Workshop Manual: Kelvin Hughes

WORKSHOP MANUAL
TECHNICAL, INSTALLATION, COMMISSIONING

and
MAINTENANCE INFORMATION
for
Mk VII X-BAND TRANSCEIVER and ANTENNAS
PUBLICATION KH1251
Issue 1, May 2000
KELVIN HUGHES
Kelvin Hughes Ltd. is the Naval and Marine Division of Smiths Industries Aerospace
Registered Office: 765 Finchley Road, London NW11 8DS.
Incorporated in England No. 1030135
New North Road, Hainault, Ilford, Essex IG6 2UR, England

Telephone: 0208 500 1020
Telefax: 0208 559 8522
Telex: 896401
CP 225
CODE OF SAFE WORKING PRACTICES

FOR THE INSTALLATION AND COMMISSIONING
OF KELVIN HUGHES LIMITED MANUFACTURED EQUIPMENT
This code must be followed when installing or commissioning any

Kelvin Hughes Limited product.
Failure to follow this code invalidates the equipment warranty.
SAFETY
Reference must be made to the Safety Warnings located at the beginning of each
Kelvin Hughes Limited Manual and must be read and understood. These include but
are not limited to, the knowledge and understanding of: ‘Electric Shock
Resuscitation’, the safety interlock system, all lethal voltages present, source of
supply to all equipment, any hazardous material in the equipment or area of work,
radiation hazard from the beam of a Radar Antenna and any antenna rotation hazard.
Before working on antennas the following conditions must be met:
• A responsible person (such as the officer of the watch) must be informed that
there will be an engineer working on the system.
• The system interlock must be activated.
• The source of power to the system must be isolated.
• Warning notices must be posted at the system power source and at all displays
showing ‘MAN WORKING ALOFT DO NOT SWITCH ON’. Local language
considerations must be taken into account and included with the English statement
above.
• When working above a height of 1.5 metres safety harnesses must be worn and
must be clipped in to the superstructure.
• All tools must be securely lashed to ensure that they can not present a drop hazard.
Original May 03 1
CP 225
INSPECTION
Before commencing work, the proposed installation locations must be inspected and
accepted as being suitable for the equipment to be mounted securely following the
installation procedures which can be found in the relevant Kelvin Hughes Limited
manual under ‘installations’. All characteristics of the equipment must be taken into
account when inspecting the proposed location such as weight and torque of turning
mechanisms, regulation height of Radar display units and type, length and
specification of cables or waveguide.
All equipment must be inspected and checked off against the indent on unpacking, if
practicable, for completeness and damage. Any discrepancies against the indent or
damage to equipment must be reported to Kelvin Hughes Limited as soon as possible
but in any case within 24 hours.
TECHNICAL CONSIDERATIONS
Earthing:
Earthing is to be completed by following the appropriate installation instructions,
ensuring that all screws and bolts are tightened sufficiently and that any cable or braid
is routed correctly.
Cabling:
Cables are to be of correct specification and rating and are to be run in suitable cable
trays or guides. Any bulkhead penetrations, which are opened, must be closed thus
maintaining existing fire proofing precautions. Metal cable ties must be used when
running cable in any deckhead or bulkhead areas. Cables are to be terminated as per
current IEEE regulations thus ensuring correct practices are followed.
Siting and Mounting of Equipment:

The equipment must be mounted following the relevant Kelvin Hughes Limited
installation manual. Particular attention must be paid to the tightening of bolts and the
use of ‘Nylon’ locking nuts in areas of vibration such as on antennas and turning
mechanisms. Stainless steel nuts, washers and bolts must be used for all outdoor
installations. No modifications are to be made to any Kelvin Hughes Limited
equipment unless previously authorised in writing by Kelvin Hughes Limited and a
copy of such authorisation kept with the equipment manual(s).
Maintenance and Care of Equipment:

Kelvin Hughes Ltd recommends inspection on a three monthly basis of all equipment.
Particular attention is to be paid to turning mechanisms and scanners, which must be
kept clean using only a soft cloth and soap and water - No chemical agents or
corrosive cleaning agents are to be used. Any excessive end-to-end play, or
excessive noise in scanners should be reported to Kelvin Hughes Limited within 24
hours of discovery.
Original May 03 2
CONFORMITY STATEMENT
This equipment has been designed to comply with IMO regulations and IEC standards.
COPYRIGHT
ã Copyright Kelvin Hughes Ltd. 2000
All rights reserved. No part of this publication may be

reproduced, transmitted, transcribed, translated or stored
in any form or by any means, without the written
permission of Kelvin Hughes Limited.
Technical details contained in this publication are subject to

change without notice.
Page ii Issue 1
CONTENTS
PRELIMINARY PAGES
Title Page
Contents (this page) iii
Health and Safety Notice Page iv
Emergency Resuscitation vi
Electrostatic Caution Page vii
Amendment Record Page viii
CHAPTERS
Chapter 1 - General Description

Chapter 2 - Specification
Chapter 3 - Technical Introduction
Chapter 4 - Installation
Chapter 5 - Commissioning
Chapter 6 - Technical Description, including Unit Information for:
25 kW FET Modulator (CTX-A369/CTX-A345)
Tx Microcontroller PCB (CTX-A346)
Logarithmic Receiver PCB (CTX-A356)
Azimuth/Heading Line PCB (CAE-A106-2)
+26V Motor Starter PCB (CAE-A359)
Brushless Motor PCB (CAE-A236)
Chapter 7 - Maintenance
Chapter 8 - Parts
Annex A - Long Cable Runs
Issue 1 Page iii

IMPORTANT NOTICES
HEALTH AND SAFETY
1 All personnel are required to study these notices and familiarise themselves with all
applicable safety precautions and bring them to the attention of others in the vicinity.
HIGH VOLTAGE WARNING
CD-0845
LETHAL HIGH VOLTAGES ARE PRESENT IN THE TRANSCEIVER
2 A current of 100 mA passing through the human body for one second can kill. This can
occur at voltages as low as 35 Vac or 50 Vdc. Some equipment in the system uses
electrical power that can be lethal. Whenever practical, before carrying out installation,
maintenance or repair, personnel involved must:
(1) Isolate the equipment from the electrical supply.

(2) Make tests to verify that the isolation is complete.
(3) Ensure that power cannot be accidentally reconnected.
DO NOT OPEN ANY OF THE UNITS WHEN THE RADAR IS OPERATIONAL -

UNLESS FULLY QUALIFIED TO DO SO.
3 If it is essential to work on the equipment with power connected, work must only be
undertaken by qualified personnel who are fully aware of the danger involved and who
have taken adequate safety precautions to avoid contact with dangerous voltages.
HEALTH HAZARD
CD-0844
4 This equipment contains materials which produce toxic fumes when ignited.
5 The inhalation of dust and fumes or any contact with lubricants when cleaning the
equipment may be temporarily harmful to health, depending on individual allergic
reactions. Components which are broken or overheated may release toxic fumes or dust and
must be treated with caution. Do not inhale the fumes and ensure that the dust and debris do not
enter open cuts or abrasions. It is prudent to regard all damaged components as being potentially
toxic, requiring careful handling and appropriate disposal.
Page iv Issue 1
RADIATION HAZARD: NON-IONISING
AERIAL RADIATION HAZARD: INJURY CAN RESULT FROM EXPOSURE TO

THE MAIN BEAM OF A STATIONARY RADAR AERIAL. DO NOT STAND
LESS THAN 2m FROM THE CENTRAL FRONT FACE OF THE AERIAL.
6 It is accepted in most countries that no significant hazard is presented by radio frequency

mean power density levels up to 10mW/cm. RF power levels in excess of this may cause
harmful effects, particularly to the eyes.
7 Users of cardiac pacemakers should be aware that radio frequency transmissions, can
damage some such devices or cause irregularities in their operation. Persons using a
pacemaker should ascertain whether their device is likely to be affected before exposing
themselves to the risk of malfunction.
SAFETY ALOFT
AERIAL ROTATION: BEFORE MAINTENANCE TO THE TURNING

MECHANISM TAKES PLACE, DISABLE AERIAL ROTATION.
8 When working aloft, ensure that it is brought to the attention of someone in authority at
deck or at ground level and that suitably placed warning notices are posted warning that
work aloft is in progress. Ensure that the means of access aloft is secure and beware of wet or
slippery ladder rungs and working areas.
9 When working on or near a radar scanner and other moving or r.f. radiating equipment,
ensure that it is switched off and that the fuses have been removed and retained.
PERSONAL PROTECTION
10 Personal protection must be used whenever the possibility of an uncontrolled hazard

exists. For example, a suitable face visor, gloves and a body apron should be worn when
handling cathode ray tubes, as a precaution against injury in the event of breakage.
Issue 1 Page v
ELECTRIC SHOCK
RESUSCITATION
1 2 3
REMOVE OBVIOUS
SHOUT FOR HELP. SWITCH REMOVE FROM DANGER. OBSTRUCTION TO
OFF ELECTRICITY IF POSSIBLE. BREATHING.
Do this immediately. If not possible, don't waste time Safeguard yourself when removing casualty from hazard. If casualty is not breathing start
searching for a switch. If casualty is still in contact with electricity, and the supply resuscitation at once.
cannot be isolated, stand on a dry non-conducting
material (rubber mat, wood, linoleum).
Use rubber gloves, dry clothing, length of dry rope or wood
to pull or push casualty away from the hazard.
PINCH THE NOSE

LOOSEN NECKWARE IF CHEST DOES NOT RISE
COMMENCE VENTILATION
TILT HEAD BACKWARDS RE-CHECK AIRWAY. REMOVE
FOUR GOOD INFLATIONS
AND PUSH CHIN UPWARDS OBSTRUCTION AND RE-INFLATE
MOUTH TO MOUTH
CHECK PULSE
POSITION OF PULSE
PULSE PRESENT PULSE ABSENT
HEART HAS STOPPED BEATING

LAY ON BACK ON FIRM SURFACE
eg FLOOR
COMMENCE EXTERNAL CHEST
COMPRESSION AND CONTINUE
MOUTH-TO-MOUTH VENTILATION
ONE FIRST AIDER
15 Compressions of 80 per
minute followed by two
inflations
CONTINUE INFLATIONS
UNTIL RECOVERY OF
TWO FIRST AIDERS
NORMAL BREATHING
One conducts chest
compressions, without pause
at 60 per minute. The other
administers mouth-to-mouth
ventilation - after each 5th
compression
Check heart beat after first five

minutes and then after every three
mintutes. Continue external chest
compression and mouth-to-mouth
WHEN NORMAL BREATHING COMMENCES ventilation until a normal pulse is
PLACE CASUALTY IN RECOVERY POSITION felt and colour improves
CONTINUE INFLATIONS
UNTIL RECOVERY OF
NORMAL BREATHING
Keep casualty at rest. Remove on a stretcher.
Watch closely, particularly for difficulty in
breathing. Lightly cover with blankets or other
materials.
MEDICAL ASSISTANCE MAY BE OBTAINED ON / AT...............................
CD-1265
Page vi Issue 1
ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC SENSITIVE
DEVICES
CAUTION
Handling of Electrostatic-Sensitive Semiconductor Devices
Certain semiconductor devices used in the equipment are liable to damage due to static
voltage. Observe the following precautions when handling these devices in their
unterminated state, or sub-units containing these devices:
(1) Persons removing sub-units from an equipment using these devices must
be earthed by a wrist strap and a resistor at the point provided on the equipment.
(2) Soldering irons used during the repair operations must be low voltage types
with earthed tips and isolated from the mains voltage by a double insulated
transformer.
(3) Outer clothing worn must be unable to generate static charges.
(4) Printed Circuit Boards (PCBs) fitted with these devices must be stored and
transported in anti-static bags.
CD-1100
Issue 1 Page vii

AMENDMENT RECORD
When an amendment is incorporated into this publication, the details should be recorded
below. Where the equipment has been modified, the modification number shown on the
Amendment Instruction Sheet is also to be recorded.
Amdt. No. Date Inserted Initials Mod. No.
Page viii Issue 1

KH1251
Chapter 1
CHAPTER 1
GENERAL DESCRIPTION
CONTENTS
Paragraph Page
1 INTRODUCTION 1.3
2 SYSTEM DESCRIPTION 1.3
2 Transceiver 1.3
8 Turning Mechanism 1.4
ILLUSTRATIONS
Figure Page
1 System Block Diagram 1.4

2 Typical System Configuration with Nucleus Display 1.5
3 Typical System Configuration with NTD Display 1.6
Issue 1 Page 1.1

KH1251
Chapter 1
THIS PAGE INTENTIONALLY BLANK
Page 1.2 Issue 1

KH1251
Chapter 1
CHAPTER 1
GENERAL DESCRIPTION
INTRODUCTION
1 The MkVII X-Band Transceiver is available in a downmast configuration only, where

the transceiver electronics are remote from the turning mechanism, being located in a
separate enclosure located below deck. The downmast Transceiver can be used with either one of
two upmast Turning Mechanisms in the following configurations:
(1) Low Speed Antenna rotation - 24 rpm (CTX-A8 25 kW X-Band downmast

Transceiver and CAE-A30-6 Turning Mechanism). This configuration is used
for normal applications.
(2) High Speed Antenna rotation - 40 rpm (CTX-A8 25 kW X-Band downmast
Transceiver and CAE-A30-5 Turning Mechanism). This configuration is used
for high speed craft.
2 The configuration, shown in Figures 1 and 2, is provided with a single phase mains input
to the transceiver, which provides DC supplies for the turning motor.
SYSTEM DESCRIPTION
Transceiver
3 The transceiver (CTX-A8) is fitted with a logarithmic amplifier with AFC and employs
fan cooling for the magnetron and modulator.
4 The magnetron energy is fed via a circulator and a waveguide 16 run to the rotating joint
located in the turning mechanism and onto the antenna. Received signals from the
antenna are routed via the rotating joint and waveguide to the circulator. Within the transceiver
the received signals are routed from the circulator to the RF limiter and low noise front end to the
Logarithmic receiver.
5 The transceiver is normally muted whenever the antenna ceases to rotate. Pulse jitter,
muting and sector transmission are standard facilities, with options for pre-pulse
generation and external synchronisation.
6 The transceiver may be interfaced with any of the NUCLEUS 2 and 3 Series displays via
a parallel interface or the NUCLEUS 3 series displays only via a Controller Area
Network (CAN) Bus link. The CAN Bus can also be used with the Kelvin Hughes Navigation
and Tactical Display (NTD).
7 The transceiver provides two SYNC and two VIDEO coaxial outputs.
Amdt 1 (Feb 01) Page 1.3

KH1251
Chapter 1
Turning Mechanism
8 Two versions of turning mechanism are used:
(1) Low Speed (CAE-A30-6), which employs a 24V DC motor and rotates the
antenna at 24 rpm. The Transceiver Power Supply switch SW2 is set to ON to
provide a +26V output to the motor.
(2) High Speed (CAE-A30-5), which employs a 36V brushless DC motor, and
rotates the antenna at 40 rpm. The Transceiver Power Supply SW2 is set to OFF
to provide a +36V output to the motor.
Tx Monitor ANTENNA
(OPT)
CTX-A198
TURNING MECHANISM (CAE-A30-5 OR -6)

AZIMUTH GEARBOX
PCB
SAFETY
MOTOR
SWITCH POWER
MOTOR START
OR DRIVE BOARD
TRANSCEIVER (CTX-A8)
RX MON
(OPT)
TX MICRO-
CONTROLLER RF
CONTROL
PCB LOGARITHMIC
TO/FROM RECEIVER HEAD MAGNETRON
DISPLAY VIDEO IF
EMC 25 kW FET POWER

MAINS POWER UNIT
INPUT FILTER MODULATOR
CD-3880
Figure 1 - System Block Diagram
Page 1.4 Issue 1

KH1251
Chapter 1
ANTENNA - SEE TABLE 1
TURNING
MECHANISM
CABLE: CODE E OR G
25 CORE (CAE-A30-5)
12 CORE (CAE-A30-6)
WAVEGUIDE 16
X BAND
CABLE: TRANSMITTER
1 PHASE IN CODE K (CTX-A8)
38-CORE CABLE (NUCLEUS 2 OR 3)
12-CORE CABLE (NUCLEUS 3)
INTERSWITCH DISPLAY
UNIT (OPTIONAL)
OR DIRECT
OPTIONAL
MAINS
ISOLATOR
80-261-600
1 PHASE IN
CABLE CODES
TABLE 1
CABLE E - 12 CORE
ANTENNA OPTIONS
CABLE G - 25 CORE
1.3m ANTENNA (CAE-A50)* CABLE K - 2 CORE POWER
1.8m ANTENNA (CAE-A13/2) CABLE N - 38 CORE
CABLE R - 10 CORE + 2 COAXIAL
2.4m ANTENNA (CAE-A25)
CD-3879 * NOT TYPE APPROVED
Figure 2 - Typical System Configuration with Nucleus Display

KH1251
Chapter 1
ANTENNA - SEE TABLE 1
TURNING
MECHANISM
CABLE: CODE E OR G
12 CORE (CAE-A30-6)
25 CORE (CAE-A30-5)
WAVEGUIDE 16
X BAND
CABLE: TRANSMITTER
1 PHASE IN (CTX-A8)
CODE K
VIDEO/SYNC/
AZIMUTH/HL
CAN BUS
ACH
SHIP'S MAINS 115V 60Hz NTD DISPLAY
NTD
PROCESSOR
GPS/GYRO/LOG
CABLE CODES
TABLE 1
CABLE E - 12 CORE
ANTENNA OPTIONS
CABLE G - 25 CORE
1.3m ANTENNA (CAE-A27) CABLE K - 2 CORE POWER
CABLE M - 38 CORE or
1.8m ANTENNA (CAE-A13/2)
CABLE R - 10 CORE + 2 COAXIAL
2.4m ANTENNA (CAE-A25)
CD-4430
Figure 3 - Typical System Configuration with NTD Display
Page 1.6 Issue 1

KH1251
Chapter 2
CHAPTER 2
SPECIFICATION
CONTENTS
Para Page
1 TECHNICAL SPECIFICATIONS 2.3

Transmitter: 2.3
Receiver: 2.4
OPERATING TEMPERATURE RANGES 2.4
Turning Mechanism 2.4
Downmast Transceiver 2.4
FOR CAE-A30-5 AND CAE-A30-6 TURNING MECHANISM 2.4
INPUT POWER 2.4
WAVEGUIDE LENGTH 2.4

KH1251
Chapter 2
Page 2.2 Issue 1

KH1251
Chapter 2
CHAPTER 2
SPECIFICATION
TECHNICAL SPECIFICATIONS
1 The technical specifications for the MkVII X-band Transceiver are as follows:
Transmitter:
Frequency: 9410 ±30 MHz
Magnetron Rating: 25 kW nominal
Magnetron Life: 10,000 Hours typical
Pulse length and P.R.F:
Short(S) nominal 0.050 m s

3000pps ±100
Medium(M) nominal 0.16 m s

1500 pps ±40
Long(L) nominal 0.9 m s

750 pps ±20
Long-Low PRF(VL) nominal 1.0 m s

375 pps ±10
Sync. Output: 2 x 75 Ohm outputs

not less than +12V amplitude
Pulse to Pulse Jitter: This will normally be activated and is nominally ± 15 m s

from nominal period. This function can be inhibited.
The PRF and Pulse Length can be set to other values via the RS232 link.
The above values are the nominal settings.
Receiver specifications are detailed overleaf.
Amdt 2 (Oct 01) Page 2.3

KH1251
Chapter 2
Receiver:
Type Logarithmic Receiver
I.F. 60 MHz
Video Output 2 x 75W

+5.5V to 6V peak signal
System Overall Noise Figure Nominal 6.0 dB
OPERATING TEMPERATURE RANGES
Turning Mechanism
Ambient Temperature Range -25° C to +70°C

Humidity 95% at +40°C
Downmast Transceiver
Ambient Temperature Range -15°C to +55°C

Humidity 95% +40°C
FOR CAE-A30-5 AND CAE-A30-6 TURNING MECHANISM
Azimuth Data: 90 pulses per revolution

Heading Data: 1 pulse per revolution
INPUT POWER
Input Power Single Phase: 110V/220V AC input

24 RPM system: 275W, 400 VA
40 RPM system: 340W, 500VA
WAVEGUIDE LENGTH
In order to satisfy Type Approval requirementsthe following are the maximum lengths of
waveguide between the transceiver and turning mechanism:
Normal speed antenna: 28 m

High speed antenna: 20 m
Page 2.4 Amdt 3 (Feb 02)

KH1251
Chapter 3
CHAPTER 3
TECHNICAL INTRODUCTION
CONTENTS
Paragraph Page
1 GENERAL 3.3
2 DOWNMAST TRANSCEIVER 3.3
2 Transmitter Circuits 3.3
10 Receiver Circuits 3.4
13 Control Circuits 3.4
23 Power Supplies and Cooling 3.5
26 ANTENNA TURNING MECHANISM 3.6
ILLUSTRATIONS
Figure Page
1 MkVII X-Band Downmast Transceiver (CTX-A8) and Turning Mechanism:

Functional Diagram 3.7/8
2 MkVII X-Band Downmast Transceiver (CTX-A8) and Turning Mechanism:
Interconnection Diagram 3.9/10

KH1251
Chapter 3
Page 3.2 Issue 1

KH1251
Chapter 3
CHAPTER 3
TECHNICAL INTRODUCTION
GENERAL
1 The X-band downmast transceiver and antenna comprises a downmast transceiver,

which is bulkhead mounted, and a mast mounted turning mechanism in a weatherproof
compartment, with antenna attached. A functional diagram of the transceiver, turning
mechanism and antenna is shown in Figure 1 and the interconnections in Figure 2.
DOWNMAST TRANSCEIVER
Transmitter Circuits
2 The Transceiver uses a 25 kW magnetron to generate the RF output. The magnetron is

driven by the 25 kW FET Modulator (CTX-A369), which consists of a 25 kW Modulator
PCB (CTX-A345) mounted on a chassis together with the high power components, heatsink and
RF shield.
3 The 25 kW Modulator provides the following functions:
(1) A 300V power supply.

(2) Driver circuits for the modulator FETs.
(3) The FET modulator which drives the magnetron (these FETs are chassis mounted
on the heatsink).
(4) Associated control and protection circuits.
4 A switch on the 25 kW Modulator PCB enables the +27V supply to the 300V power
supply to be switched off for maintenance purposes (it is normally set to ON). The status
of the power supply is indicated by LEDs mounted on the PCB as follows:
(1) When the +27V is disconnected the GREEN 300V SAFE LED (D22) is lit (ie the
switch is set to OFF).
(2) When +27V is applied to the 300V power supply the YELLOW 300V UNSAFE
LED (D23) is lit (ie the switch is set to ON).
(3) When the presence of the 300V output is detected the RED 300V ACTIVE LED
(D24) is lit.
5 The status of the power supply is monitored by the protection circuits and the supply is
switched off if an overvoltage is sensed.
6 The modulator magnetron drive automatically adjusts to compensate for variations in

magnetron characteristics and to allow for the effects of the magnetron ageing. Control
and protection circuits provide protection of the magnetron from overvoltages, etc.

KH1251
Chapter 3
7 The type of magnetron is detected and for this application as an X-band magnetron is
used the RED S-BAND LED (D34) is unlit indicating X-band.
8 The RED HEATER TURNDOWN LED (D33) is lit when the magnetron is at high mean
input power.
9 The output from the magnetron is passed via a circulator to the rotating joint and the
antenna.
Receiver Circuits
10 The received RF radar returns are passed from the antenna to the circulator, which routes
them to the Diode (RF) Limiter and Low Noise Front End (LNFE). The LNFE produces a
60 MHz IF signal which is passed to the Logarithmic Receiver PCB (CTX-A356), mounted in
Receiver Assembly (CTX-A364), providing shielding of the PCB from high power RF signals.
The Logarithmic Receiver contains eight logarithmic amplifier stages plus associated filters and
output drivers, which provide two video outputs for use by the displays and one for the Rx
Monitor in the Transceiver.
11 A tuneable bandpass filter is located between the 5th and 6th logarithmic amplifiers and
the bandwidth is set depending on the pulse length of the radar signal. A Tx Mon pulse is
injected into the video signal for indicating on the displays that sufficient power is being
transmitted.
12 The Logarithmic Receiver provides tuning control of the LNFE and a tune indication
signal to the Tx Microcontroller PCB. The Logarithmic Receiver provides the regulated
DC supply for the Low Noise Front End.
Control Circuits
13 The Tx Microcontroller PCB (CTX-A346) provides overall control of the transceiver

using a microprocessor, and interfaces with the Display. Commands to and from the
Display may be provided by one of the following:
(1) Parallel inputs and outputs to a standard NUCLEUS 2 or 3 display.

(2) Serial link to a standard NUCLEUS 3 or NTD display via a CAN bus connection.
(3) Serial link to the display via an RS232 connection.
14 At switch on the transceiver is in STANDBY MODE and the magnetron starts to warm
up. The antenna does not normally rotate unless SW2 on the Tx Microcontroller PCB
CTX-A346 is set to ON. After 90 seconds delay for magnetron warm up the transceiver is ready
to transmit, and provides a Tx Ready indication to the display, either via the parallel link or the
CAN bus. Note that the 300V magnetron drive supply is switched off and RF is not radiated in
Standby mode. If the transceiver is not ready after 90 seconds from switch on, a fault condition is
detected.
15 The transceiver remains in Standby mode until the Run command is received from the
Display, either via the parallel link or the CAN bus. On receipt of the Run command the
300V power supply is switched on, and the transceiver starts to radiate RF, the Pulse Length and
Pulse Repetition Frequency (PRF) being dependent on the selection at the Display.
Page 3.4 Amdt 2 (Oct 01)

KH1251
Chapter 3
16 One of four Pulse Lengths/PRFs is selected from the Display. They are Short Pulse,
Medium Pulse, Long Pulse and Long Pulse/Low PRF. Note that the PRF is dependent on
the Pulse Length selected. The control circuits generate internal trigger pulses (MODTRIG) for
the modulator, the frequency and length of the trigger pulses being dependent on the Pulse
Length/PRF in use. If an external trigger pulse is detected this is used instead of the internal
trigger pulse to trigger the magnetron. The presence of the external trigger is sensed and in the
event of loss of the signal the transceiver reverts to internal triggering.
17 A Pre-Pulse is generated by the Tx Microcontroller PCB and facilities are provided for
fitting an ancillary Pre-Pulse Driver PCB.
18 When the Tune command is received from the Display, the voltage controlled oscillator
in the Low Noise Front End is tuned via the Logarithmic Receiver PCB.
19 A Tune indication is provided to the Display to indicate when the Logarithmic Receiver
PCB is giving its best performance.
20 The transceiver is muted when heading line pulses are not present (antenna not rotating)
or a Mute command is received from the Display, via either the parallel link or the CAN
bus. In mute the transceiver is prevented from radiating, but the 300V modulator supply remains
switched on, provided the Run command is present. Note that the heading line mute function can
be inhibited by SW1-1 on the Tx Microcontroller PCB CTX-A346.
21 When the Rx Mon command is received from the Display the transceiver provides Tx
and Rx Monitor signals in the video outputs to the displays. When the Rx Mon command
is received the Tx Mon signal is injected into the video output by the Tx Microcontroller PCB.
The Tx Mon signal is the sample of the transmitted RF signal detected by the Tx Monitor neon at
the antenna. It appears as a plume of the display, with the length of plume proportional to the
strength of the radiated signal. The Rx Mon command also causes the Tx Microcontroller PCB to
activate the Rx Monitor Cavity, which injects the Rx Monitor signal into the received signal path.
The Rx Mon signal appears as a sun on the Display.
22 The status of the control circuits is indicated by a number of LEDs as follows:
(1) The PROCESSOR RUNNING LED (D41) flashes when the microprocessor is
running normally.
(2) The HEATER OK LED (D43) is lit when the magnetron heater circuits are
operational.
(3) The TUNE LED (D18) is lit when the tune signal is produced by the logarithmic
receiver.
(4) The EXT TRIG LED (D42) is lit when an external trigger pulse is detected.
Power Supplies and Cooling
23 The DC supplies for the Transceiver, with the exception of the 300V for the modulator
are provided by a Power Supply Unit (45-677-124). The mains input is fed to the power
supply via an EMC filter to prevent interference pulses from the transceiver circuits being
conducted out onto the supply lines.

KH1251
Chapter 3
24 The input is also protected against incoming high voltage spikes. The power supply
provides the following DC supplies for the Transceiver and Turning Mechanism:
(1) DC supplies for the Turning Mechanism Motor (+26V for low speed
(CAE-A30-6), +36V for high speed (CAE-A30-5)).
(2) +27V to drive the 300V power supply.
(3) +27V for general use.
(4) +15V.
(5) +10V Magnetron Heaters.
(6) -15V.
25 Cooling of the transceiver is provided by two fans. One is located within the electronics
unit and provides forced air cooling of the whole transceiver. The second fan is mounted
on the front of the electronics unit and provides cooling for the high power components in the
25kW Modulator.
ANTENNA TURNING MECHANISM
26 A separate Antenna Turning Mechanism is required for the Downmast Transceiver. The
Antenna Turning Mechanism is available as 24 rpm or as 40 rpm versions, either of
which may be fitted with 1.3m, 1.8m or 2.4m antennas. The 24 rpm version (CAE-A30-6) uses a
26V DC motor to drive the antenna. The 40 rpm version (CAE-A30-5) uses a brushless DC
motor.
27 The Antenna Turning Mechanism generates the Azimuth and Heading Line using an
optical disc with sensors. A single heading line pulse and 90 azimuth pulses are produced
for each rotation of the antenna. The pulses are passed to the Tx Microcontroller PCB for
processing before application to the Displays.
28 The turning motor is driven by DC supplies from the Transceiver power supply as
follows:
(1) The low speed version (CAE-A30-6) uses a conventional DC motor which is
provided with a +26V DC supply from the Transceiver. The motor starting torque
is controlled by the Motor Starter PCB which provides a controlled current for the
motor on power up for a period of 0.5 seconds. The motor then has full power
available from the power unit.
(2) The high speed version (CAE-A30-5) uses a brushless motor which is provided
with a +36V DC supply from the Transceiver. The motor is driven by the
Brushless Motor PCB, which controls the start up characteristic and the speed of
the motor so maintaining a near constant rotational speed for the antenna.
29 A Safety Switch is located on the base of the unit, and must be set to OFF before removing
the cover.

KH1251
Chapter 3
X-BAND ANTENNA
TURNING MECHANISM
(CAE-A30-5 OR -6)
AZIMUTH/HEADING
LINE PCB CAE-A106-2
MOTOR STARTER PCB
DC SUPPLY CTX-A359 (CAE-A30-6 ONLY) 90:1 AZIMUTH
OR TURNING
BRUSHLESS MOTOR PCB MOTOR
HEADING LINE
CAE-A236 (CAE-A30-5 ONLY) AZIMUTH/
HEADING LINE
GENERATION
+27V MOTOR START +27V
SAFETY
+27V MOD SWITCH
TX MON TX MON
NEON
X-BAND TRANSMITTER/RECEIVER (CTX-A8) RX MONITOR

CAVITY
25kW FET MODULATOR CTX-A369/CTX-A345 CTX-A173
300V POWER
SUPPLY UNIT
RF HEAD
300V
SAFE (D22)
MAINS INPUT +27V FET OUTPUT PULSE MAGNETRON CIRCULATOR DIODE LIMITER LNFE
300V FET DRIVE MAGNETRON
EMC FILTER 300V DRIVER CTX-A317 45-646-604 45-646-603 CTX-A323
DRIVE
45-680-003 UNSAFE +100V
(D23)
POWER 300V
SUPPLIES ACTIVE
(D24) S-BAND
CONTROL AND
PROTECTION (D34)
FAN +5V & TUNE
MAG HEATER CIRCUITS
60MHz IF
45-683-158 HEATER
SELF START TURNDOWN
ACTIVE (D33)
MAG HEAT ON
LOGARITHMIC
RUN MOD
MONITOR
RECEIVER
MOD TRIG
CTX-A364/
CTX-A356
LOG AMP
RX TRIG
PULSE BANDPASS
TUNE WIDTH FILTER
CONTROL
CONTROL
CIRCUITS PULSE LENGTH CIRCUITS
DC SUPPLIES
TUNE IND
POWER SUPPLY TUNE
LOCAL 45-677-124
MP/LP LOG AMP
START
SWITCH TX RUN
(VIA PLF) PARALLEL SIGNALS
TO/FROM DISPLAY MUTE
AZ/HL TX MON PULSE VIDEO
OUTPUT 1
PROCESSOR
TX READY VIDEO OUTPUT OUTPUT
RUNNING VIDEO
CIRCUITS
(D41) OUTPUT 2
RX MON
TO/FROM HEATER OK
DISPLAY (D43)
CAN BUS TO/FROM DISPLAY TO
SYNC OUTPUT 1 DISPLAYS
RS232 TO/FROM DISPLAY
EXT TRIG
SYNC OUTPUT 2
(D42)
EXT TRIGGER
PRE-PULSE OUTPUT
TUNE
(D18) OPTIONAL EXTRA PRE-PULSE OUTPUTS
FAN
CTX-A379
TX MICROCONTROLLER PCB CTX-A346
CD-3909
Figure 1 MkVII X-Band Downmast Transceiver (CTX-A8) and Turning Mechanism: Functional Diagram Figure 1
Amdt 2 (Oct 01) Page 3.7/8

KH1251
Chapter 3
X-BAND ANTENNA
CAE-A27, CAE-A13-2, CAE-A14
HIGH SPEED MOTOR

MONITOR ARM PART OF
+36V CAE-A30-5 CAE-A198 (OPTIONAL) LOC. 11
TB2
PL3
PL1
HIGH SPEED TX. MON NEON
BRUSHLESS MOTOR
PL2
MOTOR DRIVER
CAE-A236
PL5
PL4 2 CORE CABLE
PLA
AZ/HL PCB
LOW SPEED MOTOR GEARBOX CAE-A106-2
+26V
TB1
CAE-A30-6 ROTATING JOINT LOC 9
PLA
LOW SPEED SAFETY
FILTER
TB1
MOTOR SWITCH (TB1)
LOC.1
+26V MOTOR STARTER
PLB
WAVEGUIDE 16
CTX-A359
TURNING MECHANISM CAE-A41 OR CAE-A42
RECEIVER
TERMINAL MONITOR
TB1
TB1
BLOCK CAVITY
+40V SELF CTX-A173
SKF
START
MAINS INPUT L L
PLC
2 CORE SCREENED N FILTER N PLA
E E PSU
45-677-124
RF HEAD
PLD
LOC. 2
LOC. 5
FAN
PLE
HEATSINK
SKA SKB SKC
SKA
45-683-158
PLB LOGARITHMIC
LOW NOISE
PLB DIODE RECEIVER
FRONT END
PLB
CIRCULATOR
38 CORE MULTICORE LIMITER PCB
25kW 45-646-604 (LNFE)
PLE
TB1
PLB
FROM DISPLAY OR PLA 45-646-603 CTX-A359

TERMS MODULATOR CTX-A323
INTERSWITCH UNIT 4mm MAGNETRON LOC. 7
CTX-A369/CTX-A345 3mm CTX-A317
PLJ
SYNC 1 O/P LOC. 4

PLS
PLD PLC
BRAID
Tx MICROCONTROLLER PCB
PLC
PLA HEATSINK HEATSINK

SYNC 2 O/P CTX-A346
PLT
LOC.3
EXT TRIG I/P
PLP
PLH
PRE-PULSE O/P
PLN
PLD
FROM DISPLAY OR
PRE-PULSE O/P PRE-PULSE
PLG
INTERSWITCH UNIT
PCB
(OPTIONAL)
PLM
SERIAL LINK RS232

PLX SKW PLV
PLK
RS232 DIAGNOSTIC PORT
CAN BUS FAN

PLE
CTX-A379
VIDEO 1 O/P
VIDEO 2 O/P
CD-3881 TRANSCEIVER CTX-A8
Figure 2 MkVII X-Band Downmast Transceiver (CTX-A8) and Turning Mechanism: Interconnection Diagram Figure 2
Issue 1 Page 3.9/10

KH1251
Chapter 4
CHAPTER 4
INSTALLATION
CONTENTS
Paragraph Page
1 GENERAL 4.3
4 COMPASS SAFE DISTANCES 4.3
5 TRANSCEIVER AND TURNING MECHANISMS 4.3
8 SAFETY NOTES 4.4
16 EQUIPMENT LOCATION 4.5
16 TURNING MECHANISM (CAE-A30-5 & CAE-A30-6)) 4.5
21 DOWNMAST TRANSCEIVER (CTX-A8) 4.5
24 OPTIONAL MAINS ISOLATOR (80-261-600) 4.6
25 INSTALLATION 4.7
25 TURNING MECHANISM (CAE-A30-5 & CAE-A30-6) 4.7
26 Waveguide Installation 4.8
27 Construction 4.13
30 Mounting 4.13
31 WAVEGUIDE INSTALLATION 4.15
34 ELLIPTICAL WAVEGUIDE 4.15
35 WAVEGUIDE 16 4.21
36 INSTALLATION INSTRUCTIONS 4.21
38 Examination of the Waveguide 4.28
40 Fitting the couplings 4.28
41 Fitting the waveguide run 4.29
42 STANDARD PARTS 4.31
43 OPTIONAL MAINS ISOLATOR (80-261-600) 4.33
44 ELECTRICAL CONNECTION 4.34
44 CABLE SPECIFICATIONS 4.34
46 38-Core Custom Built Cable 4.34
47 12 Core Composite 4.36
48 Small Multi-Core Cables 4.36
50 Power Cables 4.37
51 GENERAL 4.37
58 COVER REMOVAL 4.38
59 Turning Mechanism 4.38
60 Downmast Transceiver 4.38
61 Optional Mains Isolator 4.38
612 PCB LOCATIONS AND CABLEFORM ROUTING 4.38
64 WIRING DIAGRAMS 4.41
65 CHECKS AFTER FITTING 4.41

KH1251
Chapter 4
CONTENTS (continued)
TABLES
Table Page
1 Standard Parts 4.31

2 Pre-fabricated Waveguide 4.31
3 Flexible Waveguide 4.32
4 Cable Specification 4.34
5 38-Core Cable Colour Abbreviations 4.35
LIST OF ILLUSTRATIONS
Figure Page
1 Turning Unit Fixing Centres and Outline Dimensions 4.9

2 Turning Unit Mast Mounting 4.10
3 Assembling Antenna to Turning Mechanism 4.11/12
4 Downmast Transceiver (CTX-A8): Installation Dimensions 4.14
5 Elliptical Waveguide Assembly 4.16
6 Prefabricated Waveguide Sections and Waveguide Fittings 4.23/24
7 X-Band Deck Gland Installation Details 4.25/26
8 Waveguide Coupling, Fitting Procedure 4.27
9 Mains Isolator: Installation Dimensions 4.33
10 Turning Mechanism: PCB Location and Cableform Routing 4.39
11 Downmast Transceiver: PCB Location and Cableform Routing 4.40
12 Transceiver (CTX-A8) to Low Speed Antenna (CAE-A30-6) Connections 4.42
13 Transceiver (CTX-A8) to High Speed Antenna (CAE-A30-5) Connections 4.43
14 Typical Nucleus 2 or 3 System Interconnection 4.44
15 Nucleus 2 or 3 Interswitched System Connection 4.45
16 Typical Nucleus 3 CANbus System Interconnetion 4.46
17 Nucleus 3 Interswitched CANbus System Connection 4.47

KH1251
Chapter 4
CHAPTER 4
INSTALLATION
GENERAL
1 This section provides installation information for MkVII Downmast X-Band

Transceivers.
2 Kelvin Hughes, or appointed agents, contracts only to supply the equipment, supervise
the installation and final connection of the equipment. The installation must be made by a
fully qualified Kelvin Hughes Radar Engineer.
3 Forward planning for positioning the various units of the Radar must be made before any
installation work is carried out. A full survey is required in order to establish the ship’s
fitment. This may be arranged with the Technical Department of Kelvin Hughes or one of the
approved agencies. Details of Agencies worldwide can be found in Publication KH 400.
COMPASS SAFE DISTANCES
4 Compass safe distances are stated on labels on all units and are as follows:
Grade I (0.25 degree) Grade II (1 degree)
MkVII Transceiver 1.4 m 0.8 m
TRANSCEIVER AND TURNING MECHANISMS
5 There are two versions of the MkVII X-Band Transceiver and turning mechanism:
(1) 25 kW X-Band, Downmast 24 rpm (CTX-A8 Transceiver and CAE-A30-6

Turning Mechanism).
(2) 25 kW X-Band, Downmast 40 rpm (CTX-A8 Transceiver and CAE-A30-5
Turning Mechanism).
6 The electronics for the downmast system, shown in Chapter 1, Figure 2, are housed in a
separate bulkhead mounted enclosure. The downmast transceiver is connected to the
turning mechanism, via elliptical waveguide or waveguide 16.
7 The 24 rpm turning mechanism is used for normal applications. The 40 rpm turning
mechanism is used for high speed craft.
CAUTION
In order to satisfy Type Approval requirements the following lengths of waveguide
between the Transceiver and the Turning Mechanism should not be exceeded:
Normal speed antenna - 28 m
High speed antenna - 20 m

KH1251
Chapter 4
SAFETY NOTES
Observe the Health and Safety Notices at the front of this manual.
8 Electrical supplies are to be isolated to any part of the platform when mounting an
antenna/turning mechanism. A suitable safety platform or harness should be used to
avoid personal injury when working aloft.
9 Electrical supplies in the vicinity of the transceiver are to be isolated during installation.
10 A working platform is to be provided for installing or servicing the assembly. This should
be positioned approximately a metre below the base of the Turning Mechanism housing
with a guard rail surrounding it.
11 A flat steel plate (12 mm thick approx.), pre-drilled (in accordance with Figure 1) to
accommodate the Turning Mechanism and the cable and waveguide from the
Transceiver. The steel plate must be mounted horizontally and braced with struts for rigidity.
12 The plate has to be sited in a clear area where the turning Antenna cannot be obstructed by
any cables, mast halyards etc.
13 The Antenna and Turning Mechanism must be hoisted to the fixing position using a
secured block and tackle or rope strops.
14 Safety personnel must ensure that persons do not encroach on the area of work.
15 The Antenna and Turning Mechanism MUST NOT be lifted by the array, but the
complete unit secured and hoisted evenly.
Page 4.4 Issue 1

KH1251
Chapter 4
EQUIPMENT LOCATION
TURNING MECHANISM (CAE-A30-5 & CAE-A30-6))
16 The Turning Mechanism should be installed in such a position where Blind Arcs, caused
by obstructions, i.e. masts, funnels etc, are eliminated or minimised. Funnels, crosstrees
and other large obstructions can also reflect energy and give rise to spurious echo returns
especially in close proximity to land. Positioning the antenna close to funnels and exhaust gases
can adversely affect antenna performance.
17 The Turning Mechanism is to be mounted on a rigid platform, which is positioned so that

the rotating antenna is clear of other structures.
18 The primary consideration must be the strength of the support for the Turning
Mechanism/Antenna assembly. Details of the requirement are described in the following
sub-paragraphs:
(1) The antenna must be mounted more than 914 mm (3 ft) above any flat surface
greater than the diameter swept by the antenna. It must not be positioned in close
proximity of any magnetic compass or D/F aerial etc.
(2) Masts, sampsons, posts and rigging of more than 0.6m (2 ft) diameter can cause
blind sectors. Increasing the distance between the antenna unit and these objects
will reduce the blind sectors that inhibit a good radar picture.
19 The Turning Mechanism must not be mounted where the temperature exceeds 70oC.
20 The Turning Mechanism must be kept clear of ship’s flexible communication aerials to
avoid damage to both.
DOWNMAST TRANSCEIVER (CTX-A8)
21 The following points must be considered when selecting a suitable site for the Downmast
Transceiver:
(1) The transceiver is designed for bulkhead mounting.

(2) Consideration must be given to accessibility for servicing and protection from
adverse conditions. For ease of maintenance, the top of the transceiver should not
be mounted more than 1.6m above the deck.
(3) Ensure that there is sufficient space below the unit for cable entries, and above the
unit to allow for connection of the elliptical waveguide or waveguide 16
coupling. The semi-rigid elliptical waveguide has a minimum bend radius of 200
mm (8”) E plane, and 480 mm (19”) H plane.
(4) The transceiver should be mounted in a position which allows for ventilation and
cooling.
(5) Do not fit the transceiver in an acoustic, noise sensitive area, i.e. Bridge or
Operations Room.
Issue 1 Page 4.5

KH1251
Chapter 4
(6) Do not fit the transceiver in close proximity to any magnetic compass or D/F
aerial.
22 Connecting cables between the display and the transceiver should be limited to a length
of 65 metres. Where the distance between transceiver and display exceeds 65 metres,
advice must be obtained from Kelvin Hughes Ltd. Details of Line Amplifiers and Receivers for
use with long cable runs are provided in Annex A to this manual.
23 Cable runs between the transceiver and the antenna turning mechanism should be kept to
a minimum length, i.e. less than 35m, with as few waveguide bends and twists as
possible. Supporting brackets and couplings are to be used to eliminate the effects of vibration.
OPTIONAL MAINS ISOLATOR (80-261-600)
24 The Mains Isolator must be sited adjacent to the display or in the area of the operators
control room and connected in parallel with the main display.
Page 4.6 Issue 1

KH1251
Chapter 4
INSTALLATION
TURNING MECHANISM (CAE-A30-5 & CAE-A30-6)
WARNING
ENSURE THAT ALL POWER SUPPLIES IN THE VICINITY OF THE
TURNING MECHANISM ARE ISOLATED BEFORE ANY
INSTALLATION TAKES PLACE.
CAUTION
Do not remove the transparent film covering the waveguide outlet as this
prevents the ingress of water or mositure.
25 The Antenna and Turning Mechanism are specified and supplied separately (options are
shown in Chapter 1, Figure 2). Refer to Figure 1 of this chapter for outline dimensions
and fixing centres. The following criteria are to be observed when installing:
(1) For turning mechanisms mounted in excess of 1.8m above the deck, it is
recommended that a service platform and guard rail are fitted.
(2) Use a suitable jointing compound or sealant to prevent corrosion between the
platform and the turning mechanism.
CAUTION
The Antenna Window must not be painted
(3) Any chipped or damaged surfaces must be painted with polyurethane paint.
NOTE: Assemble the two units together prior to hoisting into the installation position.
(4) Remove the protective caps, tapes etc. Ensure the waveguide faces are clean and
free from grease. Fit the appropriate ‘O’ ring. Fit the Antenna array to the Turning
Mechanism with the eight bolts, holding it loosely in position. DO NOT
TIGHTEN THE BOLTS. Refer to Figure 2.
(5) Align the waveguide from the Antenna to the Rotating Joint and fit the four
waveguide bolts. Do not force the waveguide to the coupling face. Tighten the
waveguide bolts evenly until the mating faces are flush. Torque load the Antenna
retaining bolts to 19 to 24 Nm (14-16 lb/ft).
(6) Hoist the Turning Mechanism and Antenna assembly, (ensuring the slings do not
foul with the Array), to the mounting plate. DO NOT LIFT BY THE ANTENNA.
(7) Mount the Turning Unit facing forward (removable cover facing aft). Fit the
retaining bolts and torque load to 75 kg/m (50 lb/ft) then gain access to the interior
by removing the rear cover.
NOTE: The outer casing of the Turning Unit must be bonded to the ship’s superstructure
using a copper earthing strap connected to the earthing point shown in Figure 1.
Issue 1 Page 4.7

KH1251
Chapter 4
(8) The connecting cable from the Turning Unit to the Transceiver should be kept to a
maximum of 65 metres. Do not exceed 65m without consulting the Kelvin
Hughes Technical Department.
(9) Fit the Monitor Arm (if supplied) onto the side of the casing and secure the clamp
with the four retaining screws. The monitor arm cable is passed through the
smaller cable gland and clamped. The cable screen is to be earthed by the ferrules
in the cable gland assembly.
Waveguide Installation
26 Waveguide installation information is detailed in paragraph 31.
Page 4.8 Issue 1

TURNING CIRCLE DIA. 2412, 1990 OR 1310
2262, 1840, or 1160 75
Issue 1
MONITOR ARM
192
SEE INSTRUCTION 1
562
FWD
FIXING BOLTS WAVEGUIDE
3 x M12 TB1 CONNECTION
EARTHING
STRAP CABLE ENTRY
CABLE ENTRY 145
( DIAMETER OF CABLE GLAND - 22mm ) (at rear)
380 18mm off centre
290 34mm from base
ALL DIMENSIONS IN MILLIMETRES 290 320
Turning Mechanism Weight : 22kg
Antenna (1.3m) Weight: 9kg
Antenna (1.8m) Weight: 14kg DANGER
Antenna (2.4m) Weight : 21kg
MOUNTING BOLT HIGH VOLTAGE
Power Consumption : 140W (24 RPM) 'FOOTPRINT'
200W (40 RPM)
290
OPERATING TEMPERATURE RANGE 14 mm
o o
-25 C to +70 C
Relative Humidity 95% : +40oC
OFF
ON
POSITION OF
ANTENNA ARRAY SAFETY SWITCH
1 Assemble Antenna Array to Turning Mechanism using 6 x M6 bolts, nuts and washers provided.
2 Assemble Antenna feed to rotating joint with "O" ring seal. Use bolts, nuts and washers provided. BEFORE ANY MAINTENANCE IS CARRIED OUT TO
THE TURNING MECHANISM INTERNALS - ISOLATE THE
3 Ensure that the mating faces of the waveguide match up. DO NOT FORCE. MAINS SUPPLY VIA THE EXTERNAL SAFETY SWITCH
Seal with Densotape or similar compound.
INTERIOR ACCESS
Figure 1 - Turning Unit Fixing Centres and Outline Dimensions

4 Access to the Turning Mechanism interior obtained by unscrewing the four captive M8 bolts.
CABLE ENTRY
5 Pass the cable through the rear of the cable glands, use spanner provided to tighten gland nut
Do not overtighten.
Page 4.9
Chapter 4
KH1251
CD-3906
KH1251
Chapter 4
NOTE: COPPER EARTH STRAP TO

SHIPS GROUND (TO BE SUPPLIED FWD
BY SHIPYARD)
NOMINALLY 20mm x 2mm
RIDGID OR FLEXABLE
WAVEGUIDE
450
290
450
TUBE WALL THICKNESS

410
290
12 MM MINIMUM
290 ø14 mm
MOUNTING PLATE AND

STIFFENING PIECES
CD-3817 15mm STEEL
Figure 2 - Turning Unit Mast Mounting
Page 4.10 Issue 1

KH1251
Chapter 4
ASSEMBLY OF ANTENNA WAVEGUIDE TO

ROTATING JOINT.
SEAL WITH ‘DENSOTAPE’ OR SIMILAR
COMPOUND.
DO NOT USE FORCE WHEN ASSEMBLING.
ASSEMBLY OF ANTENNA TO TURNING MECHANISM

(NOTE: ONLY ONE SIDE IS DETAILED, THE OTHER SIDE
IS ASSEMBLED IN THE SAME MANNER.)
ASSEMBLE LOOSELY FIRST, ALIGN AND FIT WAVEGUIDE
BOLTS BEFORE TIGHTENING ANTENNA RETAINING BOLTS.
MOUNTING FOOTPRINT FOR TURNING MECHANISM

TO DECKHEAD MOUNTING PLATFORM.
THREE M12 FIXING BOLTS
(NOT SUPPLIED AS PART OF FITTING KIT)
CD-4713
Figure 3 Assembling Antenna to Turning Mechanism Figure 3
Amdt 2 (Oct 01) Page 4.11/12

KH1251
Chapter 4
WARNING
ENSURE THAT ALL POWER SUPPLIES IN THE VICINITY OF THE
TRANSCEIVER ARE ISOLATED BEFORE ANY INSTALLATION TAKES
PLACE.
Construction
27 The general construction of the downmast X-Band transceiver comprises a sheet-metal

rear plate which is formed, to include the top of the unit. This is braced by two ‘U’
sections which protrude above and below the plate, providing the bulkhead fixing points.
28 The PCBs are mounted both sides of the modulator chassis and are removed as a
complete assembly.
29 A wrap-around cover made from sheet-metal, encloses the unit and is fixed by six captive
screws. Removing the cover gives access to the front and sides of the Transceiver
electronics. Cable entry is at the bottom of the unit.
Mounting
30 Fit the transceiver to the securing bulkhead using the installation bolts supplied with the
fitting kit. Refer to Figure 4 for dimensions.
Issue 1 Page 4.13

KH1251
Chapter 4
TOP VIEW
85 250
BETWEEN FIXING CENTRES
88.4 122.6
420 250
19
670
720 645 BETWEEN
FIXING
CENTRES
15.8mm SLOT
25
SYNC. & VIDEO SOCKETS
CABLE ENTRIES
OPERATING TEMPERATURE RANGE Transmitter Weight : 30kg

o o
At Relative Humidity 0% -15 C to +55 C
o
At Relative Humidity 95% : +40 C Power Consumption :
CAE-A30-5 340W 500VA
CAE-A30-6 275W 400VA
COMPASS SAFE DISTANCES :-
Standard Compass 1.9m (Grade I)
Steering Compass 1.1m (Grade II)
CD-4101
Figure 4 - Downmast Transceiver (CTX-A8): Installation Dimensions

KH1251
Chapter 4
WAVEGUIDE INSTALLATION
CAUTION
In order to satisfy Type Approval requirements the following lengths of waveguide
between the Transceiver and the Turning Mechanism should not be exceeded:
Normal speed antenna - 28 m
High speed antenna - 20 m
31 This section deals with the installation of the waveguide between the Turning
Mechanism and the Transmitter/Receiver. It is not concerned with waveguide items
inside the equipment.
32 Carefully and correctly installed waveguides are, up to the present, the most efficient
means of transmitting electrical energy at high frequencies. Losses inherent in
waveguides are, however, still considerable. To keep them to a minimum, the following factors
are of great importance: minimum length, air tightness and electrical continuity.
33 The Transmitter, a magnetron type valve, is also the primary oscillator. Mismatches of
impedances in the waveguide cause reflection of power back to the magnetron which can
result in ‘frequency pulling’ and instability. Mismatches in a waveguide run can occur at joints,
bends and twists – all of which must be kept to a minimum.
ELLIPTICAL WAVEGUIDE
34 Detailed instructions for the installation of elliptical waveguide are given in the
following pages.

CONNECTOR
ELLIPTICAL WAVEGUIDE (PART No 45-748-117)
(PART No 45-748-818)
FLARE RING
KH1251
MINIMUM BENDING RADII, mm (in)

Chapter 4
Page 4.16
CLAMPING NUT
ALIGNMENT PIN E PLANE 200(8)
HOLES SMALLER "O" RING H PLANE 480 (19)
(FITS IN GROOVE) MAXIMUM TWIST, DEGREES/mn(DEGREES/ft) 3(1)
GAS PORT DIMENSIONS OUTER JACKET, mm (in) 33.5 x 22.9 (1.32 x 0.90)
WEIGHT, kg/m (lb/ft) 0.50 (0.33)
LARGER "O" RING

(FITS IN GROOVE) GASKET
COMPRESSION ALIGNMENT
RING PINS CONNECTOR
BODY
CLAMP OUTER
(FITS OUTSIDE PLASTIC
FLANGE WHEN JACKET
ASSEMBLED)
SEALING
WASHER
Figure 5 - Elliptical Waveguide Assembly

ENTRANCE
CD-3782
HOLE
FLANGE
HALVES
INNER
COPPER
RUBBER
BOOT
DECK FEED-THRU
(PART No 45-748-817)
Issue 1
KH1251
Chapter 4
Elliptical Waveguide Assembly Techniques
Tools and Materials Required for Assembly grease to the outside surface of the gasket (refer to Figure
3). Clean any silicone grease from the exposed copper
Knife, Metal snips, Teflon tape, Bottle brush, Small flat file, using solvent.
Hacksaw (fine blade), Rule (150 mm), Mallet (plastic or
nylon head), Wrenches (two needed: adjustable 3/4" to 2" & FLARE RING
1 15/16"), Solvent, Comothene, Vythene or other non-
flammable cleaning fluid.
Step 1) Prepare waveguide (as shown in Figure 1). The

end of the waveguide must be square. Use a straight edged SILICONE
GREASE
piece of paper wrapped around the waveguide whilst
cutting to stop copper chips from entering. Remove all
burrs from the cut end of the waveguide using a knife and
file. Clean exposed copper with solvent. Clean inside of the GASKET FIGURE 3
waveguide with a bottle brush.
SILICONE
APPROX. 150
GREASE Step 5) Slip recessed side of flare ring over the gasket.
LARGE "O" RING
Alignment pin holes in the flare ring and compression ring
must be in line. The flare ring must be pushed against the
compression ring as tight as possible (refer to Figures 3 & 4.
Approximate opening between the flare ring and the
compression ring should be as shown).
Step 6) Use metal snips to make cuts into the end of the
waveguide at 3 mm intervals to form tabs (see Figure 4).
CLAMPING NUT
24
Make the cuts as close as possible to the flare ring.
FIGURE 1
FLARE RING 2 mm
Step 2) Add a thin coating of silicone grease to the large "O"

ring gasket and place it into the groove inside the clamping
nut, then to the smooth inside surface of the clamping nut
which slides over the smaller "O" ring (Step 8). Place the nut
over the end of the waveguide approximately 150 mm from
the end as shown. Secure the nut to the waveguide with 3 mm
several turns of tape, covering the end of the nut to stop
foreign matter from entering during the assembly operation. FIGURE 4
Step 3) Slip the compression ring over the waveguide until

the recessed edge butts up against the jacket. Apply a Step 7) Flatten tabs against the flare ring using a mallet (as
small amount of silicone grease to the edge of the jacket to shown in Figure 5). Use only enough force to flatten the tabs
aid in installing the compression ring. Alignment pin hole and do not strike so hard as to reduce the thickness of
openings must face away from the waveguide (as shown in the metal. Trim any tab that protrudes past the outside of
Figures 2 & 3). the groove in the flare ring. After the tabs are flattened and
trimmed, tabs should be cleaned with solvent to remove any
COMPRESSION SILICONE silicone grease. The face of the connector body which
RING GREASE
makes contact with the tabs should also be cleaned
thoroughly so that no grease is present in the mating of the
RF contact surfaces. Clean inside of the waveguide with a
bottle brush.
ALIGNMENT
PIN HOLE
FIGURE 2
Step 4) Turn the gasket inside out and place over end of the
waveguide. Apply very thin coating of silicone grease to the
gasket threads, then flip the gasket over and butt up against
the compression ring. Apply a thin coating of silicone FIGURE 5
CD-3783
Issue 1 Page 4.17

KH1251
Chapter 4
Elliptical Waveguide Assembly Techniques (continued)
Step 8) Place smaller "O" ring gasket into groove in Step 10) The waveguide should be checked for leaks
connector body. Do not apply silicone grease to this whenever connectors are attached, when connector
gasket. Apply a thin coating of silicone grease to the attached waveguide is received on site or after
rear outer surface of the compression ring. This will installation. A dependable method is to apply a soap
allow the large "O" ring gasket inside the clamping nut to solution to cable connectors and pneumatic fixings and
slide over the compression ring. checking for bubbles. When mating two UG type
flanges with gasket grooves, two flange gaskets must be
Step 9) (Refer to Figure 6). Place connector body used. If a flange with a gasket groove is mated to a
against flare ring. The alignment pins must be properly flange without a groove, use only one gasket. Mating
seated in the alignment holes of the flare ring and the two EIA type flanges, use only one flange gasket. Do
compression ring. Untape the clamping nut and slide it not apply silicone grease to flange gaskets.
over the assembled parts and screw it onto the
connector body. Tighten the connection with wrenches. Caution!
Use the adjustable wrench on the flattened portion of the When pressure fitting is connected to gas port on
connector body to hold it in position whilst the clamping waveguide connector, avoid excessive tightening.
nut is tightened. Only turn the clamping nut; do not Apply 1 1/2 turns of Teflon tape to threads and tighten
turn the connector body. fitting to only 2 1/2 foot-pounds (0.35 kg-m), which is
CONNECTOR GAS PORT SILICONE LARGE "O"

BODY GREASE RING
SMALLER "O" ALIGNMENT CLAMPING

RING PIN NUT
CD-3784 FIGURE 6
Page 4.18 Issue 1

KH1251
Chapter 4
DECK FEED -THRU (PART No. 45-748-817)
CLAMP
(FITS OUTSIDE
FLANGE WHEN
BOLT HOLE CIRCLE 100 mm

ENTRANCE HOLE 80 mm
ASSEMBLED)
SEALING
WASHER
O
45
8 HOLES Ø 8mm (5/16")
FLANGE
HALVES
RUBBER
BOOT
Description Step 4) Remove the rubber boot. Drill an 8 mm (5/16")

The deck feed through kit is designed to permit a clearance hole through the deck at the locations which
weatherproof path through a deck for an elliptical you have marked.
waveguide. The kit can be mounted to metal or wood
roofs and walls. It consists of a rubber boot, two metal Step 5) Replace the rubber boot around the waveguide
flange halves, washers and an adjustable clamp. or cable and insert it into the entrance hole.
Step 1) Cut an 80 mm entrance hole in the deck for the Step 6) Position the flange halves in the groove and
rubber boot. align the holes with those in the rubber boot. Add the
mounting fixings. Use 1/4" bolts, flat washers, lock
Step 2) Insert the waveguide through the entrance hole washers, and nuts obtained locally. Place a flat washer
and connect it to the components inside. against the inside of the deck and a sealing washer
under the bolt head as shown in the illustration. Tighten
Step 3) Apply silicone grease to the hole and slit of the the fixings.
boot. Place the rubber boot around the waveguide.
Slide the boot into the entrance hole and mark the Step 7) Add the adjustable clamp as shown and tighten
locations of the 8 equally spaced mounting holes. it to ensure a leakproof seal.
CD-3785
Issue 1 Page 4.19

KH1251
Chapter 4
TORQUE
THIN LOCK 15-20 N-m
NUT (11-15 lb-ft)
1 HANGER KIT
2 (85-283-303) RECOMMENDED
1 HANGER SPACING
3
1
1
3
ANGLE
ADAPTOR KIT
3 (85-283-304)
THREADED ROD
SUPPORT KIT 1
(5 PER KIT) TORQUE
1 (45-748-819) 7-14 N-m
(5-10 lb-ft) 2
2
3
1000
1 3
NOTE: THE HANGER CAN ACCOMODATE TWISTING OVER LONG LENGTHS

1
BELOW: FORM HANGER AROUND WAVEGUIDE, SQUEEZE TABS TOGETHER
1 SLIP NUT UNDER OPPOSITE TAB AND TIGHTEN BOLT UNTIL GAP G IS 8mm (5/16")
G G
G
Page 4.20 Issue 1

KH1251
Chapter 4
WAVEGUIDE 16
35 The specified waveguide is copper WG16 manufactured to Specification DEF 5351.
General data:
Inside dimensions: 22.86mm (± 0.076mm) x 10.16mm (± 0.076mm)

Outside dimensions: 25.4mm (± 0.025mm) x 12.7mm (± 0.025mm)
Operating range: 8.20 to 12.40 GHz.
Attenuation at 9.84 GHz: 3.24 dB per 30.48m
INSTALLATION INSTRUCTIONS
36 Waveguide WG16 is available in a number of standard straight lengths, bends, twists etc,
refer to Figure 6 for details of prefabricated waveguide sections and fittings.
37 The waveguide run must be planned and installed in accordance with approved
procedures which are outlined in the following paragraphs :
(1) Keep the number of joints to a minimum compatible with the availability of
prefabricated sections.
(2) Ensure that access to the waveguide run is not obscured by permanent fixtures so
that further maintenance is not impeded.
(3) Protect the waveguide run from accidental damage by ensuring that all sections
exposed to this risk are protected by suitable covers.
(4) Secure the run in position by clamp DMR-A1653 and support the waveguide at
intervals of not greater than 1.2 m. If a section of waveguide is subject to stress
due to vibration, the stress may be relieved by fitting a length of flexible
waveguide to prevent distortion of the adjacent rigid lengths.
(5) Approved fittings must, without exception, be used in the installation. Standard
rigid sections of waveguide should be used wherever possible.
(6) Flexible waveguides have an attenuation which is four times that of rigid copper
waveguide and so must only be used in exceptional circumstances.
(7) The flanged couplings of standard and flexible waveguides are paired, and fitting
must be arranged so that grooved coupling with sealing rings are followed by a
plain flange, except where a window is inserted between the flanges.
(8) Waveguide is fitted such that the ‘O’ ring grooved flange is uppermost in a
vertical run. This configuration must be maintained throughout the run between
the Transmitter/Receiver and the Turning Mechanism.
(9) Windows are inserted between the flanges of a waveguide to ensure that the inner
surface of the waveguide is free from any damage due to the ingress of water.
(10) The windows are normally positioned at either end of the waveguide run – at the
output couplings of the Turning Mechanism and the Transmitter/Receiver,
unless otherwise stated.
Issue 1 Page 4.21

KH1251
Chapter 4
(11) In some instances a short length of waveguide with a grooved coupling at each
end may be required. This converts a plain coupling to a grooved coupling.
(12) Standard sections and flexible waveguides are joined together with four special
bolts, washers and nuts. The bolts should be greased before insertion.
(13) Some radar units are supplied with sets of UNC bolts to mate up with a waveguide
run. In these instances the four fixing holes in the final flange of the run must be
opened up with a 4.3 mm drill before attempting to assemble the run to the unit.
(14) Flexible waveguides are designed to be bent in major and minor planes. The
minimum bending radii, measured to the waveguide centre lines, are E-plane
200 mm (7.87"), H-plane 400 mm (15.7")
WARNING
FLEXIBLE WAVEGUIDE MUST NEVER BE TWISTED.
(15) Waveguide 16 is manufactured to an inside tolerance of ± 0.001 inch and the

inner surface has a mirror finish. These conditions are necessary to produce a
reasonable performance.
CAUTION:
Damaged or corroded waveguide must not be used in the waveguide run.
Page 4.22 Issue 1

KH1251
Chapter 4
152 mm (6 in)
152 mm (6 in)
RIGID
20º `E' BEND 32 mm 32 mm
152 mm (6 in) (1.25 in)
(DMR - A1569) (1.25 in)
DMR - A1563
(FLEXIBLE ZV-7216) 152 mm (6 in)
152 mm (6 in) COUPLING PLAIN COUPLING GROOVED RUBBER SEALING 32 mm 32 mm
152 mm (6 in)
DMR - A4766 DMR - A4767 RING (30 - 756 - 713) (1.25 in) (1.25 in)
DMR - A1564
(RIGID ONLY) E BEND H BEND
20º `H' BEND (ZV9485) (ZV9484)
305 mm (12 in) (DMR - A1570)
DMR - A356
(FLEXIBLE ZV-7217)
610 mm (24 in)
DMR - A1565
(FLEXIBLE ZV-7219)
914 mm (36 in)
DMR - A356
(FLEXIBLE ZV-7220)
42mm
1219 mm (48 in)
29mm
DMR - A359
(RIGID ONLY)
1524 mm (60 in)
DMR - A1566
(RIGID ONLY) NUT AND WASHER
1829mm (72 in)
DMR - A360 WAVEGUIDE CLAMP (NEW TYPE)
(RIGID ONLY) (DMR - 5067)
3048 mm (120 in) COMPLETE ASSEMBLY 121mm
(DMR - A1653)
DMR - A362
(RIGID ONLY)
10 mm
(2.25 in) 90 TWIST
FLEXIBLE (DMR - A1573)
152mm (6 in)
41mm
ZV - 7216
305mm (12 in) 187mm

ZV - 7217 44mm
29mm 125mm
457mm (18 in)
ZV - 7218
14mm
(SPECIAL BOLT DMR - 1678) 5 FIXING HOLES 8mm Ø

(NUT 921019) (WASHER 302302) 44mm DECK GLAND
70mm
DECK GLAND TYPE 1142 / A (SHORT) 89mm (ZV9356)
CD-1133 (40 - 748 - 803 - 01) 95mm
Figure 6 Prefabricated Waveguide Sections and Waveguide Fittings Figure 6
Issue 1 Page 4.23/24

KH1251
Chapter 4
44mm 41mm
5 FIXING HOLES 8mm
44mm
29mm
13mm
110mm
26mm
110mm
187mm
62mm
125mm
60mm
GASKET
70mm
95mm
SEALS CLAMPING PLATES DECK GLAND 89mm

(ZV 9356)
DECK
DECK GLAND TYPE 1142/A (SHORT)

(40-748-803-01) CD-3907
Figure 7 X-Band Deck Gland Installation Details Figure76

KH1251
Chapter 4
BURRING OUTER EDGE OF

A WAVEGUIDE TO RETAIN B SOLDERING
FLANGE
HEAT APPLIED IN
AREA SHOWN AFTER
APPLICATION OF FLUX
DIRECTION OF
STROKE
SOLDER APPLIED
FROM BACK OF FLANGE
WITH WAVEGUIDE HELD
APPROXIMATELY 1/16in (2mm)
VERTICAL
OF WAVEGUIDE PROJECTING
TO BE FILED FLUSH AFTER
SOLDERING
C CHECKING ANGLE OF FLANGE
D FILING FACE FLUSH
E COUPLING AND SEALING
CD-1230
Figure 8 - Waveguide Coupling, Fitting Procedure
Issue 1 Page 4.27

KH1251
Chapter 4
Examination of the Waveguide
38 Examine all sections of waveguide to be used for the run; check for damage and
cleanliness before fitting. The presence of deep scratches and indentations, dust, grit,
copper or brass filings, loose corrosive products etc, can cause sparking when the waveguide is in
use and seriously effect the efficiency of the system. A good method of cleaning is by means of a
pull-through rag saturated with a cleaning agent; Inhibisol is recommended but
trichloroethylene may be used.
WARNING
TRICHLOROETHYLENE EMITS TOXIC FUMES,
AND MUST NOT BE USED IN CONFINED AREAS
39 Examine the contact surfaces of the waveguide couplings to ensure that they are clean
and free from dents and scratches.
Fitting the couplings
40 When it is necessary to fit couplings to waveguide sections, the work must be done in
accordance with the following procedure. The tools required are a set square and rule, a
good medium grade file, a fine tooth metal saw, abrasive cloth and brass pull-through brush.
Sufficient heat for use with soft silver solder (Part No. 1877-690), with its companion flux (Part
No. 1877-193), can be obtained from a small butane blow lamp.
(1) Cut the waveguide to length taking care not to apply excessive pressure which
would cause distortion of the waveguide section. Allow approximately 1.5 mm
(1/6 inch) extra length to protrude beyond the coupling face.
(2) Clean, with abrasive cloth, approximately 25 mm (1 inch) of the waveguide
exterior at the end to be soldered. Also clean the inside surface of the coupling
flange.
(3) Apply flux to the surfaces of the waveguide and inside the coupling flange but
only over the area that the solder is required to flow. An excess of flux is not
required.
(4) Place the coupling flange in position. It will assist soldering if a small burr is
raised on the outer edge of the waveguide by holding the file at 45 degrees to the
edge and drawing it backwards, see Figure 8.
(5) Position the waveguide vertically and apply the flame to the upper edge of the
flange. When sufficient heat has been attained feed the solder into the joint from
the edge opposite the flame, see Figure 8. As the solder has a low melting point, it
is advisable to let the solder follow the flame, rather than feeding it into the flame
area.
(6) Check the coupling alignment with a set square, see Figure 8.
(7) Check that the space between the couplings and waveguide is solidly filled with
solder to ensure air-tightness and water-tightness.
Page 4.28 Issue 1

KH1251
Chapter 4
(8) File the surplus protruding waveguide flush to the coupling face, see Figure 8,
after the coupling has cooled. This must be done carefully to maintain a flat face
on the flange and ensure a watertight undistorted joint assembly.
(9) Remove any burrs on the inner edges of the waveguide with a fine file being
careful to avoid chamfering these edges.
(10) Clean the surplus flux from the coupling with a wirebrush or abrasive cloth and
pass a suitable brush or pull-through rag through the waveguide to remove any
filings or dirt from the inside surface.
Fitting the waveguide run
41 Check that the correct number and type of waveguide sections and fittings are available.
It is recommended that the run be commenced at the Turning Mechanism and continued
towards the Transmitter. Care must be taken to ensure that the outlet waveguide from the Turning
Mechanism is not distorted. Waveguide sections must be adequately supported at all times so
that the flanges and runs are not subject to bending stresses.
(1) PTFE waveguide windows are normally fitted at the output couplings of the
Turning Mechanism and Transmitter Unit, unless the respective unit installation
instructions state otherwise.
(2) If the outlet coupling has tapped holes ensure the correct close toleranced
connecting bolts have the same thread and that the final flange of the waveguide
run will accept them. Open up the final flange fitting holes with a 4.3 mm drill if
required.
(3) Ensure that the mating coupling surfaces are clean and free of debris. Carefully
insert the rubber sealing rings (‘O’ Rings).
(4) Offer up a PTFE window (Part No. DMR-5056) between the flanges, ensuring
that the fixing holes are correctly orientated.
(5) Bolt together, working from corner to corner, to ensure even pressures on the
sealing rings.
(6) Secure waveguide clamps.
(7) If a section of the run is erected and not likely to be immediately connected to an
adjacent section, the end or ends of the section must be sealed against moisture or
dirt with a plastic plug.
(8) The whole waveguide run must be made airtight. To ensure this, PTFE
waveguide window (DMR-5056) must be fitted at the outlet coupling of the
Transmitter unit, unless otherwise stated in the Transmitter unit installation
instructions.
(9) If the Transmitter outlet coupling is not fitted with an ‘O’ Ring groove a short
length of waveguide with grooved flanges at each end is required.
Issue 1 Page 4.29

KH1251
Chapter 4
(10) If the outlet coupling has tapped holes ensure that the correct close toleranced
connecting bolts have the same thread and that the final flange of the waveguide
will accept them. Open up the final flange fitting holes with a 4.3 mm drill if
required.
(11) Connect the final flange to the waveguide run as required, in a similar manner as
that described above in (10).
(12) Where the waveguide run passes through a deck, aluminium deck glands are
available to give a watertight seal . Two sizes are available, one for decks up to 31 2
inches thick and the other for decks up to 71 2 inches thick; these are shown in
Figure 6.
(13) The top clamp plate has a flat to allow the deck gland to be fitted close to a mast.
The waveguide is offset from the centre of the gland body and it should be
arranged that the waveguide passes down the side nearest the scanner mounting.
The waveguide is fed through the upper clamp ring, gland body, and spacing
tube. The lower split disc should be put in place first, then the spacing tube and
another split disc; the space above this disc is packed with fibrous compound, and
the top split disc and clamp ring fitted. Finally the clamping plate should be
secured with the clamping nuts.
(14) In a very short time a waveguide becomes green with verdigris. Waveguides
should therefore be painted as early as possible after installation. Paint must not
be allowed to reach the inner surface of the waveguide or the face of any seal,
coupling etc. Waveguides must not be polished as the repeated pressure from
such an operation will eventually cause distortion of the waveguide.
(15) Finally, to waterproof the exposed couplings it is recommended that they should
be sealed with a layer of greased plastic compound such as Henleys compound or
Denso-Tape.
Page 4.30 Issue 1

KH1251
Chapter 4
STANDARD PARTS
42 Tables 1, 2 and 3 provide a list of waveguide parts.
TABLE 1: Standard Parts
STANDARD APPROVED PARTS TO BE USED FOR INSTALLING THE

WAVEGUIDE RUN
PART No DESCRIPTION
DMR-4766 Waveguide coupling plain face

DMR-4767 Waveguide coupling grooved face
30-756-713 Sealing ring
DMR-1678 Special bolt, waveguide flange
30-271-300-25 Nut for DMR-1678
30-281-063-18 Washer for DMR-1678
DMR-5056 Waveguide window PTFE
40-748-803-01 Deck gland Type 1142A
ZV-9356 Deck gland for decks up to 90 mm (31 2“)
DMR-A1653 Waveguide clamp Universal (Nylon) complete with nuts, bolts and
washers
TABLE 2: Pre-fabricated Waveguide
AVAILABLE PRE-FABRICATED WAVEGUIDE

PART No DESCRIPTION
DMR-A1563 Straight section with couplings 152 mm (6 inches)

DMR-A1564 Straight section with one plain coupling 152 mm (6 inches)
DMR-A356 Straight section with couplings 305 mm (1 foot)
DMR-A1565 Straight section with couplings 610 mm (2 feet)
ZV-9485 90° E bend with couplings 31 mm x 31 mm (11 4 inch x 11 4 inch ) (76 mm (3
inches ) radius)
DMR-A1568 90° E bend with couplings 152 x 152 mm (6 inches x 6 inches)
ZV-9484 90° H bend with couplings 31 mm x 31 mm (11 4 inch x 11 4 inch) (76 mm (3
inches) radius)
DMR-A1569 20° E bend with no couplings 152 mm x 152 mm (6 inches x 6 inches)
DMR-A1570 20° H bend with no couplings 152 mm x 152 mm (6 inches x 6 inches )
DMR-A157 90° twist section with couplings 70 mm (2.75 inches)
Issue 1 Page 4.31

KH1251
Chapter 4
TABLE 3: Flexible Waveguide
FLEXIBLE WAVEGUIDES
PART No DESCRIPTION
ZV-7216 Flexible waveguide 152 mm (6 inches) long

ZV-7217 Flexible waveguide 304 mm (1 foot) long
ZV-7218 Flexible waveguide 457 mm (1 foot 6 inches)
long
ZV-7219 Flexible waveguide 610 mm (2 feet) long
ZV-7220 Flexible waveguide 914 mm (3 feet) long
Page 4.32 Issue 1

KH1251
Chapter 4
OPTIONAL MAINS ISOLATOR (80-261-600)
43 With reference to Figure 9, secure the Mains Isolator in the required position (no fittings
are supplied).
160 120
205
160
80 30
WIRING FOR 3 PHASE WIRING FOR SINGLE PHASE
CABLE
211K
15 mm 1.D 15 mm 1.D
CABLE GLAND CABLE GLAND
L1 L2 L3 L1 L2 L3
L1 L2 L3 L1 L2 L3
CONNECT
SCREENS
TO EARTH
FIT 20 AMP FUSES 15 mm 1.D FIT 20 AMP FUSES 15 mm 1.D

CABLE GLAND CABLE GLAND
SHIP'S SUPPLY
SINGL PHASE
110V/220V
CD-1157
Figure 9 - Mains Isolator: Installation Dimensions
Issue 1 Page 4.33

KH1251
Chapter 4
ELECTRICAL CONNECTION
CABLE SPECIFICATIONS
44 Each cable is identified by a letter code which defines the type of cable required, e.g.
Cable code N is a 38-core cable. Table 4 provides specifications for each cable type.
Table 5 provides 38-core cable, colour code abbreviations.
45 The cables used to connect Kelvin Hughes equipment are to be to the following
specification. Failure to use the correct specification cables may result in impaired
equipment performance.
TABLE 4: Cable Specification
CABLE DESCRIPTION CODE CORE DIAMETER
A 2-core small multi-core 1344-718 16/0.2 6.1 mm 7.7 mm
B 3-core small multi-core 1344-719 16/0.2 6.4 mm 7.2 mm
C Not used
D Not used
E 12-core small multi-core 1344-722 16/0.2 10 mm 11 mm
F Not used
G 25-core small multi-core 1344-724 16/0.2 13.6 mm 14 mm
H. TO BE SUPPLIED BY CONTRACTOR
J Not used
K 2-core Power 5344-787 7/0.67 10 mm
L Not used
N 38-core small multi-core 5344-701 17 mm
R 12-core composite 45-762-0041-001 Mixed 15.4 mm
38-Core Custom Built Cable
46 The 38-core composite cable (KH code number 5344-701) is made for Kelvin Hughes
and comprises the following:
(1) 4 cores of 32/0.2 mm copper wire.

(3) 2 cores of co-axial cable.

KH1251
Chapter 4
TABLE 5: 38-Core Cable Colour Abbreviations
ABBREVIATION COLOUR
R RED
B BLUE
G GREEN
Y YELLOW
W WHITE
Bk BLACK
Bn BROWN
V VIOLET
O ORANGE
P PINK
T TURQUOISE
S SLATE (grey)
R/B RED/BLUE
R/G RED/GREEN
R/Y RED/YELLOW
R/W RED/WHITE
R/Bk RED/BLACK
R/Bn RED/BROWN
B/Y BLUE/YELLOW
B/W BLUE/WHITE
B/Bk BLUE/BLACK
B/O BLUE/ORANGE
G/Y GREEN/YELLOW
G/W GREEN/WHITE
G/Bk GREEN/BLACK
G/O GREEN/ORANGE
G/S GREEN/SLATE
Bn/Bk BROWN/BLACK
Bn/Y BROWN/YELLOW
Bn/W BROWN/WHITE
S/B SLATE/BLUE
S/Bn SLATE/BROWN
V/Bk VIOLET/BLACK
V/Y VIOLET/YELLOW
V/W VIOLET/WHITE
W/R WHITE/RED
WHITE CO-AX
SLATE CO-AX
N/C NO CONNECTION
Issue 1 Page 4.35

KH1251
Chapter 4
12 Core Composite
47 The 12-core composite cable (KH code number 45-762-0041-001) is made for Kelvin
Hughes and comprises the following:

(3) 2 cores of 16/0.2 mm twisted and screened.
(4) 2 cores of co-axial cable.
Small Multi-Core Cables
48 These cables conform to DEF STAN 61-12 (part 5). Each cable consists of a number of
insulated cores, collectively screened and clad in a PVC outer sheath.
49 Core Details
(1) The core details are as follows:
Conductors consist of 16 strands of 0.2 mm diameter tinned copper wire.

Nominal cross-section area of conductor = 0.5 mm2.
Nominal diameter of conductor = 0.93 mm
Nominal thickness of insulation = 0.45 mm
Minimum thickness of insulation = 0.40 mm
Minimum diameter of core = 1.75 mm
Maximum diameter of core = 1.90 mm
(2) Braided Screen
The cores are laid-up, covered with binding tape over which is woven a
braiding of 0.2 mm diameter tinned copper wire.
(3) Outer Sheath
A PVC outer sheath is applied by extrusion over the wire braiding.

(4) Maximum Current Rating
The maximum current ratings are as follows:

2.5 A at 1000 V DC
2.5 A at 440 V AC at 1600Hz.

KH1251
Chapter 4
Power Cables
50 These cables are used for services requiring a moderate current carrying capacity, i.e.
main supplies.
2-Core (Power):
Cable Code K: KH Reference No. 5344-787
250/440V grade: 7 x 0.67 mm (7 x 0.026") cores

cross linked polythene insulation,
braided with 0.2 mm (0.0078") diameter
tinned copper wire, 79% coverage
low smoke, zero halogen outer sheath.
Outer diameter: 10 mm (0.39 in.).
3-Core (Power):
Cable Code L: KH Reference No. 5344-788

(250/440 V grade): Specification as for 2-core cable.
Outer Diameter: 10 mm (0.44")
GENERAL
51 Before starting electrical connection observe the following:
WARNING
ENSURE THAT ALL POWER SUPPLIES ARE ISOLATED BEFORE ANY
ELECTRICAL CONNECTION TAKES PLACE.
52 Isolate power supplies as follows:
(1) Ensure that the associated display is turned off.

(2) Remove fuses from mains isolators.
(3) On Turning Mechanism set ON/OFF switch to OFF.
53 The casing of the upmast turning mechanism must be securely earthed to the platform
with braided copper wire.
54 The casing of the downmast transceiver must be securely earthed to the deck or bulkhead
with braided copper wire.
55 Allow sufficient length on all cables to allow for routing through the transceiver. Make
sure that there is sufficient slack to allow for extreme movements during sudden shock to
the vessel.
56 Ensure that all cables are secured to their associated entry point and that screened cables
are earthed to their respected units.

KH1251
Chapter 4
57 Fit cable through gland in accordance with the diagram shown on Figure 10.
COVER REMOVAL
58 Before any electrical connections can be made, covers have to be removed from the
following equipment:
(1) Downmast Transceiver and Turning Mechanism.

(2) Optional Mains Isolator.
Turning Mechanism
59 Remove the four captive screws securing the rear cover to the Upmast Transceiver and
remove the cover.
Downmast Transceiver
60 Release the six captive screws securing the cover to the Downmast Transceiver and
remove the cover.
Optional Mains Isolator
61 Open the mains isolator cover by releasing the captive screw.
PCB LOCATIONS AND CABLEFORM ROUTING
62 Location of PCBs and cableform routing in the turning mechanism are shown on Figure
10. To fit the cable proceed as follows:
(1) Remove gland nut, plastic washer and seal and discard washer.
(2) Thread cable through back of gland housing for approx. 300 mm.
(3) Remove cable outer covering (exposing braid) back as far as 15 mm from the
gland housing.
(4) Fold braid double to 80mm from gland housing (remove excess).
(5) Place seal over cable and onto outer covering at the gland housing.
(6) Insert the two screening ferrules between seal and screen at gland as shown.
(7) Place plastic washer and gland nut over cable and screw assembly into gland
housing and secure screening and cable with ‘P’ clip, unwrap paper insulation
back to screening and discard.
(8) Route cable strands to TB1, TB2 (CAE-A30-5 only) and SKA. Note that the Tx
Monitor Arm cable is also connected to SKA. Refer to Figures 12 and 13 for
wiring details.
63 Location of PCBs and cableform routing in the downmast transceiver are shown on
Figure 11.

KH1251
Chapter 4
Seal
38 Core
Cable Plastic
Washer
Tx Mon
Arm
Cable
TB1
Secure cable
to 'P' clip 8
1 1
TB2 Casting
Gland
Outer Rubber
Cover Seal
Ferrule
Braid
VIEW SHOWING CABLE ENTRY AND FIXING
Azimuth/Heading
Line PCB
Tx Monitor Arm
SKA
TB1 TB2
Cables routed to TB1,
Safety Switch TB2 (CAE-A30-5 only)
Before any maintenance is carried out on and SKA. Secure with
the transceiver, isolate mains supply 'P' clips
via external safety switch.
VIEW SHOWING CABLE RUNS AND TERMINATIONS
Azimuth/Heading
Line PCB
CAE-A106-2
Connect 12 or 25
core cable and PLA
2 core cable
to SKA
Cable run to
PLA from gland
TB1
TB2
(CAE-A30-5
only)
Cable Glands
CD-3931 REAR VIEW WITH COVER REMOVED, SHOWING LOCATIONS OF TB1, TB2 AND SKA
Figure 10 - Turning Mechanism: PCB Location and Cableform Routing
Issue 1 Page 4.39

KH1251
Chapter 4
TX MICROCONTROLLER PCB MODULATOR ON BACK

OF ELECTRONICS ASSEMBLY
PLE PLC PLD
8
SKW
PLV
PLP
PLA
1TB1
PLE PLG
1
PLX
PLK
PLB
PLH N L
LOAD
PLN
EMC
PLT PLS PLM FILTER
PLD PLC LINE
PLB
PLA PLE PLC PLD
CO-AXES FROM 38 CORE
(NUCLEUS 2) OR
12 CORE (NUCLEUS 3)
(OR DIRECT IF RS232 USED)
RS232 2 CORE
(OPTION) POWER CABLE
PRE-PULSE 12/25 CORE TO
(OPTION) TURNING MECHANISM
38 CORE CABLE
12 CORE CABLE (CAN BUS)
FROM NUCLEUS 2 OR 3 DISPLAY
FROM NUCLEUS 3 DISPLAY
NOTE: IF 38 CORE CONTROL CABLE FROM NUCLEUS 2 OR 3 OR 12 CORE CABLE FROM NUCLEUS 3
USED VIDEO AND SYNC FORM PART OF THE CABLE.
IF RS232 CONTROL CABLE USED, VIDEO AND SYNC ARE SEPARATE CABLES
ONLY ONE OF 38 CORE, 12-CORE (CAN BUS) OR RS232 CABLES USED
A
A
PRE-PULSE VID 2 VID 1
A
B
EXT-SYNC SYNC 2 SYNC 1
VIEW SHOWING
CD-3932 COAXIAL CONNECTORS
Figure 11 - Downmast Transceiver: PCB Location and Cableform Routing

KH1251
Chapter 4
WIRING DIAGRAMS
64 Electrical connections for upmast and downmast transceiver systems are detailed on the
following wiring diagrams:
(1) Figure 12 - Connections between the downmast Transceiver CTX-A8 and the
upmast Turning Mechanism CAE-A30-6 (Low Speed Antenna), including the
cable arrangement at the Turning Mechanism.
(2) Figure 13 - Connections between the downmast Transceiver CTX-A8 and the
upmast Turning Mechanism CAE-A30-5 (High Speed Antenna), including the
cable arrangement at the Turning Mechanism.
(3) Figures 14 and 15 - Connections for Nucleus 2 or 3 systems using 38-core
composite cable as follows:
(a) Connections between the CTX-A8 Transceiver and the standard Nucleus 2
or 3 Display.
(b) Connections for an interswitched system, via the Dual Interswitch Unit.
(4) Figures 16 and 17 - Connections for Nucleus 3 systems using 12-core composite
cable and the CANbus interface as follows:
(a) Connections between the CTX-A8 Transceiver and the standard Nucleus 3
Display.
(b) Connections for an interswitched system, via the Radar Interswitch Unit
(RIU).
Note: RS232 serial control can be used for changing the programme of the Tx Microcontroller
PCB. It does not control the transceiver.
CHECKS AFTER FITTING
65 The upmast turning mechanism must be checked for security and freedom to rotate. The
downmast transceiver must be checked for security, accessibility, and cabling ‘runs’.
66 Ensure that all cables are secured to their associated entry point and that screened cables
are earthed to their respected units.
67 All cable entries must be checked for signs of fretting, chafing or damage, and
subsequently sealed with a mastic compound.
68 Commissioning instructions are described in Chapter 5.

KH1251
Chapter 4
Mk VII TRANSMITTER TURNING MECHANISM

CTX-A8 CAE-A30-6
1TB1 1TB1
T OR Lt/G 2
5
S
6
MOTOR 0V
7
8
O 1
1
P
2
MOTOR +ve 26V
3
4
3SKK
MOTOR START (+27V) 1 Bn 3
MOTOR START RTN 2 V 4
5
3SKM
Bk
+27V 6 9SKA
R
NEON SIGNAL 1 5
B
NEON RETURN 2 6
G
AZIMUTH 3 2
Y
HEADING LINE 4 3
W
0V 5 4
R
Tx MONITOR 7 Tx MON 0V
B
ARM 8 Tx MON SIG
12 CORE
SMALL
CABLE
(CABLE E)
12 CORE CABLE INTERCONNECTIONS

BETWEEN TRANSCEIVER AND TURNING MECHANISM
2 CORE
FROM Tx MON.
12 CORE CABLE
12 CORE
FROM TX/RX
ENSURE SCREENS RB
ARE CLAMPED
Bk 5 +27V
8 NEON
V 4 MOTOR START (RTN)
7 NEON (0V)
Bn 3 MOTOR START (+27V)
B 6 NEON RETURN
S 2 MOTOR 0V
R 5 NEON SIGNAL T or LtG
O 1 MOTOR +VE (+26V)
W 4 0V P
Y 1TB1
3 HEADING LINE
G 2 AZIMUTH
1
9SKA
CABLE CONNECTIONS AT TURNING MECHANISM

CD-3942
Figure 12 - Transceiver (CTX-A8) to Low Speed Antenna (CAE-A30-6) Connections

KH1251
Chapter 4
Mk VII TRANSMITTER TURNING MECHANISM

CTX-A8 CAE-A30-5
1TB1 1TB2
T OR Lt/G
5 5
B/Bk
S
6 6
B/O
MOTOR 0V
B/Y
7 7
G/Y
B/W
8 8
G/W
O
1 1
R/W
P
2 2
R/Bk
MOTOR +ve 36V R/B
3 3
R/Bn
R/Y
4 4
R/G
3SKK 1TB1
MOTOR START (+27V) 1 Bn 5
MOTOR START RTN 2 V 6
3
3SKM
Bk
+27V 6 9SKA
R
NEON SIGNAL 1 5
B
NEON RETURN 2 6
G
AZIMUTH 3 2
Y
HEADING LINE 4 3
W
0V 5 4
R
Tx MONITOR B 7 Tx MON 0V
25 CORE ARM 8 Tx MON SIG
COMPOSITE
CABLE
(CABLE E)
25 CORE CABLE INTERCONNECTIONS

BETWEEN TRANSCEIVER AND TURNING MECHANISM
2 CORE
FROM Tx MON.
25 CORE CABLE
25 CORE
FROM TX/RX
ENSURE SCREENS RB
ARE CLAMPED
TB2
O 1
R/W
P 2 8 NEON
R/Bk
V 6 MOTOR START (RTN)
R/B 3 7 NEON (0V)
R/Bn
Bn 5 MOTOR START (+27V)
R/Y 4 B 6 NEON RETURN
R/G
4
T or LtG 5 R 5 NEON SIGNAL
B/Bk Bk 3 +27V
S 6 W 4 0V
B/O
B/Y 7 Y 1TB1
3 HEADING LINE
G/Y
B/W 8 G 2 AZIMUTH
G/W
1
9SKA
CABLE CONNECTIONS AT TURNING MECHANISM

CD-3938
Figure 13 - Transceiver (CTX-A8) to High Speed Antenna (CAE-A30-5) Connections

KH1251
Chapter 4
NUCLEUS 3
DISPLAY Mk VII TRANSMITTER
CTX-A8
INPUT PCB 38 - CORE
CABLE
(CABLE N)
PLV 3PLB
1 S
TX RUN 6
2 Bn 7
TX MUTE 3 Y
M PULSE 4
4 W 5
L PULSE 5 B
TUNE 2
6 G 3
TUNE IND P
7 10
TX READY R
8 8
90/180 AZIMUTH
9
10 V 11
RX MONITOR
11 O 9
HEADING LINE
12
13
14 Bk 1
0V
CONTROL PCB
PLW
1
2
3
2PLB
4
T or LtG
MODULATOR +27V 5 1
6
R/B 2
MODULATOR 0V 7
8
9 THESE CABLES
10 ARE SEPARATE POWER UNIT
11 COAXES IF
12 38 CORE CABLE
CONNECTION
NOT USED
VIDEO WHITE COAX 1 VIDEO 1
SYNC
GREY COAX 1 SYNC 1
FILTER
SHIPS
} 2 CORE MAINS } L
MAINS POWER CABLE N
E
3PLV
DIAGNOSTIC
} 1
2
RXD
TXD
PLF PORT 3 GROUND
2
NAVSYS I/P 3 CABLE A 4
INTERFACE RTN
CONTROL PCB
PLU 3PLX
1
} 1 CAN H
GYRO
PHASE 1
PHASE 2
PHASE 3
REF 1
2
3
4
5
CABLE D
CAN BUS OPTION
} 2
3
4
CAN L
GROUND
CAN H
REF 2 5 CAN L
6 GROUND
6
} PULSE
LOG SHORT
7
CABLE A CONTROL PCB
8
0V NOTE: THE INFORMATION ON THIS DIAGRAM
MUST BE USED IN CONJUNCTION WITH FIGURE 12 FOR THE
COMPLETE INSTALLATION DATA FOR LOW SPEED ANTENNAS
OR IN CONJUNCTION WITH FIGURE 13 FOR THE
POWER UNIT COMPLETE INSTALLATION DATA FOR HIGH SPEED ANTENNAS.
CABLE K
FILTER INPUT SHIP'S MAINS
(TB1) 110/220V
CD-3914
Figure 14 - Typical Nucleus 2 or 3 System Interconnection

NUCLEUS 3
DISPLAY DUAL INTERSWITCH UNIT
(HRC-A9) Mk VII TRANSMITTER
38 - CORE 38 - CORE
CABLE CABLE CTX-A8
INPUT PCB (CABLE N) (CABLE N)
PLV PLDA/B-2 PLTA/B - 2 3PLB

1 S S
TX RUN 2 1 1 6
R/G Bn
TX MUTE 2 2 7
Amdt 2 (Oct 01)

3 B/Y Y
M PULSE 3 3 4
4 B/W W
L PULSE 4 4 5
5 R/Y 5 5 B
TUNE G
2
6 R/W 6 6
TUNE IND P
3
7 T OR Lt/G 7 7
TX READY T 10
8 G/O 8 8
90/180 AZIMUTH 8
9 9 9
10 B/Bk 10 10 V
RX MONITOR G/W O 11
11 11 11
HEADING LINE 9
12 12 12
13 13 13
14 R/B 14 14 Bk
0V 1
PLW PLDA/B - 1 PLTA/B - 1 CONTROL PCB

1 G & W/V (2 WIRES) 1 1
2 Bn & S/Bn (2 WIRES) 2 2
3 Y & B/O (2 WIRES) 3 3
4 V & G/Y (2 WIRES) 2PLB
4 4
5 R & R/Bn (2 WIRES) 5 5 T or LtG 1
MODULATOR +27V 6 O 6 6 R/B
7 B 7 7 2
MODULATOR 0V P & V/Bk (2 WIRES)
8 8 8
9 R/Bk 9 9
10 Bn/Bk 10 10
11 11
POWER UNIT
11 W
12 Bk 12 12
PLT PLDA/B-3
1 G/Bk
SELECT DATA 6
2 W/Bn
RADAR SOURCE 4
3 Y/Bn
TX CONTROL 5
4 S/B
STATUS 1 7
5 S/G
STATUS 2 8
6 G/B
0V 9
SKP
VIDEO SK8(10)
WHITE COAX
SKO
SYNC SK2(5)
GREY COAX
SK7(9) 1 VIDEO 1
WHITE COAX
PLU
1
PHASE 1 SK1(4) 1 SYNC 1
2 GREY COAX
PHASE 2 3
GYRO CABLE D
PHASE 3 4
REF 1 5
}
REF 2 TB1-A/B TB2-A/B
6 L N L N
PULSE
7 FILTER
LOG SHORT CABLE A
8
}
0V
2 CORE MAINS L
PLF POWER CABLE N
}
1 E
NAVSYS I/P
2 CABLE A
Figure 15 - Nucleus 2 or 3 Interswitched System Connection

INTERFACE RTN
POWER UNIT
CABLE K NOTE: THE INFORMATION ON THIS DIAGRAM
SHIP'S MAINS FILTER INPUT 110/220V O/P CABLE K MUST BE USED IN CONJUNCTION WITH FIGURE 12 FOR THE
(TB1) (TB2) COMPLETE INSTALLATION DATA FOR LOW SPEED ANTENNAS
110/220V FOR A MK4 OR MK6
OR IN CONJUNCTION WITH FIGURE 13 FOR THE
SECOND TRANSCEIVER
COMPLETE INSTALLATION DATA FOR HIGH SPEED ANTENNAS.
CD-3915 ONLY
Page 4.45
Chapter 4
KH1251
KH1251
Chapter 4
COMPOSITE
12-CORE
NUCLEUS 3 (CABLE R)
5000, 6000, 7000 Mk VII TRANSMITTER
INPUT PCB CTX-A8

SKP
WHITE COAX
VIDEO VIDEO 1
SKO
GREY COAX
SYNC SYNC 1
NOTE 1 CONTROL PCB

PLC 3PLX
BLACK
CAN HI 1 1 CAN HI
WHITE
CAN LO 2 2 CAN LO
BLUE
GND 3 3 GND
ORANGE
HEADING LINE 4
RED
AZIMUTH 5 CONTROL PCB
6
YELLOW 3PLB
+27V 7
8 GREEN HEADING LINE
GND 9
8 AZIMUTH
POWER UNIT
2PLB
1
ON/OFF
2
NOTE 1: SCREEN OF TWISTED PAIR TO BE

CONNECTED TO PIN 3 AT ONE END ONLY
FILTER
2 CORE L
MAINS INPUT N
E
NOTE: THE INFORMATION ON THIS DIAGRAM

MUST BE USED IN CONJUNCTION W ITH FIGURE 12 FOR THE
OR IN CONJUNCTION W ITH FIGURE 13 FOR THE
COMPLETE INSTALLATION DATA FOR HIGH SPEED ANTENNAS. CD-4557
Figure 16 - Typical Nucleus 3 CANbus System Interconnection

COMPOSITE COMPOSITE
12-CORE 12-CORE
CABLE (CABLE R)
NUCLEUS 3 (CABLE R)
5000, 6000, 7000 RIU Mk VII TRANSMITTER
NNR-A55
Amdt 1 (Feb 01)

INPUT PCB CTX-A8
SKP
WHITE COAX SK1 - 6 SK7 - 12
VIDEO VIDEO VIDEO VIDEO 1
SKO
GREY COAX SK13 - 18 SK19 - 24
SYNC SYNC SYNC SYNC 1
CONTROL PCB
NOTE 1 NOTE 1
PLC PLA-F PLL-0 3PLX
BLACK 1 1
CAN HI 1 1 CAN HI
WHITE 2 2
CAN LO 2 2 CAN LO
BLUE 3 3
GND 3 3 GND
ORANGE 4 4
HEADING LINE 4
RED 5 5 CONTROL PCB
AZIMUTH 5
6 6
6
YELLOW 7 7 3PLB
+27V 7
GREEN 8 8
GND 8 9 HEADING LINE
8 AZIMUTH
POWER UNIT
2PLB
1
ON/OFF
2
NOTE: THE INFORMATION ON THIS DIAGRAM
MUST BE USED IN CONJUNCTION W ITH FIGURE 12 FOR THE
NOTE 1: SCREEN OF TWISTED PAIR TO BE FILTER
CONNECTED TO PIN 3 AT ONE END ONLY OR IN CONJUNCTION W ITH FIGURE 13 FOR THE
COMPLETE INSTALLATION DATA FOR HIGH SPEED ANTENNAS. 2 CORE L
MAINS INPUT N
E
Figure 17 - Nucleus 3 Interswitched CANbus System Connection

CD-4558
Page 4.47
Chapter 4
KH1251
KH1251
Chapter 4

KH1251
Chapter 5
CHAPTER 5
COMMISSIONING
CONTENTS
Paragraph Page
1 INTRODUCTION 5.3
2 POWER SUPPLIES 5.3
3 LINK AND SWITCH SETTINGS 5.3
5 SETTING TO WORK 5.4
11 HEADING LINE ADJUSTMENT 5.5
11 General 5.5
12 Checking the Alignment 5.5
13 To Correct an Error (Fine Adjustment) 5.5
14 To Correct an Error (Coarse Adjustment) 5.6
15 SETTING UP THE TRANSMISSION MONITOR 5.6
17 PERFORMANCE CHECKS 5.7
ILLUSTRATIONS
Figure Page
1 Turning Mechanism : Access 5.8

2 Typical Tx/Rx Monitor Responses 5.9
Issue 1 Page 5.1

KH1251
Chapter 5
Page 5.2 Issue 1

KH1251
Chapter 5
CHAPTER 5
COMMISSIONING
INTRODUCTION
1 Interswitched equipments, or equipments interfaced with other radar equipments, are

described in their respective Handbooks.
CAUTION
The transceiver RF output must not be operated into an open circuit or poorly
matched feed cable. Damage to the RF head will result.
POWER SUPPLIES
2 Check that all cables have been installed and connected. Ensure switch S1 is set to ON,
and switch S2 is set to OFF for low speed Turning Mechanism (CAE-A30-6) or ON for
high speed Turning Mechanism (CAE-A30-5).
LINK AND SWITCH SETTINGS
3 Ensure that the correct links are fitted to the Display Unit to enable it to work with the
MkVII Transceiver.
4 The Transceiver links are factory set. The links/switches listed below are options for the
installation. All other links and switches are listed in the unit descriptions. Check that the
MkVII Transceiver links/switches are set as follows:
a) Receiver CTX-A356
LK1 OPEN Tune sample delay (intermediate, approx. 50 ns)

LK2 MADE Tune sample delay (maximum, approx. 100 ns)
LK3 OPEN Tune sample delay (minimum)
Note: only one of LK1, LK2 or LK3 is to be MADE. Selected for best
AFC performance)
LK5 B Minimum AFC Lock
A - intermediate AFC lock
A &B OPEN - maximum AFC lock
b) Tx Microcontroller PCB:
Grid
SW1-3 4A ON Jitter enabled
OFF No PRF jitter
SW2-1 3A OFF Antenna Motor starts on Run
ON Antenna Motor on all of the time

KH1251
Chapter 5
SETTING TO WORK
5 Carry out the following:
(1) Switch on the single phase mains at the Isolators for the Display and Transceiver.
(2) Set the display power switch to ON.
6 At the display ensure that the Transceiver is entered as MkVII in the installed equipment
parameters.
7 Verify that the display indicates TX READY after the warm up period of approximately
90 seconds.
8 Set to RUN.
9 Transceiver status is indicated by LEDs located on the modulator and control board.
Only the LEDs on the Tx Microcontroller PCB are visible with the transceiver cover
removed. The other LEDs are only visible with the Electronics Unit (CTX-A370) in the test
position. Refer to Fault Diagnosis procedures in Chapter 7 details of the LEDs and the test
position.
10 The LEDs on the Tx Microcontroller PCB are as follows:
Grid
D18 8F Lit, indicating Tune Indicator signal present
(Run mode only)
D41 4E Flashing, indicating that the processor is running
D42 4E Only lit when external trigger pulses being applied
D43 4E Lit, indicating magnetron heater OK
Flashes slowly for warm up time
Flashes quickly after warm up time
D44 4E Not used
Page 5.4 Issue 1

KH1251
Chapter 5
HEADING LINE ADJUSTMENT
NOTE: Tis procedure is not required for Nucleus 3 displays. Heading line errors are corrected
by the Display ‘skew’ setting.
General
11 Following installation, the heading line may be checked to give maximum bearing
accuracy as follows:
NOTE: During the Heading Line alignment procedure, the ship must be stationary on a fixed
known heading and must have bearing information from the gyro compass available. The
ship is to be alongside; less accurate results are obtained if at anchor or at a buoy.
Checking the Alignment
12 With the vessel stationary, or at anchor, proceed as follows:
(1) Check that the array/gearbox alignment mark Ù is correct.

(2) Switch ON the Display and operate in a HEAD UP mode and at a range of 6 miles.
(3) Select a stationary target which can be seen by eye and which paints an echo on
the screen.
(4) Take a compass bearing on the target, and compare this with the bearing of the
echo paint on the display. Note the degree and direction of discrepancy.
To Correct an Error (Fine Adjustment)
13 Any error is present in the Heading Line may be adjusted as follows:
(1) Switch the Gearbox Safety Switch to OFF.

(2) Switch all supplies to STANDBY.
(3) Remove the four captive screws securing the cover to the rear of the Turning
Mechanism and remove the cover.
(4) Loosen the Azimuth/Heading Line PCB locking screws, refer to Figure 1.
(5) Note the position of the pointer on the scale, which is marked in two degree steps.
NOTE: Moving the PCB to the left moves the video anti-clockwise with respect to the Heading
Line.
(6) Remove the error by sliding the PCB by the number of degrees to correct the
misalignment.
(7) Retighten the Azimuth/Heading Line PCB.
(8) Refit the outer cover.
(9) Set the Safety Switch to ON.

KH1251
Chapter 5
(10) Set the Display to RUN and check that the visual and PPI display bearing of the
known target.
(11) To make any further adjustment repeat step (6).
(12) Secure the rear cover.
To Correct an Error (Coarse Adjustment)
14 The Heading Line Opto Disc is factory set, however if the fine adjustment does not
achieve the required correction, proceed as follows:
(1) Perform Paragraph 13, steps (1) to (3).

(2) Disconnect the plug to the Heading Line PCB.
(3) Remove the Heading Line PCB, ensuring that the opto sensor does not foul
against the opto disc.
(4) With the array facing forward, check that the leading edge of the heading line disc
recess is in line with the array centre line.
(5) The heading line disc recess may be corrected by slackening the three M4
retaining bolts holding the disc in place. Do not remove the bolts completely.
(6) Manually rotate the disc to the new position required and retighten the bolts.
(7) Refit and reconnect the Heading Line PCB by sliding the opto device over the
edge of the opto disc.
(8) Refit the retaining pillars and reconnect the plug.
(9) To check that the Heading Line is correct, refer to the Fine Adjustment
Paragraph.
SETTING UP THE TRANSMISSION MONITOR
15 The efficiency of the magnetron is checked by carrying out a performance monitor

check.
16 The two specific types of optional performance monitors that can be fitted are:
(1) Transmission Monitor - comprises a monitor arm fitted to the outer case of the
turning mechanism. The transmission monitor is selected by setting PERF. MON
to ON at the display. The monitor arm neon is ionised as the antenna passes over
the arm, and a ‘plume’ is displayed on the screen.
(2) Receiver Monitor - comprises a resonant cavity with an adjustable plunger,
which is factory set according to magnetron frequency. It is fitted to the rotating
joint waveguide. The receiver monitor is selected by setting PERF. MON to ON
at the display and is displayed as a ‘sun’ in the centre of the screen.

KH1251
Chapter 5
PERFORMANCE CHECKS
17 A performance monitor check is carried out to check the efficiency of the Transceiver
magnetron and RF component. To carry out the performance monitor check, proceed as
follows :
(1) Switch the display power to ON.

(2) After waiting 90 seconds, the screen should indicate TX READY, select GO TO
RUN and then select TX A.
(3) Select the 1.5 nautical mile range and PERF.MON (indicated on the top left hand
side of the screen).
(4) Using the VRM facility, measure the diameter of the radar sun (Figure 2) that
appear in the centre of the display.
(5) For future reference, record the diameter in the operators record under the
PERFORMANCE MONITOR heading. RX.... nm.
(6) Select the 12 mile range.
(7) Using the VRM facility, measure the plume (Figure 2), at a bearing of
approximately 320 degrees and record as in (5) under TX.........nm Heading.
Issue 1 Page 5.7

KH1251
Chapter 5
LOCKING SCREWS
SLOT ALLOWS FINE

ADJUSTMENT
OF HEADING LINE
BY PERMITTING PCB
TO BE MOVED
PLA
AZIMUTH/
HEADING LINE PCB
CAE-A106-2
PL3
PL2
PL4
PL1
TB1
HIGH SPEED TURNING MECHANISM CAE-A30-6
LOCKING SCREWS
SLOT ALLOWS FINE

ADJUSTMENT
OF HEADING LINE
BY PERMITTING PCB
TO BE MOVED
PLA
AZIMUTH/
HEADING LINE PCB N N
CAE-A106-2 MAINS
L L
TB1
CD-3920 LOW SPEED TURNING MECHANISM CAE-A30-5
Figure 1 Turning Mechanism : Access
Page 5.8 Issue 1

KH1251
Chapter 5
350 000 010
RAD 1 MP MON 340 020 RANGE 1.5 GYRO 130 deg
RINGS 0.25
330 030 SPD16.5 kts L(M)
N UP
CORR 1 320 040 CMG 000 deg
CD SMG 19.0 deg
VIDEO 310
NORM 050 STAB SEA
HL
SET SEA
300 060 DRIFT SEA
VECTOR 15 min (R/T)
290 TRAILS 3 min (R/T)
070
CPA LIMIT 2.0 min
TCPA LIMIT 20.0 min
280 080 LAT 050 00.45 N
LONG 001 23.45 E
270 090
100
260
110
250
240 120
VRM 230
130
0.8
EBL 220 140 WAY Pt NAV
105.6
210
150 PLOT MAPS
4 9 9 200
R5 S G 190 180 170
160 TRIAL CRT
CD-5110
Receiver Monitor
350 000 010

RINGS 0.25
330 030 SPD16.5 kts L(M)
N UP
CORR 1 320 040 CMG 000 deg
CD SMG 19.0 deg
VIDEO 310
NORM 050 STAB SEA
HL
SET SEA
300 060 DRIFT SEA
VECTOR 15 min (R/T)
070
CPA LIMIT 2.0 min
TCPA LIMIT 20.0 min
280 080 LAT 050 00.45 N
LONG 001 23.45 E
270 090
100
260
110 TARGET 1
250 BRG 039.3º (T)
RANGE 3.3 nm
COURSE 349º (T)
240 120 SPEED 2.7 kts
CPA 3.2 nm
TCPA 2.2 min
VRM 230
130
0.8
105.6
210
150 PLOT MAPS
4 9 9 200
R5 S G 190 180 170
160 TRIAL CRT
CD-1475
Transmitter Monitor
Typical figures: Tx = 6 to 8 nm
Rx = 0.75 to 1 nm
Figure 2 - Typical Tx/Rx Monitor Responses

KH1251
Chapter 5
Page 5.10 Issue 1

KH1251
Chapter 6
CHAPTER 6
TECHNICAL DESCRIPTION
CONTENTS
Para Page
1 INTRODUCTION 6.3
10 POWER SUPPLY (45-677-124) 6.4
11 25 kW FET MODULATOR (CTX-A369/CTX-A345) 6.4
13 TX MICROCONTROLLER PCB (CTX-A346) 6.4
15 LOGARITHMIC RECEIVER PCB (CTX-A356) 6.5
17 RF HEAD (CTX-A380) 6.5
20 High Power (Tx) Signal Path 6.6
23 Low Power (Rx) Signal Path 6.6
24 TURNING MECHANISM 6.11
34 UNIT INFORMATION 6.16
ILLUSTRATIONS
Figure Page
1 Transceiver (CTX-A8): Module Locations 6.7

2 Downmast Transceiver (CTX-A8): Interconnection Diagram 6.9/10
3 Turning Mechanism (CAE-A30-5): Module Locations 6.13
5 Upmast Turning Mechanism Interconnection Diagram 6.15
UNIT INFORMATION
Unit
CTX-A369/CTX-A345 25 kW FET Modulator

CTX-A346 Tx Microcontroller PCB
CTX-A356 Logarithmic Receiver PCB
CAE-A106-2 Azimuth/Heading Line PCB
CTX-A359 +26V Motor Starter PCB
CAE-A236 Brushless Motor PCB
Issue 1 Page 6.1

KH1251
Chapter 6
Page 6.2 Issue 1

KH1251
Chapter 6
CHAPTER 6
TECHNICAL DESCRIPTION
INTRODUCTION
1 This chapter provides an overview of the Mk VII Downmast Transceiver and Turning
Mechanism, together with functional and technical descriptions for the electronic units.
2 The downmast transceiver is designed for bulkhead mounting inside the vessel. It
comprises a sheet metal rear plate which is formed to include the top of the unit. This is
braced by two ‘U’ sections which protrude above and below the rear plate to provide the
bulkhead fixing points. The main sub-units are bolted to the rear plate (refer to Figure 1).
3 The main sub-units are:
(1) EMC Filter

(2) Power Unit 45-677-124
(3) Electronic Unit consisting of:
(a) 25 kW FET Modulator CTX-A369/CTX-A345
(b) Tx Microcontroller PCB CTX-A346

(4) Logarithmic Receiver PCB CTX-A356
(5) RF Head, consisting of:
(a) CTX-A380 comprising; Magnetron (CTX-A317), Circulator

(45-646-604), Waveguide Outlet (CAE-A277)
(b) Diode Limiter (45-646-603)
(c) Filter Shim NTX-1194
(d) Low Noise Front End (LNFE) (CTX-A323)
(e) Optional RF Monitor Cavity

4 Figure 2 shows the interconnections between the units.
5 The Electronic Unit has to be removed to gain access to the modulator and pulse
transformer. The 25 kW FET Modulator (CTX-A369) consists of a 25 kW Modulator
PCB (CTX-A345) mounted on a chassis, together with the high power FETs and a heatsink.
Issue 1 Page 6.3

KH1251
Chapter 6
6 The EMC Filter is located at the right hand side of the unit and is fitted to the mounting
that supports the Electronic Unit. The output terminal 1TB1 is also fitted to this
mounting.
7 The RF Head is located at the top of the framework and is supported on brackets.
8 Two fans are fitted to the Transceiver. One fan (CTX-A379) located at the base of the
Electronic Unit provides general purpose cooling for the whole Transceiver. The second
fan (45-683-158), fitted to the Electronic Unit heatsink, provides cooling for the modulator
components.
9 A sheet metal wrap-around cover, secured in position by six captive screws, provides
access to the front and sides of the unit. Cable entry is at the bottom of the unit. An earth
bonding point is situated on the top.
POWER SUPPLY (45-677-124)
10 The Power Supply is located at the base of the Transceiver and is secured to two
mounting brackets by four captive screws. It provides the +27V DC to drive the 300V
modulator power supply in the 25 kW Modulator PCB, +26V or +36V power supplies for the
antenna turning motor (selectable by S2, OFF for +26V, ON for +36V), and the following DC
supplies for general use within the Transceiver:
(1) +27V
(2) +15V
(3) +10V (Heater Supply), set by switch S1 to ON
(4) -15V
25 kW FET MODULATOR (CTX-A369/CTX-A345)
11 The 25 kW FET Modulator provides the following functions:
(1) Drives the X-band 25 kW magnetron.

(2) Automatically adjusts the parameters of the magnetron to compensate for the
characteristics of different magnetrons, and to allow for change of characteristics
due to ageing.
12 Full details of this unit are provided in the Unit Information at the end of this chapter.
TX MICROCONTROLLER PCB (CTX-A346)
13 The main function of the Tx Microcontroller PCB is to interface the Display Unit with the
Transceiver. The PCB carries out the following functions:
(1) Controls the transmitter via direct parallel connection or Controller Area
Network (CAN) bus.
(2) Provides control of the FET modulator.
(3) Provides modulator trigger pulses of the relevant width and PRF.

KH1251
Chapter 6
(4) Provides sync pulses for the receiver and display units.
(5) Provides control of the turning motor and modulator cooling fan.
(6) Provides the capability of using an external trigger from 300 Hz to 8 kHz, subject
to pulse width. The trigger pulse must be positive from 0V.
(7) Provides BITE information on the running parameters from the modulator.
(8) Provides BITE information on the running parameters of the control board.
(9) Controls the pulse width and PRF via a computer serial link.
LOGARITHMIC RECEIVER PCB (CTX-A356)
15 The Receiver Assembly (CTX-A364) consists of a Logarithmic Receiver PCB

(CTX-A356) mounted on a chassis with a screening cover. The Receiver Assembly is
mounted on brackets attached to the main framework and the LNFE. The Logarithmic Receiver
PCB provides the following:
(1) RF input stages.

(2) Logarithmic amplifier with switchable bandwidths.
(3) Video detector and amplifier with three independent outputs.
(4) Tune indicating and AFC functions.
RF HEAD (CTX-A380)
17 The RF Head comprises:
(1) RF Head sub-assembly (CTX-A38) comprising:
(a) 25 kW magnetron
(b) Ferrite circulator
(c) Waveguide outlet

18 The following RF components functionally complete the RF path:
(1) Diode (Pulse) Limiter

(2) Filter Shim
(3) Low Noise Front End (LNFE)
19 The low noise front end combines an RF amplifier, balanced mixer, electronically tuned
local oscillator and IF head amplifier.
Issue 1 Page 6.5

KH1251
Chapter 6
High Power (Tx) Signal Path
20 Typical pulse conditions for the 25 kW magnetron are:
(1) Short pulse: 50 ns at 6 amps

(2) Medium pulse: 180 ns at 8.0 amps
(3) Long pulse: 800 ns at 8.0 amps
(4) Very long pulse: 950 ns at 8.0 amps
21 The magnetron output is fed into port 2 of the circulator, and due to the rotational
properties of the circulator, emerges at port 3 and out to the rotating joint.
22 A small amount of the magnetron energy leaks across the ferrite junction and into the
pulse limiter. The limiter in turn limits this energy to a safe level for the low noise front
end to use as a tune signal.
Low Power (Rx) Signal Path
23 Signals, which are target returns, are received by the antenna and are fed to port 3 of the
circulator, via the rotating joint. The signals emerge at port 1, and are then fed to the pulse
limiter. Normally these signals are of low amplitude, and will not be limited by the pulse limiter.
The limited signals are amplified by the LNFE and mixed at 60 MHz, to produce IF for the
receiver.
Page 6.6 Issue 1

KH1251
Chapter 6
RX MONITOR
CAVITY CTX-A173
RF HEAD (CTX-A380)
WAVEGUIDE OUTLET (CAE-A277)
FILTER SHIM (NTX-1194)
RECEIVER (CTX A364), CONTAINING

LOGARITHMIC RECEIVER (CTX-A356)
CIRCULATOR (45-646-604)
1
3 LOW NOISE FRONT END (CTX-A323)
DIODE LIMITER (45-646-603)
MAGNETRON (CTX-A317)
C
LP
PLP ELECTRONIC UNIT (CTX-A370)

PLA
PLE
1TB1
9kV
TX MICROCONTROLLER
FLOW
PCB (CTX-A346)
AIR
PLH
PLN MAINS FILTER (45-680-003)

PLT
PLS
PLC
PLD
FAN (CTX-A379)
25kW FET MODULATOR

(CTX-A369)
FLOW
AIR
FAN
PLA PLC PLD
(45-683-158)
PLE PLB
POWER SUPPLY
(45-677-124)
PSU SWITCHES
S1, S2
CD-3984 FRONT VIEW WITH COVER REMOVED
Figure 1 - Transceiver (CTX-A8): Module Locations

KH1251
Chapter 6
Page 6.8 Issue 1

KH1251
Chapter 6
POWER SUPPLY
2PLA 45-677-124 TERMINAL BLOCK
2PLD 1TB1 1TB1
L L 1 L
0V MOTOR 2 5 +26V 1
MAINS INPUT N EMC FILTER N 2 N
6 +36V 2
E E 3 E
0V MOTOR 3 7 TO MOTOR 3
7
TX MICROCONTROLLER PCB 8 4
TO TURNING MECHANISM
CTX-A346 2PLB +ve MOTOR 4 1 0V TO MOTOR 5
1 ON/OFF 2 6
3SKF FROM DISPLAY
2 COMMON +ve MOTOR 5 3 7
PIN 3 LOCAL START A 4 8
NOT USED BODY 4 LOCAL START B
3PLE
1TB2 2PLE 2PLC
+27V 1 FAN 2
3PLJ SWITCHED 0V 2 1 +27V
RX MONITOR FAN 1
2 0V -15V 1
1 +27V
CAVITY 0V 4
2 RX MONITOR CTX-A379 +15V 5
CTX-A173 45-683-158 25kW MODULATOR
3PLA 2PLD
3PLB -15V 9 1 -15V CTX-A369/CTX-A345
0V 10 6 0V 4PLB
1 0V
+15V 7 7 +15V 0V 6 4 0V MOD Y
2 TUNE
0V 6 9 0V +27V MOD 7 GN
3 TUNE IND
8 +27V FILTERED +27V MOD 3 +27V MOD
CURRENT PULSE MAGNETRON
4 MP +27V 5 8
RUN MOD 2 MAG HEATER 0V 2 2 0V BRAID CTX-A317
5 LP 0V
RUN MOD 1 MAG HEATER +9.5V 3 1 +10V
6 Tx RUN
7 MUTE 3PLC 4PLA
FROM DISPLAY
8 AZ 0V 1 1 0V
9 HL 0V 2 2 0V
10 Tx READY MOD TRIG 3 3 MOD TRIG +ve
11 Rx MON 0V 4 4 MOD TRIG -ve
12 RUN MODULATOR 5 5 RUN MODULATOR
13 SAMPLE PULSE 6 6 SAMPLE PULSE
14 SP CONT 7 7 SP CONT
MAG HEAT ON 8 8 MAG HEAT ON
HT LO (300) 9 9 HT LO (300)
3PLG 0V 10 10 0V
1 +15V FET CURRENT MOD 11 11 FET CURRENT MON
2 0V 0V 12 12 0V
3 PRE PULSE IN HTR TURNDOWN 14 14 HTR TURNDOWN
4 N/C +27V B 16 16 +27V B
FOR PRE-PULSE OPTION +15V 17 17 +15V
5 LSP
6 LMP +5V 18 18 +5V
7 LLP -15V 19 19 -15V
8 LVLP 0V 20 20 0V
HV MONITOR 24 24 HV MONITOR
OVERLOAD HV CURRENT 28 28 OVERLOAD HV CURRENT
X OR S BAND 29 29 X OR S BAND
3PLM
OVERLOAD +27V CURRENT 30 30 OVERLOAD +27V CURRENT
1 NEON SIGNAL
+100V Tx MON 33 33 +100V Tx MON
2 NEON RETURN
+100V Tx MON 34 34 +100V Tx MON
3 AZIMUTH
3PLS
4 HEADING LINE
5 0V
SYNC PULSE 1 1
1 SYNC 1
COAX SOCKETS
GROUND 2
6 +27V
TO TURNING MECHANISM 3PLT
3PLK
SYNC PULSE 2 1 LOGARITHMIC
1 FUSED +27V 1 SYNC 2
GROUND 2
2 CONTACTOR COIL RTN
TO DISPLAY
RECEIVER PCB
3 0V 3PLN
CTX-A356 LNFE
4 LINKED TO PIN 5 PRE PULSE 1
5 LINKED TO PIN 4 GROUND 2
PRE PULSE 7PLD CTX-A323
1 VIDEO 2 1 VIDEO
3PLP 2 SCREEN
EXT TRIGGER 1 EXT 3 VIDEO
TRIGGER 1 VIDEO 1
GROUND 2 4 SCREEN
3PLV
5 VIDEO
1 3PLH
6 SCREEN
RS232 TO DISPLAY
2 RxD VIDEO 1
3 TxD SCREEN 2
4 GROUND 7PLE 5SKB
3PLD 7PLC
0V 1 BODY 0V
3SKW +15V 1 3 +15V
LNFE TUNE 2 PIN LNFE TUNE
1 RxD 0V 2 2 0V
2 GROUND TUNE 3 12 TUNE 5SKA
3 GROUND TUNE IND 4 10 TUNE IND 0V 3 0V
RS232 DIGANOSTIC PORT 4 TxD Rx TRIG 5 14 Rx TRIG +5V 4 4 +5V
5 BOOT Rx TRIG 0V 6 13 Rx TRIG 0V
7PLA 5PLC
6 RESET 7
IF PIN PIN IF
8
GROUND BODY BODYGROUND
9
3PLX -15V 10 5 -15V
1 CAN H Tx MON PULSE 11 7 Tx MON PULSE
2 CAN L 12
3 GROUND +27V 13 4 +27V
CAN BUS TO DISPLAY
4 CAN H LPVLP 14 1 LPVLP
5 CAN L SP 15 6 SP
6 GROUND NOISE RATIO 16 11 NOISE RATIO
CD-3884
SKF
1 NOISE DIODE DRIVE PULSE
2 6V
Figure 2 Downmast Transceiver (CTX-A8): Interconnection Diagram Figure 2
Amdt 2 (Oct 01) Page 6.9/10

KH1251
Chapter 6
TURNING MECHANISM
24 Two versions of turning mechanism are provided:
(1) 24 rpm
(2) 40 rpm
25 Figure 3 shows the mechanical arrangement of the 40 rpm version (CAE-A30-5) and
Figure 4 shows the mechanical arrangement of the 24 rpm version (CAE-A30-6). Figure
5 shows the interconnections between units.
26 The basic unit consists of:
(1) Antenna Motor

(2) +26V Motor Starter PCB CAE-A359 (low speed (CAE-A30-6) only), or
Brushless Motor PCB CAE-A236 (high speed (CAE-A30-5) only)
(3) Gearbox
(4) Azimuth/Heading Line PCB CAE-A106-2
(5) RF Rotating Joint
(6) Mount for the antenna.
27 A cast cover fitted with a rain seal is secured in position by four captive screws.
28 An ON/OFF switch is located by the cable entries on the outside of the case and provides:
(1) Switching of the supply to the Azimuth/Heading Line PCB, so that the
transmitter mutes when there is no heading line pulse.
(2) Switching off the control signal to the antenna motor PCB, preventing the
antenna from rotating.
The Safety Switch must be set to OFF before removing the cover.
29 The 24 rpm and 40 rpm versions are fitted with different motors:
(1) The 24 rpm version uses a 24V DC motor with brushes, which is driven directly
from a +26V supply from the transceiver. A +26V Motor Starter PCB
(CTX-A359) provides soft start facilities for this motor. Full details of this unit is
provided in the Unit Information at the end of the chapter.
(2) The 40 rpm version uses a 40V DC brushless motor, which is controlled by the
Brushless Motor PCB (CAE-A236). Full details of this unit is provided in the
Unit Information at the end of the chapter.
30 A slotted disc on the final drive provides 90 azimuth pulses and a heading line pulse per
revolution of the antenna.
Issue 1 Page 6.11

KH1251
Chapter 6
31 The Azimuth/Heading Line PCB (CAE-A106-2) is mounted so that the slotted disc
rotates within the opto coupler slots on the PCB. It produces azimuth and heading line
pulses for the display. Full details of this unit are provided in the Unit Information at the end of
this chapter.
32 The Azimuth/Heading Line PCB position can be adjusted on the casting. Loosening the
mounting screws allows the assembly to be moved positive or negative six degrees for
fine heading line adjustment. The slotted disc can be rotated if the fine adjustment is not enough.
33 A Waveguide 16 outlet from the rotating joint is provided to enable connection via
elliptical waveguide or waveguide 16 to the downmast transceiver.
Page 6.12 Issue 1

KH1251
Chapter 6
ROTATING
JOINT
BRUSHLESS
AZIMUTH/ MOTOR
HEADING LINE PCB
BRUSHLESS MOTOR PCB
DRAZAH EVAW OIDAR

m2 NAHT SSEL TA REGNAD
TB2
TB1
AZIMUTH/
HEADING LINE PCB
CAE-A106-2
BRUSHLESS MOTOR PCB

PLA
PL3
PL2
PL4
PL1
TB1
CD-3918
Figure 3 - Turning Mechanism (CAE-A30-5): Module Locations
Issue 1 Page 6.13

KH1251
Chapter 6
ROTATING
JOINT
AZIMUTH/
HEADING LINE PCB
MOTOR
MOTOR
STARTER
PCB
+VE
DRAZAH EVAW OIDAR
m2 NAHT SSEL TA REGNAD TERMINAL
-VE
TERMINAL
TB1
AZIMUTH/
HEADING LINE PCB
CAE-A106-2
PLA
FILTER
N N
MAINS
L L
MOTOR
+26V MOTOR
STARTER PCB
TB1
CD-3917
Page 6.14 Issue 1

KH1251
Chapter 6
CAE-A282
FILTER MOTOR
TB1 PLA
+26V 1
1 +26V
0V 2
2 0V
3
+26V SWITCHED
PLB
3 1 +ve START
4 2 -ve START
+27V
5
6
+26V MOTOR STARTER PCB
PART OF CTX-A359
12-CORE CABLE
9SKA
1
AZIMUTH
2 AZ/HL PCB
HEADING LINE
0V
3 CAE-A106-2
4 LOCATION 2
NEON 5
NEON RETUEN 6
TX MON ARM 7 Tx MON 0V
CABLE 8 Tx MON SIG
2 CORE 9 AZ MONITOR
10 HL MONITOR
LOW SPEED MOTOR CONNECTIONS (CAE-A30-6)
PL3
CAE-A236 L1 1
L2 2 MOTOR FLYLEAD
TB2
BRUSHLESS L3 3
+40V MOTOR DRIVER PCB
1
PL2
2
1
BRUSHLESS
+40V
3 PL1 MOTOR UNIT
1 +5V 2
4 +40V
0V 2 PS3 3
5 +40V
3 PS2 4 MOTOR FLYLEAD
6 0V
0V 4 5
7 0V 6
8
(NOT EARTH) 0V PLANE 7
PS1 8
TB1
+27V
3 PL4
4 PL5 RPM/10 1
5 1 +27V +40V 2
PART OF 6 2 MOTOR START RTN SHUTDOWN IND 3
25-CORE CABLE 1 OVERTEMP 4
2 BOARD GND 5
+5V SOURCE 6
9SKA
1
AZIMUTH
2 AZ/HL PCB
HEADING LINE
0V
3 CAE-A106-2
4 LOCATION 2
NEON 5
NEON RETURN 6
TX MON ARM 7 Tx MON 0V
CABLE 8 Tx MON SIG
2 CORE 9 AZ MONITOR
10 HL MONITOR
CD-3882
HIGH SPEED MOTOR CONNECTIONS (CAE-A30-5)
Figure 5 - Upmast Turning Mechanism Interconnection Diagram
Issue 1 Page 6.15

KH1251
Chapter 6
UNIT INFORMATION
34 The unit information for each of the following units provides a technical description,
maintenance information and parts list:
(1) 25 kW FET Modulator (CTX-A369/CTX-A345)

(2) Tx Microcontroller PCB (CTX-A346)
(3) Logarithmic Receiver PCB (CTX-A356)
(4) Azimuth/Heading Line PCB (CAE-A106-2)
(5) +26V Motor Starter PCB (CTX-A359)
(6) Brushless Motor PCB (CAE-A236)
Page 6.16 Issue 1

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Chapter 6
Issue 1 Page 6.17

KH1251
Chapter 7
CHAPTER 7
MAINTENANCE
CONTENTS
Para Page
1 INTRODUCTION 7.3
2 PREVENTIVE MAINTENANCE 7.3
2 ANTENNA AND TURNING MECHANISM 7.3
2 Antenna Radiator 7.3
3 Antenna Motor/Gearbox (CAE-A30-6 only) 7.3
6 Antenna Motor/Gearbox and Brushless Motor PCB (CAE-A30-5 only) 7.4
7 Turning Mechanism Casing 7.4
8 Tx Monitor Arm 7.4
9 DOWNMAST TRANSCEIVER 7.4
10 DIAGNOSTIC MAINTENANCE 7.5
11 PRE-REQUISITES 7.5
12 FAILURE MESSAGES 7.5
14 Test Equipment 7.5
15 Preparation for Fault Diagnosis 7.6
18 Indicators and Test Points (Figures 2 and 3) 7.9
20 CORRECTIVE MAINTENANCE 7.17
21 TURNING MECHANISM (CAE-A30-5, CAE-A30-6) 7.18
24 Removal of Azimuth PCB (CAE-A106-2) 7.18
25 Replacement of Azimuth PCB (CAE-A106-2) 7.18
27 Removal of Monitor Arm (CAE-A147) 7.19
28 Replacement of Monitor Arm (CAE-A147) 7.19
29 Removal of Motor (Low Speed (CAE-A30-6)) 7.19
30 Replacement of Motor (Low Speed (CAE-A30-6)) 7.19
31 Removal of Motor (High Speed (CAE-A30-5)) 7.20
32 Replacement of Motor (High Speed (CAE-A30-5)) 7.20
33 Removal of the Brushless Motor PCB (CAE-A236 (High Speed Motor)) 7.20
34 Replacement of the Brushless Motor PCB (CAE-A236 (High Speed Motor)) 7.20
35 Removal of +26V Motor Starter Assembly (CTX-A359 (Low Speed Motor)) 7.21
36 Replacement of +26V Motor Starter Assembly (CTX-A359 (Low Speed Motor)) 7.21
37 Removal of Rotating Joint 7.21
38 Replacement of Rotating Joint 7.22
40 Access 7.25
41 Electronic Unit (CTX-A370) - Removal (Figure 7) 7.25
44 Electronic Unit (CTX-A370) - Replacement 7.26
45 Tx Microcontroller PCB (CTX-A346) - Removal 7.26
46 Tx Microcontroller PCB (CTX-A346) - Replacement 7.26
47 Fan Assembly (CTX-A379) - Removal 7.26
48 Fan Assembly (CTX-A379) - Replacement 7.26
49 Fan Assembly (45-683-158) - Removal 7.26
50 Fan Assembly (45-683-158) - Replacement 7.26
51 EMC Filter (45-680-003) - Removal 7.28
52 EMC Filter (45-680-003) - Replacement 7.28
53 Logarithmic Receiver PCB (CTX-A356) - Removal 7.28
54 Logarithmic Receiver PCB (CTX-A356) - Replacement 7.28
Issue 1 Page 7.1

KH1251
Chapter 7
CONTENTS (continued)
Para Page
55 Power Supply Assembly (45-677-124) - Removal 7.28

56 Power Supply Assembly (45-677-124) - Replacement 7.28
57 Magnetron (CTX-A317) - Removal 7.29
58 Magnetron (CTX-A317) - Replacement 7.29
59 Receiver Monitor Cavity (CTX-A173) - Removal 7.29
60 Receiver Monitor Cavity (CTX-A173) - Replacement 7.29
61 RF Head Assembly (CTX-A380) - Removal 7.30
63 RF Head Assembly (CTX-A380) - Replacement 7.30
64 Diode Limiter (45-646-604) - Removal 7.30
65 Diode Limiter (45-646-604) - Replacement 7.31
66 Low Noise Front End (CTX-A323) - Removal 7.31
67 Low Noise Front End (CTX-A323) - Replacement 7.31
68 CHECKS AFTER UNIT REPLACEMENT 7.35
70 Azimuth/Heading Line PCB (CAE-A106-2) 7.35
71 Magnetron Assembly (CTX-A317) 7.36
72 Low Noise Front End (CTX-A323) 7.36
73 Diode Limiter (45-646-603) 7.36
74 Receiver Monitor Cavity (CTX-A173) 7.37
75 25 kW Modulator PCB (CTX-A345) 7.37
76 Tx Microcontroller PCB (CTX-A346) 7.37
77 Logarithmic Receiver PCB (CTX-A356) 7.37
TABLES
Table Page
1 Failure Messages 7.5

2 Fuses 7.5
ILLUSTRATIONS
Figure Page
1 Electronics Unit (CTX-A370) Mounted in the Test Position 7.8

2 25kW Modulator Power PCB (CTX-A345): Indicators and Test Points 7.11
3 Tx Microcontroller PCB (CTX-A346): Indicators and Test Points 7.12
4 Flowchart (Sheet 1 of 2) 7.13/14
4 Flowchart (Sheet 2 of 2) 7.15/16
7 Electronic Unit (CTX-A370): Module Locations 7.27
8 Downmast Transceiver (CTX-A8): Module Locations 7.33/34
9 Performance Monitor Display 7.38
Page 7.2 Issue 1

KH1251
Chapter 7
CHAPTER 7
MAINTENANCE
INTRODUCTION
1 This Chapter is divided into three parts:
(1) Preventive Maintenance.

(2) Diagnostic Maintenance.
(3) Corrective Maintenance.
PREVENTIVE MAINTENANCE
ANTENNA AND TURNING MECHANISM
Antenna Radiator
CAUTION
Always switch the radar OFF, and as an additional precaution, switch OFF the
antenna safety switch when working on the antenna.
2 Periodically wipe the antenna front radiating window using soap and water and a soft
non-abrasive cloth. Even a thin layer of soot or dirt can cause serious loss of radar
performance.
CAUTION
NEVER PAINT the front radiating window.
Antenna Motor/Gearbox (CAE-A30-6 only)
3 The antenna motor brushes should be checked every 6 months or 3000 hours, whichever
is sooner. At the same time, check the commutator for wear. To check, proceed as
follows:
(1) Remove the Motor from the Transceiver case, as detailed in Paragraph 29.
(2) Remove brushes from housing and check for wear, replace with new brushes if
necessary.
(3) Refit brushes, ensuring brush retaining springs are in place, and refit Motor into
Transceiver case.
4 The gearbox is lubricated at the factory, and should not normally require attention.
5 Check that the antenna gearbox mounting bolts are secure and kept free of corrosion.
Issue 1 Page 7.3

KH1251
Chapter 7
Antenna Motor/Gearbox and Brushless Motor PCB (CAE-A30-5 only)
6 The high speed turning mechanism gearbox and the Brushless Motor PCB require no
preventive maintenance.
Turning Mechanism Casing
7 The casing requires no periodic maintenance. However, whenever the end cover casting
is removed for access to the motor, ensure that the casting seal is clean and clear of
obstacles. Check that all unit screws are secure whilst the casting end cover is removed.
Periodically (around every 6 months) check that all screws, nuts and bolts are secure and free
from corrosion, and wipe the scanner clean using a soft cloth with mild detergent.
Tx Monitor Arm
8 Regularly check the following:
(1) The Monitor Arm is securely fitted.

(2) The condition of the reflecting surface on the neon cover.
DOWNMAST TRANSCEIVER
9 Every six months check the following:
(1) The fans are clean and rotate freely.

(2) All screws, nuts, bolts and plugs are securely seated and free from corrosion.
(3) All connectors are securely seated.
Page 7.4 Issue 1

KH1251
Chapter 7
DIAGNOSTIC MAINTENANCE
WARNING
THIS EQUIPMENT IS NOT FITTED WITH SAFETY INTERLOCKS AND
LETHAL VOLTAGES ARE PRESENT WITHIN THE UNIT. ACCESS TO THE
INTERIOR OF THE TRANSCEIVER IS ONLY TO BE CARRIED OUT BY A
QUALIFIED TECHNICIAN.
10 The Algorithms in this chapter provide an aid to fault diagnosis in the transceiver. The
algorithms enable fault diagnosis down to module level and also identify wiring faults.
Entry to the algorithms is via Failure Messages generated by the display.
PRE-REQUISITES
11 The diagnostic routines in the flow charts assume that the radar has been working, and
that the system is set up for normal operation at the time the fault occurred.
FAILURE MESSAGES
12 These failure messages appear in the data field of the display monitor if certain signals
are missing. See Table 1 for details.
TABLE 1: Failure Messages
SIGNAL FAILURE SIGNAL FAILURE

MESSAGE MESSAGE
Sync. No Sync. Azimuth No Azimuth
Video No Video Heading No Heading
Line Line
13 Fault diagnosis algorithms covering these failures is provided in Figure 4 sheets 1 and 2.
Test Equipment
14 Routine field maintenance requires fault location down to fuse replacement level. The
only test equipment required for fault finding is a high impedance Multimeter.
TABLE 2: Fuses
FUSE No LOCATION RATING

FS1 Power Unit 8A Anti-surge
FS1 Tx Microcontroller Automatic reset
PCB

KH1251
Chapter 7
Preparation for Fault Diagnosis
WARNING
CAUTIONS
(1) Handling Of Electrostatic Sensitive Semiconductor Devices.
Semiconductor devices used in the equipment are liable to damage due

to static voltage. Observe the following precautions when handling
these devices in their unterminated state, or modules containing these
devices.
Persons removing modules from an equipment using these devices

should be earthed by a wrist strap and a resistor.
Soldering irons used during repair operations must be low voltage

types with earth tips and isolated from the mains voltage by a double
insulated transformer.
Outer clothing worn must be unable to generate static voltages.
Printed Circuit Boards (PCBs) fitted with these devices must be stored
and transported in anti-static bags.
Fit new devices in a special handling area.
For detailed information, refer to British Standard BS 5783 or other

equivalent standard.
(2) Open waveguides must be kept free of dirt and moisture by moisture by
using plastic aperture seals when left unattended.
(3) Use non-magnetic tools when working near the magnetron.
15 To access the units inside the transceiver it is necessary to remove the front cover of the
transceiver. This allows access to all the units except the 25 kW Modulator PCB. The
cover is removed by releasing the six captive screws. Observe all safety precautions a up to 300V
is present on the modulator with power applied.
Page 7.6 Issue 1

KH1251
Chapter 7
16 To access the indicators and the test points on the 25 kW Modulator PCB, it is necessary
to place the Electronics Unit (CTX-A370) in the test position, refer to Figure 1. To place
the Electronic Unit in the test position proceed as follows:
(1) Remove all power supplies to the Transceiver.

(2) Release the six captive screws securing the electronic assembly in position and
carefully remove, ensuring no cables are damaged.
(3) Secure in Electronics Unit the test position on the side of the frame with the left
top and bottom captive screws (2 only), refer to Figure 1. It is now possible to
access the LED indicators and the test points on both sides of the unit.
(4) Restore power to the transceiver, observing all safety procedures as up to 300V
may be present on the modulator.
17 If it is required to carry out fault diagnosis without the 300V present, set SW1 on the
25 kW Modulator PCB to OFF. Ensure the switch is returned to the ON position when
testing is complete.
Issue 1 Page 7.7

KH1251
Chapter 7
ELECTRONIC UNIT CTX-A370

IN TEST POSITION
SECURED TO FRAME BY
TOP AND BOTTOM SCREWS ONLY
25kW MODULATOR ASSEMBLY CTX-A369, INCLUDING

25kW MODULATOR PCB CTX-A345
TX MICROCONTROLLER PCB CTX A-346
CD-3968
Figure 1 - Electronics Unit (CTX-A370) Mounted in the Test Position
Page 7.8 Issue 1

KH1251
Chapter 7
Indicators and Test Points (Figures 2 and 3)
18 Indicators provided on PCBs are as follows:
(1) 25 kW FET Modulator PCB:
Grid
D22 9G 300V SAFE Lit when +27V disconnected from 300V power supply
circuits (SW1 set to OFF)
D23 9F 300V UNSAFE Lit when +27V applied to 300V power supply circuits
(SW1 set to ON)
D24 4G 300V ACTIVE Lit when 300V supply present
Note: only lit when Tx Run command present.
D33 6E HEATER Lit when Heater Turndown circuit active
TURNDOWN
D34 7D S BAND Not lit for X-band magnetron
(2) Tx Microcontroller PCB:
Grid
D18 8F TUNE Lit when Tune ind signal present
D41 4E PROCESSOR Flashes when processor running
RUNNING
D42 4E EXT TRIG Lit when external trigger pulses present
D43 4E HEATER OK Lit when heater OK, flashes slowly when timer
running, flashes fast when heater timed out
D44 4E Not used
19 Test points are located on the following PCBs;
(1) 25 kW FET Modulator PCB
Grid
TP1 7H TR14 Gate Drive (27/300V FET)
TP2 8H TR15 Gate Drive (27/300V FET)
TP3 3J +5V
TP4 6D +5V1
TP5 2H REF V
TP6 9E +10V
TP7 4J +15V
TP8 9C +27V Power
TP9 4J +27V_B
TP10 3J -15V
TP11 1E Output of IC14 (Trig in Op Amp)
TP12 1D Output of IC15, buffer for TRNN and TRNN (FET Gates Drive)
TP13 1C Output of IC16 delay buffer for TR7 & TR9 (Tail Biter for FET
Gates)
TP14 2B Output of TRNN and TRNN (Main FETs Drive)
TP15 4G Shorting point to test the 300 volts
TP16 1G Output of IC2a (HV >250volts)
Issue 1 Page 7.9

KH1251
Chapter 7
Grid
TP17 2J Output of IC8b (Slow Start Ramp)
TP18 2J Output of IC8a (AMC drive to IC1)
TP19 2H IC8a pin 3 (SET Mag Current)
TP20 2G Output of IC7 (Sample and Hold)
TP21 2G IC7 pin 11 (Sample Pulse)
TP22 1J Output of IC3a (Main FET I is Tripped)
TP23 1H Output of IC3b (27V Power >6 amps) (I/P Overload Trip)
TP24 6E Output of IC4b (27V Power >3 amps, Heater Turndown)
TP25 3F Output of IC10 (Main FETs I Mon Pulse)
TP26 6D Output of IC12a (Magnetron Type Detected)
TP27 7E Output of IC12b (Magnetron Fitted)
TP28 2D Positive for IC17 (approx +24V)
TP29 1B Drain of TR9. FET Gate Amp
TP30 1E FET Drive Voltage
TP31 4H Positive end of D16 (+100V for Tx Mon)
TP32 8F Positive end of D9 (to check L2 OK)
TP33 6F Negative end of D11 (to check L2 OK)
TP34 2J Input end of R10 (RUN STOP Command)
TP35 4J IC1 pin 10 (Stop Run)
TP36 1J Ground
TP37 1F Ground
TP38 9A Ground
TP39 9H Ground
TP40 3H RV1 Wiper (Test EHT)
TP41 4E/H FET Leading Edge Drive Level
(2) Tx Microcontroller PCB
Grid
TP1 8A Neon Signal
TP2 1B Bootstrap Load enable. Serial link
TP3 1B Reset. Serial link
TP4 7A Azimuth Pulses
TP5 7A Heading Line
TP6 7C Tx Mon Pulse
TP7 5E Rx Monitor Finger Reset
TP8 6E Finger Reset Ramp
TP9 6A Video Input
TP10 6A Filtered Video Reference Level
TP11 5E Finger Time Period
TP12 5B Sample & Hold Output
TP13 5C CAN Tx
TP14 5C CAN Rx
TP15 1C Dummy Trigger Pulse
TP16 2B Mod Trigger Pulse
TP17 5C Future use
TP18 5C Future use
TP19 5D Clock Pulse
TP20 5B Rx Wedge Enable
Page 7.10 Issue 1

KH1251
Chapter 7
Grid
EP1 1E 0V
EP2 8D 0V
TP8 TP39
HSMG-C670
25446NAH
TP6
SW1
D23 D22
9 SL4-CL-V PLB +
TP38 HSMY-C670 +
TP2
TP32
TR15
STW50N10
8
T1
ETD49 TR14
STW50N10
7
TP1
MCDIS02T03
SW4
R19
0R22
TP27
+ D34
HSMS-C670 TP33
6
TP26
HSMS-C670
TP24
D33
TP4
2x0.6mH C2
L2 6800µ 40V
C28
6µ8 400V C29
6µ8 400V
5
CTX-A350
T2
TP15 TP31
4 LK1 TP9
TP7
TP35
D24
+
TP3
622-3424ES
PLA
HSMS-C670
R125
0R1 10W
R126
5R0 50W TP41
TP40
3 TP25
MCDIS02T03
10K
SW2
TP10
RV1
TP5 TP18
TP42
RV4 TP21 TP17
TP28 RV5 RV2
10K 10K
2
5K
TP14 TP20 TP19 TP34
TP16
TP36
TP11
TP12 TP30
TP29 TP23 TP22
1
TP37
TP13
A B C D E F G H J
CD-3980
Figure 2 - 25kW Modulator Power PCB (CTX-A345): Indicators and Test Points
Issue 1 Page 7.11

KH1251
Chapter 7
1 PLD
PLC B16P-SHF-1AA
622-3424ES EP2
TP1
PLM
D18
B2P-SHF-1AA B2P-SHF-1AA
PLS
1 1
PLT
TP6
TP4
TP5
SL14-CL-V
SL6-CL-V
PLB
1 1K
PLN RV1
B2P-SHF-1AA
1 TP10 TP8
PLH
TP9
B2P-SHF-1AA
TP12 TP11
TP7
SKF TP13 TP14
C65N07G999X99 TP20 TP17 TP18 TP19
SL5-CL-V
1
+
PLK
D44
+HSMY-C670
D43
B6P-SHF-1AA
219-8LPST
+HSMY-C670
PLX
IC1
SW1
C167CR-L25M D42
+HSMY-C670
D41
HSMY-C670
219-6LPST
SW2
1
SL10-CL-V
PLA
B8P-SHF-1AA
PLG
TP16
1
TP2
PLP
TP15
B2P-SHF-1AA
TP3
SKW
PLJ
EP1
1 1
PLV
22-27-2041
B2P-SHF-1AA
87123-0601
CD-3981
Figure 3 - Tx Microcontroller PCB (CTX-A346): Indicators and Test Points
Page 7.12 Issue 1

KH1251
Chapter 7
RADAR FAULT
DETECTED AT DISPLAY
(AT STANDBY)
IS Tx READY YES
IND PRESENT AFTER SWITCH TO RUN
90s?
NO
FAILURE MESSAGE
ON Tx/Rx PSU NO CHECK CONNECTIONS, FAILURE MESSAGE - NO SYNC
IS MAINS NEON LIT? MAINS INPUT & - NO AZIMUTH
- NO VIDEO
POWER SUPPLY FUSE(8A) - NO HEADING LINE
OR NO MESSAGE
YES
TO SHEET 2
REPAIR CONNECTIONS
IS THE NO IS THE TURNING NO SWITCH TURNING
IF NECESSARY.
ANTENNA TURNING? MECHANISM SAFETY MECHANISM SAFETY
OTHERWISE POWER SUPPLY
SWITCH ON? SWITCH ON
OR EMC FILTER FAULT
YES YES
IS THERE IS POWER
FAULT IN HEADING LINE PCB POWER TO THE NO NO POWER SUPPLY FAULT IN
PRESENT AT THE
OR CONNECTIONS THROUGH TURNING MOTOR/ Tx/Rx OR FAULTY CONNECTION
TERMINALS BLOCK?
Tx MICRO-CONTROLLER PCB MOTOR PCB?
YES YES
CHECK MICRO CONTROLLER

ON Tx CONNECTIONS
MICROCONTROLLER NO NO NO REPAIR CONNECTIONS
IS D43 (HEATER V) POWER SUPPLY FAULT IS START CONTROL
IS D41 FLASHING? IF ABOVE IS OK, SUSPECT
LED LIT? TO PCB OK? IF NECESSARY
(PROC RUNNING MOTOR/BRUSHLESS MOTOR
LED) PCB/MOTOR STARTER PCB
FAULT OR MOTOR FAULT
YES YES YES
YES Tx MICROCONTROLLER FAULT DISCONNECT CABLEFORM MOTOR/BRUSHLESS MOTOR

IS D43 (HEATER V) OR CABLEFORM CONNECTION TO RECEIVER & MODULATOR PCB/MOTOR STARTER PCB
LED LIT? FAULT TO SEE IF FAULT CLEARS FAULT OR MOTOR FAULT
NO
CHECK POWER SUPPLY OUTPUT

& WIRING TO MODULATOR
IS HEATER V NO IS HEATER INPUT NO
AT MAGNETRON AT MODULATOR 10V? IF ABOVE IS OK, SUSPECT
5.7 - 6.3V MODULATOR FAULT
OR Tx MICRO CONTROLLER
RIBBON CABLE FAULT
YES YES
NOTE: TO BE USED WITH DETAILED UNIT DATA FOR VARIOUS UNITS

SUSPECT MODULATOR FAULT
OR Tx MICRO CONTROLLER CD-3921
RIBBON CABLE FAULT
Figure 4 Flowchart (Sheet 1 of 2) Figure 4

KH1251
Chapter 7
FROM SHEET 1
FAILURE MESSAGE
- NO SYNC
- NO VIDEO
OR NO MESSAGE
SET TO LONG PULSE
POOR SIGNALS
NO VIDEO
NO SYNC BUT NO WARNING FOR
(MODULATOR FIRING)
‘NO VIDEO’ SHOWING
NO NO SWITCH MON ON
ARE CO-AXs OK? REPAIR CO-AXs ARE CO-AXs OK? REPAIR CO-AXs
AT 12 MILE RANGE
YES YES
ARE RECEIVER IS Tx MON POOR MAGNETRON

IS CONTROL NO INTERCONNECTION OR NO NO
CONNECTIONS OK FROM PLUME GOOD?
BOARD LED D43, LIT? MAGNETRON HEATER SHORT REPAIR CONNECTIONS OR WAVEGUIDE
LOW NOISE FRONT END (FOR RADIUS SEE
(HEATER OK) OR PSU FAULT & CABLEFORMS? RADAR LOG) ANTENNA PROBLEM
YES YES YES
IS Rx
LOGARITHMIC RECEIVER PCB MON SUN GOOD? NO IF SHORTER THAN LOG (0.5m)
IS D23 LIT, ON THE NO IS D22 LIT, ON THE NO 27V TO MODULATOR (FOR RADIUS SEE RADAR
FAULT OR TUNE INPUT FROM FAULTY LIMITER,
MODULATOR PCB? MODULATOR PCB? MISSING LOG . ADJUST TUNE
DISPLAY NOT WORKING FOR STRONGEST LNFE OR RECEIVER
SIGNAL)
YES YES YES
CHECK MODULATOR PLA

CONNECTOR OR FOR A IS
CONNECTION FAULT TO MODULATOR FIRING SIGNAL STRENGTH NOT
CONNECTOR IF SO REPAIR, YES AFFECTED BY TUNE CONTROL.
A CONTINUOUS AUDIBLE CHANGE SWITCH S1
OTHERWISE MODULATOR FAULT TUNE INDICATOR
NOTE AT SELECTED
ALSO CHECK Tx MICRO NOT WORKING.
CONTROLLER PCB PLS (SYNC 1) PRF?
PLT (SYNC 2)
NO
IS LNFE OR LOGARITHMIC
AT RUN, IS Tx
MODULATOR FIRING NO NO IS D23 (300V UNSAFE) NO POWER SUPPLY OR NO RECEIVER PCB FAULT OR
IS D24 (300V ACTIVE) LED MICRO CONTROLLOR PCB,
AN INTERMITTENT NOTE? LED ON MODULATOR LIT? MODULATOR PCB FAULT TUNE INPUT FROM DISPLAY
MODULATOR PCB LIT? D18 (TUNE) LED LIT?
TO RECEIVER FAULT
YES YES YES YES
CABLEFORM MODULATOR
MODULATOR MV SMPS FAULT
OR MICROCONTROLLER PCB Tx MICROCONTROLLER PCB
MODULATOR FAULT OR NO RUN COMMAND
FAULT OR NO TRIGGER OR CONNECTION FAULT
FROM CONTROL BOARD FROM CONTROL BOARD
CD-3922
Figure 4 Flowchart (Sheet 2 of 2) Figure 4

KH1251
Chapter 7
CORRECTIVE MAINTENANCE
WARNING
CAUTIONS
(1) Handling Of Electrostatic Sensitive Semiconductor Devices.
Semiconductor devices used in the equipment are liable to damage due

to static voltage. Observe the following precautions when handling
these devices in their unterminated state, or modules containing these
devices.
Persons removing modules from an equipment using these devices

should be earthed by a wrist strap and a resistor.
Soldering irons used during repair operations must be low voltage

types with earth tips and isolated from the mains voltage by a double
insulated transformer.
Outer clothing worn must be unable to generate static voltages.
Printed Circuit Boards (PCBs) fitted with these devices must be stored
and transported in anti-static bags.
Fit new devices in a special handling area.
For detailed information, refer to British Standard BS 5783 or other

equivalent standard.
(2) Open waveguides must be kept free of dirt and moisture by moisture by
using plastic aperture seals when left unattended.
(3) Use non-magnetic tools when working near the magnetron.
20 When a module is to be refitted, or a new one fitted, the refitting process is in the reverse
order of the removal procedure unless stated otherwise.
Issue 1 Page 7.17

KH1251
Chapter 7
TURNING MECHANISM (CAE-A30-5, CAE-A30-6)
21 The locations of the modules and assemblies in the upmast Turning Mechanism are
shown on Figures 5 and 6.
22 The Turning Mechanism may be isolated in one of the following ways:
(1) Switching the Display OFF.

(2) Isolating the Display.
23 To gain access to the PCBs and units:
(1) Turn the Antenna Safety Switch to OFF.

(2) Remove the four captive screws securing the cover to the rear of the Turning
Mechanism and remove cover.
(3) Access can now be gained to all the units in the Turning Mechanism.
NOTE: When refitting any module ensure that all link settings/switch positions are identical to
that of the removed defective unit.
Removal of Azimuth PCB (CAE-A106-2)
24 To remove the Azimuth PCB proceed as follows:
(1) Isolate the Turning Mechanism and gain access to the Azimuth PCB, as described
in Paragraphs 22 and 23.
(2) Disconnect Plug PLA.
(3) Note the position of the PCB on the chassis.
(4) Remove the screws/washers (2 off) and remove the Azimuth PCB from the
casting.
Replacement of Azimuth PCB (CAE-A106-2)
25 To replace the Azimuth PCB, reverse the above procedure and carry out the following:
(1) Set link to 90 position (90 azimuth pulses per revolution).

(2) Ensure that when replacing the screws/washers (2 off) the PCB is held in place
firmly, but able to be moved for Heading Line adjustment.
(3) Adjust PCB to the position noted before the removal of the PCB. Tighten the
screws.
26 The Heading Line will have to be checked/set up following replacement, refer to ‘Checks
After Unit Replacement’.
Page 7.18 Issue 1

KH1251
Chapter 7
Removal of Monitor Arm (CAE-A147)
27 To remove the Monitor Arm proceed as follows:
(1) Isolate the Turning Mechanism and gain access to the Azimuth/Heading Line
PCB, as described in Paragraphs 22 and 23.
(2) Disconnect the red core from Plug PLA pin 8 of the Azimuth/Heading Line PCB
and the blue core from Plug PLA pin 7 of the Azimuth/Heading Line PCB.
(3) Remove the Monitor Arm fixings and remove the Monitor Arm.
Replacement of Monitor Arm (CAE-A147)
28 To replace the Monitor Arm, reverse the above procedure and then carry out the
following:
(1) Ensure that when fitting the Monitor Arm the orientation is correct, ie the
alignment hole in the Monitor Arm mates with the alignment screw in the case.
(2) Ensure that the reflecting surface on the Neon cover is facing away from the
transceiver.
Removal of Motor (Low Speed (CAE-A30-6))
29 To remove the Motor proceed as follows:
(1) Isolate the Turning Mechanism and gain access to the Antenna Motor as
described in Paragraphs 22 and 23.
(2) Disconnect the motor supplies at the motor terminals.
(3) Support the motor whilst undoing the two fixing nuts (through motor plate)
located on each side of the motor.
(4) Carefully lower the motor and remove from the housing.
Replacement of Motor (Low Speed (CAE-A30-6))
30 To replace the motor proceed as follows:
(1) Replace the motor, carefully meshing the pinion to the gears.
(2) Support the motor and fasten the two fixing nuts removed in Paragraph 29 (3).
(3) Reconnect the motor supplies.
Issue 1 Page 7.19

KH1251
Chapter 7
Removal of Motor (High Speed (CAE-A30-5))
31 To remove the Motor proceed as follows:
(1) Isolate the Turning Mechanism and gain access to the Antenna Motor as
described in Paragraphs 22 and 23.
(2) Disconnect the motor supplies at the Brushless Motor PCB, PL2 and PL3.
(3) Support the motor whilst undoing the two fixing nuts (through motor plate)
located at each corner of the plate.
(4) Carefully lower the motor and remove from the housing.
Replacement of Motor (High Speed (CAE-A30-5))
32 To replace the motor proceed as follows:
(1) The centre sealing ring should be smeared with grease to allow it to locate
smoothly, then fit in place.
(2) Ensure that the anti-vibration rings are fitted over the fixing bolt shoulders.
(3) Support the motor and fasten the two fixing nuts removed in Paragraph 31(3).
(4) Reconnect the motor supplies.
Removal of the Brushless Motor PCB (CAE-A236 (High Speed Motor))
33 To remove the Brushless Motor PCB proceed as follows:
(1) Isolate the Turning Mechanism and gain access to the Brushless Motor PCB as
described in paragraphs 22 and 23.
(2) Disconnect PL1, PL2, PL3 and PL4.
(3) Remove the three M4 screws located on the heat sink area and three pillars on the
PCB area.
(4) Remove the PCB.
Replacement of the Brushless Motor PCB (CAE-A236 (High Speed Motor))
34 To replace the Brushless Motor PCB reverse the above procedure.
Page 7.20 Issue 1

KH1251
Chapter 7
Removal of +26V Motor Starter Assembly (CTX-A359 (Low Speed Motor))
35 To remove the +26V Motor Starter Assembly proceed as follows:
(1) Isolate the Turning Mechanism and gain access to the Motor Starter Assembly as
described in paragraphs 22 and 23.
(2) Disconnect PLA and PLB and the motor leads.
(3) Remove the two M4 screws located at the top corners and the two M4 pillars at the
lower corners of the mounting plate.
(4) Remove the assembly.
Replacement of +26V Motor Starter Assembly (CTX-A359 (Low Speed Motor))
36 To replace the +26V Motor Starter Assembly reverse the above procedure.
Removal of Rotating Joint
NOTE If the removed Unit is to be reused ensure that the MOD level is at least MOD D
(earlier units require factory setting up which cannot be accomplished in the
field).
37 To remove the rotating joint:
(1) Isolate the Turning Mechanism.

(2) Remove the Antenna, as follows:
(1) Release the 4 waveguide nuts and bolts.
(2) Releasing the 8 bolts and nuts securing the antenna to the to the Turning
Mechanism, and remove the antenna, ensuring that the waveguide seal is
retained for reuse.
(3) Gain access to the Starter Motor Assembly as described in paragraphs 22 and 23.
(4) Undo and retain the 3 screws that secure the top section of the rotating joint to the
swing casting. Remove the top section.
(5) Undo and retain the 4 nuts and washers holding the rotating joint securing plate
onto the threaded pillars inside the gearbox.
(6) Remove the lower section of the rotating joint taking care to retain the plain
washers on top of the securing plate and the white plastic bush fitted into the
driveshaft centre.
Issue 1 Page 7.21

KH1251
Chapter 7
Replacement of Rotating Joint
38 To replace the rotating joint:
(1) Ensure that the mating surfaces of the swing casting and the top section of the
rotating joint are clean.
(2) Apply a thin film of Hycomal Sealant on both surfaces.
(3) Secure the top section to the swing casting using the 3 screws retained above.
(4) Place the white plastic bush into the drive shaft centre hole.
(5) Place the end of the rotating joint into the drive shaft through the bush.
(6) Locate the 4 plain washers on top of the securing plate, align with the holes in the
corner of the plate.
(7) Slide the securing plate up the 4 threaded pillars to its fullest extent (ensure that
the nuts on the threaded pillars do not prevent the rotating joint from sliding
home).
(8) Place 1 plain washer and nut on each threaded pillar and finger tighten to the
rotating joint securing plate.
(9) Run the top nut down and lock against the securing plate.
(10) Replace the antenna as follows:
(1) Ensure the waveguide faces are clean and free from grease. Fit the
appropriate ‘O’ ring. Fit the antenna array to the Turning Mechanism with
the eight bolts, holding it loosely in position. DO NOT TIGHTEN THE
BOLTS. Refer to Chapter 2, Figure 2.
(2) Align the waveguide from the Antenna to the Rotating Joint and fit the four
waveguide bolts. Do not force the waveguide to the coupling face. Tighten
the waveguide bolts evenly until the mating faces are flush. Torque load the
Antenna retaining bolts to 19 to 24 Nm (14-16 lb/ft).
Page 7.22 Issue 1

KH1251
Chapter 7
ROTATING
JOINT
BRUSHLESS
AZIMUTH/ MOTOR
HEADING LINE PCB
BRUSHLESS MOTOR PCB
DRAZAH EVAW OIDAR

TB2
TB1
AZIMUTH/
HEADING LINE PCB
CAE-A106-2
BRUSHLESS MOTOR PCB

PLA
PL3
PL2
PL4
PL1
TB1
CD-3918
Issue 1 Page 7.23

KH1251
Chapter 7
ROTATING
JOINT
AZIMUTH/
HEADING LINE PCB
MOTOR
MOTOR
STARTER
PCB
+VE
DRAZAH EVAW OIDAR
-VE
TERMINAL
TB1
AZIMUTH/
HEADING LINE PCB
CAE-A106-2
PLA
FILTER
N N
MAINS
L L
MOTOR
+26V MOTOR
STARTER PCB
TB1
CD-3917
Page 7.24 Issue 1

KH1251
Chapter 7
39 The locations of the modules and assemblies in the Downmast transceiver are shown on
Figure 8. Details of the Electronic Unit are shown in Figure 7.
Access
40 Access to the modules and assemblies is attained by releasing the six captive screws
securing the cover in position and then removing the cover.
Note: When securing the cover, take care not to damage the RF sealing strip.
Electronic Unit (CTX-A370) - Removal (Figure 7)
41 The Electronic Unit is the assembly of the Tx Microcontroller PCB (CTX-A346) onto
the 25 kW FET Modulator (CTX-A369), ie the 25 kW FET Modulator is what is left after
the Tx Microcontroller PCB is removed.
42 The 25 kW FET Modulator consists of the 25 kW FET Modulator PCB (CTX-A345) and
a number of components mounted on a chassis, together with the heatsink, shield, etc.
The Electronic Unit may be removed as one assembly, or the Tx Microcontroller PCB may be
removed separately.
43 To remove the Electronic Unit, proceed as follows:
(1) Remove all power supplies to the transceiver.

(2) Disconnect the external cableforms from plugs PLB, G (optional), K, M, V and X
on the Tx Microcontroller PCB.
(3) Disconnect the internal cableforms from plugs PLA, D, N, P, S and T and SKH on
the Tx Microcontroller PCB.
(4) Disconnect the flying lead from PLJ on the Tx Microcontroller PCB.
(5) Release the cableforms from the quick release cable clamps.
(6) Release the six captive screws securing the electronic assembly in position and
swing unit to mount it in the ‘service position’ for support. This allows access to
remove the cables connected to the 25 kW Modulator PCB.
(7) Disconnect SKB on the 25 kW FET Modulator PCB.
(8) Note the position of the two magnetron cables which connect the RF Head
magnetron to the modulator.
(9) Remove the safety block and then disconnect the two cables from the 25 kW
Modulator PCB.
(10) Remove the Electronic Unit.
Issue 1 Page 7.25

KH1251
Chapter 7
Electronic Unit (CTX-A370) - Replacement
44 To replace the Electronic Unit reverse the above procedure.
Tx Microcontroller PCB (CTX-A346) - Removal
45 The Tx Microcontroller PCB may be removed with the Electronic Unit in situ. To
remove the Tx Microcontroller PCB, proceed as follows:
(1) Remove all power supplies to the transceiver.

(2) Note which cableform is connected to which socket on the board and disconnect
the cableforms.
(3) Remove the six pillars securing the Tx Microcontroller PCB to the electronic
assembly and remove the board.
Tx Microcontroller PCB (CTX-A346) - Replacement
46 To replace the Tx Microcontroller PCB reverse the above procedure.
Fan Assembly (CTX-A379) - Removal
47 To remove the Fan Assembly from the Modulator Unit, proceed as follows:
(1) Note the position of wiring to the fan from the Tx Microcontroller PCB and
disconnect.
(2) Remove TX Microcontroller PCB as in Paragraph 45 above.
(3) Loosen the four bolts securing the Fan Assembly to the Electronic Unit and
remove the Fan Assembly.
Fan Assembly (CTX-A379) - Replacement
48 To replace the Fan Assembly reverse the above procedure, noting that the fan air
direction must be upwards.
Fan Assembly (45-683-158) - Removal
49 To remove the Fan from the chassis unit, proceed as follows:
(1) Remove Electronic Unit CTX-A370 as in Paragraphs 41 to 43 above.

(2) Note the position of wiring to the fan from the Power Supply Unit and disconnect.
(3) Remove the four bolts securing the Fan Assembly to the Electronic Unit and
remove the Fan Assembly.
Fan Assembly (45-683-158) - Replacement
50 To replace the Fan Assembly reverse the above procedure, noting that the fan air
direction must be upwards.
Page 7.26 Issue 1

KH1251
Chapter 7
FAN ASSEMBLY CTX-A379
HEAT SINK
TX MICROCONTROLLER
PCB CTX-A346
25kW FET MODULATOR

PCB CTX-A345
TOP VIEW
25kW FET MODULATOR

PCB CTX-A345
NOTE:
THE ELECTRONICS UNIT CONSISTS
OF TX MICROCONTROLLER PCB CTX-A346
AND THE 25kW FET MODULATOR
CTX-A369/CTX-A345
THE FAN IS A SEPARATE UNIT
25kW FET MODULATOR

PCB CTX-A345
HEATSINK COVER
TX MICROCONTROLLER
REAR VIEW
FAN
PCB CTX-A346
AIR
FLOW
SIDE VIEW FRONT VIEW

CD-3967
Figure 7 - Electronic Unit (CTX-A370): Module Locations
Issue 1 Page 7.27

KH1251
Chapter 7
EMC Filter (45-680-003) - Removal
51 To remove the EMC Filter proceed as follows:
(1) Note the position of the wiring to the EMC Filter and disconnect.
(2) Loosen the two bolts securing the EMC Filter to the electronic assembly and
remove the EMC Filter.
EMC Filter (45-680-003) - Replacement
52 To replace the EMC Filter reverse the above procedure.
Logarithmic Receiver PCB (CTX-A356) - Removal
53 To remove the Logarithmic Receiver PCB, proceed as follows:
(1) Note the position of wiring to the Receiver Assembly and disconnect.
(2) Remove the eight pillars securing the cover and the Logarithmic Receiver PCB to
the Receiver Assembly.
Logarithmic Receiver PCB (CTX-A356) - Replacement
54 To replace the Logarithmic Receiver PCB reverse the above procedure.
Power Supply Assembly (45-677-124) - Removal
55 To remove the Power Supply Assembly, proceed as follows:
(1) Remove connectors from the Power Supply Assembly.

(2) Release the four screws securing the Power Supply Assembly to the transceiver
casing. Remove the Power Supply Assembly.
Power Supply Assembly (45-677-124) - Replacement
56 To replace the Power Supply Assembly reverse the above procedure.
Page 7.28 Issue 1

KH1251
Chapter 7
Magnetron (CTX-A317) - Removal
CAUTION
Use non-magnetic tools when working near the magnetron.
57 To remove the Magnetron, proceed as follows:
(1) Swing Electronic Unit into its service position.

(2) Disconnect wiring to the Magnetron at the Electronic Unit (refer to Figure 8).
(3) Remove the four bolts, (two located at the front, two located at the back), securing
the Magnetron to the RF Head assembly.
(4) Remove the Magnetron.
Magnetron (CTX-A317) - Replacement
CAUTION
Use non-magnetic tools when working near the magnetron.
58 To refit the Magnetron, proceed as follows:
(1) Perform the reverse of paragraph 57, ensuring that the earth braid is connected.
Receiver Monitor Cavity (CTX-A173) - Removal
59 To remove the Receiver Monitor Cavity proceed as follows:
(1) Isolate the Transceiver and gain access to the Rx Monitor Cavity as described in
Paragraph 40.
(2) Disconnect cavity cable from the Tx Microcontroller PCB PLJ.
(3) Release the four screws securing the Rx Monitor Cavity and remove the cavity.
Receiver Monitor Cavity (CTX-A173) - Replacement
60 To replace the cavity proceed as follows:
(1) Remove the cavity endplate (three screws). Do not touch the plated surfaces.
(2) Locate the cavity in position, lining up the hole in the waveguide and cavity using
the alignment tool.
(3) Tighten the four screws evenly. Remove the alignment tool and replace the
endplate (three screws) noting the position.
(4) Replacement is then the reverse of the above procedure.
(5) Tune the cavity after replacement, refer to ‘Checks After Unit Replacement’.
Issue 1 Page 7.29

KH1251
Chapter 7
RF Head Assembly (CTX-A380) - Removal
61 The RF Head Assembly consists of the Magnetron, the Circulator and the Waveguide
Outlet. The other RF components (Diode Limiter and Low Noise Front End), are separate
items).
62 To remove the RF Head Assembly, proceed as follows:
(1) Remove the Receiver Monitor Cavity, as described in paragraph 59.

(2) Remove the connections to the Magnetron as described in Paragraph 57.
(3) Remove the four bolts securing the RF Head to the Diode Limiter.
(4) Remove the four bolts securing the sealing flange to the top of the case.
(5) Remove the RF Head from the Transceiver.
RF Head Assembly (CTX-A380) - Replacement
63 To refit the RF Head assembly, proceed as follows:
(1) Loosely secure the RF Head assembly in position using the four bolts to secure
the flange to the casing using a new sealing ring and PTFE insert, refer to Figure
8.
(2) Fit the four bolts to secure the RF Head to the Diode Limiter.
(3) Tighten the flange securing bolts.
(4) Replace the Receiver Monitor Cavity as described in Paragraph 60.
(5) Tighten the four bolts securing the flange to the casing.
Diode Limiter (45-646-604) - Removal
64 To remove the Diode Limiter, proceed as follows:
(1) Note the orientation of the Diode Limiter, by observing the arrow on the front of
the unit.
(2) Remove the four bolts securing the Diode Limiter to the RF Head Assembly.
(3) Remove the four bolts securing the Diode Limiter to the Low Noise Front End.
(4) Remove the unit. Note the orientation of the filter shim between the Limiter and
the LNFE as this must be refitted the same way round.
Page 7.30 Issue 1

KH1251
Chapter 7
Diode Limiter (45-646-604) - Replacement
65 To refit the Diode Limiter:
(1) Ensure the new Diode Limiter is correctly orientated, by ensuring the arrow is
orientated as the removed unit.
(2) Fit filter shim between Limiter and LNFE with slot correctly orientated.
(3) Secure to the Low Noise Front End using the four bolts. Ensure the bolts are
tightened evenly.
(4) Secure to the RF Head Assembly using the four bolts. Ensure the bolts are
tightened evenly.
Low Noise Front End (CTX-A323) - Removal
66 To remove the Low Noise Front End, proceed as follows:
(1) Remove the three screened cable from the LNFE to the Logarithmic Receiver.
(2) Remove the four bolts securing the LNFE to the Diode Limiter.
(3) Remove the two bolts securing the LNFE to the Receiver mounting bracket.
(4) Remove the LNFE from the Transceiver. Retain the filter shim.
Low Noise Front End (CTX-A323) - Replacement
67 To refit the Low Noise Front End:
(1) Secure the LNFE to the Receiver mounting bracket using the two bolts, ensuring
the filter shim is fitted.
(2) Secure to the Diode Limiter using the four bolts and a new gasket. Ensure the
bolts are tightened evenly.
(3) Reconnect the three screened cables.
Issue 1 Page 7.31

KH1251
Chapter 7
Page 7.32 Issue 1

KH1251
Chapter 7
RF HEAD DETAIL
SCREW M5 x 20
PAN HEAD
25-243-1054-27
WASHER M5
ZV-9660
CASE
1 2
SEALING RING
3
CTX-1402
PTFE INSERT FRONT VIEW

CTX-1403
RF HEAD CTX-A380
WASHER CRINKLE M5
20-282-5009-25
NUT M5
25-271-3064-27
VIEW FROM UNDERSIDE

VIEW SHOWING FIXING DETAILS OF RF HEAD (CTX-A380)
RECEIVER
RF OUTLET CONNECTION MONITOR CAVITY
CTX-A173
WAVEGUIDE OUTLET
CAE-A277 (PART OF
RF HEAD ASSEMBLY)
CIRCULATOR 45-646-604
RECEIVER
(PART OF RF HEAD)
MONITOR CAVITY
CTX-A173 DIODE LIMITER 45-646-603
RECEIVER
MAGNETRON CTX-A364
CTX-A317 1
SCRAP VIEW OF UNDERSIDE OF (PART OF RF HEAD)

ELECTRONICS UNIT CTX-A370 SHOWING 3
DETAIL OF MAGNETRON CONNECTIONS

MAGNETRON LEADS PLE PLC PLD
TO PULSE TRANSFORMER
TERMINATE AS SHOWN
LOW NOISE COVER
IN SCRAP VIEW
FRONT END
TERMINATE YELLOW MAGETRON LEAD CTX-A323 LOGARITHMIC
WASHER RECEIVER PCB
LP
AT M3 FIXING ON ELECTRONICS UNIT ELECTRONICS UNIT
AT PULSE TRANSFORMER CTX-A370 1TB1 CTX-A356
PILLAR
AFTER TERMINATING WIRES PLP
INSULATOR BOARD
INSULATE USING INSULATING BLOCK (CTX-A383) PLA
SECURED BY M4 X 16 NYLON SCREW TX MICROCONTROLLER PCB
PLE
CTX-A346
EMC FILTER
TERMINATE GREEN MAGNETRON LEAD 9kV 45-680-003
AT M4 FIXING ON ELECTRONICS UNIT CHASSIS
AT PULSE TRANSFORMER
FLOW
AIR
PLH
FAN ASSEMBLY N L
PLN CTX-A379 LOAD
PLT
FAN 45-683-158 PLS
PLC
LOCATED IN PLD LINE
ELECTRONICS UNIT
25kW MODULATOR CTX-A369
LOCATED IN ELECTRONICS
UNIT
FLOW
POWER SUPPLY
AIR
45-677-124
PLA PLC PLD
PLE PLB
CO-AX CONNECTORS EXPLODED VIEW OF RECEIVER CTX-A364

SIDE VIEW WITH
FRONT VIEW WITH COVER REMOVED COVER REMOVED
CD-3978
Figure 8 Downmast Transceiver (CTX-A8): Module Locations Figure 8

KH1251
Chapter 7
CHECKS AFTER UNIT REPLACEMENT
68 Any maintenance, or rectification, involving the replacement of PCBs or Modules within

the Transceiver and Turning Mechanism involves certain procedures to bring the
Display up to full working order. The majority of PCBs and Modules have been factory tested,
and preset, and do not require any adjustment. However, certain equipments are of non-standard
fit and therefore require setting up checks to enable the set to become operational.
69 The following paragraphs and sub-paragraphs are procedures that the maintainer or
installer must follow to gain satisfactory performance of the equipment.
WARNING
DURING THESE PROCEDURES THE ANTENNA IS REQUIRED TO BE

ROTATING, CARE IS TO BE TAKEN IF CHECKS ARE TO BE MADE AT THE
TRANSCEIVER.
Azimuth/Heading Line PCB (CAE-A106-2)
70 Following replacement of the Azimuth/Heading Line PCB, check/set up the heading line
to give maximum bearing accuracy, as follows:
(1) During the Heading Line alignment procedure, the ship must be stationary on a
fixed known heading and must have bearing information from the gyro compass
available. The ship is to be alongside; less accurate results are obtained if at
anchor or at a buoy.
(2) Set the Display to Head-Up.
(3) Set the Display to ON and observe a target directly ahead of the ship. The target is
to be directly under the heading line. Note any bearing error between the target
and heading line.
(4) Set the system to STANDBY and set the Transceiver safety switch to OFF.
(5) Slacken the Azimuth PCB mounting screws and adjust the PCB position to
correct the bearing error. Moving the PCB to the left moves the video
anti-clockwise with respect to the Heading Line. Tighten the adjustment locking
screw, replace the end cover, set the Transceiver safety switch to ON and recheck
the heading alignment at the Display.
Issue 1 Page 7.35

KH1251
Chapter 7
Magnetron Assembly (CTX-A317)
71 Following the replacement of the Magnetron Assembly retune the Receiver Monitor
Cavity, as follows:
NOTE A two way communication link is to be available, between the Transceiver and
Display, for setting up the Receiver Monitor Cavity.
(1) Ensure that the Display Tune control is adjusted to obtain the maximum
indication (length) of the Tune ribbon at the top of the screen.
(2) Switch the Display to OFF.
(3) Switch the Transceiver Isolator switch to OFF.
(4) Remove the six captive screws securing the cover to the front of the Transceiver
and remove cover.
(5) Slacken off the Receiver Monitor Cavity Adjuster Locking Screw.
WARNING
SETTING UP OF THE RECEIVER MONITOR CAVITY HAS TO BE DONE

WITH THE SYSTEM OPERATIVE. BEFORE SETTING THE ISOLATOR
SWITCH TO ON ENSURE ALL PERSONNEL ARE CLEAR OF THE ROTATING
ANTENNA. CARE IS ALSO TO BE TAKEN WHEN SETTING THE RECEIVER
MONITOR CAVITY ADJUSTER AS THE CIRCUITS ARE LIVE.
(6) Switch the Display to ON.

(7) Switch the Transceiver Isolator switch to ON.
(8) Go to RUN and adjust the TUNE control for maximum peak indication on LP.
Activate the Performance Monitor.
(9) Adjust Receiver Monitor Cavity Adjuster for the maximum diameter ‘sun’ on the
radar screen (3nm range).
(10) Tighten the Receiver Monitor Cavity Adjuster Locking Screw and secure the
Transceiver cover.
(11) The range of the ‘Sun’ is to be measured, refer to Figure 9, using the VRM and
recorded in the equipment log book.
(12) Switch to the 12nm range and record the length of the Tx Monitor ‘Plume’.
Low Noise Front End (CTX-A323)
72 Repeat the same procedure as for the replacement of the Magnetron Assembly.
Diode Limiter (45-646-603)
Page 7.36 Issue 1

KH1251
Chapter 7
Receiver Monitor Cavity (CTX-A173)
25 kW Modulator PCB (CTX-A345)
75 There are no checks for this PCB other than ensuring that the links and switches are set as
on the removed PCB.
Tx Microcontroller PCB (CTX-A346)
on the removed PCB.
Logarithmic Receiver PCB (CTX-A356)
on the removed PCB.
Issue 1 Page 7.37

KH1251
Chapter 7
350 000 010
RINGS 0.25
330 030 SPD16.5 kts L(M)
N UP
CORR 1 320 040 CMG 000 deg
CD SMG 19.0 deg
VIDEO 310
NORM 050 STAB SEA
HL
SET SEA
300 060 DRIFT SEA
VECTOR 15 min (R/T)
070
CPA LIMIT 2.0 min
TCPA LIMIT 20.0 min
280 080 LAT 050 00.45 N
LONG 001 23.45 E
270 090
100
260
110
250
240 120
VRM 230
130
0.8
105.6
210
150 PLOT MAPS
4 9 9 200
R5 S G 190 180 170
160 TRIAL CRT
CD-1149
Receiver Monitor
350 000 010

RINGS 0.25
330 030 SPD16.5 kts L(M)
N UP
CORR 1 320 040 CMG 000 deg
CD SMG 19.0 deg
VIDEO 310
NORM 050 STAB SEA
HL
SET SEA
300 060 DRIFT SEA
VECTOR 15 min (R/T)
070
CPA LIMIT 2.0 min
TCPA LIMIT 20.0 min
280 080 LAT 050 00.45 N
LONG 001 23.45 E
270 090
100
260
110 TARGET 1
250 BRG 039.3º (T)
RANGE 3.3 nm
COURSE 349º (T)
240 120 SPEED 2.7 kts
CPA 3.2 nm
TCPA 2.2 min
VRM 230
130
0.8
105.6
210
150 PLOT MAPS
4 9 9 200
R5 S G 190 180 170
160 TRIAL CRT
CD-1475
Transmitter Monitor
Figure 9 - Performance Monitor Display
Page 7.38 Issue 1

KH1251
Chapter 7
THIS PAGE INTENTIONALLY LEFT BLANK
Issue 1 Page 7.39

KH1251
Chapter 8
CHAPTER 8
PARTS LIST
CONTENTS
Paragraph Page
1 INTRODUCTION 8.3
PARTS LISTS
Parts List Page
PL1 - Turning Mechanism: CAE-A30-5 (High Speed): Parts List 8.5

PL2 - Turning Mechanism: CAE-A30-6 (Low Speed): Parts List 8.9
PL3 - Downmast Transceiver CTX-A8: Parts List 8.11
ILLUSTRATIONS
Figure Page
1 Turning Mechanism CAE-A30-5: Main Assemblies 8.4

2 Turning Mechanism CAE-A30-6: Main Assemblies 8.8
3 Downmast Transceiver CTX-A8: Main Assemblies 8.10
Issue 1 Page 8.1

KH1251
Chapter 8
Page 8.2 Issue 1

KH1251
Chapter 8
CHAPTER 8
PARTS LIST
INTRODUCTION
1 This Chapter provides Parts Lists and drawings, showing layout and location
information, to support the MkVII X-band Transceiver and the two versions of Turning
Mechanism.
2 The Parts Lists are presented in tabular form and provide a description and Kelvin
Hughes part number for each item labelled on the associated drawing. Items are cross
referenced to the parts list by a number.
3 Parts List for the modules with the transceiver and turning mechanism are detailed in the
unit information at the end of Chapter 6.
Issue 1 Page 8.3

KH1251
Chapter 8
7
4
11
13 10
2 12
8 14
1 6
9
DRAZAH EVAW OIDAR
9
9
6 PLA
PL3
PL2
PL4
PL1
CD-3923
Figure 1 - Turning Mechanism CAE-A30-5: Main Assemblies
Page 8.4 Issue 1

KH1251
Chapter 8
PL1 - Turning Mechanism: CAE-A30-5 (High Speed): Parts List
ITEM DESCRIPTION KELVIN HUGHES PART

NUMBER No.
1 BRACKET, AZIMUTH PCB CAE-1294

2 DISC CARRIER CAE-1295
3 DISC OPTICAL CAE-4005
4 DRIVE SHAFT CAE-4012
SCREENING DISC CAE-4055
5 WAVEGUIDE OUTLET CAE-A168
6 ASSEMBLY OF MOTOR DRIVE CAE-A236
7 25 kW ROTATING JOINT CAE-A415
8 AZIMUTH PCB CAE-A106-2
9 ASSEMBLY OF CABLEFORM CAE-A279
GEARSET MK5 CAE-A286
10 GEARWHEEL AND PINION CAE-1414
12 PINION MOTOR (HELICAL SPUR) CAE-4056
13 MAIN GEAR AND SHAFT CAE-4063
14 ASSEMBLY OF MOTOR BRUSHLESS (PAPST) CAE-A246
FITTING KIT MK5 TRANSMITTER CAE-A170
SHIM BEARING LARGE CAE-4028-1
SHIM BEARING CAE-4028-2
JOINTING COMPOUND, HYLOMAR 1871-106
HERMETITE RED JOINTING PASTE 1871-128
EXPANDED NEOPRENE CORD 5662-202
SEALANT SILASTIC WHITE 5755-185
SILICON COMPOUND 5755-193
GREASE MOLYKOTE 5764-001
SPECIAL WASHER CAE-1110
PLATE WAVEGUIDE CAE-1296
SUPPORT WAVEGUIDE CAE-1297
MOUNT MOTOR CAE-1619
GASKET MOTOR MOUNT CAE-1622
SPECIAL NUT CAE-1625
BOLT SPECIAL CAE-4017
ASSEMBLY OF CASTINGS CAE-A280
BOLT SPECIAL M4 CTX-1230
V SEAL VA0095 35-781-739
CABLE GLAND BRASS TYPE 111/2K-DNP 85-267-874
BEARING 6010-2ZR 45-173-1545
BEARING RHP TYPE 6007-2Z WITH SHIELD 45-173-1548
Issue 1 Page 8.5

KH1251
Chapter 8
PL1 - Turning Mechanism: CAE-A30-5 (High Speed): Parts List (continued)

NUMBER No.
O RING 55-100-0023
O RING 55-100-0024
REDUCER CABLE GLAND FLAMEPROOF 85-290-0012
PIN SPIROL 20-287-4542-27
Page 8.6 Issue 1

KH1251
Chapter 8
Issue 1 Page 8.7

KH1251
Chapter 8
7
13
4
2 11
3 10
12
8
14
+VE
DRAZAH EVAW OIDAR
-VE
TERMINAL
9
PLA
15
N N
MAINS
L L
14 5
9
9
9
CD-3924
Figure 2 - Turning Mechanism CAE-A30-6: Main Assemblies
Page 8.8 Issue 1

KH1251
Chapter 8
PL2 - Turning Mechanism: CAE-A30-6 (Low Speed): Parts List

NUMBER No.
1 BRACKET, AZIMUTH PCB CAE-1294

2 DISC CARRIER CAE-1295
3 DISC OPTICAL CAE-4005
4 DRIVE SHAFT CAE-4012
SCREENING DISC CAE-4055
5 WAVEGUIDE OUTLET CAE-A168
6 ASSEMBLY OF SOFT START PCB CTX-A359
7 25 kW ROTATING JOINT CAE-A415
8 AZIMUTH PCB CAE-A106-2
9 ASSEMBLY OF CABLEFORM CAE-A284
GEARSET MK5 CAE-A285
12 PINION MOTOR (HELICAL SPUR) CAE-1280
13 MAIN GEAR AND SHAFT CAE-4063
14 MOTOR DC 1700 45-681-151
15 ASSEMBLY OF MAINS FILTER CAE-A282
FITTING KIT MK5 TRANSMITTER CAE-A170
SHIM BEARING LARGE CAE-4028-1
JOINTING COMPOUND, HYLOMAR 1871-106
HERMETITE RED JOINTING PASTE 1871-128
EXPANDED NEOPRENE CORD 5662-202
SEALANT SILASTIC WHITE 5755-185
SILICON COMPOUND 5755-193
GREASE MOLYKOTE 5764-001
SPECIAL WASHER CAE-1110
MOTOR MOUNT CAE-1235
PLATE WAVEGUIDE CAE-1296
SUPPORT WAVEGUIDE CAE-1297
BOLT SPECIAL M4 CTX-1230
V SEAL VA0095 35-781-739
BEARING 6010-2ZR 45-173-1545
REDUCER CABLE GLAND FLAMEPROOF 85-290-0012
PIN SPIROL 20-287-4542-27
Issue 1 Page 8.9

KH1251
Chapter 8
4B
1
3
17
4A
1
3 2
4C
C
LP
6
PLP
PLA
PLE
15 9kV 10
FLOW
AIR
PLH
PLN 8
PLT
PLS
PLC
9 PLD
14
13 16
FLOW
7
AIR
11
PLA PLC PLD
12
PLE PLB
CD-3979 FRONT VIEW WITH COVER REMOVED
Figure 3 - Downmast Transceiver CTX-A8: Main Assemblies
Page 8.10 Issue 1

KH1251
Chapter 8
PL3 - Downmast Transceiver CTX-A8: Parts List
ITEM NUMBER DESCRIPTION KELVIN HUGHES

Part No.
1 ASSEMBLY OF RX MONITOR CAVITY CTX-A173

2 ASSEMBLY OF LOW NOISE FRONT END CTX-A323
3 ASSEMBLY OF MkVII RECEIVER, COMPRISING CTX-A364

MOUNTING CHASSIS CTX-1362
COVER CTX-1363
INSULATOR BOARD CTX-1364
LOGARITHMIC RECEIVER PCB CTX-A356
4 PART ASSEMBLY OF RF HEAD, COMPRISING: CTX-A380

4A CIRCULATOR 45-646-604
4B ASSEMBLY OF WAVEGUIDE OUTLET CAE-A277
4C ASSEMBLY OF MAGNETRON MG5437 CTX-A317
5 DIODE LIMITER 45-646-603

6 AIR DEFLECTOR CTX-1380
SEALING RING CTX-1402
PTFE INSERT CTX-1403
EARTH BRAID CTX-A381
FITTING KIT CTX-A382
ASSEMBLY OF INSULATING BLOCK CTX-A383
SCREW M5 x 20 REC PAN HEAD 25-243-1054-27
WASHER, CRINKLE M5 20-282-5009-25
NUT M5 25-271-3064-27
WASHER, M5 ZV-9660
MkVII TRANSMITTER (COMMON) CTX-A374

7 POWER SUPPLY 45-677-124
8 MAINS FILTER 6A TYPE 6ET1 45-680-003
9 FAN 24V DC TYPE 614 45-683-158
FAN GUARD METAL LZ28CP 45-683-163
10 ASSEMBLY OF CABLEFORM CTX-A375
11 ASSEMBLY OF MAIN CABLEFORM CTX-A376
Issue 1 Page 8.11

KH1251
Chapter 8
PL3 - Downmast Transceiver CTX-A8: Parts List (continued)
ITEM NUMBER DESCRIPTION KELVIN HUGHES

Part No.
14 ASSEMBLY OF FAN, MKVII TRANSMITTER CTX-A379
FAN 24V DC TYPE 414 45-825-0006-001
METAL FAN GUARD 45-825-0007-001
ASSEMBLY OF MKVII ELECTRONICS UNIT CTX-A370

15 ASSEMBLY OF MICROCONTROLLER CTX-A346
PCB
16 ASSEMBLY OF 25 kW FET CTX-A369
MODULATOR
17 FILTER SHIM NTX-1194
Page 8.12 Issue 1

KH1251
Annex A
ANNEX A
LONG CABLE RUNS
CONTENTS
Para Page
1 INTRODUCTION A.3
2 HEAD/RECEIVER LINE AMPLIFIERS A.3
CABLE SPECIFICATIONS A.3
Co-axial Cable 75 ohms low loss (for extended cable runs) A.3
4 WIRING DIAGRAMS A.3
18 SETTING UP PROCEDURE FOR LINE AMPLIFIERS RAN-A26 AND RAN-A27 A.7
ILLUSTRATIONS
Figure Page
1 Head/Receiver Line Amplifier: Installation Dimensions A.4

2 Line Amplifier/In Line PSU: Installation Dimensions A.5
3 System Interconnections with Long Cable Runs A.6
4 Effect of Compensation Capacitors on Output Waveform A.8
Issue 1 Page A.1

KH1251
Annex A
Page A.2 Issue 1

KH1251
Annex A
ANNEX A
LONG CABLE RUNS
INTRODUCTION
1 Where the distance between the transceiver and the display is greater than 65 metres
Head/Receiver Line Amplifiers should be used. The Head/Receiver Line Amplifier
should be sited as close as possible to the transceiver. The Receiver line amplifier should be sited
as close as possible to the display or interswitch unit.
HEAD/RECEIVER LINE AMPLIFIERS (RAN-A26/RAN-A27)
2 With reference to Figure 1, secure the Line Amplifier in the required position (no fittings
are supplied.
3 With reference to Figure 2, secure the Line Amplifier in the required position (no fittings
are supplied).
CABLE SPECIFICATIONS
Co-axial Cable 75 ohms low loss (for extended cable runs)
Coaxial Cable: CODE number 5344-719

Type ECL 125 (Manufacturer’s code)
Specification: TBD
Inner conductor: 1.25 mm Single Conductor
Dielectric: Air spaced Polyethylene
Screen: Tape Screen
Overall Dia: 8.3 mm
Electrical
Attenuation: 60 MHz 3.4 dB/100m MAX

100 MHz 4.9 dB/100m MAX
Impedance: 75 Ohm
WIRING DIAGRAMS
4 Figure 3 details the electrical connections between the display and downmast
Transceiver CTX-A8 with in-line power supply (used where cable runs of greater than 65
metres are required. Only the 38-core control and video cable option is shown.
Issue 1 Page A.3

KH1251
Annex A
220
VIDEO IN DC SUPPLY SYNC IN
120
VIDEO OUT SYNC OUT
60
204
82
O 5mm
CD-1158
Figure 1 - Head/Receiver Line Amplifier: Installation Dimensions
Page A.4 Issue 1

KH1251
Annex A
412
335
25 285 25
20
DANGER
High
Voltage
IN LINE POWER SUPPLY UNIT

COMPASS SAFE DISTANCES SER.No
GRADE I CODE.No HRC-A28/2
GRADE II EQUIPMENT CLASS 'B'
DISSIPATION MASS 10 Kg
MANUFACTURED BY KELVIN HUGHES LTD HAINAULT ENGLAND
A SMITHS INDUSTRIES PLC COMPANY
MOD RECORD 1 2 3 4 5 6 7 8 9 10 11
TB3
3 1
530
570
TB 24V. TB 0V.
12mm DIA
50
TYPICAL
131
UNIT SUPPLIED WITH FITTING KIT HRC-A494

CD-3834
Figure 2 - Line Amplifier/In Line PSU: Installation Dimensions
Issue 1 Page A.5

NUCLEUS 3 DISPLAY INLINE POWER SUPPLY Mk VII TRANSMITTER
INPUT PCB NOTE: HRC-A28-1 38 - CORE CTX-A8
12 - CORE FOR RUNS OF GREATER CABLE
CABLE THAN 150m USE 25 CORE
KH1251
(CABLE N)
Annex A
Page A.6
( CABLE E ) CABLE AND DOUBLE UP
PLV CONNECTIONS 3PLB
TB1
1 R S
TX RUN 1 6
2 B Bn
TX MUTE 2 7
3 G Y
M. PULSE 3 4
4 Y W
L. PULSE 4 5
5 W B
TUNE 5 2
6 Bk G
TUNE INDICATOR 6 3
7 Bn P
TX READY 7 10
8 V R
90 / 180 AZIMUTH 8 8
9 O
4096 AZIMUTH 9
10 P V
RX MONITOR 10 11
11 T OR Lt/G O
HEADING LINE 11 9
12 Bk
TX MON L 14 1
13
TX MON 0V S
14
0V
CONTROL PCB
PLW TB2
1
9 R
+12V 2
10 G
-12V 3
12 B 2PLB
0V 4
T or LtG
MODULATOR +27V 5 1
6
R/B
PLU MODULATOR 0V 7 2
1 8
PHASE 1
2 9
PHASE 2 3 POWER UNIT
CABLE D 10
GYRO PHASE 3 4 11
REF 1 5
}
REF 2 12
CABLE B
6
PULSE
7
LOG SHORT
8
}
0V
LOW LOSS CO-AX
VIDEO B G R
CO -AX CABLE J CABLE P
VIDEO SCREEN 2 3 1
SYNC SCREEN CABLE J 0V -12V +12V LOW LOSS CO-AX LINE HEAD
CO -AX
SYNC AMP
CABLE P
LINE RECEIVER 0V +24V
AMP 1 VIDEO 1
WHITE COAX
POWER UNIT 1 2
1 SYNC 1
GREY COAX
Figure 3 - System Interconnections with Long Cables

110/220V 2 CORE POWER
OUTPUT CABLE K
1 2
TB3
FILTER
INPUT 2 CORE POWER 2 CORE MAINS L
FILTER POWER CABLE N
}
SHIP'S MAINS INPUT
FILTER E
CABLE K
CD-3916
Amdt 1 (Feb 01)

KH1251
Annex A
SETTING UP PROCEDURE FOR LINE AMPLIFIERS RAN-A26 AND RAN-A27-2
5 The setting up procedure requires the following:
(1) a square wave to be transmitted from RAN-A26.

(2) the value of some of the components in Line Receiver RAN-A27 to be altered to
restore the shape of the received waveform to a square wave.
Note: If the Line Receiver is being used with a Nucleus display, resistors R7 and R23 in the
Line Receiver must be changed from 1K to 680W to allow it to operate from 12V.
6 Proceed as follows:
(1) Set Line Amp (RAN-A26) switches to ‘Test’ (SW1 set to Position 2, SW2 set to
Position 1), to generate the square wave test signal. The video output will be a
square wave signal of +1.5V peak to peak and approximately 40 m s long into the
display or a 75 ohm load. The sync output will be a square wave signal of +0.6V
peak to peak and approximately 40 m s long into the display or a 75 ohm load.
(2) Monitor the video output at the Line Receiver (RAN-A27). The pulse will have a
slower rise time than the Head Amplifier due to cable losses.
(3) Adjust potentiometer RV1 to give an output of 3V peak to peak on the flat part of
the pulse.
(4) Check the video output pulse low level is between 0.6V and 1.0V above 0V.
(5) To compensate cable high frequency loss:
(a) Fit resistor r16, 150R 2% Style FX (45-518-161-15).
(b) Select a capacitor for C5 position to compensate for leading edge rise time.
Use oscilloscope on 250 ns range.
(c) If C5 is too large the pulse may have a ripple after the rising edge.
(d) Further compensation can be carries out by fitting capacitors to C1, C2, C3,
C4 and C8. See Figure 4 for guide to capacitor function.
(6) Monitor the sync output at the Line Receiver (RAN-A27). The pulse will have a
slower rise time than the Head Amplifier due to cable losses.
(7) Adjust potentiometer RV2 to give an output of 2V peak to peak on the flat part of
the pulse.
(8) Check that the sync output pulse low level is between 0.6V and 1.0V above 0V.
(9) To compensate for cable high frequency loss:
(a) Fit resistor R32, 150R 2% Style FX (45-518-161-15).
(b) Select a capacitor for C16 position to compensate for leading edge rise
time. Use oscilloscope on 250 ns range.
Issue 1 Page A.7

KH1251
Annex A
(c) If C16 is too large the pulse may have a ripple after the rising edge.
(d) Further compensation can be carried out by fitting capacitors C12, C13,
C14, C15 and C119, See Figure 4 for guide to capacitor function.
(10) Set Line Amp (RAN-A26) switches to ‘Normal’ (SW1 set to Position 1, SW2 set
to Position 2). The normal video and sync signals will now be present.
(11) The video amplitude will be approximately 5V peak to peak.
(12) The sync amplitude will be approximately 6V peak to peak
(13) The dummy sync pulse (during sector mute) will be approximately 5V peak to
peak.
7 Figure 4 shows the effect of the compensation capacitors on the line receiver output
waveform. Note that shorter cable lengths require less compensation than longer lengths.
C2 + C3 + C1 + C8 + C5
C3 + C1 + C8 + C5
C1 +C8 + C5 RV1
SET
LEVEL
NO COMPENSATION
C5
C8 +C5
CD-4193
Figure 4 - Effect of Compensation Capacitors on Output Waveforms
8 A guide to compensation components required.

The cable type is coaxial cable 5344-719 (low loss)
Cable length (metres)

Video Sync 75m 88m 170m
R16 R32 150R 150R 150R
C5 C16 100pF 100pF 220pF
C8 C19 220pF 220pF 220pF
C1 C12 68pF 68pF 68pF
C2 C13 - 68pF 68pF
C3 C14 - - 330pF
C4 C15 - - -
Page A.8 Issue 1

Workshop Manual: Kelvin Hughes

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WORKSHOP MANUAL

TECHNICAL, INSTALLATION, COMMISSIONING

Issue 1, May 2000

New North Road, Hainault, Ilford, Essex IG6 2UR, England

CODE OF SAFE WORKING PRACTICES

This code must be followed when installing or commissioning any

Before working on antennas the following conditions must be met:

• The system interlock must be activated.

• The source of power to the system must be isolated.

Siting and Mounting of Equipment:

Maintenance and Care of Equipment:

ã Copyright Kelvin Hughes Ltd. 2000

All rights reserved. No part of this publication may be

Technical details contained in this publication are subject to

Chapter 1 - General Description

Issue 1 Page iii

HIGH VOLTAGE WARNING

LETHAL HIGH VOLTAGES ARE PRESENT IN THE TRANSCEIVER

(1) Isolate the equipment from the electrical supply.

DO NOT OPEN ANY OF THE UNITS WHEN THE RADAR IS OPERATIONAL -

AERIAL RADIATION HAZARD: INJURY CAN RESULT FROM EXPOSURE TO

6 It is accepted in most countries that no significant hazard is presented by radio frequency

AERIAL ROTATION: BEFORE MAINTENANCE TO THE TURNING

10 Personal protection must be used whenever the possibility of an uncontrolled hazard

PINCH THE NOSE

PULSE PRESENT PULSE ABSENT

HEART HAS STOPPED BEATING

ONE FIRST AIDER

Check heart beat after first five

MEDICAL ASSISTANCE MAY BE OBTAINED ON / AT...............................

(3) Outer clothing worn must be unable to generate static charges.

Issue 1 Page vii

Amdt. No. Date Inserted Initials Mod. No.

Page viii Issue 1

1 System Block Diagram 1.4

Issue 1 Page 1.1

THIS PAGE INTENTIONALLY BLANK

Page 1.2 Issue 1

1 The MkVII X-Band Transceiver is available in a downmast configuration only, where

(1) Low Speed Antenna rotation - 24 rpm (CTX-A8 25 kW X-Band downmast

Amdt 1 (Feb 01) Page 1.3

8 Two versions of turning mechanism are used:

TURNING MECHANISM (CAE-A30-5 OR -6)

EMC 25 kW FET POWER

Figure 1 - System Block Diagram

Page 1.4 Issue 1

ANTENNA - SEE TABLE 1

Figure 2 - Typical System Configuration with Nucleus Display

Amdt 1 (Feb 01) Page 1.5

ANTENNA - SEE TABLE 1

Figure 3 - Typical System Configuration with NTD Display

Page 1.6 Issue 1

1 TECHNICAL SPECIFICATIONS 2.3

Amdt 3 (Feb 02) Page 2.1

THIS PAGE INTENTIONALLY BLANK

Page 2.2 Issue 1

Frequency: 9410 ±30 MHz

Magnetron Rating: 25 kW nominal

Magnetron Life: 10,000 Hours typical

Pulse length and P.R.F:

Short(S) nominal 0.050 m s

Medium(M) nominal 0.16 m s

Long(L) nominal 0.9 m s