICAL MODEL Scaled Oil Phase Equation
Ä
KK ro Pt̂ o ÅÅÅÅ ∂ 2P ̅ ÑÑÑÑ ÅÅÅ K Pt̂ o ijj no K ro,cw yzz
ÅÅ ÑÑ + ÅÅ j z
Scaling of mathematical model is very essential to eliminate
ÅÇ
=
ÉÑ
Scaling of a process model has numerous advantages, and it ∂τ
Ä
KK ro to ÅÅÅÅ ∂ 2P ̅ ÑÑÑÑ ÅÅÅ K to ijj no K ro,cw yzz
ÅÅ ÑÑ + ÅÅ jj zz
μo φCT z 2̂ ÅÅÅÇ ∂z ̅ 2 ÑÑÑÖ ÅÅÅÅ μo φCT z 2̂ jk 1 − Swc − Sor z{
∂P ̅ For Axis Grid Points:
ÅÇ
=
ÑÉÑ
when j = 0
Ä É
∂τ
ÅÅ ÑÑ
k { μo φ ÅÅÇ Å ÑÑ
ÑÖ
∂So (0)
ÑÖ
ÄÅ
=
ÄÅ
ÅÅ ÅÅ
2
∂t Δz
ÅÅ
ij no K ro , cw yzij So − Sor yz
Å K
to ijj n w K rw,ro yzzijj Sw − Swc yzz + ÅÅÅÅ jj zzjj zz
+ ÅÅÅÅ j zj z jj
ÅÅ μ φ zzjj zz
no − 1
j
ÅÅ R kμ φC T z 2̂ j 1 − Swc − Sor zj 1 − Swc − Sor z zj z
nw −1 So1 − So(inlet) P1 − P(inlet)
ÅÅÇ o
k 1 − Swc − Sor {k 1 − Swc − Sor {
∂Sw ∂P ̅
ÅÅ p
K
k {k { ÑÉÑ
ÅÇ
2Δz 2Δz
KK ro P1 − 2 P0 + P(inlet) ÑÑÑÑ
∂z ̅ ∂z ̅
i ÑÑ
KK rw Ct̂ o ∂C̅ ∂P ̅ jjjjjij (R kmaxbrk − brk ) zyz ÑÑ
ÑÑÖ
jjj z
̂ ̅ )2 zz
R kμp φC T z ̂ ∂z ̅ ∂z ̅ jjjjjk R k(1 + brk . CC
+ Co
μo φ Δz 2
{
(13)
k
−
ÑÉ
2
k
KK ro ÅÅÅÅ 2 P(Nj − 1) − 5 P(Nj − 2) + 4 P(Nj − 3) − P(Nj − 4) ÑÑÑÑ
μp
Å ÑÑ
μo φ ÅÅÅÅÇ
(10)
ÑÑ
∂So(Nj − 1)
ÑÖ
=
ÄÅ
Δz 2
Ä É Ä É ÅÅ
Scaled Polymer Concentration Equation ∂t
t ÅÅÅ ∂ 2C̅ ÑÑÑ KK rw C̅ toP ̂ ÅÅÅÅ ∂ 2P ̅ ÑÑÑÑ Å K ijj no K ro , cw yzzijj So − Sor yzz
= Dfa o2 ÅÅÅÅ 2 ÑÑÑÑ + a r ÅÅ ÑÑ + ÅÅÅÅ jj zzjj zz
R kμp φ z 2̂ ÅÅÅÇ ∂z ̅ 2 ÑÑÑÖ ÅÅ μo φ jk 1 − Swc − Sor z{jk 1 − Swc − Sor z{
no − 1
z ̂ ÅÅÇ ∂z ̅ ÑÑÖ
∂C̅ Df φ C R toP ̂ ∂C̅ ∂P ̅
ÇÅÅ
+
ÄÅ
z 2̂ ∂z ̅ ∂z ̅
ÅÅ
∂τ φ
ÅÅÇ É
P(Nj − 4) ÑÑÑÑ
w wc
2 2Δz 2Δz
∂z ̅ ∂z ̅
ÑÑ
̂ ̅ toP ̂ i ∂C̅ yi ∂P ̅ yjijjji (R kmaxbrk − brk ) zy ÑÑ
ÑÑ
2 P − 5 P + 4 P −
jj zzjj zzjjjj zz
KK ro
ÑÖ
(Nj − 1) (Nj − 2) (Nj − 3)
j zj zjj z
R kμp φ z 2̂ jk ∂z ̅ z{jk ∂z ̅ z{jjjjk R k(1 + brk . C̅ Ĉ)2 z{
KK rwCC + Co
μo φ Δz 2
k
− (14)
ÑÉ
ij μ ap + 2μ ap . C̅ Ĉ + 3μ ap . Ĉ 2C̅ 2 yzyzzÑÑÑÑ
j w 1
j zzzÑÑ
z
+ jjj zzzzÑÑ
zzzzÑÑ
jj zzÑÑ
w 2 w 3 5.2. Finite Difference for Conversion of PDE to ODE for
k {{ÑÖ
μp
(11)
Aqueous Phase Equation. The aqueous phase equation is
Ä É
KK rw ÅÅÅÅ Pj + 1 − 2 Pj + Pj − 1 ÑÑÑÑ
along the z-direction that results in the discretization of the
ÅÅ ÑÑ
partial differential equations into ordinary differential equations
R kμp φ ÅÅÅÇ ÑÑ
∂Sw(j)
ÑÖ
with respect to time (as the only associated independent =
ÄÅ
Δz 2
ÅÅ
variable). With Nj grid points along the z-direction shown in ∂t
ÅÅÇ p k {k {
5.1. Finite Difference for Conversion of PDE to ODE for
Oleic Phase Equation. The oleic phase equation is discretized
by the central and backward finite-divided-difference formula for Swj+1 − Swj−1 Pj + 1 − Pj − 1 KK rw Pj + 1 − 2 Pj + Pj − 1
the conversion of PDE to ODE in a cylindrical porous media. + Cw
2Δz 2Δz R kμp φ Δz 2
KK rw Pj + 1 − Pj − 1 Cj + 1 − Cj − 1 ijj (R kmaxbrk − brk ) yzz
For Intermediate Grid Points:
É ÅÄÅ jj z
Ä j R (1 + b . C)2 zz
For 0 < j < (Nj−1)
j w 1 zzÑÑ
=
+ jjj zzÑÑ
∂t Δz 2
k {ÑÑÖ
w 2 w 3
jj z
j 1 − Swc − Sor zz
no − 1
Soj + 1 − Soj − 1 Pj + 1 − Pj − 1 KK ro μp
k {
+ (15)
ÉÑ
Ñ
2Δz 2Δz μo φ
Pj + 1 − 2 Pj + Pj − 1 ÑÑÑ
ÑÑ
ÑÑ
ÑÑ
Ö
Co For Axis Grid Points:
Δz 2 (12) When j = 0
5262 https://dx.doi.org/10.1021/acsomega.9b04319
ACS Omega 2020, 5, 5258−5269
Ä É
ACS Omega
ÅÅ ÑÑ
R kμp φ ÅÅÅÇ ÑÑ
∂Sw(0) For Axis Grid Points:
ÑÖ
=
ÄÅ
Δz 2
ÅÅ
∂t When j = 0
Å ÑÑ + ÅÅÅ
ÅÅÇ p k {k { μo φCT ÅÅÅÇ
Å ÑÑ ÅÅ μ φC jjj 1 − S − S zzz
∂P(0)
ÑÖ ÅÅÇ o T k or {
=
ÉÑ
∂t Δz 2
jj zz ÑÑ
Sw1 − Sw(inlet) P1 − P(inlet) P1 − 2 P0 + P(inlet)
jj zz
2Δz ÑÑÑÑ
KK rw no − 1
k or {
+ Cw
ÑÖ
2Δz 2Δz R kμp φ Δz 2
Ä
KK rw P1 − P(inlet) C1 − C(inlet) ijj (R kmaxbrk − brk ) yzz ÉÑ ÅÅÅÅ
1 − S − S 2Δz
ÄÅ
wc
jj z Å Ñ ij n w K rw, ro yz
j R (1 + b . C)2 zz ÑÑ + ÅÅÅÅ
KK rw ÅÅ 1 (inlet) Ñ jj zz
ÅÅ Ñ ÅÅ j z
k k { R kμp φCT ÅÇÅ Å Ñ
ÑÖÑ ÅÅÅ R kμp φCT jk 1 − Swc − Sor z{
− P − 2 P + P K
É
0
ij (μ ap + 2μ ap . C + 3μ ap . C 2) yzÑÑÑÑ
Ç
R kμp φ 2Δz 2Δz + 2
rk Δz
j w 1 zzzÑÑÑ
+ jjj zzÑÑ
jij Sw − Swc zyz
jj zz
jj zÑÑ j1 − S − S z
nw −1
Sw1 − Sw(inlet) P1 − P(inlet)
k {ÑÖ
w 2 w 3
k or {
μp
i
2Δz 2Δz
jjjj
jjj R (1 + b . C)2 zzz
jk k
ÅÄ ÑÉ {
When j = (Nj−1)
k
KK rw ÅÅÅÅ 2 P(Nj − 1) − 5 P(Nj − 2) + 4 P(Nj − 3) − P(Nj − 4) ÑÑÑÑ
−
ÑÉÑ
R kμp φCT 2Δz 2Δz
R kμp φ ÅÅÅÇ ÑÑ
∂Sw(Nj − 1)
ÑÖ + jjjj zzzzÑÑ
zzzzÑÑ
= 2
ÅÄÅ j zzÑÑ
∂t Δz 2
ÅÅ K i n w K rw, ro yi S − S k {{ÑÖ
Å jj zzjj yz w
+ ÅÅÅ zz
μp
jj zzjj
ÅÅ R kμ φ j 1 − Swc − Sor zj 1 − Swc − Sor zz
n −1 (19)
ÅÅÇ p k {k {
w wc
When j = (Nj−1)
ÅÄ ÑÉ
3 Sw(Nj − 1) − 4 Sw(Nj − 2) + Sw(Nj − 3) 3 P(Nj − 1) − 4 P(Nj − 2) + P(Nj − 3)
ÑÖ
2 P(Nj − 1) − 5 P(Nj − 2) + 4 P(Nj − 3) − P(Nj − 4) =
ÄÅ
KK rw Δz 2
ÅÅ
∂t
+ ÅÅÅÅ
Δz 2
jj zzjj zz
R kμp φ
ÅÅÇ o k {k {
KK rw 3 P(Nj − 1) − 4P(Nj − 2) + P(Nj − 3)
É
3 So(Nj − 1) − 4 So(Nj − 2) + So(Nj − 3) 3 P(Nj − 1) − 4 P(Nj − 2) + P(Nj − 3) ÑÑÑÑ
−
ÑÑ
R kμp φ 2Δz
3 C(Nj − 1) − 4 C(Nj − 2) + C(Nj − 3) ij (R b − b ) yz ÑÑ
jj kmax rk rk z
z ÑÑ
jj R (1 + b . C)2 zz ÄÅ ÉÑ
ÑÑÖ
k k {
2Δz 2Δz
+ jjj
j w 1 zzÑÑ
zzÑÑ R kμp φCT ÅÅÅÇ ÑÑÑÖ
jj zzÑÑÑ
+
ÄÅ
Δz 2
k {ÑÖ ÅÅ
w 2 w 3
ÅÅÇ
5.3. Finite Difference for Conversion of PDE to ODE for
Pressure Equation. The pressure equation is discretized by 3 Sw(Nj − 1) − 4 Sw(Nj − 2) + Sw(Nj − 3) 3 P(Nj − 1) − 4 P(Nj − 2) + P(Nj − 3)
the central and backward finite-divided-difference formula for
the conversion of PDE to ODE in a cylindrical porous media. 2Δz 2Δz
For Intermediate Grid Points: KK rw 3 P(Nj − 1) − 4 P(Nj − 2) + P(Nj − 3)
−
É ÄÅÅ
For 0 < j < (Nj−1)
Ä
R kμp φCT 2Δz
ÉÑ ÉÑ
∂t Δz 2 2Δz
Ñ Ñ
ij So − Sor yz Soj + 1 − Soj − 1 Pj + 1 − Pj − 1 ÑÑÑ jij (μw ap1 + 2μw ap2 . C + 3μw ap3 . C ) zyzzyzzÑÑÑÑ
wc
jj zz ÑÑ + jjjj zzzzÑÑ
jj zz
2Δz ÑÑÑÑ zzzzzzÑÑÑ
no − 1 2
k or { j
Ä
ÑÖ k {{ÑÑÖ
ÉÑ ÅÅÅ
1 − S − S 2Δz
ÄÅ
wc μp
ÅÇ
+
Δz 2 wc 5.4. Finite Difference for Conversion of PDE to ODE for
+ jjjj zzzzÑÑ
a cylindrical porous media.
zzzzzzÑÑÑ
2
j
k {{ÑÑÖ
For Intermediate Grid Points:
μp
(18) For 0 < j < (Nj−1)
5263 https://dx.doi.org/10.1021/acsomega.9b04319
ACS Omega 2020, 5, 5258−5269
ÄÅ É
ACS Omega http://pubs.acs.org/journal/acsodf Article
ÅÅ Cj + 1 − 2 Cj + Cj − 1 ÑÑÑ
= Dfa ÅÅÅÅ ÑÑ + Dfa φr CR Pj + 1 − Pj − 1
ÑÑ
ÅÅÇ ÑÑÖ
∂C(j) governed by the Darcy velocity. D is the diffusion coefficient of
∂t Δz 2
φ 2Δz the solvent in the porous medium and is negligible along the
radial direction. Initially, there is no polymer solution injection
Cj + 1 − Cj − 1 P
KK rw C j + 1 − 2 Pj + Pj−1
+ inside the cylindrical core and heavy-oil production so that the
ÅÄÅ
2Δz R kμp φ Δz 2 initial length of the cylindrical core is z = 0 = zo. Thus, the initial
ÅÅ
Å KC ijj n w K rw, ro yzzijj Sw − Swc yzz
+ ÅÅÅÅ
condition at t = 0 is given below
jj zzjj zz
j z j z
nw −1
ÅÇ
l r = 0, ∀ 0 ≤ z ≤ Z
o
So(z , 0), Sw(z , 0), P(z , 0), C(z , 0)
m
o
o z = 0, ∀ 0 ≤ r < R
n
Pj + 1 − Pj − 1 KK rwC Pj + 1 − Pj − 1 Cj + 1 − Cj − 1
−
ÉÑ
Ñ
2Δz R kμp φ 2Δz 2Δz
iji 2 yÑ
jjjj (R kmaxbrk − brk ) yzz ijjj μw ap1 + 2μw ap2 . C + 3μw ap3 . C yzzzzzzÑÑÑ
(24)
jjjjjj z
z j
j z
z z
z
zzzzzÑÑÑÑ
Ñ
jjk R k(1 + brk . C)2 z{ jj
The boundary conditions at t ≥ 0 are
k k {{ÑÖÑ
+
μp
l r = 0,
o
So(z , t ), Sw(z , t ), P(z , t ), C(z , t )
o
m
= Soini , Swini , Pini , Cini at o
(21)
o
o
∀ 0 ≤ z ≤ Z(r , t )
ÅÄÅ C − 2 C + C ÑÉ
When j = 0 ∂So ∂Sw ∂P ∂C
Å 1 (inlet) ÑÑÑ
= 0, = 0, = 0, = 0 at r = 0 ∀ 0 ≤ z < Z(r , t )
= Dfa ÅÅÅÅ ÑÑ + a r
∂r ∂r ∂r ∂r
Å Ñ
Ñ
∂C(0) Df φ CR P1 − P(inlet)
ÅÇ ÑÖ
∂So ∂S ∂P ∂C
0 = 0, w = 0, = 0, = 0 at z = Z ∀ 0 ≤ r < R(z , t )
Ä É
(25)
ÅÅ ÑÑ
R kμp φ ÅÅÅÇ ÑÑ
C1 − C(inlet)
ÑÖ
+ 6. RESULTS AND DISCUSSION
ÄÅ
Δz 2
ÅÅ
2Δz
The performance of polymer flooding process and the effects of
ÅÅ KC ji n w K rw, ro zyji Sw − Swc zyn w − 1 Sw1 − Sw(inlet)
+ ÅÅÅÅ jj zzjj zz
ÅÅ R kμp φ jjk 1 − Swc − Sor zz{jjk 1 − Swc − Sor zz{
pressure variations on heavy-oil recovery process were evaluated
ÅÅÇ
in a homogeneous glass beads-packed physical model. For this
2Δz
study, experimental investigations were carried out with polymer
P1 − P(inlet) KK rwC P1 − P(inlet) C1 − C(inlet) solutions of concentrations 1000−5000 ppm at (i) constant
− pressure of 3.44 MPa and with (ii) time-varying pressure in the
ÉÑ
Ñ
2Δz R kμp φ 2Δz 2Δz
jijij (R kmaxbrk − brk ) yz ijj μw ap1 + 2μw ap2 . C + 3μw ap3 . C 2 yzzzyzÑÑÑ
range of 1.03−3.44 MPa. For variable-pressure experiments, the
jjjj z
z j
j z
z zzÑÑ
jjjj zzzzzÑÑÑ
jjk R k(1 + brk . C)2 zz{ jjj
injection pressure was originally set at 1.03 MPa and was
zzÑÑ
k k {{ÑÖ
+ increased to the maximum pressure of 3.44 MPa until the oil
μp breakthrough. Once the oil breakthrough occurred, the
(22) temporal pressure variation was performed between 3.44 and
2.41 MPa at intervals of 1 min, using a syringe pump. All set of
ÄÅ É
When j = (Nj−1)
ÅÅ 2 C(Nj − 1) − 5 C(Nj − 2) + 4 C(Nj − 3) − C(Nj − 4) ÑÑÑ
experiments were conducted at the room temperature of 23 ±
ÅÅ ÑÑ
= Dfa ÅÅÅ ÑÑ
0.2 °C.
ÅÅÅ ÑÑ
∂C(Nj − 1)
Ç ÑÑÖ
∂t 2 This section focuses on comparing the experimentally
Δ z
recovered mass of oil with the model and commercial reservoir
Dfa φr CR (Nj − 1)3 P − 4 P + P 3 C − 4 C(Nj − 2) + C(Nj − 3)
(Nj − 2) (Nj − 3) (Nj − 1) simulator (CMG)-predicted value of oil production. The
ÅÄÅ 2 P ÑÉÑ
+
experiments consisted of five sequential injections of different
Å Ñ
φ 2Δz 2Δz
KK rw C ÅÅ j−4 Ñ ÑÑ
ÅÅ ÑÑ
R kμp φ ÅÅÅÅÇ
− 5 P + 4 P − P concentration polymer solutions in an initially oil saturated
ÑÑÑ
(N ) ( N ) (N ) ( N )
Ö
j−1 j−2 j−3
+
ÅÄÅ
Δz 2 medium. Based on the results obtained in Figure 2, it can be
ÅÅ
Å KC ijj n w K rw, ro yzzijj Sw − Swc yzz
observed that the oil recovery exhibits a declining trend upon
+ ÅÅÅÅ jj zzjj zz
ÅÅÅ R kμp φ jk 1 − Swc − Sor z{jk 1 − Swc − Sor z{
nw −1
increasing polymer solution concentration at a maximum
ÅÇ
constant pressure of 3.44 MPa. It was also observed that the
polymer solution was seeped out of the physical model prior to
3 Sw(Nj − 1) − 4 Sw(Nj − 2) + Sw(Nj − 3) 3 P(Nj − 1) − 4 P(Nj − 2) + P(Nj − 3)
the oil recovery. The high injection pressure causes the
2Δz 2Δz compactness of the pore spaces inside the porous media. This
KK rwC 3 P(Nj − 1) − 4 P(Nj − 2) + P(Nj − 3) 3 C(Nj − 1) − 4 C(Nj − 2) + C(Nj − 3) forms a narrower path for the polymer solution to flow freely and
−
ÉÑ
leads to the lower oil recovery. A higher concentration of the
Ñ
R kμp φ 2Δz 2Δz
jijij (R kmaxbrk − brk ) yz jij μw ap1 + 2μw ap2 . C + 3μw ap3 . C 2 zyzzyzÑÑÑ
jjjj z j z zÑÑÑ
z
polymer solution is directly proportional to the viscosity, and
jjjj z
z j
j z
z z
jj R k(1 + brk . C)2 z jj zzzzzÑÑÑ
when these highly viscous displacing fluids pass through the
kk { k {{ÑÑÖ
+
μp
(23) porous media, they exhibit a shear thinning behavior due to the
coil-stretched transitions of polymer chains. These polymer
where P(t, z), Sw(t, z), So(t, z), and C(t, z) represent, chain coils deform when they pass through the narrow pore
respectively, the pressure, oil and aqueous phase saturation, spaces and lose their tendency to push more oil, resulting in poor
and concentration of the polymer solution, which is a function of sweep efficiency even at the maximum constant pressure of 3.44
time and length of the porous media. K is the absolute MPa. Additionally, the higher-concentration solutions wit-
permeability of the porous medium, Kro is the oil relative nessed greater pressure drops during the flooding experiments
permeability, Krw is the water relative permeability, φ is the compared to the ones with lower viscosity. Higher pressure
porosity of the porous media, and μo is the viscosity of the heavy drops indicate that there is greater resistance to flow due to an
oil. The bulk flow of polymer solution along the z-direction is increase in the apparent viscosity, above that expected compared
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parameters of interest original magnitude induced variation RMSE MAPE % change in final recovered mass
permeability (K) 1.41 × 10−10 +5% 2.8335 10.566 0.8053
−5% 2.2526 9.5923 4.4536
porosity (φ) 0.38 +5% 2.8335 13.228 0.8053
−5% 6.1022 23.967 10.5298
density of oil (ρ) 977 +5% 6.1878 24.242 10.6865
−5% 2.6572 12.432 0.1449
diffusion coefficient (D) 5 × 10−12 +5% 4.2473 18.326 5.4157
−5% 2.3134 9.587 5.1257
number of grid points (Nj) 8 9 30.679 91.339 73.4692
7 13.946 31.431 37.6258
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grid points (more than 12). Thus, the selection of eight grid Rk permeability reduction factor
points is quite judicial in the context of deciphering the desired μp viscosity of polymer, Pa s
predictive modeling framework with equitable computation φ porosity of the media
time. nw index of water relative permeability (dimensionless)
Krwro oil relative permeability at irreducible water saturation
7. CONCLUSIONS Sor residual oil saturation (fraction)
In this research endeavor, we proposed a mathematical model Swc residual water saturation (fraction)
incorporating coupled effects of polymer concentration on Sw water saturation
solution viscosity, permeability reduction, and inaccessible pore Cw compressibility factor of water, 1/Pa
volume to enhance heavy-oil production in polymer flooding Rkmax permeability reduction parameter
using constant and time-varying injection pressure as well as brk permeability reduction parameter
solvent concentration. A numerical solution of this model can be μw viscosity of aqueous solution, Pa s
effectively employed to signify the flow of viscoelastic polymeric ap1 viscosity parameter
solutions in porous media in a lab-scale setup. The proposed ap2 viscosity parameter
mathematical model was able to tally experimentally obtained oil ap3 viscosity parameter
recovery using (1000−5000 ppm) polymer concentration, μo viscosity of oil, Pa s
maximum constant injection pressure of 3.44 MPa, and with no index of oil relative permeability
periodic pressure variations between 2.41 and 3.44 MPa. The Krocw water relative permeability at residual oil saturation
model-predicted, maximized oil production yielded by the So oil saturation
computational algorithm displayed a root-mean-square error Co compressibility factor of oil, 1/Pa
(RMSE) in the range of 1.257−1.318 at a constant injection CT total compressibility, 1/Pa
pressure of 3.44 MPa. On the other hand, root-mean-square D diffusion coefficient of polymer in free solution, m2/s
error with periodic pressure variations was in the span of 1.381− fa effective pore volume coefficient
2.375. Additionally, we have also successfully verified the φr porosity under the condition of reference pressure
experimental oil production with the commercial reservoir CR compressibility factor of rock, 1/Pa
simulator (CMG) both at maximum constant pressure and with C polymer concentration
temporal pressure variation. Moreover, we performed a P injection pressure, MPa
thorough sensitivity investigation using the scaled numerical to scaled time, s
model on important input parameters such as permeability, Z length of the cylindrical core, m
porosity, diffusion coefficient of polymer, number of grid points,
■
and heavy-oil density. The sensitivity results underscore the level
of uncertainty equitable for these input parameters and the
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