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SEIJ03012
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing
procedures preceded by DANGER Headings.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR
PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL
ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO
DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER
ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE
EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING
PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST
STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE
ICs OR OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
About This Manual
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and
procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Chapter 7 APPENDIX
7.1 Connector Summary .......................................................................... 162
7.1.1 Connectors and Pin Layouts ....................................................... 162
7.2 Exploded Diagram .............................................................................. 163
7.3 Parts List for EPSON Stylus Photo R800 ......................................... 170
7.4 Component Layout............................................................................. 172
7.5 Circuit Diagram................................................................................... 174
1
CHAPTER
PRODUCT DESCRIPTION
EPSON Stylus Photo R800 Revision A
1.1 Overview Note"*1": When user performs the "Auto nozzle check and cleaning", Prints
nozzle check pattern and automatically checks print head nozzles. If they are
The Stylus Photo R800 is a photo printer designed for a wide range of users clogged, performs head cleaning. If they are not recovered, and performs head
from individual users to commercial users. As a successor to the Stylus Photo cleaning and detection up to tree times.
950/960, this consumer middle high model is capable of CD-R/DVD-R printing
and roll paper cutter functions.
This product has the following features.
FEATURES
High Color Print Quality
High photo quality thanks to Photo Mach technology
Achievement of higher quality using microweaves and super
microweaves
High resolution printing of 5760 x 1440dpi, world's minimum dot 1.5pl
MSDT
High-speed printing
Two Different Interfaces Supported
USB 2.0 (HS compatibility)
Figure 1-1. Product Appearance
IEEE-1394
Compact, space saving
Windows/Macintosh Exclusive
Multi-size Capable ASF
ASF equipped as standard supports forms ranging from business cards to
A4.
CSIC-compatible Independent Ink Cartridge
Roll paper compatibility
Fast, 4-side borderless printing compatibility
Two-sided printing compatibility
Prevention of platen printing by optical sensor
CD-R/DVD-R printing compatibility by front loading
Business card, card photo printing compatibility
Auto Nozzle Check and Cleaning*1
1.2 PG Setting
As this printer uses an Auto PG (APG), an appropriate PG position is set according to the used paper type.
The following table indicates the PG positions, the main applications of each position, and the relationships between the two sensors used with the APG.
Table 1-1.
PG Position
Application
PG (-) PG (0) PG (+) PG (++) Release
Printing • Special thick paper • Plain paper • Envelope • CD-R/Board paper
• Special thin paper • PG(0) rub avoidance –
• PG(-) rub avoidance
Non-printing • Standby position • Initialization at • Waiting for CD-R/
after power-on (For power-on Board paper to be
– –
bottom stacker) • Cleaning (wiping) fed
• Paper jam removal
PG value 1.2mm 1.7mm 2.1mm 4.5mm –
Sensor PG (-) PG (Typ.) PG (+) PG (++) Release
APG Sensor 1 OFF OFF OFF OFF OFF
APG Sensor 2 ON ON ON OFF OFF
OPERATING PRINCIPLES
EPSON Stylus Photo R800 Revision A
2.1 Overview The basic structure of the mechanism has the following features.
The sensor dedicated to Auto Bi-D adjustment and auto nozzle check is
This chapter explains the operating principles of the mechanical sections and installed.
electrical circuits in this product. The main components of this product are as
The following shows the outline of the printer mechanism.
follows.
Control circuit board : C550 MAIN PF Encoder PF Scale
Sensor
Power supply circuit board : C550 PSB/PSE
Control panel board : C550 PNL
Paper Eject
Roller (front)
PG Release APG Sensors
2.2 Printer Mechanism Sensor
PF Motor
Like the conventional model, this product uses DC motors as power sources. Paper Eject
The following table describes the motor types and their applications. Roller (rear)
APG Motor
Table 2-1. Various Motors
Motor Name Type Applications/Functions PF Roller
Timing Belt
Used for carriage driving. Makes little noise CR Encoder
DC motor with
CR Motor during driving. The CR linear scale and CR Sensor
brushes
encoder sensor are used to control the motor.
PW Sensor LD Roller
Power source to drive the Paper loading rollers
at the time of fixed-value paper loading or paper
DC motor with feed/eject operation. To grasp the paper feed Ink Mark
PF Motor Sensor
brushes pitch, the precision gear surface is fitted with the
PF scale and the PF encoder sensor is used to Retard
Carriage Roller
control the motor.
Unit
Power source to drive the Carriage Unit at the
DC motor with time of PG setting. The two APG Sensors and
APG Motor
brushes Carriage Shaft are driven vertically to control the CR Scale
motor. PE Sensor
Closed loop control based on the CR Motor (DC Motor) and CR Encoder
Sensor has advantages in stabilized print quality and silent operation.
Heat generation control
Using low-cost DC motors, this product grasps the variations of the torque
constants, coil resistances and power supply board output voltages of the
individual DC motors adequately to carry out heat generation control
according to individual differences.
CR variation measurement sequence
The variations of the torque constant, coil resistance and power supply
board output voltage of the motor are measured in a CR variation
measurement sequence when the CR mechanical load is in the initial
status and saved into the EEPROM (A6<H>). According to the variations
(individual differences) measured in this sequence, the voltage is corrected
to make the drive current value constant (without an individual difference)
according to the variations (individual differences) measured in this
sequence.
2.2.1.2 Carriage Home Position Detection 2.2.1.3 Sequence Used for PW Detection
As in the conventional model, the Carriage Home Position is detected using the The PW (paper width detection) Sensor installed on the Carriage Unit bottom is
drive current of the CR Motor and the speed/position signal of the CR Linear used to control the printer according to various sequences.
Encoder.
The following briefly describes the PW Sensor operating principle.
The basic home position detection sequence is as described below.
A dark voltage is measured by the PW Sensor in three places on the right end
1. The CR linear encoder pulse counter in the CPU is reset by the plane (area without the absorber) of the Front Paper Guide every time power is
initialization operation performed at power-on. switched on, and the measurement values are saved into the EEPROM as
2. When the CR Motor rotates counterclockwise, the Carriage Unit moves threshold values.
from left to right. When the following conditions are satisfied, the CPU Threshold value > detection voltage: Paper present
assumes that the Carriage Unit made contact with the right frame. Threshold value < detection voltage: Paper absent
The ASIC detects 862/1500 counts or more in the PWM output under The following sequences are performed.
CR Motor load positioning control.
Off-paper printing prevention control
P1 (number of output pulses from when power is switched on until the
Before start of printing (immediately after the end of paper locating), or
Carriage Unit makes contact with the right frame) is 12 steps or less.
during printing, whether paper is present or not is detected to prevent off-
3. When the CR Motor rotates clockwise, the Carriage Unit moves from right paper printing on the Paper Guide by borderless printing used in a wrong
to left. When the following conditions are satisfied, the CPU assumes that way. (This applies to only the left or right end of the paper.)
the Carriage Unit reached the CR lock confirmation position.
This control applies to only the four-side borderless mode.
The ASIC detects 483/1500 counts or more in the PWM output under
CD-R center detection control
CR Motor load positioning control.
When printing is not being performed, the PW detector is used to detect
A difference between P1 and P2 (number of output pulses from when
the center of CD-R. Refer to "2.2.3.4 CD-R Printing Mechanism (p.23)" for
the Carriage Unit made contact with the right frame until it reaches the
details.
Carriage lock confirmation position) is 12 steps or less.
Board paper/roll paper leading edge detection control
4. When the CR Motor rotates counterclockwise to move the Carriage from
Control exercised to detect the user-preset board paper leading edge, or
left to right and the CPU detects 862/1500 counts or more in the PWM
control carried out to detect the roll paper edge. Therefore, the PW sensor
output under CR Motor load positioning control, the printer judges it as
does not detect a paper leading edge at the time of ASF cut sheet feeding.
contact with the frame.
5. When a difference between P1 and P3 (number of output pulses from
when the Carriage Unit reached the Carriage lock confirmation position
until it makes contact with the right frame) is 4 steps or less, the printer
judges that the Carriage Unit is in the home position.
The IC14 (ASIC) sets the drive current value adequate for the Carriage Unit
motion and outputs it to the motor driver.
Based on the signal output from the IC14 (ASIC), the IC5 (Motor Driver)
outputs the CR Motor drive current to the CR Motor.
Paper feeding
Line A Line C Line E Line G direction
Line B Line D Line F Line H
Board Paper
0.071mm 0.141mm
(1/180inch) Paper eject roller (front) Paper eject roller (rear) PF Roller
(1/360inch)
31.89mm
Figure 2-4. Paper Feeding Mechanism
41.66mm
2.2.3.1 ASF Paper Feeding Mechanism Driven by the ASF Motor, the ASF Assy. performs the following feeding
operation.
The following indicates the ASF Assy. driving stepping motor specifications.
1. When a paper feeding command is issued from the PC or the Paper Switch
Table 2-5. ASF Motor Specifications of the panel is pressed after power-on, the driving force of the ASF Motor
Item Specifications begins to be transmitted to the LD Roller.
Type 4-phase, 48-pole PM type stepping motor 2. The flag of the Paper Back Cam moves away from the home position of the
Drive voltage Bipolar drive/constant-current drive ASF Sensor and the LD Roller rotates.
Winding resistance +42V ± 5% (voltage applied to driver) 3. When the LD Roller rotates one turn and the flag of the Paper Back Cam
Inductance 7.4Ω ± 10% (per phase at 25°C) returns to the home position of the ASF Sensor again, the LD Roller stops
Drive method 12.0mH ± 20% (1kH, 1Vrms) rotating.
The drive of the ASF Motor is transmitted to the LD Roller in the following path.
LD Roller Drive Transmission Path
2.2.3.2 Manual Paper Feeding Mechanism (Board Paper)
ASF Motor Pinion Gear ⇒ Combination Gear 29, 11 ⇒ Paper Back Cam
⇒ LD Roller To enable direct printing onto thick paper and CD-R label, this product has the
mechanism to feed paper from the printer front manually.
1. When the Stacker is lifted, the close signal of the PG Release Sensor is
transmitted to the APG Assy. in the following order.
PG Release Sensor ⇒ Main Board ⇒ Relay Board ⇒ APG Motor
ASF Motor Paper Back Cam
⇒ APG Assy.
2. Driven by the APG Motor, the APG Assy. sets the PG position to PG
release to release the Upper Paper Guide (Driven Roller).
3. Along the Paper Feed Guide of the Stacker, match the leading edge (front
side) of the board paper to the marking position of the Stacker.
After the above operation, press the Paper Switch. When the PE Sensor
detects that the paper is present, it detects the leading edge of the paper, and
Combination Gear 29, 11 the printer performs paper locating and then enters the standby status.
LD Roller Shaft
2.2.3.3 Roll Paper Feeding When roll paper printing data is received (when cutter is not fitted)
Since panel operation in the roll paper mode differs from the above operation, 1. After end of printing, press the Roll Paper Switch.
the differences of panel operation after roll paper feeding will be described. 2. A tear-off line is printed, and the roll paper is fed to the roll paper
1. When roll paper is fed, the PE Sensor detects the paper, and after 3 cut position.
seconds have elapsed, the paper is fed. 3. After cutting the roll paper with a pair of scissors or like, Press the
2. The PW Sensor check for the leading edge of the paper, and if it detects Roll Paper Switch. This returns the leading edge of the paper to
the paper, the printer operates in the Cutter Self-Cleaning Mode. the print starting position.
3. The printer back-feeds the paper to the paper print starting position.
At this time, panel Switch operation is invalid, and the definitions of the panel
operation and Paper Switch differ between cut sheets and roll paper.
The following describes a difference between Panel Switch operations
performed when roll paper is fed and performed when roll paper printing data is
received from the PC.
When roll paper is fed
Pressing the Roll Paper Switch for more than 3 seconds back-feeds the
leading edge of the roll paper to the PE Sensor (the Paper LED blinks). In
this state, draw the roll paper and press the Paper Switch to return to the
panel operation that enables paper feeding from the ASF.
When roll paper printing data is received (when cutter is fitted)
When data is "No auto cut"
1. After end of printing, press the Roll Paper Switch. This feeds the
separation position in the print data to the roll paper cut position.
2. After the paper is cut, the leading edge of the paper returns to the
print starting position.
When data is "Standard 1 cut" or "Specific 2 cuts"
1. The roll paper is cut automatically at every separation of the print
data.
2. After the paper is cut, the leading edge of the paper returns to the
print starting position.
2.2.3.4 CD-R Printing Mechanism 9. The Carriage Unit moves to the CD-R Tray HP detectable position
and stops there, and then the CD-R Tray is fed in the ASF
CD-R tray home position detection sequence
direction.
Lift the Stacker (PG Release Sensor: Close), insert the CD-R Tray into the
specified position, and press the Paper Switch. This starts the following 10. When the CD-R Tray stops operating, the Carriage Unit moves to
operation. the carriage HP and stands by.
When the close signal of the PG Release Sensor is detected, no paper is If the CD-R Tray HP, white marking or CD-R cannot be detected in any
fed from the ASF if the Paper Switch is pressed. In this case, the Paper specified step operation in the CD-R Tray HP detection sequence, the CD-R
Switch executes a CD-R Tray home position detection sequence. Tray is ejected and Paper Out Error is displayed.
1. When the APG Assy. is driven, the PG position is set to "++" and
the Driven Roller of the Upper Paper Guide presses the CD-R PW Sensor
Tray.
2. When the Carriage Unit moves leftward and the PW Sensor
detects the CD-R, the Carriage Unit returns to the carriage home
position (HP).
3. After waiting for about 5 seconds at the carriage HP, the Carriage
Unit moves to the CD-R Tray HP detectable position (right end of
the CD-R Tray).
4. The CD-R Tray is pulled in the ASF direction, the PW Sensor
detects the CD-R Tray HP, and then the Carriage Unit moves to
the center of the CD-R Tray.
5. When the PW Sensor detects the white marking in the center of Carriage Unit
the CD-R Tray, the CD-R Tray is fed in the paper ejection CD-R Tray CD-R home position
direction.
6. The Carriage Unit moves leftward, the PW Sensor detects the left Figure 2-6. CD-R Printing Mechanism
side white marking, then the Carriage Unit moves rightward, and
the PW Sensor detects the right side white marking.
7. The Carriage Unit moves to the center of the CD-R Tray, and the
PW Sensor starts detection in the back-and-forth direction of the
CD-R. After the leading edge of the CD-R is detected, the CD-R
Tray is fed in the paper ejection direction, and the trailing edge of
the CD-R is detected. After that, the CD-R Tray is fed to the center
of the CD-R in the paper ejection direction.
8. The Carriage Unit moves leftward, and the PW Sensor starts
detection in the horizontal direction of the CD-R. After the left end
of the CD-R is detected, the Carriage Unit moves rightward, and
the right end of the CD-R is detected.
2.2.4 Paper Loading Mechanism The driving force of the PF Motor is transmitted to the PF Roller and Paper
Eject Roller in the following path.
The Paper Loading Mechanism is designed to transfer the paper fed from the
PF Roller Drive Transmission Path
ASF, Roll Paper Guide or Board Paper Guide or the CD-R fed from the CD-R
PF Motor Pinion Gear ⇒ PF Timing Belt ⇒
Tray according to the print data.
Combination Gear 36.294, 45.5 ⇒ PF Roller Shaft
2.2.4.1 Paper Loading Mechanism Paper Eject Roller (front) Drive Transmission Path
PF Motor Pinion Gear ⇒ PF Timing Belt ⇒
The following indicates the paper loading driving DC motor specifications.
Combination Gear 36.294, 45.5 ⇒ Spur 31.5 ⇒ Spur 54 ⇒
Table 2-6. PF Motor Specifications Paper Eject Roller (front)
Item Specifications Paper Eject Roller (rear) Drive Transmission Path
Type DC motor with brushes PF Motor Pinion Gear ⇒ PF Timing Belt ⇒
Combination Gear 36.294, 45.5 ⇒ Spur 31.5 ⇒ Spur 54 ⇒ Spur 18 ⇒
Drive voltage +42V ± 5% (voltage applied to driver)
Spur 15.5 ⇒ Spur 18 ⇒ Paper Eject Roller (rear)
Winding resistance 22.3Ω ± 25%
Inductance 17.3mH ± 25% The following shows the part names and outline of the drive transmission path.
Drive method PWM Paper is transferred in the above driving force transmission path.
Drive IC A6615
Combination Gear
Spur 18 Spur 54
36.294, 45.5
Like the CR Motor, a DC motor is used as the PF Motor in this product.
PF Timing Belt
Closed loop control based on the DC Motor and Rotary Encoder has the Spur 18
following advantages.
Improved paper feed accuracy
Paper feed amount control
Pinion Gear Spur 31.5 Spur 15.5
Front Paper
PF Motor Guide
The fed paper is detected by the PE Sensor, and its leading edge is then 2.2.4.2 PF Measurement Sequence
transferred to the front of the Front Paper Guide.
The mechanical load in the paper loading path is measured in the following
To eliminate the deflection of the paper, the paper is then returned toward the
cases to perform control so that an adequate current value is set according
ASF Assy. by the specified number of steps according to the paper feed mode.
to the mechanical load.
The paper is transferred again to the specified paper locating position of the
Front Paper Guide. When power is switched on
When the Ink Cartridge is replaced
Print Head Driven Roller When the removal or fitting of the cutter is recognized in the paper feed
sequence
Paper Star Wheel Rollers When the mechanical load in the paper loading path reaches the specified
value, Fatal Error is displayed. (When the cutter is not fitted)
When the cutter is fitted, the mechanical load when the cutter is fitted is
measured and reflected on the control since the mechanical load of the
cutter must be taken into consideration to set the adequate current value.
2.2.5 Ink System Mechanism 2.2.5.2 Drive Transmission Path to Pump Unit
The Ink System Mechanism consists of the following mechanisms. The drive of the Pump Motor is transmitted to the Pump Unit in the following
path.
Pump Unit (including the CR Lock Lever)
Motor Pinion Gear ⇒ Combination Gear 10.2, 21.2 IS
Cap Unit
⇒ Spur Gear 20.4 IS ⇒ Pump Unit
2.2.5.1 Pump Unit The following shows the internal part names and operation outline of the Pump
Unit.
The Pump Unit is designed to suck ink from the Print Head or Cap Unit. The
Cap Unit has a built-in Head Cleaning Wiper.
<Pump Unit inside>
The following indicates the Pump Unit driving stepping motor specifications. Combination Gear 10.2, 21.2 IS
The following operations are performed when the drive of the Pump Motor is Motor Pinion Gear
transmitted to the Pump Unit.
Figure 2-9. Outline of Pump Unit Inside
Table 2-8. Pump Motor Rotation Directions and Functions
Pump Motor Rotation Direction* Functions
• Cap closing
• Ink suction
CW direction
• Wiper resetting
• CR Lock setting
• Cap opening
• Pump release
CCW direction
• Wiper setting
• CR Lock resetting
Note: As the rotation directions of the motor, CW indicates a clockwise
direction, and CCW indicates a counterclockwise direction, as seen
from the output shaft side of the motor mounting plate.
The following shows the Pump Unit operating principle. 2.2.5.3 Cap Unit
The Cap Unit is designed to bring the Cap into close contact with the Print
Cap Unit Side
Head surface and suck ink by the driving force of the Pump Unit to secure air
tightness in the Cap.
When the printer is in a standby status or its power is OFF, the Cap Unit
prevents the ink from thickening.
Ink is fed to the Waste Ink Pad in the following path.
Ink Cartridge ⇒ Head Cavity ⇒ Cap ⇒ Waste Ink Pad
The following diagram shows the outline of Cap Unit operation.
Ink suction
1. The Pinion Gear of the Pump Motor rotates in the CW direction.
2. The Roller turns and simultaneously presses the tube.
3. Ink is fed from the Cap Unit toward the Waste Ink Pad.
Print Head
Slider cap rises to perform
capping.
Pump release
1. The Pinion Gear of the Pump Motor rotates in the CCW direction. Figure 2-11. Capping Mechanism
2. The Roller moves away from the tube and releases the tube.
3. Ink is not sucked.
2.2.6 Ink Sequence When current I/C consumption is the same (as ink consumption in
EEPROM)
The following ink sequence is executed according to various timer, counter,
flag and other information saved on the EEPROM. 1. When the initial filling flag is set and the CSIC side ink
consumption is 0, the printer judges that initial filling is not yet
CSIC-related sequence performed.
The ink type code stored in the CSIC Memory Chip is identical regardless (The printer before initial filling judges that the I/C is fitted in a
of the Japanese domestic or overseas cartridges, and is saved at the Main
power-off status.)
Board EEPROM.
At power-on, data is read from each color CSIC and the CSIC data status 2. Installation count updating, CSIC information replacement, and
is made valid. If the data read from each CSIC has any problem, Ink initial filling are executed in this order.
cartridge error or Ink end error is displayed. 3. If the initial filling flag is not set, the printer judges that I/C change
After CSIC operation is checked, the ink consumption of the I/C currently was not made at power-off and regards the CSIC data as valid.
installed per color is compared with the ink consumption saved in the
Data is written to the CSIC at the following timings.
printer EEPROM, and control is performed under the following conditions.
At power-off
When current I/C consumption differs (from ink consumption in
EEPROM) In the power saving mode
At the time of Ink Cartridge replacement
1. On the assumption that the I/C has been changed at power-off, the At the time of cleaning
first I/C flag is reset.
1. Data is read from the CSIC and developed in the RAM on the Main
2. The installation count in the printer EEPROM is updated for the
Board.
CSIC. In the CSIC information replacement sequence, the CSIC
side ink consumption data is updated to the ink consumption data 2. The data is compared with the ink consumption in the printer
in the printer EEPROM. EEPROM. If the data are the same, the data is written to the CSIC.
If they are different, only the consumed difference is added and
3. The used model name data on the I/C side is rewritten.
written to the CSIC. When cleaning is performed, the CL count is
Note: Reason why the used model name data is rewritten from the also written, and when the I/C is changed, the installation count is
printer to the I/C: To grasp which printer used the I/C removed. also written.
4. The change flag 2 (flag that indicates change CL) is set and CL is
executed.
Change cleaning
Change CL1 is executed when Ink Cartridge change is made.
Change CL1: 3.4g (0.425g per color)
2.2.7.1 Cutter Initialization Sequence Paper cutting by the Cutter consists of the basic cutting sequences 1 and 2.
When the Cutter is fitted, the Cutter initialization sequence is executed if the Basic cutting sequences 1
printer has confirmed that the Cutter has been fitted (the Power Switch blinks Means movement from the right HP Sensor to the left HP Sensor. At this
about 5 seconds). time, as soon as the Cutter Blade starts moving from the right HP Sensor,
the Timer starts. If the left HP Sensor does not detect the Cutter Blade
Cutter Initialization Sequence
within 3 seconds, the Cutter initialization sequence is executed and then
The initialization sequence is performed to securely put the Cutter Blade in
Cutter Jam Error or Cutter Position Error occurs.
a standby position detected by the right HP Sensor if the Cutter Blade is
not detected by the right HP Sensor. Basic cutting sequences 2
The initialization operation is not performed if the Cutter Blade is in the Means movement from the left HP Sensor to the right HP Sensor. At this
right HP Sensor position when the Cutter is fitted. time, if the Cutter Blade cannot move from the left HP Sensor to the right
HP Sensor within 3 seconds, Cutter Position Error occurs.
During Cutter operation, Cutter Position Error or Cutter Jam Error may occur.
These errors are explained below.
If the Cutter Blade cannot reach the left or right HP Sensor, the Cutter 2.2.7.2 Cutter Self-cleaning
Blade is returned to the HP Sensor located in the motion starting position
(right HP Sensor). This sequence indicates the operation performed to hold down and remove the
ink, which may stick to the Plate above the Paper Hold-down Flap (Plate where
Cutter Jam Error
the paper print surface comes into contact), with the leading edge of the fed roll
Indicates that the Cutter Blade can return to the HP Sensor position in
paper.
the motion starting position within 3 seconds.
The Cutter Blade must be operated left-to-right to operate the Paper Hold-
Cutter Position Error
down Flap. At this time, the Cutter Blade generates operating noise during
Indicates that the Cutter Blade cannot return to the HP Sensor position
Cutter self-cleaning when the roll paper is fed.
located in the motion starting position within 3 seconds.
2.3 Electrical Circuitry Operating Principles 2.3.1 Power Supply Circuit Operating Principle
The power supply circuit board of this product is the C550 PSB/PSE.
The electrical circuitry of Stylus Photo R800 consists of the following circuits.
Basic circuit structure
Control circuit board : C550 MAIN
RCC switching regulator system
Power supply circuit board : C550 PSB/PSE +42VDC and +3.3VDC are supplied to the Printer Mechanism and
Control panel board : C550 PNL Control Board
The following indicates the applications of the voltages generated in this power
The following shows how the three circuit boards are connected. supply circuit.
Sensors
The following is the block diagram of the power supply circuit. 2.3.2 C550 MAIN Circuit Operating Principle
The C550 MAIN Board consists of the following circuits and sensors.
Logic Circuits (CPU-ASIC 2 in 1, PROM, SDRAM)
Motor control/Drive circuits
(CR Motor, PF Motor, APG Motor, ASF Motor, Pump Motor)
Head control/Drive circuit
Interface Circuits
USB 2.0, IEEE1394
Sensor circuits
Reset circuits
EEPROM circuit
D/A converter circuit
The following indicates differences between the control circuits of this product
and conventional model.
Adoption of 1.5V drive logic circuit components
The 1.5V voltage is generated by the Regulator IC installed on the C550
MAIN Board that reduces +3.3VDC generated by the C550 PSB/PSE
Board, and is used to drive multiple components.
This is done to reduce the power of the logic circuit.
The following table indicates the 3.3V drive components and 1.5V drive
components.
The following is the block diagram of the C550 MAIN control board.
CR Motor
Reset
(IC13)
CN5 Relay Board PF Encoder Sensor
Reset PE Sensor
CR Encoder Sensor (IC16)
Head CN12
CSIC Board CN10 Driver Q13, Q14
(IC7) CN13
TROUBLESHOOTING
EPSON Stylus Photo R800 Revision A
3.1 Overview
This chapter describes unit-level troubleshooting.
TROUBLESHOOTING Overview 38
EPSON Stylus Photo R800 Revision A
Panel FFC
Panel FFC
2. Check the Panel FFC for damage. 2. Change the Panel FFC for a new one.
Panel Board 1. Check the Panel Board for damage. 1. Change the Panel Board for a new one.
Power Supply 1. Check that the Connector cable of the Power Supply 1. Connect the Connector cable of the
Board Board is securely connected to the Main Board (CN7). Power Supply Board.
Blue line
Connector cable
of the Power
Supply Board
1Pin side
2. Check that the blue line side pin of the Power Supply 2. Match and connect the blue line of the
Board Connector cable is inserted into the 1 Pin. (Refer to Power Supply Board Connector cable
the above photo.) into the 1 Pin.
TROUBLESHOOTING Overview 39
EPSON Stylus Photo R800 Revision A
Fuse (F1)
4. Check the devices on the Power Supply Board for 4. Change the Power Supply Board for a
damage. new one.
After the power-on sequence Main Board 1. Check that the Relay connector of the ASF Motor and the 1. Change the Main Board for a new one.
has started, the LED turns off Relay connector of the Pump Motor are not connected to
and the printer does not cause a short circuit.
operate.
Relay Connector
of the ASF Motor
Relay Connector
of the Pump Motor
TROUBLESHOOTING Overview 40
EPSON Stylus Photo R800 Revision A
TROUBLESHOOTING Overview 41
EPSON Stylus Photo R800 Revision A
2. Check the Cover Open Sensor for damage. 2. Change the Cover Open Sensor for a
new one.
TROUBLESHOOTING Overview 42
EPSON Stylus Photo R800 Revision A
Non-adhesive part
Adhesive part
Stapling
This side down
Cloth damped
with alcohol
(1) Place the alcohol-dampened cloth
toward the LD Roller surface of the
ASF Assy.
(2) Hold the mount top end securely
and press the Paper Switch.
(3) Repeat the paper feed sequence
several times to clean the LD Roller
surface of the ASF Assy.
TROUBLESHOOTING Overview 43
EPSON Stylus Photo R800 Revision A
ASF Motor
Relay Connector
2. Using a tester, check the resistance value of the ASF 2. If the resistance value is abnormal,
Motor. change the ASF Motor for a new one.
Resistance value: 7.4Ω ± 10%
3. Check the ASF Motor connector cable for damage. 3. Change the ASF Motor for a new one.
TROUBLESHOOTING Overview 44
EPSON Stylus Photo R800 Revision A
PE Sensor
2. Check that the Sensor Holder is mounted to the 2. Install the Sensor Holder correctly.
Mechanical frame correctly.
Sensor Holder
Detection Lever
Torsion Spring
3. Move the Detection Lever actively by hand in the same 3. Change the PE Sensor Holder Unit for a
state as when the paper passes, and check that the new one.
Detection Lever is returned to the original position
automatically by the Torsion Spring when released.
(Refer to the above photo.)
4. Using a tester, check that the PE Sensor is normal. 4. Change the PE Sensor Holder Unit for a
⋅ Paper present : 2.4V or more new one.
⋅ Paper absent : 0.4V or less
TROUBLESHOOTING Overview 45
EPSON Stylus Photo R800 Revision A
2. Check the Driven Roller surface for contamination such as 2. Pass plain paper of A4 width from the
paper dust and CD-R coating. ASF Assy. several times to remove
contamination.
3. Check that the HP detection position or white markings of 3. Change the CD-R Tray for a new one.
the CD-R Tray are not chipped.
The Paper Switch The CD-R Tray or board PW Sensor 1. Check the PW Sensor for paper dust, ink, etc. 1. Clean the PW Sensor surface.
was pressed at the paper is fed toward the ASF
PW Sensor
setting of the CD-R Assy., but is ejected
Tray or board paper immediately.
2. Compare the EEPROM values in two places (50<H> and 2. Change the PW Sensor for a new one.
51<H>) and check that they are not approximate to each
other.
TROUBLESHOOTING Overview 46
EPSON Stylus Photo R800 Revision A
FFC
2. Check that the PW Sensor FFC is not disconnected from 2. Connect the FFC to the CR Encoder
the CR Encoder Board and PW Sensor Connectors. (Refer Board and PW Sensor Connectors.
to the above photo.)
3. Check the PW Sensor or PW Sensor FFC for damage. 3. Change the PW Sensor for a new one.
TROUBLESHOOTING Overview 47
EPSON Stylus Photo R800 Revision A
2. Check the Paper EJ Frame Assy. for deformation or 2. Change the Paper EJ Frame Assy. for a
damage. new one.
Spur Gear 54 1. Check the Spur Gear 54 or Spur Gear 18 for damage. 1. Change the Front (or Rear) Paper EJ
and Spur Gear Roller Assy. for a new one.
18 (Paper EJ
Spur Gear 18
Roller Assy.
Rear Paper EJ
(front/rear)) Roller Assy.
Front Paper EJ
Roller Assy.
Spur Gear 54
TROUBLESHOOTING Overview 48
EPSON Stylus Photo R800 Revision A
FFC
2. Check the PW Sensor or PW Sensor FFC for damage. 2. Change the PW Sensor for a new one.
TROUBLESHOOTING Overview 49
EPSON Stylus Photo R800 Revision A
PG Release Sensor
2. Check the PG Release Sensor or Connector cable for 2. Change the PG Release Sensor for a
damage. new one.
At operation or A message is displayed on Ink Cartridge 1. Look at the remaining ink indication of the EPW3 to check 1. Prepare a new Ink Cartridge.
during printing the LED and EPW3 during the amount of the ink remaining in the Ink Cartridge.
printing.
During printing After the Carriage has Ink Cartridge 1. Look at the remaining ink indication of the EPW3 to check 1. Change the Ink Cartridge for a new one.
detected the HP, an error is whether the ink remains in the Ink Cartridge.
displayed on the LED and
EPW3.
TROUBLESHOOTING Overview 50
EPSON Stylus Photo R800 Revision A
Hook
3. Check that the Memory Chip is not disconnected or not 3. Change the Ink Cartridge for a new one.
chipped.
Memory Chip
TROUBLESHOOTING Overview 51
EPSON Stylus Photo R800 Revision A
Electrodes
CSIC FFC 1. Check that the CSIC FFC is connected to the CSIC Board 1. Connect the FFC to the CSIC Board and
Connector and Main Board Connector (CN10). Main Board Connectors.
CSIC FFC
Main Board
CSIC Board Connector Connector
2. Check the CSIC FFC for damage. 2. Change the CSIC FFC for a new one.
CSIC Board 1. Check the CSIC Board for damage. 1. Change the CSIC Board for a new one.
CSIC Board
TROUBLESHOOTING Overview 52
EPSON Stylus Photo R800 Revision A
Rail Groove
After end of printing The roll paper is not cut after Cutter Motor 1. Check that the Connector cable of the Cutter Motor is 1. Connect the Connector cable of the
end of printing. connected to the Relay Board Connector (CN2). Cutter Motor to the Relay Board
Connector.
CN2
Cutter Motor
2. Check the Cutter Motor or Connector cable for damage. 2. Change the Cutter Motor for a new one.
At roll paper The roll paper is cut only Cutter Unit 1. Check that the paper used is not other than the EPSON 1. Use the EPSON special media.
cutting halfway. special media.
2. Check the Cutter for damage. 2. Change the Cutter Unit for a new one.
TROUBLESHOOTING Overview 53
EPSON Stylus Photo R800 Revision A
CN2
Cutter Motor
2. Check the Cutter Motor or Connector cable for damage. 2. Change the Cutter Motor for a new one.
(When the Cutter position is other than the HP)
The Cutter produces Cutter HP 1. Check the Cutter HP Sensor (right) or the rail groove of the 1. Remove the paper dust, foreign matter,
operating noise. Sensor (right) Cutter for paper dust, foreign matter, etc. etc. from the Cutter HP Sensor (right) or
the rail groove of the Cutter.
Cutter HP Sensor (right)
CN4
2. Check that the Connector cable of the Cutter HP Sensor 2. Connect the Connector cable of the Cutter
(right) is connected to the Cuter HP Sensor (right) and HP Sensor (right) to the Cuter HP Sensor
Relay Board Connector (CN4). (right) and Relay Board Connector.
3. Check the Cutter HP Sensor (right) for damage. 3. Change the Cutter HP Sensor (right) for a
new one.
TROUBLESHOOTING Overview 54
EPSON Stylus Photo R800 Revision A
TROUBLESHOOTING Overview 55
EPSON Stylus Photo R800 Revision A
CR Motor
Relay Connector
2. Using a tester, check the resistance value of the CR Motor. 2. If the resistance value is abnormal,
Resistance value: 24.4Ω ± 15% change the CR Motor for a new one.
3. Check the CR Motor connector cable for damage. 3. Change the CR Motor for a new one.
Relay 1. Check that the Relay Connector Cable is connected to the 1. Connect the Relay Connector Cable to
Connector Main Board Connector (CN4). the Main Board.
Cable
Connector
2. Check the Relay Connector Cable for damage. 2. Change the Relay Connector Cable for a
new one.
TROUBLESHOOTING Overview 56
EPSON Stylus Photo R800 Revision A
At power-on, the PF Motor PF Motor 1. Check that the PF Motor connector cable is connected to 1. Connect the PF Motor connector cable to
does not operate at all. the Relay Connector. the Relay Connector.
Relay Connector
PF Motor
2. Using a tester, check the resistance value of the PF Motor. 2. If the resistance value is abnormal,
Resistance value: 22.3Ω ± 25% change the PF Motor for a new one.
3. Check the PF Motor connector cable for damage. 3. Change the PF Motor Cable for a new
one.
TROUBLESHOOTING Overview 57
EPSON Stylus Photo R800 Revision A
2. Using a tester, check the resistance value of the APG 2. If the resistance value is abnormal,
Motor. change the APG Motor for a new one.
Resistance value: 64.7Ω ± 15%
3. Check the APG Motor connector cable for damage. 3. Change the APG Motor Cable for a new
one.
At power-on, the Pump Motor Pump Motor 1. Check that the Pump Motor connector cable is connected 1. Connect the Pump Motor connector cable
does not operate at all. to the Relay Connector. to the Relay Connector.
Relay Connector
2. Using a tester, check the resistance value of the Pump 2. If the resistance value is abnormal,
Motor. change the Ink System Unit for a new
Resistance value: 10.3Ω ± 10% one.
3. Check the Pump Motor connector cable for damage. 3. Change the Ink System Unit Cable for a
new one.
TROUBLESHOOTING Overview 58
EPSON Stylus Photo R800 Revision A
APG Sensors
CN6
CN5
2. Check the APG Sensors for damage. 2. Change the APG Sensors for new ones.
Relay FFC 1. Check that the Relay FFC is connected to the Relay Board 1. Connect the Relay FFC to the Relay
Connector (CN1) and Main Board Connector (CN5). Board and Main Board Connectors.
2. Check the Relay FFC for damage. 2. Change the Relay FFC Cable for a new
one.
TROUBLESHOOTING Overview 59
EPSON Stylus Photo R800 Revision A
CR Encoder
Sensor
2. Check the CR Scale for damage and contamination. 2. Wipe contamination completely or
change the CR Scale for a new one.
CR Encoder 1. Check the CR Encoder Sensor for paper dust, etc. 1. Remove the paper dust, etc. from the CR
Sensor Encoder Sensor.
2. Check the CR Encoder Sensor for damage. 2. Change the CR Encoder Sensor Cable
for a new one.
At power-on, the PF Roller PF Encoder 1. Check that the PF Encoder Sensor is mounted correctly. 1. Install the PF Encoder Sensor correctly.
rotates fast about a half turn. Sensor
2. Check that the FFC of the PF Encoder Sensor is securely 2. Connect the PF Encoder Sensor FFC to
connected to the PF Encoder Sensor Connector and Relay the PF Encoder Sensor and Relay Board
Board Connector (CN9). Connectors.
PF Encoder Sensor
Connector
3. Check the PF Encoder Sensor for paper dust, etc. 3. Remove the paper dust, etc. from the PF
Encoder Sensor.
4. Check the PF Encoder Sensor for damage. 4. Change the PF Encoder Sensor Cable for
a new one.
TROUBLESHOOTING Overview 60
EPSON Stylus Photo R800 Revision A
Slit
PF Scale
2. Check the PF Scale for damage or contamination. 2. Change the PF Scale for a new one.
During printing Before start of printing, Initial Head FFC 1. Check that the Head FFC is securely connected to the 1. Connect the Head FFC to the Print Head
Filling is executed and Print Head Connectors and Main Board Connectors and Main Board Connectors.
printing is then started. Ink is (CN11, CN12, CN13, CN14).
not delivered and paper stops
midway. Head FFC
Print Head
Main Board Connectors Connectors
2. Check the Head FFC for damage. 2. Change the Head FFC for a new one.
Ink is not delivered from most Print Head 1. Check for occurrence of Head Hot. 1. Change the Print Head for a new one.
nozzles.
TROUBLESHOOTING Overview 61
EPSON Stylus Photo R800 Revision A
Dot missing and [Phenomenon 1] Ink System Unit 1. Check for foreign matter around the Seal Rubber on the 1. Remove the foreign matter around the
mixed colors • In the cleaning (Cap Unit) Cap Unit. Seal Rubber securely.
sequence, the Ink
System Unit operates Seal Rubbers
properly but ink is not
ejected to the Waste
ink pads.
• Ink is not sucked from
the Print Head into the
Cap at all.
Hence, printing is not
executed if a print command Extension Spring 1.19 IS
is given to the printer. (Dot
missing)
2. Check that the Ink Tube is connected to the Pump Tube. 2. Connect the Ink Tube to the Pump Tube
securely.
Connection Portion
3. Check that the Extension Spring 1.19 IS is correctly 3. Change the Ink System Unit for a new
installed to the Cap Unit. one.
TROUBLESHOOTING Overview 62
EPSON Stylus Photo R800 Revision A
Print Head
Main Board Connectors Connectors
3. Check the Head FFC for damage. 3. Change the Head FFC for a new one.
If the problem still persists, also change
the Print Head.
Main Board 1. Check the Main Board for damage. 1. Change the Main Board for a new one.
TROUBLESHOOTING Overview 63
EPSON Stylus Photo R800 Revision A
[Phenomenon 4]
In the cleaning sequence, ink Cleaner Blade
is ejected to the Waste Ink
Pads. However, drawing
operation is not performed 2. Check for foreign matter around the Seal Rubber on the 2. Change the Ink System Unit for a new
properly, resulting in mixture Cap Unit. one.
of colors. (Mixed colors)
Seal Rubbers
TROUBLESHOOTING Overview 64
EPSON Stylus Photo R800 Revision A
TROUBLESHOOTING Overview 65
EPSON Stylus Photo R800 Revision A
Printing is executed but blur Printer Driver 1. Check that adequate paper is used according to the setting 1. Use adequate paper according to the
occurs. and Exclusive of the Printer Driver. setting of the Printer Driver.
Paper
Print Head 1. Using the Adjustment Program, check that the correct Head 1. Using the Adjustment Program, enter the
ID has been written to the EEPROM. 31- digit code of the Head ID to the
EEPROM.
(Refer to Chapter 5 "ADJUSTMENT".)
Occurrence of Paper EJ Roller traces occur Printer Driver 1. Check that adequate paper is used according to the setting 1. Use adequate paper according to the
Paper EJ Roller during printing of print paper and Exclusive of the Printer Driver. setting of the Printer Driver.
traces or CD-R. Paper
TROUBLESHOOTING Overview 66
EPSON Stylus Photo R800 Revision A
When the paper size in the PW Sensor 1. Check that the PW Sensor FFC is connected. 1. Connect the PW Sensor FFC.
sent print data is larger than
2. Check that the PW Sensor is not faulty. 2. Change the PW Sensor for a new one.
the size of the fed paper, data
are printed on the Front
Paper Guide, extending off
the paper.
Ink sticks to other than the Paper EJ Frame 1. Check the Star Wheel Rollers for ink stain. 1. Clean the Star Wheel Rollers with a soft
print area of the paper, Assy. cloth.
resulting in contamination.
Front Paper 1. Check the Front Paper Guide for ink stain. 1. Clean the Front Paper Guide with a soft
Guide cloth.
Front Paper 1. Check that ink heaps are formed on the Front Paper Guide 1. Change the Front Paper Guide for a new
Guide Pad Pad. one.
TROUBLESHOOTING Overview 67
EPSON Stylus Photo R800 Revision A
Paper EJ Roller 1. Check the Paper EJ Roller Assy. (front/rear) for ink stain. 1. Clean the Paper EJ Roller Assy. (front/
Assy. rear) with a soft cloth.
(front/rear)
Driven Rollers 1. Check the Driven Rollers for ink stain. 1. Clean the Driven Rollers with a soft cloth.
Driven Rollers
TROUBLESHOOTING Overview 68
EPSON Stylus Photo R800 Revision A
Cleaner Blade
PF Roller 1. Check the PF Roller for ink stain. 1. Clean the PF Roller with a soft cloth.
PF Roller
TROUBLESHOOTING Overview 69
EPSON Stylus Photo R800 Revision A
TROUBLESHOOTING Overview 70
EPSON Stylus Photo R800 Revision A
TROUBLESHOOTING Overview 71
4
CHAPTER
C A U T IO N When the printer model uses the HAV Ink Cartridges, 4.1.2 Tools to Be Used
transport it after removing the Ink Cartridges. Especially The following table indicates the tools recommended for use for disassembly,
for air transportation, always remove the Ink Cartridges reassembly and adjustment.
before transportation since ink will flow into the Cap Unit .
via the Print Head with the reduction of the atmospheric Table 4-1. Tool List
pressure, causing ink leakage.
Tool Name Supplier Code
Use only the recommended tools for disassembly,
reassembly and adjustment. (Refer to Table 4-1"Tool Phillips Screw Driver (No.1) { 1080530
List".) Phillips Screw Driver (No.2) { 1080532
Tighten screws to the specified torques.
Standard Screwdriver { 1080527
Use the specified lubricants and adhesives.
Make the necessary adjustments under the instructions Tweezers { 1080561
given for disassembling. Needle nose pliers { 1080564
(Refer to Chapter 5 "Adjustment".)
Acetate Tape { 1003963
Sonic Tension Meter { 1231678
{: Available in the market
The following table lists the screws used in this product. When disassembling Appearance Specifications Appearance Specifications
and reassembling the printer, refer to the following table and use the specified
screws in the specified positions. The screw numbers given in this manual
correspond to the screw numbers in this table. 11) C.B.S (P4) 3x6 12) C.C 3x4
4.2 Disassembly
A disassembling flowchart is shown below. When disassembling any unit, refer to the page number shown in the following flowchart.
START
"Rear Housing"
4.2.1.1 Page 78
"Upper Housing"
4.2.1.2 Page 78
"Stacker Assy."
4.2.2 Page 82 * The step for the unit or discrete part within
the broken line is not the shortest removal
"Front Paper EJ
step but is the step necessary for
Roller Assy." removing the next unit or discrete part.
4.2.6.13 Page 124
2 3 5 4
3
1) C.B.S 3x10
1
Rear Housing (6±1 kgf.cm)
3) C.B.P 3x6
(6±1 kgf.cm)
1
2
Dowels
Left Rear Side Right Rear Side
4. Disconnect the Panel FFC from the Main Board Connector. 6. Insert a Standard Screwdriver, etc. into each of the notches in the left and
right of the front bottom of the Lower Housing, and push it in the direction
of arrow to release the two Hooks that secure the Upper Housing.
7. Remove the Upper Housing upward.
Panel FFC
Connector
Upper Housing
Figure 4-4. Disconnecting the Panel FFC
5. Pull each Hook on the rear side of the Upper Housing toward the outside of
the printer, and insert a thickness gauge, etc. into the holes of the Lower
Housing to disengage the Hooks one by one.
Notch
Notch
Notch
Notch
4.2.1.3 Lower Housing/Printer Mechanism 5. Hold the grips of the Printer Mechanism with both hands, and remove the
Printer Mechanism from the Lower Housing.
1. Remove the Upper Housing. (p.78)
2. Hold both ends of the two fasteners with your fingers, and shift the 5) C.B.P 3x12 6) C.B.P 3x8
fasteners in the direction of arrow. (6±1 kgf.cm) (6±1 kgf.cm)
4
1
C H E C K The 0 digit side (lower) Waste Ink Tube is marked red.
P O IN T However, when ink flows in the tube, the marking becomes
difficult to identify. Refer to Figure 4-7 and mark the Waste
Ink Tube with a red magic marker before pulling it out of the
Ink Tube.
5) C.B.P 3x12
3. Pull the Waste Ink Tubes from the two Ink Tubes. (6±1 kgf.cm)
4. Remove the two screws 4) C.B.S 3x8, three screws 5) C.B.P 3x12, and
one screw 6) C.B.P 3x8 that secure the Printer Mechanism. Ink Tubes
C A U T IO N Always hold the grips when handling the Printer Mechanism. Fastener
Failure to do so can deform the Frame. 3
5) C.B.P 3x12
(6±1 kgf.cm)
Grips Step 2
Waste Ink Tubes
4) C.B.S 3x8
(6±1 kgf.cm)
5
6
Figure 4-9. Screws That Secure the Printer Mechanism
Align the Ink Tube lined green with the Waste Ink Tube Fit the 0 digit side Ink Tube, which comes out of the
marked red. Pump, to the lower side of the Hook.
Fit the Waste Ink Tube of longer tip to the 0 digit side Ink Fit the 0 digit side Waste Ink Tube to the lower side of the
Tube, and the one of shorter tip to the 80 digit side. Hook.
Hook
Hook
0 Digit Side Ink Tube
4.2.2 Stacker Assy. 4. Remove the two screws 2) C.B.S 3x6 that secure the Stacker Shaft
Brackets (Left/Right).
1. Remove the Printer Mechanism. (Refer to 4.2.1.3 Lower Housing/Printer
Mechanism (p.80)) 5. Slide the Stacker Shaft Bracket (Left) upward to disengage the Hook and
Dowel.
2. Remove the Torsion Spring 105.84 from the Stacker Assy. Shaft with a
pair of long-nose pliers. 6. Remove the Stacker Assy. to the front together with the Stacker Shaft
Brackets (Left/Right).
Dowel
Hook
2) C.B.S 3x6
(6±1 kgf.cm)
3. Disengage the Paper EJ Lock Lever from the Paper EJ Release Lever,
and remove the Paper EJ Lock Lever from the Stacker Assy. Shaft.
Paper EJ Release Lever Figure 4-15. Removing the Stacker Shaft Brackets (Left/Right)
7. Remove the Stacker Shaft Brackets (Left/Right) from the Stacker Assy.
Put the lever of the PG Release Sensor under the shaft
Shaft, and remove the Stacker Assy.
on the right of the Stacker Assy. (Refer to Figure 4-16)
Set the engagement positions of the Gears at both ends
of the Stacker Assy. to the same height.
Shaft Support
Figure 4-16. Removing the Stacker Assy.
Figure 4-18. Installing the Stacker Shaft Bracket (Right).
8. Disconnect the Connector from the PG Release Sensor, and remove the 4.2.3 Waste Ink Pads
Stacker Shaft Bracket (Left).
1. Remove the Lower Housing. (Refer to 4.2.1.3 Lower Housing/Printer
Mechanism (p.80))
2. Remove the 11 Waste Ink Pads from the Lower Housing.
Connector
Figure 4-19. Removing the Stacker Shaft Bracket (Left). Waste Ink Pad
Refer to Figure 4-21, and install the Waste Ink Pads Confirm that the Waste Ink Tubes are installed in the
correctly. correct top and bottom positions.
0 digit side : Bottom side
80 digit side : Top side
4 4 Match the markings at the tip of the Waste Ink Tubes with
the locators of the Lower Housing.
3 3
Waste Ink Tubes
Installation Order Installation Order
2 2
7mm
1 1
Protective Sheet
4.2.4 ASF Assy. Always screw the two Earth Cables together.
1. Remove the Upper Housing. (p.78) Place the Ferrite Core of the Relay Connector Cable in
the recess on the left side of the ASF Assy. as viewed
2. Remove the one screw 4) C.B.S 3x8 that secures the Earth Cables, and from the printer rear.
remove the Earth Cables. After placing the Ferrite Core of the Relay Connector
3. Disconnect the ASF Motor Connector from the Relay Connector. Cable in the recess of the Ink System Unit, secure it with
the Acetate Tape.
4. Release the two Relay Connector Cables from the clamp of the ASF.
5. Peel off one Acetate Tape to release the ASF Motor Connector Cable.
6. Disconnect all Connectors and FFCs from the Relay Board.
7. Disconnect the APG Motor Connector from the Relay Connector.
8. Release the Relay Connector Cable and PF Motor Connector Cable.
4) C.B.S 3x8 Relay Connector Cables
(6±1 kgf.cm) Clamp Relay Board Relay Connector
Recess
Ferrite Core
ASF Motor Connector Cable PF Motor Connector Cable
Acetate Tape
9. Release the ASF Sensor Connector Cable from the three Hooks of the
Refer to Figure 4-26, and route the ASF Sensor
Main Frame and the right side of the ASF Assy. as viewed from the printer
Connector Cable correctly.
rear.
When the ASF Assy. is removed, the ASF Sensor
Connector Cable may have come off from the right side
Hooks of the ASF Assy. If it has come off, refer to Figure 4-27
and route it correctly.
Connector Cable
Figure 4-26. Releasing the Cables (3)
Connector Cable
10. Remove the one screw 2) C.B.S 3x6 that secure the LD Roller Guide. 12. Remove the two screws 7) C.B.S (P4) 3x8 and one screw 8) CR Mount
Shaft that secure the ASF Assy., and remove the ASF Assy. from the
11. Slide the LD Roller Guide to the right to disengage the two Dowels, and
Printer Mechanism.
while simultaneously moving away the Connector Cables, remove the LD
Roller Guide from the Printer Mechanism.
8) CR Mount Shaft
(8±1 kgf.cm)
Front
LD Roller Guide
Dowels
2) C.B.S 3x6
(8±1 kgf.cm) 7) C.B.S (P4) 3x8
(8±1 kgf.cm)
ASF Assy.
ASF Assy.
Engage the one Dowel and four Hooks of the ASF Assy. with A D J U S T M E N T After replacing or removing the ASF Assy., always make the
R E Q U IR E D
the locators of the Main Frame to eliminate a clearance following adjustment.
between the ASF Assy. and Main Frame. First Dot Position
Refer to "CHAPTER 5 ADJUSTMENT" for details of the
Hook adjustments.
Dowel
Hook
Hook
Hook
4.2.5 Removing the Boards 3. Remove the two screws 2) C.B.S 3x6 that secure the Board Assy.
Board Assy.
Point of Interference Paying attention to the burrs of the Shield Plate, insert
the FFCs and Connectors into the Main Board.
The Board Assy. should not ride on the PS Grounding
Plates (3 pcs.).
PS Grounding Plates
Blue Line
Connector Cable
2
1 1
Lock-type Connector
1 Pin Side
7. Remove the one screw 2) C.B.S 3x6 that secures the Grounding Plate,
Put the Blue Line on the 1 pin side, and connect the pins
and remove the Grounding Plate.
one after another correctly into the corresponding ports
of the Lock-type Connector. (Refer to Figure 4-35) 8. Remove the Main Board from the Board Assy.
After inserting the Connector Cable, securely lock the
Connector Lock Mechanism. (Refer to Figure 4-35)
2) C.B.S 3x6
(6±1 kgf.cm)
Grounding Plate
6. Remove the four screws 2) C.B.S 3x6 and one screw 9) C.P 3x4 that
secure the Main Board.
9) C.P 3x4
(6±1 kgf.cm)
Main Board
A D J U S T M E N T After replacing the Main Board, always make the following 4.2.5.2 PS Board
R E Q U IR E D
adjustments. 1. Remove the Board Assy. (Refer to 4.2.5.1 Main Board, Step 4 (p.90))
When data can be read from the old board.
2. Remove the four screws 2) C.B.S 3x6 that secure the PS Board.
1. Main Board Data Read/Write Function
When data cannot be read from the old board. 2) C.B.S 3x6
1. Main Board Data Read/Write Function (6±1 kgf.cm)
2. Initial Value Write
3. USB ID Input
4. IEEE-1394 ID Input
5. Head ID Input
6. Head Angular Adjustment
7. Ink Mark Sensor Adjustment
8. Auto Bi-D Adjustment
9. Ink Mark Sensor Check
10. First Dot Position
11. PW Sensor Adjustment
PS Board
12. PF Deterioration Compensation Counter Reset
(Maximum value write) Figure 4-38. Screws That Secure the PS Board
13. PF Adjustment
14. PF Adjustment (Bottom Margin)
15. CR Motor Drive Dispersion
Refer to "CHAPTER 5 ADJUSTMENT" for details of the
adjustments.
3. Disconnect the PS Board Connector. (Refer to 4.2.5.1 Main Board, Step 5 4.2.5.3 Panel Board
(p.91))
1. Remove the Upper Housing. (p.78)
4. Remove the Power Cable from the notch of the Board Frame, and remove
2. Remove the two screws 6) C.B.P 3x8 that secure the Upper Housing
the PS Board.
Support, and remove the Upper Housing Support from the Upper Housing.
Power Cable
Panel FFC
4. Remove the two screws 2) C.B.S 3x6 that secure the Panel Assy., and 5. Remove the two screws 6) C.B.P 3x8 and two screws 3) C.B.P 3x6 that
remove the Panel Assy. from the Upper Housing. secure the Panel Board, and remove the Panel Board.
3) C.B.P 3x6
(6±1 kgf.cm)
Panel Board
2) C.B.S 3x6
(6±1 kgf.cm) 6) C.B.P 3x8
(6±1 kgf.cm)
Figure 4-43. Removing the Panel Board
Panel Assy.
White Shaft
4.2.6.2 Print Head 5. Remove the three screws 10) C.B.P 2.6x8 that secure the Print Head, and
vertically lift and remove the Print Head.
1. Remove the Upper Housing. (p.78)
2. Release the Carriage Lock, and move the Carriage Unit to the center of the Print Head
printer. (Refer to 4.2.6.1 Releasing the Carriage Lock (p.96))
3. Open the Ink Cartridge Cover.
4. Disengage the three Hooks that secure the FFC Guide, and remove the
FFC Guide from the Carriage Unit.
FFC Guide
Hooks
FFCs
Make sure that the Absorber is applied in the position Hold down the Print Head in the direction of arrow and
shown in Figure 4-48. tighten the screws.
Absorber
4.2.6.3 CR Scale 5. With tweezers, disengage the coil part of the Torsion Spring 24.7 from the
Hook of the CR Shaft Mounting Plate (Left).
1. Remove the Upper Housing. (p.78)
2. Release the Carriage Lock, and remove the Carriage Unit to the center of
the printer. (Refer to 4.2.6.1 Releasing the Carriage Lock (p.96)) Hook
C A U T IO N In the following steps, be careful not to break both ends of CR Shaft Mounting
Plate (Left)
the CR Scale.
3. Pull the right end of the CR Scale in the direction of arrow, and disengage
it from the Hook of the CR Shaft Mounting Plate (Right).
4. Pull the right end of the CR Scale to the left out of the rear side of the Figure 4-52. Removing the Torsion Spring 24.7 (1)
Carriage Unit.
6. Remove the Torsion Spring 24.7 from the CR Scale in the following
CR Shaft Mounting Plate (Right)
procedure.
Step 6-3
Foot 1
7. Turn the CR Scale 90 degrees, and remove the CR Scale from the Hook of
Pass the CR Scale into the slit of the CR Encoder Sensor.
the CR Shaft Mounting Plate (Left).
CR Encoder
Sensor
Hook
CR Scale
Beveled Portion
CR Scale
OK
CR Scale
NG
Hooked Portion
4.2.6.4 APG Assy. 4. Remove the three screws 2) C.B.S 3x6 that secure the APG Assy.
1. Remove the Upper Housing. (p.78) 5. Peel off the Acetate Tape, and remove the APG Assy. from the Main
Frame.
2. Disconnect the APG Motor Connector from the Relay Connector.
3. Disconnect the Connectors from the two APG Sensors. 2) C.B.S 3x6
1 (8±1 kgf.cm)
Relay Connector
Ferrite Core
2
Connectors 3
APG Assy.
Acetate Tape
When reinstalling the APG Assy., make sure that the Match the phase of the APG Assy. in the following
FLAG Release Assy. is not released (Upper Paper Guide procedure.
Assys. are not raised). 1. Match the delta marks of the Spur Gear 16 and
Combination Gear 22, 28.8, 32.4.
Delta Marks
Spur Gear 16
Combination Gear
FLAG Release Assy. 22, 28.8, 32.4
Delta Marks
4.2.6.5 Carriage Shaft/Carriage Unit 5. Disengage the Foot of the Torsion Spring 411.77 from the Hook A,
disengage its coil part from the Hook B, and remove the Torsion Spring
1. Remove the Print Head. (p.97) 411.77 from the Main Frame.
2. Remove the CR Scale. (p.99)
3. Remove the APG Assy.. (p.101)
4. Remove the two screws 2) C.B.S 3x6 that secure the Frame Support Plate Hook A
(Left), and remove the Frame Support Plate (Left) from the Main Frame. Torsion Spring 411.77
2) C.B.S 3x6
(8±1 kgf.cm)
Hook B
2
Figure 4-63. Removing the Torsion Spring 411.77
6. Disengage the Foot of the Torsion Spring 411.61 from the Hook A,
Notches and Ribs disengage its coil part from the Hook B, and remove the Torsion Spring
411.61 from the Main Frame.
Hook A
Match the two ribs of the Main Frame with the notches of Torsion Spring 411.61
the Frame Support Plate (Left). (Refer to Figure 4-62)
The ribs of the Frame Support Plate (Left) should be on
the outside of the CR Shaft Mounting Plate (Left). (Refer
to Figure 4-62)
Tighten the screws in the order shown in Figure 4-62.
Hook B
8. Disengage the Extension Spring 25.2 from the Hooks of the Main Frame
Put the Feet of the Torsion Spring 411.77 and Torsion Spring
and Driven Pulley Holder.
411.61 on the Carriage Shaft.
Foot
Foot
Hooks
7. Disengage the CR Shaft Mounting Plate Fixed Spring from the rib of the 9. Slide the Driven Pulley Holder to the right end of the notch in the Main
Main Frame, and pull it out in the direction of arrow. Frame, and then remove it to the front.
Rib
Figure 4-66. Removing the CR Shaft Mounting Plate Fixed Spring Figure 4-68. Removing the Driven Pulley Holder
10. Remove the CR Timing Belt from the Pinion Gear of the CR Motor.
Match the five ribs of the Main Frame with the
positioning holes of the CR Guide Plate. (Refer to Figure
4-70)
CR Motor Pinion Gear Tighten the screws in the order shown in Figure 4-70.
12. Remove the one screw 11) C.B.S (P4) 3x6 that secures the Adjust Parallel
Bushing (Left), and turn and move away the Adjust Parallel Bushing (Left)
to the front so that its gear will not interfere with the PG Cam (Left).
11. Remove the five screws 2) C.B.S 3x6 that secure the CR Guide Plate, and
remove the CR Guide Plate from the Main Frame.
5
2 3 4 1
Figure 4-71. Turning the Adjust Parallel Bushing (Left)
13. Slide the CR Shaft Mounting Plate (Left) upward, move away the Hook of 15. Turn the CR Shaft Mounting Plate (Left) to the front, disengage the Shaft
the CR Shaft Mounting Plate (Left) from the notch of the Main Frame, and Support of the CR Shaft Mounting Plate (Left) from the Carriage Shaft, and
turn the CR Shaft Mounting Plate (Left) to the front. remove the CR Shaft Mounting Plate (Left).
Shaft Support
Figure 4-72. Turning the CR Shaft Mounting Plate (Left) Figure 4-74. Removing the CR Shaft Mounting Plate (Left)
14. Lift up the Carriage Shaft, and remove the Carriage Shaft Spacer from the 16. Remove the Polyslider from the Carriage Shaft, and remove the PG Cam
Carriage Shaft with a flat-blade screwdriver. (Left).
PG Cam (Left)
Carriage Shaft
Polyslider
Figure 4-73. Removing the Carriage Shaft Spacer Figure 4-75. Removing the PG Cam (Left)
17. Remove the Polyslider from the Carriage Shaft, and remove the PG Cam 18. Move the CR Shaft Mounting Plate (Right) away from the rib of the Main
(Right). Frame, and turn it to the front.
PG Cam (Right)
Rib
Polyslider
Figure 4-76. Removing the PG Cam (Right) Figure 4-78. Turning the CR Shaft Mounting Plate (Right)
Install the PG Cam (Right) with any of "0", "+" and "++"
facing down, among its four markings.
C A U T IO N In the following step, be careful not to scratch the Carriage Put the longer Bushing of the Carriage Shaft on the left
Shaft. side.
As the right side Leaf Spring and Plain Spring come off
when the Carriage Shaft is removed, refer to Figure 4-80
and reinstall them correctly.
19. Lift the Carriage Shaft into the Escape Hole along the notch of the Main Carriage Shaft Leaf Spring Plain Spring
Frame, and pull it out of the Main Frame and Carriage Unit.
Longer Shorter
CR Timing Belt
Belt Holder
21. Turn the Belt Holder Fixed Plate in the direction of arrow, and remove it
from the Carriage Unit.
Figure 4-84. Removing the Belt Holder
23. Release the three Hooks, and remove the CR Encoder Board Holder from
the Carriage Unit.
Hooks
24. Disconnect the CSIC FFC from the CSIC Board Connector.
When the Carriage Unit is removed from the Printer
Mechanism, the CR Pad and Head Grounding Plate may
come off. If they have come off, refer to Figure 4-88 and
reinstall them correctly.
25. Disconnect the CSIC FFC from the CR Encoder Board Connector, pull the
CSIC FFC from the Carriage Unit, and remove the Carriage Unit.
CSIC FFC
CR Encoder Board Figure 4-88. Installing the CR Pad and Head Grounding Plate
A D J U S T M E N T After replacing any of the following parts, always coat the 4.2.6.6 CSIC Board
R E Q U IR E D
predetermined place with grease G-26 or G-70. 1. Remove the Upper Housing. (p.78)
Adjust Parallel Bushing (Left/Right):
2. Release the Carriage Lock, and move the Carriage Unit to the center of the
Chapter 6 Figure 6-2 (p.155)
printer. (Refer to 4.2.6.1 Releasing the Carriage Lock (p.96))
CR Shaft Mounting Plate (Left/Right):
Chapter 6 Figure 6-3 (p.155) 3. Open the Ink Cartridge Cover.
PG Cam (Left/Right): 4. With a flat-blade screwdriver, disengage from the Carriage Unit the Dowels
Chapter 6 Figure 6-5 (p.156) that secure the Ink Cartridge Cover, and remove the Ink Cartridge Cover.
Torsion Spring 411.77 and Torsion Spring 411.61:
Chapter 6 Figure 6-6 (p.156)
CR Guide Plate:
Carriage Unit
Chapter 6 Figure 6-7 (p.156)
Carriage Shaft :
Chapter 6 Figure 6-4 (p.156), 6.1.4.1 (p.158)
5. With a flat-blade screwdriver, release the four Hooks that secure the CSIC
When replacing the Ink Cartridge Cover, refer to Figure
Board Cover, and remove the CSIC Board Cover from the Carriage Unit.
4-90 and reapply the Label to the new Ink Cartridge
Cover.
Dowels
Installation Holes
C A U T IO N In the following step, pay attention to the following points. Install the CSIC Board between the Grounding Plate and
Do not push up the CSIC Board too fast to prevent the Electrodes.
Hook from being broken.
Do not insert the flat-blade screwdriver into the notch
too far to prevent the Electrodes from being scratched.
Electrode
7. While simultaneously releasing the Hook that secures the CSIC Board with
your fingers, gradually push up the CSIC Board through the notch in the CSIC Board
front of the Carriage Unit with the flat-blade screwdriver to remove it from
the Carriage Unit.
Grounding Plate
Figure 4-94. Installing the CSIC Board
Notch
Hook
CSIC Board
Hook
Notch
4.2.6.7 Ink System Unit 4. Remove the three screws 4) C.B.S 3x8 that secure the Support Frame
(Lower), tilt the Printer Mechanism to the rear, and remove the Support
1. Remove the Printer Mechanism. (Refer to 4.2.1.3 Lower Housing/Printer Frame (Lower).
Mechanism (p.80))
2. Remove the ASF Assy.. (p.86)
3. Disconnect the Pump Motor Connector from the Relay Connector.
2
4) C.B.S 3x8
(8±1 kgf.cm)
3
4) C.B.S 3x8 1
(8±1 kgf.cm)
Relay Connector
Bottom
5. Remove the two screws 2) C.B.S 3x6 that secure the Ink System Unit. 6. Remove the two screws 2) C.B.S 3x6 that secure the Support Frame
(Right), and remove the Support Frame (Right) from the Main Frame.
2
1
2
1
Top Support Frame (Right)
2) C.B.S 3x6
(6±1 kgf.cm)
2) C.B.S 3x6
2) C.B.S 3x6 (6±1 kgf.cm)
Figure 4-98. Screws That Secure the Ink System Unit (6±1 kgf.cm)
Tighten the screws in the order shown in Figure 4-98. Figure 4-99. Removing the Support Frame (Right)
7. Tilt the Printer Mechanism to the rear, and remove the Ink System Unit 4.2.6.8 Paper EJ Frame Assy.
from under the Main Frame.
1. Remove the Upper Housing. (p.78)
2. Release the Carriage Lock, and remove the Carriage Unit to the center of
the printer. (Refer to 4.2.6.1 Releasing the Carriage Lock (p.96))
3. Disengage the Paper EJ Lock Lever from the Paper EJ Release Lever.
Ink System Unit
2) C.B.S 3x6
(8±1 kgf.cm)
Engage both ends in the rear of the Paper EJ Frame 4.2.6.9 FLAG Release Assy.
Assy. with the Hooks of the Main Frame. 1. Remove the APG Assy.. (p.101)
Match the positioning holes and ribs.
2. Remove the ASF Assy.. (p.86)
Hooks
3. Disengage the Dowel of the Driven Release Holder from the Main Frame
with tweezers, and slide the Driven Release Holder to the left, and release
the three Hooks of the Driven Release Holder.
A D J U S T M E N T After replacing or removing the Paper EJ Frame Assy., Figure 4-106. Removing the Driven Release Holder
R E Q U IR E D
always make the following adjustments.
1. Ink Mark Sensor Adjustment
2. PW Sensor Adjustment
3. PF Adjustment
4. PF Adjustment (Bottom Margin)
Refer to "CHAPTER 5 ADJUSTMENT" for details of the
adjustments.
4. Push down with your fingers the three Upper Paper Guide Assys. on the 6. Push down with your fingers the two Upper Paper Guide Assys. on the left
right side as seen from the printer rear, and remove the right side of the side as seen from the printer rear, and remove the FLAG Release Assy.
FLAG Release Assy. to the front. downward.
Figure 4-107. Removing the Right Side of the FLAG Release Assy.
Figure 4-109. Removing the FLAG Release Assy.
5. Move the Carriage Unit to the side opposite to the home.
A D J U S T M E N T After replacing the following part, always coat the
R E Q U IR E D
predetermined place with grease G-26.
Driven Release Shaft:
Chapter 6 Refer to Figure 6-8 (p.157), Figure 6-9 (p.157)
4.2.6.10 Upper Paper Guide Assys. 3. Disengage the four Torsion Springs 161.6 from the Hooks of the Main
Frame, and pull the Torsion Springs 161.6 out of the four Upper Paper
1. Remove the FLAG Release Assy.. (p.117) Guide Assys. to the front.
2. Pass a sheet of A4 size paper into the clearance between the Upper Paper
Guide Assys. and Rear Paper Guide.
A4 Paper
Make certain that the tip of the Torsion Spring 161.6 is 4.2.6.11 Front Paper Guide
identified through the hole of the Upper Paper Guide Assy. 1. Remove the Printer Mechanism. (Refer to 4.2.1.3 Lower Housing/Printer
Mechanism (p.80))
2. Remove the Carriage Unit. (Refer to 4.2.6.5 Carriage Shaft/Carriage Unit
Torsion Spring 161.6 (p.103))
3. Remove the Paper EJ Frame Assy.. (p.116)
4. Tilt the Printer Mechanism to the rear, and remove the Guide Ink Eject
secured with the double-faced tape from the Front Paper Guide.
Hole
4. Remove the four Upper Paper Guide Assys. from the Main Frame.
Upper Paper Guide Assys. Figure 4-114. Removing the Guide Ink Eject
3. Turn the Release Spur Gear in the direction of arrow shown in Figure
When the Guide Ink Eject is removed, the Protective
4-117 to release the Upper Paper Guide Assys.
Sheets and Absorber of the Guide Ink Eject may come
off. If they have come off, refer to the following
procedure and assemble them.
1. Insert the tabs of Protective Sheet Front into the
holes of the Absorber.
2. Insert the notches of the Protective Sheet Rear into
the notches of the Protective Sheet Front.
Absorber
Notches Release Spur Gear
Protective Sheet
4. Pass a sheet of A4 size paper into the clearance between the PF Roller's
Front coating part and Front Paper Guide.
Notches
Holes
A4 Paper
After installing the Front Paper Guide, install the Guide
Ink Eject.
PF Roller
5. Push up the front of the Front Paper Guide from its bottom to release the
Check the conditions of the tabs of the Front Paper
three front Hooks, push the right side of the Front Paper Guide to the front
Guide Pads and Front Paper Guide Absorber Protection.
to release the rear Hook, and then remove the Front Paper Guide.
• The folded-over portions of all tabs should come out
of the holes of the Front Paper Guide completely.
• The tabs should not have been broken.
Front Paper Guide
• The opposite-to-home side tabs of the Front Paper
Rear Paper EJ Roller Guide Absorber Protection should be warped to the
inside each other. The home side tabs should be
straight as shown in Figure 4-115.
Hooks
Match the rib of the Frame with the right side locator of Front Paper Guide Absorber
the Front Paper Guide.
Figure 4-119. Installing the Front Paper Guide Figure 4-120. Tab Conditions
4.2.6.12 Rear Paper EJ Roller Assy. 4. Disengage from the Main Frame the Dowels of the Bushes 5 at both ends
of the Rear Paper EJ Roller Assy., turn the Bushes 5 in the direction of
1. Remove the Front Paper Guide. (p.120) arrow in Figure 4-122, and match the Bushes 5 with the notches of the
2. Remove the PF Encoder Sensor Holder. (p.138) Main Frame.
3. Release the EJ Grounding Spring from the Hook of the Main Frame, and
remove the EJ Grounding Spring from the Front Paper EJ Roller Assy.
EJ Grounding Spring
Hook Bush 5 Dowel Bush 5
Dowel
Notch
A D J U S T M E N T After replacing the following part, always coat the 4.2.6.13 Front Paper EJ Roller Assy.
R E Q U IR E D
predetermined place with grease G-45. 1. Remove the Ink System Unit. (p.114)
EJ Grounding Spring: Chapter 6 Figure 6-10 (p.157)
2. Remove the Stacker Assy.. (p.82)
3. Remove the Rear Paper EJ Roller Assy.. (p.123)
4. Remove the Spacer that secures the Spur Gear 31.5, and remove the Spur
A D J U S T M E N T After replacing or removing the Rear Paper EJ Roller Assy., Gear 31.5 from the Printer Mechanism.
R E Q U IR E D
always make the following adjustments.
1. Ink Mark Sensor Adjustment
2. PW Sensor Adjustment
3. PF Adjustment
4. PF Adjustment (Bottom Margin) Spacer
Refer to "CHAPTER 5 ADJUSTMENT" for details of the
adjustments.
5. Remove the three screws 3) C.B.P 3x6 that secure the Lower Paper Guide 7. Disengage the right end of the Lower Paper Guide Assy. from the two ribs
Assy. of the Main Frame, and remove the Front Paper EJ Roller Assy. along the
notches of the Main Frame, together with the Lower Paper Guide Assy.
Notches
Dowel
Dowel
Bush 5
Bush 5
Left Side Face Right Side Face
Figure 4-127. Removing the Lower Paper Guide Assy. and Front Paper EJ
Figure 4-126. Turning the Bushes Roller Assy.
8. Disconnect the two Cutter Connectors from the Lower Paper Guide Assy. 10. Release the Front Paper EJ Roller Assy. from the Hooks at both ends of
the Lower Paper Guide Assy., and then release it from the center Hook to
remove the Front Paper EJ Roller Assy.
Cutter Connectors
Hooks
9. Release the two Hooks of the Lower Paper Guide Assy., and remove the Figure 4-130. Removing the Front Paper EJ Roller Assy.
Paper EJ Frame from the Lower Paper Guide Assy.
A D J U S T M E N T After replacing the following part, always coat the
Paper EJ Frame R E Q U IR E D
predetermined place with grease G-26.
Lower Paper Guide Assy.: Chapter 6 Figure 6-12 (p.157)
Hooks
4.2.6.14 PF Roller 4. Release the PF Grounding Spring from the notch of the Main Frame, and
remove the PF Grounding Spring from the PF Roller.
1. Remove the Front Paper Guide. (p.120)
2. Loosen the two screws 12) C.C 3x4 that secure the PF Motor, and remove
Rear Side
the PF Timing Belt from the Pinion Gear of the PF Motor.
Notch
PF Grounding Spring
PF Roller
3. Remove the Spur Gear 31.5. (Refer to 4.2.6.13 Front Paper EJ Roller
Adjust Parallel Bushing (Left)
Assy., Step 4 (p.124))
Notch
6. Disengage the Dowel of the Bush 8 (Left) from the Main Frame with 8. Hold the rear side of the Upper Paper Guide Assys. with your hand to lift
tweezers, and turn the Bush 8 (Left) upward to match the Bush 8 (Left) with their front side, lower the right side of the Upper Support Lever, and pass a
the notch of the Main Frame. sheet of A4 size paper into the clearance between the PF Roller and Under
Driven Roller.
Dowel
Bush 8 (Left)
7. Remove the E-Ring from the PF Roller with a flat-blade screwdriver, and
remove the Bush 8 (Left) to the inside of the Printer Mechanism.
E-Ring
PF Roller
9. Shift the PF Roller to the left to remove it from the Bush 8 (Right), remove it
from the Rear Paper Guide and Main Frame Shaft Support, and remove
the PF Roller along the notch of the Main Frame.
Under Driven Roller
Bush 8 (Right)
Compression Spring 4
Leaf Spring
Figure 4-138. Handling the PF Roller
A D J U S T M E N T After replacing the following parts, always coat the 4.2.7 Removing the Motors
R E Q U IR E D
predetermined place with grease G-45.
PF Roller : Chapter 6 Figure 6-13 (p.158) 4.2.7.1 CR Motor
Rear Paper Guide : Chapter 6 Figure 6-14 (p.158) 1. Remove the Upper Housing. (p.78)
PF Grounding Spring : Chapter 6 Figure 6-15 (p.158) 2. Release the Carriage Lock, and move the Carriage Unit to the center of the
printer. (Refer to 4.2.6.1 Releasing the Carriage Lock (p.96))
3. Disconnect the CR Motor Connector from the Relay Connector.
A D J U S T M E N T After replacing or removing the PF Roller, always make the
R E Q U IR E D
following adjustments.
1. PF Belt Tension Adjustment CR Motor
2. Ink Mark Sensor Adjustment
3. PW Sensor Adjustment
4. PF Deterioration Compensation Counter Reset Relay Connector
5. PF Adjustment
6. PF Adjustment (Bottom Margin)
Refer to "CHAPTER 5 ADJUSTMENT" for details of the
adjustments.
CR Motor Connector
Figure 4-141. Disconnecting the CR Motor Connector
5. Remove the two screws 12) C.C 3x4 that secure the CR Motor, and 4.2.7.2 PF Motor
remove the CR Motor from the Main Frame.
1. Remove the Printer Mechanism. (Refer to 4.2.1.3 Lower Housing/Printer
Mechanism (p.80))
2. Peel off the Acetate Tape to release the Ferrite Core. (Refer to 4.2.6.4
12) C.C 3x4
(4±0.5 kgf.cm)
APG Assy., Step 5 (p.101))
3. Remove the screw 2) C.B.S 3x6 that secures the PF Motor Cover, and
remove the PF Motor Cover from the Main Frame.
2 1 2) C.B.S 3x6
PF Motor Cover (6±1 kgf.cm)
Install the CR Motor with its Lot No. print surface up.
Print Surface
Figure 4-144. Removing the PF Motor Cover
Acetate Tape
PF Timing Belt
Hooks
Positioning
Holes 1
Figure 4-145. Installing the PF Motor Cover Figure 4-146. Removing the PF Motor
Install the PF Motor with its Lot No. print surface facing 4.2.8 Removing the Sensors
as shown in Figure 4-147.
4.2.8.1 Cover Open Sensor Holder
1. Remove the Upper Housing. (p.78)
2. Disconnect the Cover Open Sensor Connector from the Cover Open
Sensor Holder.
3. Release the Hook of the Upper Housing, and remove the Cover Open
Print Surface Sensor Holder upward from the Upper Housing.
4.2.8.2 PG Release Sensor 4. Remove the Stacker Shaft Bracket (Left) from the Stacker Assy. Shaft.
1. Remove the Torsion Spring 105.84. (Refer to 4.2.2 Stacker Assy. (p.82)) 5. Disconnect the Connector from the PG Release Sensor, and remove the
Stacker Shaft Bracket (Left).
2. Remove the screw 2) C.B.S 3x6 that secures the Stacker Shaft Bracket
(Left). (Refer to 4.2.2 Stacker Assy. (p.82))
3. Slide the Stacker Shaft Bracket (Left) upward to disengage the Hook and
Dowel.
Connector
Dowel
Step 5
6. Release the two Hooks that secure the PG Release Sensor, and remove
the PG Release Sensor.
Figure 4-149. Removing the Stacker Shaft Bracket (Left) (1)
Hooks
PG Release Sensor
Put the lever of the PG Release Sensor under the shaft 4.2.8.3 PE Sensor Holder
on the right of the Stacker Assy. (Refer to Figure 4-42) 1. Remove the ASF Assy.. (p.86)
Set the engagement positions of the Gears at both ends
2. Release the Connector Cable of the PE Sensor from the three Hooks of
of the Stacker Assy. to the same height.
the Main Frame.
Connector Cable
3. Remove the one screw 2) C.B.S 3x6 that secures the PE Sensor Holder. 4.2.8.4 Ink Mark Sensor/PW Sensor
4. Push the Hook of the PE Sensor Holder with tweezers, slide the PE Sensor 1. Remove the Carriage Unit. (Refer to 4.2.6.5 Carriage Shaft/Carriage Unit
Holder upward, and then remove it to the front. (p.103))
2. Remove the one screw 13) C.P.B (P1) 1.7x5 that secures the PW Sensor
Front Face Holder, and remove the PW Sensor Holder from the Carriage Unit.
PE Sensor Holder
PW Sensor Holder
Hook
2) C.B.S 3x6
(8±1 kgf.cm)
13) C.P.B (P1) 1.7x5
Carriage Unit (1±0.2 kgf.cm)
Bottom
Figure 4-154. Removing the PE Sensor Holder
Figure 4-156. Removing the PW Sensor Holder
Engage the four Hooks of the PE Sensor Holder with the 3. Disconnect the FFC from the Connectors of the Ink Mark Sensor and PW
Main Frame securely to eliminate a clearance between the Sensor, and remove the Ink Mark Sensor and PW Sensor.
PE Sensor Holder and Main Frame.
Hooks
PW Sensor
Connectors
Make sure that the FFC is routed as shown in Figure 4-157. 4.2.8.5 CR Encoder Board
1. Remove the Carriage Unit. (Refer to 4.2.6.5 Carriage Shaft/Carriage Unit
(p.103))
2. Remove the two screws 14) C.B.P 2.6x5 that secure the CR Encoder
Board.
3. Disconnect the FFC of the PW Sensor and Ink Mark Sensor from the CR
A D J U S T M E N T After replacing or removing the Ink Mark Sensor and PW
R E Q U IR E D Encoder Board Connector, and remove the CR Encoder Board.
Sensor, always make the following adjustments.
Ink Mark Sensor
1. Ink Mark Sensor Adjustment
2. Ink Mark Sensor Check
3. PW Sensor Adjustment
FFC
PW Sensor
1. Ink Mark Sensor Adjustment
2. PW Sensor Adjustment
Refer to "CHAPTER 5 ADJUSTMENT" for details of the
adjustments. CR Encoder Board
14) C.B.P 2.6x5
(3±0.5 kgf.cm)
4.2.8.6 PF Encoder Sensor Holder 5. After pushing the Dowel of the PF Encoder Sensor Holder with tweezers,
shift the PF Encoder Sensor Holder upward to disengage the three Hooks,
1. Remove the Upper Housing. (p.78) and remove the PF Encoder Sensor Holder.
2. Remove the one screw 2) C.B.S 3x6 that secures the PF Encoder Sensor
Holder.
3. Disconnect the FFC from the PF Sensor Board Connector.
2) C.B.S 3x6
(4±0.5 kgf.cm)
Dowel
Connector
Hooks
4. Remove the Frame Support Plate (Left). (Refer to 4.2.6.5 Carriage Shaft/
Carriage Unit, Step 4 (p.103)) PF Scale
PF Encoder Sensor
ADJUSTMENT
EPSON Stylus Photo R800 Revision A
Ink Charge This function is used for Print Head replacement to drain 1. Select this function in the Adjustment Program.
Shipping Liquid of the after-sales service part in the head 2. Transfer the factory-set command (CL execution command (Initial Ink Charge) is used
flow path and simultaneously fill ink in the head flow path as the command) to the printer to make the printer perform Initial Ink Charge operation.
to make all nozzles printable and stabilize the ink in the
Print Head.
Refurbishment This function is used to refurbish the initially returned 1. Select this function in the Adjustment Program.
Function product. Specifically, clean the inside of the Head, and
(Shipping Liquid charge and replace the Shipping Liquid.
replacement)
Cleaning This function is used to execute cleaning 3 (CL3) when ink 1. Select this function in the Adjustment Program.
is not delivered from the Print Head properly, e.g. dot 2. Execute CL3.
missing or skewed injection.
Waste Ink Counter This function is used to read and reset the Waste Ink 1. In the Adjustment Program, select data read or reset from this function.
Reset Counters. Before executing this function, replace both the 0 digit and 80 digit side Waste Ink Pads.
NOTE: The replacement part adjustment item indicates the adjustment to be made when the corresponding replacement part is removed singly, and does not include
adjustment accompanied by ancillary work.
Table 5-4. Replacement Part-Based Adjustment Item and Priority List (2)
Paper EJ ASP
Carriage Paper EJ
Adjustment Item Priority Carriage Unit PF Motor PF Roller Roller (Front/ Mechanism ASF Assy.
Shaft Frame Assy.
Rear) Assy. Unit
PG Adjustment 1 ~ ~ – – – – { –
PF Belt Tension Adjustment 2 – – ~ – ~ – – –
Main Board Data Read/Write 3 – – – – – – – –
Initial Value Write 4 – – – – – – – –
USB ID Input 5 – – – – – – – –
IEEE-1394 ID Input 6 – – – – – – – –
Head ID Input 7 – – – – – – – –
Head Angular Adjustment 8 { { – – – – – –
Ink Mark Sensor Adjustment 9 *3 { { – { { { { –
Auto Bi-D Adjustment 10 *3 { { – – – – { –
Ink Mark Sensor Check 11 *3 – – – – – – { –
First Dot Position 12 { { – – – – { ~
PW Sensor Adjustment 13 { { – { { { { –
PF Deterioration 14 – – – – { – { –
Compensation Counter Reset
PF Deterioration 14 – – – – – – – –
Compensation Counter Reset
(Maximum value)
PF Adjustment 15 – – { { { { { –
PF Adjustment 16 – – { { { { { –
(Bottom Margin)
Waste Ink Counter Reset 17 – – – – – – – –
CR Motor Drive Dispersion 18 – – – – – – { –
Note "*1": When data can be read from the old board.
"*2": When data cannot be read from the old board.
"*3": Nozzle check patterns must be printed for confirmation.
"*4": Perform this adjustment when replacing the mechanical unit with a rebuilt
one whose PF Roller is not new.
5.2.1.1 PF Belt Tension Adjustment Method 7. Bring the Microphone as close as possible to the center of the Timing Belt.
1. Secure the PF Motor to the Printer Mechanism, and install the Timing Belt
on the Gear of the PF Scale and the Pinion Gear of the PF Motor. Timing Belt
2. Press the [POWER] button. (The LCD of the Measuring Tool displays No. 0
and No. 1.)
3. From among No. 0 to No. 9, select the channel you want to store its setting
by pressing the [SELECT] button. (The initial value may be selected as the Figure 5-2. Microphone Position
channel.)
4. Press the [WEIGHT] button. Though the initial value is displayed, type from
the ten-key pad so that "1.2g/m" is displayed. C A U T IO N As the Timing Belt is flipped with the tip of tweezers in the
following steps, carefully choose the flipping position so
5. Press the [WIDTH] button. Though the initial value is displayed, type from that the Belt will not make contact with the Microphone by
the ten-key pad so that "5.0mm" is displayed. reaction of flipping.
6. Press the [SPAN] button. Though the initial value is displayed, type from
the ten-key pad so that "48mm" is displayed.
C A U T IO N Even if the Timing Belt is flipped, the LCD screen may Carriage Unit
not change at all. In this case, flip the Timing Belt again Carriage Shaft
after a few seconds have passed.
Adjust Parallel Bushing (Including the case where positions have been
If measurement results differ greatly from each other,
shifted)
acoustic sounds may not be picked up properly in any of
the measurements. Therefore, flip the Timing Belt again In this adjustment, use the same Adjustment Gauge on the left and right sides.
with the tweezers, and record the value at which two
measurement results are approximate. Displaying errors Adjustment Gauge Plate (Top face) Continuity measurement portion
in the range 1/100 to 5/100, the Measuring Tool has high
reliability.
5.2.2.1 PG Adjustment Method 3. Load virgin Ink Cartridges of all colors into the Carriage Unit.
4. Loosen the screw that secures the Adjust Parallel Bushing.
C A U T IO N Before starting PG adjustment, completely wipe drops of 5. Turn the Adjust Parallel Bushing upward to match the frame edge and the
ink from around the Print Head. Remaining drops of ink bottom of the Adjust Parallel Bushing gear.
will stick to the continuity measurement portion of the
Adjustment Gauge, and generate continuity before the
continuity measurement portion makes contact with the Adjust Parallel Match Position Adjust Parallel Bushing
Bushing
metal frame around the Print Head, interrupting accurate
PG Adjustment.
As the ink in the Print Head may stick fast and damage
the Print Head during PG Adjustment, make the
continuity time detected with a tester as short as
possible. (Within 3 minutes)
Screw
Frame
Adjustment Gauge
6. With its conductor connection portion up, set the Adjustment Gauge in the 7. Move the Carriage Unit onto the Adjustment Gauge.
specified position (on the left side of the Front Paper Guide). Moving position
Setting position Match the left end of the Gauge with the left end of the Carriage Unit.
Rear direction : Match the rear end of the Gauge with the Driven
Roller Shaft of the Upper Paper Guide.
Left direction : Match the left end of the Gauge with the rib of the
Front Paper Guide in Figure 5-6.
Rib
Setting Position Figure 5-7. Moving the Carriage Unit
PG Cam
9. Lower the Gear of the Adjust Parallel Bushing on the left side of the frame 11. With its conductor connection portion up, set the Adjustment Gauge in the
step by step, and confirm continuity. When continuity could be confirmed, specified position (on the right side of the Front Paper Guide).
define the position, where the Gear was raised one step up from the Setting position
continuity position (where continuity is lost), as the left side PG position. Rear direction : Match the rear end of the Gauge with the Driven
Move the Adjust Parallel Bushing at least twice to confirm that the Roller Shaft of the Upper Paper Guide.
continuity position and the non-continuity position are the same.
Right direction : Match the right end of the Gauge with the rib of the
C H E C K The following figure shows the states of the Adjust Parallel Front Paper Guide in Figure 5-10.
P O IN T Bushing of the left side of the frame and the PG. (This also
applies to the Adjust Parallel Bushing on the right side of
the frame.)
Wider PG
Rib
Setting Position
10. In order to set the PG position to 0 or more, turn the PG Cams mounted on
both ends of the Carriage Shaft counterclockwise (CCW) to direct the
position marked 0 (or +, ++) to the bottom.
Setting Position
MAINTENANCE
EPSON Stylus Photo R800 Revision A
6.1.1 ROM Replacement C A U T IO N Never use chemical solvents, such as thinner, benzine,
and acetone, to clean the exterior parts of the printer like
This printer may require the ROM to be replaced when program changes or
the housing. These chemicals may degrade or
additions are made. In such cases, use the special tool (ROM puller: 2035659
deteriorate the quality of this product.
(#F749)) to replace the ROM. The position of the ROM is shown in the figure
below. Be careful not to damage any components when you
clean inside the printer.
Do not scratch the surface of the PF Roller assembly.
Use a soft brush to wipe off dust.
Use a soft cloth moistened with dilute alcohol to remove
ink stain.
Do not use the supplied cleaning sheet for normal
usage. It may damage the coated surface of the PF
Roller. If the adhesive surface of the cleaning sheet is
set to the ASF LD Roller side and used to clean the ASF
ROM LD Roller surface, it is no problem.
Housing
C550 Main Board Use a clean soft cloth moistened with water and wipe off any dirt. If the
Figure 6-1. ROM Location Housings are stained with ink, use a cloth moistened with neutral detergent
to wipe it off.
<Lubrication Point>
Place of contact between CR
Scale Mounting Plate (Left/Right)
and main frame
<Lubrication Type>
G-26
<Lubrication Amount>
Apply evenly.
<Remarks>
Left Right
Side Side
Apply with a brush.
<Lubrication Point>
Place of contact between Driven
Release FLAG and Upper Paper
Guide
<Lubrication Type>
2
G-26
<Lubrication Amount>
φ1mm x 4mm x 4 points 2 Left Rear Side
<Remarks>
Apply with a syringe. Figure 6-11. Lubrication (10)
(Pin Head: φ1mm)
Figure 6-9. Lubrication (8) <Lubrication Point>
Shaft support of Lower Paper
<Lubrication Point> Guide
Place of contact between EJ <Lubrication Type>
Grounding Spring and Paper EJ G-26
Roller (Front and Rear) <Lubrication Amount>
<Lubrication Type> φ1mm x 3 points
G-45 <Remarks>
<Lubrication Amount> • Apply with a syringe.
φ1mm x 2mm x 2 points (Pin Head: φ1mm)
<Remarks> • Grease should not stick to the
Apply with a syringe. pull rollers of the Paper EJ
(Pin Head: φ1mm) Roller.
Figure 6-10. Lubrication (9) Figure 6-12. Lubrication (11)
Right Side Face 2. Using a syringe, lubricate the holes (2 places) at both ends of the Carriage
Figure 6-13. Lubrication (12) Unit rear side with grease.
<Lubrication Point>
Place of contact between PF
Grounding Spring and PF Roller
<Lubrication Type>
G-45
<Lubrication Amount>
φ1mm x 2mm
<Remarks>
Apply with a syringe.
(Pin Head: φ1mm)
3. Hold the Carriage Unit, and while turning the Carriage Shaft clockwise and 5. Hold the Carriage Unit, and while turning the Carriage Shaft, move the
counterclockwise, move the Carriage Unit to lubricate the grease evenly. Carriage Unit to the left end of the Carriage Shaft to lubricate the grease
evenly.
6. Lubricate grease with the syringe at the point shown in Figure 6-19.
4. Move the Carriage Unit to the right end of the Carriage Shaft with the
Carriage Unit seen from the rear side, and lubricate grease with the syringe
at the point shown in Figure 6-18.
Lubrication Point
7. Hold the Carriage Unit, and while turning the Carriage Shaft, move the
Carriage Unit to the right end of the Carriage Shaft to lubricate the grease
evenly.
8. Repeat Steps 4 to 7.
APPENDIX
EPSON Stylus Photo R800 Revision A
12
13
08
732
11
10
110
111
105
106
113
102
112
101
104
100
109
107
103
300
200
519
518
550
517
524
509 513
510
549
514
A
512
511
502
505 515 500
516
504
503
A
506
501
540
526
528
541
527
531
508
507
546
523
530
547
533
522
532
525
545
521
701
724
733
713
703
722
705
712
711
704
708
710
707
716
714 706
718
721
7.3 Parts List for EPSON Stylus Photo R800 Table 7-2. Parts List for EPSON Stylus Photo R800
Code Parts Name
Table 7-2. Parts List for EPSON Stylus Photo R800 508 BOARD ASSY., ENCORDER, PF
Code Parts Name 509 COVER, IC ASSY., CR, ASP
8 ADAPTOR, CDR 510 LABEL, INK POSITION
9 ADAPTOR, PHOTO ALBUM 511 SHAFT, CR, GUIDE
10 ROLL PAPER ASSY., LEFT, ASP 512 SCALE, CR
11 ROLL PAPER ASSY., RIGHT, ASP 513 TORSION SPRING, 24.7
12 TRAY, CDR 514 MOTOR ASSY., CR
13 SHEET, CD, DAMMY 515 CABLE, HEAD
100 HOUSING, UPPER ASSY., ASP 516 CABLE, HEAD; B
101 PANEL ASSY., ASP 517 DETECTOR, LEAF, B2
102 COVER, PRINTER ASSY., ASP 518 HARNESS, DETECTOR, STACKER
103 HOUSING, LOWER ASSY., ASP 519 AUTO PG ASSY., ASP
104 HOUSING, UPPER, SUPPORT; ENM3 521 INK SYSTEM ASSY., ASP
105 SWITCH, COVER OPEN 522 PAPER GUIDE, UPPER ASSY., ASP
106 HOLDER, CASE OPEN SW; ENN8 523 TORSION SPRING, 161.16
107 STACKER ASSY., ASP 524 MOTOR ASSY., PF
109 HOUSING, REAR; EPAG 525 FRAME, PAPER EJECT ASSY., ASP
110 DAMPER, SUPPORT, L; NATURAL 526 ROLLER, PF ASSY., ASP
111 DAMPER, SUPPORT, R; NATURAL 527 ROLLER, EJ, REAR ASSY., ASP
112 SHEET, MOTOR 528 PAPER GUIDE, FRONT ASSY., ASP
113 LABEL, INSTRUCTION 530 GUIDE, INK EJECT
200 BOARD ASSY., MAIN 531 ROLLER, EJ, FRONT ASSY., ASP
300 BOARD ASSY., POWER SUPPLY 532 PAPER DETECTOR ASSY., ASP
400 POWER CABLE 533 PF ENCORDER ASSY; ASP
500 PRINTER MECHANISM (ASP) M-AH10-101 540 HARNESS, COVER OPEN
501 CARRIAGE ASSY., ASP 541 HARNESS, ENCORDER, PF
502 BOARD ASSY., CSIC 545 CLEANER, HEAD; C, ASP
503 HOLDER, DETECTOR, PW 546 GUIDE, INK EJECT; B
504 BOARD ASSY., INK MARK 547 POROUS PAD, GUIDE, INK EJECT
505 BOARD ASSY., ENCORDER, CR 550 PF STIFFENING PLATE
506 BOARD ASSY., DETECTOR, PH 701 PRINT HEAD
507 HOLDER, BOARD ASSY., ENCORDER, PF 703 ASF UNIT, ASP