Industrial Sewing Machine Technician NOSS

STANDARD KEMAHIRAN
PEKERJAAN KEBANGSAAN
(NATIONAL OCCUPATIONAL SKILLS STANDARD)
DESKRIPSI PEKERJAAN
(CARTA PROFIL PEKERJAAN)
JOB DESCRIPTION
(JOB PROFILE)
TAHAP 1
JURUTEKNIK MESIN JAHIT INDUSTRI
(INDUSTRIAL SEWING MACHINE TECHNICIAN)
TAHAP 2
JURUTEKNIK KANAN MESIN JAHIT INDUSTRI
(INDUSTRIAL SEWING MACHINE SENIOR TECHNICIAN)
TAHAP 3
PENYELIA MESIN JAHIT INDUSTRI
(INDUSTRIAL SEWING MACHINE SUPERVISOR)
Malis Latihan Vokasional Kebangsaan

Kementerian Sumber Manusia, Malaysia
ACKNOWLEDGEMENT
Thanks are noted for Pembangunan Sumber Manusia Berhad (PSMB) for the
sponsorship and coordination of the NOSS development workshops.
KANDUNGAN
1.
RINGKASAN EKSEKUTIF
(EXECUTIVE SUMMARY)
2.
JAWATANKUASA PEMBANGUNAN NOSS
(NOSS DEVELOPMENT COMMITTEE)
3.
TAKRIF PEKERJAAN
(JOB DEFINATION)
4.
CARTA PROFIL PEKERJAAN
(JOB PROFILE CHART)
PENDAHULUAN
1. Pembentukan Standard Kemahiran Pekerjaan Kebangsaan (SKPK)
1.1 Standard Kemahiran Pekerjaan Kebangsaan (SKPK) [National Occupational

Skills Standard (NOSS) adalah satu dokumen yang menggariskan perkara-
perkara yang perlu diperolehi oleh seseorang pekerja di dalam sesuatu bidang
kemahiran. Semua perkara yang terkandung di dalam SKPK akan dinilai
berasaskan ketrampilan untuk memastikan setiap pekerja berkebolehan
melakukan perkara berkenaan pada tahap yang boleh diterima.
1.2 Pembentukan Standard Kemahiran Pekerjaan Kebangsaan dilakukan

dengan melibatkan pakar-pakar dan industri (awam dan swasta) dan
personel dari agensi / institusi latihan, mengikut bidang masing-masing.
Pembentukannya dilakukan dalam dua peringkat :
• Peringkat pertama dinamakan “Job Analysis” melibatkan antara lapan

hingga sepuluh orang personel industri yang dijemput mengambil
bahagian dalam pembentukan standard berkenaan. Mereka bersidang
antara dua hingga tiga hari untuk menghasilkan rangka standard, yang
disusun dalam bentuk carta. Carta ini menganndungi dua komponen
penting iaitu Duti (duty) dan Tugasan (Task) yang dinamakan Carta
Profil Pekerjaan. Carta ini kemudiannya diedarkan kepada industri
yang terlibat untuk mendapatkan komen.
• Peringkat kedua dinamakan “Task Analysis” dilakukan dengan

melibatkan ahli-ahli jawatankuasa peringkat pertama tadi dan
ditambah dengan beberapa orang personel dari agensi / institusi
latihan. Mereka bersidang antara empat hingga lima hari. Pada
peringkat ini, carta profil pekerjaan yang mengandungi duti dan
tugasan ini dikupas secara terperinci. Sesuatu tugasan itu disediakan
dengan “Performance Standard”, langkah-langkah kerja, keperluan
memboleh (enabling requirements) dan peralatan dan perkakas.
Produk “Task Analysis” ini dinamakan “Task Profile”.
2. Format Standard Kemahiran Pekerjaan Kebangsaan
2.1 Dokumen standard adalah menganndungi perkara-perkara berikut :-
• Tajuk
• Takrif Pekerjaan
• Training Prrofile yang merupakan jadual-jadual yang mengandungi
“Performance Standard”, langkah-langkah kerja, keperluan memboleh
(enabling requirement) dan peralatan dan perkakas.
2.2 Tiap-tiap dokumen standard yang dibentuk disediakan dengan Takrif

Pekerjaan (Occuopational Definition) mengikut tajuk standard berkenaan.
Seboleh mungkin, takrif pekerjaan ini akan berlandaskan kepada
:Dictionary of Classification” (DOC) yang dikeluarkan oleh Jabatan
Tenaga Rakyat”. Terdapat dua takrif pekerjaan bagi satu-satu standard
iaitu :
• Takrif Pekerjaan di peringkat mekanik / operator yang merangkumi

kemahiran pada Tahap 1 dan 2,
• Takrif pekerjaan di peringkat penyelia / juruteknik yang merangkumi

kemahiran pada Tahap 3.
2.3 Sesuatu standard mengandungi sekumpulan duti yang merupakan unit-unit

kemahiran dalam standard berkenaan, dan duti-duti tersebut adalah tidak
bergantungan di antara satu sama lain. Tiap-tiap duti mengandungi
sekumpulan tugasan. Pengrekodan tugasan-tugasan adalah mengikut ciri-
ciri berikut :-
• Ia mengandungi kata perbuatan (action verb) dan objek yang

menerima pembuatan tersebut,
• Ia mestilah jelas dan tepat,
• Ia boleh mengandungi satu atau lebih “qualifier”.
3. Tahap-tahap Dalam Standard Kemahiran Pekerjaan Kebangsaan
3.1 Dokumen Standard ini mengandugi tiga tahap : 1, 2, dan 3. Tahap-tahap

tersebut adalah berkait rapat dengan Sistem Persijilan Kemahiran
Pekerjaan Kebangsaan. Dalam erti kata lain, seseorang individu yang
telah mencapai kemahiran pada Tahap 1 akan diberikan Sijil Kemahiran
Malaysia Tahap 1 dan seterusnya.
3.2 Penjelasan bagi ketiga-tiga tahap adalah seperti berikut :-
Tahap 1
Trampil dalam melakukan sekumpulan duti pada tahap ini bagi bidang
pekerjaan berkaitan. Ketrampilan yang terkandung dalam tahap ini
kebanyakannya adalah “routine” dan “predictable”.
Tahap 2
Trampil dalam melakukan sekumpulan duti pada tahap ini. Ketrampilan
yang terkandung dalam tahap ini sesetengahnya adalah bukan “routine”
dan dilakukan dalam pelbagai konteks yang memerlukan tanggungjawab
persendirian dan autonomi.
Tahap 3
Trampil dalam melakukan sekumpulan duti pada tahap ini. Ktrampilan
yang terkandung dalam tahap ini merangkumi sekumpulan duti yang luas
dalam pelbagai konteks dan bukan “routine” dan autonomi serta perlu
memberi kawalan dan panduan kepada yang lain.
3.3 Khusus bagi Tahap 3, kandungan kemahiran yang terdapat dalam

dokumen ini adalah juga meliputi kemahiran penyeliaan di samping
kemahiran teknikal.
4. Kelulusan Jawatankuasa Standard dan Persijilan (JSP)
Dokumen ini telah diluluskan oleh Jawatankuasa Standard dan Persijilan (JSP)
Majlis Latihan Vokasional Kebangsaan pada 30 Oktober 2003 .
AHLI JAWATAN KUASA ANALISI BIDANG PEKERJAAN BAGI INDUSTRI
TEKSTIL DAN PAKAIAN (INDUSTRI PAKAIAN)
1. En. Ismail bin Abu Hasim

MATAC
2. Mr. Chin Chaur Shiuh

Fashiontex Sdn Bhd
3. Mr. Prakash a/l Muniandy

Classita (M) Sdn Bhd
4. Mr. Yeo Soon Huat

Weltex Knitwear Industries Sdn Bhd
5. Mr. Sia Thiam Sang (Thomas)

Tai Wah Garments Industry Sdn Bhd
6. Mr. Pak Fook Keong

Pen Apparel Sdn Bhd
7. Mr. Loh Chin Vong

Pen Apparel Sdn Bhd
8. Mr. Choong Wei Ming

Trans Pacific Industries Sdn Bhd
9. Mr. Lim Boon Beng

Canteran Apparel Sdn Bhd
10. Mr. Yock Sukyanta Kedoeng

Mei Shun Fang Mfg. Sdn Bhd
11. Mr. Yong Yen Chong

Sing Lun (M) Sdn Bhd
12. Ms. Ho Si Yong


14. Mr. Koh Kooi Boon

Knit Textiles Mfg. Sdn Bhd
15. Mr. Chew Chong Kiat

Knit Textiles Mfg. Sdn Bhd
16. Mr. Tay Kee Kok
17. Mr. Low Pek Sim

18. Mr. Ng Lik Meng

Beng Huat Sewing Machine Sdn Bhd
URUSETIA
1. Pembangunan Sumber Manusia Berhad
2. MATAC
Pemerhati
1. En Shahril B Hassan
Pembangunan Sumber Manusia Berhad
Figure 1: STRUKTUR KERJAYA BAGI TAJUK-TAJUK PEKERJAAN
TEXTILE AND APPAREL INDUSTRY

APPAREL SUB-SECTOR: Garment Manufacturing Industry
PRODUCTION SUPPORT DEPT.
SAMPLE ROOM CUTTING ROOM SEWING FINISHING ROOM MAINTENANCE
LEVEL
PAPER ROOM SEWING PLANTS &
DESIGN SAMPLE MARKER CUTTING EMBROIDERY FUSING FINISHING LAUNDRY
PATTERN MACHINES FACILITY
L5 Production Manager Maintenance Manager
Fashion Sewing Chief

L4 Sample Room Superintendent Cutting Superintendent Finishing Superintendent Chief Mechanic
Designer Superintendent Maintenance
Industrial
Marker
Junior Sample Paper Pattern Garment Wash Sewing Plants & Facility
L3 Making Cutting Supervisor Sewing Supervisor Finishing Supervisor
Designer Supervisor Supervisor Supervisor Machine Supervisor
Supervisor
Supervisor
Industrial
Packing Maintenance
Sample Marker Senior Embroidery Line Fusing Line Sewing Line Finishing Line Garment Wash Sewing
L2 Pattern Maker Cutter Line Senior
Sewer Maker Spreader Leader Leader Leader Leader Line Leader Machine Senior
Leader Technician
Technician
Drying Operator
Tiada
Maintenance
Industrial
Technician
Carpenter
Marker
Spreader
Operator
Cartoner
Washing
tahap
Presser
Bundler
Packer
Folder
Paper Pattern Tiada Embroidery Fusing Sewing
Ironer
L1 Tiada tahap Making Sewing operator
Technician tahap Operator Operator Machine
Technician
Technician
TAKRIF PEKERJAAN
Occupational Definition
Majlis Latihan Vokasional Kebangsaan

LEVEL 1
Occupational Definition For An Industrial Sewing Machine Technician Level I
An Industrial Sewing Machine Technician installs, set up and maintains sewing machines
in the apparel factory. A technician may work on several types of machines.
The responsibilities of a sewing machine technician include performing routine

maintenance tasks and setting up sewing machines for new styles or orders under
supervision.
In general, he/she:
1. complies with work safety rules and regulations,
2. performs housekeeping at worksites
3. keeps sewing machine running efficiently and at a reasonable cost which include
scheduled maintenance, cleaning and lubrication,
4. fabricates sewing machine attachments under supervision,
5. installs new sewing machines and remove old ones, and
6. undertakes other related jobs as directed by his/her immediate superior from time
to time.

LEVEL 2
Occupational Definition For An Industrial Sewing Machine Senior Technician

Level II
An Industrial Sewing Machine Senior Technician installs, set up, maintains and repairs
sewing machines in the apparel factory. A senior technician may work on several types of
machines or specialise in particular types such as buttoning machine or buttonholes.
The responsibilities of a Sewing Machine Senior Technician include performing

scheduled maintenance tasks, adjusting machinery as necessary and setting up sewing
machines for new styles or orders. When sewing operators encounter a problem with a
machine, a Senior Technician diagnoses the problem, repairs or replaces the necessary
parts. He/she test the machine to make sure that it is running smoothly, and records what
have been done in a maintenance record.
In general, he/she:
1. complies with work safety rules and regulations,
2. repairs sewing machine when breakdowns occur,
3. keeps sewing machine running efficiently and at a reasonable cost which include
inspection, cleaning and lubrication,
4. reduces downtime to a minimum, when there is a breakdown, the technicians
should be able to repair and restart the machine in the shortest possible time,
5. installs new sewing machines and remove old ones, and
6. undertakes other related jobs as directed by his/her immediate superior from time
to time.

LEVEL 3
Occupational Definition For An Industrial Sewing Machine Technician Supervisor

Level III
An Industrial Sewing Machine Technician Supervisor plans and supervises technicians’
job function, and plan maintenance schedule to prevent breakdown of sewing machines
in the apparel factory.
The responsibilities of an Industrial Sewing Machine Technician Supervisor include

preparing and updating preventives maintenance schedule, diagnose problem that can’t
be solved by technicians, verify scheduled maintenance tasks are carried out and
verifying machines set up for new styles or orders. When sewing operators encounter a
problem with a machine, ensure a technician is available to diagnose the problem, repairs
or replaces the necessary parts.
In general, he/she is:

1. responsible to ensure all safety measures and practices are strictly adhered to at all
times,
2. responsible to establish and maintain documented procedures for identification,
traceability and facilitate machine corrective and prevention action,
3. responsible for maintenance or condition of sewing machines at production floor
and to follow up and resolve parts outages,
4. responsible for planning and supervise the technicians job function and train them
to provide better service and to serve Production Department in any machinery
problem.
5. Continuously work to reduce operating cost by optimising resources, and
6. to undertake other related jobs as directed by the superior from time to time.

CARTA PROFIL PEKERJAAN
Job Profile Chart

AHLI JAWATAN KUASA ANALISA PEKERJAAN BAGI BIDANG
JURUTEKNIK MESIN JAHIT INDUSTRI

MATAC
2. Mr. Chin Chaur Shiuh

Fashiontex Sdn Bhd
3. Mr. Prakash a/l Muniandy

Classita (M) Sdn Bhd

5. Mr. Sia Thiam Sang (Thomas)

Tai Wah Garments Industry Sdn Bhd

Pen Apparel Sdn Bhd

Pen Apparel Sdn Bhd
8. Mr. Choong Wei Ming


10. Mr. Yock Sukyanta Kedoeng


12.Mr. Leng Seng Min

13.Ms. Doris Wong Yoke Kiow

URUSETIA
2. MATAC

Pemerhati
1. En. Shahril B Hassan

2. Mr. Lim Kah Cheng


JOB PROFILE CHART for
i) INDUSTRIAL SEWING MACHINE TECHNICIAN Level 1
ii) INDUSTRIAL SEWING MACHINE SENIOR TECHNICIAN Level 2
iii) INDUSTRIAL SEWING MACHINE SUPERVISOR Level 3
DUTY TASK
Ensure safety
Ensure
Wear personal Maintain good environment
ADHERE TO SAFETY RULES Extinguish fire worksite safety
AND REGULATIONS
protective housekeeping requirements
at worksite procedures are
equipment at worksite at worksite are
complied with adhered to
01 01.01 L1 01.02 L1 01.03 L1 01.04 L3 01.05 L3
Assemble Assemble Assemble

Assemble Assemble Assemble Assemble Assemble
INSTALL SEWING Buttonhole Coverstitch Lapped Seam
MACHINES
Lockstitch Overlock Button sewing Bartack sewing Chainstitch
sewing sewing Felling sewing
sewing machine sewing machine machine machine sewing machine
machine machine machine
02 02.01 L1 02.02 L1 02.03 L1 02.04 L1 02.05 L2 02.06 L2 02.07 L2 02.08 L2
Verify newly
assembled
sewing machine
02.09 L3
Set-up pre- Set-up pre- Set-up pre-

Set-up pre- Set-up pre- Set-up pre- Set-up pre- Set-up pre-
PERFORM operating operating operating
operating operating operating operating operating
PRE-OPERATING procedures on procedures on procedures on
procedures on procedures on procedures on procedures on procedures on
PROCEDURES ON THE the assembled the assembled the assembled
NEWLY ASSEMBLED the assembled the assembled the assembled the assembled the assembled
Buttonhole Coverstitch Lapped Seam
SEWING MACHINES Lockstitch Overlock Button sewing Bartack sewing Chainstitch
sewing sewing Felling sewing
sewing machine sewing machine machine machine sewing machine
machine machine machine
03 03.01 L1 03.02 L1 03.03 L1 03.04 L1 03.05 L2 03.06 L2 03.07 L2 03.08 L2
Verify newly
assembled
sewing machine
pre-operating
set-up
03.09 L3

Perform trial
Perform trial Perform trial Perform trial Perform trial Perform trial Perform trial Perform trial
run on the
COMMISSION THE NEWLY run on the run on the run on the run on the run on the run on the run on the
assembled
ASSEMBLED SEWING assembled assembled assembled assembled assembled assembled assembled
MACHINES Lapped Seam
Lockstitch Overlock Button sewing Bartack sewing Buttonhole Coverstitch Chainstitch
Felling sewing
sewing machine sewing machine machine machine sewing machine sewing machine sewing machine
machine
04 04.01 L3 04.02 L3 04.03 L3 04.04 L3 04.05 L3 04.06 L3 04.07 L3 04.08 L3
Rearrange
sewing Prepare sewing
Store
SET-UP SEWING machines machines
unutilized Verify sewing
MACHINE ACCORDING layout according to
TO STYLE CHANGES sewing machine set-up
according to style
machines
style requirements
requirement
05 05.01 L1 05.02 L1 05.03 L2 05.04 L3
FABRICATE SEWING Verify

MACHINE Carry out Carry out Prepare Carry out
Carry out sheet Carry out Carry out sheet machine’s
ATTACHMENT FOR surface metal tapping on attachment soldering on
PRODUCT OPERATIONS metal cutting metal drilling metal forming attachment
finishing work piece layout work piece
REQUIREMENT works
06 06.01 L1 06.02 L1 06.03 L1 06.04 L1 06.05 L2 06.06 L2 06.07 L2 06.08 L3
Carry out Carry out

Carry out Carry out Carry out Carry out Carry out Carry out
schedule schedule
PERFORM SCHEDULE schedule schedule schedule schedule schedule schedule
maintenance maintenance on
MAINTENANCE ON SEWING maintenance on maintenance on maintenance on maintenance on maintenance on maintenance on
MACHINE on Button Lapped Seam
Lockstitch Overlock Coverstitch Buttonhole Bartack sewing Chainstitch
sewing Felling sewing
sewing machine sewing machine sewing machine sewing machine machine sewing machine
machine machine
07 07.01 L1 07.02 L1 07.03 L2 07.04 L2 07.05 L2 07.06 L2 07.07 L2 07.08 L2
Ensure
Plan
schedule
maintenance
maintenance is
schedule
carried out
07.09 L3 07.10 L3

Diagnose Rectify causes Rectify causes Rectify causes Carry out
Rectify causes
PERFORM REPAIR ON causes of of defective Replace faulty of feeding of trimming repair on
SEWING MACHINE
of broken
sewing machine stitching control box mechanism mechanism lubrication
needle
malfunction formation malfunction malfunction system
08 08.01 L2 08.02 L2 08.03 L2 08.04 L2 08.05 L2 08.06 L2 08.07 L2
Carry out
repair on Verify
driving completion of
mechanism repair works
system
08.08 L2 08.09 L3
Provide Verify sewing

Monitor Ensure Appraise Conduct Participate in
PERFORM SUPERVISORY on-the-job machine parts
FUNCTION
subordinate subordinate subordinate briefing to production
training for and accessories
attendance discipline performance subordinate meeting
subordinate stock inventory
09 09.01 L3 09.02 L3 09.03 L3 09.04 L3 09.05 L3 09.06 L3 09.07 L3

PROFIL TUGASAN
Job Profile Chart

AHLI JAWATAN KUASA ANALISA TUGASAN BAGI
BIDANG JURUTEKNIK MESIN JAHIT INDUSTRI

MATAC


Pen Apparel Sdn Bhd

Pen Apparel Sdn Bhd
5. Mr. Sia Thiam San (Thomas)

Tai Wah Garments Industry

7. Ms. Doris Wong Yoke Kiow

8. Mr. Lim Kah Cheng

9. En. Awaldin Mohd Arif

Industrial Testing & Engineering Inspection S/B
10. Mr. Vincent T.S. Chong

Perunding Kemahiran Penyeliaan dan Pengurusan S/B
URUSETIA
2. MATAC

NOSS for the Textile & Apparel Industry – Industrial Sewing Machine Technician
OCCUPATION: INDUSTRIAL SEWING MACHINE TECHNICIAN
DUTY NO: 01 DUTY: Adhere to Safety Rules and Regulations
TASK NO: 01.01 TASK: Wear Personal Protective Equipment
LEVEL: L1 PERFORMANCE STANDARD:

Wear Personal Protective Equipment while performing work so that
personal injuries can be avoided
SUB-TASK/STEP ENABLING REQUIREMENTS TOOLS/EQUIPMENT/

(Knowledge, Skill, Attitude And Safety) MATERIALS
1. Select Personal Knowledge of 1. Goggles

Protective Equipment 1.1 Types of Personal Protective Equipment 2. Gloves
1.2 Usage and purpose of Personal 3. Boots
Protective Equipment 4. Ear plugs
5. Face mask
Ability to 6. Safety rules /
1.1 Identify types Personal Protective guidelines
Equipment 7. Safety posters
1.2 Interpret usage and purpose of Personal
Protective Equipment
1.3 Choose appropriate Personal Protective
Equipment
2. Check Personal Knowledge of

Protective Equipment 2.1 Condition of Personal Protective
Equipment
2.2 Reliability of Personal Protective
Equipment
Ability to
2.1 Recognise defective Personal Protective
Equipment
3. Demonstrate use of Knowledge of

Personal Protective 3.1 Type and usage of Personal Protective
Equipment Equipment
Ability to
3.1 Identify type of Personal Protective
Equipment
3.2 Use Personal Protective Equipment
7 Majlis Latihan Vokasional Kebangsaan

TASK NO: 01.02 TASK: Maintain good housekeeping at worksite

Maintain good housekeeping using safety procedures / guidelines so
that the working area is always in safe working condition

1. Identify safe working Knowledge of 1. Safety regulations

area 1.1 Accident preventive measures and guidelines
1.2 Safety rules and regulations 2. Cleaning tools
Ability to
1.1 Identify preventive measure
1.2 Interpret preventive measure
2. Demonstrate good Knowledge of

housekeeping 2.1 Good housekeeping
Ability to
2.1 Identify accident prone area
2.2 Interpret accident prone area
2.3 Clean workplace

TASK NO: 01.03 TASK: Extinguish fire at workplace

Extinguish fire at workplace by identifying, handling and using various
type of fire fighting equipment so that fire breakout is brought under
control and eliminated

1. Select type of fire Knowledge of 1. Various type of

fighting equipment 1.1 Type of fires Fire fighting
1.2 Type of fire fighting equipment equipment
2. Factory layout
Ability to
2.1 Identify type of fire
2.2 Identify type of fire fighting equipment
2.3 Locate fire equipment
2. Demonstrate safe Knowledge of

handling and operating 2.1 Safety procedures of handling and
fire fighting equipment operating fire fighting equipment
2.2 Type of fires
Ability to
2.1 Handle fire fighting equipment
2.2 Operate fire fighting equipment safely

OCCUPATION: INDUSTRIAL SEWING MACHINE SUPERVISOR
TASK NO: 01.04 TASK: Ensure safety environment requirements at worksite are
complied with

Ensure safety environment are complied with so that a work safety
standard is always maintain according to industrial safety needs and
environmental statutory requirement

1. Select safety and Knowledge of 1. Company Safety

environment 1.1 Various type of safety and environment and Health Policy
requirement standards 2. Company
1.2 Various types of safety and environmental Environmental
requirements Procedures
3. OSHA
Ability to Requirements
1.1 Identify safety standards 4. Needle Guard
1.2 Interpret safety standards 5. Eye Shield
1.3 Identify safety requirements 6. Belt Cover
1.4 Interpret safety requirements Various type of
Fire fighting
2. Identify various type of Knowledge of equipment
potential hazards 2.1 Types of industrial hazards 7. Factory layout
2.2 Safety precautions
Ability to
2.1 Identify types of industrial hazards
2.2 Interpret safety precautions
3. Demonstrate usage of Knowledge of

safety equipment 3.1 Safety procedures and requirement
3.2 Various type of safety equipment
Ability to
3.1 Identify various types of safety equipment
3.2 Interpret safety procedures and
requirement
3.3 Maintain safe workplace and clean
environment

TASK NO: 01.05 TASK: Ensure worksite safety procedures are adhered to

Ensure workplace safety procedures are adhered to when handling
sewing machine so that accidents at workplace can be avoided

1. Identify specific safety Knowledge of 1. Company Safety

procedure 1.1 Safety precaution related to handling of and Health Policy
sewing machine 2. Company
1.2 Layout / set-up of workplace Environmental
Procedures
Ability to 3. OSHA
1.1 Identify workplace Requirements
1.2 Interpret workplace 4. Needle Guard
5. Eye Shield
6. Belt Cover
2. Read manual and safety Knowledge of Various type of
instructions 2.1 Type of manual Fire fighting
2.2 Type of safety precautions equipment
7. Factory layout
Ability to
2.1 Identify manual
2.2 Interpret safety precautions
3. Demonstrate safety Knowledge of

procedures in handling 3.1 Safety procedures
sewing machine 3.2 Type of sewing machines
Ability to
3.1 Identify safety procedures
3.2 Interpret safety procedures
3.3 Adhere to safety procedures

DUTY NO: 02 DUTY: Install Sewing Machines
TASK NO: 02.01 TASK: Assemble Lockstitch sewing machine

Assemble Lockstitch sewing machine using Personal Protective
Equipment such as safety shoes & hand gloves, various sewing
machine components, assembling instructions and various hand tools
such as screwdrivers, adjustable spanners, pliers, mallet & tweezers
so that the various Lockstitch sewing machine components are fixed
and the sewing machine installed to the sewing machine manual
specification

1. Obtain Lockstitch Knowledge of 1. Personal

sewing machine 1.1 Safety precaution related to handling of Protective
components to be sewing machine components Equipment such as
assembled 1.2 Types and usage of Personal Protective safety shoes and
Equipment such as safety shoes and hand gloves
hand gloves 2. Various sewing
1.3 Types of sewing machines machine
components
Ability to 3. Sewing machine
1.1 Adhere to safety precaution related to manual
handling of sewing machine 4. Assembling
components instructions
1.2 Identify types and use Personal 5. Various hand tools
Protective Equipment such as safety such as
shoes and hand gloves screwdrivers,
1.3 Identify types of sewing machine adjustable
1.4 Retrieve the sewing machine spanners, pliers,
components to be assembled mallet and
tweezers
2. Obtain sewing machine Knowledge of
manual 2.1 Types of sewing machine manual
Ability to
2.1 Retrieve and Identify sewing machine
manual
2.2 Read sewing machine manual
3. Obtain various hand Knowledge of
tools 3.1 Types and usage of various hand tools
Ability to
3.1 Identify types and use various hand
tools
3.2 Retrieve hand tools


4. Fix the sewing machine Knowledge of

table’s stand 4.1 Safety precaution related to assembling
components the sewing machine table’s stands
4.2 Types of sewing machine table stand
components
4.3 The sewing machine manual
4.4 The manual instructions on assembling
the sewing machine table’s stand
components
Ability to
4.1 Adhere to safety precaution related to
assembling the sewing machine table’s
stand
4.2 Identify and retrieve sewing machine
table stand components
4.3 Read the manual instructions on
assembling the sewing machine table
stand components
4.4 Assemble the sewing machine table
stand components
5. Fix assembled table’s Knowledge of

stand to the sewing 5.1 Safety precaution related to fixing the
machine table assembled table’s stand to the sewing
machine table
5.2 Types of sewing machine table
5.3 The manual instructions on fixing the
assembled table’s stand to the sewing
machine table
Ability to
fixing the assembled table’s stand to the
sewing machine table
table
5.3 Read the manual instructions on fixing
the assembled table’s stand to the
5.4 Attached the sewing machine table’s
stand to the sewing machine table


6. Mount sewing machine Knowledge of

motor to sewing 6.1 Safety precaution related to mounting
machine table sewing machine motor to sewing
machine table
6.2 Types of sewing machine motor
the sewing machine motor to sewing
machine table
Ability to
mounting sewing machine motor to
motor
assembling the sewing machine motor
to sewing machine table
6.4 Assemble the sewing machine motor to
7. Fix sewing machine Knowledge of
control box to the 7.1 Safety precaution related to assembling
sewing machine motor the sewing machine control box to the
sewing machine motor
7.2 Types of sewing machine control box
the sewing machine control box to the
Ability to
assembling the sewing machine control
box to the sewing machine motor
control box
7.4 Assemble the sewing machine control



power switch box to the 8.1 Safety precaution related to assembling
sewing machine table sewing machine power switch box to the
8.2 Types of sewing machine power switch
box
the sewing machine power switch box to
the sewing machine table
Ability to
assembling sewing machine power
switch box to the sewing machine table
power switch box
assembling the sewing machine power
8.4 Assemble the sewing machine power
9. Fix treadle to the Knowledge of

sewing machine control 9.1 Safety precaution related to assembling
box and pedal the sewing machine treadle to the
sewing machine control box and pedal
9.2 Types of sewing machine treadle
the sewing machine treadle to the
Ability to
assembling the sewing machine treadle
to the sewing machine control box and
pedal
treadle
pedal
9.4 Assemble sewing machine treadle to
the sewing machine control box and
pedal


10. Mount oil reservoir pan Knowledge of

to the sewing machine 10.1 Safety precaution related to mounting
table the oil reservoir pan to the sewing
machine table
10.2 Types of sewing machine oil reservoir
pan
10.4 The manual instructions on mounting
the oil reservoir pan to the sewing
machine table
Ability to
mounting the oil reservoir pan to the
10.2 Identify and retrieve sewing machine oil
reservoir pan
10.4 Assemble the oil reservoir pan to the

head to the sewing 11.1 Safety precaution related to assembling
machine table the sewing machine head to the sewing
machine table
11.2 Types of sewing machine head
the sewing machine head to the sewing
machine table
Ability to
assembling the sewing machine head to
head
11.4 Assemble sewing machine head to the


12.Fix V-belt to the sewing Knowledge of

machine hand wheel 12.1 Safety precaution related to attaching
and motor pulley the Fix V-belt to the sewing machine
hand wheel and motor pulley
12.2 Types of sewing machine v-belt
12.4 The manual instructions on attaching the
Fix V-belt to the sewing machine hand
wheel and motor pulley
Ability to
attaching the Fix V-belt to the sewing
machine hand wheel and motor pulley
12.2 Identify and retrieve sewing v-belt
attaching the V-belt to the sewing
12.4 Attach V-belt to the sewing machine
thread stand to the 13.1 Safety precaution related to assembling
sewing machine table the sewing machine thread stand to the
13.2 Types of sewing machine sewing
machine thread stand
the sewing machine thread stand to the
Ability to
assembling the sewing machine thread
thread stand
13.4 Assemble sewing machine thread stand
to the sewing machine table


14. Fix the bobbin thread Knowledge of

winder to the sewing 14.1 Safety precaution related to assembling
machine table the bobbin thread winder to the sewing
machine table
14.2 Types of sewing machine bobbin thread
winder
the bobbin thread winder to the sewing
machine table
Ability to
assembling the bobbin thread winder to
bobbin thread winder
assembling the bobbin thread winder to
14.4 Assemble bobbin thread winder to the
15. Fix the belt cover to the Knowledge of
sewing machine head 15.1 Safety precaution related to attaching
the belt cover to the sewing machine
head
15.2 Types of sewing machine belt cover
belt cover to the sewing machine head
Ability to
attaching the belt cover to the sewing
machine head
15.2 Identify and retrieve sewing belt cover
machine head
15.4 Attach belt cover to the sewing machine
head


16. Fix the motor cover to Knowledge of

the sewing machine 16.1 Safety precaution related to assembling
motor the motor cover to the sewing machine
motor
16.2 Types of sewing machine motor cover
motor cover to the sewing machine head
Ability to
assembling the motor cover to the
motor cover
16.4 Assemble the motor cover to the sewing
machine motor
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient
4. Meticulous

TASK NO: 02.02 TASK: Assemble Overlock sewing machine

Assemble Overlock sewing machine using Personal Protective
so that the various Overlock sewing machine components are fixed
specification

1. Obtain Overlock sewing Knowledge of 1. Personal

machine components 1.1 Safety precaution related to handling of Protective
to be assembled sewing machine components Equipment such as
1.2 Types and usage of Personal Protective safety shoes and
components
tweezers
Ability to
manual
Ability to
tools



components
components
Ability to
stand
stand components
stand components

machine table
machine table
Ability to
table



machine table
machine table
Ability to
motor

box
Ability to
power switch box



Ability to
pedal
treadle
pedal
8.4 Assemble sewing machine treadle to the

machine table
machine table
Ability to
head


10. Fix V-belt to the Knowledge of

sewing machine hand 10.1 Safety precaution related to attaching
wheel and motor pulley the Fix V-belt to the sewing machine
Ability to
11. Fix the sewing Knowledge of

machine thread stand 11.1 Safety precaution related to assembling
to the sewing machine the sewing machine thread stand to the
table sewing machine table
Ability to
thread stand


12. Fix the belt cover to Knowledge of

the sewing machine 12.1 Safety precaution related to attaching
head the belt cover to the sewing machine
head
Ability to
machine head
machine head
head

motor
Ability to
motor cover
machine motor
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient
4. Meticulous

TASK NO: 02.03 TASK: Assemble Button sewing machine

Assemble Button sewing machine using Personal Protective
so that the various Button sewing machine components are fixed and
the sewing machine installed to the sewing machine manual
specification

1. Obtain Button sewing Knowledge of 1. Personal

components
tweezers
Ability to
manual
Ability to
tools



components
components
Ability to
stand
stand components
stand components

machine table
machine table
Ability to
table



machine table
machine table
Ability to
motor
Ability to
control box



box
Ability to
power switch box

Ability to
pedal
treadle
pedal



machine table
machine table
Ability to
head

Ability to



Ability to
thread stand
13. Fix button tray to the Knowledge of

sewing machine head 13.1 The manual instructions on assembling
Ability to

head
14.4 The manual instructions on attaching
head


Ability to
machine head
machine head
head

motor
Ability to
motor cover
machine motor
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient
4. Meticulous

TASK NO: 02.04 TASK: Assemble Bartack sewing machine

Assemble Bartack sewing machine using Personal Protective
so that the various Bartack sewing machine components are fixed and
the sewing machine installed to the sewing machine manual
specification

1. Obtain Bartack sewing Knowledge of 1. Personal

components
tweezers
Ability to
manual
Ability to
tools



components
components
Ability to
stand
stand components
stand components

machine table
machine table
Ability to
table



machine table
machine table
Ability to
motor
Ability to
control box



box
Ability to
power switch box

Ability to
pedal
treadle
pedal



machine table
machine table
Ability to
head

the Fix V-belt to the sewing machine
Ability to



Ability to
thread stand

head
Ability to
machine head
machine head
head



motor
Ability to
motor cover
machine motor
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient
4. Meticulous

OCCUPATION: INDUSTRIAL SEWING MACHINE SENIOR TECHNICIAN
TASK NO: 02.05 TASK: Assemble Buttonhole sewing machine

Assemble Buttonhole sewing machine using Personal Protective
so that the various Buttonhole sewing machine components are fixed
specification

1. Obtain Buttonhole Knowledge of 1. Personal

components
tweezers
Ability to
manual
Ability to
tools



components
components
Ability to
stand
stand components
stand components

machine table
machine table
Ability to
table



machine table
machine table
Ability to
motor
Ability to
control box



box
Ability to
power switch box

Ability to
pedal
treadle
pedal


10. Mount oil reservoir Knowledge of

pan to the sewing 10.1 Safety precaution related to mounting
machine table (when the oil reservoir pan to the sewing
applicable) machine table
10.2 Types of sewing machine oil reservoir
pan
10.4 The manual instructions on mounting
the oil reservoir pan to the sewing
machine table
Ability to
10.2 Identify and retrieve sewing machine oil
reservoir pan
10.4 Assemble the oil reservoir pan to the
Knowledge of
11.Mount sewing machine
11.1 Safety precaution related to assembling
head to the sewing
machine table
machine table
machine table
Ability to
head



wheel and motor the Fix V-belt to the sewing machine
pulley hand wheel and motor pulley
Ability to
thread stand to the 13.1 Safety precaution related to assembling
sewing machine table the sewing machine thread stand to the
Ability to
thread stand



head
head
Ability to
machine head
machine head
head

motor
Ability to
motor cover
machine motor
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient
4. Meticulous

TASK NO: 02.06 TASK: Assemble Coverstitch sewing machine

Assemble Coverstitch sewing machine using Personal Protective
so that the various Coverstitch sewing machine components are fixed
specification

1. Obtain Coverstitch Knowledge of 1. Personal

components
tweezers
Ability to
manual

Ability to
tools



machine table’s stand 4.1 Safety precaution related to assembling
components
components
Ability to
stand
stand components
stand components

machine table
machine table
Ability to
table



machine table
machine table
Ability to
motor
Ability to
control box



power switch box to 8.1 Safety precaution related to assembling
the sewing machine sewing machine power switch box to the
box
Ability to
power switch box

sewing machine 9.1 Safety precaution related to assembling
control box and pedal the sewing machine treadle to the
Ability to
pedal
treadle
pedal



machine table
machine table
Ability to
head

sewing machine hand 11.1 Safety precaution related to attaching the
wheel and motor pulley Fix V-belt to the sewing machine hand
Ability to



Ability to
thread stand

head
Ability to
machine head
machine head
head



motor
Ability to
motor cover
machine motor
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient
4. Meticulous

TASK NO: 02.07 TASK: Assemble Chainstitch sewing machine

Assemble Chainstitch sewing machine using Personal Protective
so that the various Chainstitch sewing machine components are fixed
specification

1. Obtain Chainstitch Knowledge of 1. Personal

components
tweezers
Ability to
manual
Ability to
tools



components
components
Ability to
stand
stand components
stand components

machine table
machine table
Ability to
table



machine table
machine table
Ability to
motor
Ability to
control box



box
Ability to
power switch box

Ability to
pedal
treadle
pedal


10. Mount sewing Knowledge of

machine head to the 10.1 Safety precaution related to assembling
sewing machine table the sewing machine head to the sewing
machine table
machine table
Ability to
head

the Fix V-belt to the sewing machine
Ability to



Ability to
thread stand

head
Ability to
machine head
machine head
head



motor
Ability to
motor cover
machine motor
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient
4. Meticulous

TASK NO: 02.08 TASK: Assemble Lapped Seam Felling sewing machine

Assemble Lapped Seam Felling sewing machine using Personal
Protective Equipment such as safety shoes & hand gloves, various
sewing machine components, assembling instructions and various
hand tools such as screwdrivers, adjustable spanners, pliers, mallet &
tweezers so that the various Lapped Seam Felling sewing machine
components are fixed and the sewing machine installed to the sewing
machine manual specification

1. Obtain Lapped Seam Knowledge of 1. Personal

Felling sewing machine 1.1 Safety precaution related to handling of Protective
components
tweezers
Ability to
manual
Ability to
3.1 Identify types and use various hand tools



components
components
Ability to
stand
stand components
stand components

machine table
machine table
Ability to
table



machine table
machine table
Ability to
motor
Ability to
control box



box
Ability to
power switch box

Ability to
pedal
treadle
pedal



machine table
machine table
Ability to
head

sewing machine hand 11.1 Safety precaution related to attaching the
wheel and motor Fix V-belt to the sewing machine hand
pulley wheel and motor pulley
Ability to



Ability to
thread stand

head
Ability to
machine head
machine head
head



motor
Ability to
motor cover
machine motor
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient
4. Meticulous

DUTY NO: 02 DUTY: Install sewing machines
TASK NO: 02.09 TASK: Verify newly assembled sewing machine
Verify newly assembled sewing machine using assembling so that the

various sewing machine components are fixed and the sewing
machine installed to the sewing machine manual specification.

1. Obtain sewing machine Knowledge of 1. Sewing machine

manual 1.1 Types of sewing machine manual manual
2. Assembling
Ability to instructions
manual
2. Check the sewing Knowledge of

machine table’s stand 2.1 Types of sewing machine table stand
assembly components
components
Ability to
2.1 Identify types of sewing machine table
stand components
stand components
2.3 Ensure that the sewing machine table
stand is assembled according to the
sewing machine manual specification



machine table’s stand 3.1 Types of sewing machine table
fixation to the sewing 3.2 The sewing machine manual
machine table 3.3 The manual instructions on fixing the
sewing machine table’s stand to the
Ability to
3.1 Identify types of sewing machine table
3.2 Read the manual instructions on fixing the
sewing machine table’s stand to the
3.3 Ensure that the sewing machine table
stand is fixed to the sewing machine table
according to the sewing machine manual
specification

machine motor 4.1 Types of sewing machine motor
attachment to the 4.2 The sewing machine manual
sewing machine table 4.3 The manual instructions on mounting the
sewing machine motor to the sewing
machine table
Ability to
4.1 Identify types of sewing machine motor
4.2 Read the manual instructions on mounting
the sewing machine motor to the sewing
machine table
4.3 Ensure that the sewing machine motor is
mounted according to the sewing machine
manual specification

machine control box 5.1 Types of sewing machine control box
machine motor (when 5.3 The manual instructions on fixing the
applicable) sewing machine control box to the sewing
machine motor
Ability to
5.1 Identify types of sewing machine control
box
5.3 Ensure that the sewing machine control
box is fixed to the sewing machine motor
specification



machine power switch 6.1 Types of sewing machine power switch
box attachment to the box
sewing machine table 6.2 The sewing machine manual
sewing machine power switch box to the
Ability to
6.1 Identify types of sewing machine power
switch box
sewing machine power switch box to the
6.3 Ensure that the sewing machine power
switch box is fixed to the sewing machine
table according to the sewing machine
7. Check the treadle Knowledge of
attachment to the 7.1 Types of sewing machine treadle
sewing machine control 7.2 The sewing machine manual
box/motor and pedal 7.3 The manual instructions on fixing the
treadle to the sewing machine control
box and pedal
Ability to
7.1 Identify types of sewing machine control
treadle
treadle to the sewing machine control box
and pedal
7.3 Ensure that the sewing machine treadle is
fixed to the sewing machine control box
and pedal according to the sewing



machine oil reservoir 8.1 Types of sewing machine oil reservoir pan
pan attachment to the 8.2 The sewing machine manual
sewing machine table 8.3 The manual instructions on fixing the
(when applicable) sewing machine oil reservoir pan to the
Ability to
8.1 Identify types of sewing machine oil
reservoir pan
sewing machine oil reservoir pan to the
8.3 Ensure that the sewing machine oil
reservoir pan is fixed to the sewing
machine table according to the sewing

machine head fixation 9.1 Types of sewing machine head
to the sewing machine 9.2 The sewing machine manual
table 9.3 The manual instructions on fixing the
sewing machine head to the sewing
machine table
Ability to
9.1 Identify types of sewing machine head
sewing machine head to the sewing
machine table
9.3 Ensure that the sewing machine head
fixed to the sewing machine table
specification



machine v-belt 10.1 Types of sewing machine v-belt
sewing machine hand 10.3 The manual instructions on fixing the
wheel and motor sewing machine v-belt to the sewing
pulley machine hand wheel and motor pulley
Ability to
10.1 Identify types of sewing machine v-belt
Read the manual instructions on fixing
the sewing machine v-belt to the
sewing machine hand wheel and motor
pulley
10.2 Ensure that the sewing machine v-belt
is fixed to the sewing machine hand
wheel and motor pulley according to
the sewing machine manual
specification

machine thread stand 11.1 Types of sewing machine thread stand
machine table 11.3 The manual instructions on fixing the
sewing machine thread stand to the
Ability to
11.1 Identify types of sewing machine thread
stand
11.3 Ensure that the sewing machine thread
stand is fixed to the sewing machine
table according to the sewing machine



machine bobbin 12.1 Types of sewing machine bobbin thread
thread winder winder
sewing machine table 12.3 The manual instructions on fixing the
(when applicable) sewing machine bobbin thread winder to
Ability to
12.1 Identify types of sewing machine bobbin
thread winder
the sewing machine bobbin thread
winder to the sewing machine table
12.3 Ensure that the sewing machine bobbin
thread winder is fixed to the sewing
machine table according to the sewing
13. Check the belt and Knowledge of

motor cover fixation to 13.1 Types of belt and motor cover
the sewing machine 13.2 The sewing machine manual
table 13.3 The manual instructions on fixing the belt
and motor cover to the sewing machine
table
Ability to
13.1 Identify types of belt and motor cover
the belt and motor cover to the sewing
machine table
13.3 Ensure that the belt and motor cover is
fixed to the sewing machine table
specification
Safety/Attitude:
1. Alert
2. Proficient
3. Meticulous

DUTY NO: 03 DUTY: Perform Pre-Operating Procedures on the Newly

Assembled Sewing Machine
TASK NO: 03.01 TASK: Set-up pre-operating procedures on the assembled

Lockstitch sewing machine

Set-up pre-operating procedures on the assembled lockstitch sewing
machine using Personal Protective Equipment such as safety shoes &
hand gloves; lubrication oil; thread; needle; bobbin case; presser foot;
and hand tools such as medium standard screw driver so that the
newly assembled Lockstitch sewing machine is lubricated, threaded
with the needle, bobbin case and presser foot required by production
are installed and secured.

1. Obtain lubrication oil, Knowledge of 1. Personal

thread, needle, bobbin 1.1 Safety precaution related to handling of Protective
case and presser foot sewing machine Equipment such
1.2 Types and usage of Personal Protective as safety shoes
Equipment such as safety shoes and and hand gloves
hand gloves 2. Lubrication oil
1.3 Types of sewing machines 3. Thread
1.4 Types of lubrication oil 4. Needle
1.5 Types and size of thread 5. Bobbin case
1.6 Types and size of needle 6. Presser foot
1.7 Types of presser foot 7. Hand tools such
as medium
Ability to standard screw
1.1 Adhere to safety precaution related to driver
handling of sewing machine
1.2 Identify types and use Personal Protective
Equipment such as safety shoes and
hand gloves
1.3 Identify types of sewing machine
1.4 Identify types of lubrication oil
1.5 Identify types and size of thread
1.6 Identify types and size of needle
1.7 Identify types of presser foot
1.8 Retrieve the lubrication oil thread, needle,
bobbin case and presser foot


2. Obtain hand tools Knowledge of

2.1 Safety precaution related to handling of
sewing machine
2.2 Types and usage of various hand tools
Ability to
3. Lubricate the newly Knowledge of

assembled Lockstitch 3.1 Safety precaution related to handling of
sewing machine sewing machine
3.2 Types of sewing machine
3.3 Oil level
3.4 Lubrication procedure
Ability to
3.3 Identify oil level
3.4 Follow the lubrication procedure
4. Install needle on the Knowledge of

newly assembled 4.1 Safety precaution related to handling of
Lockstitch sewing needle
machine 4.2 Types of sewing machine
4.3 Technique of installing needle
Ability to
handling of needle
4.3 Secure needle to the needle bar using
medium standard screw driver


5. Thread the newly Knowledge of

assembled Lockstitch 5.1 Safety precaution related to handling of
5.3 Threading procedure
Ability to
5.3 Follow the threading procedure
6 Replace the factory Knowledge of

installed presser foot 6.1 Safety precaution related to handling of
with the specified sewing machine
presser foot required 6.2 Types of sewing machine
by production 6.3 Replacing presser foot procedure
Ability to
6.3 Install the specified presser foot to the
presser foot bar using medium standard
screw driver
7 Insert bobbin case to Knowledge of

the newly assembled 7.1 Safety precaution related to handling of
Lockstitch sewing sewing machine
7.3 Technique of inserting bobbin case
Ability to
7.3 Secure bobbin case into the rotary hook
Safety/Attitude:
1. Safety conscious
2. Proficient



Overlock sewing machine

machine using Personal Protective Equipment such as safety shoes &
hand gloves; lubrication oil; thread; needle; bobbin case; presser foot;
and hand tools such as medium standard screw driver so that the
newly assembled Overlock sewing machine is lubricated, threaded
with the needle and presser foot required by production are installed
and secured.

1. Obtain lubrication oil, Knowledge of 1. Personal

thread, needle and 1.1 Safety precaution related to handling of Protective
presser foot sewing machine Equipment such
1.2 Types and usage of Personal Protective as safety shoes
Equipment such as safety shoes and and hand gloves
hand gloves 2. Lubrication oil
1.5 Types and size of thread 5. Presser foot
1.6 Types and size of needle 6. Hand tools such
1.7 Types of presser foot as medium
standard screw
Ability to driver
Equipment such as safety shoes and
hand gloves
1.9 Retrieve the lubrication oil thread, needle
and presser foot



sewing machine
Ability to

assembled Overlock 3.1 Safety precaution related to handling of
3.3 Oil level
Ability to
3.2 Identify types of sewing machine Identify
oil level

Overlock sewing needle
Ability to
handling of needle



assembled Overlock 5.1 Safety precaution related to handling of
Ability to
6. Replace the factory Knowledge of

Ability to
screw driver
Safety/Attitude:
1. Safety conscious
2. Proficient


TASK NO: 03.03 TASK: Set-up pre-operating procedures on the assembled Button
sewing machine

machine using Personal Protective Equipment such as safety shoes & hand
gloves; lubrication oil; thread; needle; bobbin case; presser foot; and hand
tools such as medium standard screw driver so that the newly assembled
Button sewing machine is lubricated, threaded with the needle, bobbin case
and presser foot required by production are installed and secured.

1. Obtain Knowledge of 1. Personal

lubrication oil, 1.1 Safety precaution related to handling of sewing Protective
thread, needle, machine Equipment such
bobbin case and 1.2 Types and usage of Personal Protective as safety shoes
presser foot Equipment such as safety shoes and hand and hand gloves
gloves 2. Lubrication oil
as medium
1.1 Adhere to safety precaution related to handling driver
of sewing machine
Equipment such as safety shoes and hand
gloves



sewing machine
Ability to

assembled Button 3.1 Safety precaution related to handling of
3.3 Oil level
Ability to
oil level

Button sewing machine needle
Ability to
handling of needle

SUB-TASK / STEP ENABLING REQUIREMENTS TOOLS/EQUIPMENT

(Knowledge, Skill, Attitude And Safety) / MATERIALS

assembled Button 5.1 Safety precaution related to handling of
Ability to

installed clamp foot 6.1 Safety precaution related to handling of
clamp foot required by 6.2 Types of sewing machine
production 6.3 Replacing clamp foot procedure
Ability to
6.3 Install the specified clamp foot to the
clamp foot bar using medium standard
screw driver
Safety/Attitude:
1. Safety conscious
2. Proficient


TASK NO: 03.04 TASK: Set-up pre-operating procedures on the assembled Bartack
sewing machine

Bartack sewing machine is lubricated, threaded with the needle, bobbin case
(when applicable) and presser foot required by production are installed and
secured.


bobbin case 1.2 Types and usage of Personal Protective as safety shoes
(when Equipment such as safety shoes and hand and hand gloves
applicable) and gloves 2. Lubrication oil
presser foot 1.3 Types of sewing machines 3. Thread
as medium
of sewing machine
gloves



sewing machine
Ability to
2.2 Identify types and use various hand tool

assembled Bartack 3.1 Safety precaution related to handling of
3.3 Oil level
Ability to
oil level

Bartack sewing needle
Ability to
handling of needle



assembled Bartack 5.1 Safety precaution related to handling of
Ability to

Ability to
screw driver
7. Insert bobbin case Knowledge of

(when applicable) to 7.1 Safety precaution related to handling of
the newly assembled sewing machine
Bartack sewing 7.2 Types of sewing machine
machine 7.3 Technique of inserting bobbin case
Ability to
Safety/Attitude:
1. Safety conscious
2 Proficient



Buttonhole sewing machine

Buttonhole sewing machine is lubricated, threaded with the needle, bobbin
case and presser foot required by production are installed and secured.


bobbin case 1.2 Types and usage of Personal Protective as safety shoes
(when Equipment such as safety shoes and hand and hand gloves
applicable) and gloves 2. Lubrication oil
presser foot 1.3 Types of sewing machines 3. Thread
as medium
of sewing machine
gloves



sewing machine
Ability to

assembled Buttonhole 3.1 Safety precaution related to handling of
3.2 Types of sewing machine oil level
Ability to
oil level

Buttonhole sewing needle
Ability to
handling of needle



assembled Buttonhole 5.1 Safety precaution related to handling of
Ability to
Ability to
screw driver
7. Insert bobbin case Knowledge of

(when applicable) to 7.1 Safety precaution related to handling of
the newly assembled sewing machine
Buttonhole sewing 7.2 Types of sewing machine
machine 7.3 Technique of inserting bobbin case
Ability to
Safety/Attitude:
1. Safety conscious
2. Proficient



Coverstitch sewing machine

gloves; lubrication oil; thread; needle; presser foot; and hand tools such as
medium standard screw driver so that the newly assembled Coverstitch
sewing machine is lubricated, threaded with the needle and presser foot
required by production are installed and secured.


thread, needle machine Equipment such
and presser foot 1.2 Types and usage of Personal Protective as safety shoes
Equipment such as safety shoes and hand and hand gloves
standard screw
Ability to driver
1.1 Adhere to safety precaution related to handling
of sewing machine
gloves
Identify types and size of needle
1.7 Retrieve the lubrication oil thread, needle and
presser foot



sewing machine
Ability to

assembled Coverstitch 3.1 Safety precaution related to handling of
Ability to
oil level

Coverstitch sewing needle Types of sewing machine
machine 4.2 Technique of installing needle
Ability to
handling of needle



assembled Coverstitch 5.1 Safety precaution related to handling of
Ability to

Ability to
screw driver
Safety/Attitude:
1. Safety conscious
2. Proficient



Chainstitch sewing machine

medium standard screw driver so that the newly assembled Chainstitch
sewing machine is lubricated, threaded with the needle and presser foot
required by production are installed and secured.


standard screw
Ability to driver
of sewing machine
gloves
presser foot



sewing machine
Ability to

assembled Chainstitch 3.1 Safety precaution related to handling of
Ability to
oil level

Chainstitch sewing needle Types of sewing machine
machine 4.2 Technique of installing needle
Ability to
handling of needle



assembled Chainstitch 5.1 Safety precaution related to handling of
Ability to

Ability to
screw driver
Safety/Attitude:
1. Safety conscious
2. Proficient


TASK NO: 03.08 TASK: Set-up pre-operating procedures on the assembled Lapped
Seam Felling sewing machine

medium standard screw driver so that the newly assembled Lapped Seam
Felling sewing machine is lubricated, threaded with the needle and presser
foot required by production are installed and secured.


standard screw
Ability to driver
of sewing machine
gloves
presser foot



sewing machine
Ability to

assembled Lapped 3.1 Safety precaution related to handling of
Seam Felling sewing sewing machine
machine 3.2 Types of sewing machine oil level
Ability to
oil level

Lapped Seam Felling needle Types of sewing machine
sewing machine 4.2 Technique of installing needle
Ability to
handling of needle



assembled Lapped 5.1 Safety precaution related to handling of
Seam Felling sewing sewing machine
Ability to
6 Replace the factory Knowledge of

Ability to
screw driver
Safety/Attitude:
1. Safety conscious
2. Proficient


TASK NO: 03.09 TASK: Verify newly assembled sewing machine pre-operating
set-up

Verify newly assembled sewing machine pre-operating set-up using
sewing machine manual so that the sewing machine oil level, needle,
presser foot and bobbin case are installed according to sewing
machine manual

1. Check oil level Knowledge of

1.1 Safety precaution related to handling of 1. Sewing machine
sewing machine manual
1.3 Oil level
Ability to
1.1 Adhere safety precaution related to
1.3 Ensure that the oil indicator is at the
specified level
2. Check machine Knowledge of

threading 2.1 Safety precaution related to handling of
sewing machine
2.2 Types of sewing machine manual
Ability to
2.2 Identify types of sewing machine manual
2.3 Ensure that the threading is according to
sewing machine manual

3. Check needle Knowledge of

sewing machine and needle
3.3 Types and size of needles
Ability to
handling of sewing machine and needle
3.3 Identify types and size of needles
3.4 Ensure that the specified types and size
of needles are used
3.5 Ensure that the needle are securely
installed according to sewing machine
manual
4. Check presser Knowledge of

foot/clamp foot (where 4.1 Safety precaution related to handling of
applicable) sewing machine and needle
4.3 Types and size of presser foot
Ability to
4.3 Identify types and size of presser foot
4.4 Ensure that specified types and size of
presser foot are use
4.5 Ensure that the presser foot are securely
manual
5. Check bobbin case Knowledge of

(when applicable) 5.1 Safety precaution related to handling of
sewing machine and needle
Ability to
5.3 Ensure that the bobbin case is securely
manual

DUTY NO: 04 DUTY: Commission the newly assembled sewing machines
TASK NO: 04.01 TASK: Perform trial run on the assembled Lockstitch sewing
machine

Perform trial run on the assembled Lockstitch sewing machine using
testing material, stitching formation standard and checklist for
commissioning new sewing machine performance so that the
Lockstitch sewing machine output & performance and stitching
formation meet the required standard and specification.

1. Obtain testing material Knowledge of 1. Testing material

1.1 Testing material 2. Lockstitch Sewing
machine
Ability to 3. Stitching formation
1.2 Identify testing material standard
4. Checklist for
commissioning
2. Set sewing machine Knowledge of new sewing
speed according to 2.1 Safety precaution related to handling of machine
operation requirement sewing machine
2.3 Sewing machine speed setting
Ability to
2.3 Identify sewing machine speed setting
2.4 Adjust machine to specified speed
3. Perform test run Knowledge of

sewing machine
3.3 Sewing machine operating procedure
Ability to
3.3 Operate sewing machine
3.4 Sew testing material


4. Verify stitching Knowledge of

formation and sewing 4.1 Types of stitching formation
machine performance 4.2 Stitching formation standard
4.3 Sewing machine standard performance
4.4 Commissioning new machine checklist
Ability to
4.1 Identify and interpret types of stitching
formation
4.2 Recognise sewing machine standard
performance
4.3 Interpret sewing machine and stitching
performance
4.4 Understand commissioning new sewing
machine checklist
4.5 Ensure that the sewing machine is
according to the standard performance
4.6 Ensure stitching formation is according to
the specified standard
4.7 Follow the commissioning new sewing
machine checklist procedure
Safety/Attitude:
1. Safety conscious
2. Proficient

TASK NO: 04.02 TASK: Perform trial run on the assembled Overlock sewing
machine

Perform trial run on the assembled Overlock sewing machine using
commissioning new sewing machine performance so that the Overlock
sewing machine output & performance and stitching formation meet
the required standard and specification.


1.1 Testing material 2. Overlock Sewing
machine
4. Checklist for
2. Set sewing machine Knowledge of commissioning
speed according to 2.1 Safety precaution related to handling of new sewing
operation requirement sewing machine machine
Ability to
2.4 Adjust sewing machine to specified speed

sewing machine
Ability to



4.4 Commissioning new sewing machine
checklist
Ability to
formation
performance
performance
machine checklist
Safety/Attitude:
1. Safety conscious
2. Proficient

TASK NO: 04.03 TASK: Perform trial run on the assembled Button sewing machine

Perform trial run on the assembled Button sewing machine using
commissioning new sewing machine performance so that the Button


1.1Testing material 2. Button Sewing
machine
1.1Identify testing material standard
4. Checklist for
commissioning
2. Set sewing machine Knowledge of new sewing
speed according to 2.1 Safety precaution related to handling of machine
operation requirement sewing machine
Ability to
2.4 Adjust sewing machine to specified
speed

sewing machine
Ability to



checklist
Ability to
formation
performance
performance
machine checklist
Safety/Attitude:
1. Safety conscious
2. Proficient

TASK NO: 04.04 TASK: Perform trial run on the assembled Bartack sewing
machine

Perform trial run on the assembled Bartack sewing machine using
commissioning new sewing machine performance so that the Bartack


1.1Testing material 2. Bartack Sewing
machine
4. Checklist for
Ability to
2.4 Adjust sewing machine to specified
speed

sewing machine
Ability to



checklist
Ability to
formation
performance
performance
machine checklist
Safety/Attitude:
1. Safety conscious
2. Proficient

TASK NO: 04.05 TASK: Perform trial run on the assembled Buttonhole sewing
machine

Perform trial run on the assembled Buttonhole sewing machine using
Buttonhole sewing machine output & performance and stitching


1.1Testing material 2. Buttonhole
Sewing machine
4. Checklist for
Ability to

sewing machine
Ability to



checklist
Ability to
formation
performance
performance
machine checklist
Safety/Attitude:
1. Safety conscious
2. Proficient

TASK NO: 04.06 TASK: Perform trial run on the assembled Coverstitch sewing
machine

Perform trial run on the assembled Coverstitch sewing machine using
Coverstitch sewing machine output & performance and stitching

1.Obtain testing material Knowledge of 1. Testing material

1.1 Testing material 2. Coverstitch
Sewing machine
4. Checklist for
Ability to

sewing machine
Ability to


checklist
Ability to
formation
performance
performance
machine checklist
Safety/Attitude:
1. Safety conscious
2. Proficient

TASK NO: 04.07 TASK: Perform trial run on the assembled Chainstitch sewing
machine

Perform trial run on the assembled Chainstitch sewing machine using
Chainstitch sewing machine output & performance and stitching


1.1 Testing material 2. Chainstitch
Sewing machine
4. Checklist for
Ability to

sewing machine
Ability to



checklist
Ability to
formation
performance
performance
machine checklist
Safety/Attitude:
1. Safety conscious
2. Proficient

TASK NO: 04.08 TASK: Perform trial run on the assembled Lapped Seam Felling
sewing machine

Perform trial run on the assembled Lapped Seam Felling sewing
machine using testing material, stitching formation standard and
checklist for commissioning new sewing machine performance so that
the Lapped Seam Felling sewing machine output & performance and
stitching formation meet the required standard and specification.


1.1 Testing material 2. Lapped Seam
Felling Sewing
Ability to machine
1.1 Identify testing material 3. Stitching formation
standard
4. Checklist for
Ability to

sewing machine
Ability to



checklist
Ability to
formation
performance
performance
machine checklist
Safety/Attitude:
1. Safety conscious
2. Proficient

DUTY NO: 05 DUTY: Set-up sewing machine according to styles changes
TASK NO: 05.01 TASK: Rearrange sewing machines layout according to style
requirement
Rearrange sewing machines layout according to style requirement

using transferring equipments, Personal Protective Equipment such as
safety shoes & hand gloves and the new floor layout plan so that
machines are placed according to new layout and sewing machines
utilities cable and tube such as electricity and compressed air are
connected

1.3 Receive instructions Knowledge of 1. Transferring

1.1 Content of instructions given equipments
1.2 Types of sewing machines 2. Personal
Protective
Ability to Equipment such
1.1 Follow instructions given as safety shoes
1.2 Identify types of sewing machines and hand gloves
3. Sewing machines
2. Remove unused Knowledge of 4. New floor layout
sewing machines 2.1 Safety precaution related to transferring plan
of sewing machine
2.2 Procedures prior to transfer sewing
machine
2.3 Machine transferring method
2.4 Types and usage of transferring
equipments such as jack and pallet
2.5 Types and usage of Personal Protective
Equipment
Ability to
2.3 Adhere to safety precaution
2.4 Follow procedures prior to transfer sewing
machine
2.5 Identify types and usage of transferring
equipments
2.6 Transfer sewing machines
2.7 Identify types and use of Personal


3. Rearrange sewing Knowledge of

machines according to 3.1 New layout plan
new layout 3.2 Machine’s new location
3.3 Sewing machine identification
Ability to
3.1 Read the new layout plan
3.2 Locate the sewing machine
3.3 Locate sewing machine to new position
3.4 Shift sewing machine according to the
new layout plan
4. Transfer additional Knowledge of

required machines into 4.1 Safety precaution related to transferring of
the new layout sewing machine
4.2 Machine’s new location
4.3 Sewing machine identification
4.4 Machine transferring method
4.5 Types and usage of transferring
equipments such as jack and pallet
Equipment
Ability to
4.2 Read the new layout plan
4.3 Find sewing machine new location
4.4 Identify sewing machine
4.5 Identify types and usage of transferring
equipments
4.7 Shift sewing machines


5. Facilitate utilities Knowledge of

connection 5.1 Safety precaution related to utilities
connection such as electricity and
compressed air
5.2 Utilities cable and tube such as electrical
cable and air compressed tube
5.3 Utilities outlet location
Ability to
5.2 Identify utilities cable and tube such as
electrical cable and air compressed tube
5.3 Identify utilities outlet location
5.5 Connect utilities cable and tube such as
electrical cable and air compressed tube
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient
4. Meticulous

TASK NO: 05.02 TASK: Store unutilised sewing machines
Store unutilised sewing machines using Personal Protective

Equipment such as hand gloves, face mask and safety shoes cleaning
tools such as vacuum cleaner, brush and cleaning cloth, sewing
machine cover, lifting and transferring equipment such as trolley, jack
& pallet and forklift so that unutilised sewing machine are cleaned,
covered, recorded and store safely

1. Clean the sewing Knowledge of 1. Personal

machines 1.1 Safety precaution related to cleaning Protective
sewing machine Equipment such
1.2 Types and usage of Personal Protective as hand gloves,
Equipment face mask and
1.3 Cleaning procedure safety shoes
1.4 Types and usage of cleaning tools such 2. Cleaning tools
as vacuum cleaner, brush and cleaning such as vacuum
cloth cleaner, brush and
cleaning cloth
2. Tie sewing machine Ability to 3. Sewing machine
cable and tubing 1.1 Adhere to safety precaution cover
1.2 Identify types and use of Personal 4. Lifting and
Protective Equipment transferring
1.3 Follow cleaning procedure equipment such
1.4 Identify types and use of cleaning tools as trolley, jack &
such as vacuum cleaner, brush and pallet and forklift
cleaning cloth
Knowledge of
2.2 Tying cable and tubing method
Ability to
2.2 Tie cable and tubing


3. Cover the sewing Knowledge of

machine head 3.1 Types of sewing machine
3.2 Types of sewing machine cover
Ability to
3.2 Identify types of sewing machine cover
4. Record the sewing Knowledge of

machine particulars 4.1 Types of sewing machine
4.2 Recording sewing machine procedure
Ability to
4.1 Identify types of sewing machines
4.2 Record sewing machine particulars
5. Keep sewing machine in Knowledge of

a designated storage 5.1 Safety precaution related to storing of
area sewing machine
5.2 Types and usage Personal Protective
Equipment
5.3 Designated storage area
5.4 Storing sewing machine procedure
5.5 Types and usage of lifting and transferring
equipment
Ability to
5.2 Identify types and use Personal
5.3 Identify designated storage area
5.4 Follow storing sewing machine procedure
5.5 Identify types and use of lifting and
transferring equipment
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient

TASK NO: 05.03 TASK: Prepare sewing machines according to style requirements
Prepare sewing machines according to style requirements using

various types of hand tools such as screwdrivers, spanners, tweezers
and pliers, various types of sewing machine attachments, various
types of sewing machines parts and garment style specification so that
the sewing machines attachment are fixed and sewing machines are
adjusted to the garment assemble sewing operations required by the
garment style specification

1. Obtain style Knowledge of 1. Various types of

requirements from 1.1 Style requirements hand tools such
supervisor 1.2 Garments style specification as screwdrivers,
1.3 Types of garment assemble sewing spanners,
operations tweezers and
pliers
Ability to 2. Various types of
1.1 Identify style requirements sewing machine
1.2 Interpret garments style specification attachments
1.3 Identify types of garment assemble 3. Various types of
sewing operations sewing machines
1.4 Retrieve information parts
4. Garment style
specification
2. Retrieve sewing Knowledge of
machine attachments 2.1 Types of garment assemble operation
2.3 Types of sewing machine attachment
2.4 Retrieve sewing machine attachment
procedure
Ability to
2.1 Identify types of garment assemble
operation
attachment
2.4 Select sewing machine attachment


3. Fix attachments to the Knowledge of

sewing machine 3.1 Safety precaution related to fixing of
attachment
3.2 Types and usage of hand tools
3.3 Fixing method
Ability to
3.2 Identify types and use of hand tools
3.3 Assemble attachment to sewing machine
4. Adjust sewing machine Knowledge of

according to style 4.1 Safety precaution related to adjusting
requirements sewing machine
4.2 Style of garments
4.3 Types and thickness of fabrics
4.4 Garment specification
4.5 Feeding mechanism parts
4.6 Types and size of needle
4.7 Types and size of thread
4.8 Stitch density (stitch per inches)
4.9 Machine speed
Ability to
adjusting sewing machine
4.2 Identify style of garments
4.3 Identify types and thickness of fabrics
4.4 Interpret garment specification
4.5 Use specified feeding mechanism
4.6 Use specified types and size of needle
4.7 Use specified types and size of thread
4.8 Set specified stitch density (stitch per
inches)
4.9 Set specified machine speed
4.10 Identify types and usage of hand tools
Safety/Attitude:
1. Safety conscious
2. Meticulous

TASK NO: 05.04 TASK: Verify sewing machine set-up
Verify sewing machine set-up using layout plan, garment style

specification and garment sample so that sewing machines are layout
according to the layout plan, the specified sewing machine
attachments are fixed to the sewing machines and the sewing
machines are adjusted according to the style requirements.

1. Check machine lay-out Knowledge of 1. Layout plan

according to lay-out 1.1 Safety precaution related to utilities 2. Garment style
plan connection such as electricity and specification
compressed air 3. Garment sample
1.2 Lay-out plan
Ability to
1.1 Ensure Safety precaution related to
utilities connection such as electricity and
compressed air are adhered
1.2 Ensure sewing machine are placed
according to lay-out plan
2. Check sewing machine Knowledge of

attachments and 2.1 Types of sewing machine attachments
attachments fixation to 2.2 Methods of fixing sewing machines
sewing machine attachments
Ability to
2.1 Ensure the specified types of sewing
machine attachments are fixed
2.2 Ensure sewing machine attachments are
properly fixed



adjustment according 3.1 Garment sample
to style requirements 3.2 Style of garments
3.6 Types and sizes of needle
3.9 Machine speed
Ability to
3.1 Interpret garment sample
3.5 Ensure specified feeding mechanism are
used
3.6 Ensure specified types and sizes of
needle are used
thread are used
3.8 Ensure specified stitch density (stitch per
inches) are set
3.9 Ensure specified machine speed are set
Safety/Attitude:
1. Safety conscious
2. Meticulous

DUTY NO: 06 DUTY: Fabricate sewing machine attachment for product

operations requirement
TASK NO: 06.01 TASK: Carry out sheet metal cutting
Carry out sheet metal cutting using template, cutting tools such as
shears, hack saw, chisel and centre punch, metal sheet, hand tools
and Personal Protective Equipment so that work piece is cut
according to design specification

1. Obtain template Knowledge of 1. Template

1.1 Type of template 2. Metal sheet
1.2 Handling of template 3. Hand tools
4. Cutting tools such as
Ability to shears, hack saw,
1.1 Identify type of template chisel and centre
1.2 Handle template punch
5. Personal Protective
Equipment such as
2. Obtain stainless steel Knowledge of cotton glove
sheet 2.1 Stainless steel sheet specification
2.2 Safety precaution related to handling
of metal sheet
Ability to
2.1 Identify metal sheet
3. Obtain cutting tools Knowledge of

3.1 Type of cutting tools and usage
3.2 Location of cutting tools
3.3 Safety precaution related to handling
of cutting tools
Ability to
3.1 Identify type of cutting tools
3.2 Locate cutting tools


4. Position template on the Knowledge of

stainless steel sheet 4.1 Positioning procedure
4.2 Usage and handling template
Ability to
4.1 Carry out positioning procedure
4.2 Use and handle template
5. Cut metal sheet Knowledge of

according to template 5.1 Safety precaution related to metal
sheet cutting
5.2 Personal Protective Equipment
5.3 Cutting procedure
5.4 Using cutting tools
Ability to
5.2 Identify Personal Protective
Equipment to use
5.3 Carry out cutting procedure
5.4 Use cutting tools
Safety/Attitude:
1. Wastage conscious
2. Safety conscious
3. Alert
4. Proficient


TASK NO: 06.02 TASK: Carry out metal drilling
Carry out metal drilling using bench drill, drill bits, coolant, metal sheet,
hand tools, Personal Protective Equipments and work holding device
so that the work piece is drilled according to design specification

1. Obtain hand tools Knowledge of 1. Hand tools

1.1 Types of hand tools 2. Personal Protective
1.2 Safety precaution related to handling of Equipments
hand tools 3. Work holding
device
Ability to 4. Bench drill
1.1 Identify types of hand tools 5. Drill bits
1.2 Adhere to safety precaution related to 6. Coolant
handling of hand tools 7. Metal sheet
2. Position metal sheet to Knowledge of

bench drill 2.1 Types of bench drill
2.2 Positioning procedure
2.3 Methods of holding work fixtures
2.4 Types of work holding devices
2.5 Safety precaution related to positioning
procedure
Ability to
2.1 Identify type of bench drill
2.2 Carry out positioning procedure
2.3 Handle work fixtures
2.4 Identify types of work handling device


3. Drill metal sheet Knowledge of

3.1 Safety precaution related to drilling
3.2 Types of drill bits
3.3 Bench drill set-up
3.4 Drilling procedure
3.5 Knowledge of Personal Protective
Equipment Types of coolant
Ability to
3.2 Identify types of drill bits
3.3 Set-up bench drill
3.4 Follow drilling procedure
3.5 Identify Personal Protective Equipment
3.6 Identify types of coolant
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient


TASK NO: 06.03 TASK: Carry out surface metal finishing
Carry out surface metal finishing using files, work holding devices,
sand paper, Personal Protective Equipment (goggles and hand
glove), bench grinder with accessories, buffing wheel and polishing
wax so that the work piece surface is polished and its edges are
smoothened according to design specification

1. Obtain files Knowledge of 1. Files

1.1 Types of files 2. Work holding
1.2 Usage and handling of types of files devices
1.3 Safety precaution related to handling of 3. Sand paper
files 4. Personal Protective
Equipment
Ability to (goggles and hand
1.1 Identify types of files glove)
1.2 Use and handle types of files 5. Bench grinder with
1.3 Adhere to safety precaution accessories
6. Buffing wheel
7. Polishing wax
2. Clamp work piece Knowledge of 8. Metal sheet
2.1 Types of work holding devices
2.2 Usage of work holding devices
2.3 Safety precaution related to usage of work
handling device
Ability to
2.1 Identify types of work holding devices
2.2 Use of work holding devices


3. Files edges of work Knowledge of

piece 3.1 Filing procedure
3.2 Safety precaution related to filing
3.3 Types of Personal Protective Equipment
3.4 Usage of Personal Protective Equipment
Ability to
3.1 Use various types of files
3.3 Identify types Personal Protective
Equipment
3.4 Use Personal Protective Equipment
4. Sand paper edges of Knowledge of

work piece 4.1 Types of sand paper
4.2 Usage of sand paper
Ability to
4.1 Identify types of sand paper
4.2 Use sand paper
5. Buffing the work piece Knowledge of

5.1 Safety precaution related to buffing
process
5.2 Tools for buffing
5.3 Setting up buffing wheel
5.4 Types and usage of polish wax
5.5 Buffing process
Ability to
5.2 Identify tools for buffing
5.3 Set-up buffing wheel
5.4 Identify types and use of polish wax
5.5 Use buffing machine
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient


TASK NO: 06.04 TASK: Carry out tapping on work piece
Carry out tapping on work piece using tapping tools, tapping fluids,
work holding devices, Personal Protective Equipment (goggles and
hand gloves) and work bench, so that the holes for the screws on the
work piece are threaded according to design specification

1. Obtain tapping tools Knowledge of 1. Tapping tools

1.1 Safety precaution related to handling of 2. Tapping fluids
tapping tools and fluids 3. Work holding
1.2 Types and usage of tapping tools devices
1.3 Types and usage of tapping fluids 4. Personal
Protective
Ability to Equipment such
1.1 Adhere to safety precaution as goggles and
1.2 Identify types and use of tapping tools hand gloves
1.3 Identify types and use of tapping fluids 5. Metal sheet
6. Work bench
7. Threads
2. Clamp work piece Knowledge of standards
work holding devices
2.2 Types and usage of work holding devices
Ability to
2.2 Identify types and use of work holding
devices
2.3 Hold work piece using work holding
devices


3. Make tapping threads Knowledge of

3.1 Safety precaution related to tapping
3.2 Types of threads standards
Equipment
3.4 Tapping procedures
3.5 Usage of tapping tools
Ability to
3.2 Identify threads standards
3.3 Identify and use Personal Protective
Equipment
3.4 Identify tapping procedure
3.5 Use tapping tools
3.6 Use tapping fluids
Safety/Attitude:
4. Safety conscious
5. Alert
6. Proficient


TASK NO: 06.05 TASK: Prepare attachment layout
Prepare attachment layout using garment sample, template material

and template making tools, so that attachment template is produced
according to design specification

1. Obtain garment Knowledge of 1. Garment sample

sample 1.1 Production requirements 2. Template material
1.2 Production process 3 Template making
1.3 Types of fabric and/or accessories tools such as
pencil, scissors
Ability to and steel ruler
1.1 Identify production requirements
1.2 Identify production process
1.3 Identify types of fabric and/or accessories
2. Determine types of Knowledge of

attachment required 2.1 Production process
2.2 Types of fabric and/or accessories
2.4 Types of attachment
Ability to
2.1 Identify production process
2.2 Identify types of fabric and/or accessories
2.4 Identify types of attachment


3 Prepare design Knowledge of

template 3.1 Garment specification
3.2 Attachment making
3.3 Template making procedure
3.4 Template material
3.5 Types and usage of template making
tools such as pencil, scissors and steel
ruler
Ability to
3.2 Interpret attachment making
3.3 Identify template material
3.4 Identify and types and use template
making tools such as pencil, scissors and
steel ruler
3.5 Make template
Safety/Attitude:
1. Meticulous


TASK NO: 06.06 TASK: Carry out sheet metal forming
Carry out sheet metal forming using garment specification, tools for
forming such as long nose pliers, grip pliers, hammer and mallet,
Personal Protective Equipment - goggles, hand gloves, safety shoes
and work bench so that the work piece is folded and formed according
to design specification

1. Obtain work piece Knowledge of 1. Garment

1.1 Types of attachments specification
1.2 Garment specification 2. Tools for forming
such as long nose
Ability to pliers, grip pliers,
1.1 Identify types of attachments hammer and
1.2 interpret garment specification mallet
3. Personal
2. Obtain tools for Knowledge of Protective
forming 2.1 Safety precaution related to usage and Equipment such
handling of tools for forming as goggles, hand
2.2 Identifying types and usage of tools for gloves and safety
forming, such as long nose pliers, grip shoes
pliers, hammer and mallet 4. Work bench
5. Metal sheet
Ability to
2.2 Select types and use of tools for forming
as long nose pliers, grip pliers, hammer
and mallet


3. Perform folding and Knowledge of

forming 3.1 Safety precaution related to metal sheet
forming
3.2 Metal sheet forming procedure
Equipment
Ability to
3.3 Fold metal sheet
Safety/Attitude:
1. Safety conscious
2. Meticulous


TASK NO: 06.07 TASK: Carry out soldering on work piece
Carry out soldering on work piece using soldering iron, soldering flux,
hand tools, Personal Protective Equipment such as goggles, hand
gloves, safety shoes and face mask, solder, sand paper and work
bench so that the work pieces are joined according to design
specification

1. Obtain soldering tools Knowledge of 1. Soldering Iron

with accessories 1.1 Safety precaution related to usage and 2. Soldering Flux
handling of soldering tools and solder 3. Hand tools
1.2 Safety precaution related to usage and 4. Personal
handling of soldering flux Protective
1.3 Types of soldering tools, flux and solder Equipment
1.4 Type and usage of Personal Protective 5. Solder
Equipment 6. Sand Paper
7. Work Bench
Ability to 8. Work Piece
1.3 Identify types of soldering tools, solder
and flux
2. Prepare work piece Knowledge of

before soldering 2.1 Types and usage of sand paper
Equipment
Ability to
2.1 Identify types and use of sand paper


3. Join work pieces Knowledge of

3.1 Safety precaution related to soldering
3.2 Soldering procedure
3.3 Usage and handling of soldering tools,
solder and flux
Ability to
3.2 Follow soldering procedure
3.3 Use and handle soldering tools, solder
and flux
3.4 Solder work piece joint
Safety/Attitude:
1. Safety conscious
2. Meticulous
3. Alert


TASK NO: 06.08 TASK: Verify machine attachment works
Verify machine attachment works using measuring tools such as

measuring tape, testing materials, sewing machine, newly fabricated
attachment, garment specification and garment sample so that the
newly fabricated attachment conformed to the garment assemble
operation requirement and garment specification

1. Obtain newly Knowledge of 1. Measuring tools

fabricated attachment 1.1 Types of attachment such as
1.2 Methods of attachment fabrication measuring tape
2. Testing materials
Ability to 3. Sewing Machine
1.1 Identify types of attachment 4. Newly fabricated
1.2 Differentiate methods of attachment attachment
fabrication 5. Garment
specification
2. Prepare material for Knowledge of 6. Garment sample
testing 2.1 Garment sample 7. Soldering Iron
2.2 Types of fabric
2.3 Sewing operation process
Ability to
2.1 Identify garment sample
2.2 Identify types of fabric
2.3 Identify sewing operation process
2.4 Select the testing material


3. Fix attachment to Knowledge of

machine 3.1 Types of sewing operation process
Ability to
3.3 Assemble attachment
4. Sew testing material Knowledge of

using the attachment 4.1 Sewing operation process
4.2 Safety precaution related to usage and
Ability to
usage and handling of sewing machine
4.3 Perform the garment sewing operation
5. Check the sewn test Knowledge of

material according to 5.1 Garment specification
garment specification 5.2 Measuring tools such as measuring tape
Ability to
5.2 Use measuring tools such as measuring
tape
5.3 Determine the sewn test material is
conforming to the required garment
specification
Safety/Attitude:
1. Safety conscious
2. Meticulous
3. Alert

DUTY NO: 07 DUTY: Perform schedule maintenance on sewing machine
TASK NO: 07.01 TASK: Carry out schedule maintenance on Lockstitch sewing
machine
Carry out schedule maintenance on Lockstitch sewing machine using

maintenance schedule, sewing machine maintenance record, various
hand tools such as screw drivers, spanners, pliers & tweezers,
Personnel Protective Equipment such as safety shoes & hand gloves,
garment specification, various sewing machine components, testing
material and sewing machine manual so that the Lockstitch sewing
machine feeding mechanism components, trimming mechanism
components, driving mechanism components & lubrication system are
checked & defective components replaced and sewing machines are
adjusted & tuned to standard performance & maintenance record
updated

1. Check Maintenance Knowledge of 1. Maintenance Schedule

Schedule 1.1 Maintenance Schedule 2. Sewing machine
maintenance record
Ability to 3. Various hand tools
1.1 Identify and interpret maintenance such as screw drivers,
Schedule spanners, pliers and
tweezers
4. Personnel Protective
2. Check sewing machine Knowledge of Equipment such as
maintenance record 2.1 Sewing machine maintenance record safety shoes and hand
gloves
Ability to 5. Garment specification
2.1 Identify and interpret sewing machine 6. Various sewing
maintenance record machine components
7. Testing material
8. Sewing machine
manual


3. Prepare required Knowledge of

parts, hand tools 3.1 Safety precaution related to use and handling
and testing of hand tools
material 3.2 Types and usage of hand tools
Equipment
3.4 Types of various sewing machine
components
3.5 Machines manual
3.6 Types of fabric for testing
Ability to
Equipment
3.4 Identify various sewing machine components
3.5 Interpret machines manuals
3.6 Identify types of fabric for testing
3.7 Retrieve various parts, hand tools and testing
material
4. Check condition of Knowledge of

feeding mechanism 4.1 Safety precaution related to usage and
components and handling of sewing machine and hand tools
replace faulty 4.2 Types and usage of Personal Protective
component if Equipment
necessary 4.3 Types of sewing machines and main features
4.4 Types and function of feeding mechanism
4.5 Defective feeding mechanism components
4.6 Method to remove and replace various
defective feeding mechanism components
4.7 Methods of adjusting and tuning sewing
machine feeding mechanism to standard
performance
Ability to
4.1 Adhere to safety precaution related to usage
and handling of sewing machine and hand
tools
4.2 Identify types and use of Personal Protective
Equipment
4.3 Identify types of sewing machines and main
features
4.4 Identify types and function of feeding
mechanism


4.5 Identify defective feeding mechanism

components
4.6 Remove and replace various defective
feeding mechanism components
4.7 Adjust and tune sewing machine feeding
mechanism to standard performance

trimming mechanism 5.1 Safety precaution related to usage and
necessary 5.3 Types of sewing machines and main
features
5.4 Types and function of trimming mechanism
5.5 Defective trimming mechanism components
defective trimming mechanism components
machine trimming mechanism to standard
performance
Ability to
tools
features
5.4 Identify types and function of trimming
mechanism
5.5 Identify defective trimming mechanism
components
trimming mechanism components
5.7 Adjust and tune sewing trimming



driving mechanism 6.1 Safety precaution related to usage and
components and handling of sewing machine and hand
replace faulty tools
component if 6.2 Types and usage of Personal Protective
necessary Equipment
6.3 Types of sewing machines and main
features
6.4 Types and function of driving mechanism
6.5 Defective driving mechanism components
defective driving mechanism components
machine driving mechanism to standard
performance
Ability to
and hand tools
6.3 Identify types of sewing machines and
main features
6.4 Identify types and function of driving
mechanism
6.5 Identify defective driving mechanism
components
driving mechanism components
6.7 Adjust and tune sewing driving
7. Check lubrication Knowledge of

system and replace 7.1 Safety precaution related to usage and
component if handling of sewing machine and hand
necessary tools
Equipment
features
7.4 Types and function of lubrication system
7.5 Defective driving lubrication system
components
defective lubrication system components
7.7 Lubricating sewing machine
machine lubrication system to standard
performance


Ability to
and hand tools
main features
7.4 Identify types and function of lubrication
system
7.5 Identify defective lubrication system
components
lubrication system components
7.7 Lubricate sewing machine
7.8 Adjust and tune sewing lubrication system
to standard performance
8. Update sewing Knowledge of

machine maintenance 8.1 Sewing machine maintenance record
record
Ability to
8.1 Identify and interpret sewing machine
maintenance record
8.2 Fill sewing machine maintenance record
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient

TASK NO: 07.02 TASK: Carry out schedule maintenance on Overlock sewing
machine
Carry out schedule maintenance on Overlock sewing machine using

material and sewing machine manual so that the Overlock sewing
updated

1. Check Maintenance Knowledge of 1. Maintenance

Schedule 1.1 Maintenance Schedule Schedule
2. Sewing machine
Ability to maintenance
1.1 Identify and interpret maintenance record
Schedule 3. Various hand tools
such as screw
2. Check sewing machine Knowledge of drivers, spanners,
maintenance record 2.1 Sewing machine maintenance record pliers and tweezers
4. Personnel
Ability to Protective
2.1 Identify and interpret sewing machine Equipment such as
maintenance record safety shoes and
hand gloves
5. Garment
specification
6. Various sewing
machine
components
7. Testing material
8. Sewing machine
manual


3. Prepare required Knowledge of

parts, hand tools and 3.1 Safety precaution related to use and
testing material handling of hand tools
Equipment
components
3.5 Machines manual
Ability to
Equipment
3.4 Identify various sewing machine
components
3.7 Retrieve various parts, hand tools and
testing material

necessary Equipment
features
4.5 Defective feeding mechanism
components
performance
Ability to
and hand tools



main features
mechanism
components

necessary Equipment
features
5.4 Types and function of trimming
mechanism
5.5 Defective trimming mechanism
components
defective trimming mechanism
components
performance
Ability to
and hand tools
main features
mechanism
components



necessary Equipment
features
performance
Ability to
and hand tools
main features
Identify types and function of driving
mechanism
components



necessary tools
Equipment
features
components
performance
Ability to
and hand tools
main features
system
components

record
Ability to
maintenance record
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient

TASK NO: 07.03 TASK: Carry out schedule maintenance on Coverstitch sewing
machine
Carry out schedule maintenance on Coverstitch sewing machine

using maintenance schedule, sewing machine maintenance record,
various hand tools such as screw drivers, spanners, pliers &
tweezers, Personnel Protective Equipment such as safety shoes &
hand gloves, garment specification, various sewing machine
components, testing material and sewing machine manual so that
the Coverstitch sewing machine feeding mechanism components,
trimming mechanism components, driving mechanism components
& lubrication system are checked & defective components replaced
and sewing machines are adjusted & tuned to standard
performance & maintenance record updated.


2. Sewing machine
such as screw
drivers, spanners,
2. Check sewing machine Knowledge of pliers and
maintenance record 2.1 Sewing machine maintenance record tweezers
4. Personnel
2.1 Identify and interpret sewing machine Equipment such
maintenance record as safety shoes
and hand gloves
5. Garment
specification
6. Various sewing
machine
components
7. Testing material
8. Sewing machine
manual


3. Prepare required parts, Knowledge of

hand tools and testing 3.1 Safety precaution related to use and
material handling of hand tools
Equipment
components
3.5 Machines manual
Ability to
Equipment
components
testing material

component if necessary 4.2 Types and usage of Personal Protective
Equipment
features
components
performance
Ability to
and hand tools
main features



mechanism
components

necessary Equipment
features
mechanism
components
components
performance
Ability to
and hand tools
main features
mechanism
components


6. Check condition Knowledge of

of driving 6.1 Safety precaution related to usage and
mechanism handling of sewing machine and hand tools
components and 6.2 Types and usage of Personal Protective
replace faulty Equipment
component if 6.3 Types of sewing machines and main features
necessary 6.4 Types and function of driving mechanism
performance
Ability to
and handling of sewing machine and hand tools
Equipment
features
mechanism
components
6.6 Remove and replace various defective driving
mechanism components
6.7 Adjust and tune sewing driving mechanism to
standard performance

system and 7.1 Safety precaution related to usage and
replace handling of sewing machine and hand tools
necessary Equipment
7.3 Types of sewing machines and main features
components
performance


Ability to
Equipment
features
7.4 Identify types and function of lubrication system
components
7.8 Adjust and tune sewing lubrication system to

machine 8.1 Sewing machine maintenance record
maintenance
record Ability to
maintenance record
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient

TASK NO: 07.04 TASK: Carry out schedule maintenance on Buttonhole sewing
machine
Carry out schedule maintenance on Buttonhole sewing machine using

material and sewing machine manual so that the Buttonhole sewing
updated.


2. Sewing machine
such as screw
drivers, spanners,
4. Personnel
and hand gloves
5. Garment
specification
6. Various sewing
machine
components
7. Testing material
8. Sewing machine
manual



Equipment
components
3.5 Machines manual
Ability to
Equipment
components
testing material

necessary Equipment
features
components
performance
Ability to
and hand tools



main features
mechanism
components

necessary Equipment
features
mechanism
components
components
performance
Ability to
and hand tools
main features
mechanism
components



Equipment
features
performance
Ability to
and hand tools
main features
mechanism
components

component if necessary handling of sewing machine and hand
tools
Equipment
features
components
performance


Ability to
and hand tools
main features
system
components

record
Ability to
maintenance record
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient

TASK NO: 07.05 TASK: Carry out schedule maintenance on Button sewing machine
Carry out schedule maintenance on Button sewing machine using

material and sewing machine manual so that the Button sewing
updated.


2. Sewing machine
such as screw
drivers, spanners,
4. Personnel
and hand gloves
5. Garment
specification
6. Various sewing
machine
components
7. Testing material
8. Sewing machine
manual



Equipment
components
3.5 Machines manual
Ability to
Equipment
components
testing material

necessary Equipment
features
components
performance
Ability to
and hand tools
main features



mechanism
components

5.4 Types and function of trimming mechanism
5.5 Defective trimming mechanism components
defective trimming mechanism components
performance
Ability to
tools
Equipment
features
mechanism
components
5.7 Adjust and tune sewing trimming mechanism



performance
Ability to
tools
Equipment
features
mechanism
components

component if handling of sewing machine and hand tools
necessary 7.2 Types and usage of Personal Protective
Equipment
components
performance


Ability to
tools
Equipment
features
system
components

maintenance record
Ability to
maintenance record
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient

TASK NO: 07.06 TASK: Carry out schedule maintenance on Bartack sewing
machine
Carry out schedule maintenance on Bartack sewing machine using

material and sewing machine manual so that the Bartack sewing
updated.

4. Check Knowledge of 1. Maintenance

Maintenance 1.1 Maintenance Schedule Schedule
Schedule 2. Sewing machine
such as screw
drivers, spanners,
Knowledge of pliers and
2. Check sewing machine 2.1 Sewing machine maintenance record tweezers
maintenance record 4. Personnel
and hand gloves
5. Garment
specification
6. Various sewing
machine
components
7. Testing material
8. Sewing machine
manual



Equipment
components
3.5 Machines manual
Ability to
Equipment
components
testing material

Equipment
features
components
performance
Ability to
and hand tools
main features



mechanism
components

necessary Equipment
features
mechanism
components
components
performance
Ability to
and hand tools
main features
mechanism
components



necessary Equipment
features
performance
Ability to
and hand tools
main features
mechanism
components

necessary tools
Equipment
features
components
performance


Ability to
and hand tools
main features
system
components

record
Ability to
maintenance record
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient

TASK NO: 07.07 TASK: Carry out schedule maintenance on Chainstitch sewing
machine
Carry out schedule maintenance on Chainstitch sewing machine using

material and sewing machine manual so that the Chainstitch sewing
updated.


2. Sewing machine
such as screw
drivers, spanners,
4. Personnel
and hand gloves
5. Garment
specification
6. Various sewing
machine
components
7. Testing material
8. Sewing machine
manual



Equipment
components
3.5 Machines manual
Ability to
Equipment
components
testing material

Equipment
features
components
performance
Ability to
and hand tools
main features
mechanism



components

Equipment
features
mechanism
components
components
performance
Ability to
and hand tools
main features
mechanism
components



Equipment
features
performance
Ability to
and hand tools
main features
mechanism
components

component if necessary handling of sewing machine and hand
tools
Equipment
features
components
performance


Ability to
and hand tools
main features
system
components

record
Ability to
maintenance record
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient

TASK NO: 07.08 TASK: Carry out schedule maintenance on Lapped Seam Felling
sewing machine
Carry out schedule maintenance on Lapped Seam Felling sewing

machine using maintenance schedule, sewing machine maintenance
record, various hand tools such as screw drivers, spanners, pliers &
tweezers, Personnel Protective Equipment such as safety shoes &
hand gloves, garment specification, various sewing machine
components, testing material and sewing machine manual so that the
Lapped Seam Felling sewing machine feeding mechanism
components, trimming mechanism components, driving mechanism
components & lubrication system are checked & defective
components replaced and sewing machines are adjusted & tuned to
standard performance & maintenance record updated.


2. Sewing machine
such as screw
drivers, spanners,
2. Check sewing Knowledge of pliers and
machine maintenance 2.1 Sewing machine maintenance record tweezers
record 4. Personnel
and hand gloves
5. Garment
specification
6. Various sewing
machine
components
7. Testing material
8. Sewing machine
manual



Equipment
components
3.5 Machines manual
Ability to
Equipment
components
testing material

necessary Equipment
features
components
performance
Ability to
and hand tools
main features
mechanism



components

necessary Equipment
features
mechanism
components
components
performance
Ability to
and hand tools
main features
mechanism
components


6. Check condition Knowledge of

of driving 6.1 Safety precaution related to usage and
mechanism handling of sewing machine and hand tools
components and 6.2 Types and usage of Personal Protective
replace faulty Equipment
component if 6.3 Types of sewing machines and main features
necessary 6.4 Types and function of driving mechanism
performance
Ability to
Equipment
features
mechanism
components
6.6 Remove and replace various defective driving
mechanism components

system and 7.1 Safety precaution related to usage and
replace handling of sewing machine and hand tools
necessary Equipment
components
performance


Ability to
Equipment
features
7.4 Identify types and function of lubrication system
components

maintenance
record Ability to
maintenance record
Safety/Attitude:
1. Safety conscious
2. Alert
3. Proficient

TASK NO: 07.09 TASK: Plan maintenance schedule

Plan maintenance schedule using Records of Machines and
Maintenance Staff Records so that the Maintenance Schedule is
developed.

1. Prepare Machine List Knowledge of 1. Records of

1.1 Records of machines available Machines
1.2 Production Schedule
2. Production
Schedule
Ability to
3. Maintenance Staff
1.1 Interpret machine records
Records
1.2 Interpret production schedule
4. Maintenance
1.3 Construct the machine list
Servicing
Schedule
2. Prepare Schedule Knowledge of
2.1 Records of machines available
2.3 Manpower available
2.4 Tools and Spare Parts
Ability to
2.1 Interpret machine record
2.3 Identify available manpower
2.4 Identify available tools and spare parts
2.5 Develop the maintenance schedule
3. Allocate Staff Knowledge of

3.1 Staff competency levels
3.2 Production Set-up
Ability to
3.1 Determine staff competency levels
3.2 Identify production set-up
3.4 Plan manpower allocation
Safety/Attitude:
1. Alert
2. Proficient

TASK NO: 07.10 TASK: Ensure schedule maintenance is carried out

Ensure schedule maintenance is carried out using Records of
Machines and Maintenance Staff Records so that the Maintenance
Schedule is developed.

1. Prepare Machine List Knowledge of 1. Records of

1.1 Records of machines available Machines
2. Production
Schedule
Ability to
1.1 Interpret machine records 3. Maintenance
1.2 Interpret production schedule Staff Records
1.3 Construct the machine list 4. Maintenance
Servicing
Schedule
2. Prepare Schedule Knowledge of
2.1 Records of machines available
2.3 Manpower available
2.4 Tools and Spare Parts
Ability to
2.1 Interpret machine record
2.3 Identify available manpower
2.4 Identify available tools and spare parts
2.5 Develop the maintenance schedule
3. Allocate Staff Knowledge of

3.1 Staff competency levels
3.2 Production Set-up
Ability to
2.2 Determine staff competency levels
2.3 Identify production set-up
2.5 Plan manpower allocation
Safety/Attitude:
1. Alert
2. Proficient

DUTY NO: 08 DUTY: Perform Repair on Sewing Machine
TASK NO: 08.01 TASK: Diagnose causes of sewing machine malfunctions
Diagnose sewing machine malfunctions using workshop manuals, reports,

machine manual, historical breakdown record, common hand tools and
Personal Protective Equipments so that the actual machine part / common
malfunction is identified

1. Receive machine Knowledge of 1. Reports

breakdown 1.1 Location of machine 2. Machine manual
information 1.2 Types of sewing machine 3. Historical
1.3 Types of sewing machine breakdown breakdown record
4. Common hand
Ability to tools
1.1 Identify locality of machine 5. Personal
1.2 Identify type of sewing machines Protective
1.3 Identify type of sewing machine breakdown Equipment
2. Identify types of Knowledge of

malfunctions 2.1 Various types of defects
2.2 Functions of various type of sewing machine
components
2.3 Past sewing machine history / record
Ability to
2.1 Interpret various types of defects
2.2 Locate various type of sewing machine
components
2.3 Interpret machine historical record
3. Determine
machine Knowledge of
malfunctions 3.1 Segregating machine malfunctions
Ability to
3.1 Conclude malfunction machine part / component
Safety/Attitude:
1. Safety conscious
2. Meticulous

DUTY NO: 08 DUTY: Perform repair on sewing machine
TASK NO: 08.02 TASK: Rectify causes of defective stitching formation
Rectify causes of defective stitching formation using various hand

tools such as screw drivers, spanners, pliers and tweezers, Personnel
Protective Equipment such as safety shoes, machine manual, various
sewing machine components testing material and sewing machine
operating manual so that sewing machine faulty components are
replaced and the sewing machine are adjusted and tuned to standard
performance and stitch formation conformed to the garment
specification.

1. Prepare required Knowledge of 1. Various hand

parts, hand tools and 1.1 Safety precaution related to use and tools such as
testing material handling of hand tools screw drivers,
1.2 Types and usage of hand tools spanners, pliers
1.3 Types and usage of Personal Protective and tweezers
Equipment 2. Personnel
1.4 Types of various sewing machine Protective
components Equipment such
1.5 Machines manual as safety shoes
1.6 Types of fabric for testing 3. Garment
specification
Ability to 4. Various sewing
1.1 Adhere to safety precaution machine
1.2 Identify types and use of hand tools components
1.3 Identify types and use Personal 5. Testing material
Protective Equipment 6. Sewing machine
1.4 Identify various sewing machine operating manual
components


2. Take remedial Knowledge of

action 2.1 Safety precaution related to usage and handling
of sewing machine and hand tools
Equipment
2.4 Types of garment assemble sewing operations
2.5 Types of fabrics
2.6 Types of stitches formation
2.9 Machines manuals
2.10 Methods of adjusting and tuning sewing machine
2.11 Method to remove and replace various defective
machine components
Ability to
Equipment
features
2.4 Identify types of garment assemble sewing
operations
2.5 Identify types of fabrics
2.6 Identify types of stitches formation
mechanism
2.9 Interpret machines manual
2.10 Adjust or tune sewing machine to standard
performance
2.11 Remove and replace various defective machine
components


3. Test machine Knowledge of

performance 3.1 Safety precaution related to usage and handling
of sewing machine
3.2 Operating sewing machine
3.3 Garment assemble sewing operations
3.4 Stitch formation
Ability to
3.1 Adhere to safety precautions
3.3 Interpret garment assemble sewing operations
3.4 Interpret stitch formation
Safety/Attitude:
1. Safety conscious
2. Meticulous

TASK NO: 08.03 TASK: Replace faulty control box
Replace faulty control box using various hand tools such as spanners,
pliers and screw drivers, new control box and sewing machine manual
so that the malfunction control box are removed and new one installed

1. Prepare hand tools Knowledge of 1. Various hand

1.1 Safety precautions related to handling of tools such as
hand tools spanners, pliers
1.2 Types of sewing machine and screw drivers
1.3 Types of sewing machine manual 2. New control box
1.4 Types of control box 3. Sewing machine
1.5 Types and usage of hand tools manual
Ability to
1.1 Adhere to safety precautions related to
handling of hand tools
1.4 Identify types of control box
1.5 Identify types and usage of hand tools
2. Obtain new control box Knowledge of

2.1 Safety precautions related to handling of
control box
2.4 Types of control box
Ability to
handling of control box
2.4 Identify types of control box
2.5 Retrieve control box


3. Remove the faulty Knowledge of

control box 3.1 Safety precautions related to removing
control box
3.2 Sewing machine manual
3.3 Method of removing control box
Ability to
removing control box
3.2 Interpret sewing machine manual
3.3 Detach control box
3.4 Identify types and use of hand tool
4. Install the new control Knowledge of

box 4.1 Safety precautions related to installing
control box
4.3 Method of installing control box
Ability to
installing control box
4.2 Interpret sewing machine manual
4.3 Fix control box to sewing machine
4.4 Identify types and use of hand tool
5. Test run the sewing Knowledge of

machine 5.1 Safety precautions related to operating
and handling of sewing machine
5.3 Control box function
5.4 Testing procedure
Ability to
operating and handling of sewing machine
5.3 Interpret control box function
5.4 Determine performance standard of
sewing machine
Safety/Attitude:
1. Safety conscious
2. Meticulous

TASK NO: 08.04 TASK: Rectify causes of broken needle
Rectify causes of broken need using various hand tools such as screw
drivers, spanners, pliers and tweezers, Personnel Protective
Equipment such as safety shoes, machine manual, various sewing
machine components testing material and sewing machine operating
manual so that faulty sewing machine components are replaced and
the sewing machine are adjusted and tuned to standard performance
and stitch formation conformed to the garment specification.


specification
1.3 Identify types and use Personal Protective 5. Testing material
Equipment 6. Sewing machine
components
1.6 Identify types of fabric needed for testing
1.7 Retrieve necessary parts, hand tools and
testing material


2. Take remedial action Knowledge of

handling of sewing machine and hand
tools
Equipment
features
2.4 Types of garment assemble sewing
operations
2.6 Types of stitches formation
2.7 Types and function of feeding
mechanism
machine to standard performance
defective machine components
Ability to
main features
sewing operations
2.6 Identify types of stitches formation
mechanism
2.10 Adjust or tune sewing machine to
machine components



performance 3.1 Safety precaution related to usage and
3.4 Stitch formation
Ability to
3.3 Interpret garment assemble sewing
operations
3.4 Carry out testing
3.5 Determine specified stitch formation
3.6 Determine sewing machine standard
performance
Safety/Attitude:
1. Safety conscious
2. Meticulous

TASK NO: 08.05 TASK: Rectify causes of feeding mechanism malfunction
Rectify causes of feeding mechanism malfunction using various hand

sewing machine components, testing material and sewing machine
operating manual so that faulty sewing machine feeding mechanism
components are replaced and the sewing machine are adjusted and
tuned to standard performance and stitch/seam formation conformed to
the garment specification

MATERIALS
(Knowledge, Skill, Attitude And Safety)
1. Prepare required Knowledge of 1. Various hand tools

parts, hand tools 1.1 Safety precaution related to use and such as screw
and testing handling of hand tools drivers, spanners,
material 1.2 Types and usage of hand tools pliers and tweezers
1.3 Types and usage of Personal Protective 2. Personnel Protective
Equipment Equipment such as
1.4 Types of various sewing machine safety shoes
components 3. Garment
1.5 Machines manual specification
1.6 Types of fabric for testing 4. Various sewing
machine
Ability to components
1.1 Adhere to safety precaution 5. Testing material
1.2 Identify types and use of hand tools 6. Sewing machine
1.3 Identify types and use Personal Protective operating manual
Equipment
components
testing material


MATERIALS
2. Take remedial Knowledge of

action 2.1 Safety precaution related to usage and
tools
Equipment
features
operations
2.6 Types of stitches/seam formation
2.7 Types and function of feeding
mechanism
defective feeding mechanism
components
Ability to
main features
sewing operations
2.6 Identify types of stitches/seam formation
mechanism


MATERIALS

3.4 Stitch/seam formation
Ability to
operations
3.5 Determine specifies stitch/seam formation
3.6 Determine sewing machine standard
performance
Safety/Attitude:
1. Safety conscious
2. Meticulous

TASK NO: 08.06 TASK: Rectify causes of trimming mechanism malfunction
Rectify causes of trimming mechanism malfunction using various hand

operating manual so that faulty sewing machine trimming mechanism
tuned to standard performance.


specification
1.4 Identify various sewing machine 6. Sewing machine
components operating manual
testing material



tools
Equipment
features
operations
mechanism
components
Ability to
main features
sewing operations
mechanism



Ability to
operations
sewing machine
Safety/Attitude:
1. Safety conscious
2. Meticulous

TASK NO: 08.07 TASK: Carry out repair on lubrication system
Carry out repair on lubrication system using various hand tools such
as screw drivers, spanners, pliers and tweezers, Personnel Protective
Equipment such as safety shoes, machine manual, various sewing
machine components, testing material and sewing machine operating
manual so that faulty sewing machine lubrication system components
are replaced and the sewing machine are adjusted and tuned to
standard performance.


specification
components
testing material



tools
Equipment
features
Ability to
main features
system

Ability to
sewing machine
Safety/Attitude:
1. Safety conscious
2. Meticulous

TASK NO: 08.08 TASK: Carry out repair on driving mechanism system
Carry out repair on driving mechanism system using various hand tools
such as screw drivers, spanners, pliers and tweezers, Personnel
operating manual so that faulty sewing machine driving mechanism
tuned to standard performance.


1.5 Sewing machines manual as safety shoes
specification
components
testing material



tools
Equipment
features
system
2.7 Sewing machines manuals
defective driving mechanism system
components
Ability to
main features
mechanism system
Remove and replace various defective
driving mechanism system components

Ability to
sewing machine
Safety/Attitude:
1. Safety conscious
2. Meticulous

TASK NO: 08.09 TASK: Verify completion of repair works
Verify completion of repair works using sewing maintenance records,

various hand tools such as screwdrivers, spanners, Personnel
Protective Equipment such as safety shoes, garment sample,
garment specification, testing material, sewing machine operating
manual, so that faulty sewing machine components are replaced and
the sewing machine are adjusted and tuned to standard performance.

1. Check the sewing Knowledge of 1. Sewing

machine maintenance 1.1 Sewing machine diagnose and repair maintenance
record record records
1.2 Types of sewing machine 2. Various hand
tools such as
Ability to screw drivers,
1.1 Read sewing machine diagnose and spanners, pliers
repair record and tweezers
1.2 Identify types of sewing machine 3. Personnel
Protective
Equipment such
2. Prepare required hand Knowledge of as safety shoes
tools and testing 2.1 Safety precaution related to use and 4. Garment samples
material handling of hand tools 5. Garment
2.2 Types and usage of hand tools specification
2.3 Types and usage of Personal Protective 6. Testing material
2.4 Sewing machines manual operating manual
Ability to
2.3 Identify types and use Personal
testing material



Ability to
sewing machine

adjustment according 4.1 Garment sample
to style requirements 4.2 Style of garments
4.6 Types and sizes of needle
4.9 Machine speed
Ability to
4.1 Interpret garment sample
4.5 Ensure specified feeding mechanism are
used
needle are used
4.7 Ensure specified types and sizes of thread
are used
4.8 Ensure specified stitch density (stitch per
inches) are set
4.9 Ensure specified machine speed are set
Safety/Attitude:
1. Safety conscious
2. Meticulous

DUTY NO: 09 DUTY: Perform Supervisory Function
TASK NO: 09.01 TASK: Monitor subordinate attendance
Monitor subordinate attendance using attendance record so that the

employee’s attendance is verified.

1. Obtain attendance Knowledge of 1. Attendance record

record 1.1 Attendance record 2. Stationery
1.2 Company rules and regulation
Ability to
1.3 Interpret attendance record
1.4 Interpret rules and regulation
2. Verify attendance Knowledge of

2.1 Attendance record
2.2 Manpower
Ability to
2.3 Trace absentees
2.4 Identify absenteeism
Safety/Attitude:
1. Meticulous

TASK NO: 09.02 TASK: Ensure subordinate discipline
Ensure subordinate discipline using company policy and disciplinary

procedures so that discipline is maintained and appropriate action are
taken according to company policy

1. Implement rules and Knowledge of: 1. Company policy

regulation 1.1 Company policy 2. Disciplinary
procedures
Ability to:
1.2 Interpret company policy
1.3 Explain company policy to
Subordinates
1.4 Enforce company policy
1.5 Perform counselling
2. Monitor subordinate Knowledge of:

compliance to rules 2.1 Company policy
and regulations
Ability to:
2.1 Enforce company policy
2.2 Take action on non-compliance


3. Recommend Knowledge of
appropriate 3.1 Rules and regulation
disciplinary action to 3.2 Disciplinary procedure
those non-compliance 3.3 Counselling technique
3.4 Subordinate grievances
Ability to
3.1 Interpret rules and regulation
3.2 Apply disciplinary procedure
3.3 Carry out counselling
3.4 Identify and interpret subordinate
grievances
3.5 Overcome or minimize subordinate
grievances
Safety/Attitude :
3.3 Fair and firm
3.4 Consistent

TASK NO: 09.03 TASK:

Appraise sub-ordinate performance
Appraise sub-ordinate performance using appraisal form, subordinate

personal file and past performance record so that appropriate measures
and recommendation can be given to subordinate to further improve their
performance and achievement.

3.5 Obtain performance Knowledge of 1. Appraisal form

appraisal form 1.1 Appraisal form 2. Personnel file
3. Past performance
Ability to record
1.2 Fill appraisal form
3.6 Assess performance Knowledge of

2.1 Appraisal method
2.2 Review past performance record
Ability to
3.8 Interpret past performance record
3.9 Identify strengths and weakness
3.7 Make recommendation Knowledge of

3.10 Appraisal method
3.11 Past disciplinary record
Ability to
3.12 Determine type of recommendation
Safety/Attitude:
1. Fair and responsibility
2. Non-bias

TASK NO: 09.04 TASK: Conduct briefing to subordinates
Conduct briefing to subordinates using briefing materials and events

schedule so that intended messages are communicated and understood
by subordinates

1. Prepare briefing Knowledge of 1. Briefing materials

materials 1.1 Contents of briefing 2. Events schedule
1.2 Briefing materials
Ability to
1.1 Organize briefing contents
1.2 Identify briefing materials
2. Set briefing schedule Knowledge of

2.1 Schedule planning
2.2 Other events schedule such as
production meeting, maintenance
schedule etc.
Ability to
2.1 Identify the appropriate dates.
3. Deliver briefing to Knowledge of

subordinate 3.1 Communication techniques
Ability to
3.1 Communicate
3.2 Clarify briefing items/points
3.3 Give clear and precise briefing points
3.4 Secure subordinate understanding
Safety/Attitude:
1. Transparent and consistence

TASK NO: 09.05 TASK: Participate in production meeting
Participate in production meeting using previous production meeting

minutes and relevant documents and data so that objective of production
meeting can be achieved

1. Obtain the production Knowledge of 1. Previous production

meeting previous 1.1 Meeting minutes meeting minutes
minutes 2. Relevant documents
Ability to: and data
1.1 Understand meeting minutes
1.2 Retrieve previous meeting minutes
2. Prepare relevant Knowledge of

documents and data 2.1 Relevant documents and data required
Ability to
2.1 Identify relevant documents and data
required
2.2 Organize documents and data
3. Attend meeting Knowledge of

3.1 Time and venue of meeting
3.2 Meeting rules
Ability to
3.1 Comply to meeting rules
3.2 Share and present relevant documents
and data
Safety/Attitude:
1. Punctuality
2. Tolerance
3. Alert

TASK NO: 09.06 TASK: Provide on-the job training for subordinate
Provide on-the-job training for subordinate using events schedule, training

tools & equipment and training &teaching aids so that subordinates skills
are enhanced and training needs are met

1. Identify immediate Knowledge of 1. Events schedule

training needs 1.1 Training needs 2. Training tools and
1.2 Trainee background equipment
3. Training and teaching
Ability to aids
1.1 Identify training needs
2. Plan training schedule Knowledge of

2.1 Events schedule
Ability to
2.1 Identify suitable time
3. Carry out on-the-job Knowledge of

training 3.1 Job functions
3.2 Teaching techniques
Ability to
3.1 Use training and teaching aids
Safety/Attitude:
1. Patience
2. Approachable
3. Accessible

TASK NO: 09.07 TASK: Verify sewing machines, parts and attachment stock
inventory
Verify sewing machines, parts and attachment stock inventory using

stock inventory documents, sewing machine lists, sewing machine
parts lists, sewing machine attachment lists, sewing machine
lubrication oil lists, workshop tools and equipment lists, tools kit lists
and purchase order form so that the stock inventory documents are
checked and updated.

1. Obtain stock inventory Knowledge of 1. Stock inventory

documents 1.1 Stock inventory documents documents
1.2 Sewing machine lists 2. Sewing machine
1.3 Sewing machine parts lists lists
1.4 Sewing machine attachment lists 3. Sewing machine
1.5 Sewing machine lubrication oil lists parts lists
1.6 Workshop tools and equipment lists 4. Sewing machine
1.7 Tools kit lists attachment lists
5. Sewing machine
Ability to lubrication oil lists
1.1 Identify stock inventory documents 6. Workshop tools
1.2 Identify sewing machine lists and equipment
1.3 Identify sewing machine parts lists lists
1.4 Identify sewing machine attachment lists 7. Tools kit lists
1.5 Identify sewing machine lubrication oil 8. Purchase order
lists form
1.6 Identify workshop tools and equipment
lists
1.7 Identify tools kit lists
1.8 Retrieve stock inventory documents


2. Update stock inventory Knowledge of

documents 2.1 Stock inventory level
2.2 Stock inventory quantity
Ability to
2.1 Understand stock inventory level
2.2 Identify stock inventory quantity
2.3 Interpret reorder level
2.4 Replenish stock
2.5 Maintain stock inventory documents
3. Verify usage and Knowledge of

purchase of stock 3.1 Usage quantity of stock
inventory 3.2 Purchased quantity of stock
3.3 Purchase order procedure
3.4 Purchase order form
Ability to
3.1 Identify usage quantity of stock
3.2 Identify purchased quantity of stock
3.3 Follow purchase order procedure
3.4 Purchase order
Safety/Attitude:
1. Meticulous

Industrial Sewing Machine Technician NOSS

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STANDARD KEMAHIRAN

Malis Latihan Vokasional Kebangsaan

1.1 Standard Kemahiran Pekerjaan Kebangsaan (SKPK) [National Occupational

1.2 Pembentukan Standard Kemahiran Pekerjaan Kebangsaan dilakukan

• Peringkat pertama dinamakan “Job Analysis” melibatkan antara lapan

• Peringkat kedua dinamakan “Task Analysis” dilakukan dengan

2.1 Dokumen standard adalah menganndungi perkara-perkara berikut :-

2.2 Tiap-tiap dokumen standard yang dibentuk disediakan dengan Takrif

• Takrif Pekerjaan di peringkat mekanik / operator yang merangkumi

• Takrif pekerjaan di peringkat penyelia / juruteknik yang merangkumi

2.3 Sesuatu standard mengandungi sekumpulan duti yang merupakan unit-unit

• Ia mengandungi kata perbuatan (action verb) dan objek yang

3. Tahap-tahap Dalam Standard Kemahiran Pekerjaan Kebangsaan

3.1 Dokumen Standard ini mengandugi tiga tahap : 1, 2, dan 3. Tahap-tahap

3.3 Khusus bagi Tahap 3, kandungan kemahiran yang terdapat dalam

4. Kelulusan Jawatankuasa Standard dan Persijilan (JSP)

1. En. Ismail bin Abu Hasim

2. Mr. Chin Chaur Shiuh

3. Mr. Prakash a/l Muniandy

4. Mr. Yeo Soon Huat

5. Mr. Sia Thiam Sang (Thomas)

6. Mr. Pak Fook Keong

7. Mr. Loh Chin Vong

8. Mr. Choong Wei Ming

9. Mr. Lim Boon Beng

10. Mr. Yock Sukyanta Kedoeng

11. Mr. Yong Yen Chong

12. Ms. Ho Si Yong

13. Mr. Yong Yen Chong

14. Mr. Koh Kooi Boon

15. Mr. Chew Chong Kiat

17. Mr. Low Pek Sim

18. Mr. Ng Lik Meng

1. Pembangunan Sumber Manusia Berhad

TEXTILE AND APPAREL INDUSTRY

Fashion Sewing Chief

Majlis Latihan Vokasional Kebangsaan

Occupational Definition For An Industrial Sewing Machine Technician Level I

The responsibilities of a sewing machine technician include performing routine

Majlis Latihan Vokasional Kebangsaan

Occupational Definition For An Industrial Sewing Machine Senior Technician

The responsibilities of a Sewing Machine Senior Technician include performing

Majlis Latihan Vokasional Kebangsaan

Occupational Definition For An Industrial Sewing Machine Technician Supervisor

The responsibilities of an Industrial Sewing Machine Technician Supervisor include

In general, he/she is:

Majlis Latihan Vokasional Kebangsaan

Majlis Latihan Vokasional Kebangsaan

1. En. Ismail bin Abu Hasim

2. Mr. Chin Chaur Shiuh

3. Mr. Prakash a/l Muniandy

4. Mr. Yeo Soon Huat

5. Mr. Sia Thiam Sang (Thomas)

6. Mr. Pak Fook Keong

7. Mr. Loh Chin Vong

8. Mr. Choong Wei Ming

9. Mr. Lim Boon Beng

10. Mr. Yock Sukyanta Kedoeng

11. Mr. Yong Yen Chong

12.Mr. Leng Seng Min

13.Ms. Doris Wong Yoke Kiow

1. Pembangunan Sumber Manusia Berhad

Majlis Latihan Vokasional Kebangsaan