Integration through Plant Lifecycle

with BENTLEY
 An Engineering Information System that provides
“The digital representation of your physical plant”

• Provides Owners with complete consistent and

secure “Plant Engineering Information Store”
• Provides Engineering contractors with an
“Engineering Information Hub”
 The Plant Life Cycle

O/O
Plant Operations
Plant Operations Domain

Construction Conceptual
Construction Data
Data
Conceptual
& Startup Design
& Startup Design

EPC
Detailed Design
Detailed Design
& Engineering Domain
& Engineering
‹Leading professional services provider to the energy, resource, and complex process industries
‹Across all phases of projects

1 2 3 4 5
Identify Select Define Execute Operate

Preliminary Conceptual Front End Detailed Asset Services

Analysis Design Engineering Engineering Maintenance
Business Execution Project Construction Upgrade
Strategy Strategy Sanction Commissioning Decommissioning
 ‹Leading professional services provider to the energy, resource, and complex process industries
‹Across all phases of projects

1 2 3 4 5
Identify Select Define Execute Operate

Preliminary Conceptual Front End Detailed Asset Services

Analysis Design Engineering Engineering Maintenance

Conceptual Design Business Execution Project Construction Upgrade

Strategy Strategy Sanction Commissioning Decommissioning

FEED AXSYS
AXSYS.Process
Intelligent P&ID’s
AutoCAD / Microstation
Detail Design
Instrument , Equipment Instrument and Electrical
Reports / Datasheets Wiring Diagrams
Including Hookups Including ILD’s
Conceptual Layout Design
Comprehensive Project
Equipment, Structure,
Data Management Tools
Piping…
 Industry Challenges
• Shortage of Experienced Process Engineers
• Even Shorter Schedules for Front-End Designs
• Increasing demand to Re-Use Engineering Data
• Domain Experts in various geographical locations
• Customers demanding Higher Quality of Designs

Workflow Challenges
• 40% of Engineering time is spent locating & validating information
(NIST, National Institute of Standards and Technology)

• 80% of Design Changes are caused by Lack of or the Wrong Data

(Hydrocarbon Engineering, July 2002)

• If Information can be Entered Once and used by all, Reductions in

Delivery Time up to 50% are possible
(NIST, National Institute of Standards and Technology)
 New Approach for Process Design
Use a Common
Data-Centric
Environment
Automate preliminary Eliminate cut-n-paste
P&IDs from PFDs and and manual entry of
apply your Best data from Process
Design Practices Simulations

Preliminary Simulation
P&ID Case Studies
development
Automate PFDs
directly from
Optimize the Re-Use
simulations, with
of process data and
tabulated Heat and
enhanced support for Process PFD Mass Balances
in-house Excel
applications
Data Sheets development
 Our Approach to Conceptual Design

Cost
Engineers Process
Engineers
Operations & Equipment
Maintenance Design Mechanical /
Specialists Design
Engineers
 How Do We Achieve This?

• A Single Project database for all disciplines

• Data-Centric approach for all deliverables
• Built-in Change/Revision Management
• Integrate with major Process Simulators
• Best Practices used for developing P&ID’s
• Integration with Excel-based Applications
 Concurrent Engineering Environment

METSIM®
Process Simulators Equipment Design

Excel Integration
AXSYS.Process
2D Drafting Database
Data sheets / Reports /
Cost Estimation
MicroStation AutoCAD

Integrated Solution for

Conceptual Design
Intelligent
Schematics Legacy Applications
Third-party, In-House
Bentley Plant Asset Lifecycle
Database

ProjectWise Lifecycle Server

9Flexible: Workflow Independent 9Integrated: Multi-User Database

 Result: Optimum Workflow for Conceptual
Design Activities

Start From Process

Simulation / Legacy Data

Design Data Automate PFD’s

Sheets and Specs Enhance PFD’s

Automate P&ID’s
Enhance P&ID’s
 Using AXSYS.Server to Link Excel
Applications with data in AXSYS.Process

Offline Editing
AXSYS.Process Process input to Engineering
Disciplines /
Cost Estimating

AXSYS.Server Input from Engineering

Disciplines /
Vendors

Synchronization
 New Approach for FEED
METSIM®
Process Simulators Equipment Design

AXSYS.Process
Conceptual
Excel Integration :
Plant Layout Built-in Applications :
• Automated PFD
Data sheets / Calculations
PlantWise • Automated P&ID
• Case Studies
• Change Management

ISO15926
Corrosion Risk
Intelligent Assessment
P&ID tools Collaborative AXSYS.Integrity
Project Workflow

ProjectWise
PlantWise… Via specific interfaces
and XML / XMPlant

Plant layout in days, modification in minutes

PlantBuilder AutoRouter Plant Costing

Process
Plant Walkthru
PFDs
P&IDs
Detailed Plant
Via specific interfaces
and XML / XMPlant Design

Plant Scheduling
Iterative Layout via fully associative
model response and Material Take-offs
Detailed Plant
Conceptual Plant Design Design
 ‹Leading professional services provider to the energy, resource, and complex process industries
‹Across all phases of projects

1 2 3 4 5
Identify Select Define Execute Operate

Preliminary Conceptual Front End Detailed Asset Services

Analysis Design Engineering Engineering Maintenance

Detail Design Business Execution Project Construction Upgrade

Strategy Strategy Sanction Commissioning Decommissioning

Detailed 3D Design & Layout Creation of Intelligent

AutoCAD / Microstation Piping Isometric Drawings
3D Layout of Electrical Parametric Design
Cable Trays & Conduit & Layout of Equipment
Design, Documentation & Engineering Analysis
Construction & Startup
Of Structure, Piping, Floew ….
Interference Detection Management of Plant Objects
& Management and Documents
Of 3D Plant Models In the Project Database
 3D Design Solution
건축분야 구조분야
공조설비, HVAC
•계장설계 & Wiring
• Data Sheet
• Hookup 도면
• 사양서, 시방서

Digital
Plant Model

P&ID, 공정분야
설계 검토 및 간섭 Check 설비 및 배관
응력해석
전기 Cable Tray
Support
 DigitalPlant - Engineering Analysis WorkFlow

PlantFLOW
PlantFLOW Transient PULS
PULS FEA
Vessel
(Fluid Flow Design
(FluidFlow
Flow Analysis)
Analysis) Analysis
(Pulsation
(PulsationAnalysis)
Analysis)
Equipment Limits

Managed by ProjectWise e.g. Pumps,

Turbines, Boilers,
Compressors WinNOZL
WinNOZL
(Design
(DesignCheck
Check
Nozzle/Vessel
Nozzle/VesselLimits)
Limits)

3D Model AutoPIPE
AutoPIPE
PXF, NTL (Pipe
(PipeStress
StressAnalysis)
Analysis)

S O
ssI Intelligent
IntelligentPLANT
PLANT
Design
Iso’s
tr e
Marked-Up 3D Model P&ID
P&ID
Report
SDrawing PXF, DXF (Schematic
(SchematicDesign)
Design)

A D
Structural
Physical
PhysicalDesign
Design T A
Design
3D
3DPLANT
PLANT S
Third Party Programs (3D
(3DModeling)
Modeling)
 Newly Integrated Engineering Workflow
3D Model Translators Structural Analysis Piping Analysis

BENTLEY

RAM/STAA IFC
D
PLATFORM
API

PCF
PXF

NTL
CII
PDS / PDMS
 Newly Integrated
Current Fragmented Engineering Workflow
Engineering Workflow
3D Model Translators Structural Analysis Piping Analysis

BENTLEY

RAM/STAA IFC
D
PLATFORM
API

PCF
PXF

NTL
CII
PDS / PDMS
STAAD.Pro with Integration to AutoPIPE
Transfer piping loads from AutoPIPE to STAAD.Pro
Nuclear Power on the Rise

Class 2&3

Class 1
 AutoPIPE Industries
‰ Power (20 years) ISO 9001

‰ Process (20 years) ASME NQA-1

‰ Oil & Gas including Offshore (20 years) ASME N45.2
‰ Buried or Cross-Country Piping (Recognized by ASCE)
10CFR50 app B
‰ Nuclear = 17 years (with ADLPipe since 1967)
AutoPIPE audited by NUPIC & NRC , ADLPipe by NRC customers including class 1

Thermal Transient Analysis (TTA)

 The AutoPIPE XM (v9.0)
Now Offers
• Full Read / Write interoperability with Caesar. Pipe Stress
work in AutoPIPE and handover Caesar file to Client or
Contractor
• AutoPIPE + STAAD integration – Transfer piping and
support loads in hours not weeks to Structural. Design for
more accurate, safer integrated piping + structure
• StressISO – The pipe stress engineer can generate a fully
dimensioned digital stress isometric for the CAD Designer,
contractor or client complete with the Engineers comments
and detailed stress & support data
 The AutoPIPE XM (v9.0)
Now Offers
• Full Read / Write interoperability with Caesar. Pipe Stress
work in AutoPIPE and handover Caesar file to Client or
Contractor
• AutoPIPE + STAAD integration – Transfer piping and
support loads in hours not weeks to Structural. Design for
more accurate, safer integrated piping + structure
• StressISO – The pipe stress engineer can generate a fully
dimensioned digital stress isometric for the CAD Designer,
contractor or client complete with the Engineers comments
and detailed stress & support data
 ‹Leading professional services provider to the energy, resource, and complex process industries
‹Across all phases of projects

1 2 3 4 5
Identify Select Define Execute Operate

Preliminary Conceptual Front End Detailed Asset Services

Analysis Design Engineering Engineering Maintenance

Construction & Startup Business Execution Project Construction Upgrade

Strategy Strategy Sanction Commissioning Decommissioning

ProjectWise For Construction Planning,

For Document Management Scheduling, Visualization
& Change Management & Management Plant Operations
Interfaces to For on-site Change
Preferred 3rd Party Validation and Management
 Interoperability using XMpLant

“Fully integrated and highly automated project processes coupled with radically advanced technologies across
all phases and functions of the project/facility lifecycle..” by Fiatech

FIATECH
© 2004 FIATECH. All contents and rights reserved.
Interoperability using XMpLant
• What is XMpLant?
• Neutral Process Plant Object Model in XML
• Based on ISO 15926 and ISO 10303 (STEP)
• Flexible and Extensible Model
• Common Model for P&ID and 3D
• Support for Component Classes (ERDL)
XMpLant View of the 3D Model
What to Store - Lifecycle Information for a Plant
procure
define new POs manufacture
goods & prefabricate
requirements & assemble
services
specs &
scopes goods
activity prefab units
contracts
model
design & design &
construction and precommissioning documents construct &
engineer engineer
precommission
in concept in detail
facility

documents for operations

handover &
commission

operation-ready facility

documents for maintenance

acquire
sell product
feedstock perform
define operational data operations
analyze
modification
performance
requirements .
maintenance data
on-line

ISO 15926 tells us what to store off-line

decommission perform
ISO 15926 has been designed with exchange,
& disassemble maintenance
sharing, and integration information of the entire
lifecycle in mind ISO 15926 is a suite of standards
with the following parts:
• Part 1 - General
• Part 2 - Data Model demolish environment
• Part 3 - Data Model extension for geometry & dispose
• Parts 4, 5, 6 - Reference Data Library
• Part 7 - Implementation Methods in XML Courtesy of Fiatech
What to Store - Lifecycle Information for a Plant
procure
define new POs manufacture
goods & prefabricate
requirements & assemble
services
specs &
scopes goods
prefab units

ISO 15926 tells us what to store

activity contracts
model
design & design &
construction and precommissioning documents construct &
engineer engineer
precommission
in concept in detail

ISO 15926 has been designed with exchange, sharing, facility

and integration information of the entire lifecycle in documents for operations

handover &
commission
mind ISO 15926 is a suite of standards with the operation-ready facility

following parts: documents for maintenance

acquire
sell product
feedstock perform
define operational data
• Part 1 - General
modification
requirements
analyze
performance
operations

.
• Part 2 - Data Model on-line

• Part 3 - Data Model extension for geometry maintenance data decommission

& disassemble
off-line perform
maintenance

• Parts 4, 5, 6 - Reference Data Library

Courtesy of Fiatech
• Part 7 - Implementation Methods in XML demolish
& dispose
environment
 • Project framework: Search tools make cross-project queries simple, while templates and inherited properties speed the
process of creating new projects.
• Standards management: The association of workspaces to project folders, cache management of workspaces, and support of
AutoCAD profiles all help administrators maintain CAD standards across multiple projects and multiple offices.
• Scalability: Network load balancing ensures high performance during periods of high demand and clustering provides fail-over
security for mission-critical projects; users can also now quickly access very large images through streaming raster services.
• Usability/administration enhancements: Editable workflows and environments increase the administration flexibility of
projects in progress, and centralized view management provides a common view of project documents for all users across all
projects.
• SharePoint integration: With ProjectWise support for WebParts and SharePoint, users can access ProjectWise content from a
Web browser and SharePoint-based applications can be connected to ProjectWise and all its content.

Collaboration system that enables distributed enterprises

to successfully deliver infrastructure projects
ProjectWise StartPoint: Collaboration, made simple

Used by the global design elite – 9 of the top 10 in the ENR500

use ProjectWise – 150,000 users worldwide

ProjectWise StartPoint provides entry-level collaboration for

small teams of MicroStation & AutoCAD users

Benefits include simple Web interface, version control,

reference file / CAD standards support + PDF publishing
 Content (un)Managed Complete Business Functional
Source Services Application Requirements Capabilities
AutoCAD 11-2007, ADT 3.3 to 2006, Revit
Building 8.1, Building Systems, Revit Structure 2.0,
Inventor 5 to 11, 3ds Max 3 to 7, MDT 6 to 2006, Viz 3
to 2006, Revit 4 to 7, Maya, AutoPLANT, AutoPLANT
Lifecycle
P&ID, Advanced Routing and Permitting System
(ARPS), AutoPLANT Structural Detailer, AutoPLANT
Management
Equipment, AutoPLANT Structural Engineering, 2D, 3D, CAD, DGN, DWG, Models,
AutoPLANT Isometrics, AutoPLANT Structural
Office documents, PDF, Raster, XML,
Modeler, Architecture, Coax, Arenium, Connector for
mySAP.com, AutoPIPE, Connectors, AXSYS®. database content, Create Projects,
Engine, Copper, AXSYS®.Integrity, Data Manager, ProjectWise Access control, Check-in / check-out,
AXSYS®.Process, Datasheets, Building Electrical
StartPoint Assemble Reference File / X-ref Management,
Systems, Descartes, Building Mechanical Systems, Search, Find, Reference File Healing,
DigitalPlant Solutions, CADscript, Driver Packs,
Full Text Indexing, Saved Searches,
CloudWorx, eWarehouse, Expert Designer, Fiber,
Explorer, Geo Web Publisher, Explorer Interference Component Indexing
Detection, Geo Web Publisher for Communications,
Explorer NWD Export, Geospatial Management, File Design, Change, Security, Safety,
Explorer Photorealism, Hookups, Facilities, I/RAS B,
Facilities Inquirer, Inside Plant, Facilities Manager, Services Evacuation, Aesthetics, Real-time
IFC
Instrumentation and Wiring, Facilities Planner,
Interference Manager, Facilities Reports, MAPscript,
Review
conditions, Environmental issues,
Collaborate, Create Versions,
MXRAIL, PowerMap, MXRENEW, PowerMap Field, Standards Management,
MXROAD, PowerMap Field for Communications,
MXSITE, PowerRebar, MXURBAN, PowerSurvey, Component Caching servers,
Navigator, ProjectWise Connector for ArcGIS
Software, Piping, ProjectWise Connector for Oracle,
PlantFLOW, Publisher, IsoExtractor, PULS,
Services ProjectWise Microsoft SharePoint Integration

PowerCivil, Rebar, Redline, Darwin Calibrator,

Structural, Darwin Designer, Transportation Data
Manager (TDM), Digital InterPlot, View, Elementary Redline, Material assignments,
Electrical Diagrams, Vision, FlowMaster, Wastewater, Web Lighting, Links Sets – Specs, Real-
GeoMacao, Water, GEOPAK Bridge, CEI Toolset,
GEOPAK Civil Engineering Suite, CivilStorm, Services Enrich time devices, Documents, Threaded
GEOPAK Site, CulvertMaster, GEOPAK Survey, Discussions, Audit Trail
GISConnect, InRoads Survey, HAMMER, Location
Data Manager, HEC-Pack, Location Data Manager
Express (LDMx), InRail, MicroStation GeoGraphics,
InRoads, MicroStation, InRoads Bridge, MicroStation
SE, InRoads Site, MicroStation J, InRoads Site Suite,
Schedule Navigator
MicroStation v8 to 8.5, InRoads Storm and Sanitary, Simulation
PowerDraft, InRoads Suite, Optram Condition
Interferences, Schedule simulation,
Modules, Optram Enterprise Asset Management
Interface, PondPack, Optram Enterprise Suite, Construction Operations, Lighting &
ProjectWise, Optram GIS Interface, ProjectWise Analyze visibility, Impact of change,
Extensions, Optram Video, ProjectWise StartPoint, Interference Informing decisions
PlantSpace Equipment, Right-of-Way Office,
PlantSpace Isometrics, SCADAConnect, PlantSpace Detection
Orthographics, SELECT Server, PlantSpace P&ID,
SewerCAD, PlantSpace Raceways, SewerGEMS,
PlantSpace SupportModeler, Skelebrator, StormCAD,
StruCad, Triforma J, CADPipe, Triforma v8 to 8.5,
Work packages, bid packages, contract
PDMS, WaterCAD, CADKEY 20, WaterGEMS, Plotting packages, archives, plots, PDF,
IntelliCAD, WaterSAFE, Plant-4D, WinNOZL,
CADWorx PLANT, ArchiCAD 6.5 to 7, CADWorx Services Produce
compound PDF, 3D PDF, digital pen &
STEEL, ArchiCAD 8 to 9, BSLink, Constructor 2005, paper, photorealistic images, animations,
Framing R3, 3D+, RoCAD, Catia, MultiSteel, business objects, Google Earth, 3D
SketchUp, All Plan, Google Earth, 3DSMART,
elcoCAD R4, Pro/Engineer, PDS, CADDS 5, printing, Web Publishing
MicroGDS, PipeDesigner3D, TriCAD,
DuctDesigner3D, ProSteel, CADStudio, CAD-Duct,
Rhino, SolidWorks 97+ to 2006, Solid Edge 17 (and
earlier), Tekla Structures, Unigraphics, Xsteel, File System
FactoryCAD, thinkdesign, FabPro Pipe,
I-DEAS, X-Plant

ProjectWise Navigator In a Managed Environment

A Commitment to Interoperability

XML
aecXML
XMpLant
TransXML
GML
DWG
 ‹Leading professional services provider to the energy, resource, and complex process industries
‹Across all phases of projects

1 2 3 4 5
Identify Select Define Execute Operate

Preliminary Conceptual Front End Detailed Asset Services

Analysis Design Engineering Engineering Maintenance
Plant Operations Business
Strategy
Execution
Strategy
Project
Sanction
Construction
Commissioning
Upgrade
Decommissioning

Integrated, Risk-Based For Construction Planning,

Inspection Planning & Scheduling, Visualization For Rapid
Data Management & Management ‘As-Built’ 3D Models
For Plant Operations For Plant Re-work
Interfaces to and Turnarounds
&
Preferred 3rd Party Software
Maintenance
 Supporting the Plant Life Cycle

Plant Operations
Plant Operations

Construction Conceptual
Construction Data
Data
Conceptual
& Startup Design
& Startup Design

Detailed Design
Detailed Design
& Engineering
& Engineering
Managing Your Global Business
Enterprise Users
Business &
Engineering Operations Users
Users

USERS Internet

Construction, Engineering Data Common Supply

Detailed Operations Plant Project
APPLICATIONS FEED
Engineering
commissioning
& Maintenance
Change Quality Class Chain
Maintenance Systems
& Handover Management Management Editor Management

CONTENT ProjectWise Servers ERP/O&M

MANAGEMENT Integration Publishing Plot Web Caching Lifecycle Server
Connectors
Server Server Server Server server (eWarehouse)
SERVERS

Adaptive
CONTENT Information
REPOSITORIES Model & Repository Finance, People,
Functional Physical Construction & Operations & 3rd Party &
• Components Design Design Commissioning Maintenance Legacy Content
(ISO 15926) Materials, Equipment
• Files • DGN, DWG,Raster
• Documents • PDS, PDMS, XMpLant Unified Business Content
• DOC, XLS, etc.
Federated Engineering Content
Managed Environment Value Proposition - Owners
• Maximizes information reuse and accuracy
• Solutions that can be effective in their environment – Scalable and deployable
• Supports their de facto Standards (DGN, DWG)
• Manages change
• Connects to the Enterprise
• Provides legacy information support
• Open, extensible and proven lifecycle repository

Managed Environment Value Proposition - EPC

• Reduced risk by providing choices in design tools and tool transition strategy
• Reduce risk by leveraging existing knowledge base
• Increased opportunities to augment relationship with Owner
• Increased rewards through dynamic data centric design solutions
• Increased rewards through more cost-effective solutions
• Increased rewards through a proven managed environment
Integration through the Plant Lifecycle
Conceptual & Bid Detailed Procurement Commissioning Expansion
Front-end Engineering Process Design & Construction & Handover Projects
Plant / Project Life Cycle Timeline
Project Bid Package Bid Project Management, Review
Commission & Startup Operations & Maintenance
Management Creation Selection & Approval

Progress/Performance

Reference Data Manager

Management of Change

Physical Interface Mgt

Data Quality Manager

Report & Schedules

Tag Data Register

New Tag Register
Facility Explorer

Tag Data Tool

Spare Parts
Design/Graphical
Environment ERP

Plant Creation Tools SAP, Oracle,…

Lifecycle Server
Document Maintenance
Management Management

Documentum, PW,… Maximo, SAP PM

How this works for an EPC
Conceptual & Bid Detailed Procurement Commissioning Expansion
Front-end Engineering Process Design & Construction & Handover Projects

Plant / Project Life Cycle Timeline

Project Bid Package Bid Project Management, Review
Commission & Startup Operations & Maintenance
Management Creation Selection & Approval

Data Setup Data sharing Handovers

Define Environment
• Tagging • Processes • Milestones
• Tools
• Coverage • Workflow • Construction
• Processes
• Statusing • Vendors • Commissioning
• Workflow
Define Data Requirements
• Coverage
•`Shared
• Deliverables
How this works for an Owner / Operator
Conceptual & Bid Detailed Procurement Commissioning Expansion
Front-end Engineering Process Design & Construction & Handover Projects

Plant / Project Life Cycle Timeline

Project Bid Package Bid Project Management, Review
Project Review & Approval Commission & Startup Operations
Operations & Maintenance
& Maintenance
Management Creation Selection & Approval

Define Environment Define Data Stand Handovers Populate

• Maintenance • Tagging • Milestones • Maintenance
• Operations • Coverage • Quality checks • Hazops
• Document Control • Ranges • Vendors • Procedures
Define Data Requirements • Interfaces
• Coverage • Spares
• Completeness
Contract Requirements
Handover milestones
감사합니다.