Run time is the time required to produce a batch of parts.

Time required to produce one unit 5

Batch size 100

Run time: 500

is the ratio of the actual output of a process to standard

Efficiency
output

Standard output of machine 30 boxes/hr

Actual output of machine 36 boxes/hr

Efficiency 120

Actual output of
machine
Efficiency
Standard output of
machine

Setup time is time required to set the machine for producing

Setup Time
items

Operation Time is the sum of setup time & run time for the batch of the parts

is the elapsed time between starting & completing of the

Cycle time
unit.

time include the time that the unit spends actually being
Throughput time
worked on together with the time spent waiting in a queue.

Station 6 Sec
cycle time 30 Sec
Throughput time 180 Sec
Throughput time Station X Cycle time
 is the output rate that the process is expected to produce
Through put rate
over a period of time.

It is inversely propostional to cycle time

Cycle time 30 Sec

Throughput Rate 0.03 (1/30)

1
Throughput Rate
Cycle time

Process Velocity is also known as throughput ratio

is the ration of total throughput time to value added time

is the time in which actually value added work is done on the

Value Added time
part

Assuming that all work which is being done in the process is

value added work, value added time should be sum of the
activities operation times in the process.

is a mathematical relationship between throughput rate,

Little's Law
throughput time & wok inprogress

Work-in-progress
Throughput time
Throughput rate

Normal Time Observed performance time per unit X Performance rating

Time worked
X Performance
Normal Time NT Number of units Rating
produced

NT
ST
1- Allowances

Standard Time ST NT(1 + Allowances)

 Take the order Slice the Bun & add the
meat/cheese

1 minute/order

Operation Output
Take orders (60 min. per hour/1 min. per order)* 8 hours
Bun & Meat (60 min. per hour/3 min. per order)* 8 hours
Toppings/Condiments (60 min. per hour/4 min. per order)* 8 hours
Bag the order (60 min. per hour/2 min. per order)* 8 hours

Operation Qty /hour

Take orders 480 sandwiches per day
Bun & Meat 160 sandwiches per day
Toppings/Condiments 120 * 2 = 240 sandwiches per day
Bag the order 240 sandwiches per day

Operation Output
Take orders (60 min. per hour/2 min. per order)* 8 hours
Bun & Meat (60 min. per hour/2 min. per order)* 8 hours
Toppings/Condiments (60 min. per hour/4 min. per order)* 8 hours
Bag the order (60 min. per hour/2 min. per order)* 8 hours

Operation Output
Take orders (60 min. per hour/1 min. per order)* 8 hours
Bun & Meat (60 min. per hour/3 min. per order)* 8 hours
Toppings/Condiments (60 min. per hour/3 min. per order)* 8 hours
Bag the order (60 min. per hour/3 min. per order)* 8 hours
n & add the Add the topplings & condiments Bag the order
e

3 minutes/order 4 minutes/ order 2minutes/order

Qty /hour
480 sandwiches per day
160 sandwiches per day
120 sandwiches per day
240 sandwiches per day

Qty /hour
240 sandwiches per day
240 sandwiches per day
120 sandwiches per day
240 sandwiches per day

Qty /hour
480 sandwiches per day
160 sandwiches per day
160 sandwiches per day
160 sandwiches per day
der

2minutes/order
 Time Study Observation Sheet
Identification of Operation: Fourth Stage 136 Col. Date:
Began Timing Observer Name
Operator:
Ended Training: Sign
Cycles Summary
Element Description & Breakpoint
1 2 3 4 5 T T PR NT ST

1 Stage 1 77 82 80 85 84 408 81.60 1 81.6 97.92

2 Stage 2 66 63 79 68 69 345 69.00 1 69 82.8

3 Stage 3 59 59 61 61 63 303 60.60 1 60.6 72.72

4 Stage 4 52 56 68 68 55 299 59.80 1 59.8 71.76

5 Stage 5 66 71 87 90 67 381 76.20 1 76.2 91.44

6 Stage 6 57 76 66 49 73 321 64.2 1 64.2 77.04

7 Stage 7 93 90 87 94 89 453 90.6 1 90.6 108.72

10

T= Sum of observed data

T = Average of observed data

NT= Perforamnce Rating * T

ST= NT(1+ Allowances)

No. of unit produce = total time/ standard time 248

Performance Rating: If the operator performs about 20 percent faster than normal , the operator,s performance rating would be 1.2 or 120 percent of normal
Batch Time/Unit Setup Queue
Size Time Time

Run
Operation Throughput
Time
Time Time

Cycle
Standards Time Velocity

Throughput Productivity
Efficiency rate

Time
Time Utilization Activated
available
hroughput
Time

Velocity

Productivity
Inputs

Time
Activated