Académique Documents
Professionnel Documents
Culture Documents
Runway Edge
High Intensity
Bidirectional Elevated Light
Type
BPE – 2 - 150
AM.03.111e Edition 2.4
RECORD OF CHANGES
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AM.03.111e Edition 2.4
SAFETY INSTRUCTIONS
SAFETY PRECAUTIONS
Operating and maintenance personnel must at all time observe all safety regulations.
Do not change lamps nor components or make adjustments inside equipment with the
light circuit ON. See FAA Advisory Circular AC 150/5340-26 concerning safety.
RESUSCITATION
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AM.03.111e Edition 2.4
ADB
585 Leuvensesteenweg
B-1930 Zaventem
Belgium
This manual or parts thereof may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without ADB's prior written consent.
GUARANTEE
n.v. ADB s.a. undertake to remedy any defect resulting from faulty materials or
workmanship appearing during a period of one year after date of shipment. This
excludes lamps or any defect developing as a result of improper use or handling.
Repair and replacement will take place in our factory. Such correction shall constitute
the limit of our liabilities with respect to equipment.
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AM.03.111e Edition 2.4
TABLE OF CONTENTS
Page
Record of changes 1
Safety instructions 2
Use restriction notice 3
Guarantee 3
Table of contents 4
List of illustrations 6
List of tables 6
SECTION 2. MAINTENANCE
2.1 INTRODUCTION 18
2.2 LAMP REPLACEMENT 18
2.3 MAINTENANCE HINTS AND TIPS 19
2.3.1 Relamping 19
2.3.2 Water 20
2.4 PREVENTIVE MAINTENANCE 20
2.5 CORRECTIVE MAINTENANCE 21
2.6 SNOW REMOVAL 21
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AM.03.111e Edition 2.4
SECTION 3. : TROUBLESHOOTING
3.1 TROUBLESHOOTING GUIDE 23
SECTION 5. : INSTALLATION
5.1 INTRODUCTION 26
5.2 UNPACKING 26
5.3 INSTALLATION CRITERIA 27
5.4 INSTALLATION METHOD 29
5.5 INSTALLATION ON A CONDUIT ELBOW TC/2 29
5.6 INSTALLATION ON A FAA L-867 LIGHT BASE 31
5.7 INSTALLATION ON AN ANCHOR STAKE PA2 32
5.8 BPE-2-150 INSTALLATION 33
5.9 LEVELLING 34
5.10 PRELIMINARY TESTS 35
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LIST OF ILLUSTRATIONS
Page
Fig.
1 BPE-2-150 9
2 BPE-2-150 : Lights layout 10
3 Specific application 11
4 Outline dimensions 12
5 Photometric curve with white inner lenses 14
6 Identification code 17
7 Mounting on a conduit elbow TC/2 26
8 Mounting on a T300/2 base plate with steel base L-867 28
9 Mounting on an anchor stake PA/2 30
10 Leveling and sighting device 34
11 BPE-2-150 : Exploded view 37
LIST OF TABLES
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Fig. 1
BPE-2-150
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AM.03.111e Edition 2.4
SECTION 1
1.1 INTRODUCTION
The BPE-2-150 high intensity bidirectional elevated light is used for the lighting of
runway and stop way edges in Category I, II and III conditions.
The light is manufactured in full compliance with ICAO requirements Annex 14, table
5-1, for use as runway edge light in Category I, II and III conditions up to a 60 meters
wide runway.
It also complies with FAA L-862 specification as high intensity runway-edge light
according to the Advisory Circular AC 150/5345-46A and AC 150/5340-24 for use in
HIRL systems.
1.1.1 Purpose
Refer to the table of contents (pages 5 - 7) to locate the information you need.
1.1.2 Scope
This manual covers the ADB type BPE-2-150 runway edge light manufactured in
accordance with ICAO Annex 14 table 5-1 for use in cat. I, II and III for runways 45 m
or 60 m wide and in compliance with FAA AC 150/5345-46A.
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AM.03.111e Edition 2.4
The frame of the BPE-2-150 consists of a cast aluminium alloy frangible stem (20)
fitted with a 2" - 11 TPI thread on its base, on which a ball joint device (18 & 19)
enable the seating and leveling of the optical system. The optical system is composed
of a upper and lower body (1A and 15), the upper body (1A) consists of a cast
aluminium support (6) surmounted by the inner left and right lenses (3) through
colored or not or equipped with one blanking screen depending on its use. They are
maintained on the support by means of a maintaining ring (2) and protected by means
of an externally smooth outer clear dome (1). The whole is fastened to the support (6)
by means of the clamping ring (5), the water tightness of the assembly is ensured by
an O-ring seal (4).
Two lateral thumbscrews (14) secure the upper body on the lower body.
The lower body, on its top part is fitted with a lamp fastener and positioning pin which
allow for the fixation of a PK 30 d lamp. A lead assembly for connection of the lamp
holder to the two-pole plug (21) is secured on the lower body by a strain relief bushing
(17) to avoid pulling on the connection to the socket, and to help disconnecting the
plug in case of impact.
The lower part of the lower body (15) is half spherical shaped adapted to the polyester
ball joint (18) sticked on the frangible stem. This knuckle-joint is locked on the lower
body, thanks to three screws (10) and a clamp (19) below the split ball. This genuine
knuckle-joint avoids the counter clockwise wires twisting problem during installation.
A weakening groove is provided at the lower part of the frangible stem to eliminate the
need of a separate breakable coupling. Between the groove and the thread, an
hexagonal shaped part is provided to tighten or loosen the light unit from the ground
mounting device (base, conduit elbow, anchor stake).
The support, the lower body and the stem are aluminium die castings; phosphated and
baked polyester, aviation yellow, electrostatic powder coated. The lower body is fitted
with a flag-holder to locate the light with a flag in countries with heavy snowfalls.
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AM.03.111e Edition 2.4
1.3 USE
The ADB BPE-2-150 elevated light is designed for the lighting of Runway Edges
serving Runways of all categories.
600m
CLEAR CLEAR
YELLOW YELLOW
PISTE
CLEAR CLEAR
CLEAR CLEAR
CL
600m
600m
CLEAR CLEAR
YELLOW YELLOW
Fig.2
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Y C Y C Y C Y G Y R Y R R R
R N
R N
Y C Y C Y C Y G Y R Y R R R
THRESHOLD R/W END
R: Red
Y: Yellow
C: Clear
G: Green DISPLACED THRESHOLD APPLICATION
N: Blank
Y C Y C Y C Y C Y C Y C
R N
R N
Y C Y C Y C Y C Y C Y C
Fig. 3
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AM.03.111e Edition 2.4
165
280
300
Fig. 3
2° GAS
11 TPI
Fig.4
Outline dimensions
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VER.
DEG. WHITE LIGHT
150W LAMP
20 500CD
16 1000CD
500CD 500CD
12 500CD
1000CD
8 5000CD
5000CD
4
0
TOE-IN -20 16 12 8 4 0 4 8 -12 +16 HOR.
LEFT DEG.
Fig. 5
Photometric curve with white inner lenses
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AM.03.111e Edition 2.4
1.4.2 Performances
The photometric performances with a 150W lamp are given in figure 5 and in table 4.
Table 5 gives the transmission factors to use to calculate the performances with
through colored lenses.
NOTE: Outside the main beam, the intensity in white light never falls below 50 cd from
0 to 15° vertical. This meets ICAO and FAA requirements for circling guidance
purposes.
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AM.03.111e Edition 2.4
The function of the light as a runway edge light depends of its location on the layout as
shown on figures 2 and 3.
According to its location the glassware must be adapted, the coding below enables an
obvious identification of the necessary glassware.
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AM.03.111e Edition 2.4
NOTE
The two 180-degree inner domes (left and right) are different and not interchangeable.
The same remark applies for half opaqued outer domes.
The respective position of the two letters in the code is therefore very important.
The code is based on the principle of an observer standing in the place of the light on
the runway edge or on the threshold and looking perpendicularly towards and in the
direction of the runway centerline. The two main light beams are then identified as
"Left" or "Right" by the observer. The first letter indicates the color on "Left" side, the
second letter the color on the "Right" side.
Refer to fig. 6.
CLEAR L CL CL R CLEAR
CLEAR R CL CL L CLEAR
YELLOW L CL CL R YELLOW
CLEAR R CL CL L CLEAR
L: LEFT
R: RIGHT
Fig. 6
Identification code for bi-coloured lights
(Note location of indents in half inner domes)
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AM.03.111e Edition 2.4
SECTION 2
MAINTENANCE
2.1 INTRODUCTION
The method of maintaining the BPE-2-150 Runway Edge Elevated Light consists only
of a light assembly servicing in the field, limited to cleaning of outer glassware and to
lamp and broken glassware replacement. If any lamp is out, the location of the fixture
should be recorded and the lamp replaced at a time when the circuit is de-energized.
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AM.03.111e Edition 2.4
2.3.1 Relamping
2.3.1.3 It is a good precaution to check systematically the condition of the lamp holder
and the wiring at each lamp replacement. Signs of overheating are the result of poor
electrical contacts. The degradation process is fast if no remedial action is taken in
time.
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AM.03.111e Edition 2.4
CAUTION
Touching the lamp with bare fingers may seriously shorten the lamp life. If the lamp
has been touched, clean with tissue moistened with isopropyl alcohol or methylated
spirit.
2.3.2 Water
Build-up of condensation water in an elevated light is a normal process resulting from
the temperature and pressure differentials during the ON and OFF cycles of operation.
However the lights are so designed that condensation water will drain away through
the mounting stem and will be evacuated through one or two purpose-made holes
located near the shearing groove.
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SECTION 3
TROUBLESHOOTING
CAUTION
De-energize circuit and lockout circuit or regulator so that the
circuit can not be energized by remote means before attempting to
service fixture.
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SECTION 4
PARTS LIST
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OPTIONAL/ALTERNATIVE PART
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AM.03.111e Edition 2.4
SECTION 5
INSTALLATION
5.1 INTRODUCTION
This section provides instructions for the installation of the BPE-2-150 light. Refer to the
airport project plans and specifications for the specific installation instructions.
5.2 UNPACKING
The equipment must be handled carefully to prevent component damage. Unpack carton
upon receipt and check the contents and their condition.
Note any exterior damage to carton which might lead to detection of equipment damage.
5.2.1 Damage
If damage to any equipment is noted, a claim form should be filled with the carrier
immediately. Inspection of equipment by the carrier may be necessary.
BPE-2-150
CONDUIT ELBOW
Fig. 7
Mounting on a TC/2 conduit elbow
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AM.03.111e Edition 2.4
BPE-2-150
DRAIN HOLE
LOCKNUT BASE PLATE T300/2
11/2’’-2’’
ADAPTER GASKET
2 POLE PLUG
FAA L-823
2 POLE
RECEPTACLE
CLAMP
FASTENING
SCREW BASE L-867
CALMP FOR
RECEPTACLE
Fig. 8
Mounting on a T300/2 base plate with steel base L-867
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AM.03.111e Edition 2.4
The BPE-2-150 light is ground-mounted. The lower breakable part has to be screwed into
a mounting device such as :
- a conduit elbow TC/2 (see fig. 8), or,
- a deep base with base plate T300/2(see fig. 9) or,
- an anchor stake PA2 (see fig. 10).
The conduit elbow is sealed in a cubical or cylindrical concrete block, precast or poured in
the excavation. The cast iron coupling must be vertical with a tolerance of + 1 degree and
will project 10 mm above the upper surface of the concrete block.
5.5.1.1 Before to start with the installation of the BPE-2-150 light, proceed with the
installation of the isolating transformer. The primary cables are directly pulled into the
ducts.
5.5.1.2 Check for continuity of the series loop after the isolating transformer has been
connected.
5.5.1.3 Wrap the connector joints in the primary circuit with at least one layer of rubber or
synthetic rubber tape and one layer of plastic tape one-half lapped, extending at least 4 cm
on each side of the joint.
5.5.1.4 The secondary plug is fixed in the conduit elbow and is maintained on the threaded
sleeve by means of the receptacle seat.
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AM.03.111e Edition 2.4
BPE-2-150
GROUND LEVEL
CAST IRON
COUPLING EARTHING SCREW
Fig. 9
Mounting on a PA2 anchor stake
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AM.03.111e Edition 2.4
5.6.2.3 Apply two layers of an adhesive plastic tape type Scotch 33 or similar to the
connections with an overlay of 4 cm at each side of the junction.
5.6.2.4 Install the secondary receptacle of the transformer at the base plate. Maintain it
by means of the receptacle seat fitter with the base plate.
5.2.2.5 Install the base plate on the base, place the six hex head screws 3/8" - 16 UNC
supplied with the base plate. Apply one drop of Loctite Grade AV or similar and torque at
10 Nm.
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5.7.1 The stake is placed in a 15 cm dia. hole, 76 cm deep as shown on fig. 10.
5.7.3 The upper part of the stake should be installed at 15 mm above the ground
level with the stake installed vertically with at least one degree rake.
Fill with compacted sand.
NOTE
In regions with continuous frost risk or when the ground is moveable, it is preferable to
fill the hole with concrete or stabilized sand.
In regions with continuous frost risk, the electrical components directly buried in the
ground should be recovered with sand and recovered with a water repellent material to
reduce the moisture penetration.
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AM.03.111e Edition 2.4
The light is supplied complete with its feeder cable and outer dome. The lamp and
half-inner lenses are packed separately.
5.8.1 Inner lenses mounting: can best be done in workshop to ease final installation and
leveling.
Operate with steps as indicated on fig. 12 and hereafter.
5.8.1.1 Remove the upper body (1A), open the clamping ring (5),
remove the outer dome (1) and the inner lenses
maintaining ring (2) install the two half-inner lenses or blanking screen (when required) (3)
taking into account of left and right hand side lenses position, as given in para. 1.4.3. and
fig. 6. The lenses receptacle is fitted with a positioning pin to avoid wrong installation of
lenses.
Place lenses retaining ring (2), the dome (1), look if the O-ring seal is correctly positioned
in its groove and secure with the clamping ring (5).
The dome assembly as well as the lamp will be installed on the light body after setting.
5.8.1.2 Screw the lower body of the lamp (including breakable stem) and screw it to the
dedicated mounting device after connection of the feeder wires and plug into the
receptacle.
To avoid wires twisting, loosen the three clamps fastening screws, and holding the lower
body with one hand, screw the breakable stem into its mounting device.
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AM.03.111e Edition 2.4
5.9 LEVELLING
As the toe-in is given by the glassware, the leveling to perform is reduced to horizontal
leveling and light alignment in an axis parallel to runway axis.
5.9.1.1 Place and secure the dome assembly (1A) by means of the two thumbscrews
as shown on fig. 11.
Set the light horizontally using the two water levels. The leveling is done by unscrewing
slightly the three clamp fastening screws (10). Align the light with the other light, the first
light being aligned with a correctly positioned target pole. Check again for correct leveling
and tighten the three clamp fastening screws. Remove the leveling device.
Unpack the lamp taking care not to touch the quartz bulb with bare fingers.
NOTE
Touching the quartz bulb with bare fingers may seriously shorten the lamp life.
If the bulb has been touched, wipe it carefully with a piece of lens cleaning tissue or similar
material moistened with alcohol or methylated spirit.
Fig. 10
Leveling and sighting device
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AM.03.111e Edition 2.4
Put the PK30d lamp on the bracket fitted with one positioning pin and one spring for
lamp retaining. Connect the lamp to the feeder wires with the insulated fast-on
connectors. Install the dome assembly (1A) and screw it.
The insulation tester or megohmmeter is to be used for testing insulation series loop to
ground these tests should be performed only by qualified persons who are familiar with
high voltage electrical equipment.
Note :
- Series loop with cable buried in earth should be tested before and after
backfilling the cable trench.
- The series loop continuity test should be tested by ohmmeter.
- The high voltage insulation test should be performed when ground is thoroughly
wet. The maximum acceptable leakage current, in microampere should not
exceed the value calculated per series loop as follows : adding the following
value in order to obtain the total allowable microamperes leakage per series
loop
o 1 microampere for each 100 meters of cable
o 2 microamperes for each isolating transformer
- For the high intensity runway edge lights circuits having isolating transformer
with 5000 Volt primary leads, the voltage tests to be applied for a period of 5
minutes between conductors and ground should be 9000 V DC for the first
initial test and only 5000 V DC for all subsequent tests.
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AM.03.111e Edition 2.4
Proceed to a visual inspection of each fixture, check if any part of the fixture is
missing.
When the series loop of a circuit is completely closed energize the circuit on the lowest
brightness step and make a visual inspection as per section
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AM.03.111e Edition 2.4
SECTION 6
EXPLODED VIEW
7
2
8
9
10
11
12
3 13
14
15
16
17
4 18
19
20
21
Fig. 12
BPE-2-150 : Exploded view
37