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Construction and Building Materials 48 (2013) 80–90

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Review

Only tall things cast shadows: Opportunities, challenges and research


needs of self-consolidating concrete in super-tall buildings
Moncef L. Nehdi ⇑
Department of Civil and Environmental Engineering, Western University London, Ontario N6A 5B9, Canada

h i g h l i g h t s

 Experience with self-consolidating concrete (SCC) in tall building construction is outlined.


 Pumping SCC to high altitude, workability retention and lateral pressure on formwork are examined.
 Elastic, shrinkage and creep shortening of SCC super-tall columns and walls need special care.
 Seismic, fire and wind performance of SCC are analyzed; related design provisions are discussed.
 Research needs and innovations pertinent to SCC in tall buildings are highlighted.

a r t i c l e i n f o a b s t r a c t

Article history: The world’s tallest skyscrapers are taking concrete to ever higher altitudes. Indeed, high-strength flow-
Received 24 January 2013 able concrete has become a material of choice for the construction of tall buildings. However, technolog-
Received in revised form 13 June 2013 ical challenges associated with using concrete in super-tall buildings are daunting. For instance, Dubai’s
Accepted 24 June 2013
Burj Khalifa, the world’s tallest building completed in 2010 standing 828-m tall with 163 floors, had plans
to take concrete higher abandoned somewhere around an altitude of 580-m due to pumping challenges.
In 2012, the Holy City of Makah’s Royal Clock Tower became the world’s second tallest building, standing
Keywords:
601-m tall. This building also experienced the dares of pumping concrete beyond 520-m in height. The
Self-consolidating concrete
Tall building
City of Jeddah’s Kingdom Tower is expected to exceed one kilometer in height upon completion and will
Pumping take concrete higher than ever before in stringent hot weather conditions. This article discusses the expe-
Workability rience with flowable and self-consolidating concrete in skyscrapers, examines the opportunities and
Hot weather technical challenges facing SCC construction in super-tall buildings and highlights needed innovations
Modulus of elasticity and technological breakthroughs.
Shrinkage Ó 2013 Elsevier Ltd. All rights reserved.
Creep
Fire
Seismic

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
2. Experience with SCC in super-tall buildings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3. Technical challenges of SCC in super-tall buildings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.1. Pumping and workability retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.2. Lateral pressure on formwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.3. Modulus of elasticity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.4. Shrinkage, creep and differential shortening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.5. Massive SCC foundations and heat of hydration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3.6. High Strength SCC reinforced with high-strength rebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3.7. Performance of SCC under cyclic and seismic loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.8. Performance of SCC in fire events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.9. SCC and wind design of super-tall buildings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

⇑ Tel.: +1 519 661 2111x88308.


E-mail address: mnehdi@uwo.ca

0950-0618/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2013.06.051
M.L. Nehdi / Construction and Building Materials 48 (2013) 80–90 81

3.10. Summary and concluding remarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89


References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

1. Introduction buildings because concrete systems have twice the dampening ef-
fect compared to steel due to increased mass. This has been further
As early as 1956, architect Frank Lloyd Wright unveiled design bolstered by the perception of better fire resistance in the after-
for a mile-high skyscraper, yet recognized that construction mate- math of the twin-tower tragic collapse in New York. Arguably,
rials available at that time were inadequate for his vision. With ad- most super-tall buildings in the future will be made of HPC, with
vances in high-performance concrete, leaps in elevator technology, a steel or composite spire at the top.
integrated approach to the building envelope, mechanical and elec- Owing to its inherent advantages, including easier pumping,
trical systems and subsequent reduction in energy consumption, ability to flow through congested reinforcing steel and fill form-
and innovations in safety such as flame-, smoke-, chemical-, and work effectively with little or no vibration, SCC which is a spe-
gas-resistant refuge floors, buildings are now soaring taller and tal- cial form of HPC, has become essential for super-tall buildings.
ler [1]. For instance, the construction of the 508-m tall Taipei 101
When urban development cannot expand laterally, it grows ver- (Fig. 1a), which was the world’s tallest building in 2004, and
tically. This is the main thrust for several super-tall buildings in the 85-storey Tungtxt & Chingtai Towers in Taiwan required
congested urban and pricey land locations. Yet, building taller concrete with a slump flow in the range of 580–620-mm and
has also become an expression of economic power and national compressive strength of 56-MPa. In the fall of 2005 during the
sovereignty, a statement of ‘‘we are here and we are important’’. construction of the 423-m tall Trump International Hotel and
Indeed, we have entered an era of super-tall structural concrete Tower (Fig. 1b), a 3-m-thick, 3600-m3 mat slab was cast at
buildings. Hence, concrete technology needs to be prepared for the core of the building using 69-MPa SCC at 56-d. The concrete
the upcoming challenges. was placed in a single pour primarily by conveyor over the
Back in the 1980s, it took more than a decade for the record of
tallest reinforced concrete (RC) building to be broken. The Water
Tower Place in Chicago (262-m), which had held the title since
1976, has seen two projects topping it out in a single year: The
311 South Wacker Drive (295-m), and the Two Prudential Center
(274-m) entitled Chicago to the world’s three tallest reinforced
concrete buildings in 1989 [2].
The situation has changed considerably since then. Most new
super-tall buildings (more than 80 stories tall) will be erected in
places other than North America and Western Europe. In 2012,
out of the 20 tallest buildings in the world, 18 are in Asia, with 9
in China, 6 in the Middle East, and 3 in Malaysia and Taiwan. Cur-
rently, among the world’s tallest 100 buildings, 23 are in the City of
Dubai alone. The 828-m tall Burj Khalifa, which became in 2010
the world’s tallest building, will likely not hold the record for over
5 years.
This haste to build taller and take concrete to greater loftiness
escalates technical concrete technology challenges and brings
about problems that have not yet been solved. This article dis-
cusses the experience gained and the challenges and possibilities
of SCC construction in super-tall buildings and highlights needed
technological breakthroughs.

2. Experience with SCC in super-tall buildings

According to the Council on Tall Buildings and the Urban


Habitat [3], there have been 320 proposed buildings 500-m or
taller; with 97 buildings taller than 300-m already under construc-
tion around the world in year 2012. The vast majority of these has
been or will be constructed primarily with RC [4]. This is because
high-performance concrete (HPC) has become vital for the con-
struction of skyscrapers from a structural and economical point
of view. Higher mechanical strength is crucial to carry loads and
reduce the cross-sections of vertical load-bearing elements, while
a high modulus of elasticity is necessary to limit deflections and
wind sway. Added to the high early-strength of HPC, prefabricated
reinforcing steel cages and advances in slip- and climb-form
technology, construction schedules with HPC can be accelerated
dramatically. Thus, HPC has become a much stronger contender
Fig. 1. The (a) Taipei 101 (Taiwan), (b) Trump Tower (Chicago), (c) Infiniti Tower
for super-tall buildings compared to structural steel. Structural (Dubai), and (d) Tower One, World Trade Centre New York all used SCC in their
concrete is expected to be the material of choice for future tall construction (Photos from [3]).
82 M.L. Nehdi / Construction and Building Materials 48 (2013) 80–90

course of approximately 22 h, requiring more than 600 trips 3. Technical challenges of SCC in super-tall buildings
made by 30 ready mix trucks [5]. This was believed to be the
largest single pour of SCC in North America [6]. While the grav- 3.1. Pumping and workability retention
ity framing system only required 35 MPa concrete, cylinder
strengths of 83-MPa at 90 days were specified for all vertical Prior to Burj Khalifa, pumping of concrete to very high eleva-
column and wall elements up to Level 51. Moreover, local areas tions used relatively lower grade concrete [9]. In Tower Two of
in the outrigger zones required 110-MPa concrete at 90 days. the Petronas Towers, 30-MPa concrete was pumped to 380-m high,
Since such concrete was located in areas with high reinforce- while 40-MPa was pumped up to 383-m in Shanghai’s Jin Mao
ment congestion, SCC with a minimum slump flow of 610-mm Building. Taipei 101 has seen the pumping of 27.6 MPa concrete
was used. It was argued that this was the first application of to 470-m height. The previous record held by the 1994 pumping
110 MPa SCC pumped and placed at an elevation up to 200 m of 25 MPa concrete to 532-m in the Riva del Garda hydroelectric
above grade [7]. power plant was shuttered when Burj Khalifa used single-stage
The 75-story iconic Infinity Tower (Fig. 1c) twists a full 90° pumping of high-strength concrete to 586-m above ground. The
from its base to its crown located 300-m above ground level. It pumping of concrete for Burj Khalkifa was described in detail in
required the use of a high-performance concrete with 70-MPa [9].
cube compressive strength and 49-GPa modulus of elasticity at Pumping blockage in super-tall buildings due to very high
90 days. High workability was required for placement in zones pumping pressure especially in hot weather, casting delays, forma-
of high reinforcement congestion. Hence, SCC was specified for tion of aggregate plug, problems with concrete mixtures, etc., are
all vertical concrete and for the entire perimeter moment frame. serious and costly concerns. Thus, large-scale pumping tests prior
The SCC mixture utilized a ternary fly ash-silica fume-Portland to construction, careful monitoring of concrete rheology during
cement binder with a water-to-cementitious materials (w/cm) ra- construction and using adequate instrumentation for on-site pipe
tio of 0.3 and high-range water reducing and viscosity modifying pressure monitoring are paramount. The hauling distance and time
admixtures, with a targeted slump flow of 600-mm [5]. Moreover, of pumping delivery of concrete to reach high altitude and the
Tower One at the World Trade Center (Fig. 1d) required 97-MPa changes in the rheology of concrete during such pumping need
at 56-d SCC for the shear walls from the foundations to the careful consideration. The effects of coarse aggregate size and abra-
30th floor [8]. siveness, type and fineness of sand, cementitious materials and
Burj Khalifa (Fig. 2a), the current record holder for world’s tall- compatibility with chemical admixtures, workability retention,
est building used C60 and C50 SCC in its piles and rafted founda- flow and passing ability of SCC and its stability (resistance to
tion, respectively, along with 80-MPa concrete in columns and bleeding and segregation) and the relationship between rheology
core-walls up to around 440-m, and 60-MPa thereafter until and pumping require a thorough understanding in the pre-qualifi-
around 586-m high (all cube strength values). The 80-MPa mix- cation of concrete mixtures for super-tall building construction.
ture contained 13% fly ash and 10% silica fume with a maximum There is mixed opinions as to whether effort should be in devel-
aggregate size of 20-mm, with an average slump flow of around oping more powerful stationary pumps for single stage pumping to
600-mm. When the pumping pressure exceeded approximately very high altitudes, or whether multi-stage pumping should be
200 bar around floor 127, the structural requirement reduced to used, possibly with chemical admixture tempering at intermediate
60 MPa, and a mix containing 10-mm maximum aggregate was pumping stages. As the capabilities of existing stationary pumps
used. The concrete having a slump flow of around 600-mm is a are being stretched, there is even consideration of installing full-
high workability HPC that can be considered ‘‘virtually’’ SCC. scale concrete batch plants that can temporarily occupy a few
The Kingdom Tower (Fig. 2a), which will shutter the 1-km height floors at mid-height of super-tall buildings. In such a case, concrete
for the first time, will use high-strength SCC in its piles, raft foun- ingredients are lifted to mid-height; concrete is mixed and
dation and in vertical column and building core elements. pumped from there to higher altitude. It is, however, believed that
advances in chemical admixtures could lead to smart concretes
with controlled setting, whereby concrete can be pumped to high
altitudes, even in hot weather, without any loss of workability,
while cement hydration and setting can be induced at any appro-
priate time by the user.

3.2. Lateral pressure on formwork

The cost related to formwork may exceed the material cost of


concrete and reinforcing steel combined, and this becomes even
more critical for super-tall buildings considering the additional
challenging logistics and safety considerations. The use of SCC in
such structures is associated with the additional care needed for
handling SCC’s increased pressure on formwork. Usually, SCC is as-
sumed to exert full hydrostatic pressure on formwork. Hence, SCC
users often adopt highly conservative assumptions that lead to
limitations on lift height and rate of pouring, and overly strong
formwork [10].
RILEM Technical Committee 233-FPC on form pressure held a
round robin test series to carry out a field validation of various
models proposed for predicting the lateral form pressure exerted
by SCC [11]. Experts in the area representing various models gath-
Fig. 2. The (a) Burj Khalifa (Dubai), and (b) rendering of Kingdom Tower (Jeddah) ered in Stockholm, Sweden in May 2012 to carry out the field eval-
have (or will) use SCC in their construction (Photos from [3]). uation on eight instrumented wall elements having different
M.L. Nehdi / Construction and Building Materials 48 (2013) 80–90 83

geometries and cast using SCC with different mix designs and The maximum formwork pressure of SCC ranged from as low as
pouring rates. Lateral pressure was monitored using pressure 20% of the hydrostatic pressure, to levels beyond 100%. Hence,
transducers mounted on panel surfaces. The necessary parameters [17] recommends designing the formwork to full liquid head until
used as inputs in the various parameters were evaluated simulta- research becomes available to support the use of a less conserva-
neously from the same batch. The SCC casting yielded a wide scope tive approach. Low w/cm high-early strength SCC is increasingly
of form pressures. It was concluded that all the ten models evalu- being used in tall building construction. Such SCC is associated
ated could predict SCC lateral pressure on formwork satisfactorily. with high-early autogenous shrinkage strains. Considering the dif-
Simple parameters such as slump flow or T50 were found not to be ficulties in moist-curing of vertical columns and walls at high alti-
sufficient to predict form pressure. No correlation could be found tude, innovative controlled permeability formwork that is both
between the casting rate and the relative maximum lateral form adequate for rapid rise SCC casting and capable of moisture supply
pressure. It was therefore argued that the behavior of concrete at to SCC at early-age is highly sought-after.
rest must be taken into consideration for an accurate prediction
of SCC form pressure. Moreover, it was insinuated that for a de- 3.3. Modulus of elasticity
signer to create an acceptance criterion for SCC delivered to the
job site based on a truly effective form pressure model, a process In modern tall buildings, heavy masonry partitions have been
for quantifying the effects of admixture dosage, temperature and often replaced with lightweight partitions. Combined with the
moisture compensation is needed. wide use of ultimate-strength design, this has led to increased
Alawneh et al. [12] compared the formwork pressure prediction loads on relatively smaller section columns. Thus, higher elastic
models of self-consolidated concrete against several practical data modulus SCC is necessary to reduce the elastic shortening of verti-
obtained from full-scale field experiments. The objective was to cal RC structural elements.
evaluate the prediction accuracy of each model, its ability to in- To mitigate excessive friction in pipes and blockage of flow in
clude extrinsic parameters contributing to the boundary condi- congested RC sections, SCC is often designed with reduced coarse
tions, the dependability of equations for pressure calculation, and aggregate content, which is not conducive to developing higher
the practicality of the models for regular use. They concluded that modulus of elasticity. While the use of harder aggregates can in-
Galeota’s model was the most accurate versus field data. Khayat’s crease the elastic modulus of SCC, the abrasion characteristics of
model had the most provisions for boundary conditions. Gardner’s the coarse aggregate influence the rate of wear of the pipeline, par-
model offered most dependability. The DIN model seemed to be ticularly at high pressure. For instance, when abrasive igneous
the simplest and most practical to use. All models had strengths aggregate is used, the lifespan of a pipeline can be reduced to
and weaknesses, and the maximum pressure predicted using all around 10,000 m3, which can be a serious cost consideration [4].
considered models averaged 72% of the corresponding hydrostatic Increasing the elastic modulus of SCC through increasing its com-
pressure. pressive strength entails using a lower water-to-cementitious
While there have been several studies on the pressure decay of materials (w/cm) ratio, which in turn implies more stringent rheo-
SCC versus time, the effects of thixotropy and gelation, etc., there is logical and pumping complications. Therefore, achieving high elas-
currently no accurate predictive tools for the formwork pressure tic modulus SCC for super-tall buildings is a compromise that
applied by SCC after it has undergone pumping to high altitudes; compels careful consideration of the concrete mechanical strength,
this aspect still needs dedicated research. Table 1 summarizes data elastic, shrinkage and creep deformations, aggregate type and con-
of lateral pressure on formwork compiled by McCarthy et al. [13]. tent, and type of cementitious materials used.

Table 1
Data of SCC lateral pressure on formwork from selected references.

Studya Slump flow Additions/ Element number & Pour height Rate of concrete rise Max. pressure Max. pressure/
(mm) fillersb typec (m) m/h kN/m2 hydrostatic (%)
McCarthy et al. [13] 780 LS 1C-job site 4.6 14.0 123.5 116
600–730 LS 5W-job site 4.6–5.6 2.7–7.0 55.5–142.5 51–116
700 LS 1W-job site 2.4 0.3 6.5 11
640–680 FA 4C control 7.7–7.9 3.0, 80.0 52.5–121 61–82
750 GGBS 1W-control 8.0 0.3 46.0 25
GGBS
Cauberg and Desmeyer 685–810 NA 3C 3.8 10.0 69.0–85.0 85–97
(2007)
Assaad and Khayat (2006) 540, 745 FA/SF 2C 2.8 10.0 49.5–58.0 88, 94
Tejeda-Dominguez et al. 600–740 FA 1C 7.9 18.3 54.5 79
(2005)
600–740 FA 1W 2.9 1.2 38.5 24
Fedroff and Frosch (2004) 660–710 LS 2W 3.3 1.2 21.0–26.0 34, 37
Vanhove et al. (2004) 700 LS 1C 10.4 24.0 197.5 80
700 LS 1C 10.4 10.3 174.5 74
Leemann and Hauffmann 700 FA/ 1W 3.9 18.8 97.0 110
(2003)
570–660 Retarder FA 3C 2.6 8.0 50.5–52.0 87–90
Billberg (2003) 650–780 LS 7W 2.9 0.8–2.3 12.5–49.5 34–77
Proske and Graubner 550–780 FA 5C 2.9 25–60 40.0–90.0 43–97
(2002)
Bernabeu (2000) 720–890 LS 3C 5.0 11.0–60.0 110.5–120.5 96–105
580–890 LS 5C 2.2–5.0 10.0–150.0 46.0–114.5 83–100
620–800 LS 8W 2.1–7.5 6.0–120.0 32.5–111.5 29–100
a
Details on References listed in this column can be found in McCarthy et al. [13].
b
LS: limestone filler, FA: fly ash, GGBS: ground granulated blast furnace slag, SF : silica fume.
c
C: column, W: wall (as per CIRIA 108 definition).
84 M.L. Nehdi / Construction and Building Materials 48 (2013) 80–90

Domone [14] examined the relationships between cube com- methods specifically developed for HPC. Actually measured values
pressive strength and static elastic modulus values of normally vi- by the author for two different SCC mixture designs are also
brated concrete (NC) and SCC. Considerable scatter in the data shown. Results indicate that there is need to adopt accurate and
collected from the literature was observed as expected from con- suitable predictive tools for the elastic modulus of SCC. Considering
crete made with different mix designs, ingredients and curing the substantial effect of the construction sequence on the vertical
parameters. However, it was established that the best fit line for shortening of columns and walls in tall buildings, elastic modulus
the NC data was very close to that of the approximate relationship predictive tools for SCC and HPC must consider the particular mix-
given in the Euro-code (EC2), but the stiffness of the SCC mixtures ture design, curing conditions, and age of concrete as input param-
was on average, about 40% lower than that of the NC mixtures at eters. The elastic modulus should be perceived as a time-evolving
low strength levels (i.e. around 20 MPa), with the difference reduc- parameter since the construction of a tall building can take several
ing to less than 5% at high strengths (i.e. around 90–100 MPa). It years with variable loading history on columns and walls.
was argued that this behavior is consistent with the lower coarse It is believed that advances in nanotechnology and nano-sized
aggregate content in SCC. fibers, novel aggregates and their surface treatments, and innova-
More recently, Garcia-Theran et al. [15] evaluated the modulus tions in confined concrete modular systems can lead to ultra-high
of elasticity of 40 laboratory SCC mixtures made using materials elastic modulus special concrete for super-tall buildings in the fu-
and admixtures commercially available in Puerto-Rico, with vary- ture. However, this requires dedicated research and concerted ef-
ing w/cm ratios, coarse-to-total aggregate ratios, and total aggre- forts through the various sectors of tall building stakeholders.
gate volume content. The modulus of elasticity of SCC had
similar value to that of NC provided both mixtures have similar 3.4. Shrinkage, creep and differential shortening
aggregate volume content. A lower modulus of elasticity was ob-
tained for SCC having lower total aggregate volume. Expressions Differential shortening of columns, walls and vertical core ele-
given in the ACI code to compute the modulus of elasticity were ments in a tall building can cause structural and non-structural
found applicable for SCC. deficiencies. Thus, measures to reduce differential shortening be-
Craeye et al. [16] examined the mechanical behavior of SCC tween the perimeter columns and interior walls are crucial. Creep
with particular focus on the modulus of elasticity and tensile due to sustained load can result in redistribution of member forces,
strength based on data from more than 250 studies from 35 differ- possibly increasing the lateral deflections of columns and hence
ent countries. The results obtained from the database were com- the moment magnification. Vertical members that shorten less re-
pared with existing models developed for NC in the EC2 and the ceive additional load from the adjacent vertical members. As the
Model Code (MC90 and/or MC2010). Their results show that the concrete shortens due to creep and shrinkage, reinforcing rebar
modulus of elasticity of SCC is similar to that on NC, with an impor- must attract additional compressive stress to maintain the same
tant but similar scatter. The data conformed well to the EC2. While strain as the concrete. Hence, part of the load in a reinforced con-
the [17] reasonably captured the relationship between compres- crete column is transferred from the concrete to the rebar. This
sive strength and E-modulus, it tended to underestimate the mod- mechanism reduces the creep in the concrete since it carries less
ulus of elasticity. stress, but the additional stress in the rebar should be accounted
The C80 concrete for the lower portion of Burj Khalifa had a for.
specified Young’s Elastic Modulus of 43,800 MPa. A survey of de- Differential shortening of columns and walls can also instigate
signs of some of the world’s tallest buildings has shown that struc- improper functioning of elevators, damage or deformation of pipe-
tural engineers still use equations developed for NC (e.g. [44] lines, cracking of partitions and finishes, damage to curtain walls or
Section 8.5.1) to calculate the elastic modulus of HPC and SCC. other building envelope materials, along with several other ser-
However, various studies in the literature have shown that such viceability problems [19]. Furthermore, the attached horizontal
equations tend to overestimate the elastic modulus of HPC and structural members could tilt from their original horizontal posi-
SCC. For instance, Gardoni et al. [18] argued that most of the exist- tions and develop additional shear and moment loads that can
ing models used in practice for predicting the elastic modulus of cause serious structural problems if not accounted for properly in
SCC have been developed for NC and only two models available design. Adjacent vertical elements can have dissimilar cross-sec-
in the literature have been specifically developed for SCC. Available tional areas, reinforcement levels, and different loads applied at
models are shown to provide biased and inaccurate elastic modu- different ages. For instance, the construction of the central core
lus estimates when applied to SCC. of a super-tall building usually advances several floors ahead of
Table 2 exhibits a comparison between the modulus of elastic- the perimeter columns. Hence, it is arduous to eliminate this prob-
ity of 65, 75, 85 and 100-MPa SCC calculated using the equation of lem entirely; differential shortening of columns due to long-term
ACI 318-08 Section 8.5.1, versus predictions made by various other creep and shrinkage is inevitable.

Table 2
Modulus of elasticity of various high-strength concrete grades calculated using various equations and experimental values for two SCC mixture designs.

Modulus of elasticity prediction method Predicted modulus of elasticity (MPa)


C65 C75 C85 C100
pffiffiffiffi
ACI 318-08 (Section 8.5.1) (Ec ¼ 4700 fc0 ) 37,893 40,703 43,332 47,000
ACI-363 – Corrasquillo et al. (1982) 35,590 37,840 40,290 42,732
pffiffiffiffi q
Ec ¼ ð3:32 fc0 þ 6:9Þ  ð2346 Þ
Gardner and Zhao [59] Ec ¼ 9ðfc0 Þ
1=3 36,187 37,954 39,571 41,774
0:3 q 1:5 34,910 36,663 38,295 40,208
Norwegian code Ec ¼ 9:5ðfc0 Þ  ð2400Þ
q 2 f 0 1=3 36,738 38,444 41,480 42,646
Noguchi et al. [60] Ec ¼ k1 k2  33500  ð2400Þ  ð60c Þ
Mix design Measured compressive strength (MPa) – Measured elastic modulus (MPa) –
28 days 28 days
Mix with (940 kg/m3-3/800 ) aggregate 104 42,600
Mix with (560-1/200 + 380-3/800 ) kg/m3 aggregate 96 41,600
M.L. Nehdi / Construction and Building Materials 48 (2013) 80–90 85

Accurately calculating vertical shortening (elastic, shrinkage,

All SCC mixes exhibited higher creep

(SCC had larger comp. strength than

2 SCC had slightly higher creep than

SCC generally had higher creep than

Creep of SCC 30% higher than NC at


creep) for super-tall buildings is tedious and complex. Highly

Creep of SCC coincided with that of


SCC had 18% lower creep at 365-d

NC at same compressive strength.


SCC had 10–20% higher @ 300-d
elaborate and complex procedures requiring large computational

control, 1-SCC had 70% higher


efforts that utilize stress transfer methods and age-adjusted

same compressive strength


effective modulus methods are available to evaluate creep and

SCC creep versus control


shrinkage effects in tall buildings. However, it is common in

creep strain @ 90d


super-tall building projects to perform creep and shrinkage test-

than that of NC.


ing, for example as per the provisions of [20]. Still, similar to nor-
mal concrete, there is no agreed upon procedure as to what are
the exact ages at which the creep loading should be applied,
nor is it widely accepted what the load level and duration should

NC)

NC
be. Moreover, how relevant this test data would be is closely re-
lated to the construction sequence and rate of vertical rise in the

NC with w/cm = 0.29–


HPC with w/cm 0.34,

320 kg/m3 of cement


NC with w/cm = 0.42

NC w/cm 0.285–0.42

0.80, 250–400 kg/m3


NC with w/c = 0.47,
building, which are not fully predictable at the design stage and

NC with w/c = 0.40


410 kg/m3 cement.
Control specimens
the onset of construction.

NC w/cm = 0.46

300–380 kg/m3
In Burj Khalifa, time-dependent effects of creep, shrinkage, and

cement, SF
variation of concrete stiffness with time, sequence of loading and

cement
foundation settlement were analyzed using various three-dimen-

0.38
sional finite-element models, each representing a discrete time
during construction. The GL2000 model [21] with additional

10 MPa applied at
28–37 at 28 days
loading time (%)
equations to incorporate the effects of reinforcement and com-

and 0.70 @ 2, 7,
0.20, 0.40, 0.55
35, 55 at 7 or

40 at 29 days

25–31 at 7-d
plex loading history was used to predict creep and shrinkage ver-

28 and 90d
Load/comp
strength @
sus time up to 50 years for various volume-to-surface (V/S) ratios

28 days
ranging from 38-mm to 500-mm. The predicted creep was within

28d
33
a range of 15%, while the predicted shrinkage range was 40%. It
was argued that understanding the time-dependent inelastic

28d@20 ± 2 °C RH = 60 ± 5% Creep test


7 days at RH > 98 ± 1% then at 50 ± 1%

24 h @ 20 °C and 90% RH Then 20 °C


creep and shrinkage strains of concrete with high V/S ratios needs

1d @ 20 ± 2 °C and RH > 90% then

20 °C and RH = 70% up to 91 days


further research [22].
SCC typically has a high cement paste volume to achieve the de- After demolding 20 °C, RH = 60%
sired fresh characteristics, which can increase its shrinkage and

Steam curing age 2–16 h

18–25 °C and RH = 60%


creep. Table 3 summarizes creep testing data of SCC versus control

and 70% RH up to 91d

@ 20 ± 2 °C RH > 90%
NC from selected sources. There is compelling experimental evi-
Curing conditions

dence that SCC undergoes greater shrinkage and creep compared

RH and 23 °C.
to NC with similar strength grade, but larger coarse aggregate con-
tent and lower cement paste volume. It should be noted that sev-
eral parameters affecting creep are not captured in Table 3; the
reader is referred to the original sources for such details.
Comparison of experimental creep data from selected sources in the open literature for SCC and NC.

While the findings of various studies are not coherent, the


0–4 mm: 32%, 4–8 mm: 16%,
8–16 mm: 17%, 16–32 mm:
29.0–39.0 Coarse aggregate

creep coefficient and the specific creep seem to be typically 5–


10% higher for SCC compared to that of NC having similar binder
37–60 S/A mass ratio, %

Sand/gravel = 0.67–1.22
aggregate volume ratio

aggregate mass ratio


0.39–0.54 Sand/total

0.48–0.60 Sand/total
composition (e.g. [30]. The higher creep of SCC is often related to
0.55 S/A mass ratio
Aggregate details

its higher paste volume. For instance, Heirman et al. [27] showed
35% (by mass)

that when the w/cm and grain-size distribution of the aggregates


used for NC and SCC are identical, the higher paste volume of SCC
volume, %

(around 150 l/m3) causes larger creep strain and creep coeffi-
cients of SCC compared to that of NC.
Furthermore, since autogenous shrinkage generally increases
III + 107–177 kg/m3 FA

with increasing paste volume at constant w/cm ratio, SCC usually


cements, 14% LS, 18%
520 kg/m3 of various

240, 300 kg/m3 LS or


376–427 kg/m3 Type
440–500 kg/m3 Type

shrinks more than NC having similar binder composition and


360 kg/m3 cement

260 to 500 kg/m3


cements + 100–

271–408 kg/m3
355–400 kg/m3

strength class [31]. Similarly, due to its higher volume of paste,


cement 22% FA
MS, HE 20% FA
199 kg/m3 LS

FA, 70 GGBS

slag cement

the total shrinkage of SCC is larger than that of NC (e.g. [30]. At


cement SF

constant w/cm ratio, increasing the paste volume leads to a linear


various
Binder

increase of drying shrinkage. When integrated over a super-tall


element, the increased creep and shrinkage deformations of SCC
cannot be neglected.
w/cm

0.45–

0.34–

0.23–

0.46–

0.33–

0.24–

Kim et al. [25] observed that the [32], ACI 209 [33], and [34] mod-
0.57

0.28

0.46
0.40

0.40

0.60

0.80

els provide fairly good predictions of the creep compliance for both
NC and high-early strength SCC. Yet, for more accurate predictions,
Mazzotti and Savoia [23]

Leeman & Hoffman [28]

such models need to be calibrated with data from full-scale struc-


Long and Khayat [24]

tural elements. Long and Khayat [24] and Khayat and Long [35] eval-
Heirman et al. [27]
Leeman et al. [26]

uated the shrinkage and creep of 16 SCC mixtures with a slump flow
Kim et al. [25]

of 680 ± 20 mm made with various binder types and contents, w/cm


Persson [29]
Reference

ratios, dosages of viscosity-modifying admixture, and sand-to-total


aggregate ratios. Two HPC mixtures with w/cm of 0.34 and 0.38
Table 3

were tested as control mixtures. SCC developed 5–30% higher drying


shrinkage at 300 days than the control HPC, but with similar
86 M.L. Nehdi / Construction and Building Materials 48 (2013) 80–90

autogenous shrinkage. SCC also had up to 20% higher creep than HPC Nehdi et al. [42] carried out a study on three 5.5-m thick and
of similar w/cm. The [36] and modified [37] models provided 42.6–44-m diameter massive slab foundations cast 70-m below
adequate predictions of shrinkage and creep for pre-stressed SCC. ground level. A total of 24,000 m3 of SCC with high-volume
Baidya et al. [38] evaluated code provisions for assessing the replacement ternary cement was used in the SCC foundations,
elastic modulus, shrinkage and creep strains for NC and HSC. Com- which were instrumented for thermal data acquisition. Surface
paring the predictions of such equations to laboratory data yielded insulation was used to mitigate the thermal gradient between
large variations. It was argued that accurate numerical predictions the core and surface. The massive foundations were successfully
of such properties and their effects on structural behavior are ex- built without thermal cracking.
tremely difficult. They suggested using upper and lower limits Fig. 3a illustrates thermal data [42] (unpublished work) for an
for shrinkage strains and creep coefficient in the design stage when instrumented C60 SCC raft foundation 3-m thick, 15-m wide and
such predictive models are used. 50-m long with surface insulation. The concrete mixture had
Generally, much more experimental data is yet needed to ac- 330 kg/m3 of Type I cement, 40 kg/m3 silica fume and 120 kg/m3
quire greater confidence in predictive equations for the elastic fly ash. The thermal differential between the core and surface
modulus, shrinkage strain and creep coefficient of SCC. There is was minimized due to the presence of effective surface insulation.
also need to quantify the implications of possible increased shrink- Fig. 3b shows thermal data from an instrumented 1.5-m diameter
age and creep of SCC on the construction sequence of tall buildings column made with C100 SCC without surface insulation. It is
and develop systematic provisions to define the needed modifica- shown that the thermal differential can reach 40 °C and thus ther-
tions in reinforcement detailing and construction sequence. In mal cracking mitigation scenarios should be considered.
addition, existing predictive models for shrinkage and creep have It should be noted that casting massive raft foundations for tall
been developed for NC and generally do not capture the effect of buildings can take more than 24-h. The bottom layers of the raft
the paste volume. The various SCC mixture designs and ingredients would have undergone significant hydration and reached high
used make the development of a versatile and accurate model temperature, while the top layers with significant time delay
complicated. Adjustments of existing models for various types of would still be cool. This tends to generate substantial thermal gra-
SCC having different binders and formulations may be required. dients at very early age when the concrete has not yet gained sig-
nificant tensile strength and its coefficient of thermal expansion is
3.5. Massive SCC foundations and heat of hydration relatively much higher.
The trend for using anti-washout SCC and low-heat SCC for deep
The use of low-heat cement in SCC rafts is not new. For instance, piles and raft foundations of tall buildings, respectively, will likely
the Akashi–Kaikyo Bridge, the world’s longest suspension bridge grow rapidly. Yet, there is still dearth of information on using SCC
with a main span of 1990-m, which was completed in 1998 used in mass concrete applications. Research is needed on low-heat SCC
such concrete [39]. Both the current world’s tallest building (Burj having adequate mechanical strength and durability for super-tall
Khalifa) and the one that will possibly claim the title in about building construction. Likewise, there is need for computational
5 years (Kingdom Tower) use massive rafted foundations on a large tools that can account not only for the mixture design of SCC, the
number of deep piles cast under seawater. Anti-washout SCC is environmental conditions, exact geometry and boundary condi-
ideal for casting such piles and a material of choice for the massive tions, but also the casting sequence and the time-dependent
foundations. Due to the large thickness (typically 3–5-m) of such 3-dimensional development of tensile strength and thermal stress
massive foundations and their congested reinforcement, NC is to compute the overall risk of thermal cracking. Such computa-
not suitable for their construction. However, to provide a colloidal tional tools can substitute for costly and time consuming large-
volume allowing greater cohesiveness and resistance to bleeding scale mock-ups, which cannot fully replicate the construction
and segregation, SCC mixture designs often involve increased pow- sequence and boundary conditions of tall building foundations.
der content. Furthermore, the coarse aggregate content and its
maximum particle size are often reduced to mitigate friction and
blockage of SCC flow. Such measures are not conducive to develop- 3.6. High Strength SCC reinforced with high-strength rebar
ing SCC for mass concrete applications requiring reduced heat of
hydration and enhanced resistance to thermal cracking. To significantly reduce the cross-sectional area of vertical RC
The Burj Khalifa foundation consisted of 3.7-m-thick mat slab cast elements in super-tall buildings, adequate wind and seismic design
with C50 (cube strength) SCC supported on 194 bored cast-in-place con- measures and reductions of dead load, for example through the use
crete piles [40,41]. Thermal cracking mitigation was considered in the of lightweight partitions and horizontal elements can help. Yet,
pile and raft mixture design. The piles are 1.5-m in diameter and approx- congested steel reinforcement remains a challenge in the design
imately 43-m long. C60-SCC was placed for the piles by the tremie meth- of RC tall buildings, particularly for seismic and wind load
od utilizing polymer slurry. The SCC had 25% fly ash, 7% silica fume, w/ resistance.
cm of 0.32 and incorporated a viscosity modifying admixture, achieving Compared to the industry standard 400-MPa steel, it was re-
a slump flow of 675 ± 75-mm. The 50-MPa SCC raft mixture incorpo- ported that using 690-MPa high-strength steel can reduce the
rated 40% fly ash and a w/cm of 0.34. Large 3.7  3.7-m test mock-up amount of seismic confinement steel in columns and shear-wall
cubes of the raft were poured to verify the placement procedures. These boundary elements by about 40%, and can make the construction
were also instrumented to monitor the concrete temperature rise and la- of beam-column connections 25% faster [43]. However, the use of
ter checked by petrographic analysis [40]. high-strength steel in the design of tall buildings is still limited
The Donald Trump Tower adopted 3-m thick, 3600-m3 mat slab in design codes. For instance, ACI-318M Section 9.4 (Design
using 69-MPa SCC. Limits were required on concrete temperature Strength for Reinforcement) indicates that values of the specified
at the time of placement, during hydration, and on differential strength for reinforcement, fy shall not exceed 550 MPa, except
temperature limits during the curing process. The top surface of for pre-stressing steel and for transverse reinforcement. The use
the mat was insulated to minimize the temperature gradient over of high-strength SCC reinforced with high-strength steel can offer
the depth of the mat. The SCC mixture incorporated Type II Port- a desirable solution for accelerating the construction of tall build-
land Cement, Class C fly ash, high-range water reducing and viscos- ings. Yet, it appears that there is currently lack of relevant research
ity-modifying admixtures, with a w/cm ratio of 0.26–0.28, and a and supporting data to warrant consideration of this option in de-
target flow spread of up to 710-mm [5]. sign codes.
M.L. Nehdi / Construction and Building Materials 48 (2013) 80–90 87

3.7. Performance of SCC under cyclic and seismic loading limestone), and three different volumes of coarse aggregate were
evaluated. A total of 48 push-off samples (36 SCC and 12 NC sam-
The typically reduced coarse aggregate content of SCC and pos- ples) were examined for shear characteristics. The crack slip, crack
sible effect on the aggregate interlock at cracks and energy dissipa- width, normal stress, shear stress and energy absorption were
tion during cyclic loading has been a concern. However, related measured to evaluate the aggregate interlock of SCC versus that
experimental data have been mixed. For instance, Domone [14] ar- of NC. Their results indicate that the SCC specimens exhibited less
gued that there are conflicting data on the toughness and ductility aggregate interlock than their NC counterparts.
of SCC. Fracture toughness tests on plain concrete indicated that Lin and Chen [47] explored the shear behavior of two types of
SCC may have similar to or lower toughness than that of NC, yet SCC beams: Type I (SCC1) contained a greater amount of coarse
structural performance tests on reinforced concrete elements aggregate, whereas Type II (SCC2) contained a lesser amount of
showed greater ductility, especially for columns. Restrepo et al. coarse aggregate. In total eight NC beams, eight SCC1 beams,
[45] tested 35%-scale bridge column units made with 55-MPa and eight SCC2 beams were tested. The overall performance of
SCC to compare their seismic performance when built using beams made with SCC1 having high coarse aggregate outranked
high-performance reinforcing steel and conventional ASTM A-706 or was comparable to that of NC beams, whereas beams with
Grade 60 reinforcement. It was observed that the presence of lower aggregate content SCC2 achieved inferior structural perfor-
SCC did not adversely affect the response of the tested units. mance than that of NC beams in many regards. Hegger and Bülte
However, Kim et al. [46] investigated the influence of aggregate [48] reported that tests on pre-stressed beams revealed that SCC
and paste volumes on the shear capacity of SCC and compared re- did not significantly affect the shear capacity, while SCC’s smaller
sults with those obtained on similar NC. Twelve SCC mixture pro- aggregates and higher cement paste volume reduced the crack-
portions made with two aggregate types (river gravel and friction capacity.

Fig. 3a. Illustration of thermal data for C60 SCC raft foundation 3-m thick, 15-m wide and 50-m long with surface insulation.

Fig. 3b. Illustration of thermal data for C100 SCC column without surface insulation.
88 M.L. Nehdi / Construction and Building Materials 48 (2013) 80–90

More recently, Itterbeeck et al. [49] tested full-scale beam spec- thermal conductivity, specific heat, and thermal expansion than
imens under four point-bending and monitored force versus that of HPC and FAC in the 20–800 °C temperature range. While
deflection along with the crack development. The shear capacity mitigation mechanisms of HPC spalling under fire, such as the
of several SCC beams was also examined and compared to that of addition of fibers and air entrainment [56,57] are also beneficial
NC counterparts. The effect of the reinforcement ratio and geome- in SCC, research is needed to quantify the time–temperature
try of the beams on the shear capacity was investigated and the dependent fire damage of SCC with various strength grades,
failure modes of specimens were noted. Their results indicate that w/cm ratio, type of cementitious materials, aggregate types and
SCC had similar or slightly better shear capacity than NC and that dosages, and to rationally relate such a behavior to possible fire
the EC2 provided reasonable prediction of the shear capacity of events in super-tall buildings.
SCC. These static test results however, do not capture cyclic loading
effects. 3.9. SCC and wind design of super-tall buildings
Soleymani Ashtiani et al. [50] compared the behavior of three
beam-column joints (BCJ) (two SCC and one NC) designed as per Increasingly taller, more slender and irregularly shaped con-
the New Zealand standards NZS3101. One SCC subassembly was temporary buildings are highly susceptible to the actions of wind.
designed with about half of the required joint shear reinforcement. Their structural design is generally governed by the demand for
The BCJs were tested under a displacement-controlled quasi-static adequate strength and stiffness against dynamic movements in-
reversed cyclic regime. It was found that none of the seismically duced by strong wind. Lateral drift and motion perception criteria
important features were compromised in SCC BCJs. become therefore greater serviceability requirements as a building
Said and Nehdi [51] compared the seismic performance of rein- grows taller, and mitigating wind-induced sway and vibrations in
forced NC and SCC full-scale BCJs and found that reducing the tall buildings becomes a more critical challenge in the design pro-
coarse aggregate content in SCC mixtures can reduce the contribu- cess [58].
tion of the aggregate interlock mechanism to the total shear resis- Extensive wind tunnel testing is usually used for the wind engi-
tance, which led to more rapid deterioration under cyclic loading neering of tall buildings. The experimental data is used along with
(Fig. 4). There is still need for research to quantify the exact effect dynamic properties of the building to compute its dynamic re-
of the coarse aggregate content in SCC on its shear behavior and sponse and overall full-scale wind force distributions, with impli-
performance under cyclic loading, and to examine whether this cations on the design of the towers stiffness and mass
behavior has any implications in the seismic and wind design of distribution [40]. In this regard the strength and stiffness of the
tall buildings. concrete have a very influential role. At present, high elastic mod-
ulus concrete probably offers the best option for constructing
3.8. Performance of SCC in fire events super-tall buildings with least wind sway. Reducing wind sway
has been a major attractive feature for using RC in modern tall
Fire events in tall buildings are associated with substantial risk buildings. However, there is still lack of quantitative information
because of difficult evacuation and fire-fighting access and logis- on the performance and cost variation due to using SCC having
tics. Hence, considering the rapidly growing use of high-strength different values of elastic modulus in super-tall buildings versus
SCC in tall building construction, the performance of this material other construction options such as structural steel. Moreover,
in fire should be studied with caution. Fang et al. [52] conducted 3- nanotechnology innovations, the use shape-memory alloys,
h tests using ISO-834 [53] standard fire exposure on two full-scale
beam-column specimens made of NC and SCC and designed for
seismic conditions according to ACI 318-08. It was observed that 150
the vertical deflections at load points, horizontal displacement,
100
and rotation at the freely supported beam-end of each beam of
Beam tip load (kN)

the two assemblies were comparable during the heating phase


50
and residual strength tests. However, the SCC specimen exhibited
-200 -150 -100 -50 50 100 150 200
more severe explosive spalling. Both specimens failed in ductile
flexural mode with the residual flexural strength of approximately
80% times that calculated at ambient condition. -50
Reinhardt and Stegmaier [54] argued that the fire behavior of
SCC is not fully understood and related existing data are conflict- -100

ing. Therefore, they subjected to ISO-834 fire testing specimens


-150
with an edge length of 300 mm made with different types of SCC Beam tip displacement (mm)
having compressive strengths from 25 to 65 MPa. After fire expo-
sure, they measured the compressive strength at 28 days, weight 150
loss due to drying, spalling of specimens, and the residual com-
100
pressive strength. The data was compared to the performance of
control NC specimens. No significant difference between the refer-
Beam tip load (kN)

50
ence concrete and the SCC mixtures was found with respect to
spalling and residual compressive strength after fire. Since their -200 -150 -100 -50 50 100 150 200

tests were conducted on plain non-loaded specimens, and consid-


ering contradictory results of plain and reinforced specimens sub- -50
jected to loading in the literature, they recommended performing
systematic fire tests on loaded specimens. -100
Kodur and Khaliq [55] evaluated the specific heat, thermal con-
ductivity, and thermal expansion of HPC, SCC, and fly ash concrete -150
Beam tip displacement (mm)
(FAC), in the temperature range of 20–800 °C, taking into account
the effects of steel, polypropylene, and hybrid fibers on thermal Fig. 4. Illustration of beam tip load versus beam tip displacement of (a) NC beam
properties. Their experimental results indicate that SCC had higher column joint, and (b) SCC beam column joint under quasi-static cyclic loading.
M.L. Nehdi / Construction and Building Materials 48 (2013) 80–90 89

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