Vous êtes sur la page 1sur 586

BI012063

# " ##
BI007000
November 2012

Parts
Manual
2U68T99

SAFETY.CAT.COM
BI012063

# " ##

NEW MODEL NUMBER CROSS REFERENCE GUIDE


Bucyrus to Caterpillar

This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.

SURFACEPRODUCTS

SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 ACTrucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300

Hydraulic Track R20, R20C MD5050


R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125

SURFACE EX
TRACTION BUCYRUS MODEL CAT MODEL

Hydraulic Shovels RH40E 6015 FS


RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS

Electric Rope Shovel 182M 7182


295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF

Dragline W2000 8000


8200 8200
8750 8750

Highwall Miner SHM HW300


BI012063

# " ##
PARTS ORDERING AND PRODUCT SUPPORT
Use only genuine Cat ® parts in the maintenance, rebuild or repair of these machines. The manufacturer
shall have no liability for any machines or parts that have been improperly handled; that have not been
operated, maintained or repaired according to furnished manuals or other written instructions, and that
have been operated with other than genuine Cat parts or authorized OEM components.

IDENTIFICATION OF THE MACHINE


Always furnish the Model Number and Serial Number when ordering parts. This information is found
on the machine nameplate.

PART NUMBER AND DESCRIPTION


In addition to the Model and Serial Number, always give the part number and description of each part
ordered. If there is any doubt as to the correct part number and description, furnish a dimensional
sketch or return the part to be replaced, transportation charges prepaid. Your cooperation in furnishing
as much information as possible will assist us in filling your orders correctly and in the shortest possible
time.

SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or
UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit
has been approved by our accounting department.

PARTS ORDERING
In North America Telephone +1 800.854.9020
or Telefax +1 800.582.6570
Telephone +1 903.786.6245
Telefax +1 903.786.6407

PRODUCT SERVICE AND WARRANTY


In North America Telephone +1 800.258.0009
Telephone +1 903.786.2981
Telefax +1 903.786.6408

Caterpillar Global Mining LLC


Mining Products Division
3501 S. FM Hwy 1417, Denison, TX 75020
Mining.cat.com

© 2012 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.

Printed in U.S.A.
BI012063

DESCRIPTION ASSEMBLY NO.


GENERAL ASSEMBLY ITEMS LIST **********

KIT, FILTER - IN HOUSE W/LOOP FILTERS 89043


KIT, FILTER - SHIP OUT W/LOOP FILTERS 89044
GAUGE, PRESSURE 40392
SWITCH, PRESSURE 347072
A-TOOL/DECK WRENCH JAW - 6" 77033
Clamp Die/Insert (1) each - 6" OD 336335
Rotation Dies/inserts (2) each - 6" OD 336336
HOIST PLUG (4.5" BECO) - 6", 6.5", 7" 25561
BIT, SUB - 30 INCH - 4.5" BECO, 4.5" API 25871
TOP SUB - 28 INCH - 4.5" BECO, 5.5" API 25803
SCHEMATIC, HYDRAULIC W/ELECTRIC CONTROLS (SEE SERVICE MANUAL FOR 1636502
DRAWING)
TACHOMETER, MAGNETIC PICK-UP (5/8-18UNF) 95367
PIPE SEAL FOR 6" OD 410609
CHOCK BARS 400680
BIT, BASKET 75337
LOWER BREAKER PLATE FOR SKF WITH (4-POD) CAROUSEL 414062
UPPER RETAINER PLATE FOR SKF WITH (4-POD) CAROUSEL 414070
PIPE RACK INSERTS FOR 6" OD 70272
HORSESHOE WRENCH - 5.5", 6" 75367
DUST COLLECTOR COVER PLATE (SHIPPING ONLY) 435460
EXHAUST WRAP 431517
CAPSCREW, SOCKETHEAD - GR8 (1/2-13UNC, 1.250L) 42823
CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL FOR 1528396
FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)
SKF CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR 1531040
INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)
BI012063

DESCRIPTION ASSEMBLY NO. SECT-PAGE


FILTER ELEMENTS 1-1
DECAL KIT, CAT YELLOW (MD6290) 4066036 1-2
DECAL KIT (WARNING) 429469 1-3
BI012063

DESCRIPTION ASSEMBLY NO. SECT-PAGE


CAB ASSEMBLY W/GAUGES AND ATTACHMENTS 1625126 2-1
JUMPER SEAT WITH ATTACHING HARDWARE 89455 2-2
PANEL / GAUGES (ENGINE) 417220 2-3
PANEL / GAUGES (HYDRAULIC) 412822 2-4
PANEL / SWITCHES (DRILL FUNCTIONS) 1496510 2-5
CONTROL, MAST/JACKS 410208 2-6
INSULATION KIT, CAB - SPECIAL 439888 2-7
CAB HOSE PLUMBING 440337 2-8
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-9
ROTARY OPERATOR'S SEAT 418652 2-10
SEAT BELT W/TETHER AND HARDWARE 418654 2-11
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-12
AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION 425137 2-13
HEATER / AIR CONDITIONER PACKAGE LIST 425127 2-14
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009225 2-15
CONDENSER, 24V 408321 2-16
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-17
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009211 2-18
HOSE KIT, AIR CONDITIONER 441289 2-19
GLASS INSTALLATION, CAB (TINTED) 428316 2-20
WIPER / WASHER INSTALLATION, LEFT 99976 2-21
WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) 342364 2-22
WIPER / WASHER INSTALLATION, REAR 99977 2-23
WIPER / WASHER INSTALLATION, RIGHT 99978 2-24
BI012063

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAINFRAME / CRAWLER ASSEMBLY 4115528 3-1
UNDERCARRIAGE ASSEMBLY 4115527 3-2
ROCK GUARD COMPLETE (FRONT AND REAR) V012707 3-3
TRACK ASSEMBLY W/SHOES (53 LINKS) 4248293 3-4
IDLER ASSEMBLY W/SLIDE BAR V007359 3-5
SPRING ASSEMBLY (COMPLETE) V007361 3-6
ROCK GUARD COMPLETE (MIDDLE) V012708 3-7
HYDRAULIC TENSIONER, IDLER ASSEMBLY V007360 3-8
PROPEL PLUMBING 4115526 3-9
FLOOR COVERING DUST SEALS 410771 3-10
CYLINDER, MAST ELEVATING 438794 3-11
MANIFOLD INSTALLATION, SUCTION 439363 3-12
COUNTERBALANCE VALVE ASSEMBLY - VENTED 1689114 3-13
WALKWAY INSTALLATION, CAB 410809 3-14
VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL CONTROL 1522946 3-15
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL 438219 3-16
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 1717112 3-17
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL 1636498 3-18
MANIFOLD W/ATTACHMENTS (RETURN) 411957 3-19
MANIFOLD W/ATTACHMENTS (CASE DRAIN) 411937 3-20
MANIFOLD W/ATTACHMENTS 412237 3-21
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT 412259 3-22
OPERATED
VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE) 411987 3-23
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS 1522945 3-24
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 437664 3-25
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN 416698 3-26
AIR
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST 416699 3-27
CURT/MAIN AIR
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-28
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-29
ATTACHMENTS
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS 411903 3-30
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW 412258 3-31
FUEL TANK INSTALLATION W/PLUMBING 410507 3-32
FUEL TANK SUBASSEMBLY 434214 3-33
JACK INSTALLATION - 48" 1509849 3-34
CYLINDER ASSEMBLY, JACK 1499028 3-35
TRACK 2 SPEED PROPEL INSTALLATION 423022 3-36
VIEWING HATCH, DRILL DECK 431252 3-37
HYDRAULIC CYLINDER 439628 3-38
VIEWING HATCH PLUMBING 432029 3-39
AUXILIARY FUEL TANK INSTALLATION, 283 GALLON 421621 3-40
BI012063

DESCRIPTION ASSEMBLY NO. SECT-PAGE


ENGINE WITH ATTACHMENTS, CAT C15 1509418 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 420382 4-2
MUFFLER INSTALLATION, TWIN (ENGINE ) 407549 4-3
FUEL FILTER ASSEMBLY 435149 4-4
FUEL FILTER 434777 4-5
ENGINE PANEL STARTUP ASSEMBLY 443230 4-6
ENGINE PRELUBE INSTALLATION - C15 1499221 4-7
ENGINE PRELUBE PUMP 423813 4-8
ENGINE EXHAUST BLANKET INSTALLATION 88088 4-9
AIR CLEANER INSTALLATION (ENGINE) 416681 4-10
AIR CLEANER ASSEMBLY 415802 4-11
GUARD INSTALLATION, DRIVELINE 417164 4-12
ENGINE CHARGE AIR PIPING 428330 4-13
WATER COOLANT PIPING ASSEMBLY 416682 4-14
AIR COMPRESSOR WITH ATTACHMENTS (1050/125) 422891 4-15
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1050/125) 422863 4-16
AIR INLET VALVE (8 INCH INLET) V003715 4-17
TORSIONAL DRIVE COUPLING 88224 4-18
AIR CLEANER INSTALLATION (COMPRESSOR) 416674 4-19
COMPRESSOR / AIR RECEIVER PIPING (1050/125) 1524265 4-20
COMPRESSOR / AIR RECEIVER HOSE PLUMBING T104270 4-21
AIR COMPRESSOR HOSE ASSEMBLY 1490636 4-22
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-23
COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG. 442911 4-24
AIR/CPSR./HYDR. SYS.)
COOLER ASSEMBLY 442656 4-25
CHARGE AIR (AFTERCOOLER) ASSEMBLY V009410 4-26
MOTOR, FAN 419480 4-27
THERMOSTATIC VALVE ASSEMBLY 419943 4-28
PUMP DRIVE ASSEMBLY 439129 4-29
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 441275 4-30
MAIN PUMP - CLOSED LOOP 435434 4-31
SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST V014617 4-32
PORT PLATE HOUSING AND VALVES SPARE PARTS LIST V014618 4-33
PTO ADD-ON SPARE PARTS LIST V014619 4-34
FILTER ELIMINATION FLANGE SPARE PARTS LIST V014620 4-35
E1P CONTROL ASSEMBLY SPARE PARTS LIST V014621 4-36
MAIN PUMP - OPEN LOOP 435436 4-37
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST V014624 4-38
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP V014625 4-39
SCREWS LIST
LP CONTROL ASSEMBLY LIST V014629 4-40
CHARGE PUMP 437663 4-41
GEAR PUMP - FAN/DUST COLLECTOR 419475 4-42
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-43
BI012063

DESCRIPTION ASSEMBLY NO. SECT-PAGE


DUST COLLECTOR INSTALLATION 410112 5-1
DUST COLLECTOR ASSEMBLY 89845 5-2
AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY) 89860 5-3
DUST COLLECTOR HARNESS 4029043 5-4
DUST COLLECTOR PLUMBING 411990 5-5
DUST CURTAIN INSTALLATION 97271 5-6
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) 412009 5-7
HYDRAULIC CYLINDER ASSEMBLY 75137 5-8
DUST CURTAIN PLUMBING - COLD WEATHER 439132 5-9
BI012063

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAST ASSEMBLY - 30 FT 1614748 6-1
MAST LIFT CYLINDER BRACKET WELDMENT (OUTSIDE) 410777 6-2
CYLINDER, HOIST AND PULLDOWN (MAST) 410285 6-3
GUIDE ASSEMBLY, SHEAVE (MAST) 414344 6-4
SHEAVE, 22-INCH OD W/BEARING 414307 6-5
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS 411934 6-6
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS 410093 6-7
DUST HOOD INSTALLATION 427976 6-8
MAST PLUMBING (11.5 METER MAST) 412054 6-9
PIPE RACK INSTALLATION 414204 6-10
MOTOR, HYDRAULIC 414782 6-11
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-12
ROTARY DRIVE ASSEMBLY 4033629 6-13
ROTARY DRIVE GEARBOX ASSEMBLY 4033626 6-14
ROTARY DRIVE MOTOR HOSE KIT 4160030 6-15
ROTARY DRIVE MOTOR FIELD KIT 4160029 6-15A
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION 414679 6-16
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 409242 6-17
HYDRAULIC CYLINDER ASSEMBLY - ROTATE 413639 6-18
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING 409309 6-19
AUTOMATIC TOOL WRENCH 412659 6-20
PIPE RACK ROTATE PLUMBING 410624 6-21
AUTO TOOL WRENCH PLUMBING 410625 6-22
PIPE RACK CAROUSEL LOCK PLUMBING 410627 6-23
PIPE RACK SWING PLUMBING 411989 6-24
MAST LOCK INSTALLATION 410456 6-25
WINCH INSTALLATION (BG8) 1622419 6-26
WINCH CASE DRAIN CONVERSION KIT 1706245 6-27
WINCH ASSEMBLY 422078 6-28
BRAKE VALVE ASSEMBLY (WINCH) V010924 6-29
WINCH PLUMBING HOSE KIT 4007944 6-30
BI012063

DESCRIPTION ASSEMBLY NO. SECT-PAGE


PIPE POSITIONER INSTALLATION 427146 7-1
PIPE POSITIONER PLUMBING - COLD WEATHER 439130 7-2
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED) 423087 7-3
MAST AUTO LUBE INJECTORS 1700671 7-4
MAST AUTO LUBE HOSE KIT 1697753 7-5
MAINFRAME AUTO LUBE INJECTORS 1701023 7-6
MAINFRAME AUTO LUBE INJECTORS HOSE KIT 1717126 7-7
LUBRICATOR INSTALLATION (DRILL STEM THREAD) 426791 7-8
VALVE, AIR 330617 7-9
VALVE, AIR (part of 330617) 330617B 7-10
VALVE, AIR (SOLENOID W/JUNCTION BOX) 330617C 7-11
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 337393 7-12
FILTER / REGULATOR / LUBRICATOR ASSEMBLY 337392 7-13
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) 96557 7-14
MANUAL LUBE PUMP INSTALLATION 1717435 7-15
GUIDE BUSHING (6-INCH O.D. DRILL STEM) 77039 7-16
RADIO KIT, CB 401337 7-17
ROTARY TORQUE CONTROL INSTALLATION (ROTARY DRIVE) 440342 7-18
ROTARY TORQUE CONTROL PLUMBING 440573 7-19
RAPID FILL INSTALLATION (FUEL) 86451 7-20

!
BI012063

"

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAST LOCK PLUMBING 410626 8-1
AUXILIARY PUMP AND FEED VALVE PLUMBING 1634531 8-2
VALVE PLUMBING (JACKS/MAST) 412130 8-3
MAST ELEVATING PLUMBING 441357 8-4
CHARGE HOSE PLUMBING 439240 8-5
SUCTION / RETURN / DRAIN PLUMBING 439379 8-6
HYDRAULIC FEED SYSTEM MODIFICATION KIT 1636505 8-7
HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT 4207196 8-8
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP 409969 8-9
HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION W/HAND 434215 8-10
PUMP
FILTER ASSEMBLY (MAIN RETURN) 88595 8-11
FILTER ASSEMBLY (CASE RETURN) 88596 8-12
HYDRAULIC HAND PUMP ASSEMBLY 69120 8-13
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) 440977 8-14
HOSE KIT - HYDRAULIC TEST SYSTEM 440983 8-15
FILTER / INDICATOR WIRING 4030422 8-16
JACK PLUMBING 412145 8-17
CLOSED LOOP PLUMBING W/LOOP FILTERS 440335 8-18
FILTER ASSEMBLY (LOOP) 402263 8-19
LOOP FILTER PLUMBING 440334 8-20
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION 1719839 8-21

"
BI012063

DESCRIPTION ASSEMBLY NO. SECT-PAGE


ELECTRICAL SCHEMATIC 426455 9-1
CAB WIRING 426517 9-2
CAB / ENGINE WIRING 426518 9-3
CAB / AIR AND CURTAIN VALVE WIRING 426519 9-4
CAB / MAST VALVE WIRING 426520 9-5
PUMP WIRING 426521 9-6
PULLDOWN VALVE WIRING 426522 9-7
STANDARD LIGHT PACKAGE WIRING 426523 9-8
ENGINE HOUR METER WIRING 426524 9-9
AUXILIARY PRESSURE PUMP WIRING 426525 9-10
WATER AND DUST COLLECTOR VALVE WIRING 426526 9-11
FAST PULLDOWN WIRING 426527 9-12
CAB TOP LIGHTS WIRING 426686 9-13
BATTERY / ENGINE DISCONNECT INSTALLATION 426598 9-14
ADDITIONAL BATTERY INSTALLATION 96904 9-15
BATTERY BOX ASSEMBLY 402930 9-16
ADDITIONAL BATTERY INSTALLATION ( 2 ADDITIONAL BATTERIES) 426807 9-17
ELECTRICAL SCHEMATIC (LADDER LOGIC) 433752 9-18
CONVERTER INSTALLATION, 24 VDC/12 VDC 426790 9-19
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) 418334 9-20
ENGINE STOP / KILL SWITCH (GROUND LEVEL) 426571 9-21
REMOTE ENGINE START ASSEMBLY 96865 9-22
ADDITIONAL LIGHTING KIT 402644 9-23
SOUND SYSTEM INSTALLATION 418695 9-24

#
BI012063

# " ##
BI012063

# " ##
BI012063

# " ##

DESCRIPTION SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST 0-0
GENERAL LOCATOR / DECALS / FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAINFRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0
BI012063

QTY. U/M PART NO. DESCRIPTION SECT-PAGE


***** SECTION 2 *****
***** CAB *****

***** AIR CONDITIONER *****


1 EA V012043 ELEMENT, FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-17
1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE (A/C-HEATER) 2-15

***** SECTION 4 *****

*****ENGINE CAT C15***** 4-1

1 EA V015359 Element, filter - fuel (primary) 4-1


1 EA 45487 Element, filter - fuel (secondary) 4-1
1 EA V012941 Element, filter - oil 4-1
1 EA V015251 Element, cooling system 4-1
1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals) 4-5

*****ENGINE AIR CLEANER*****

1 EA 45907 ELEMENT (PRIMARY) 4-11


1 EA 45906 ELEMENT (SAFETY) 4-11

*****ENGINE COOLER***** 4-24

1 EA V009901 ELEMENT, 150 DEG F. 4-28

*****COMPRESSOR*****

1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-23

*****COMPRESSOR AIR CLEANER*****

1 EA 45907 ELEMENT (PRIMARY) 4-11


1 EA 45906 ELEMENT (SAFETY) 4-11

*****CHARGE FILTERS*****

1 EA V011135 ELEMENT, CHARGE FILTER 4-43

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

1 EA 89853 FILTER ELEMENT 5-2


1 EA V011661 ELEMENT, FILTER (AIR LINE FILTER) 5-3
1 EA 89854 ELEMENT RETENTION 5-2

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

1 EA 22390 FILTER ELEMENT (Includes Element & Bowl O-Ring) 7-13

***** SECTION 8 *****


BI012063

QTY. U/M PART NO. DESCRIPTION SECT-PAGE


*****HYDRAULIC SYSTEM***** 8-10

1 EA 88594 ELEMENT, FILTER (MAIN RETURN) 8-11


1 EA 88594 ELEMENT, FILTER (CASE RETURN) 8-12
1 EA 57311 ELEMENT, RESERVOIR - PRESSURE/VACUUM (Does not Include 8-10
Seal)
1 EA V009111 Seal, Element (Seal for Pressure/Vacuum element above) 8-10

*****LOOP FILTERS*****

1 EA 441760 ELEMENT, LOOP FILTER (See Note) 8-19


Loop filters are optional.
BI012063

!
BI012063

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


4066036 DECAL KIT, CAT YELLOW (MD6290)
1 1 EA 44507 DECAL, DIESEL FUEL
2 1 EA 95144 DECAL, HYDRAULIC FILTER - MAIN RETURN
3 1 EA 95145 DECAL, HYDRAULIC FILTER - CASE RETURN
4 1 EA 422855 DECAL, NOTICE - BATTERY
5 1 EA 79418 DECAL, PLACARD - MAINTENANCE
6 1 EA 422856 DECAL, NOTICE - COMPRESSOR
7 1 EA 337481 1417258 NAMEPLATE - MADE IN U.S.A.
8 1 EA 44506 DECAL, HYDRAULIC OIL - CLEAN
9 1 EA 44508 DECAL, WATER - PROTECT FROM FREEZING
10 2 EA 431213 DECAL, LOOP FILTER
11 2 EA 431214 DECAL, CHARGE FILTER
12 4 EA 32447 WALK, SAFETY, TYPE "B"
13 1 EA 4066033 DECAL, REAR (500 X 303)
14 1 EA 4077508 DECAL, MD6290 - RH HANDRAIL
15 1 EA 4077507 DECAL, MD6290 - LH HANDRAIL
16 2 EA 4066035 DECAL, TOWER (455 X 278)
17 1 EA 1677040 CAT SALES MODEL ID PLATE
18 4 EA 409673 DECAL, LIFT POINT
19 1 EA 4136243 DECAL, WATER - H2O
20 1 EA 4136244 DECAL, HYDRAULIC OIL
21 1 EA 4136245 DECAL, FUEL - DIESEL
BI012063

"

"

"
BI012063

!
"
BI012063

#
BI012063

"

!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


429469 DECAL KIT (WARNING)
1 1 EA 429414 DECAL, FALLING OBJECTS (WINCH)
2 2 EA 429448 DECAL, FALLING OBJECTS (CAROUSEL)
3 2 EA 429406 DECAL, ROTATING SHAFT
4 5 EA 428893 NAMEPLATE, ENTANGLEMENT HAZARD
5 2 EA 429418 DECAL, FALLING MAST
6 1 EA 429449 DECAL, HOT PRESSURIZED FLUID
7 2 EA 429404 DECAL, CLIMBING RAISED MAST
8 1 EA 429445 DECAL, MODIFICATION OR ALTERATION
9 1 EA 429437 DECAL, HAZARDOUS VOLTAGE
10 1 EA 429420 DECAL, RIDING ROTARY HEAD
11 1 EA 429141 NAMEPLATE, FLYING OBJECT AND SPRAY HAZARD
12 2 EA 429431 DECAL, ROTATING PARTS
13 2 EA 429426 DECAL, FALLING ROTARY HEAD
14 2 EA 429439 DECAL, COMBUSTIBLE GAS
15 1 EA 429444 DECAL, COMBUSTIBLE GAS (ETHER)
16 1 EA 1711917 DECAL, EXPLOSION HAZARD - STANDARD

"
BI012063

$# %#
"
BI012063

$# %#
"
BI012063

$# %#
"

" " " " " "

! "

!
BI012063

$# %#
"

!
BI012063

$# %#
"

!"
! !
!
!
! ! ! ! ! !

" ""
! "
!
"
"!

!
"

!"
! "!

"
!
" !

! !

!
!!

"
BI012063

$# %#
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1625126 CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
1 1 EA 410216 CAB, 2 PIECE
2 EA 1671742 cooler lock assembly
1 EA 1671271 plunger
1 EA 1671745 handle
1 EA 1671750 striker
6 4 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC COLLAR)
7 1 EA 89455 JUMPER SEAT WITH ATTACHING HARDWARE 2-2
8 1 EA 417220 PANEL / GAUGES (ENGINE) 2-3
9 1 KIT 412822 PANEL / GAUGES (HYDRAULIC) 2-4
10 1 KIT 1496510 PANEL / SWITCHES (DRILL FUNCTIONS) 2-5
11 1 EA 416984 BRACKET, THROTTLE - ENGINE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 8 EA 354048 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.750L)
14 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 1496751 DECAL, CONTROL PANEL - LH
17 3 EA 440314 CONTROL, ELECTRIC - LH/RH PROPEL & ROTARY
HOIST PULLDOWN
18 1 EA 440315 CONTROL, ELECTRIC - ROTARY ROTATION
19 1 EA 86262 BRACKET, MOUNTING SOLENOID
20 1 EA 425402 LEVEL, BULLSEYE
21 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
22 1 EA 342638 VALVE, RELIEF
V012419 knob kit
V012420 cartridge
V012421 valve body
V012422 cartridge seal kit
23 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
24 2 EA 57914 CIRCUIT BREAKER, 5 AMP - SINGLE POLE
25 2 EA 57912 CIRCUIT BREAKER, PB RESET - 50 AMP
26 5 EA 57913 CIRCUIT BREAKER, 15 AMP - SINGLE POLE
27 10 EA 57915 SEAL RESET BUTTON, CIRCUIT BREAKER
28 1 EA 429850 DECAL, CIRCUIT BREAKERS
29 2 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
30 1 EA 69681 CIRCUIT BREAKER, 10 AMP - SINGLE POLE
31 1 EA 319415 LIGHT, DOME - INTERIOR
1 EA ------------ BULB, 24 V (Dome Lamp) See item 5
33 2 EA 43196 SCREW, MACHINE - ROUND HEAD - SLOT
34 2 EA 43195 NUT, HEX (#10-32 UNF)
35 4 EA 75321 LAMP, FLOOD - HALOGEN -24 V
1 EA LAMP 97876 BULB REPLACEMENT
36 1 EA 411638 BOX, JUNCTION - MODIFICATION
38 1 KIT 439888 INSULATION KIT, CAB - SPECIAL 2-7
40 1 EA 4256564 DECAL, CONTROL PANEL - RH
41 1 EA 412427 DECAL, SELECTOR VALVE
42 4 EA 78138 CONNECTOR, WIRE - SLIP ON
43 2 EA 424706 VALVE, PROPORTIONAL
44 1 EA 306118 NAME PLATE
45 2 EA 47840 RELAY, 24 V - LIGHTS/IGNITION
46 2 EA 43481 INDICATOR, FILTER SERVICE
47 6 EA 350446 SCREW, HEX - WASHER HEAD
48 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL - STOP
BI012063

$# %#
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


49 7 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L)
50 1 EA 95908 ASSEMBLY, TUBING
51 1 EA 60666 CONNECTOR, ELECTRICAL
52 32 EA 42624 WASHER, FLAT
53 30 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
54 1 EA 61623 VALVE, SHUTTLE
55 1 EA 347072 SWITCH, PRESSURE
56 4 EA 42543 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L)
57 2 EA 414448 SWITCH, PRESSURE
58 2 EA 89243 ADAPTER, STRAIGHT
59 2 EA 37825 ADAPTER, STRAIGHT
60 15 EA 37819 ADAPTER, ELBOW - 90 DEG
61 4 EA 37816 ADAPTER, ELBOW - 90 DEG
62 17 EA 37827 ADAPTER, STRAIGHT
63 8 EA 35475 ADAPTER, 90 DEG
64 1 EA 410574 VALVE, 4-WAY 2 POSITION
65 1 EA 56439 ADAPTER, NUT HEX CAP NUT
66 1 EA 46299 ADAPTER, ELBOW
67 2 EA 84892 ADAPTER, STRAIGHT
68 3 EA 41004 ADAPTER, STRAIGHT
69 10 EA 57728 ADAPTER, REDUCER - SWIVEL
70 8 EA 45302 ADAPTER, RUN TEE
71 3 EA 45301 ADAPTER, 90 DEG - SWIVEL
72 8 EA 38723 ADAPTER, ELBOW - 45 DEG
73 1 EA 37826 ADAPTER, ELBOW - 45 DEG
74 2 EA 31804 ADAPTER, ELBOW - 90 DEG
75 3 EA 31395 ADAPTER, STRAIGHT
76 1 EA 407362 ADAPTER, TEE
77 1 EA 440337 CAB HOSE PLUMBING 2-8
78 5 EA 340440 RELAY, 24 V
79 1 EA 351359 5018377 LAMP, 24V
80 5 EA 407967 SEAL, KNOCKOUT
81 1 EA 351363 LAMP BASE INDICATING DIAL
83 1 EA 351364 LIGHT, LAMP - LENS - RED GLASS
84 5 EA 350471 RELAY, SOCKET
87 6 EA 77264 NUT, HEX - GR5 (8-32UNC, ZINC)
98 1 EA 426233 ELECTRONICS BOARD
100 1 EA 421341 LAMP, ASSEMBLY - INDICATOR
101 1 EA 421342 BULB, LIGHTING - MINIATURE (24V)
102 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS 2-9
103 1 EA 434382 DECAL, CAB - BH HOLE NUMBERS

!
BI012063

&% ' #
"" #
BI012063

&% ' #
"" #
BI012063

&% ' #
"" #

ITEM QTY. U/M PART NO. DESCRIPTION


89455 JUMPER SEAT WITH ATTACHING HARDWARE
1 1 EA. 85768 SEAT, JUMPER
2 4 EA. 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
3 4 EA. 16083 WASHER, FLAT
BI012063

' $ # %# #
!

" !
"
BI012063

' $ # %# #
!

ITEM QTY. U/M PART NO. DESCRIPTION


417220 PANEL / GAUGES (ENGINE)
1 1 EA. 319146 GAUGE, AIR TEMPERATURE (AIR COMPRESSOR)
2 1 EA 319147 GAUGE, WATER TEMPERATURE
3 1 EA 319145 GAUGE, OIL PRESSURE
4 1 EA 96193 GAUGE, FUEL - 12 V
5 1 EA 319151 GAUGE, VOLTMETER - (20-32 VDC)
6 2 EA 96192 GAUGE, HOURMETER
7 1 EA 96194 TACHOMETER, 12/24 V
8 2 EA 335245 LIGHT KIT, GAUGE - INSTRUMENT
1 EA. GAUGE 401081 Light Bulb (Included with Item 8)
9 2 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
9A 1 EA 42259 SWITCH, ETHER INJECTION
10 1 EA 16864 SWITCH, KEY IGNITION
11 1 EA 86463 DECAL, ENGINE GAUGE PANEL
12 1 EA 319152 SENDER, GAUGE - OIL PRESSURE
13 1 EA 319153 SENDER, TEMPERATURE
14 4 EA 319240 RESISTOR, GAUGE
15 1 EA 335243 LIGHT, INSTRUMENT - 24 VDC
16 1 EA 83700 PLUG, PLASTIC
BI012063

' $ # %# %

"

!
BI012063

' $ # %# %

ITEM QTY. U/M PART NO. DESCRIPTION


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA. 33985 GAUGE, ROTARY/LT TRACK
2 12 EA. 59589 SCREW, MACHINE - RD HD SLOT
3 12 EA. 59590 NUT, HEX
4 12 EA. 77858 WASHER, LOCK
5 1 EA. 411699 DECAL, DRILL GAUGE PANEL
6 1 EA. 325862 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA --------- GAUGE, AIR PRESSURE (See Compressor Group Sect 4)
BI012063

' $ %
"

"
BI012063

' $ %
"

ITEM QTY. U/M PART NO. DESCRIPTION


1496510 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 6 EA 65226 SWITCH, TOGGLE
3 1 EA 66424 SWITCH, TOGGLE - 3 POSITION
4 1 EA 1496509 DECAL, FUNCTION SWITCH PANEL
5 1 EA 407791 SWITCH, TOGGLE
7 1 EA 340997 SWITCH, TOGGLE ON / OFF
8 1 EA 416873 LAMP, RED
9 1 EA 416874 LAMP, GREEN

"
BI012063

$&
'
BI012063

$&
'

ITEM QTY. U/M PART NO. DESCRIPTION


)

410208 CONTROL, MAST/JACKS


1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)
BI012063

% '

ITEM QTY. U/M PART NO. DESCRIPTION


439888 INSULATION KIT, CAB - SPECIAL
1 7 EA 439568 INSULATION, SOUND - CAB
2 1 GAL 43620 ADHESIVE
3 1 EA 410934 FLOOR MAT ACOUSTICAL
4 1 EA 410933 FLOOR MAT ACOUSTICAL

!
BI012063

' % #
!

"
!
! !

"
BI012063

' % #
!

ITEM QTY. U/M PART NO. DESCRIPTION


440337 CAB HOSE PLUMBING
1 1 EA 408025 HOSE ASSEMBLY (JCAF310-04-42)
2 1 EA 408024 HOSE ASSEMBLY (JCAF310-04-32)
3 3 EA 404442 HOSE ASSEMBLY (JCAF310-04-39)
4 1 EA 404358 HOSE ASSEMBLY (JCAF310-04-20)
5 1 EA 408901 HOSE ASSEMBLY (JCBF310-04-38)
6 1 EA 411658 HOSE ASSEMBLY (JCBF310-04-34)
7 1 EA 407945 HOSE ASSEMBLY (JCAF211-04-31)
8 2 EA 405597 HOSE ASSEMBLY (JCAF211-04-15)
9 1 EA 404523 HOSE ASSEMBLY (JCAF211-04-14)
11 3 EA 404381 HOSE ASSEMBLY (JCAF211-04-36)
12 2 EA 404226 HOSE ASSEMBLY (JCAF211-04-30)
13 9 EA 407690 HOSE ASSEMBLY (JCBF211-04-28)
14 1 EA 411662 HOSE ASSEMBLY (JCBF211-04-22)
15 1 EA 411665 HOSE ASSEMBLY (JCBF211-04-10)
16 1 EA 435976 HOSE ASSEMBLY (JCBF211-04-14)
17 3 EA 407428 HOSE ASSEMBLY (JCAF211-04-16)
18 1 EA 408026 HOSE ASSEMBLY (JCAF211-04-28)
BI012063

"
!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
2 1 EA 423812 DECAL
5 4 EA 354051 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L)
6 4 EA 42624 WASHER, FLAT (1/4, TYPE A)
7 4 EA 350333 50AW23 NUT, WELD
BI012063

' *
"

"
BI012063

' *
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE 2-11
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT
BI012063

$
"
BI012063

$
"
BI012063

$
"

ITEM QTY. U/M PART NO. DESCRIPTION


418654 SEAT BELT W/TETHER AND HARDWARE
1 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE
BI012063

% %
"!

"

!
BI012063

% %
"!

ITEM QTY. U/M PART NO. DESCRIPTION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 1 EA 354235 DRAIN, COCK (1/4)
3 1 EA 305768 ADAPTER, 90 DEG
4 1 EA 31395 ADAPTER, STRAIGHT
5 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
6 4 EA 5989 WASHER, LOCK (3/8, SPRING)
7 1 EA 438603 HOSE ASSEMBLY (JCAM2T-04-36)
BI012063

$ ' % +
" !

"

"
BI012063

$ ' % +
" !

" !
! !

"
"

!
!
"
! !
! ! "

" !
"
!
" !
BI012063

$ ' % +
" !
BI012063

$ ' % +
" !

"

"

"

"
BI012063

$ ' % +
" !

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


425137 AIR CONDITIONER/HEATER PRESSURIZER
INSTALLATION
1 1 EA 425127 HEATER / AIR CONDITIONER PACKAGE LIST 2-14
2 2 EA 417038 BELT, A/C
3 1 EA 441289 HOSE KIT, AIR CONDITIONER 2-19
4 1 EA 405580 BRACKET - COMPRESSOR
5 10 FT 99301 WIRE, ELECTRICAL - 16 GAUGE - YELLOW
6 1 EA 417028 GUARD, BELT - AIR CONDITIONER
7 1 EA 417002 SPACER, BRACKET - A/C - COMPRESSOR
8 2 EA 403961 MOUNTING BAR - CONDENSER - A/C
9 2 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
10 18 EA 56006 WASHER, FLAT (0.375, HARDENED)
11 14 EA 7972 NUT, ENGINE SKID - LOCK (3/8-16UNC, ELASTIC
COLLAR)
12 25 EA 5989 121071 WASHER, LOCK (3/8, SPRING)
13 13 EA 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
14 6 EA 43052-050 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.875L)
15 2 EA 42575 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L)
16 4 EA 5977 105166 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
1.250L)
17 9 EA 16083 W4 WASHER, FLAT (0.375, TYPE A)
18 4 EA 5975 121073 WASHER, LOCK (1/2, SPRING)
19 2 EA 5991 120291 NUT, HEX - GR5 (3/8-16UNC)
20 1 EA 69681 CIRCUIT BREAKER, 10 AMP
21 1 EA 57913 CIRCUIT BREAKER, 15 AMP
22 2 EA 57915 SEAL, RESET BUTTON - CIRCUIT BREAKER
23 8 EA 45260 CONN, BUTT - 12/10AWG
24 4 EA 45258 TERM - SPADE - 12/10AWG
25 5 FT 35677-050 WIRE, BLACK - STRANDED
26 14 FT 350924 5010618 WIRE, ELECT, #12 AWG
27 20 FT 99298 WIRE, ELECT - SXL - 16 GAUGE - GREEN
28 4 FT 99327 WIRE, ELECT - SXL - 16 GAUGE - BLACK
29 4 EA 347037 STUD, WELD
30 60 FT 30211 HOSE - HEATER - RUBBER
31 2 EA 5993 105174 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
3.250L)
32 2 EA 55185 WASHER, FLAT (0.50, HARDENED)
33 4 EA - - - - - - - CAPSCREW, HEX HEAD - GR5 (7/16UNC, 1.0L)
34 4 EA 42644 NUT, LOCK (ELASTIC, 7/16-14UNC)
35 4 EA 46103 CLAMP, TUBE
36 1 EA 16246 PIN,CLEVIS (3/8 X 1-1/4)
37 1 EA 426174 INSULATION, FOAM
38 2 EA 426306 MOUNT BAR - CAB HEAT A/C
39 1 EA 9821 PIN, COTTER (5/32 X 1 3/4)
40 4 EA 16888 CLAMP, HOSE (1/2 - 1 1/4)
41 4 EA 33375 119771 FITTING, HOSE - BRASS

"
BI012063

$ ' #
" !

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


425127 HEATER / AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER 2-15
PACKAGE)
2 1 EA 408321 CONDENSER, 24V 2-16
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-17
5 1 EA V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER 2-18
PACKAGE)
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to Cab
Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA - - - - - - - ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O-RING (NO. 6)
13 2 EA V004503 O-RING (NO. 8)
14 2 EA V004504 O-RING (NO. 10)
15 1 EA 441268 FITTING - SERVICE PORT (to be installed on compressor
by vendor)
16 1 EA 441269 FITTING - SERVICE PORT (to be installed on compressor
by vendor)
17 1 EA 441270 PLATE, HOLD DOWN (to be installed on compressor by
vendor)
BI012063

$ ' % + ' #
"

"
BI012063

$ ' % + ' #
"

ITEM QTY. U/M PART NO. DESCRIPTION


NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10

V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order Separately)

"
BI012063

"

"

"

!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


408321 CONDENSER, 24V
1 1 EA. V001504 HOUSING ASSEMBLY
2 1 EA. V001509 CONDENSER ASSEMBLY
4 1 EA. V003290 MOTOR, 24V
5 1 EA. V003291 FAN
6 1 EA. V003292 DIODE
7 1 EA. V003293 FITTING BRACKET ASSEMBLY
8 1 EA. V003294 GUARD, FAN
10 1 EA. V001529 CLAMP, HOSE, SINGLE
12 1 EA. V001532 RELAY, 24V
13 1 EA. V001511 HOSE ASSEMBLY
15 1 EA. V001510 HOSE ASSEMBLY
16 1 EA. V001512 HOSE ASSEMBLY
19 1 EA. V001505 BRACKET, MOUNTING
20 1 EA. V001506 BRACKET, MOUNTING
21 1 EA. V003295 MOUNT, MOTOR
22 1 EA. V011308 RETAINER, MOTOR
23 1 EA. V001534 BINARY SWITCH ASSEMBLY
24 1 EA. V003297 RECEIVER DRIER
25 1 EA. V001513 MOISTURE INDICATOR
26 1 EA. V001508 BRACKET, DRIER
27 2 EA. V001517 RETAINER ASSEMBLY, RUBBER HANDLE
BI012063

% % $ # %

"

"

"

!
BI012063

% % $ # %

ITEM QTY. U/M PART NO. DESCRIPTION


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 V
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS
2 EA V014809 CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT (NOT
SHOWN)

!
BI012063

$ ' % + ' #

"

!
BI012063

$ ' % + ' #

ITEM QTY. U/M PART NO. DESCRIPTION


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24V
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA - - - - - - - LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR

NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia hole
on blower housing assembly (both sides) prior to screwing on item 2 motor
mount assembly & item 10 blower mount assembly.
BI012063

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


441289 HOSE KIT, AIR CONDITIONER
1 1 EA T106073 HOSE ASSEMBLY (5/16 X 22 - INSIDE CAB-A/C UNIT)
2 1 EA T106074 HOSE ASSEMBLY (1/2 X 24 - INSIDE CAB-A/C UNIT)
3 1 EA 441273 HOSE ASSEMBLY (1/2 X 324 - A/C HEATER UNIT)
4 1 EA 441274 HOSE ASSEMBLY (12/32 X 283 - A/C HEATER UNIT)
5 1 EA 426326 HOSE ASSEMBLY (5/16 X 222 - CAB A/C)
BI012063

#
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


428316 GLASS INSTALLATION, CAB (TINTED)
1 3 EA 428317 GLASS (1/4 X 27 1/4 X 35 1/4)
2 2 EA 428318 GLASS (1/4 X 14 1/4 X 35 1/4)
3 1 EA 428319 GLASS (1/4 X 24 1/4 X 27 1/4)
4 1 EA 428320 GLASS (1/4 X 14 1/4 X 22 1/4)
5 1 EA 428321 GLASS (1/4 X 35 1/4 X 37 1/4)
6 1 EA 428322 GLASS (1/4 X 18 1/4 X 37 1/4)
7 1 EA 428323 GLASS (1/4 X 18 1/4 X 20 1/4)
8 87 FT 427115 GASKET, RUBBER (Specify Length needed)
BI012063

' $
!

"
BI012063

' $
!
BI012063

' $
!

" ! " ! " !


BI012063

' $
!

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


99976 WIPER / WASHER INSTALLATION, LEFT
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-22
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER
4 1 EA. 331939 COVER WELDMENT
5 2 EA. 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA. 5989 WASHER, LOCK - SPRING
8 2 EA. 42536 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
9 2 EA. 45257 TERM, RING
10 4 EA. 45256 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99281 WIRE, ELECT, SXL, 16GA, YELLOW/BLACK
15 7 FT. 99294 WIRE, ELECT, SXL, 16GA, VIOLET/BLUE
16 7 FT. 99295 WIRE, ELECT, SXL, 16GA, VIOLET/WHITE
17 7 FT. 99292 WIRE, ELECT, SXL, 16GA, VIOLET/YELLOW
18 12 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY
BI012063

' $ ' *

!
"

"
"
BI012063

' $ ' *

ITEM QTY. U/M PART NO. DESCRIPTION


342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS)
1-7&16 1 EA. V004859 GROUP PART KIT
3 1 EA. - - - - - - - NUT
4 3 EA. - - - - - - - SCREW, FASTENING
5 1 EA. - - - - - - - CONNECTING LINK
6 2 EA. V004860 WASHER, SPACING
7 2 EA. V004861 CLIP SPRING
8 1 EA. V004862 WASHER
9 1 EA V004863 WASHER
10 1 EA. V004864 NUT
11 1 EA. V004865 CAP
12 1 EA. V004866 DRIVER, KNURLED
13 1 EA. V004867 NUT
14 1 EA. V004868 WASHER
15 1 EA. V004869 BRACKET
16 2 EA. - - - - - - - SCREW
17 1 EA. 342314 1420653 - WIPER MOTOR
18 1 EA. 342317 1420657 - WASHER BOTTLE
19 1 EA. 342313 1420652 - WIPER ARM PANTOGRAPH
20 1 EA. 342312 1420651 - WIPER BLADE
21 1 EA. 342318 1420659 - WIPER DRIVE ARM
22 1 EA. 342320 1420661 - ADAPTER (WIRING HARNESS)
23 1 EA. 342319 1420660 - PANTOGRAPH ADAPTER
24 1 EA. 327750 1407145-T1 - WIPER PIVOT SHAFT
25 2 EA. 342365 1420689 - GROMMET
BI012063

' $
!!

"
BI012063

' $
!!
BI012063

' $
!!

" ! " ! " !


BI012063

' $
!!

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


99977 WIPER / WASHER INSTALLATION, REAR
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-22
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER
4 1 EA. 331939 COVER WELDMENT
5 2 EA. 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA. 5989 WASHER, LOCK - SPRING
8 2 EA. 42536 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
9 2 EA. 45257 TERM, RING
10 4 EA. 45256 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99284 WIRE, ELECT, SXL, 16GA, YELLOW/GREEN
15 19 FT. 99339 WIRE, ELECT, SXL, 16GA, PINK/BLUE
16 19 FT. 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW
17 19 FT. 99348 WIRE, ELECT, SXL, 16GA, PINK/BLACK
18 8 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY
BI012063

' $ #
!

"
BI012063

' $ #
!
BI012063

' $ #
!

" ! " ! " !


BI012063

' $ #
!

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


99978 WIPER / WASHER INSTALLATION, RIGHT
1 1 EA. 342364 WIPER / WASHER ASSEMBLY (OPERATOR'S CAB 2-22
WINDOWS)
2 1 EA. 328990 SWITCH, WIPER / WASHER
3 1 EA. 69681 CIRCUIT BREAKER, 10 AMP-SINGLE POLE
4 1 EA. 331939 COVER WELDMENT
5 2 EA. 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA. 5989 WASHER, LOCK - SPRING
8 2 EA. 42536 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
9 2 EA. 45257 TERM, RING
10 4 EA. 45256 TERM, RING
11 10 EA. 69496 CONNECTOR, WIRE FULLY INSULATED
12 1 FT. 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V
13 3 FT. 99307 WIRE, ELECT, SXL, 16GA, GRAY 50V
14 28 FT. 99283 WIRE, ELECT, SXL, 16GA, YELLOW/RED
15 13 FT. 99331 WIRE, ELECT, SXL, 16GA, BLUE/WHITE
16 13 FT. 99335 WIRE, ELECT, SXL, 16GA, BLUE/PINK
17 13 FT. 99333 WIRE, ELECT, SXL, 16GA, BLUE/YELLOW
18 15 FT. 330310 HOSE, W/S WASHER
19 1 EA. 331942 BAR, TAPPED
20 1 EA. 96677 LEVER, DRIVE-ARM ASSEMBLY
BI012063

$
""

" !

!
"
!

" !

" !

" "

! "

! !

"
BI012063

$
""
BI012063

$
""

! !

! "

! !

! !
BI012063

$
""

"
BI012063

$
""

"

"

"
BI012063

$
""

" ! " !

! "

" "

! "! " " "

! !
BI012063

$
""

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4115528 MAINFRAME / CRAWLER ASSEMBLY
1 1 EA 4115527 UNDERCARRIAGE ASSEMBLY 3-2
2 1 EA 1499361 MAINFRAME WELDMENT
3 1 EA 406684 AXLE, FRONT
4 1 EA 4115526 PROPEL PLUMBING 3-9
5 1 KIT 410771 FLOOR COVERING DUST SEALS 3-10
6 2 EA 438794 CYLINDER, MAST ELEVATING 3-11
7 1 EA 439363 MANIFOLD INSTALLATION, SUCTION 3-12
8 1 EA 1689114 COUNTERBALANCE VALVE ASSEMBLY - VENTED 3-13
9 1 EA 70048 TOOLBOX
10 2 EA 87199 CABLE STEP, CAB - FRONT
11 1 EA 87198 CABLE STEP, FRONT INFINITY
12 1 EA 410809 WALKWAY INSTALLATION, CAB 3-14
13 1 EA 410565 PIN, AXLE - FRONT - CENTER
14 2 EA 84509 PIN, FRONT AXLE
15 2 EA 427333 PIN, ELEVATING CYLINDER - UPPER
16 2 EA 428489 PIN, ELEVATING CYLINDER - LOWER
17 6 EA 81025 PIN, QUICK RELEASE - RING GRIP
18 2 EA 63598 BEARING, SPHERICAL
19 2 EA 84184 BUSHING, PIVOT - MAST - SHAFT
20 2 EA 37821 ADAPTER, 45 DEG
21 2 EA 438461 BUSHING, BRONZE
22 4 EA 84513 SPACER, BEARING - AXLE FRONT
23 2 EA 416166 CAP, AXLE REAR
24 2 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
25 2 EA 75321 LAMP, FLOOD - HALOGEN - 24V
97876 Bulb Replacement
26 2 EA 326084 ALARM, BACKUP
28 2 FT 77784 CHAIN, SASH - ZINC PLATED
30 1 EA 57728 ADAPTER, STRAIGHT
31 2 EA 13065 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.000L)
32 2 EA 5994 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.000L)
34 1 EA 41004 ADAPTER, STRAIGHT
35 1 EA 71364 ADAPTER, BRANCH TEE
36 4 EA 69418 ADAPTER, SPLIT FLANGE - 90 DEG
38 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
39 4 EA 37938 ADAPTER, ELBOW - 90 DEG
40 4 EA 1636893 ADAPTER, SPLIT FLANGE KIT
42 1 EA 72701 ADAPTER, ELBOW - 45 DEG
43 3 EA 38689 ADAPTER, BRANCH TEE
44 1 EA 46402 ADAPTER, RUN TEE
45 1 EA 61066 ADAPTER, STRAIGHT
46 2 EA 42624 WASHER, FLAT (1/4, TYPE A)
47 4 EA 424765 HANDRAIL, LADDER
48 3 EA 35475 ADAPTER, 90 DEG
49 2 EA 42550 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.500L)
50 4 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
51 4 EA 6354 CAPSCREW, HEX HEAD - GR5 (5/16UNC, 0.500L)
52 2 EA 6411 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 4.500L)
53 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
54 16 EA 6092 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.000L)
56 2 EA 42545 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.750L)

!
BI012063

$
""

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


57 2 EA 8934 SCREW, ROUND HEAD SLOT (10-24UNC, 1.250L -
ELASTIC COLLAR)
59 2 EA 9208 NUT, LOCK (#10-24UNC, ELASTIC COLLAR)
60 6 EA 323213 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 3.250L)
61 6 EA 438681 WASHER, NORD LOCK
62 14 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
63 14 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
64 24 EA 42627 WASHER, FLAT (1/2)
65 6 EA 6002 WASHER, LOCK (5/16, SPRING)
66 8 EA 438683 WASHER, NORD LOCK (1/2)
67 2 EA 42677 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 3.750L)
68 2 EA 42644 NUT, LOCK (7/16-14UNC, ELASTIC COLLAR)
69 2 EA 45212 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L)
70 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
71 4 EA 5989 WASHER, LOCK (3/8, SPRING)
72 2 EA 42670 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 3.500L)
73 6 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
74 6 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
100 1 EA 1522946 VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL 3-15
CONTROL
101 1 EA 1717112 VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 3-17
102 1 EA 411957 MANIFOLD W/ATTACHMENTS (RETURN) 3-19
103 1 EA 411937 MANIFOLD W/ATTACHMENTS (CASE DRAIN) 3-20
104 1 EA 412237 MANIFOLD W/ATTACHMENTS 3-21
105 8 EA 95323 MOUNT, CAB
106 1 EA 412259 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - 3-22
VENTED - PILOT OPERATED
107 1 EA 411987 VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE) 3-23
108 1 EA 1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL 3-24
W/ATTACHMENTS
109 1 EA 416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING 3-26
DR/DUST CURT/MAIN AIR
110 1 EA 411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-28
INJECTION W/ATTACHMENTS
111 1 EA 411903 VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS 3-30
112 1 EA 412258 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW 3-31
FLOW
113 1 EA 410280 VALVE, SOLENOID
1 EA V004744 Coil, Valve - 24 V
1 EA V004745 Cartridge, Threaded - Solenoid/Coil
1 EA V004746 Seal Kit, Valve/Cartridge
114 8 EA 42630 WASHER, FLAT (0.750, TYPE A)
116 2 EA 410314 BRACE, CAB EXTENSION
118 8 EA 7808 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.000L)
119 8 EA 42606 NUT, LOCK (3/4-10UNC, ELASTIC COLLAR)
120 8 EA 416995 SPACER, CAB - MOUNT
121 2 EA 30136 ADAPTER, STRAIGHT
122 2 EA 71195 ADAPTER, ELBOW - 90 DEG
126 2 EA 418324 ADAPTER, STRAIGHT
128 5 FT 423157 SEAL, RUBBER STRIP (specify length)
131 2 EA 427386 SHIM PACK (0.270 TOTAL THICKNESS EACH PACK -
EACH PACK INCLUDES:)
BI012063

$
""

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


2 EA 427387 Shim, .015
4 EA 427388 Shim, .030
2 EA 427389 Shim, .060
132 2 EA 428491 PLATE, RETAINER
133 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
134 4 EA 5989 WASHER, LOCK (3/8, SPRING)
135 2 EA 430888 RETAINER, AXLE PIN
137 4 EA 38323 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L)
138 2 EA 37946 WIRE, SAFETY - 16 GAUGE STAINLESS STEEL
139 2 EA 426017 SUPPORT, ROD - HOSE AXLE
140 2 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
141 1 EA 37827 ADAPTER, STRAIGHT
142 2 EA 439122 BLOCK, ANTI-ROTATION - ELEVATING CYLINDER
143 2 EA 5929 FITTING, GREASE
144 2 EA 309743 PLUG, PIPE
151 4 EA 320078 ADAPTER, STRAIGHT
BI012063

% #
"" !

" "

!
" !
BI012063

% #
"" !
BI012063

% #
"" !

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4115527 UNDERCARRIAGE ASSEMBLY
1 1 EA V014910 CRAWLER CARRIAGE, L. H.
1 EA V014912 SIDE FRAME, L. H.
1 1 EA V014911 CRAWLER CARRIAGE, R. H.
1 EA V014913 SIDE FRAME, R. H.
2 12 EA SIDE V012762 TRACK ROLLER ASSEMBLY (SECTIONS B-B AND
C-C)
3 1 EA SIDE V007371 SPROCKET
4 1 EA SIDE V010684 FINAL DRIVE ASSEMBLY W/MOTOR - TRACK
5 1 EA SIDE V005647 ADJUSTER COVER (Tensioner)
6 2 EA SIDE V012707 ROCK GUARD COMPLETE (FRONT AND REAR) 3-3
7 2 EA SIDE V005023 GREASE NIPPLE (Tensioner)
8 1 EA SIDE V007376 MOTOR COVER (Final Drive)
9 2 EA SIDE V005732 RING, SEALING (Tensioner)
10 48 EA SIDE V014914 CAPSCREW, HEX HEAD (Track Roller)
11 72 EA SIDE - - - - - - - WASHER (Rollers and Rock Guards)
12 42 EA SIDE V007370 DISK/WASHER (SPROCKET)
13 20 EA SIDE V007369 CAPSCREW (SPROCKET)
14 20 EA SIDE V007372 CAPSCREW, HEX HEAD (Final Drive)
15 2 EA SIDE V007378 BOLT, HEX HEAD (Tensioner cover)
16 4 EA SIDE V010171 CAPSCREW, HEX HEAD (Rock Guard)
17 5 EA SIDE V011626 CAPSCREW, HEX HEAD (Cover, Final Drive)
18 1 EA SIDE 4248293 TRACK ASSEMBLY W/SHOES (53 LINKS) 3-4
19 1 EA SIDE V007359 IDLER ASSEMBLY W/SLIDE BAR 3-5
20 1 EA SIDE V007361 SPRING ASSEMBLY (COMPLETE) 3-6
21 20 EA SIDE V015495 CAPSCREW, HEX HEAD ( Rock Guard)
22 2 EA SIDE V012708 ROCK GUARD COMPLETE (MIDDLE) 3-7
23 1 EA SIDE V007360 TENSIONER, CRAWLER ASSEMBLY 3-8
24 4 EA SIDE V012768 WASHER (Tensioner)
25 4 EA SIDE V007380 CAPSCREW, HEX HEAD (Tensioner)
26 1 EA SIDE V012398 GREASE NIPPLE (ADJUSTABLE)
27 1 EA SIDE 4115850 HYDRAULIC MOTOR, BENT AXIS VARIABLE
DISPLACEMENT
28 2 EA SIDE V007496 CAPSCREW, HEX HEAD (Motor)
BI012063

#% '
! !
BI012063

#% '
! !

ITEM QTY. U/M PART NO. DESCRIPTION


V012707 ROCK GUARD COMPLETE (FRONT AND REAR)
1 1 EA - - - - - - - ROCK GUARD, RH
2 1 EA - - - - - - - ROCK GUARD, LH
3 2 EA V013084 ROD, THREADED
4 4 EA V012629 NUT
5 2 EA V013085 TUBE, SPACER
BI012063

$ "

"
BI012063

$ "

ITEM QTY. U/M PART NO. DESCRIPTION


1 EA 4248293 TRACK ASSEMBLY W/SHOES (53 LINKS)
1 EA 4249473 TRACK CHAIN ASSEMBLY (53 LINKS)

1 53 EA 4249477 LINK, TRACK - R.H.


2 53 EA 4249478 LINK, TRACK - L.H.
3 2 EA V012757 BUSHING, MASTER
4 57 EA V012756 PIN
5 57 EA 4249479 BUSHING
6 4 EA V007406 COLLAR, MASTER
7 2 EA 4249510 PIN, MASTER
8 53 EA 4249474 SHOE, TRIPLE GROUSER
9 236 EA 4249476 CAPSCREW
10 236 EA 4249475 NUT
11 EA 4249511 SEAL, WASHER (not shown)
BI012063

$
! "

"
BI012063

$
! "

ITEM QTY. U/M PART NO. DESCRIPTION


V007359 IDLER ASSEMBLY W/SLIDE BAR
6 1 EA V007381 IDLER W/BUSHING
7 1 EA V007382 IDLER
8 2 EA V007383 BUSHING
9 2 EA V007384 BRACKET
10 1 EA V007385 SHAFT
11 2 EA V007386 SEAL
12 2 EA V007387 PIN, SPRING
13 2 EA V007388 O-RING
16 1 EA V008514 PLUG

"
BI012063

' # '
!

"
BI012063

' # '
!

ITEM QTY. U/M PART NO. DESCRIPTION


NOT TO BE SERVICED IN FIELD.
SOLD AS A COMPLETE ASSEMBLY
FACTORY SERVICE RECOMMENDED

1 V007361 SPRING ASSEMBLY (COMPLETE)


2 1 EA - - - - - - - CAP, SPRING
3 1 EA - - - - - - - ROD, TENSION
4 1 EA - - - - - - - SPRING
5 1 EA - - - - - - - CAP, SPRING
6 1 EA - - - - - - - DOWEL
BI012063

#% '
!

"

"

!
BI012063

#% '
!

ITEM QTY. U/M PART NO. DESCRIPTION


V012708 ROCK GUARD COMPLETE (MIDDLE)
1 1 EA - - - - - - - ROCK GUARD, RH
2 1 EA - - - - - - - ROCK GUARD, LH
3 2 EA V013084 ROD, THREADED
4 4 EA V012629 NUT
5 2 EA V013085 TUBE, SPACER

!
BI012063

%
!

"
BI012063

%
!

ITEM QTY. U/M PART NO. DESCRIPTION


V007360 HYDRAULIC TENSIONER, IDLER ASSEMBLY
2 1 EA V007389 PISTON
3 1 EA V007390 CYLINDER
4 1 EA V007391 RING, SCRAPER
5 1 EA V007392 SEAL, GROOVE

1 EA 420498 ADAPTER, GREASE NIPPLE (Not Shown) Is not part of this assembly - Must
be ordered separately
BI012063

' ' ' % #


""
BI012063

' ' ' % #


""
BI012063

' ' ' % #


""

ITEM QTY. U/M PART NO. DESCRIPTION


4115526 PROPEL PLUMBING
1 1 EA 404099 HOSE ASSEMBLY (JCAF310-12-150)
2 1 EA 407438 HOSE ASSEMBLY (JCAF310-04-224)
3 2 EA 407969 HOSE ASSEMBLY (JCAF310-06-81)
4 1 EA 401697 HOSE ASSEMBLY (JCAF310-06-21)
5 2 EA 4226460 HOSE ASSEMBLY (JCDF310-12-103)
6 2 EA 84389 HOSE ASSEMBLY (JCAF310-04-100)
7 4 EA T106139 HOSE ASSEMBLY (JCDF273-16-75)
8 1 EA 408240 HOSE ASSEMBLY (JCAF310-04-21)
BI012063

# %
!!

"

"
BI012063

# %
!!

ITEM QTY. U/M PART NO. DESCRIPTION


410771 FLOOR COVERING DUST SEALS
1 2 EA. 410772 SEAL, DUST
2 2 EA. 410773 COVER, DUST SEAL
3 1 EA. 410774 COVER, DUST SEAL
4 1 EA. 410775 SEAL DUST
5 18 EA. 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
6 18 EA. 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
BI012063

#
!

"
!

"
BI012063

#
!

ITEM QTY. U/M PART NO. DESCRIPTION


438794 CYLINDER, MAST ELEVATING
1 1 EA. - - - - - - - WIPER
2 1 EA. - - - - - - - SEAL
3 1 EA. - - - - - - - O-RING
4 1 EA. - - - - - - - BACKUP
5 1 EA. - - - - - - - SEAL
6 1 EA. - - - - - - - O-RING
7 4 EA. - - - - - - - WEAR RING
8 2 EA. - - - - - - - WEAR RING
9 1 EA. V004539 SEAL KIT
(Includes Items 1 thru 8)
10 1 EA. V004540 NUT, LOCK
11 1 EA V007069 SET SCREW
12 1 EA. V004541 FITTING, GREASE
13 2 EA. - - - - - - - PLUG, PORT
14 4 EA - - - - - - - PLUG, PORT
15 2 EA. V013973 VALVE, COUNTERBALANCE
16 1 EA. - - - - - - - TUBE ASSEMBLY
17 1 EA. 1711936 ROD ASSEMBLY
18 1 EA. V004543 CAP, HEAD
19 1 EA. V004544 HEAD
20 1 EA. V004545 PISTON
21 2 EA. 1711935 BUSHING
BI012063

%
#

"

! " !
BI012063

%
#

ITEM QTY. U/M PART NO. DESCRIPTION


439363 MANIFOLD INSTALLATION, SUCTION
1 1 EA 410800 MANIFOLD, PUMP SUCTION PORT
2 1 EA T103545 NIPPLE, PIPE
3 1 EA 67973 COUPLING, 4-INCH
87855 Gasket, Coupling
4 2 EA 30162 ADAPTER, STRAIGHT
5 1 EA 8295 PLUG, SQUARE HEAD
6 4 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
7 4 EA 6291 NUT, LOCK
8 1 EA 403801 ADAPTER, STRAIGHT
9 1 EA 31805 ADAPTER, 90 DEG
10 2 EA 30067 ADAPTER, STRAIGHT
11 1 EA 34727 VALVE, SHUTOFF - BALL TYPE
12 1 EA 33341 ADAPTER, STRAIGHT
14 1 EA 39870 ADAPTER, HEX CAP NUT
15 1 EA 439364 REDUCER, BELL (3.00 X 2NPT)
16 1 EA 35584 ADAPTER, STRAIGHT (32MNPT X 32MJIC)
20 1 EA 31395 ADAPTER, STRAIGHT
21 1 EA 56439 ADAPTER, NUT CAP
22 2 EA 441944 SPACER, 1/4"
23 2 EA 441945 SPACER, 1/8"
BI012063

"
!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


1689114 COUNTERBALANCE VALVE ASSEMBLY - VENTED
1 1 EA 1636501 COUNTERBALANCE VALVE - VENTED
2 1 EA 35475 ADAPTER, 90 DEG
3 1 EA 37689 ADAPTER, STRAIGHT
4 1 EA 1636495 FREE FLOW SIDE TO NOSE CHECK VALVE W/ PORT 3 BLOCKED
1 EA 1710020 Cartridge
1 EA V011286 Seal Kit, Cartridge
5 1 EA 1636497 VENTED COUNTERBALANCE VALVE - 3:1 PILOT RATIO
1 EA 1710017 Cartridge
1 EA 1710018 Seal Kit, Cartridge
6 1 EA 36666 ADAPTER, 90 DEG
7 1 EA 399465 ADAPTER, STRAIGHT PLUG
BI012063
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


410809 WALKWAY INSTALLATION, CAB
1 1 EA 410751 WALKWAY, CAB
4 10 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
5 10 EA 55185 WASHER, FLAT - HARDENED
6 2 EA 16803 WASHER, FLAT (3/8, TYPE A)
7 1 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
8 1 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
9 1 EA 405978 BUMPER
BI012063

$
"

!
! !

"
"
"

"
BI012063

$
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1522946 VALVE ASSEMBLY W/ATTACHMENTS, DIRECTIONAL
CONTROL
1 1 EA 438219 VALVE ASSEMBLY LESS ATTACHMENTS, 3-16
DIRECTIONAL CONTROL
2 4 EA 39932 ADAPTER, SWIVEL - 90 DEG
3 1 EA 55971 ADAPTER, SWIVEL - 45 DEG
4 4 EA 31371 ADAPTER, STRAIGHT
5 1 EA 45301 ADAPTER, SWIVEL - 90 DEG
6 4 EA 30870 ADAPTER, STRAIGHT
7 4 EA 37408 ADAPTER, ELBOW - 90 DEG
8 4 EA 35475 ADAPTER, 90 DEG
9 3 EA 45302 ADAPTER, RUN TEE
10 1 EA 37827 ADAPTER, STRAIGHT
11 2 EA 45301 ADAPTER, ELBOW - 90 DEG
12 3 EA 405559 HOSE ASSEMBLY (JCAF310-04-12)
13 2 EA 39694 ADAPTER, STRAIGHT
14 1 EA 37408 ADAPTER, SWIVEL - 90 DEG
15 1 EA 305619 ADAPTER, STRAIGHT PLUG

"
BI012063

!
BI012063
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


438219 VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL
1A 2 EA 1573117 VALVE SECTION
1 1 EA 1573141 SPOOL
2 1 EA ------- SPOOL, HOUSING
3 2 EA ------- PLUG
4 1 EA 1573142 SPOOL, COMPENSATOR
5 2 EA ------- SEAT, SPRING
6 2 EA 1573144 SPRING
7 2 EA 1573145 O-RING
8 2 EA ------- END CAP, SPOOL
9 4 EA ------- CAPSCREW, SOCKET HEAD
10 4 EA 1573146 O-RING
11 1 EA 1573147 O-RING
12 1 EA 1573148 O-RING
13 1 EA 1573143 CHECK VALVE, POPPET
14 1 EA 1573149 SPRING
15 2 EA ------- PLUG
16 1 EA 1573118 INLET SECTION
17 1 EA 1648406 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers
BI012063

$
! !

! "

"
"

" ! !

!
BI012063

$
! !

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1717112 VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL
1 1 EA 1636498 VALVE ASSEMBLY LESS ATTACHMENTS, FEED 3-18
CONTROL
2 3 EA 353311 ADAPTER, SPLIT FLANGE HALF
3 2 EA 51120 ADAPTER, 90 DEG
4 1 EA 82678 ADAPTER, 45 DEG
5 1 EA 96157 ADAPTER, STRAIGHT
6 1 EA 30077 ADAPTER, 45 DEG
7 3 EA 30870 ADAPTER, STRAIGHT
8 1 EA 46344 ADAPTER, 90 DEG
9 1 EA 35475 ADAPTER, 90 DEG
10 1 EA 37827 ADAPTER, STRAIGHT
11 2 EA 440976 BLANKING
12 1 EA 30136 ADAPTER, STRAIGHT
13 2 EA 16622 O-RING
14 1 EA 71228 ADAPTER, 45 DEG
15 2 EA 58500 ADAPTER, STRAIGHT
16 1 EA 44554 ADAPTER, 90 DEG
17 1 EA 45302 ADAPTER, RUN TEE
18 8 EA 320030 WASHER, LOCK (5/8)
19 8 EA 49003 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 3.00L)
20 1 EA 441912 ADAPTER, STRAIGHT REDUCER

!
BI012063

"

"
BI012063
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


1636498 VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL
1 1 EA V004761 BODY
2 8 EA V004762 SOCKET, HEX - O-RING BOSS PLUG
3 1 EA V004763 SOCKET, HEX - O-RING BOSS PLUG
4 1 EA 1636496 CAVITY PLUG - PORT 3 BLOCKED
1 EA 1710019 Cartridge
1 EA V011962 Seal Kit, Cartridge
5 1 EA 414857 VALVE, PILOT TO OPEN - 2-WAY
1 EA V006681 Seal Kit, Cartridge
6 1 EA V004765 VALVE, PILOT OPERATED - DIRECTIONAL
1 EA V004303 Seal Kit, Cartridge
7 1 EA 440879 VALVE, PILOT TO OPEN - 2-WAY
1 EA V006681 Seal Kit, Cartridge
8 1 EA 414860 PLUG, CAVITY
1 EA V012416 Seal Kit, Cartridge
9 2 EA V004768 COIL, 24VDC
10 1 EA V005625 ORIFICE, PIPE PLUG
11 1 EA 422880 VALVE, PILOT TO CLOSE - 2-WAY
1 EA V006681 Seal Kit, Cartridge
12 2 EA 414855 NORMALLY CLOSED - 1 TO 2
1 EA V006680 Seal Kit, Cartridge
13 1 EA 414854 PLUG, CAVITY
BI012063

$ %
"!

"

!
! !

" !
BI012063

$ %
"!

ITEM QTY. U/M PART NO. DESCRIPTION


411957 MANIFOLD W/ATTACHMENTS (RETURN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA. 411272 ADAPTER, HYDRAULIC
3 1 EA. 401554 PLUG, BOSS - O-RING
4 4 EA. 18556 ADAPTER, ELBOW - 90 DEG
5 1 EA. 353427 ADAPTER, ELBOW - 90 DEG
6 2 EA. 36085 ADAPTER, ELBOW - 90 DEG
7 3 EA. 83731 ADAPTER, REDUCER
8 3 EA. 344214 1421814 ADAPTER, STRAIGHT
9 3 EA. 71376 ADAPTER, ELBOW - 45 DEG
10 1 EA. 18565 ADAPTER, ELBOW - 90 DEG
11 2 EA. 37424 ADAPTER, ELBOW - 45 DEG
13 4 EA. 42562 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 5.00L)
14 4 EA. 6293 NUT, LOCK (1/4-20UNC)
16 1 EA. 36750 ADAPTER, ELBOW - 90 DEG
17 8 EA. 42624 WASHER, FLAT (1/4, TYPE A)
18 1 EA. 89007 ADAPTER, RUN - TEE
19 1 EA. 37408 ADAPTER, 90 DEG
20 1 EA. 86251 ADAPTER, ELBOW
21 1 EA. 18564 ADAPTER, STRAIGHT
22 1 EA. 348375 ADAPTER, RUN TEE
BI012063

$
!

"

! ! ! !
!
BI012063

$
!

ITEM QTY. U/M PART NO. DESCRIPTION


411937 MANIFOLD W/ATTACHMENTS (CASE DRAIN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA. 411272 ADAPTER, 90 DEG
3 1 EA. 401554 PLUG, BOSS - O-RING
4 3 EA. 18556 ADAPTER, ELBOW - 90 DEG
6 1 EA. 36085 ADAPTER, ELBOW - 90 DEG
7 1 EA. 83731 ADAPTER, REDUCER
8 5 EA. 80032 ADAPTER, 45 DEG
9 1 EA. 71376 ADAPTER, ELBOW - 45 DEG
10 4 EA. 45302 ADAPTER, TEE
11 4 EA. 45301 ADAPTER, 90 DEG
13 4 EA. 42562 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 5.000L)
14 4 EA. 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
15 1 EA. 37821 ADAPTER, ELBOW - 45 DEG
16 8 EA 42624-050 WASHER, FLAT (1/4, TYPE A)
17 5 EA 419425 ADAPTER, STRAIGHT
18 1 EA 38061 ADAPTER, PLUG - STRAIGHT
19 2 EA 37407 ADAPTER, PLUG - STRAIGHT
20 1 EA 65540 ADAPTER, TEE
21 1 EA 348335 ADAPTER, 90 DEG
BI012063

$
!

"
BI012063

$
!

ITEM QTY. U/M PART NO. DESCRIPTION


412237 MANIFOLD W/ATTACHMENTS
1 1 EA. 333017 1412986 MANIFOLD LESS ATTACHMENTS
2 1 EA. 37689 ADAPTER, STRAIGHT
3 2 EA. 18556 ADAPTER, ELBOW - 90 DEG
5 1 EA. 39932 ADAPTER, 90 DEG
6 1 EA. 36083 ADAPTER, ELBOW - 45 DEG
7 1 EA. 37675 ADAPTER, STRAIGHT
8 1 EA. 83074 ADAPTER, 90 DEG
9 30870 ADAPTER, STRAIGHT
BI012063

$ ' '
"
BI012063

$ ' '
"

ITEM QTY. U/M PART NO. DESCRIPTION


412259 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT
OPERATED
1 1 EA. 411774 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - VENTED - PILOT
OPERATED
V004992 Cartridge, Valve
V004303 Seal Kit, Cartridge
2 2 EA. 37827 ADAPTER, STRAIGHT
3 1 EA. 45301 ADAPTER, 90 DEG
4 2 EA. 35475 ADAPTER, ELBOW - 90 DEG
BI012063

$ %
!

"
BI012063

$ %
!

ITEM QTY. U/M PART NO. DESCRIPTION


411987 VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE)
1 2 EA. 61623 VALVE LESS ATTACHMENTS
2 1 EA. 32562 ADAPTER, STRAIGHT
3 2 EA. 31395 ADAPTER, STRAIGHT
4 2 EA. 31804 ADAPTER, ELBOW - 90 DEG
5 1 EA 45302 ADAPTER, TEE
6 2 EA 45301 ADAPTER, ELBOW
BI012063

& $ $
" "

"
BI012063

& $ $
" "

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1522945 VALVE ASSEMBLY, JACKS/MAST CONTROL
W/ATTACHMENTS
1 2 EA. 30870 ADAPTER, STRAIGHT
2 6 EA. 18564 ADAPTER, STRAIGHT
3 2 EA. 44174 ADAPTER, STRAIGHT
4 2 EA. 37155 ADAPTER, 90 DEG - SWIVEL
5 2 EA. 37408 ADAPTER, 90 DEG - SWIVEL
6 2 EA. 404483 ADAPTER, 90 DEG
7 2 EA. 86242 ADAPTER, 90 DEG
8 2 EA. 83074 ADAPTER, 90 DEG
9 8 EA. 35475 ADAPTER, 90 DEG
10 1 EA. 437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS 3-25
ATTACHMENTS
BI012063

& $
!

"
BI012063

& $
!

"

! "
"
!
"

"
BI012063

& $
!

ITEM QTY. U/M PART NO. DESCRIPTION


437664 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1A 4 EA. 1573117 VALVE SECTION
1 1 EA. 1573141 SPOOL
2 1 EA. ------- SPOOL, HOUSING
3 2 EA. ------- PLUG
4 1 EA. 1573142 SPOOL, COMPENSATOR
5 2 EA. ------- SEAT, SPRING
6 2 EA. 1573144 SPRING
7 2 EA. 1573145 O-RING
8 2 EA. ------- END CAP, SPOOL
9 4 EA. ------- CAPSCREW, SOCKET HEAD
10 4 EA. 1573146 O-RING
11 1 EA. 1573147 O-RING
12 1 EA. 1573148 O-RING
13 1 EA. 1573143 CHECK VALVE, POPPET
14 1 EA. 1573149 SPRING
15 2 EA. ------- PLUG
16 1 EA. 1573118 INLET SECTION
17 1 EA. 1573119 OUTLET SECTION
18 1 EA. 1573120 TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers

"
BI012063

$ # $ % % $

"
BI012063

$ # $ % % $

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


416698 VALVE ASSEMBLY W/ATTACHMENTS, VIEWING
DR/DUST CURT/MAIN AIR
1 1 EA 416699 VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING 3-27
DR/DUST CURT/MAIN AIR
2 2 EA 51772 ADAPTER, STRAIGHT
3 4 EA 18571 ADAPTER, STRAIGHT
4 2 EA 45862 ADAPTER, STRAIGHT
5 2 EA 35626 ADAPTER, HEX CAP NUT
6 2 EA 80190 ADAPTER, PLUG - STRAIGHT
7 6 EA 402620 CONNECTOR, LIGHTED
BI012063

# $ % % $

!
BI012063

# $ % % $

ITEM QTY. U/M PART NO. DESCRIPTION


416699 VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST
CURT/MAIN AIR
1 3 EA. 413252 VALVE SPOOL SECTION
2 EA. SECT. V002453 Coil, 24V
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. SECT. V001985 Seal Kit, Valve Section
2 1 EA. V004733 MANIFOLD
3 3 EA. 412888 VALVE, CHECK W/BOLTS
1 EA. SECT. V005835 Cartridge
1 EA. SECT. V001458 Seal Kit, Cartridge

!
BI012063

% $ & $
" #
BI012063

% $ & $
" #

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER
INJECTION W/ATTACHMENTS
1 1 EA 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-29
INJECTION LESS ATTACHMENTS
2 2 EA 18564 ADAPTER, STRAIGHT
3 1 EA 76087 ADAPTER, STRAIGHT
6 1 EA 65326 ADAPTER, 90 DEG
8 1 EA 37155 ADAPTER, ELBOW
9 2 EA 39465 ADAPTER, STRAIGHT
11 1 EA 37406 ADAPTER, STRAIGHT
BI012063

% $ &
BI012063

% $ &

ITEM QTY. U/M PART NO. DESCRIPTION


1 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS
ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. SOL. V004735 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
1 EA. V004732 Seal Kit, Cartridge
BI012063

! !

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


411903 VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS
1 1 EA 330291 1410572 VALVE ASSEMBLY, DIVERTER LESS ATTACHMENTS
334538 Cartridge Replacement
353395 Seal Replacement Kit
2 2 EA 18556 ADAPTER, ELBOW - 90 DEG
3 4 EA 30870 ADAPTER, STRAIGHT
5 1 EA 35475 ADAPTER, ELBOW - 90 DEG
6 1 EA 45302 ADAPTER, TEE
7 2 EA 31804 ADAPTER, 90 DEG
8 1 EA 37408 ADAPTER, 90 DEG
9 2 EA 317816 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
10 2 EA 5989 WASHER, LOCK (3/8, SPRING)
11 1 EA 39408 ADAPTER, 90 DEG
12 1 EA 45301 ADAPTER, 90 DEG
BI012063

$
"
BI012063

$
"

ITEM QTY. U/M PART NO. DESCRIPTION


412258 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW
1 1 EA. 410602 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - LOW FLOW
EA. V004894 Cartridge, Valve
V001460 Seal Kit, Cartridge
2 2 EA. 37827 ADAPTER, STRAIGHT
3 1 EA. 45302 ADAPTER, TEE
4 1 EA. 45301 ADAPTER, 90 DEG
BI012063

% $' % #
" !

" !

"

"
BI012063

% $' % #
" !

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


410507 FUEL TANK INSTALLATION W/PLUMBING
1 1 EA. 434214 FUEL TANK SUBASSEMBLY 3-33
2 5 FT. 15145 HOSE, FUEL (Order By Length)
5 3 EA. 7806 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.000L)
6 3 EA. 42606 NUT, LOCK (3/4-10UNC)
7 3 EA. 42630 WASHER, FLAT (3/4, TYPE A)
10 5 FT. 15146 HOSE, FUEL BULK (Order By Length)
11 1 EA. 32104 FITTING, HOSE
13 1 EA. 33375 ADAPTER, SWIVEL
14 1 EA. 406167 FITTING, 90 DEG
15 1 EA. 34847 ADAPTER, STRAIGHT
BI012063

% %

"

"

!
BI012063

% %

ITEM QTY. U/M PART NO. DESCRIPTION


434214 FUEL TANK SUBASSEMBLY
1 1 EA 410240 TANK, FUEL - WELDMENT
1 EA 437353 Cap, Filler
1 EA T103947 Gasket, fuel tank
2 2 EA 6719 PLUG, SQUARE HEAD
3 1 EA 32810 COCK, DRAIN
4 1 EA 84609 SENDER, FUEL
5 1 EA 86801 FITTING ASSEMBLY, SIPHON
6 1 EA 57729 FITTING, REDUCER
7 1 EA 70050 ADAPTER, STRAIGHT
8 1 EA 8333 BUSHING
9 4 EA 8296 PLUG, SQUARE HEAD
10 1 EA 428115 VALVE, CHECK
11 1 EA 32104 FITTING
12 1 EA 347908 ADAPTER, 90 DEG
13 1 EA 401270 CAP, VENT
14 2 EA 320245 BUSHING
15 1 36383 ADAPTER, 90 DEG
BI012063

& ,
"

"
"

!
BI012063

& ,
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1509849 JACK INSTALLATION - 48"
1 ---------- CASING, JACK - OUTER (See Note on Drawing)
2 4 EA 1509847 CASING, JACK - INNER
3 4 EA 1499028 CYLINDER ASSEMBLY, JACK 3-35
4 4 EA 1490593 CAP, CASING - OUTER JACK
5 4 EA 320789 1300T35 PIN, ROUND
7 4 EA 425897 BOLT RING, JACK PAD
8 4 EA 1470456 PAD, JACK - LEVELING
9 8 EA 37155 ADAPTER, ELBOW
10 8 EA 76087 ADAPTER, STRAIGHT
11 32 EA 7809 CAPSCREW, HEXHEAD - GR5 (3/4-10UNC, 3.500L)
12 32 EA 42606 NUT, LOCK - GR5 (3/4-10UNC, ELASTIC COLLAR)
13 64 EA 55932 WASHER, FLAT (3/4, HARDENED)
14 12 EA 5929 FITTING, GREASE - STRAIGHT
15 4 EA 42789 NUT, HEX LOCK (7/8-9UNC, ELASTIC COLLAR)
19 48 EA 42824 CAPSCREW, SOCKETHEAD - GR8 (3/4-10UNC, 2.000L)
20 4 EA 77936 CAPSCREW, HEX HEAD - GR5 (7/8-9UNC, 7.000L)
21 16 EA 320128 PIN, COTTERED
BI012063

&

"

! "
!

"
BI012063

&

ITEM QTY. U/M PART NO. DESCRIPTION


1499028 CYLINDER ASSEMBLY, JACK
1 1 EA. - - - - - - - WIPER
2 1 EA. - - - - - - - SEAL
3 1 EA. SEAL
4 1 EA. - - - - - - - O-RING
5 1 EA. - - - - - - - O-RING
6 1 EA. - - - - - - - BACKUP
7 1 EA. - - - - - - - O-RING
8 2 EA. - - - - - - - WEAR RING
9 3 EA. - - - - - - - WEAR RING
10 1 EA. V004885 CYLINDER SEAL KIT (Includes Items 1 thru 9)
11 2 EA. V008665 WASHER SEAL
12 1 EA. V004886 LOCKNUT
13 2 EA. V004488 PORT PLUG (Shipping) Not Shown
14 2 EA. V003613 BLEEDER PLUG
15 2 EA. V013973 COUNTERBALANCE VALVE
16 1 EA. - - - - - - - TUBE ASSEMBLY
17 1 EA. 1582418 ROD ASSEMBLY
18 1 EA. V004889 HEAD
19 1 EA. V004890 PISTON
20 3 EA. V004891 BUSHING

"
BI012063

' ' '


#

"
"
BI012063

' ' '


#

!
BI012063

' ' '


#

ITEM QTY. U/M PART NO. DESCRIPTION


423022 TRACK 2 SPEED PROPEL INSTALLATION
1 1 EA 45302 ADAPTER, TEE
3 1 EA 65540 ADAPTER, RUN TEE
6 1 EA 65229 ADAPTER, TEE
7 1 EA 30136 ADAPTER, STRAIGHT
8 1 EA 37827 ADAPTER, STRAIGHT
9 1 EA 410280 VALVE, SOLENOID
1 EA V004744 Coil, valve - 24 V
1 EA V004745 Cartridge, Threaded - Solenoid/Coil
1 EA V004746 Seal Kit, Valve/Cartridge
11 2 EA 6284 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.000L)
12 2 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
13 2 EA 42624 WASHER, FLAT (1/4, TYPE A)
14 2 EA 37155 ADAPTER, ELBOW
15 1 EA 402620 CONNECTOR, LIGHTED
16 1 EA 320354 CLAMP, HOSE
17 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED (CAB)
18 1 EA 95128 CONNECTOR, 2-WAY FEMALE
19 1 EA 95129 CONNECTOR, 2-WAY MALE
20 1 EA 347037 STUD, WELD
21 1 EA 16083 WASHER, FLAT (3/8, TYPE A)
22 1 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
23 6 EA 45259 TERM, SPADE
24 4 EA 45261 CONNECTOR, BUTT
25 15 FT 344929 LOOM
26 30 FT 17834 WIRE

NOTE: SEE CAB ASSEMBLY FOR DECAL, TRAM - 2 SPEED


BI012063

#
"

!
BI012063

#
"

" !

" ! "

!
BI012063

#
"

"

!
BI012063

#
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


431252 VIEWING HATCH, DRILL DECK
2 1 EA 431773 ARM, PIVOT - VIEWING HATCH
3 1 EA 431118 LUG, ANCHOR - CYLINDER
5 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
V004403 Cartridge Replacement
V004404 Seal Kit (One Per Cartridge)
6 1 EA 60666 CONNECTOR, ELECTRICAL - INSULATED
7 1 EA 439628 HYDRAULIC CYLINDER 3-38
1525003 seal kit
8 3 EA 68564 CLAMP, HOSE (3/8 INCH)
9 1 EA 39993 118497 CLAMP, HOSE, (2 INCH)
10 2 EA 34856 ADAPTER, ELBOW - 90 DEG
11 1 EA 427819 LIGHT, ULTRA BEAM
12 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) UPPER
13 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
14 2 EA 18565 ADAPTER, 90 DEG
15 2 EA 18571 ADAPTER, STRAIGHT
16 1 EA 432029 VIEWING HATCH PLUMBING 3-39
17 1 EA 87641 ADAPTER, ORIFICE (NOT SHOWN)
19 1 EA 431962 MOUNT, COUNTERBALANCE
20 2 EA 7723 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 2.750L)
21 2 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
22 2 EA 42625 WASHER, FLAT (5/16, TYPE A)
24 2 EA 37820 ADAPTER, 90 DEG

!
BI012063

%
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


439628 HYDRAULIC CYLINDER
-./ 012.13/4 56.(7. 438. 90:56.;. /(:.56(;. 2(;(

1 1 EA V014656 ROD CLEVIS


1525003 seal kit
BI012063

# ' % #
BI012063

# ' % #

ITEM QTY. U/M PART NO. DESCRIPTION


432029 VIEWING HATCH PLUMBING
1 2 EA 1633361 HOSE ASSEMBLY (JCAF310-08-23)
2 2 EA 404495 HOSE ASSEMBLY (JCAF310-08-100)
3 2 EA 1633362 HOSE ASSEMBLY (JCAF310-08-49)
BI012063

%< % #
#

"

" "

"
! !
BI012063

%< % #
#

ITEM QTY. U/M PART NO. DESCRIPTION


421621 AUXILIARY FUEL TANK INSTALLATION, 283 GALLON
1 1 EA 421622 TANK ASSEMBLY, FUEL - 283 GALLON
2 1 EA 338347 ADAPTER, STRAIGHT
3 3 EA 7806 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.000L)
4 3 EA 42606 NUT, LOCK (3/4-10UNC)
5 2 EA 401270 CAP, VENT
6 1 EA 8296 PLUG, SQUARE HEAD - 2.000
7 5 EA 6719 PLUG, SQUARE HEAD - 0.750
8 1 EA 66638 CAP, FUEL (NOT VENTED)
10 1 EA 320245 BUSHING
11 1 EA 36383 ADAPTER, ELBOW - 90 DEG
13 1 EA 43014 ADAPTER, STRAIGHT
14 1 EA 346674 CHECK VALVE
15 1 EA T105721 ADAPTER, 90 DEG
16 2 EA 435315 ADAPTER, RUN TEE
BI012063

# "
"

" ! !

" "

!
"
" " "
!

"
BI012063

# "
"
BI012063

# "
"

!
"
"
" !
"

"

"
"

"
" "
"

" ""

"

""
BI012063

# "
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1509418 ENGINE WITH ATTACHMENTS, CAT C15
1 1 EA 1590417 ENGINE, CAT C15
1 EA 45487 Element, filter - fuel (secondary)
1 EA 1031347 Element, filter - oil
1 EA V015251 Element, cooling system
2 4 EA 7807 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.500L)
3 1 EA 420382 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
4 16 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
5 16 EA 5989 WASHER, LOCK (3/8, SPRING)
6 1 EA 327308 DRIVELINE FLANGE
7 6 EA 42736 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 1.750L)
8 2 EA 416614 MOUNT, CENTER BONDED
9 6 EA 5984 WASHER, LOCK (5/8, SPRING)
10 4 EA 5965 WASHER, LOCK (3/4, SPRING)
11 4 EA 7805 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L)
12 1 EA 427319 EXTENSION, EXHAUST - ENGINE
13 1 EA 427318 TUBE ASSEMBLY - FLEX
14 1 KIT 407549 MUFFLER INSTALLATION, TWIN (ENGINE) 4-3
15 1 EA 416617 MOUNT, FRONT
16 2 EA 416059 WASHER, FLAT - ISOLATOR MOUNT
17 2 EA 7810 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 5.000L)
18 2 EA 42606 NUT, LOCK (3/4-10UNC, ELASTIC COLLAR)
19 1 EA 58058 BOX, BREAKER
20 4 EA 79335 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 1.500L)
21 4 EA 6371 NUT, HEX - GR5 (3/4-10UNC)
22 2 EA 55932 WASHER, FLAT (3/4, HARDENED)
23 1 EA 407355 MOUNT, ELECTRICAL BOX
24 2 EA 7571 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.000L)
25 4 EA 42540 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.000L)
26 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
27 4 EA 77263 SCREW, MACHINE - ROUND HEAD SLOT
28 4 EA 77264 NUT, HEX - GR5 (#8-32UNC, ZINC)
29 1 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL
30 1 EA 60666 CONNECTOR, ELECTRICAL
31 2 EA 76582 TERMINAL, STRIP
32 2 EA 59347 CONNECTOR, ELECTRICAL - 90 DEG, LIQUID TIGHT
33 2 EA 350477 CONNECTOR, ELECTRICAL
34 1 EA 8318 ELBOW, PIPE - 90 DEG
35 1 EA 30067 ADAPTER, STRAIGHT
36 1 EA 17728 TEE, PIPE
37 1 EA 6655 NIPPLE, PIPE
38 2 EA 57729 ADAPTER, STRAIGHT REDUCER
39 3 EA 31805 ADAPTER, 90 DEG
40 2 EA 34727 VALVE, SHUTOFF - BALL TYPE
41 1 EA 8329 FITTING, REDUCER
42 2 EA 33341 ADAPTER, STRAIGHT
43 1 EA 417176 SPACER, ENGINE - FRONT
44 1 EA 418467 BREAKER, CIRCUIT - 15 AMP
45 2 EA 416169 ADAPTER, COUPLING - ENGINE
46 1 EA 427870 SENDER, TEMPERATURE
47 2 EA 49526 CLAMP, LAP JOINT
48 1 EA 427312 ELBOW, 90 DEG - EXHAUST
BI012063

# "
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


49 1 EA 438321 TUBE, CONNECTOR - EXHAUST
50 2 EA 34826 CLAMP, MUFFLER - 5" ID
51 1 EA 435149 FUEL FILTER ASSEMBLY 4-4
52 2 EA 305965 ADAPTER, STRAIGHT
53 2 EA 78376 ADAPTER, 90 DEG
54 2 EA 17702 BUSHING
55 2 EA 49064 ADAPTER, STRAIGHT - SWIVEL
56 1 EA 347072 SWITCH, PRESSURE
57 1 EA 443230 ENGINE PANEL STARTUP ASSEMBLY (NOT SHOWN - 4-6
LOCATED IN CAB)
58 1 EA 1612052 TURBO COVER KIT - C15 (NOT SHOWN)
59 1 EA 1499221 ENGINE PRELUBE INSTALLATION - C15 (NOT SHOWN) 4-7
60 1 EA 1522672 NAMEPLATE, EMISSIONS INFORMATION
61 1 EA V012055 CONTROL GROUP, B (ENGINE THROTTLE LOCATED IN
CAB)
62 1 EA 1133100 SENSOR, LIQUID LEVEL (LOCATED IN COOLER)
63 1 EA 850468 PLUG, THROTTLE - 3-PIN
64 40 EA 512178 PIN, BLANKING - WEATHERPROOF
65 1 EA 416809 PLUG, 40 CONDUCTOR
66 3 EA 4055522 SOCKET CONDUCTOR
67 3 EA 4194487 PIN, CONNECTOR
68 40 EA 4194488 SOCKET, CONNECTOR (1652)
69 1 EA 4194489 SOCKET, CONNECTOR (1656)
70 2 EA 4201111 TOOL, REMOVAL

"
BI012063

%' # '% ' # < #

" !
BI012063

%' # '% ' # < #

ITEM QTY. U/M PART NO. DESCRIPTION


420382 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
1 2 EA 416169 ADAPTER, COUPLING - GEARBOX (See Engine with Attachments - This
Section)
2 2 EA V005520 FLANGE, BEARING
3 1 EA V010135 ELEMENT, HTR ONLY
4 4 EA V005516 SLEEVE, CAPSCREW
5 4 EA V005517 CAPSCREW W/ADHESIVE, SOCKET HEAD
6 4 EA V005515 CAPSCREW W/ADHESIVE, SOCKET HEAD
7 1 EA V010134 ELEMENT, HTR ONLY
8 1 EA V010136 TUBE
9 8 EA V005518 CAPSCREW W/ADHESIVE, SOCKET HEAD
10 2 EA V014381 BUSHING, NYLON
BI012063

% #
!"
BI012063

% #
!"

ITEM QTY. U/M PART NO. DESCRIPTION


407549 MUFFLER INSTALLATION, TWIN (ENGINE)
1 2 EA 97788 MUFFLER ASSEMBLY
2 1 EA 407506 FRAME, TWIN MUFFLER GUARD
3 1 EA 407533 COVER, TWIN MUFFLER GUARD
4 1 EA 407540 Y TUBE, TWIN EXHAUST
5 2 EA 405910 STACK PIPE, CURVED OD INLET
6 4 EA 97774 STRAP, MUFFLER
7 4 EA 34826 CLAMP, MUFFLER
8 18 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
9 8 EA 16083 WASHER, FLAT (3/8, TYPE A)
10 8 EA 350339 NUT, WHIZLOCK (3/8-16UNC, FLANGED)
11 8 EA 6406 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 5.000L)
12 6 EA 6368 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.750L)
13 6 EA 5975 WASHER, LOCK (1/2, SPRING)
15 6 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
16 2 EA 4075001 MOUNT, AIR CLEANER
17 2 EA 4153528 BOLT, EYE (3/8-16UNC, 1.250L)
18 2 EA 319558 NUT, LOCK - GR5 (3/8-16UNC, FLEXLOC)
BI012063

%
"

"
BI012063

%
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


435149 FUEL FILTER ASSEMBLY
1 1 EA 435148 MOUNT, FUEL FILTER
2 1 EA 434777 FUEL FILTER 4-5
3 2 EA 69098 ADAPTER, ELBOW - 90 DEG
4 2 EA 319664 FITTING, HOSE - SWIVEL
5 3 FT 15146 HOSE, FUEL - BULK
6 4 EA 317820 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L)
7 4 EA 319855 NUT, HEX (3/8-16UNC)
8 8 EA 42836 WASHER, FLAT
BI012063

%
!!!

"
BI012063

%
!!!

ITEM QTY. U/M PART NO. DESCRIPTION


434777 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA - - - - - - - - LID AND GASKET KIT
3 1 EA - - - - - - - - OUTER CYLINDER KIT
4 1 EA - - - - - - - - RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 - - - - - - - - NOT USED IN THIS ASSEMBLY
9 - - - - - - - - NOT USED IN THIS ASSEMBLY
10 1 EA - - - - - - - - BOWL (and lid) GASKET
11 1 EA - - - - - - - - CHECK BALL WITH SEAL
12 1 EA - - - - - - - - CENTRIFUGE/CONICAL BAFFLE
13 1 EA - - - - - - - - NOT USED IN THIS ASSEMBLY
14 1 EA - - - - - - - - BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug)

V014011 COMPLETE SEAL SERVICE KIT

"
BI012063

# ' %'

"

!
BI012063

# ' %'

"
BI012063

# ' %'

ITEM QTY. U/M PART NO. DESCRIPTION


443230 ENGINE PANEL STARTUP ASSEMBLY
1 1 EA 443224 PANEL, ENGINE STARTUP W/THROTTLE
2 1 EA 443225 DECAL, ENGINE STARTUP W/THROTTLE
3 1 EA 416984 BRACKET, THROTTLE ENGINE
4 1 EA 421341 LAMP - INDICATOR
5 1 EA 421342 BULB, 24V
6 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
7 2 EA 5970 WASHER, LOCK (1/4, SPRING)
8 1 EA 442189 CONNECTOR, ELECTRICAL
BI012063

# ' % "

" !

"

!
BI012063

# ' % "

"

!
BI012063

# ' % "

!
BI012063

# ' % "

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1499221 ENGINE PRELUBE INSTALLATION - C15
1 1 EA 423813 ENGINE PRELUBE PUMP 4-8
2 1 EA T103956 HOSE ASSEMBLY (JCAM2T-8-90)
3 1 EA 1511295 HOSE ASSEMBLY (JCAG1-16-67)
4 1 EA 77849 ADAPTER, 90 DEG
5 1 EA 36289 ADAPTER, STRAIGHT
6 1 EA 44431 ADAPTER, STRAIGHT
7 1 EA 350502 ADAPTER, STRAIGHT
8 1 EA 38686 ADAPTER, 90 DEG
9 1 EA 31398 ADAPTER, STRAIGHT
10 1 EA 37824 ADAPTER, STRAIGHT
11 1 EA 1500177 MOUNT, PRELUBE - C15/C27
12 4 EA 6092 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.000L)
13 4 EA 42627 WASHER, FLAT (1/2)
14 1 EA 1498743 MOUNT, PRELUBE - RELAY
15 1 EA 400984 CHECK VALVE
16 6 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
17 2 EA 5989 WASHER, LOCK (3/8, SPRING)
18 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
19 4 EA 4143208 VIBRATION-DAMPING SANDWICH MOUNT
20 2 EA 9135 CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 1.000L)
21 1 EA 31398 ADAPTER, 90 DEG - SWIVEL
22 4 EA 4143207 FLEX-BOLT SANDWICH MOUNT
24 1 EA 4143209 MOUNT, PLATE ENGINE PRELUBE
25 4 EA 5989 WASHER, LOCK (3/8, SPRING)
26 4 EA 42836 WASHER, FLAT (3/8, TYPE SAE)

!
BI012063

# ' % '% '

ITEM QTY. U/M PART NO. DESCRIPTION


KIT 423813 ENGINE PRELUBE PUMP
(Includes electrical and plumbing)
1 2 EA - - - - - - - - BOLT
2 2 EA - - - - - - - - BOLT
3 2 EA - - - - - - - - NUT
4 2 EA - - - - - - - - NUT
5 4 EA - - - - - - - - BOLT, METRIC
6 5 EA - - - - - - - - NUT
7 10 EA - - - - - - - - WASHER, FLAT
8 2 EA - - - - - - - - WASHER, LOCK
9 2 EA - - - - - - - - WASHER, LOCK
10 5 EA - - - - - - - - WASHER, LOCK
11 5 EA - - - - - - - - BOLT
12 4 EA - - - - - - - - WASHER, FLAT
13 4 EA - - - - - - - - WASHER, FLAT
14 4 EA - - - - - - - - WASHER, FLAT
15 1 EA - - - - - - - - ADAPTER
16 1 EA - - - - - - - - TEE
17 1 EA - - - - - - - - WIRING HARNESS - DIAGNOSTIC
18 2 EA - - - - - - - - CLAMP
19 6 EA - - - - - - - - CLAMP
20 6 EA - - - - - - - - CLAMP
21 1 EA - - - - - - - - RELAY, 12V & 24V
22 1 EA - - - - - - - - BRACKET, MOUNTING - RELAY
23 4 EA - - - - - - - - CLAMP
24 1 EA - - - - - - - - OIL EVAC BRACKET ASSEMBLY
25 1 EA 1510239 SWITCH, MAGNETIC
26 4 EA - - - - - - - - WIRING HARNESS - ENTENSION
27 1 EA 1510261 CABLE ASSEMBLY - BLK GROUND
28 1 EA - - - - - - - - CABLE ASSEMBLY
29 2 EA - - - - - - - - WIRING HARNESS - EXTENSION - 72"
30 1 EA - - - - - - - - WIRING HARNESS - MAIN
31 1 EA - - - - - - - - CABLE ASSEMBLY
32 1 EA 1510240 WIRING HARNESS - KEY SWITCH
33 1 EA - - - - - - - - CABLE TIE
34 2 EA - - - - - - - - ADAPTER, ELBOW
35 1 EA - - - - - - - - PLATE
36 1 EA - - - - - - - - QUICK DISCONNECT
37 1 EA - - - - - - - - CHECK VALVE
38 1 EA - - - - - - - - REMOTE BRACKET
39 1 EA 1510238 PRESSURE SWITCH
40 2 EA - - - - - - - - REMOTE BRACKET
41 2 EA - - - - - - - - ADAPTER, ELBOW
42 1 EA - - - - - - - - ADAPTER
43 1 EA - - - - - - - - PLATE
44 1 EA - - - - - - - - GASKET
45 1 EA - - - - - - - - ADAPTER
46 1 EA - - - - - - - - ADAPTER
47 1 EA - - - - - - - - ADAPTER
48 1 EA - - - - - - - - ADAPTER, ELBOW
49 1 EA - - - - - - - - SPECIAL FITTING
50 2 EA - - - - - - - - HOSE FITTING
BI012063

# ' % '% '

ITEM QTY. U/M PART NO. DESCRIPTION


51 4 EA -------- HOSE FITTING
52 2 EA -------- HOSE FITTING
53 1 EA 4095416 MOTOR
54 60 IN -------- HOSE
55 144 IN -------- HOSE
56 1 EA -------- BOX
57 2 EA -------- BOX
BI012063

# < %

ITEM QTY. U/M PART NO. DESCRIPTION


88088 ENGINE EXHAUST BLANKET INSTALLATION
1 1 EA V009191 MANIFOLD
2 1 EA V008960 ELBOW, EXHAUST
3 1 EA V013243 INSULATION, LEFT MANIFOLD
4 1 EA V013244 INSULATION, RIGHT MANIFOLD
6 1 EA V013246 INSULATION, OUTLET
BI012063

#
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


416681 AIR CLEANER INSTALLATION (ENGINE)
1 1 EA 415802 AIR CLEANER ASSEMBLY 4-11
2 1 EA 66735 TUBE, 8 INCH LONG
3 1 EA 411315 TUBE, 38 INCH LONG
4 1 EA 414200 TUBE, 55 3/8 INCH LONG
5 2 EA 40537 ELBOW, RUBBER
6 1 EA 40532 HOSE, HUMP - STRAIGHT
7 14 EA 87786 CLAMP, TUBING (6")
8 1 EA 44879 CLAMP, MUFFLER
9 1 EA 414197 SUPPORT, AIR FILTER TUBING
10 6 EA 7972 NUT, LOCK (ELASTIC COLLAR)
11 6 EA 42836 WASHER, FLAT
12 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
13 1 EA 44462 HOSE, HUMP REDUCER
15 2 EA 87788 CLAMP, TUBING 8"
BI012063

"

"

"
BI012063

"

ITEM QTY. U/M PART NO. DESCRIPTION


415802 AIR CLEANER ASSEMBLY
1 1 EA. - - - - - - BODY ASSEMBLY (UPPER) (see 425184 below)
2 1 EA. 45906 ELEMENT (SAFETY)
3 2 EA. 45786 GASKET
4 1 EA. 65321 NUT
5 1 EA. 45907 ELEMENT (PRIMARY)
6 1 EA. 45788 NUT (WING)
7 1 EA. 45789 O-RING (COVER)
8 1 EA. 45908 COVER ASSEMBLY
9 2 EA. 45791 O-RING
10 1 EA. 45794 CLAMP ASSEMBLY
11 1 EA. 44478 SHROUD ASSEMBLY (OPTIONAL)
12 1 EA. 86835 BODY ASSEMBLY, LOWER
13 1 EA. 45793 CLAMP ASSEMBLY, DUST CUP
14 1 EA. 45450 DUST CUP, HORIZONTAL (OPTIONAL)
15 1 EA. 43622 VALVE, VACUATOR (OPTIONAL)
16 1 EA. V006971 PIN
17 1 EA. V006970 CAP (Not Shown)
18 1 EA. 33999 MOUNTING BAND (Optional - Not Shown)

425184 Includes items 1 thru 10, 12, 13, 16 & 17


BI012063

#%
!
BI012063

#%
!

ITEM QTY. U/M PART NO. DESCRIPTION


417164 GUARD INSTALLATION, DRIVELINE
1 ------
2 2 EA 410779 BRACKET - MOUNT - DRIVELINE GUARD
3 1 EA 411915 PLATE - FLOOR - DRIVELINE - L.H.
4 1 EA 411916 PLATE - FLOOR - DRIVELINE - R.H.
5 1 EA 411917 GUARD - DRIVELINE
18630 Hinge (6 1/2 inch long - Specify Length)
6 1 EA 411920 GUARD - BELT - ENGINE
7 12 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
8 12 EA 56006 WASHER, FLAT
BI012063

# # '' #

"

"
BI012063

# # '' #
BI012063

# # '' #

ITEM QTY. U/M PART NO. DESCRIPTION


428330 ENGINE CHARGE AIR PIPING
1 1 EA 416739 TUBE, CHARGE AIR - TURBO TO COOLER
2 1 EA 416740 TUBE, CHARGE AIR - COOLER TO INTAKE MANIFOLD
3 2 EA 416623 CHARGE, AIR HOSE - RED
5 4 EA 337916 T-CLAMP BAND
6 2 EA 36830 CLAMP
8 2 EA 428326 HOSE REDUCER
9 12 EA 355836 T-CLAMP BAND
BI012063

'' #

!
"

"

!
BI012063

'' #

"

!
BI012063

'' #

ITEM QTY. U/M PART NO. DESCRIPTION


416682 WATER COOLANT PIPING ASSEMBLY
1 1 EA 416683 TUBE, TOP - ENGINE
2 1 EA 416684 TUBE, BOTTOM - ENGINE
3 1 EA 416741 TUBE, BOTTOM - COOLER
4 2 FT 412543 HOSE, RADIATOR
5 4 EA 88079 CLAMP, AIR LINE (2.81-3.09)
6 1 FT 412544 HOSE, RADIATOR
7 2 EA 411832 CLAMP, TUBING (3.81-4.09)
8 1 EA 319590 119539 - NIPPLE, PIPE
9 2 FT 412562 HOSE, RADIATOR
10 4 EA 88080 CLAMP, AIR LINE (3.31-3.59)
11 1 EA 31884 CLAMP, MUFFLER
12 1 FT 30213 HOSE, HEATER
13 2 EA 16890 CLAMP, HOSE (3/4-1 3/4)
14 1 EA 1609673 BRACKET, WATER PIPING - ADJUSTABLE
15 1 EA 30863 CLAMP, MUFFLER (3")
16 1 EA 418773 BRACKET, MUFFLER CLAMP (3")
17 1 EA 39865 ADAPTER, PLUG
18 1 EA 305940 ADAPTER, 90 DEG
19 1 EA 31373 ADAPTER, ELBOW - 90 DEG
20 3 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
21 3 EA 16083 WASHER, FLAT (3/8, TYPE A)
22 3 EA 13065 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.000L)
BI012063

' " $ "


#

" " !

"
BI012063

' " $ "


#

"

"
BI012063

' " $ "


#

"
BI012063

' " $ "


#

"
BI012063

' " $ "


#

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


422891 AIR COMPRESSOR WITH ATTACHMENTS (1050/125)
1 1 EA 422863 AIR COMPRESSOR PACKAGE SERVICE ITEMS 4-16
(1050/125)
2 1 EA 88224 TORSIONAL DRIVE COUPLING 4-18
3 1 EA 88635 BUSHING, TAPERLOCK - 2 INCH BORE
4 8 EA 5972 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L)
5 8 EA 55185 WASHER, FLAT - HARDENED
6 24 EA 6422 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 2.000L)
7 24 EA 5959 WASHER, LOCK (7/16, SPRING)
8 4 EA 416433 MOUNT, CENTER BONDED
9 2 EA 414417 SHIM, SET WITH 3/4 SLOT
10 1 EA 7802 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 5.000L)
11 10 EA 49149 WASHER, FLAT - HARDENED
12 1 EA 7826 CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.000L)
13 1 EA 6645 NUT, HEX - GR5 (1-8UNC)
14 1 EA 416620 SUPPORT, ENGINE/COMPRESSOR
15 1 EA 416619 SUPPORT, ENGINE/COMPRESSOR
16 1 EA 416615 BAR, SUPPORT
17 1 EA 317936 105202 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC,
6.000L)
18 2 EA 434335 SUPPORT, REAR - ENGINE
19 1 EA 7806 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.000L)
20 4 EA 7799 CAPSCREW ,HEX HEAD - GR5 (5/8-11UNC, 1.500L)
21 4 EA 42606 119484 NUT, LOCK
22 4 EA 416059 WASHER
23 4 EA 8279 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.500L)
24 6 EA 55932 WASHER, FLAT - HARDENED
25 1 EA 426457 BRACKET, SUPPORT
26 1 EA 36360 CLAMP, MUFFLER (3.5 INCH)
27 2 EA 7807 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.500L)
28 2 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
29 2 EA 16083 WASHER, FLAT - 0.375, TYPE A
30 2 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
31 1 EA 319153 TRANSMITTER, TEMPERATURE
32 2 EA 435682 COVER, ACCESS HOLE - COMPRESSOR ADAPTER -
LOW PRESS.

"
"
BI012063

' ' # " $ "

! "
"

!
!
BI012063

' ' # " $ "

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


422863 AIR COMPRESSOR PACKAGE SERVICE ITEMS
(1050/125)
1 1 EA. V011200 COMPRESSOR AIR END (REBUILD)
1 EA. 64978 Key (Torsional Drive Coupling)
1 EA. V009024 Shaft Seal Repair Kit
2 1 EA. V003715 AIR INLET VALVE (8 INCH INLET) 4-17
3 1 EA. 45627 GASKET (AIR INLET) 1/32 THICK
4 1 EA. - - - - - - - ORIFICE (SEE COMPRESSOR PIPING)
5 1 EA. 63198 OIL RETURN LINE FILTER
6 1 EA. 45946 OIL RETURN SIGHT GLASS
7 1 EA. 65627 SAFETY SWITCH (234-240 NC)
8 1 EA. V010139 ADAPTER (OIL FILL)
9 1 EA. 44753 FILLER PLUG
1 EA. 45639 O-Ring (Filler Plug)
10 1 EA. 432833 RESERVOIR SUMP/SEP. WELDMENT
11 1 EA. 400988 SEPARATOR ELEMENT
12 1 EA. 45644 OIL LEVEL SIGHT GLASS - 1 1/2
13 1 EA. V010138 RELIEF VALVE (POP SAFETY)
14 1 EA. - - - - - - - GLOBE VALVE (OIL DRAIN)
See "Compressor/Air Receiver Piping"
15 1 EA. 98790 TUBE-OIL RETURN
16 1 EA. 68869 MINIMUM PRESSURE VALVE
1 EA. 22224 Repair Kit (includes Check Valve Assembly & Piston O-Ring)
1 EA V012269 Repair Kit, Piston (includes Piston & O-Ring)
17 1 EA. 98791 REGULATOR (REDUCING)
1 EA. 22468 Repair Kit (Regulator-Reducing)
18 1 EA. 98792 REGULATOR (BACK PRESSURE)
1 EA. 22467 Repair Kit (Regulator-Back Pressure)
19 1 EA. 56692 SILENCER-1/2
20 1 EA. 45648 INDICATOR (SEPARATOR MAINT.)
21 1 EA. 49609 VALVE-3 WAY (CAB)
22 2 EA. 98793 VALVE-2 WAY
1 EA. 22372 Repair Kit (2 Way Valve)
23 1 EA. 82218 THERMAL BYPASS VALVE
1 EA. 22299 Thermal Valve Repair/Replacement Kit
26 1 EA. - - - - - - - OIL COOLER ASSEMBLY - See "Cooler Assembly w/
Plumbing"
27 1 EA. - - - - - - - FAN GUARD - See "Cooler Assembly"
28 1 EA. - - - - - - - FAN - See "Cooler Assembly w/ Plumbing"
29 1 EA. - - - - - - - FILTER ASSEMBLY - See "Compressor/Air Receiver
Piping"
1 EA. ------- Element Replacement (See "Compressor/Air Receiver
Piping")
30 1 EA. 49612 VALVE-CHECK
31 1 EA. V004281 O-RING, DISCHARGE HOUSING - 3 3/4
32 1 EA. V004282 O-RING, DISCHARGE HOUSING - 6 1/4
33 1 EA V004280 VALVE, DISCHARGE
34 1 EA 99022 VALVE, OIL STOP - 2 INCH SP FLANGE ADAPTER
1 EA 22483 Repair Kit, Oil Stop Valve
36 1 EA 49615 VALVE, SHUTDOWN/BLOWDOWN
1 EA 22100 Repair Kit, Shutdown/Blowdown valve (NO)
37 1 EA V003187 ORIFICE, .187
BI012063

' ' # " $ "

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


38 1 EA V004177 FITTING W/ O-RING, 5/16 x 1/4 NPT
39 1 EA V004195 ELBOW, 1/4 x 1/4 INCH
40 1 EA 45947 ORIFICE, .094
BI012063

! "

"

"

!
BI012063

! "

ITEM QTY. U/M PART NO. DESCRIPTION


V003715 AIR INLET VALVE (8 INCH INLET)
1 1 EA V011160 HOUSING, BODY
2 1 EA V009081 COVER ASSEMBLY (Includes cover & bushing)
3 1 EA V006996 PLATE, FLOW CONTROL
4 1 EA V009082 COVER, INTER
5 1 EA V009083 PISTON
6 1 EA V008675 SPRING, INTER
7 1 EA V011163 SHAFT
8 1 EA V008673 SPRING
9 1 EA V009084 CAPSCREW, HEX HEAD
10 1 EA V009085 WASHER, SPRING LOCK
11 1 EA V011162 O-RING
12 1 EA V011161 O-RING
13 18 EA V009086 CAPSCREW, FERRY HEAD
14 1 EA V009087 PLUG, PIPE
15 1 EA 98789 ORIFICE, .093
1 EA 22466 SEAL KIT (Includes items 11 & 12 plus adhesive cleaner, adhesive & lube)

!
BI012063

%' #
BI012063

%' #

ITEM QTY. U/M PART NO. DESCRIPTION


88224 TORSIONAL DRIVE COUPLING
1 1 EA. 89073 FLANGE
2 1 EA. 89422 RUBBER ELEMENT
BI012063

'
! #
BI012063

'
! #

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


416674 AIR CLEANER INSTALLATION (COMPRESSOR)
1 1 EA 415802 AIR CLEANER ASSEMBLY 4-11
2 1 EA 66735 TUBING, 8 INCH LONG
3 1 EA 414200 TUBING, 55 3/8 INCH LONG
4 1 EA 414199 TUBING, 13 INCH LONG
5 2 EA 40537 ELBOW, RUBBER
6 2 EA 44462 HOSE, HUMP REDUCER
7 12 EA 87786 CLAMP, HOSE (6.38- 6.65)
9 4 EA 87788 CLAMP, HOSE (8 INCH)
10 1 EA 44879 CLAMP, MUFFLER
11 1 EA 414197 SUPPORT, AIR FILTER TUBING
12 6 EA 7972 NUT, LOCK
13 6 EA 42836 WASHER, FLAT
14 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
BI012063

' $ '' # " $ "


" "

!!

! " "
" " !
!

! " ! "
" "

! "

! "
!!

"
BI012063

' $ '' # " $ "


" "

!!

! " "

" "
"

" " ! "

""

"!

!
!"

"
!

!
"
!
!
!

"
BI012063

' $ '' # " $ "


" "

"

"

"
"

"
"

"

"
!

!
"

"
" "

"
BI012063

' $ '' # " $ "


" "
BI012063

' $ '' # " $ "


" "

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1524265 COMPRESSOR / AIR RECEIVER PIPING (1050/125)
1 4 EA 7807 CAPSCREW, HEXHEAD - GR5 (3/4-10UNC, 2.500L)
2 4 EA 42630-050 WASHER, FLAT (3/4, TYPE A)
3 4 EA 42606 NUT, LOCK (3/4UNC, ELASTIC COLLAR)
4 1 EA 39870 ADAPTER, HEX NUT
5 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
6 4 EA 5989 WASHER, LOCK (3/8, SPRING)
7 1 EA 323436 ADAPTER,TEE
8 1 EA 86028 MANIFOLD, AIR CONTROL SYSTEM
9 2 EA 6161 PLUG, PIPE
10 1 EA 8378 ELBOW, PIPE STREET - 90 DEG
11 1 EA 97886 ADAPTER, HYDRAULIC - STRAIGHT
12 1 EA 46105 CLAMP, TUBING
13 1 EA 34727 VALVE, SHUTOFF
14 1 EA 411710 NIPPLE
15 1 EA 411709 SUPPORT, BALL VALVE - AIR PIPE
16 3 EA 56439 ADAPTER, HEX NUT
17 1 EA 34850 ADAPTER, STRAIGHT
18 1 EA 36383 ADAPTER, 90 DEG
19 1 EA 400200 ADAPTER, STRAIGHT
20 1 EA 346137 U BOLT
23 1 EA 35584 ADAPTER, STRAIGHT
24 1 EA 1581174 HOSE ASSEMBLY (JCAM500-32-264)
25 1 EA T104270 COMPRESSOR / AIR RECEIVER HOSE PLUMBING 4-21
26 1 EA 32867 ADAPTER, 45 DEG
27 1 EA 1490636 AIR COMPRESSOR HOSE ASSEMBLY 4-22
28 1 EA 346949 GASKET
29 1 EA 33341-050 ADAPTER, STRAIGHT
30 8 EA 5963 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC X 4.500L)
31 2 EA 38755-050 ADAPTER, ELBOW - 90 DEG
32 8 EA 6716 NUT, LOCK (5/8-11UNC, ELASTIC COLLAR)
33 1 EA 42481 ADAPTER, STRAIGHT
35 1 EA 347725 ADAPTER, HYDRAULIC - ELBOW 90 DEG
36 3 EA 30067 ADAPTER, STRAIGHT
37 12 EA 16862 FLANGE, 2" SPLIT - HALF
38 6 EA 16357 O-RING, (2 1/4" ID X 2 1/2" OD X 1/8" THICK)
39 5 EA 33493 ADAPTER, 90 DEG
40 1 EA 31805 ADAPTER, 90 DEG
41 1 EA 37423-050 ADAPTER, 90 DEG
42 8 EA 31804 ADAPTER, 90 DEG
43 1 EA 46402-050 ADAPTER, RUN TEE - SWIVEL
44 3 EA 45302 ADAPTER, RUN TEE
45 1 EA 1490690 ADAPTER
46 1 EA 38690-050 ADAPTER, HYDRAULIC - 90 DEG
47 1 EA 45301 ADAPTER, 90 DEG - SWIVEL
48 1 EA 32820 VALVE, RADIATOR
49 2 EA 30835 ADAPTER, 90 DEG
50 6 EA 31395 ADAPTER, STRAIGHT
51 1 EA 414625 ADAPTER, STRAIGHT
52 1 EA 17699 ADAPTER, ELBOW - 45 DEG
53 1 EA 9936 BUSHING
54 2 EA 44431 ADAPTER, STRAIGHT

"
BI012063

' $ '' # " $ "


" "

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


55 2 EA 414537 SPLIT FLANGE KIT
56 4 EA 32562 ADAPTER, STRAIGHT
57 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-23
58 32 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
59 32 EA 5975 WASHER, LOCK (1/2, SPRING)
60 6 EA 42627 WASHER, FLAT (1/2, TYPE A)
61 2 EA 31396 ADAPTER, STRAIGHT
62 1 EA 33340 ADAPTER, STRAIGHT
63 1 EA 34988 BUSHING PIPE STEEL
64 1 EA 17694 ADAPTER, ELBOW PIPE - 90 DEG
65 1 EA 16897 NIPPLE, PIPE
66 1 EA 52819 VALVE, BALL 2"
67 1 EA 86053 HANDLE, MAIN AIR VALVE
68 1 EA 439628 HYDRAULIC CYLINDER 3-38
69 1 EA 407030 HEADER, MAIN AIR
70 1 EA 411773 SUPPORT, AIR PIPE - T TANK
71 2 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
72 2 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
73 1 EA 401960 MOUNT, MANIFOLD
74 2 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC COLLAR)
75 1 EA 1493121 ADAPTER, WELDMENT
77 1 EA 417246 MOUNT, FILTER ASSEMBLY
78 1 EA 35626 ADAPTER, RUN TEE
79 16 EA 49149 WASHER, FLAT (5/8, HARDENED)
80 4 EA 55932 WASHER, FLAT (3/4, HARDENED)
84 1 EA 415113 ADAPTER, ORIFICE
85 1 EA 34847 ADAPTER, STRAIGHT
86 1 EA 45946 SIGHT GLASS, OIL RETURN
BI012063

' $ ' % #
!

"

"
"
BI012063

' $ ' % #
!
BI012063

' $ ' % #
!

ITEM QTY. U/M PART NO. DESCRIPTION


T104270 COMPRESSOR / AIR RECEIVER HOSE PLUMBING
1 1 EA 436026 HOSE ASSEMBLY (JCAACP-24-36)
2 1 EA T106075 HOSE ASSEMBLY (JCAACP-24-42)
3 1 EA 436045 HOSE ASSEMBLY (JCAACP-24-76)
4 1 EA T104273 HOSE ASSEMBLY (JCAACP-24-84)
5 1 EA T104274 HOSE ASSEMBLY (JCAACP-24-30)
6 1 EA 436042 HOSE ASSEMBLY (JCAACP-24-80)
7 1 EA T104759 HOSE ASSEMBLY (JCAG2-12-118)
8 1 EA T104275 HOSE ASSEMBLY (JCAG2-12-80)
9 1 EA T105477 HOSE ASSEMBLY (JCAM2T-04-25)
10 1 EA 436038 HOSE ASSEMBLY (JCAM2T-08-312)
11 1 EA 436037 HOSE ASSEMBLY (JCAM2T-08-30)
12 2 EA T104762 HOSE ASSEMBLY (JCAM2T-04-30)
13 1 EA T106076 HOSE ASSEMBLY (JCAM2T-04-16)
15 1 EA T104764 HOSE ASSEMBLY (JCAM2T-04-11)
16 1 EA T104271 HOSE ASSEMBLY (JCAM2T-04-37)
18 1 EA T105478 HOSE ASSEMBLY (JCAM2T-04-52)
19 1 EA 436029 HOSE ASSEMBLY (JCAM2T-04-113)
20 2 EA T103525 HOSE ASSEMBLY (JCAM2T-04-236)
21 2 EA 436027 HOSE ASSEMBLY (JCAM2T-04-260)
22 1 EA 82164 HOSE ASSEMBLY (JCAM2T-08-72)
23 1 EA T105479 HOSE ASSEMBLY (JCAM2T-04-31)
24 1 EA 438746 HOSE ASSEMBLY (JCAM2T-04-327)
25 1 EA 438747 HOSE ASSEMBLY (JCAM2T-04-345)
26 1 EA 438748 HOSE ASSEMBLY (JCAM2T-04-375)
27 1 EA T104883 HOSE ASSEMBLY (JCAM2T-04-22)
BI012063

'
BI012063

'

ITEM QTY. U/M PART NO. DESCRIPTION


1490636 AIR COMPRESSOR HOSE ASSEMBLY
1 1 EA 1490636 HOSE ASSEMBLY (SCXM500-48-SP-17.97)*
2 2 EA 414537 SPLIT FLANGE KIT
* THE "SP" DESIGNATION APPLIES TO HOSE ASSEMBLIES
WITH JUMP SIZE FITTINGS THAT ARE NOT THE SAME SIZE AS THE
HOSE.
BI012063

% '
"
BI012063

% '
"

ITEM QTY. U/M PART NO. DESCRIPTION


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA 16577 O-RING
3 2 EA ---------- LOCKING SCREW
4 1 EA V008632 CANNISTER ASSEMBLY
5 1 EA 401857 FILTER ELEMENT
6 4 EA V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS
BI012063

$' % # #= > #= $ ' =$ = =


&

!
!

!
BI012063

$' % # #= > #= $ ' =$ = =


&
BI012063

$' % # #= > #= $ ' =$ = =


&
BI012063

$' % # #= > #= $ ' =$ = =


&
BI012063

$' % # #= > #= $ ' =$ = =


&

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


442911 COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG.
AIR/CPSR./HYDR. SYS.)
1 1 EA 442656 COOLER ASSEMBLY 4-25
2 1 EA 419476 FAN, 48" DIA - 10 BLADE
3 1 EA 419480 MOTOR, FAN 4-27
4 8 EA 66537 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 6.000L)
5 4 EA 56004 NUT, HEX - GR8 ( 3/4-10UNC)
7 1 EA 39465 ADAPTER, STRAIGHT
8 20 EA 354049 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.875L)
9 1 EA 75321 LAMP, FLOOD
10 1 EA 442897-050 PLATE, ACCESS - PLUMBING
11 1 EA 442898 PLATE, ACCESS - PLUMBING
12 1 EA 442899 PLATE, COVER - WATER FILL
13 2 EA 86251 ADAPTER, ELBOW - 90 DEG
14 1 EA 36750 ADAPTER, ELBOW - 90 DEG
15 2 EA 55613 ADAPTER, RUN TEE
17 1 EA 36666-050 ADAPTER, ELBOW - 90 DEG
18 2 EA 420762 ADAPTER, STRAIGHT
19 2 EA 51121 ADAPTER, 90 DEG
20 1 EA 37688 ADAPTER, STRAIGHT
21 2 EA 422899 ADAPTER, STRAIGHT
22 1 EA 46983 188845 ADAPTER, STRAIGHT
23 1 EA 419943 THERMOSTATIC VALVE ASSEMBLY 4-28
24 2 EA 37406 ADAPTER, STRAIGHT
25 3 EA 46305 CAPSCREW, SOCKET HEAD - GR8 (5/16-18UNC,
2.500L)
26 3 EA 347064 WASHER, LOCK (5/16, HI COLLAR)
27 1 EA 343492 1421375 ADAPTER, STRAIGHT
28 8 EA 43037-050 1402961 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC,
2.500L)
29 8 EA 66918 WASHER, FLAT (0.750, HARDENED)
30 8 EA 42606 NUT, LOCK (3/4-10UNC, ELASTIC COLLAR)
31 1 EA T105404 HOSE KIT, FAN C15
32 1 EA 61684 VALVE, CHECK
33 2 EA 30162 119384 ADAPTER, STRAIGHT
34 1 EA 18564 ADAPTER, STRAIGHT
35 1 EA 36382 ADAPTER, 90 DEG
36 1 EA 412481 VALVE, CHECK
37 2 EA 419578 FLANGE, RUN TEE
38 4 EA 332710 ADAPTER, SPLIT FLANGE KIT
39 4 EA 56324 ADAPTER, 90 DEG
40 1 EA 61066 ADAPTER, STRAIGHT
41 1 EA 69173 ADAPTER, 90 DEG
42 1 EA 325610 ADAPTER, STRAIGHT
43 1 EA 30872 FITTING, STRAIGHT
44 1 EA 419924 MANIFOLD, RETURN FAN
45 1 EA 33496 ADAPTER, STRAIGHT
46 2 EA 6411 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 4.500L)
47 1 EA 56613 ADAPTER, 90 DEG
49 4 EA 5989 WASHER, LOCK (3/8, SPRING)

"
BI012063

"

" "
! !

"

"

"

!
"

"

"
"
!

"
BI012063

"

! "

"

"

"
BI012063

"

" "" "

!
" !

" !

"
BI012063

"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


442656 COOLER ASSEMBLY
1 1 EA - - - - - - - FRAME, RADIATOR / CSC350 OC
2 1 EA - - - - - - - FRAME, OIL COOLER - CSC350
3 1 EA V009410 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-26
4 1 EA V009411 FAN GUARD, STANDARD
5 1 EA V009412 FAN SHROUD
6 1 EA V015492 MOTOR MOUNT
7 1 EA V009414 CORE GUARD
8 1 EA V009415 BAR, TUBE STABILIZER
9 1 EA V009416 BAR, TUBE STABILIZER
10 2 EA V009417 BAR, TUBE STABILIZER
11 2 EA V009418 ROD, X-BRACE
12 1 EA V009419 BAR, SUPPORT
13 1 EA V009420 BAR, SUPPORT
14 2 EA V013332 CLAMP, X-BRACE
15 306 EA V007806 TUBE, ALUMINUM
16 8 EA V007807 TUBE, ALUMINUM
17 628 EA V007051 SEAL, CSC
18 314 EA 86444 RETAINER, TUBE
19 942 EA 86445 WASHER, CUPPED
20 121 EA V007808 TUBE, L-FIN - ITS (radiator)
21 1 EA 401113 SIGHT GLASS
22 121 EA V011739 SEAL, RUBBER - LOCKING GROOVE
23 121 EA V011740 SEAL, RUBBER
24 1 EA V009421 FELT, TOP - AIR BAFFLE
25 1 EA V009422 FELT, BOTTOM - AIR BAFFLE
26 1 EA - - - - - - BRACKET
27 1 EA V009423 SUPPORT
28 20 EA 86446 STABILIZER, TUBE
29 18 EA 86447 STABILIZER, TUBE - CENTER
30 8 EA V007057 NUT, FLANGE LOCK - ZINC
31 42 EA 42570 CAPSCREW, HEX - GR5 (3/8-16UNC, 1.00L)
32 8 EA V007814 WASHER, FLAT
33 8 EA 5977 CAPSCREW, HEX HEAD - GR5 - (1/2-13UNC, 1.250L)
34 12 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
35 23 EA 6093 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.750L)
36 38 EA 5989 WASHER, LOCK (3/8, SPRING)
37 16 EA 6002 WASHER, LOCK (5/16, SPRING)
38 8 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
39 4 EA V000764 NUT, HEX - SELF LOCKING
40 49 EA 5991 NUT, HEX - GR5 (3/18-16UNC)
41 12 EA V000765 NUT, HEX
42 65 EA 56006 WASHER, FLAT
43 19 EA V000766 WASHER, FLAT
44 1 EA V000759 HOSE, OVERFLOW
45 3 EA V000760 CLIP, HOSE
46 8 EA 5975 WASHER, LOCK - MEDIUM
47 22 EA V000763 CAPSCREW, HEX
48 1 EA V009424 HOSE
49 2 EA V007817 CLAMP, HOSE (1-3/8 TO 1-9/16 INCH)
50 1 EA V000768 CLAMP, HOSE (1-9/32 TO 1-1/2 INCH)
51 1 EA 401112 CAP
"
BI012063

"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


52 4 EA V009425 SPACER
53 2 EA V013152 PLUG
54 8 EA ------- CAPSCREW, HEX - GR5 (1/2-13, 1.50L)
55 8 EA V002473 WASHER, FLAT (1/2)
56 4 EA ------- RIVET, LARGE HEAD

1 EA V003816 BREAKER TOOL, TUBING (Not included with assembly


418772)
(For freeing rectangular tubes from rubber grommet)
1 EA V003817 INSTALLATION TOOL, TUBING (Not included with
assembly 418772)
(For removing and installing rectangular tubes)
1 EA V003386 INSTALLATION TOOL, TUBING (Not included with
assembly 418772)
(For removing round tubes)

"
"
BI012063

#
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


V009410 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA ------ FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 50 EA V015493 TUBE, ALUMINUM - SPECIAL
3 5 EA V015494 RETAINER, TUBE
4 100 EA V011745 SEAL, CAC
5 10 EA V011749 O-RING SEAL, VITON
6 10 EA V011751 SOCKET HEAD SCREW, STAINLESS STEEL
7 10 EA V011750 FLAT WASHER, STAINLESS STEEL
8 4 EA ------ RIVET, LARGE HEAD
BI012063

"

"

"

"

!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


419480 MOTOR, FAN
1 1 EA V009359 HOUSING ASSEMBLY, BARREL
2 1 EA V009360 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V009361 HOUSING, BEARING
6 1 EA V009362 O-RING
7 1 EA V009363 O-RING
8 1 EA V009364 O-RING
9 1 EA V009365 CARRIER, SEAL
10 1 EA V009366 SEAL, SHAFT
11 1 EA V009386 RING, RETAINING
12 1 EA V007420 PLUG, BLEEDER
13 1 EA V007421 WASHER, SEAL
14 1 EA V009367 SHAFT
15 1 EA V007432 PIN, GUIDE
16 1 EA V009368 KEY, FLAT
17 1 EA V009369 BARREL, CYLINDER
18 2 EA V009387 BEARING, NEEDLE
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V009370 PISTON ASSEMBLY
21 21 EA V009384 RING, PISTON
22 1 EA V009371 GEAR, RING
23 1 EA V009372 BEARING, TAPERED ROLLER
24 1 EA V009373 BEARING, CYLINDER
25 V009374 WASHER, SPACER (0,5) As Required
V009375 WASHER, SPACER (1,0) As Required
V009376 WASHER, SPACER (0,6) As Required
V009377 WASHER, SPACER (0,8) As Required
26 1 EA V009378 RING, RETAINING
27 2 EA V009379 SHIM (0,2) As Required
2 EA V009380 SHIM (0,4) As Required
2 EA V009381 SHIM (0,6) As Required
2 EA V009382 SHIM (0,8) As Required
2 EA V009383 SHIM (1,0) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
V009385 MOTOR VITON SEAL KIT (Includes Items 6, 7, 8 & 10)
V015443 MOTOR NITRILE SEAL KIT (Includes Items 6, 7, 8 & 10)

!
BI012063

" !
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
6 4 EA 5989 WASHER, LOCK (3/8, SPRING)
7 4 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
8 1 EA - - - - - - - NAMEPLATE
BI012063

'% '

! ! !

"! " " "


!
!
" !
" "

!
!
!

! "

"

"
!
! "
"
"
BI012063

'% '

"
"

"

!
"

"
!! !
BI012063

'% '

" "" "

" ""

!
BI012063

'% '

"

"

"
!
"

"

"

! !
!

!"
BI012063

'% '

"
BI012063

'% '

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


439129 PUMP DRIVE ASSEMBLY
1 1 EA. 441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 4-30
2 2 EA. 435434 MAIN PUMP - CLOSED LOOP 4-31
3 1 EA. 435436 MAIN PUMP - OPEN LOOP 4-37
4 1 EA. 437663 CHARGE PUMP 4-41
5 1 EA. 419475 GEAR PUMP - FAN/DUST COLLECTOR 4-42
6 1 EA. 420477 MOUNT, GEAR BOX - PUMP DRIVE
7 8 EA. 42737 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 2.000L)
8 4 EA. 5984 WASHER, LOCK
9 2 EA. 36747 ADAPTER, STRAIGHT
10 4 EA. 7807 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.500L)
11 3 EA. 439085 ADAPTER, ELBOW - 90 DEG
12 4 EA. 7799 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.500L)
13 2 EA. 439331 ADAPTER, STRAIGHT
14 3 EA. 55971 ADAPTER, 45 DEG
15 1 EA. 8314 ELBOW, PIPE STREET
16 1 EA. 306213 ADAPTER, STRAIGHT
17 1 EA. 321024 ADAPTER, SPLIT FLANGE KIT
18 1 EA. 54406 ADAPTER, SPLIT FLANGE - 90 DEG
19 1 EA. 39943 ADAPTER, ELBOW
20 1 EA. 302400 ADAPTER, SPLIT FLANGE HALF
21 1 EA. 37672 ADAPTER, 90 DEG
22 2 EA. 439330 ADAPTER, 45 DEG
23 4 EA. 418614 ADAPTER, STRAIGHT
24 1 EA. 45302 ADAPTER, RUN TEE
25 1 EA. 30870 ADAPTER, STRAIGHT
26 3 EA. 45301 ADAPTER, ELBOW
28 4 EA. 36085 ADAPTER, ELBOW - 90 DEG
29 1 EA. 37823 ADAPTER, ELBOW - 90 DEG
30 1 EA. 36317 ADAPTER, ELBOW - 90 DEG
31 1 EA. 322885 ADAPTER, SPLIT FLANGE KIT
32 1 EA. 51121 ADAPTER, 90 DEG
33 1 EA. 56324 ADAPTER, SPLIT FLANGE - 90 DEG
34 2 EA. 439084 ADAPTER, PLUG
35 6 EA. 66918 WASHER, FLAT
36 6 EA. 7805 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L)
37 5 EA. 332710 ADAPTER, SPLIT FLANGE KIT
38 2 EA. 85448 FITTING, SPLIT FLANGE - 90 DEG
39 1 EA. 39408 ADAPTER, 90 DEG - HP
41 2 EA. 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-43
42 1 EA. 80032 FITTING, 45 DEG
43 4 EA. 6096 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L)
44 4 EA. 6002 WASHER, LOCK
45 1 EA. 31804 ADAPTER, ELBOW - 90 DEG
46 2 EA. 410792 COUPLING
47 1 EA. 407730 VALVE, RELIEF
V004939 Cartridge, Relief Valve
48 1 EA. 306312 ADAPTER, 90 DEG
49 1 EA. 56256 ADAPTER, RUN TEE
50 1 EA. 410798 FLANGE, ELBOW - WELDMENT
51 1 EA. 321127 ADAPTER, SPLIT FLANGE KIT
52 1 EA. 56787 ADAPTER, STRAIGHT - SWIVEL
BI012063

'% '

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


53 6 EA. 56439 ADAPTER, NUT HEX CAP
54 1 EA. 37824 ADAPTER, ELBOW - 90 DEG
55 3 EA. 437689 SEAL, O-RING
56 8 EA. 49149 WASHER, FLAT - HARDENED
57 1 EA. 414570 ADAPTER, GAUGE PORT
58 1 EA. 16379 O-RING
59 4 EA. 66537 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 6.000L)
60 1 EA. 6161 PLUG, SQUARE HEAD
61 1 EA. 416962 VALVE, RELIEF
V004942 Cartridge Seal Kit (1 Ea Cartridge)
62 4 EA. 510093 CAPSCREW - GR8 (1/2 X 5 1/2-13UNC)
63 8 EA. 312216 WASHER, LOCK
64 4 EA 417267 CAPSCREW, HEX HEAD - SPECIAL
65 1 EA. 39931 ADAPTER, 90 DEG
66 4 EA. 42606 NUT, LOCK
67 2 EA 42750 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 2.500L)
68 2 EA 63240 NUT, HEX
69 1 EA 56385 FILTER, AIR - W/PRESSURE VACUUM VALVE
1 EA 424555 replacement element
70 1 EA 35584 ADAPTER, STRAIGHT
71 1 EA 439364 REDUCER, BELL
72 1 EA 420383 PIPING ASSEMBLY
73 1 EA 344091 VALVE, SHUTTLE
74 1 EA 68831 ADAPTER, ORIFICE
75 1 EA 72701 ADAPTER, 45 DEG
76 1 EA 46402 ADAPTER, RUN TEE
77 1 EA 302118 ADAPTER
78 1 EA 61982 ADAPTER REDUCER

!
BI012063

'% ' # < '% '


!"

!
"
!

"

! !
BI012063

'% ' # < '% '


!"

ITEM QTY. U/M PART NO. DESCRIPTION


441275 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
1 1 EA. V005175 TRIPLE HOUSING W/DIPSTICK
2 1 EA. 99030 PLUG, MAGNETIC
3 4 EA. V000416 PLUG, PIPE
4 1 EA. V005176 ELBOW, 90 DEG
5 1 EA. V005177 BUSHING, REDUCER
6 1 EA. 66093 BREATHER
7 1 EA. - - - - - - PLATE, IDENTIFICATION
8 2 EA. - - - - - - SCREW, DRIVE
9 1 EA. 99031 PLUG, EXPANSION
10 1 EA. V000423 TUBE, DIPSTICK
11 1 EA. V005178 DIPSTICK GAUGE
12 1 EA. V000418 GEAR, INPUT - 56T
13 3 EA. V005179 GEAR, DRIVEN - 56T
14 6 EA. V004452 BEARING, BALL (DRIVEN GEAR)
15 1 EA. V004450 BEARING (INPUT GEAR)
16 1 EA. V000419 BEARING (INPUT GEAR)
17 3 EA. 437688 ADAPTER, PUMP
18 3 EA. 20480 O-RING
19 12 EA. 99071 STUD, ADAPTER
20 12 EA. 99072 NUT, HEX
21 1 EA. V005180 INPUT ASSEMBLY, FLANGED
1 EA. V005181 Adapter, Ind. Input
1 EA. V005182 Shaft, Ind. Input
1 EA. V004452 Bearing
1 EA. 20234 Oil Seal
1 EA. V005183 Ring, Snap
1 EA. 99077 Ring, Snap
22 8 EA 42615 CAPSCREW
23 1 EA. - - - - - - TAG, NO OIL
24 - - - - - - SLEEVE, ADAPTER
BI012063

'% ' '


"

"
BI012063

'% ' '


"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP
WHEN ORDERING
PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED

435434 MAIN PUMP - CLOSED LOOP


1 REF V014617 SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS 4-32
LIST
2 REF V014618 PORT PLATE HOUSING AND VALVES SPARE PARTS 4-33
LIST
3 REF V014619 PTO ADD-ON SPARE PARTS LIST 4-34
4 REF V014620 FILTER ELIMINATION FLANGE SPARE PARTS LIST 4-35
5 REF V014621 E1P CONTROL ASSEMBLY SPARE PARTS LIST 4-36

V014639 SEAL KIT


BI012063

' %# ' '


!
BI012063

' %# ' '


!

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014617 SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST
1 1 EA V014597 SNAP RING
2 * EA V014570 METAL SUPPORT RING (*as required)
3 1 EA V014598 SHAFT SEAL
4 1 EA V014599 PLUG
BI012063

' ' % # ' '

"
! "(

!
BI012063

' ' % # ' '

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014618 PORT PLATE HOUSING AND VALVES SPARE PARTS LIST


1 5 EA V014495 SCREW PLUG
2 2 EA V014515 PLUG SCREW
3 2 EA V014516 O-RING
4 1 EA V014504 O-RING
5 1 EA V014600 ORIFICE
5a 1 EA V014601 ORIFICE
6 2 EA V014511 O-RING
7 2 EA V014602 O-RING
8 2 EA V014513 PRESSURE RELIEF VALVE
9 2 EA V014517 HEX HEAD PLUG
BI012063

' ' '

"
BI012063

' ' '

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014619 PTO ADD-ON SPARE PARTS LIST


1 1 EA V014603 O-RING
2 1 EA V014604 COUPLING
2a 1 EA V014605 COUPLING SPRING
3 1 EA V014606 INTERMEDIATE FLANGE
4 4 EA V014607 SCREW, SOCKET HEAD
5 1 EA V014557 O-RING
BI012063

# ' '

"
BI012063

# ' '

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014620 FILTER ELIMINATION FLANGE SPARE PARTS LIST


1 1 EA V014608 FLANGE
2 1 EA V014609 O-RING
3 1 EA V014610 SCREW PLUG
4 2 EA V014611 SCREW, SOCKET HEAD

"
BI012063

' ' '

"
BI012063

' ' '

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014621 E1P CONTROL ASSEMBLY SPARE PARTS LIST


1 1 EA V014612 CONTROL - E1P
2 2 EA V014613 ORIFICE
3 2 EA V014495 TAPERED PIPE PLUG
4 1 EA V014496 O-RING
5 8 EA V014497 O-RING
6 2 EA V014614 CAPSCREW, SOCKET HEAD
7 2 EA V014615 CAPSCREW, SOCKET HEAD
8 2 EA V014498 O-RING
9 8 EA V014616 CAPSCREW, SOCKET HEAD
10 2 EA V014499 PROPORTIONAL SOLENOID - 24V
BI012063

'% ' ' '


"

!
BI012063

'% ' ' '


"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP
WHEN ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

435436 MAIN PUMP - OPEN LOOP


1 REF V014624 SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST 4-38
2 REF V014625 HIGH PRESSURE END FLANGE PLUG AND 4-39
DISPLACEMENT STOP SCREWS LIST
3 REF V014629 LP CONTROL ASSEMBLY LIST 4-40

1 EA V014559 SEAL KIT

!
BI012063

' '
BI012063

' '

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014624 SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST


1 1 EA V013525 SNAP RING
2 1 EA V014571 SHAFT SEAL
3 1 EA V014599 PLUG
BI012063

# ' % # ' %# ' '


"

"
BI012063

# ' % # ' %# ' '


"

ITEM QTY. U/M PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN
ORDERING PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014625 HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP


SCREWS LIST
1 1 EA V014495 SCREW PLUG
2 2 EA V014626 THREADED PIN
3 2 EA V014548 SEAL COLLAR NUT
4 1 EA V014519 O-RING
5 1 EA V014627 COVER
6 2 EA V014628 SCREW, HEX HEAD
BI012063

'

"

?
"

"
(
! !

!
!
BI012063

'

ITEM QTY. PART NO. DESCRIPTION


PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING
PARTS
TO ENSURE CORRECT ITEMS ARE PURCHASED

V014629 LP CONTROL ASSEMBLY LIST


1 1 - - - - - - - - - HOUSING
2 1 - - - - - - - - - LS PILOT SPOOL
3 1 - - - - - - - - - PCO PILOT SPOOL
4 2 V014361 SPRING HAT
5 1 V014362 PCO SPRING
6 1 V014363 LS SPRING
7 1 V014364 SPRING HAT
8 2 V014365 O-RING
9 2 V014366 BACKUP RING
10 2 V014367 ADJUSTMENT SCREWS
11a 1 V014368 O-RING
11b 1 V014369 O-RING
12 2 V014370 SPLIT PIN
13 1 V014371 END CAP
14 2 V014372 ADJUSTMENT LOCK NUT
15 4 V014373 SCREW, SOCKET HEAD
16 1 - - - - - - - - - PRESSURE PIN
17 4 V014630 PLUG
18 1 V014377 SET SCREW PLUG
19 1 V013595 POP RIVET PLUG
20 3 V013604 TAPERED PIPE PLUG
21 3 V013606 O-RING
22 3 V014615 SCREW, SOCKET HEAD
BI012063

# '% '
!

"

"

!
BI012063

# '% '
!

ITEM PART NO. DESCRIPTION


437663 CHARGE PUMP
1 V014403 SNAP RING
2 - - - - - - - - OUTBOARD BEARING
3 18669 SEAL - PUMP
4 - - - - - - - - SHAFT END COVER
5 - - - - - - - - PLUG - PUMP
6 - - - - - - - - BUSHING
7 - - - - - - - - SEAL - (pump per section)
8 - - - - - - - - SEAL, CHANNEL
9 - - - - - - - - THRUST PLATE - PUMP
10 - - - - - - - - GEAR SET
11 79734 GASKET SEAL - PUMP
12 - - - - - - - - DOWEL PIN
13 - - - - - - - - GEAR HOUSING - PUMP
14 - - - - - - - - BEARING CARRIER
15 - - - - - - - - CONNECTING SHAFT
16 - - - - - - - - GEAR SET
17 - - - - - - - - GEAR HOUSING - PUMP
18 - - - - - - - - PORT END COVER
19 - - - - - - - - STUD
20 - - - - - - - - WASHER
21 - - - - - - - - NUT
V014492 SEAL KIT
BI012063

# '% ' $ %
!"

!
"

"
!

"

!
BI012063

# '% ' $ %
!"

ITEM QTY. U/M PART NO. DESCRIPTION


419475 GEAR PUMP - FAN/DUST COLLECTOR
1 1 EA V013366 SNAP RING
2 1 EA V009937 BEARING, OUTBOARD
3 1 EA V009938 SEAL - PUMP
4 1 EA V009939 SHAFT END COVER
5 2 EA 1730478 PLUG
6 4 EA V009956 BUSHINGS
7 2 EA V009941 BACKUP SEAL - (PUMP PER SECTION)
8 2 EA V009940 CHANNEL SEAL (PUMP PER SECTION)
9 2 EA V009942 THRUST PLATE - PUMP
10 1 EA V014402 GEAR SET
11 2 EA V009944 GASKET SEAL - PUMP
12 8 EA V009945 DOWEL PIN
13 1 EA V014399 GEAR HOUSING - PUMP
14 1 EA V014404 BEARING CARRIER
15 1 EA 1730476 CONNECTING SHAFT
16 1 EA V014401 GEAR SET
17 1 EA V014400 GEAR HOUSING - PUMP
18 1 EA - - - - - - - - PORT END COVER
19 4 EA - - - - - - - - STUD
20 4 EA V013367 WASHER
21 4 EA V006899 NUT

V006789 SEAL KIT (INCLUDES 4 ea items 7 & 8, 4 ea item 11 and 1 ea item 3)


BI012063

% #
" "
BI012063

% #
" "

ITEM QTY. U/M PART NO. DESCRIPTION


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. PLUG
3 1 EA. 42399 O-RING
4 1 EA. 64695 O-RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)

NOTE: Part number V011135, coreless element, comes as part of conversion


kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the filter
housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.
BI012063

" !

" !

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


410112 DUST COLLECTOR INSTALLATION
1 1 EA 89845 DUST COLLECTOR ASSEMBLY 5-2
2 1 EA 425824 PLATFORM COVER PLATE
3 8 EA 5986 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750)
4 1 EA 4036836 INLET, DUST COLLECTOR
5 1 EA 97715 INLET WELDMENT
6 4 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250)
7 12 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
8 1 EA 95366 HOSE
9 2 EA 88209 CLAMP, 8 1/4 TO 8 7/8
10 1 EA 30835 ADAPTER, ELBOW - 90 DEG
11 1 EA 4029043 DUST COLLECTOR HARNESS 5-4
12 2 EA 30067 ADAPTER, STRAIGHT
13 1 EA 83073 FITTING, EXT-TT- 90 DEG
14 1 EA 411990 DUST COLLECTOR PLUMBING 5-5

"
BI012063

%
"

"

"

"
BI012063

%
"

"
BI012063

%
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


89845 DUST COLLECTOR ASSEMBLY
1 1 EA. - - - - - - - LOWER HOUSING SECTION
2 1 EA. - - - - - - - UPPER HOUSING SECTION
2a 1 EA. V006566 HOUSING TOP PLATE
3 1 EA. 89846 BLOWER MOUNT
4 1 EA. 89847 BLOWER WHEEL
5 1 EA. 89848 BLOWER HOUSING
6 1 EA. 89849 BLOWER HOUSING TOP PLATE
7 1 EA. 89850 HYDRAULIC MOTOR
1 EA 16576 Flange assembly with O-ring & fasteners
1 EA 16575 O-ring, flange
4 EA 18561 Capscrew, socket head
1 EA. 22226 Seal Kit-Hydraulic Motor
8 1 EA. 89851 DC ELECTRIC TIMER
9 1 EA. 89852 IMPULSE AIR MANIFOLD
10 4 EA. 89853 FILTER ELEMENT
11 4 EA. 89854 ELEMENT RETENTION
12 4 EA. 89855 IMPULSE VALVE
1 EA. 22387 Repair Kit-Impulse Valve
13 4 EA. 89856 DC SOLENOID VALVE
14 1 EA. 89857 TRANSITION CHUTE
15 1 EA. V008902 DROP OUT HOSE - 42 INCH
16 1 EA. 89859 DROP OUT HOSE CLAMP
17 1 EA. 89860 AIR LINE FILTER/REGULATOR (DUST COLLECTOR 5-3
ASSEMBLY)
18 1 EA. 89861 BALL VALVE
19 1 EA. 89862 PRESSURE RELIEF VALVE
20 1 EA. 89863 FLOW CONTROL VALVE

"
BI012063

$ #% %

"

"
BI012063

$ #% %

ITEM QTY. U/M PART NO. DESCRIPTION


89860 AIR LINE FILTER/REGULATOR (DUST COLLECTOR ASSEMBLY)
1 1 EA V011657 KIT, REGULATOR BONNET (Includes Cap & Bonnet Lock Screws
2 1 EA V011658 KIT, ADJUSTING SPRING
3 1 EA V011659 KIT, DIAPHRAGM REPAIR
4 1 EA V011662 KIT, METAL BOWL (Also Includes Items 11 & 13) MUST ALSO ORDER
ITEM 14
5 1 EA V011660 KIT, VALVE (Also Includes items 6, 7, 8 & 10)
6 1 EA V011660 KIT, VALVE (Also Includes items 5, 7, 8 & 10)
7 1 EA V011660 KIT, VALVE (Also Includes items 5, 6, 8 & 10)
8 1 EA V011660 KIT, VALVE (Also Includes items 5, 6, 7 & 10)
9 1 EA V011661 KIT, ELEMENT
10 1 EA V011660 KIT, VALVE (Also Includes items 5, 6, 7 & 8)
11 1 EA V011662 KIT, METAL BOWL (Also Includes Items 4 & 13) MUST ALSO ORDER ITEM
14
13 1 EA V011662 KIT, METAL BOWL (Also Includes Items 4 & 11) MUST ALSO ORDER ITEM
14
14 1 EA V011663 KIT, OPTIONAL AUTO DRAIN (Includes Float Drain)

1 EA V001291 GAUGE (Not included with 89860 assembly; order separately)

"
BI012063

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


4029043 DUST COLLECTOR HARNESS
1 2 EA 59347 CONNECTOR, ELECTRICAL - 90 DEG (LIQUID TIGHT)
2 1 EA 54430 CONDUIT, SEALTIGHT - 1/2" PVC X 156"
3 1 EA 1719380 WIRE, 16 GAUGE - TFFN BLACK X 174"
4 1 EA 88009 WIRE, 16 GAUGE - TFFN WHITE/GREEN X 174"

"
BI012063

% ' % #

""
BI012063

% ' % #

""
BI012063

% ' % #

ITEM QTY. U/M PART NO. DESCRIPTION


411990 DUST COLLECTOR PLUMBING
1 1 EA. 411417 HOSE ASSEMBLY (JCAF 310-06-180)
2 1 EA. 306637 HOSE ASSEMBLY (JCAF 2781-12-200)
3 1 EA. 412036 HOSE ASSEMBLY (JCAF 310-12-218)

""
BI012063

% %
! !

! "

"

"

"

"
BI012063

% %
! !

ITEM QTY. U/M PART NO. DESCRIPTION


97271 DUST CURTAIN INSTALLATION
1 1 EA. 84658 CURTAIN, DUST (1/4 X 48 X 127 5/8)
2 2 EA. 84659 CURTAIN, DUST (1/4 X 48 X 61 1/2)
3 1 EA. 84662 STRIP, RETAINER (1/8 X 2 X 100)
4 2 EA. 402855 STRIP, RETAINER
5 65 EA. 42575 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L)
6 65 EA. 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
7 1 EA. 97735 CURTAIN, INLET SIDE
8 1 EA. 97752 STRIP, RETAINER (49LG)
9 1 EA. 97753 STRIP, RETAINER (31LG)
10 2 EA. 97754 STRIP, RETAINER (14 1/2LG)
11 1 EA. 97755 STRIP, RETAINER (13LG)

"
BI012063

% % $ =

" !

"
"

"
!
! !
!

"!
BI012063

% % $ =

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


412009 DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD.
ACTIVATION)
1 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 5-8
2 1 EA 89266 LEVER
3 2 EA 54808 STIFFENER ASSEMBLY
4 2 EA 1621297 SUPPORT, LUG
5 1 EA 89258 LUG (WELDMENT)
6 2 EA 42838 WASHER, FLAT
7 2 FT 51703 CHAIN
8 4 EA 52491 LINK, CHAIN
9 2 EA 7826 CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.00L)
10 2 EA 42701 NUT, LOCK (1-8UNC, ELASTIC COLLAR)
11 6 EA 42543 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.50L)
12 6 EA 6293 NUT, LOCK (1/4, ELASTIC COLLAR)
13 2 EA 6365 PIN, COTTER
14 1 EA 89259 ARM, LEVER
15 4 EA 30835 ADAPTER, ELBOW - 90 DEG
16 1 EA 439132 DUST CURTAIN PLUMBING - COLD WEATHER 5-9
17 4 EA 87641 ADAPTER, ORIFICE
18 1 EA 430790 LUG, SUPPORT
19 6 EA 7792 CAPSCREW, HEXHEAD - GR5 (1/2-13UNC, 4.00L)
20 6 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)

"!
BI012063

%
!" !

"
"

"
BI012063

%
!" !

ITEM QTY. U/M PART NO. DESCRIPTION


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. V009961 O-RING
4 1 EA. V005374 O-RING
5 1 EA V005373 BACK-UP RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 2 EA. V009406 CLIP PIN
9 1 EA. V009765 LOCKNUT
10 1 EA. V005382 LOCKNUT
11 1 EA. V002362 SETSCREW
12 1 EA. V009764 CAPSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSEMBLY
16 1 EA. V013972 ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 2 EA. V003839 CLEVIS PIN

"
BI012063

% % ' % #

"
BI012063

% % ' % #

"
BI012063

% % ' % #

ITEM QTY. U/M PART NO. DESCRIPTION


439132 DUST CURTAIN PLUMBING - COLD WEATHER
1 1 EA 423919 HOSE ASSEMBLY (JCAG2L-08-139)
2 1 EA 423920 HOSE ASSEMBLY (JCAG2L-08-153)

"
BI012063

"
"
" "

"

! "
!

"
! !
!

"
BI012063

"
"
BI012063

!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1614748 MAST ASSEMBLY - 30 FT
1 1 EA 1611346 MAST WELDMENT - 30 FT
1 EA 410777 MAST LIFT CYLINDER BRACKET WELDMENT 6-2
(OUTSIDE)
2 1 EA 410285 CYLINDER, HOIST/PULLDOWN (MAST) 6-3
3 1 EA 410450 PIN, HOIST/PULLDOWN
4 1 EA 410817 CLAMP, CYLINDER
5 1 EA 414344 GUIDE ASSEMBLY, SHEAVE (MAST) 6-4
6 3 EA 414307 SHEAVE, 22-INCH OD W/BEARING 6-5
7 4 EA 440574 PIN, SHEAVE
8 4 EA 66198 BUSHING, BEARING ADJUSTMENT
9 4 EA 18518-050 NUT, LOCK (1.250-12UNF, THIN ELASTIC COLLAR)
10 4 EA T106205 WASHER, FLAT - SHEAVE RETAINER PIN
11 2 EA 52279 TUBING, STANDPIPE
12 1 EA 65654 TUBING, STANDPIPE
15 1 EA 8308 COUPLING, PIPE
16 2 EA 414534 CABLE, HOIST
17 2 EA 417189 CABLE, HOIST & PULLDOWN
18 8 EA 40138-050 NUT, HEX - GR5 (2-4.5UNC)
19 1 EA 411934 VALVE ASSEMBLY, MAST - 9 SECTIONS 6-6
W/ATTACHMENTS
20 1 EA 42728-050 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L)
21 8 EA 42764 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 4.750L)
22 10 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
23 4 EA 4205682 CAPSCREW, HEX HEAD - GR8 (1.250-7UNC, 3.000L)
24 4 EA 83587 WASHER, FLAT (1.250, HARDENED)
25 4 EA 19663 CLAMP, CABLE
26 1 EA 4269377 CABLE, WIRE ROPE (3/4 DIA X 130 INCHES)
27 8 EA 5929 FITTING, GREASE - STRAIGHT
28 4 EA 6096 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L)
29 4 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC COLLAR)
30 4 EA 42625-050 WASHER, FLAT (5/16, TYPE A)
31 2 EA 61466 ADAPTER, 90 DEG
32 1 EA 443046 SHEAVE, MODIFIED
35 3 EA 35584 ADAPTER, STRAIGHT
36 4 EA 39931 ADAPTER, 90 DEG
37 2 EA 34859 ADAPTER, STRAIGHT
39 2 EA 38677 ADAPTER, STRAIGHT
40 1 EA 415220 TUBE ASSEMBLY - PIPE RACK CYLINDER
41 1 EA 415219 TUBE ASSEMBLY - PIPE RACK CYLINDER
42 2 EA 89568 TUBE ASSEMBLY - PIPE RACK INFINITY (1/2 X 20 FT)
43 4 EA 38681-050 ADAPTER, STRAIGHT
44 2 EA 38690 ADAPTER, 90 DEG
45 1 EA 427976 DUST HOOD INSTALLATION 6-8
48 1 EA 412054 MAST PLUMBING (30 FT) 6-9
49 1 EA 1581175 HOSE ASSEMBLY (JCAM500-32-268)
50 2 EA 347725 ADAPTER, ELBOW - 90 DEG
51 1 EA 1060893 SHIM KIT, PULLDOWN CYLINDER - MAST (NOT
SHOWN)
BI012063

' %
!!!
BI012063

' %
!!!

ITEM QTY. U/M PART NO. DESCRIPTION


410777 MAST PIVOT WELDMENT (OUTSIDE)
1 1 EA 14818 BAR, FLAT (2 1/2 X 5 X 55 1/2)
2 1 EA 14818 BAR, FLAT (2 1/2 X 5 X 21)
3 2 EA 35746 CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 7.500L)
4 2 EA 441081 WASHER, FLAT - HARDENED
) @% !!! ' =
BI012063

$'%
"

"

!
BI012063

$'%
"

ITEM QTY. U/M PART NO. DESCRIPTION


410285 CYLINDER, HOIST/PULLDOWN (MAST)
1 1 EA - - - - - - - O-RING
2 1 EA - - - - - - - BACKUP
3 1 EA - - - - - - - WIPER
4 1 EA - - - - - - - BACKUP
5 1 EA - - - - - - - SEAL
6 1 EA - - - - - - - SEAL
7 2 EA - - - - - - - BACKUP
8 1 EA - - - - - - - SEAL
9 1 EA - - - - - - - O-RING
10 2 EA - - - - - - - INGRESSION RING
11 2 EA - - - - - - - WEAR RING
12 2 EA - - - - - - - WEAR RING
13 1 EA V004874 CYLINDER SEAL KIT (Includes items 1 Thru 12)
14 4 EA V004875 SETSCREW
15 1 EA V004340 SETSCREW
16 2 EA V002363 NYLON PLUG
17 1 EA V013150 TUBE ASSEMBLY
18 1 EA V004876 ROD
19 1 EA V004877 PISTON
20 1 EA V004878 HEAD
21 1 EA. V004879 HEADCAP
22 1 EA V004880 NUT
23 1 EA V004881 SPACER
24 1 EA V011685 FOOTMOUNT ASSEMBLY
BI012063

#%
BI012063

#%
BI012063

#%

ITEM QTY. U/M PART NO. DESCRIPTION


414344 GUIDE ASSEMBLY, SHEAVE (MAST)
1 1 EA 414213 MOUNT, SHEAVE
2 4 EA 89075 SHEAVE, 16 OD W/BEARING
30920 Bearing Cone (2 Per Sheave)
30998 Bearing Cup (1 Per Sheave)
30999 Grease Seal (2 Per Sheave)
3 4 EA 440574 PIN, SHEAVE
4 4 EA 18518 NUT, LOCK (1 1/4-12UNF, THIN ELASTIC COLLAR)
5 4 EA T106205 PIN, RETAINER - SHEAVE
6 4 EA 66198 BUSHING, BEARING ADJUSTMENT
7 4 EA 5929 FITTING, GREASE
8 10 EA 413519 PAD, WEAR GUIDE
9 2 EA 413463 GUIDE, SHEAVE
10 20 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.000L)
11 20 EA 5975 WASHER, LOCK (1/2, SPRING)
12 6 EA 5986 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750L)
13 6 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
BI012063

$ #
!

"
BI012063

$ #
!

ITEM QTY. U/M PART NO. DESCRIPTION


414307 SHEAVE, 22-INCH OD W/BEARING
1 2 EA 30920 CONE, BEARING - SHEAVE
2 1 EA 30998 BEARING, CUP SHEAVE
3 2 EA 30999 SEAL, SHEAVE

"
BI012063

" "
" "

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411934 VALVE ASSEMBLY, MAST - 9 SECTIONS
W/ATTACHMENTS
1 1 EA. 410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS 6-7
ATTACHMENTS
2 1 EA. 36084 ADAPTER, STRAIGHT
3 8 EA. 419425 ADAPTER, STRAIGHT
4 1 EA. 18564 ADAPTER, STRAIGHT
5 10 EA. 44174 ADAPTER, STRAIGHT
6 1 EA 37827 ADAPTER, STRAIGHT
7 1 EA 56439 ADAPTER, HEX CAP NUT
8 1 EA. 37407 ADAPTER, PLUG STRAIGHT
9 1 EA. 37406 ADAPTER, PLUG STRAIGHT
10 18 EA. 402620 CONNECTOR, LIGHTED
12 4 EA 354039 CAPSCREW, FLANGED - GR5 (5/16-18UNC, 0.500L)
13 1 EA 39943 ADAPTER, ELBOW - 90 DEG
14 1 EA 86242 ADAPTER, ELBOW - 90 DEG
15 2 EA 61795 ORIFICE (1/8)
16 2 EA 403096 ORIFICE (1/16)
BI012063

!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS
1 9 EA. 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA. SECT. V001985 Seal Kit, Valve Section - Motor Spool
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O-Ring)
2 EA. SECT. V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
2 7 EA. 412888 VALVE, CHECK (*SEE NOTE)
V005835 Cartridge
V001458 Seal Kit, Cartridge
3 1 EA. V005836 MANIFOLD
4 1 EA 438701 VALVE, FLOW CONTROL - SANDWICH

*NOTE: IF AUTOMATED, SEE "PIPE POSITIONER


SENSOR/COMPONENTS (AUTOMATED)"
FOR VALVE AND ADDITIONAL ITEMS.

!
BI012063

%
! !

"
BI012063

%
! !

ITEM QTY. U/M PART NO. DESCRIPTION


427976 DUST HOOD INSTALLATION
1 1 EA 427975 DUST HOOD, WELDMENT
2 1 EA 427977 SEAL, DUST - DOOR - REAR, SKF
3 4 EA 16083 WASHER, FLAT
4 1 EA 410659 RETAINER, DUST SEAL
5 6 EA 42575 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L)
6 10 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
7 12 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
8 12 EA 5989 WASHER, LOCK (3/8, SPRING)
9 1 EA 412987 CLAMP, DUST SEAL
10 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
BI012063

' % #
"

"
BI012063

' % #
"
BI012063

' % #
"

ITEM QTY. U/M PART NO. DESCRIPTION


412054 MAST PLUMBING (30 FT)
3 1 EA. 412116 HOSE ASSEMBLY (JCAF273-20-93)
4 1 KIT 412117 HOSE ASSEMBLY (JCAF273-20-105)
5 2 KIT 404224 HOSE ASSEMBLY (JCAF310-12-277)
6 2 KIT 403972 HOSE ASSEMBLY (JCAF273-16-277)
BI012063

''

"" !

!
BI012063

''

! ""

" !"
" "
"
"
!

!
!
!

"
BI012063

''
BI012063

''

! " " " "!

"
"

"
"
!
"
!
BI012063

''

"
BI012063

''

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


414204 PIPE RACK INSTALLATION
1 1 EA 414201 SUPPORT, CAROUSEL PIVOT
2 1 EA 414050 SUPPORT, CAROUSEL DRILL PIPE
3 1 EA 414127 TUBE, TOP
4 1 EA 414782 MOTOR, HYDRAULIC 6-11
5 1 EA 95550 CYLINDER, HYDRAULIC
1 EA 22476 Piston Bore Kit, Hydraulic Cylinder
(Contains wear ring, piston seal & 2 tube end seals)
1 EA 22475 Rod Seal Kit, Hydraulic Cylinder
(Rod seal, bushing, bushing retainer, rod wiper & bushing
O-ring)
6 1 EA 409315 CUP, END
7 1 EA 409292 CAP, END - PIPE RACK - UPPER
8 1 EA 409924 CAP-END - CAROUSEL - UPPER
9 1 EA 401066 WASHER, THRUST
10 1 EA 409359 WASHER, THRUST
11 1 EA 414783 BEARING, JOURNAL - CAROUSEL - LOWER
12 1 EA 409291 BEARING, JOURNAL - P.R.SUPPORT - LOWER
13 1 EA 409284 BEARING, JOURNAL - P.R.SUPPORT - UPPER
14 1 EA 409285 BEARING, JOURNAL - CAROUSEL - UPPER
15 1 EA 414640 PLATE, MOUNTING - MOTOR
16 1 EA 414008 SPROCKET W/MODIFICATION (42T)
17 1 EA 414065 SPROCKET W/MODIFICATION (11T)
18 4 EA 56759 BAR, 1/2 X 1/2 X 1/2" LG
19 1 EA 42540 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.000L)
20 1 EA 5970 WASHER, LOCK (1/4)
21 1 EA 414010 CHAIN, PIPE RACK SWING
23 1 EA 40164 BLOCK, ADJUSTING PIPE RACK
24 1 EA 40238 BAR, CHOCK - PIPE RACK STOP
25 1 EA 96520 PIN, CAROUSEL LOCK
26 1 EA 96519 PIN, DOWEL (3/8 X 2)
27 1 EA 96521 PIN, INSERT - CAROUSEL LOCK
28 2 EA 30834 ADAPTER, ELBOW - 45 DEG
29 2 EA 47035 ADAPTER, STRAIGHT SWIVEL
30 2 EA 51772 ADAPTER, STRAIGHT
31 5 EA 5929 FITTING, GREASE
32 8 EA 79335 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 1.500L)
33 4 EA 412454 CAPSCREW, SPECIAL W/COTTER (3/4-10UNC, 2.750L)
34 6 EA 42728 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L)
35 6 EA 79804 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 5.000L)
36 4 EA 42730 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.000L)
37 1 EA 414028 GUARD, CAROUSEL SPROCKET
38 4 EA 36212-050 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.750L)
39 8 EA 42723 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.250L)
40 16 EA 56004 NUT, HEX (3/4-10UNC)
41 4 EA 5973 NUT, HEX (1/2-13UNC)
42 20 EA 55932 WASHER, FLAT (3/4, HARDENED)
43 8 EA 427978 WASHER, FLAT (5/8, NORD-LOCK)
44 6 EA 55185 WASHER, FLAT (1/2, HARDENED)
45 12 EA 56006 WASHER, FLAT (3/8, HARDENED)
46 1 EA 419887 RETAINER, BEARING - CAROUSEL PIVOT
47 1 EA 419882 BEARING, JOURNAL
BI012063

''

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


48 2 EA 7812 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 6.000L)
49 2 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
50 2 EA 5965 WASHER, LOCK (3/4)
51 6 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
52 1 EA 43171 ADAPTER, RUN TEE
53 2 EA 30835 ADAPTER, ELBOW - 90 DEG
54 1 EA 31396 ADAPTER, STRAIGHT
55 1 EA 414086 REST, CAROUSEL - STOP
56 6 EA 42672 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.750L)
57 2 EA 319007 FITTING, LUBE - 45 DEG
58 2 EA 9147 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.750L)
59 2 EA 35629 ADAPTER, TEE
60 2 EA 5975 WASHER, HI COLLAR (1/2)
61 2 EA 37820 ADAPTER, ELBOW - 90 DEG
66 4 EA 412452 NUT, SLOTTED (3/4-10UNC)
67 4 EA 7604 PIN, COTTER (1/8 X 1.750L)
68 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
69 4 EA 5989 WASHER, LOCK (3/8)
71 6 EA 36697 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 3.250L)
72 6 EA 68402 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 4.000L)
73 1 EA 414580 LOCATOR, PIPE
74 2 EA 400242 BUSHING
75 5 EA 414821 KEY, SQUARE (1/4 SQ. X 0.750L)
76 4 EA 439246 PIN, CYLINDER

!
BI012063

%
!

"
!

"
BI012063

%
!

ITEM QTY. U/M PART NO. DESCRIPTION


414782 MOTOR, HYDRAULIC
1 1 EA. V006585 SEAL, EXCLUSION
2 1 EA. V006586 HOUSING, BEARING
3 4 EA. - - - - - - - SEAL
4 1 EA. - - - - - - - RING, BACKUP
5 1 EA. - - - - - - - SEAL, SHAFT
6 1 EA. V006587 SHAFT & BEARING KIT
7 1 EA. V000964 KEY
8 1 EA. - - - - - - - SEAL, SHAFT FACE
9 1 EA. V006588 PLATE, WEAR
10 1 EA. V006589 DRIVE
11 1 EA. V006590 GEROLER
12 1 EA. V006591 DRIVE, VALVE
13 1 EA. V006592 PLATE, VALVE
14 1 EA. V006593 VALVE
15 1 EA. V006594 BALANCE RING
16 1 EA. - - - - - - - SEAL, FACE, INNER
17 1 EA. - - - - - - - SEAL, FACE, OUTER
18 2 EA. V006595 PIN
19 2 EA. V006596 SPRING
20 4 EA. V006597 BOLT
21 1 EA. V006598 HOUSING, VALVE
22 1 EA. V006599 PLUG ASSEMBLY
22A 1 EA. V006600 O-Ring
66131 Kit, Seal (Includes Items 1, 3, 4, 5, 8, 16 & 17)
BI012063

% #
!

! !

"
BI012063

% #
!
BI012063

% #
!

ITEM QTY. U/M PART NO. DESCRIPTION


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA V005366 WIPER
2 1 EA V005367 SEAL
3 1 EA V005374 O-RING
4 1 EA V005373 BACK-UP RING
5 1 EA V005371 O-RING
6 1 EA V005370 SEAL
7 1 EA V005795 WEAR RING
8 1 EA V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA V009406 CLIP PIN
10 1 EA V005382 LOCK NUT
11 2 EA V000273 SETSCREW (1/4-20UNC, 2.000L)
12 1 EA V012900 RETAINING RING
13 2 EA V002363 NYLON PLUG
14 4 EA V012901 BUSHING
15 2 EA V011919 PORT PLUG
16 1 EA ----------- TUBE ASSEMBLY
17 1 EA 4003249 ROD
18 1 EA 4003270 ROD CLEVIS (ADJUSTABLE)
19 1 EA V012904 HEAD
20 1 EA V012905 PISTON
21 2 EA V003839 CLEVIS PIN
BI012063

!
"
"

"

! !

! !

!
BI012063

! !

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4033629 ROTARY DRIVE ASSEMBLY
1 1 EA 4033626 ROTARY DRIVE GEARBOX ASSEMBLY 6-14
2 1 EA 1623603 GUIDE, ROTARY GEARBOX - DC SIDE
3 4 EA 1623824 PIN, DOWEL - ROTARY HEAD GUIDE
4 14 EA 438682 WASHER, NORDLOCK (3/4)
5 12 EA 37958 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.00L)
6 1 EA 1625570 GUIDE, ROTARY GEARBOX - CAB SIDE
7 36 EA 438683 WASHER, NORDLOCK (1/2)
8 12 EA 45212 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L)
9 1 EA 52122 ADAPTER, 90 DEG
10 1 EA 4064397 CHOCK, BAR - ROUND, BENT
11 1 EA 34850 ADAPTER, STRAIGHT
12 1 EA 304913 CLAMP, SUPPORT
13 1 EA 1638622 ADAPTER, 90 DEG
14 1 EA 1636507 ADAPTER, STRAIGHT
15 1 EA 442617 RING, DUST DEFLECTOR (NOT SHOWN ON DRAWING)
16 12 EA 410860 PAD, WEAR - GUIDE
17 24 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.00L)
18 1 EA 34861 ADAPTER, 45 DEG
19 2 EA 38678 ADAPTER, 45 DEG
REF 4160030 ROTARY DRIVE MOTOR HOSE KIT (INCLUDES ITEMS 20, 6-15
32, 35, 36, & 38)
20 1 EA 442033 HOSE ASSEMBLY (JCAM2T-04-22)
21 12 EA 95541 SHIM, WEAR PAD
22 1 EA 1581542 MOTOR, ROTARY DRIVE
23 1 EA 18564 ADAPTER, STRAIGHT
24 1 EA 37155 ADAPTER, ELBOW - 90 DEG
25 2 EA 7805 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L)
26 1 EA 20463-050 GASKET, 2-BOLT
27 2 EA 1637806 ADAPTER, SPLIT FLANGE KIT
28 1 EA 432422 ADAPTER, FLANGE KIT
29 1 EA 438490 PLUG, PIPE - SQUAREHEAD (3/8-16UNC, 0.750L)
30 1 EA 42836 WASHER, FLAT (3/8, TYPE SAE)
31 1 EA 354049 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.875L)
32 1 EA 4251228 HOSE ASSEMBLY (TCBM500-32-SP-24-40SFCD61)
33 1 EA 320573 FITTING, ALEMITE - VENT PLUG
34 2 EA 85448 ADAPTER, 90 DEG
35 1 EA 4251252 HOSE ASSEMBLY (JCAG2-12-32)
36 1 EA 1613973 HOSE ASSEMBLY (JCAG5K-16-24.5)
37 1 EA 4172477 GUARD, SIGHT GLASS
38 1 EA 4251253 HOSE ASSEMBLY (JCAG5K-16-30)
REF 4160029 ROTARY DRIVE MOTOR FIELD KIT (SEE NOTE) 6-15A
NOTE: THE FIELD KIT FOR RETROFITTING THE
ROTARY
DRIVE MOTOR IS 4160029, WHICH INCLUDES ALL
PARTS
REQUIRED (BULKHEAD FITTINGS, HOSE KIT, MOTOR,
GASKET, ETC.).
ITEMS 4 (qty 2), 18, 19, 22 THRU 27, 32, 34, 35, 36, & 38
ARE PART OF THE FIELD KIT.
BI012063

# <

"

!
"

"
BI012063

# <

"
"
"
"
"

! "

"
" "

" "" "

"!
BI012063

# <

ITEM QTY. U/M PART NO. DESCRIPTION


4033626 ROTARY DRIVE GEARBOX ASSEMBLY
2 2 EA 98894 KEY
3 1 EA V005118 SHAFT, OUTPUT
4 1 EA 98897 SHAFT, 24T
5 1 EA 98898 GEAR, 84T
6 1 EA 98899 PINION, 24T
7 1 EA 98900 GEAR, 110T
8 1 EA 98902 COVER, END
9 1 EA 98903 SPACER
10 1 EA 4159874 SPACER
11 2 EA 407162 LOCK NUT
12 1 EA 4159875 PLATE, SEAL
14 1 EA V005119 HOUSING, SEAL
15 1 EA -------- CASE
16 1 EA V012620 COVER
17 4 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
18 12 EA 6403 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.000L)
19 8 EA 6643 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.500L)
20 3 EA 6101 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.000L)
21 10 EA 5962 WASHER, LOCK (3/8)
22 18 EA 5975 WASHER, LOCK (1/2)
23 8 EA 98914 WASHER, LOCK (5/8)
24 2 EA 98915 BEARING CONE
25 2 EA 98916 BEARING CUP
26 1 EA 98917 BEARING CONE
27 2 EA 98918 BEARING CUP
28 1 EA 98919 BEARING CONE
29 1 EA 37801 BEARING, BALL
30 1 EA 98920 PIN, ROLL (3/16, 0.500L)
31 2 EA 42590 PIN, DOWEL (5/8, 1.500L)
32 1 EA 98921 BUSHING
33 1 EA -------- PLUG, MAGNETIC
34 1 EA 98923 PLUG, HEX - COUNTERSUNK
35 1 EA V004851 PLUG
36 1 EA 98729 PLUG, MAGNETIC
37 1 EA -------- PLUG, HEX - COUNTERSUNK
38 1 EA 98925 RING, SNAP
39 1 EA 98736 RING, SNAP
40 1 EA 98926 RING, SNAP
42 1 EA 1648994 SEAL, SPECIAL
43 1 EA -------- NAMEPLATE
44 1 EA 69616 WINDOW, OIL LEVEL
45 1 EA -------- TAG, OIL EMPTY
46 1 EA -------- PLUG, SHIPPING
48 1 EA 98929 FITTING
49 1 EA 98930 SHIM SET
50 8 EA 98931 SETSCREW, HEX CUP (1/2-13, 1.000L)
51 1 EA 17680 PLUG, SQUARE HEAD
52 1 EA V005123 NAMEPLATE, CHECK OIL
53 1 EA V012621 HOUSING, SEAL
54 5 EA V004563 SHIM, .005
55 5 EA V004564 SHIM, .007
BI012063

# <

ITEM QTY. U/M PART NO. DESCRIPTION


56 6 EA V004565 SHIM, .020
57 1 EA V012622 SEAL, FACE
58 1 EA V012623 SPACER, SEAL
59 2 EA V004566 SEAL
60 6 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
61 3 EA 5929 FITTING, STRAIGHT GREASE
62 1 EA -------- BALL BEARING
63 1 EA V009753 STATOSEAL
64 1 EA 49149 CAPSCREW, HEX HEAD - GR5 (5/8-18UNC, 1.000L)
65 6 EA 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
BI012063

"

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


4160030 ROTARY DRIVE MOTOR HOSE KIT
1 1 EA 442033 HOSE ASSEMBLY (JCAM2T-04-22)
2 1 EA 4251228 HOSE ASSEMBLY (TCBM500-32-SP-24-40SFCD61)
3 1 EA 4251252 HOSE ASSEMBLY (JCAG2-12-32)
4 1 EA 1613973 HOSE ASSEMBLY (JCAG5K-16-24.5)
5 1 EA 4251253 HOSE ASSEMBLY (JCAG5K-16-30)

"
BI012063

"
"

"
BI012063

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


4160029 ROTARY DRIVE MOTOR FIELD KIT
4 2 EA 438682 WASHER, NORDLOCK (3/4)
18 1 EA 34861 ADAPTER, 45 DEG
19 2 EA 38678 ADAPTER, 45 DEG
REF 4160030 ROTARY DRIVE MOTOR HOSE KIT (INCLUDES ITEMS 20, 6-15
32, 35, 36, & 38)
20 1 EA 442033 HOSE ASSEMBLY (JCAM2T-04-22)
22 1 EA 1581543 ROTARY DRIVE MOTOR MODIFICATION
1 EA 1581542 MOTOR, ROTARY DRIVE
23 1 EA 18564 ADAPTER, STRAIGHT
24 1 EA 37155 ADAPTER, ELBOW - 90 DEG
25 2 EA 7805 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L)
26 1 EA 20463-050 GASKET, 2-BOLT
27 2 EA 1637806 ADAPTER, SPLIT FLANGE KIT
32 1 EA 4251228 HOSE ASSEMBLY (TCBM500-32-SP-24-40SFCD61)
34 2 EA 85448 ADAPTER, 90 DEG
35 1 EA 4251252 HOSE ASSEMBLY (JCAG2-12-32)
36 1 EA 1613973 HOSE ASSEMBLY (JCAG5K-16-24.5)
38 1 EA 4251253 HOSE ASSEMBLY (JCAG5K-16-30)

"
BI012063

% ' %
! '

"

"

! "

" "
!
!

" "
BI012063

% ' %
! '

! !

" "
BI012063

% ' %
! '

"

"

"
BI012063

% ' %
! '

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


414679 HYDRAULIC OPERATED BREAKOUT WRENCH
INSTALLATION
1 1 EA 413390 WRENCH, BREAKOUT - HOUSING
2 1 EA 409221 JAW, WRENCH - ROTATIONAL
3 1 EA 409220 JAW, CLAMPING
4 1 EA 428442 LUG, CYLINDER - SWING
5 1 EA 409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING 6-17
6 1 EA 336309 PIN, HEAD/RING RETAINER
7 1 EA 336306 PIN, HEAD/RING RETAINER
8 3 EA 510074 RING, RETAINER - EXTERNAL
9 1 EA 413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE 6-18
10 1 EA 405480 PIN, HEAD/RING - RETAINED
11 1 EA 406952 PIN, JAW - AUTO BREAKOUT WRENCH
12 2 EA 336330 SLEEVE
13 1 EA 406951 CAP, PIN
14 1 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-12
15 4 EA 400241 BUSHING, 1/2 INCH LONG
16 2 EA 400242 BUSHING, 1 INCH LONG
17 2 EA 1482114 SHIM (1.75 x .125 x 7.75)
18 1 EA 1482113 SHIM (1.75 x .125 x 5.25)
19 3 EA 425186 DIE, TONG
20 1 EA 5988 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC,
1.250L)
21 1 EA 56006 WASHER, FLAT (3/8, HARDENED)
22 2 EA 439246 PIN, CYLINDER
23 2 EA T105484 PIN, HAIR
24 2 EA 319945 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
2.250L)
25 4 EA 42823 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
1.250L)
26 6 EA 77261 CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC,
0.500L)
27 4 EA 1628619 SHIM, BREAKOUT WRENCH - 20 GAUGE
28 1 EA 408201 TUBE ASSEMBLY
29 2 EA 42558 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC,
4.000L)
30 2 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
31 1 EA 336308 1415939-03 PIN, CLAMPING JAW
32 1 EA 78256 RING, RETAINER - EXTERNAL
33 6 EA 5929 FITTING, GREASE
34 1 EA 409309 HYDRAULIC OPERATED BREAKOUT WRENCH 6-19
HOSE PLUMBING
35 2 EA 353199 VALVE,HYDRAULIC - PILOT OPERATED
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
36 2 EA 30835 ADAPTER, ELBOW - 45 DEG
37 2 EA 31804 ADAPTER, ELBOW - 90 DEG
38 1 EA 45302 ADAPTER, RUN TEE
39 3 EA 45301 ADAPTER, 90 DEG - SWIVEL
41 2 EA 71364 ADAPTER, BRANCH TEE
BI012063

% ' %
! '

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


42 6 EA 37259 ADAPTER, STRAIGHT
43 2 EA 1651642 ADAPTER, 90 DEG
44 1 EA -------- DIE HOLDER *
45 2 EA -------- DIE HOLDER *
* SEE DRILL ACCESSORIES FOR DIE HOLDERS -
VARIES WITH PIPE O.D.

"
BI012063

% ' #

"

!
BI012063

% ' #

ITEM QTY. U/M PART NO. DESCRIPTION


409242 HYDRAULIC CYLINDER ASSEMBLY - CLAMPING
1 1 EA. - - - - - - - WIPER
2 1 EA. - - - - - - - SEAL
3 2 EA. - - - - - - - SEAL
4 1 EA. - - - - - - - O-RING
5 1 EA. V003600 O-RING
6 1 EA. V003601 BACKUP
7 1 EA. V005112 SEAL KIT (Includes Items 1 thru 6)
8 1 EA. V002361 NUT, LOCK
9 1 EA. V005116 RETAINING RING
10 2 EA. V003612 PLUG, PORT
11 1 EA. - - - - - - - TUBE ASSEMBLY
12 1 EA. V005115 ROD ASSEMBLY
13 1 EA. V005114 PISTON
14 1 EA. V005113 HEAD

!
BI012063

"

"
!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


413639 HYDRAULIC CYLINDER ASSEMBLY - ROTATE
1 1 EA. V006456 WIPER
2 1 EA. - - - - - - SEAL
3 1 EA. - - - - - - O-RING
4 1 EA. - - - - - - BACKUP
5 1 EA. - - - - - - O-RING
6 1 EA. - - - - - - SEAL
7 1 EA. V006476 RING, WEAR
8 1 EA. - - - - - - RING, WEAR
9 1 EA. V006578 SEAL KIT (Includes Items 1 thru 8)
10 1 EA. V003611 LOCKNUT
11 1 EA. V004340 SETSCREW (Not Shown)
12 2 EA. - - - - - - PLUG, PORT (Shipping)
13 1 EA. V006579 TUBE ASSEMBLY
14 1 EA. V006580 ROD ASSEMBLY
15 1 EA. V006581 PISTON
16 1 EA. V006582 HEAD
BI012063

% ' % ' % #

!
BI012063

% ' % ' % #

ITEM QTY. U/M PART NO. DESCRIPTION


409309 HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
1 1 EA T106215 HOSE ASSEMBLY (JCAG2L-04-62)
2 2 EA 439143 HOSE ASSEMBLY (JCAG2L-04-32)
3 1 EA T106216 HOSE ASSEMBLY (JCAG2L-04-55)
6 1 EA T106217 HOSE ASSEMBLY (JCAG2L-04-77)
7 3 EA T106218 HOSE ASSEMBLY (JCAG2L-04-84)
9 1 EA T106219 HOSE ASSEMBLY (JCAG2L-04-115)
10 1 EA T106220 HOSE ASSEMBLY (JCAG2L-04-13)
BI012063

%
" #

"

"

!
BI012063

%
" #

ITEM QTY. U/M PART NO. DESCRIPTION


412659 AUTOMATIC TOOL WRENCH
1 1 EA - - - - - - JAW (See General Assembly Items List - Section 0)
2 1 EA 7812 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 6.00L)
4 1 EA 70089 CYLINDER, HYDRAULIC
1 EA 22223 Cylinder Seal Kit
5 1 EA 7809 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.500L)
6 2 EA 42606 NUT, LOCK (3/4-10UNC, ELASTIC COLLAR)
7 2 EA 39478 ADAPTER, 90 DEG
11 4 EA 43007 CAPSCREW, HEXHEAD - GR8 (1/2-13UNC, 2.750L)
12 4 EA 5975 WASHER, LOCK (1/2, SPRING)
13 4 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
14 1 EA 1506842 PLATE, SHEAR - AUTO TOOL
BI012063

'' ' % #
BI012063

'' ' % #

ITEM QTY. U/M PART NO. DESCRIPTION


410624 PIPE RACK ROTATE PLUMBING
1 1 EA. 404479 HOSE ASSEMBLY (JCAF310-08-85)
2 1 EA. T103981 HOSE ASSEMBLY (JCAF310-08-86)
BI012063

% ' % #
"
BI012063

% ' % #
"

ITEM QTY. U/M PART NO. DESCRIPTION


410625 AUTO TOOL WRENCH PLUMBING
1 1 EA 83172 HOSE ASSEMBLY (JCAF310-08-97)
2 1 EA 405556 HOSE ASSEMBLY (JCAF310-08-92)
BI012063

'' % ' % #
!
BI012063

'' % ' % #
!

ITEM QTY. U/M PART NO. DESCRIPTION


410627 PIPE RACK CAROUSEL LOCK PLUMBING
1 2 EA 404440 HOSE ASSEMBLY (JCAF211-04-91)
BI012063

'' #' % #

"

!
BI012063

'' #' % #

ITEM QTY. U/M PART NO. DESCRIPTION


411989 PIPE RACK SWING PLUMBING
1 1 EA 404427 HOSE ASSEMBLY (JCAF310-08-40)
2 1 EA 405641 HOSE ASSEMBLY (JCAF310-08-48)
3 1 EA 404332 HOSE ASSEMBLY (JCAF310-08-65)
4 1 EA 438273 HOSE ASSEMBLY (JCAF310-08-68)
5 1 EA 404501 HOSE ASSEMBLY (JCAF310-08-34)
6 1 EA 1020610 HOSE ASSEMBLY (JCAF310-08-25)
7 1 EA 427371 HOSE ASSEMBLY (JCBF310-08-28)
8 1 EA 408920 HOSE ASSEMBLY (JCBF310-08-30)
BI012063

"

! ! !

"
BI012063

"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


410456 MAST LOCK INSTALLATION
1 2 EA. 439628 HYDRAULIC CYLINDER 3-38
1525003 Cylinder Seal Kit
3 2 EA. 410463 PIN
4 2 EA. 5946 SETSCREW, HEX SOCKET
6 2 EA. 5929 FITTING, GREASE
7 4 EA. 36381 ADAPTER, ELBOW - 90 DEG
8 2 EA. 35626 ADAPTER, TEE
11 1 EA. 77848 ADAPTER, ELBOW

"
BI012063

!
!

"

!
BI012063

#
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1622419 WINCH INSTALLATION (BG8)
1 1 EA 1706245 WINCH CASE DRAIN CONVERSION KIT 6-27
2 1 EA 422093 WEIGHT, OVERALL BALL
3 4 EA 42821 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.750L)
4 4 EA 6716 NUT, LOCK (5/8-11UNC, ELASTIC COLLAR)
5 2 EA 403096 ADAPTER, ORIFICE
6 2 EA 422095 SHEAVE (10 INCH OD)
7 2 EA 410834 PIN, SHEAVE
8 2 EA 42548 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.250L)
9 2 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
10 1 EA 61852 HOOK, SWIVEL
11 1 EA 422101 CABLE, WIRE ROPE
12 1 EA 38686 ADAPTER, ELBOW - 90 DEG
13 1 EA 37675 ADAPTER, STRAIGHT
14 1 EA 4007944 WINCH PLUMBING HOSE KIT 6-30
BI012063

! "

!
BI012063

! "

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1706245 WINCH CASE DRAIN CONVERSION KIT
1 1 EA 39465 ADAPTER, PLUG
2 1 EA 31808 ADAPTER, 90 DEG
3 1 EA 422078 WINCH ASSEMBLY 6-28

!
BI012063

" ! " !
!
!
"!

"

!"

!
"
"
"

! "

! "
! !! " " " !
!
! !
BI012063

"!
""

"

"

! !
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


422078 WINCH ASSEMBLY
1 1 EA V010879 CYLINDER, BRAKE
2 1 EA 85526 SEAL
3 1 EA 85527 STAMP, PRESSURE PLATE
4 12 EA 85529 SPRING, DIE
5 5 EA 67418 DISC - FRICTION
6 6 EA 67419 DISC - BRAKE
7 2 EA 85557 SPACER
8 1 EA 85565 O-RING
9 1 EA 85566 RING, BACK-UP
11 1 EA V010880 CARRIER, PLANET - PRIMARY
12 3 EA V010881 GEAR, PLANET
13 3 EA V010882 GEAR, PLANET - PRIMARY
14 3 EA V010883 BEARING, ROLLER
15 6 EA V010884 WASHER, THRUST
16 3 EA V010885 PIN, ROLL
17 1 EA V010886 CARRIER, PLANET - OUTPUT
18 3 EA 86281 GEAR, PLANET
19 3 EA V010887 GEAR, PLANET - SECONDARY
20 6 EA 67421 BEARING, ROLLER
21 3 EA 86284 SPACER, BEARING
22 6 EA 85535 RACE, BEARING
23 3 EA 65152 PIN, ROLL
24 1 EA V010888 BASE
26 1 EA V010889 DRUM, CABLE
27 1 EA V010890 CLOSURE, CABLE DRUM
28 1 EA V010891 BEARING, BALL
29 1 EA V010892 SEAL, LIP
30 1 EA V010893 O-RING
31 1 EA V010894 RING, SNAP
32 1 EA V010895 RING, THRUST
33 1 EA 88821 BEARING RACE, THRUST
34 1 EA V010896 WASHER, THRUST
35 6 EA V010897 CAPSCREW
36 8 EA 5975 WASHER, LOCK
37 6 EA V010898 CAPSCREW
38 10 EA V010899 WASHER, LOCK
39 1 EA 85528 RING, PISTON BACKUP
41 4 EA V010900 CAPSCREW
42 1 EA 85564 PLUG, VENT
43 2 EA V010909 O-RING
44 1 EA 85563 PLUG W/ORING
45 1 EA V010906 GEAR, SUN - PRIMARY
46 1 EA V010907 MOTOR, HYDRAULIC
1 EA V012963 seal kit
47 1 EA V010908 GEAR, SUN
48 1 EA V010910 SUPPORT, BEARING
49 1 EA 85567 RACE, OUTER BRAKE
50 1 EA V010911 O-RING
51 2 EA 85569 BEARING, SPRAG
52 2 EA 85570 BEARING, THRUST
53 2 EA 85571 RING, SNAP
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


54 1 EA 85572 CLUTCH, SPRAG
55 1 EA 85583 ELBOW, REDUCER
56 1 EA V010912 RACE, INNER BRAKE
57 1 EA V010913 HOSE ASSEMBLY
58 1 EA V010914 ADAPTER, SPLIT FLANGE
59 1 EA 86290 ELBOW/O-RING
60 4 EA V010915 CAPSCREW
61 4 EA V010916 CAPSCREW
63 2 EA V010917 CAPSCREW
64 1 EA V010918 HOSE ASSEMBLY
65 1 EA 88809 SUPPORT, MOTOR
66 2 EA V010901 SPACER, BRAKE
68 1 EA V010902 CABLE (WINCH) - 120 FT
69 1 EA 85579 ADAPTER
70 1 EA 85581 TEE, SWIVEL
71 1 EA V010903 RING, RETAINING
72 1 EA V010904 SEAL, LIP
73 1 EA V010905 BEARING
74 1 EA V010919 HOSE ASSEMBLY
75 1 EA 85582 FITTING, ELBOW
76 1 EA V010920 PLUG
77 1 EA V010923 RING, THRUST
78 1 EA V010924 BRAKE VALVE ASSEMBLY (WINCH) 6-29
79 1 EA ------- NAMEPLATE
80 4 EA V004154 SCREW, DRIVE
BI012063
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


V010924 BRAKE VALVE ASSEMBLY (WINCH)
1 1 EA V010926 HOUSING, BRAKE VALVE
2 1 EA V010927 RETAINER, VALVE SPRING
3 1 EA V010928 RETAINER, SPRING
4 1 EA 88845 PLUG
5 1 EA V010929 SPOOL
6 1 EA V010930 PISTON, DAMPER
7 2 EA V010931 O-RING
8 1 EA V010932 POPPET, CHECK VALVE
9 1 EA V010933 ORIFICE, PILOT
10 1 EA V010934 SPRING, CHECK VALVE
11 1 EA V010935 SPRING, SPOOL
12 1 EA V010936 O-RING
13 1 EA V010937 O-RING
14 1 EA V010938 O-RING
15 1 EA V010939 RING, BACK-UP
16 1 EA V010940 RING, BACK-UP
17 1 EA 52226 BALL, STEEL
18 1 EA V010941 SPRING, COMPRESSION
19 1 EA 85582 FITTING, ELBOW
20 1 EA - - - - - - PLUG, SHIPPING
21 1 EA - - - - - - PLUG, SHIPPING (Not Shown)
22 1 EA V010942 SHIM, VALVE SPRING (Not Shown)
BI012063

' % #
!

"
BI012063

' % #
!

ITEM QTY. U/M PART NO. DESCRIPTION


4007944 WINCH PLUMBING HOSE KIT
1 1 EA 439249 HOSE ASSEMBLY (JCAM2T-08-36)
2 2 EA 404464 HOSE ASSEMBLY (JCAF310-08-87)
3 1 EA 307517 HOSE ASSEMBLY (JCA2781-08-26)
4 1 EA 428909-001 HOSE ASSEMBLY (JCAM2T-06-24)
5 1 EA 307303 HOSE ASSEMBLY (JCA2781-06-138)
BI012063

'' '
! #

"

"

!
BI012063

'' '
! #

!
BI012063

'' '
! #

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


427146 PIPE POSITIONER INSTALLATION
1 84885 VALVE, COUNTERBALANCE
2 1 EA 427145 ARM, PIVOT
3 1 EA 427144 ARM, ADJUSTER
4 1 EA 414503 PIN, POSITIONER
5 1 EA 427142 SHAFT, ROLLER
6 1 EA 427143 ROLLER, PIPE POSITIONER
7 1 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
8 1 EA 72696 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 3.250L)
9 4 EA 5994 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.000L)
10 4 EA 6291 NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
11 1 EA 14209 BAR
12 4 EA 55185 WASHER, FLAT (1/2 HARDENED)
13 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 5-8
14 2 EA 35435 ADAPTER, ELBOW - 90 DEG
15 1 EA 439130 PIPE POSITIONER PLUMBING - COLD WEATHER 7-2
16 2 EA 315630 FITTING, GREASE
17 1 EA 7242 SETSCREW, HEX SOCKET (1/2-13UNC, 1.000L)
18 2 EA 320035 WASHER, FLAT (#10, TYPE B)

!
BI012063

'' ' ' % #

!
BI012063

'' ' ' % #

ITEM QTY. U/M PART NO. DESCRIPTION


439130 PIPE POSITIONER PLUMBING - COLD WEATHER
1 1 EA 439479 HOSE ASSEMBLY (JCAG2L-04-110)
2 1 EA 439175 HOSE ASSEMBLY (JCAG2L-04-100)
3 2 EA 439274 HOSE ASSEMBLY (JCAG2L-04-22)

!
BI012063

'' ' $ ' %


!

!
BI012063

'' ' $ ' %


!

!
BI012063

'' ' $ ' %


!

"

"

!
BI012063

'' ' $ ' %


!

ITEM QTY. U/M PART NO. DESCRIPTION


423087 PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)
2 1 EA 418673 SENSOR (PREWIRED)
3 1 EA 342432 CABLE (SWITCH)
5 2 EA 403689 RELAY, 24 VDC-SPDT W/DIODE
6 2 EA 404002 DIODE, MOLDED
7 1 EA 1496507 DECAL, AUTO PIPE POSITIONER

!
BI012063

% % &
! !

!
BI012063

% % &
! !

" !

!
BI012063

% % &
! !

"
!

"

! "

!
BI012063

% % &
! !

!
BI012063

% % &
! !

!
"
BI012063

% % &
! !

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1700671 MAST AUTO LUBE INJECTORS
1 1 EA 37820 ADAPTER, 90 DEG
2 1 EA 49159 ADAPTER, STRAIGHT - SWIVEL
3 24 EA 34850 ADAPTER, STRAIGHT
4 18 EA 56439 ADAPTER, HEX NUT CAP
5 1 EA 4147980 ADAPTER, BRANCH TEE
6 27 EA 37423-050 ADAPTER, 90 DEG
7 3 EA 39869 ADAPTER, HEX NUT CAP
8 1 EA 71364 ADAPTER, BRANCH TEE
9 4 EA 36378-050 ADAPTER, STRAIGHT
10 4 EA 45301 ADAPTER, 90 DEG - SWIVEL
11 2 EA 33339 ADAPTER, STRAIGHT
12 1 EA 36381 ADAPTER, 90 DEG
13 1 EA 44430 ADAPTER, STRAIGHT
14 1 EA 1697753 MAST AUTO LUBE HOSE KIT 7-5
15 1 EA 97520 INJECTOR, TWO-MANIFOLD
16 3 EA 63138 INJECTOR, FOUR-MANIFOLD
17 1 EA 1484256 INJECTOR, THREE-MANIFOLD
18 17 EA 63140 CAP, COVER - VINYL
19 9 EA 42578 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.250L)
20 9 EA 5989 WASHER, LOCK (3/8, SPRING)
21 9 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
22 1 EA 1485435 TUBE, ROUND - STAINLESS STEEL
23 1 EA 1485435 TUBE, ROUND - STAINLESS STEEL
24 1 EA 1485435 TUBE, ROUND - STAINLESS STEEL
25 2 EA 4148111 ADAPTER, STRAIGHT
26 1 EA 4148071 ADAPTER, STRAIGHT
27 1 EA 6705 ADAPTER, STRAIGHT
28 1 EA 30835 ADAPTER, 90 DEG
29 12 EA 35191 CLAMP, SUPPORT
30 12 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)

!
BI012063

% %
!!"

"

"

!"
BI012063

% %
!!"

ITEM QTY. U/M PART NO. DESCRIPTION


1697753 MAST AUTO LUBE HOSE KIT
1 1 EA 1485438 HOSE ASSEMBLY (JCAM2T-04-48)
2 1 EA 438598 HOSE ASSEMBLY (JCAM2T-04-160)
3 1 EA 438607 HOSE ASSEMBLY (JCAM2T-04-120)
4 1 EA 1020897 HOSE ASSEMBLY (JCAM2T-04-90)
5 1 EA 424691-005 HOSE ASSEMBLY (JCBM2T-04-90)
6 1 EA 1066963 HOSE ASSEMBLY (JCAM2T-04-96)
7 1 EA 1699291 HOSE ASSEMBLY (JCAM2T-04-84)
8 1 EA 1619048 HOSE ASSEMBLY (JCAM2T-04-88)
9 1 EA 1699292 HOSE ASSEMBLY (JCAM2T-04-76)
10 1 EA 437652-003 HOSE ASSEMBLY (JCBM2T-04-75)
11 1 EA 430081-016 HOSE ASSEMBLY (JCAM2T-04-70)
12 1 EA 436291 HOSE ASSEMBLY (JCAM2T-04-42)
13 1 EA T104480 HOSE ASSEMBLY (JCAM2T-04-32)
14 1 EA 430088-005 HOSE ASSEMBLY (JCAM2T-04-64)
15 1 EA 1496367 HOSE ASSEMBLY (JCBM2T-04-60)
16 1 EA 1067912 HOSE ASSEMBLY (JCAM2T-04-52)
17 1 EA 1699294 HOSE ASSEMBLY (JCBM2T-04-52)
18 1 EA 1699295 HOSE ASSEMBLY (JCAM2T-08-32)
19 1 EA 1699296 HOSE ASSEMBLY (JCAM2T-08-28)
20 1 EA 1699297 HOSE ASSEMBLY (JCAM2T-08-14)
21 1 EA 4266601 HOSE ASSEMBLY (JCAM2T-04-15.5)

!"
BI012063

% % &
!

!
BI012063

% % &
!

"

!
BI012063

% % &
!

!
BI012063

% % &
!

" "
!

"

"

" "

! !

" "

!
BI012063

% % &
!

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1701023 MAINFRAME AUTO LUBE INJECTORS
1 38 EA 37423-050 ADAPTER, 90 DEG (2MNPT X 4MJIC)
2 1 EA 35629 120265 ADAPTER, TEE (8MJIC X 8MJIC X 8)
3 2 EA 83072 ADAPTER , 90 DEG (4FJIC-4MJIC)
4 2 EA 418324 ADAPTER, STRAIGHT - METRIC (M16 X 1.5 X 04MJIC)
5 19 EA 34850 ADAPTER, STRAIGHT (2MNPT X 4MJIC)
6 19 EA 56439 152195 ADAPTER, HEX NUT CAP
7 5 EA 36381 119437 ADAPTER, 90 DEG (06MNPT X 08MJIC)
8 1 EA 38755-050 179239 ADAPTER, STRAIGHT (6MNPT X 4MJIC)
9 1 EA 33339 JB7200277 ADAPTER, STRAIGHT (6MNPT X 6MNPT)
10 3 EA 63137 INJECTOR , ASSEMBLY
11 1 EA 63138 INJECTOR, FOUR MANIFOLD
12 8 EA 42578 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.250L)
13 8 EA 5989 WASHER, LOCK (3/8, SPRING)
14 8 EA 5991 120291 NUT, HEX - GR5 (3/8-16UNC)
15 19 EA 63140 CAP, PLASTIC
16 1 EA 1717126 MAINFRAME AUTO LUBE INJECTORS HOSE KIT 7-7
17 6 EA 35191 JB7118500 CLAMP, SUPPORT - 1/2 ID
18 6 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
19 2 EA 45301 ADAPTER, 90 DEG - SWIVEL (4MJIC X 4FJIC)

!
"
BI012063

% % &
! !

"

"

"

!!
BI012063

% % &
! !

ITEM QTY. U/M PART NO. DESCRIPTION


1717126 MAINFRAME AUTO LUBE INJECTORS HOSE KIT
1 2 EA 1703176 HOSE ASSEMBLY (JCAM2T-04-72)
2 1 EA 439105-032 HOSE ASSEMBLY (JCAM2T-04-142)
3 1 EA 1703177 HOSE ASSEMBLY (JCAM2T-04-84)
4 1 EA 1703178 HOSE ASSEMBLY (JCAM2T-04-76)
5 2 EA 436048 HOSE ASSEMBLY (JCAM2T-04-60)
6 4 EA 1703179 HOSE ASSEMBLY (JCAM2T-04-130)
7 1 EA 1703180 HOSE ASSEMBLY (JCAM2T-04-118)
8 1 EA 1703231 HOSE ASSEMBLY (JCAM2T-08-28)
9 1 EA 1703232 HOSE ASSEMBLY (JCAM2T-04-112)
10 1 EA 1703233 HOSE ASSEMBLY (JCAM2T-04-46)
11 2 EA 1703234 HOSE ASSEMBLY (JCAM2T-04-124)
12 1 EA 1703235 HOSE ASSEMBLY (JCAM2T-04-136)
13 1 EA 428909-006 HOSE ASSEMBLY (JCAM2T-04-100)
14 1 EA 1703236 HOSE ASSEMBLY (JCAM2T-08-166)
15 1 EA 428909-004 HOSE ASSEMBLY (JCAM2T-04-80)
16 1 EA 1619048 HOSE ASSEMBLY (JCAM2T-04-88)
17 1 EA 1703237 HOSE ASSEMBLY (JCAM2T-08-42)
18 1 EA 1703238 HOSE ASSEMBLY (JCAM2T-08-142)
19 1 EA 430089-022 HOSE ASSEMBLY (JCAM2T-08-72)

!!
BI012063

%
!

!
BI012063

%
!

" "
"

"

"

!
BI012063

%
!

!
BI012063

%
!

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426791 LUBRICATOR INSTALLATION (DRILL STEM THREAD)
1 1 EA 330617 VALVE, AIR 7-9
330617B VALVE, AIR (Part of item 1) 7-10
330617C VALVE, AIR (SOLENOID WITH JUNCTION BOX) (Part of 7-11
item 1)
1 EA 22487 Solenoid Operator Valve
2 1 EA 337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 7-12
3 1 EA 337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-13
4 1 EA 336672 GREASE, 35 LB PAIL
5 1 EA 401536 HOLDER, GREASE BUCKET
8 1 EA 96417-050 NOZZLE CAP
10 2 EA 9179 SCREW, MACHINE - ROUND HEAD SLOT
11 2 EA 5982 WASHER, LOCK (#10, SPRING)
12 2 EA 9753 NUT, HEX - GR5 (#10-24UNC, ZINC)
13 2 EA 80032 FITTING, 45 DEG
14 1 EA 57728 ADAPTER, SWIVEL
15 1 EA 35630 ADAPTER, STRAIGHT
16 1 EA 321432 ADAPTER, STRAIGHT
17 1 EA 31804 ADAPTER, ELBOW - 90 DEG
18 4 EA 44554 ADAPTER, 90 DEG
19 1 EA 71364 ADAPTER, TEE
20 1 EA 31395 ADAPTER, STRAIGHT
21 2 EA 41004-050 ADAPTER, STRAIGHT
22 1 EA 65229 ADAPTER, TEE
23 1 EA 45301 ADAPTER, ELBOW
24 2 FT 344929 1422357-0250 LOOM, CORGTD SPLIT NYLON
25 1 EA 323194 1402064 CONDUIT CONNECTOR
26 2 EA 45261 CONNECTOR, BUTT - 16/14AWG - 16/14AWG (Not
Shown)
27 4 EA 45259 TERMINAL, SPADE - 16/14AWG - #10 STUD (Not Shown)
28 1 EA 45254 TERMINAL, RING - 16/14AWG - 3/8 STUD (Not Shown)
29 1 EA 96557 LUBRICATOR HOSE PLUMBING KIT (DRILL STEM 7-14
THREAD)
30 1 EA 38755-050 ADAPTER, ELBOW - 90 DEG
47 1 FT 44089 WIRE, 16 GAUGE - COLOR - GRAY
51 35 FT 17818 WIRE, 16 GAUGE - COLOR - BLACK
152 35 FT 99360-050 WIRE, ELECT, SXL - 16 GAUGE - GRAY/BROWN

!
BI012063

!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


330617 VALVE, AIR 7-10
1 2 EA. - - - - - - - RING, RETAINING
2 2 EA. - - - - - - - PLUG
3 EA. - - - - - - - SEAT
4 2 EA. - - - - - - - O-RING
5 EA. - - - - - - - O-RING
6 1 EA. - - - - - - - SPRING
7 1 EA. - - - - - - - POPPET
8 EA. - - - - - - - RETAINER
9 2 EA. - - - - - - - SEAL
10 1 EA. - - - - - - - PISTON
11 1 EA. - - - - - - - PUSHROD
12 1 EA. - - - - - - - O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
13 1 EA. - - - - - - - BODY
14 EA. - - - - - - - OPERATOR / VALVE GASKET (not shown)
22485 KIT, SERVICE (Includes Items 4, 5, 9, 12 & 14)

!
BI012063

5(1; 0A !
' !

!
BI012063

5(1; 0A !
' !

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


T 330617B VALVE, AIR (part of 330617) 7-11
1 EA. - - - - - - - SCREW
2 EA. - - - - - - - WASHER, LOCK
3 EA. - - - - - - - GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D FOR -22
TIMER)
4 EA. - - - - - - - GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D FOR -22
TIMER)
5 EA. - - - - - - - GASKET, BOTTOM (PART OF OPERATOR)
6 EA. - - - - - - - VALVE, CHECK (POSITION B)
7 EA. - - - - - - - PACKING (POSITION B)
8 EA. - - - - - - - NUT, LOCK
9 EA. - - - - - - - SCREW, ADJUSTMENT
10 EA. - - - - - - - O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
11 EA. - - - - - - - BODY (0-5 SECOND TIMERS)
12 EA. - - - - - - - RING, SNAP
13 EA. - - - - - - - PLUG
14 EA. - - - - - - - O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
15 EA. - - - - - - - PISTON (NORMALLY CLOSED) -03 THRU -05, -22 & -24
TIMERS
16 EA. - - - - - - - PISTON (NORMALLY OPEN) -09, -10, -22 & -23 TIMERS
17 EA. - - - - - - - O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
18 EA. - - - - - - - O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE)
19 EA. - - - - - - - PLUG, PIPE
20 EA. - - - - - - - BODY (0-60 SECOND TIMERS)
22486 KIT, SERVICE (Includes Items 3, 4, 5, 7, 10, 14, 17 & 18)
NOTE: SERVICE KITS ARE UNIVERSAL AND CONTAIN
EXTRA PARTS,
MATCH NEW PARTS FROM KIT WITH THOSE REMOVED
AT TIME OF DISASSEMBLY.

!
BI012063

$&% <
' !

!
BI012063

$&% <
' !

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


330617C VALVE, AIR (SOLENOID W/JUNCTION BOX) 7-9
1 4 EA. - - - - - - SCREW
2 4 EA. - - - - - - WASHER, LOCK
3 1 EA. V004477 GASKET
4 1 EA. V004476 CONNECTOR - Standard Cable Grip W/O
Indicator Light (All Voltages
Item 4 Includes Items 5 & 6)
5 1 EA. ------ SCREW
6 1 EA. ------ GASKET
7 1 EA. V004474 COIL, 24VDC
8 1 EA. V004475 BASE, SOLENOID - Standard nonlocking
9 2 EA. - - - - - - SCREW
10 1 EA. V004773 DIFFUSER
11 1 EA. V004472 CLIP, COIL RETAINING
12 1 EA. - - - - - - O-RING, LARGE
13 1 EA. - - - - - - O-RING, SMALL
14 1 EA. - - - - - - PLUG, PIPE
15 1 EA. - - - - - - BASE

!
BI012063

%
!

!
"
"
"

!
BI012063

%
!

ITEM QTY. U/M PART NO. DESCRIPTION


337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
1 1 EA 96941 NUT, COVER
2 1 EA 96942 COVER, TOP
3 1 EA 96943 CONTROL VALVE (NOT SHOWN)
4 96944 SWIVEL (NOT SHOWN)
5 2 EA 96945 ADAPTER
6 1 EA 96946 NIPPLE
7 96947 HOSE
8 4 EA ------- BOLT AND NUT, STOVE
9 4 EA - - - - - - - WASHER
10 1 EA 96948 FOLLOWER ASSEMBLY
11 1 EA 96949 COVER, DRUM
12 1 EA 96950 BUTTON, SNAP
13 4 EA - - - - - - - BOLT
14 3 EA 96951 SCREW, THUMB
15 1 EA 96952 COVER, BOTTOM
16 1 EA 96953 HANDLE
17 1 EA 96954 NIPPLE, AIR COUPLER
18 1 EA 96955 COUPLER, AIR
19 1 EA 96956 BASIC PUMP ASSEMBLY

!
BI012063

$ #% $ %
!

!
BI012063

$ #% $ %
!

!
BI012063

$ #% $ %
!

!
BI012063

$ #% $ %
!

ITEM QTY. PART NO. DESCRIPTION


337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY
1 1 96937 FILTER ASSEMBLY
1 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring)
2 1 96938 REGULATOR ASSEMBLY
1 V004464 KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings)
1 96940 GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly)
3 1 96939 LUBRICATOR ASSEMBLY
1 22425 KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight Dome
O-Rings)
1 V004463 KIT, REPLACEMENT BOWL GUARD
1 V004465 BOWL, REPLACEMENT PLASTIC

!
BI012063

% ' % #
""!

"

!
BI012063

% ' % #
""!

ITEM QTY. U/M PART NO. DESCRIPTION


96557 LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)
1 4 KIT 405521 HOSE ASSEMBLY (JCAF211-04-140)
3 1 KIT 404226 HOSE ASSEMBLY (JCAF211-04-30)
5 1 KIT 408029 HOSE ASSEMBLY (JCAF211-04-10
6 1 KIT 405526 HOSE ASSEMBLY (JCAF211-04-314)

!
BI012063

% % '% '
! ! "

! "
BI012063

% % '% '
! ! "

ITEM QTY. U/M PART NO. DESCRIPTION


1717435 MANUAL LUBE PUMP INSTALLATION
1 1 EA 1717475 MANUAL LUBE PUMP ASSEMBLY
1 EA 4109626 HANDLE, MANUAL LUBE PUMP
1 EA 4109627 HOSE, MANUAL LUBE PUMP
1 EA 1104678 GAUGE, MANUAL LUBE PUMP

! "
BI012063

#% % # = =
!!

!
BI012063

#% % # = =
!!

ITEM QTY. U/M PART NO. DESCRIPTION


77039 GUIDE BUSHING (6-INCH O.D. DRILL STEM)
1 1 EA 14187 PLATE
2 1 EA 65164 LINER
3 1 EA 14184 PLATE
4 6 EA 14164 BAR
5 3 EA 14130 BAR

!
BI012063

QTY. U/M PART NO. DESCRIPTION


401337 RADIO KIT, CB
1 EA 401337 RADIO KIT, CB (Includes Radio and Antenna)

! !
BI012063

@%

"

"

!
!

"

"
"

!
BI012063

@%

!
BI012063

@%

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


440342 ROTARY TORQUE CONTROL INSTALLATION (ROTARY
DRIVE)
1 1 EA 57319 VALVE, RELIEF - REMOTE PILOT OPERATED
2 1 EA 57104 VALVE, 2 POSITION - 3 WAY - PILOT OPERATED
1 EA V010680 Seal Kit, Valve (Buna)
1 EA V010681 Seal Kit, Valve (Viton)
3 1 EA 437842 VALVE, RELIEF
4 2 EA 31804 ADAPTER, ELBOW - 90 DEG
5 2 EA 439088 ADAPTER, ELBOW - 90 DEG
7 3 EA 35475 ADAPTER, ELBOW - 90 DEG
8 4 EA 37827 ADAPTER STRAIGHT
10 1 EA 416605 ADAPTER STRAIGHT - SWIVEL
11 3 EA 41004 ADAPTER, STRAIGHT
12 1 EA 440573 ROTARY TORQUE CONTROL PLUMBING 7-19
13 1 EA 86262 BRACKET, MOUNTING - SOLENOID
14 2 EA 42543 CAPSCREW, HEX HEAD - GR5
15 2 EA 5970 WASHER, LOCK
19 1 EA 442078 VALVE, CROSS PORT
20 1 EA 442224 MOUNT, VALVE - RELIEF
21 4 EA 332710 ADAPTER, SPLIT FLANGE KIT
22 2 EA 85720 ADAPTER, STRAIGHT
23 2 EA 1509114 ADAPTER, 45 DEG
24 1 EA 37823 ADAPTER, 90 DEG
25 2 EA 39465 ADAPTER, PLUG
26 2 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
27 2 EA 5975 WASHER, LOCK (1/2, SPRING)
28 1 EA 37818 ADAPTER, BRANCH TEE

!
BI012063

@% ' % #
"!

"

"

!
BI012063

@% ' % #
"!

ITEM QTY. U/M PART NO. DESCRIPTION


440573 ROTARY TORQUE CONTROL PLUMBING
1 307115 HOSE ASSEMBLY (JCA2781-04-176)
2 1 EA 307171 HOSE ASSEMBLY (JCA2781-04-39)
3 2 EA 1509115 HOSE ASSEMBLY (JCAG5K-16-54)
4 2 EA 1509116 HOSE ASSEMBLY (JCAG5K-16-140)
5 2 EA 405554 HOSE ASSEMBLY (JCAF310-04-180)
6 1 EA 307157 HOSE ASSEMBLY (JCA2781-04-27)
8 2 EA 307163 HOSE ASSEMBLY (JCA2781-04-32)
9 1 EA 307158 HOSE ASSEMBLY (JCA2781-04-28)

!
BI012063

' %
"

"

!
BI012063

' %
"

ITEM QTY. U/M PART NO. DESCRIPTION


86451 RAPID FILL INSTALLATION (FUEL)
1 1 EA 73776 CONNECTOR KIT, RAPID FILL (FUEL)
1 EA 98795 Receiver (Fuel)
1 EA 98796 Cap (Receiver)
1 EA 98797 Cap (Vent)
2 1 EA T103711 CAP, WATER TANK
3 1 EA 36383 119446 - ADAPTER, ELBOW 90 DEG
5 1 EA 35584 119385 - ADAPTER, STRAIGHT
6 1 EA 423051 HOSE ASSEMBLY (JCA2661-32-136)

!
BI012063

' % #
BI012063

' % #

ITEM QTY. U/M PART NO. DESCRIPTION


410626 MAST LOCK PLUMBING
1 1 EA 404501 HOSE ASSEMBLY (JCAF310-08-34)
2 1 EA 412042 HOSE ASSEMBLY (JCAF310-08-22)
3 1 EA 97648-050 HOSE ASSEMBLY (JCAF310-08-69)
4 1 EA 404330 HOSE ASSEMBLY (JCAF310-08-73)
BI012063

%< '% ' ' % #


"

!
"
"

"

!
BI012063

%< '% ' ' % #


"

!
"
!

"

"
!

!
!
BI012063

%< '% ' ' % #


"

ITEM QTY. U/M PART NO. DESCRIPTION


1634531 AUXILIARY PUMP AND FEED VALVE PLUMBING
1 1 EA 412158 HOSE ASSEMBLY (JCAF300-20-50)
2 1 EA 412157 HOSE ASSEMBLY (JCAF136-20-64)
3 1 EA 412159 HOSE ASSEMBLY (JCAF136-16-142)
4 1 EA 306375 HOSE ASSEMBLY (JCAF136-16-39)
5 2 EA 306371 HOSE ASSEMBLY (JCAF136-16-28)
6 1 EA 412160 HOSE ASSEMBLY (JCAF136-16-23)
7 2 EA 411128 HOSE ASSEMBLY (JCAF136-16-22)
8 1 EA 412161 HOSE ASSEMBLY (JCAF350-16-52)
9 1 EA 412162 HOSE ASSEMBLY (JCAF350-16-44)
10 1 EA 412163 HOSE ASSEMBLY (JCAF350-16-118)
11 1 EA 404501 HOSE ASSEMBLY (JCAF310-08-34)
12 1 EA 4207171 HOSE ASSEMBLY (JCAF136-20-60)
13 1 EA 412114 HOSE ASSEMBLY (JCAG5K-20-85)
14 1 EA 412115 HOSE ASSEMBLY (JCAG5K-20-87)
15 1 EA 83814 HOSE ASSEMBLY (JCAF310-04-136)
16 1 EA 404359 HOSE ASSEMBLY (JCAF310-04-125)
17 3 EA 404371 HOSE ASSEMBLY (JCAF310-04-123)
18 1 EA 82846 HOSE ASSEMBLY (JCAF310-04-118)
19 3 EA 82824 HOSE ASSEMBLY (JCAF310-04-110)
20 2 EA 84389 HOSE ASSEMBLY (JCAF310-04-100)
21 3 EA 407448 HOSE ASSEMBLY (JCAF310-04-92)
22 1 EA 82063 HOSE ASSEMBLY (JCAF310-04-77)
23 1 EA 407434 HOSE ASSEMBLY (JCAF310-04-69)
24 1 EA 407447 HOSE ASSEMBLY (JCAF310-04-59)
25 2 EA 82423 HOSE ASSEMBLY (JCAF310-04-56)
26 1 EA 404328 HOSE ASSEMBLY (JCAF310-04-45)
27 2 EA 432716 HOSE ASSEMBLY (JCAF310-04-90)
30 1 EA 404500 HOSE ASSEMBLY (JCAF310-08-53)
31 1 EA 405579 HOSE ASSEMBLY (JCAF310-12-88)
32 1 EA 404101 HOSE ASSEMBLY (JCAF310-12-140)
33 1 EA 408241 HOSE ASSEMBLY (JCAF310-12-174)
35 1 EA T104706 HOSE ASSEMBLY (JCAF310-12-85)
36 1 EA 306693 HOSE ASSEMBLY (JCA2781-12-60)
37 1 EA 406702 HOSE ASSEMBLY (JCAF310-06-60)
40 2 EA 404851 HOSE ASSEMBLY (JCAF310-04-19)
41 1 EA 82060 HOSE ASSEMBLY (JCAF310-04-54)
42 1 EA 86247 HOSE ASSEMBLY (JCAF310-06-58)
BI012063

' % # & $

"
BI012063

' % # & $

ITEM QTY. U/M PART NO. DESCRIPTION


412130 VALVE PLUMBING (JACKS/MAST)
1 1 EA 404358 HOSE ASSEMBLY (JCAF310-04-20)
2 4 EA 401695 HOSE ASSEMBLY (JCAF310-04-28)
3 1 EA 405567 HOSE ASSEMBLY (JCAF310-04-27)
5 1 EA 404225 HOSE ASSEMBLY (JCAF310-04-25)
6 1 EA 82053 HOSE ASSEMBLY (JCAF310-04-22)
BI012063

#' % #
"!
BI012063

#' % #
"!
BI012063

#' % #
"!

ITEM QTY. U/M PART NO. DESCRIPTION


441357 MAST ELEVATING PLUMBING
1 2 EA 83172 HOSE ASSEMBLY (JCAF310-08-97)
2 4 EA 404331 HOSE ASSEMBLY (JCAF310-08-27)
BI012063

# ' % #

"

"
BI012063

# ' % #

ITEM QTY. U/M PART NO. DESCRIPTION


439240 CHARGE HOSE PLUMBING
1 1 EA 83814 HOSE ASSEMBLY (JCAF310-04-136)
2 1 EA 412243 HOSE ASSEMBLY (JCAF2681-16-72)
3 1 EA 82123 HOSE ASSEMBLY (JCAF310-12-54)
4 1 EA 438154 HOSE ASSEMBLY (JCAF310-12-60)
5 1 EA 82122 HOSE ASSEMBLY (JCAF310-12-52)
6 1 EA 421675 HOSE ASSEMBLY (JCBF310-12-30)

"
BI012063

% $ % $ ' % #
!

"

!
BI012063

% $ % $ ' % #
!

ITEM QTY. U/M PART NO. DESCRIPTION


439379 SUCTION / RETURN / DRAIN PLUMBING
1 1 EA 412120 HOSE ASSEMBLY (JCAF318-24-40)
2 1 EA 1067785 HOSE ASSEMBLY (JCAGMV-32-23)
4 2 EA 442017 HOSE ASSEMBLY (JCAG1H-16-94)
5 1 EA 404149 HOSE ASSEMBLY (JCAG1H-16-68)
6 1 EA 412236 HOSE ASSEMBLY (JCAF310-16-64)
7 1 EA 439640 HOSE ASSEMBLY (JCAG1H-24-115)
8 1 EA 439641 HOSE ASSEMBLY (JCAG1H-24-58)
9 1 EA 4239818 HOSE ASSEMBLY (JCAG2-12-24)
BI012063

%
" "

"

" !
"

!
BI012063

%
" "

" "
! "
""

! "

" "

!
BI012063

%
" "

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1636505 HYDRAULIC FEED SYSTEM MODIFICATION KIT
2 2 EA 414857 VALVE, DIRECTIONAL CONTROL (REFERENCE ONLY)
3 1 EA 414856 VALVE, SOLENOID DIRECTIONAL CONTROL
(REFERENCE ONLY)
4 1 EA 414855 VALVE, SOLENOID DIRECTIONAL CONTROL
(REFERENCE ONLY)
5 1 EA 414854 PLUG, CAVITY (REFERENCE ONLY)
6 1 EA 414860 PLUG, CAVITY (REFERENCE ONLY)
7 1 EA 410602 VALVE, HYDRAULIC RELIEF - LOW FLOW
8 1 EA 414858 SWITCH, PRESSURE
9 1 EA 339027 1418580 VALVE, SOLENOID
10 1 EA 36669-050 167153 ADAPTER, 90 DEG
11 3 EA 46344 ADAPTER, 90 DEG
12 1 EA 30136 121529 ADAPTER, STRAIGHT
14 2 EA 65540 168393 ADAPTER, RUN TEE
15 2 EA 35626 ADAPTER, RUN TEE
16 2 EA 31802 121530 ADAPTER, STRAIGHT
19 1 EA 71364 ADAPTER, BRANCH TEE
20 8 EA 44554 ADAPTER, 90 DEG
21 8 EA 45302 ADAPTER, RUN TEE
22 4 EA 56439 152195 ADAPTER, HEX NUT CAP
23 1 EA 47035 ADAPTER, STRAIGHT - REDUCER
24 1 EA 35475 ADAPTER, 90 DEG
25 3 EA 37827 167670 ADAPTER, STRAIGHT
26 1 EA 84076 ADAPTER, STRAIGHT - SWIVEL
27 1 EA 39464 126382 ADAPTER, PLUG STRAIGHT
28 1 EA 37825 ADAPTER, STRAIGHT
29 3 EA 57728 JB7200515 ADAPTER, STRAIGHT
30 3 EA 56438 154982 ADAPTER, PLUG STRAIGHT
31 3 EA 62102 151872 ADAPTER, NUT HEX CAP
32 5 EA 57627 1052222 ADAPTER, PLUG STRAIGHT
33 3 EA 39869 ADAPTER, NUT HEX CAP
34 3 EA 39865 154984 ADAPTER, PLUG STRAIGHT
35 1 EA 4207196 HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT 8-8
42 2 EA 58500 177438 ADAPTER, STRAIGHT
44 6 FT 99349-050 WIRE, ELECT, SXL, 16GA, PINK/RED 50V
45 4 FT 99344 WIRE, ELECT, SXL, 16GA, PINK/YELLOW 50V
46 6 FT 17834 WIRE, 16 2 BELDEN 600V
47 2 EA 402620 CONNECTOR, LIGHTED- TURCK W/GASKET
48 2 EA 353021 5828262 LUG, AMP CAT #32545
49 1 EA 302329 AT5972 CONNECTOR, ELECTRICAL - 10/12 GAUGE
50 6 EA 350931 5010717 CONNECTOR, ELECTRICAL - 14/16 GAUGE
51 1 EA 352952 5827061 RING CONNECTOR - #6
52 6 FT 344930 1422357-0350 LOOM, 3/8" CORGTD SPLIT NYLON
53 6 FT 344929 1422357-0250 LOOM, CORGTD SPLIT, .25 ID
54 6 FT 344931 1422357-0500 LOOM, 1/2" CORGTD SPLIT NYLON
55 1 EA 98241 CONNECTOR, DIN
59 1 EA 42554 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 3.000L)
60 1 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)

!
BI012063

%
!

"
BI012063

%
!

ITEM QTY. U/M PART NO. DESCRIPTION


4207196 HYDRAULIC FEED SYSTEM MODIFICATION HOSE KIT
1 2 EA 405559 HOSE ASSEMBLY (JCAF310-04-12)
2 1 EA 408022 HOSE ASSEMBLY (JCAF310-04-37)
3 1 EA 404058 HOSE ASSEMBLY (JCAF310-04-30)
4 1 EA 82423 HOSE ASSEMBLY (JCAF310-04-56)
5 1 EA 408408 HOSE ASSEMBLY (JCAF310-04-10)
9 1 EA 407447 HOSE ASSEMBLY (JCAF310-04-59)
10 1 EA 404851 HOSE ASSEMBLY (JCAF310-04-19)
BI012063

% $ '% '

"
BI012063

% $ '% '

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


409969 HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP
1 1 EA 434215 HYDRAULIC RESERVOIR SUBASSEMBLY 8-10
INSTALLATION W/HAND PUMP
2 4 EA 5977 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L)
3 4 EA 5975 WASHER, LOCK (1/2, SPRING)
4 REF 440977 TEST STATION (MACHINE SYSTEM HYDRAULIC 8-14
PRESSURE)
5 REF 4030422 FILTER / INDICATOR WIRING 8-16
BI012063

% % $ '% '
"

"

" "

" !

!
"

!
BI012063

% % $ '% '
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


434215 HYDRAULIC RESERVOIR SUBASSEMBLY INSTALLATION
W/HAND PUMP
1 1 EA 410484 TANK, HYDRAULIC - WELDMENT
1 EA 67492 Cover Assembly
1 EA 96379 Gasket, Cover
2 1 EA 56385 FILTER ASSEMBLY (Includes Element, Valve & Seal)
1 EA 57311 Element (Does not Include Seal)
1 EA V009111 Seal, Element
1 EA V009112 Valve, Filter Assembly - Pressure/Vacuum
3 1 EA 57958 GAUGE, OIL LEVEL - SIGHT
4 1 EA 34053 STOP, SERVICE GAS
5 1 EA 34397 ADAPTER, STRAIGHT
6 1 EA 33334 ADAPTER, ELBOW - 90 DEG
7 2 EA 35631 ADAPTER, STRAIGHT
8 2 EA 32565 ADAPTER, ELBOW - 90 DEG
9 2 EA 33198 COUPLING, HALF - MALE DISCONNECT- QUICK
10 2 EA 19713 CAP, COUPLING - DISCONNECT - QUICK
11 2 EA 8296 PLUG, SQUARE HEAD
12 1 EA 88595 FILTER ASSEMBLY (MAIN RETURN) 8-11
13 1 EA 88596 FILTER ASSEMBLY (CASE RETURN) 8-12
14 8 EA 5972 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L)
15 2 EA 37154 ADAPTER, SPLIT FLANGE - 90 DEG
16 2 EA 302400 ADAPTER, SPLIT FLANGE KIT
17 1 EA 36671 ADAPTER, 90 DEG
18 1 EA 69120 HYDRAULIC HAND PUMP ASSEMBLY 8-13
19 1 EA 430181 VALVE, CHECK
20 1 EA 402624 BRACKET
21 1 EA 95237 ADAPTER, STRAIGHT
22 1 EA 30870 ADAPTER, STRAIGHT
23 1 EA 74972 ADAPTER, STRAIGHT
24 1 EA 38709 ADAPTER, STRAIGHT
25 1 EA 6719 PLUG, SQUARE HEAD
26 1 EA 31373 ADAPTER, ELBOW - 90 DEG
27 2 EA 7176 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 0.750L)
28 2 EA 5959 WASHER, LOCK (7/16, SPRING)
29 2 EA 55880 WASHER, FLAT - HARDENED
30 1 EA 18556 ADAPTER, ELBOW - 90 DEG
31 2 EA 37407 ADAPTER, PLUG - STRAIGHT
32 1 EA 403030 VALVE, BUTTERFLY - 4 INCH
33 8 EA 6716 NUT, LOCK (5/8-11UNC, NYLOCK)
34 16 EA 42629 WASHER, FLAT (TYPE A)
35 1 EA 411912 PIPE EXTENSION W/FLANGE
36 8 EA 49854 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 5.500L)
37 8 EA 5975 WASHER, LOCK (1/2, SPRING)
BI012063

%
" "
BI012063

%
" "

ITEM QTY. U/M PART NO. DESCRIPTION


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001626 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 64821 INDICATOR, VISUAL
10 1 EA. 59208 O-RING, INDICATOR
11 1 EA. 81929 O-RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
BI012063

%
"
BI012063

%
"

ITEM QTY. U/M PART NO. DESCRIPTION


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001625 COVER ASSEMBLY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O-RING, UPPER COVER
5 1 EA. 19728 O-RING, LOWER COVER
6 1 EA. 20480 O-RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O-RING, ELEMENT
9 1 EA. 69574 INDICATOR, VISUAL
10 1 EA. 59208 O-RING, INDICATOR
11 1 EA. 81929 O-RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
BI012063

% '% '

"

"

!
BI012063

% '% '

ITEM QTY. U/M PART NO. DESCRIPTION


69120 HYDRAULIC HAND PUMP ASSEMBLY
1 1 EA. -------- BODY
2 1 EA. -------- BODY LINER
3 1 EA. -------- PISTON & SHAFT ASSEMBLY
4 2 EA. -------- PISTON RING
5 4 EA. -------- VALVE ASSEMBLY
6 4 EA. -------- SPRING HOLDER (INCLUDED IN VALVE ASSEMBLY)
7 1 EA. -------- COVER GASKET
8 1 EA. -------- COVER
9 8 EA. -------- SCREW
10 1 EA. -------- PACKING (2 RINGS PER SET)
11 1 EA. -------- SCREEN
12 1 EA. -------- BEARING NUT
13 2 EA. V000351 LINK
14 2 EA. V000352 CLEVIS PIN (LINK)
17 1 EA. V000353 CLEVIS PIN (SHAFT)
18 1 EA. V000354 HANDLE ASSEMBLY
19 1 EA. V000355 LOCKING LINK
20 2 EA. -------- RIVET
21 1 EA. V000358 TENSION WASHER
22 3 EA. -------- COTTER PIN
23 1 EA. -------- BARREL BUNG
25 1 EA. V001582 VACUUM BREAKER
26 1 EA. V000356 NOZZLE (OPTIONAL)
27 1 EA. V000357 HOSE-8 FT (OPTIONAL)
28 1 EA. -------- SUCTION PIPE-TELESCOPING (OPTIONAL)
1 EA. 22328 REPAIR KIT - HYDRAULIC HAND PUMP ASSEMBLY
Includes Items 4, 5, 7, 10, 11, 12, and 25.
BI012063

% ' %
!!

! " !
BI012063

% ' %
!!

"

"

!
BI012063

% ' %
!!

" !
!

"
BI012063

% ' %
!!

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


440977 TEST STATION (MACHINE SYSTEM HYDRAULIC
PRESSURE)
1 1 EA T106093 PLATE, PANEL
2 1 EA 403837 BOX, PANEL
3 6 EA 77261 CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 0.500L)
4 2 EA 333459 141311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE, PRESSURE - 0-600 PSI
6 1 EA 33985 GAUGE, PRESSURE - 0-6000/7500 PSI
7 6 EA 59589 SCREW, MACHINE, ROUND HEAD SLOT
8 6 EA 59590 NUT, HEX - ZINC - GR5 (6-32UNC)
9 6 EA 77858 WASHER, LOCK - 06 SPRING
10 2 EA 37816 ADAPTER, ELBOW - 90 DEG
11 8 EA 42771 CAPSCREW, SOCKET HEAD - GR8 (1/4-20UNC, 1.000L)
12 8 EA 6293 NUT, LOCK - GR8 (1/4-20UNC)
13 13 EA 37823 ADAPTER, ELBOW - 90 DEG
14 2 EA 47097 ADAPTER, RUN TEE
15 2 EA 83072 ADAPTER, 90 DEG
16 9 EA 44554 ADAPTER, 90 DEG
17 1 EA 39465 ADAPTER, PLUG
18 3 EA 45302 ADAPTER, RUN TEE
19 1 EA 57728 ADAPTER, SWIVEL
20 1 EA 347976 ADAPTER, RUN TEE
21 1 EA 61066 ADAPTER, STRAIGHT
22 1 EA 440983 HOSE KIT - HYDRAULIC TEST SYSTEM 8-15
23 2 EA 31395 ADAPTER, STRAIGHT
24 2 EA 38712 ADAPTER, RUN TEE
25 2 EA 344091 VALVE, SHUTTLE
26 3 EA 418614 ADAPTER, STRAIGHT
27 2 EA 303718 ADAPTER, STRAIGHT
28 4 EA 45301 ADAPTER, 90 DEG
29 6 EA 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
30 6 EA 5989 WASHER, LOCK (3/8, SPRING)
BI012063

" !

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION


440983 HOSE KIT - HYDRAULIC TEST SYSTEM
1 1 EA 404359 HOSE ASSEMBLY (JCAF310-04-125)
2 1 EA 82846 HOSE ASSEMBLY (JCAF310-04-118)
3 1 EA 83814 HOSE ASSEMBLY (JCAF310-04-136)
4 3 EA 404522 HOSE ASSEMBLY (JCAF211-04-125)
5 1 EA 405521 HOSE ASSEMBLY (JCAF211-04-140)
6 1 EA 405528 HOSE ASSEMBLY (JCAF211-04-105)
7 3 EA 405523 HOSE ASSEMBLY (JCAF211-04-122)
8 1 EA 405531 HOSE ASSEMBLY (JCAF211-04-132)
9 3 EA 1068614 HOSE ASSEMBLY (JCAF211-04-10)
10 2 EA 411672 HOSE ASSEMBLY (JCAF211-04-20)
11 2 EA 1068613 HOSE ASSEMBLY (JCBM2T-04-04)

"
BI012063

$ #
BI012063

$ #
BI012063

$ #

"

!
"

"

!
BI012063

$ #

ITEM QTY. U/M PART NO. DESCRIPTION


4030422 FILTER / INDICATOR WIRING
1 1 EA 400015 SWITCH, PRESSURE
2 1 EA 400016 SWITCH, PRESSURE
3 7 EA 400017 SWITCH, PRESSURE
4 9 EA 416873 LAMP, RED - ECM
6 1 EA 46717 BOX, BREAKER
8 2 EA 440310 TERMINAL, STRIP
9 1 EA 65226 SWITCH, TOGGLE
10 11 EA 323194 1402064 CONDUIT, CONNECTOR
11 225 FT 323364 1402350 WIRE, CABLE
12 75 FT 17816 WIRE, 16 GAUGE
13 27 EA 45261 CONNECTOR, BUTT
14 27 EA 45259 TERMINAL, SPADE
15 4 EA 42536 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
16 1 EA 400358 DECAL, PRESSURE SWITCH-FILTERS
17 1 EA 59346 CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG
18 1 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4
19 11 EA 60666 CONNECTOR, ELECTRICAL
20 10 FT 35659 CONDUIT, SEAL TIGHT
21 14 FT 99350 WIRE, ELECTRICAL - GRAY/BLACK, 16 GA
22 14 FT 99357 WIRE, ELECTRICAL - GRAY/GREEN, 16 GA
23 9 EA 404002 DIODE, MOLDED
24 9 EA 403987 PLUG, MOLDED
BI012063

& ' % #
"

!
BI012063

& ' % #
"

ITEM QTY. U/M PART NO. DESCRIPTION


412145 JACK PLUMBING
1 2 EA 306658 HOSE ASSEMBLY (JCA2781-12-288)
3 4 EA 404124 HOSE ASSEMBLY (JCA2781-12-59)
4 1 EA 412165 HOSE ASSEMBLY (JCB2781-12-204)
6 2 EA 306698 HOSE ASSEMBLY (JCA2781-12-70)
7 1 EA 307732 HOSE ASSEMBLY (JCB2781-12-210)

!
BI012063

'' % # $ '
"
BI012063

'' % # $ '
"
BI012063

'' % # $ '
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


440335 CLOSED LOOP PLUMBING W/LOOP FILTERS
1 2 EA 425856 BRACKET, MOUNTING
2 4 EA 95143 DECAL, HYDROSTATIC FILTER - LOOP
3 8 EA 7807 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.000L)
4 8 EA 332710 1412316 ADAPTER, SPLIT FLANGE
5 4 EA 402263 FILTER ASSEMBLY (LOOP) 8-19
6 16 EA 5959 121072 WASHER, LOCK (7/16, SPRING)
7 16 EA 8268-050 105154 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC,
1.00L)
8 4 EA 39408 ADAPTER, 90 DEG
9 1 EA 440334 LOOP FILTER PLUMBING 8-20
10 8 EA 85448 ADAPTER, 90 DEG
11 8 EA 429078 NUT, ELASTIC STOP - GR8 (3/4-10UNC)
12 16 EA 55932 WASHER, FLAT (3/4, HARDENED)
BI012063

'

"

!
"
BI012063

'

ITEM QTY. U/M PART NO. DESCRIPTION


402263 FILTER ASSEMBLY (LOOP)
1 1 EA. V001647 BLEED PLUG
2 1 EA. 37810 O-RING
3 1 EA. V001563 BOWL (U-LENGTH)
4 1 EA. V001648 SAFETY GRIP
5 2 EA. LABEL
6 1 EA. 441760 FILTER ELEMENT (SEE NOTE)
7 1 EA. V001565 O-RING
8 1 EA. V001630 BACKUP RING
9 1 EA. V001649 O-RING
10 1 EA. V001650 RETAINING RING
11 1 EA. - - - - - - - VALVE (- part of item 6 - not to be sold separately)
20 1 EA. - - - - - - - O-RING
22 1 EA. - - - - - - - O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA. V001622 BLEED PLUG
25 1 EA. V001623 O-RING
26 1 EA. 53201 SERVICE INDICATOR
27 1 EA. V001566 O-RING
28 1 EA. V001621 O-RING
29 1 EA. V001651 DUST COVER (P)
32 1 EA. - - - - - - - HEAD
1 EA. 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.

NOTE: Part number 441760 (V011136) coreless element, comes as part of


conversion kit part number V011134.
Kit is designed so the metal core is a separate part that remains in the filter
housing after initial conversion to coreless design.
Then only the coreless element needs to be replaced. Kit V011134 replaces
53200. For metal core only, part number is V011138.
BI012063

' ' % #

! "
BI012063

' ' % #
BI012063

' ' % #

ITEM QTY. U/M PART NO. DESCRIPTION


440334 LOOP FILTER PLUMBING
1 2 EA 412174 HOSE ASSEMBLY (JCAF273-16-88)
2 1 EA 421718 HOSE ASSEMBLY (JCAF273-16-121)
3 1 EA 412176 HOSE ASSEMBLY (JCAF273-16-124)
4 1 EA 404188 HOSE ASSEMBLY (JCAF273-16-24)
5 2 EA 428451 HOSE ASSEMBLY (JCAF273-16-23)
7 1 EA T105256 HOSE ASSEMBLY (JCAF273-16-32)
8 1 EA 411460 HOSE ASSEMBLY (JCAF273-16-22)
9 1 EA T105257 HOSE ASSEMBLY (JCAF273-16-29)
BI012063

% ' <
!

"
!
BI012063

% ' <
!

ITEM QTY. U/M PART NO. DESCRIPTION


1719839 HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION
1 1 EA 1501018 PROXIMITY BRACKET GATE VALVE
2 1 EA T103317 PROXIMITY SWITCH
3 1 EA 438220 CABLE, PROXIMITY SENSOR
4 3 EA 42625 WASHER, FLAT (5/16, STANDARD)
5 3 EA 6109 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.500L)
6 3 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
7 1 EA 1584174 PLATE, PROXIMITY BRACKET GATE VALVE
8 1 EA 42717 CAPSCREW, HEX HEAD - GR8 (1/4-20UNC, 1.500L)
9 1 EA 42624 WASHER, FLAT (1/4, TYPE A)
10 1 EA 76249 NUT, HEX - GR8 (1/4-20UNC)
BI012063

"" #
BI012063

"" #
BI012063

"" #
BI012063

"" #
BI012063

"" #

"
BI012063

"" #
BI012063

"" #

!
BI012063

"" #
BI012063

"" #
BI012063

"" #
BI012063

"" #
BI012063

"" #
BI012063

"" #
BI012063

"" #
BI012063

"" #

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426455 ELECTRICAL SCHEMATIC
1 1 EA 426517 CAB WIRING 9-2
2 1 EA 426518 CAB / ENGINE WIRING 9-3
3 1 EA 426519 CAB / AIR AND CURTAIN VALVE WIRING 9-4
4 1 EA 426520 CAB / MAST VALVE WIRING 9-5
5 1 EA 426521 PUMP WIRING 9-6
6 1 EA 426522 PULLDOWN VALVE WIRING 9-7
7 1 EA 426523 STANDARD LIGHT PACKAGE WIRING 9-8
8 1 EA 426524 ENGINE HOUR METER WIRING 9-9
9 1 EA 426525 AUXILIARY PRESSURE PUMP WIRING 9-10
10 1 EA 426526 WATER AND DUST COLLECTOR VALVE WIRING 9-11
11 1 EA 426527 FAST PULLDOWN WIRING 9-12
12 1 EA 426686 CAB TOP LIGHTS WIRING 9-13

"
BI012063

#
" !
BI012063

#
" !
BI012063

#
" !

ITEM QTY. U/M PART NO. DESCRIPTION


426517 CAB WIRING
1 8 FT 44093 WIRE, GREEN / YELLOW
2 8 FT 17816 WIRE, WHITE
3 8 FT 17821 WIRE, BROWN
4 8 FT 99329 WIRE, BLACK / ORANGE
5 8 FT 17820 WIRE, YELLOW
6 8 FT 17819 WIRE, RED
7 8 FT 17814 WIRE, BLUE
8 8 FT 17817 WIRE, GREEN
9 8 FT 88009 WIRE, WHITE / GREEN STRIPE
10 3 FT 88010 WIRE, GREEN / WHITE STRIPE
12 3 FT 88012 WIRE, GREEN / BLACK STRIPE
13 8 FT 88013 WIRE, GREEN / RED STRIPE
14 8 FT 17814 WIRE, BLUE
15 8 FT 17823 WIRE, GREEN
16 8 FT 17824 WIRE, RED
17 8 FT 35399 WIRE, BLUE
18 8 FT 88015 WIRE, GREEN / GRAY STRIPE
19 8 FT 99313 WIRE, RED / WHITE
20 8 FT 99353 WIRE, GRAY / WHITE
21 8 FT 99351 WIRE, GRAY / BLUE
22 8 FT 99333 WIRE, BLUE / YELLOW
23 8 FT 99341 WIRE, PINK / BROWN
24 8 FT 99362 WIRE, BROWN / WHITE
25 8 FT 99348 WIRE, PINK / BLACK
26 8 FT 99330 WIRE, BLACK / PINK
27 8 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 8 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 8 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 8 FT 88019 WIRE, YELLOW / RED STRIPE
31 8 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 8 FT 88021 WIRE, YELLOW / ORANGE STRIPE
33 8 FT 17814 WIRE, BLUE
35 8 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 8 FT 88024 WIRE, WHITE / RED STRIPE
37 8 FT 88025 WIRE, WHITE / BLACK STRIPE
39 8 FT 99320 WIRE, ORANGE / BLACK
40 8 FT 99321 WIRE, ORANGE / WHITE
41 8 FT 99331 WIRE, BLUE / WHITE
42 8 FT 99327 WIRE, BLACK / WHITE
43 8 FT 99328 WIRE, BLACK / YELLOW
44 8 FT 99352 WIRE, GRAY / RED
47 16 FT 44089 WIRE, GRAY
51 32 FT 17818 WIRE, BLACK
57 2 FT 17824 WIRE, RED
58 2 FT 17824 WIRE, RED
59 8 FT 44089 WIRE, GRAY
60 8 FT 44089 WIRE, GRAY
61 8 FT 99345 WIRE, PINK / ORANGE
62 8 FT 99344 WIRE, PINK / YELLOW
63 8 FT 99349 WIRE, PINK / RED
64 8 FT 17823 WIRE, GREEN
BI012063

#
" !

ITEM QTY. U/M PART NO. DESCRIPTION


66 8 FT 88015 WIRE, GREEN / GRAY STRIPE
67 3 FT 88015 WIRE, GREEN / GRAY STRIPE
68 8 FT 88015 WIRE, GREEN / GRAY STRIPE
69 8 FT 88015 WIRE, GREEN / GRAY STRIPE
71 8 FT 44091 WIRE, VIOLET
72 8 FT 44089 WIRE, GRAY
73 8 FT 88012 WIRE, GREEN / BLACK STRIPE
74 8 FT 88026 WIRE, WHITE / BROWN STRIPE
75 8 FT 17816 WIRE, WHITE
76 8 FT 416888-019 WIRE, YELLOW / #9
77 8 FT 416888-037 WIRE, WHITE / #7
78 2 FT 416888-036 WIRE, WHITE / #6
79 8 FT 44089 WIRE, GRAY
80 2 FT 88015 WIRE, GREEN / GRAY STRIPE
81 8 FT 416888-118 WIRE, BROWN / #8
82 8 FT 416888-114 WIRE, BROWN / #4
83 8 FT 416888-019 WIRE, YELLOW / #9
84 8 FT 416888-098 WIRE, GREEN / #8
85 8 FT 416888-094 WIRE, GREEN / #4
86 8 FT 416888-013 WIRE, YELLOW / #3
87 8 FT 416888-028 WIRE, BLUE / #8
88 8 FT 416888-024 WIRE, BLUE / #4
89 8 FT 416888-066 WIRE, GRAY / #6
95 8 FT 416888-072 WIRE, PINK / #2
96 8 FT 416888-076 WIRE, PINK / #6
97 8 FT 416888-040 WIRE, PURPLE / #0
98 8 FT 416888-040 WIRE, PURPLE / #0
99 8 FT 416888-070 WIRE, PINK / #0
100 8 FT 44089 WIRE, GRAY
110 300 EA 45259 SPADE - 16/14 AWG
111 4 EA 45258 SPADE - 12/10 AWG
112 13 EA 45255 RING - 16/14 AWG
113 1 EA 45251 RING - 12/10 AWG
114 10 EA 45261 BUTT - 16/14 AWG
115 1 EA 45260 BUTT - 12/10 AWG
116 2 EA 350477 5000718 CONNECTOR
117 1 EA 98241 CONNECTOR
BI012063

$ # #
"
BI012063

$ # #
"

ITEM QTY. U/M PART NO. DESCRIPTION


426518 CAB / ENGINE WIRING
1 35 FT 44093 WIRE, COLOR - GREEN W / YELLOW
2 35 FT 17816 WIRE, COLOR - WHITE
3 35 FT 17821 WIRE, COLOR - BROWN
4 35 FT 99329 WIRE, ELECTRICAL - BLACK / ORANGE
5 35 FT 17820 WIRE, COLOR - YELLOW
6 35 FT 17819 WIRE, COLOR - RED
7 35 FT 17814 WIRE, COLOR - BLUE
8 35 FT 17817 WIRE, COLOR - GREEN
9 35 FT 88009 WIRE, WHITE / GREEN STRIPE
13 40 FT 88013 WIRE, GREEN / RED STRIP
15 35 FT 17823 WIRE, GREEN
16 35 FT 17824 WIRE, RED
17 35 FT 35399 WIRE, ELECTRICAL - BLUE
18 25 FT 88015 WIRE, GREEN / GRAY STRIP
51 70 FT 17818 WIRE, COLOR - BLACK
52 10 FT 44093 WIRE, COLOR - GREEN W / YELLOW
53 3 FT 44080 WIRE, COLOR - RED
54 3 FT 346854 162852 WIRE, RED
55 3 FT 346854 WIRE, RED
56 3 FT 346854 WIRE, RED
71 35 FT 44090 WIRE, COLOR - ORANGE
101 10 FT 17818 WIRE, COLOR - BLACK
102 3 FT 17824 WIRE, RED
104 3 FT 305982 JB7200878 WIRE, BLACK
105 15 FT 17818 WIRE, COLOR - BLACK
107 3 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
108 15 FT 423294 CABLE - BATTERY - SIZE 000 - RED - BULK
109 8 FT 44080 WIRE, COLOR - RED
110 3 FT 96331-050 CABLE, WELDING SIZE 000 - BLACK
120 27 EA 45261 CONNECTOR, BUTT
121 45 EA 45259 TERMINAL - SPADE
122 9 EA 45254 TERMINAL, RING
123 2 EA 45249 TERMINAL, RING
124 14 EA 45258 TERMINAL - SPADE
125 8 EA 45246 TERMINAL, RING
126 2 EA 96332 TERMINAL, BATTERY- POSITIVE
127 2 EA 96333-050 TERMINAL, BATTERY- NEGATIVE
128 2 EA 17830 BATTERY, EYE CABLE
129 20 FT 57860 CONDUIT, ELECTRICAL - LIQUID TIGHT
130 2 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL - LIQUID TIGHT
131 9 EA 95129 CONNECTOR, 2 WAY - MALE
132 9 EA 95128 CONNECTOR, 2 WAY - FEMALE
BI012063

$ % #
"
BI012063

$ % #
"

ITEM QTY. U/M PART NO. DESCRIPTION


426519 CAB / AIR AND CURTAIN VALVE WIRING
21 25 FT 99351-050 WIRE, GRAY / BLUE
22 25 FT 99333-050 WIRE, BLUE / YELLOW
35 25 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 25 FT 88024 WIRE, WHITE / RED STRIPE
51 50 FT 17818 WIRE, BLACK
60 9 FT 54430 CONDUIT, SEAL TIGHT
61 2 EA 59347 CONNECTOR, ELECTRICAL - LIQUID TIGHT
62 4 EA 350477 5000718 CONNECTOR
63 1 EA 46103 CLAMP, TUBE
64 12 EA 45259 TERMINAL - SPADE
65 4 EA 95129 CONNECTOR, 2 WAY - MALE
66 4 EA 95128 CONNECTOR, 2 WAY - FEMALE
67 1 EA 347037 167530 STUD, WELD
68 8 EA 45261 CONNECTOR, BUTT
BI012063

$ #
"

!
!

"

"

!
!

"

"

"
BI012063

$ #
"

"
BI012063

$ #
"

ITEM QTY. U/M PART NO. DESCRIPTION


426520 CAB / MAST VALVE WIRING
19 17 FT 99313 WIRE, RED / WHITE
20 17 FT 99353 WIRE, GRAY/WHITE
25 17 FT 99348-050 WIRE, PINK / BLACK
26 17 FT 99330 WIRE, BLACK / PINK
27 17 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 17 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 17 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 17 FT 88019 WIRE, YELLOW / RED STRIPE
31 17 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 17 FT 88021 WIRE, YELLOW / ORANGE STRIPE
39 17 FT 99320-050 WIRE, ORANGE / BLACK
40 17 FT 99321-050 WIRE, ORANGE / WHITE
41 17 FT 99331-050 WIRE, BLUE / WHITE
42 17 FT 99327 WIRE, BLACK / WHITE
43 17 FT 99328 WIRE, BLACK / YELLOW
44 17 FT 99352-050 WIRE, GRAY / RED
51 34 FT 17818 WIRE, BLACK
62 32 EA 45259 TERMINAL, SPADE - 16/14 AWG
63 13 FT 35659 CONDUIT, SEAL TIGHT
64 2 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT
65 16 EA 350477 5000718 CONNECTOR
66 1 EA 320167 122227 COUPLING, PIPE
67 5 EA 39999 1050781 CLAMP, HOSE
68 2 EA 95124 CONNECTOR, 8 WAY - MALE
69 2 EA 95126 CONNECTOR, 8 WAY - FEMALE
70 2 EA 95129 CONNECTOR, 2 WAY - MALE
71 20 EA 95125 TERMINAL, MALE
72 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
73 20 EA 95127 TERMINAL, FEMALE

"
BI012063

'% ' #
"
BI012063

'% ' #
"

ITEM QTY. U/M PART NO. DESCRIPTION


426521 PUMP WIRING
51 100 FT 17818 WIRE, BLACK
81 25 FT 416888-114 WIRE, BROWN / #4
82 25 FT 416888-118 WIRE, BROWN / #8
87 25 FT 416888-044 WIRE, PURPLE / #4
88 25 FT 416888-048 WIRE, PURPLE / #8
90 1 EA 60666 CONNECTOR, ELECTRICAL
91 1 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
92 15 FT 54430 CONDUIT, SEAL TIGHT
93 6 FT 344929 1422357-0250 LOOM, SPLIT NYLON
94 4 EA 95129 CONNECTOR, 2 WAY - MALE
95 4 EA 95128 CONNECTOR, 2 WAY - FEMALE
96 4 EA 45254 TERMINAL, RING - 16/14 AWG
97 12 EA 45259 TERMINAL, SPADE - 16/14 AWG
98 4 EA 350477 5000718 CONNECTOR,CROUSE
99 2 EA 320354 123091 CLAMP, HOSE
100 2 EA 347037 167530 STUD, WELD
101 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG
BI012063

'% #
"

!
BI012063

'% #
"

ITEM QTY. U/M PART NO. DESCRIPTION


426522 PULLDOWN VALVE WIRING
51 40 FT 17818 WIRE, BLACK
95 20 FT 416888-072 WIRE, PINK / #2
96 20 FT 416888-076 WIRE, PINK / #6
100 6 FT 344929 1422357-0250 LOOM, SPLIT NYLON
101 1 EA 323194 1402064 CONDUIT, CONNECTOR
102 2 EA 95129 CONNECTOR, 2 WAY - MALE
103 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
104 2 EA 45254 TERMINAL, RING - 16/14 AWG
105 6 EA 45259 TERMINAL, SPADE - 16/14 AWG
106 2 EA 350477 5000718 CONNECTOR

!
BI012063

# ' # #
"
BI012063

# ' # #
"

ITEM QTY. U/M PART NO. DESCRIPTION


426523 STANDARD LIGHT PACKAGE WIRING
18 60 FT 88015 WIRE, GREEN / GRAY STRIP
51 30 FT 17818 WIRE, BLACK
60 3 EA 323194 1402064 CONDUIT, CONNECTOR
61 6 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
62 3 EA 95129 CONNECTOR, 2 WAY - MALE
63 3 EA 95128 CONNECTOR, 2 WAY - FEMALE
64 4 EA 45254 TERMINAL, RING - 16/14 AWG
65 4 EA 45259 TERMINAL, SPADE - 16/14 AWG
66 60 FT 54430 CONDUIT, SEAL TIGHT
67 5 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
68 2 EA 64911 CONDUIT
69 2 EA 401628 COVER, ELECTRICAL BOX
70 9 EA 320354 123091 CLAMP, HOSE
71 9 EA 347037 167530 STUD, WELD
72 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG
BI012063

# % #
"
BI012063

# % #
"

ITEM QTY. U/M PART NO. DESCRIPTION


426524 ENGINE HOUR METER WIRING
9 30 FT 88009 WIRE, WHITE / GREEN STRIPE
51 30 FT 17818 WIRE, BLACK
52 30 FT 99355 WIRE, GRAY / YELLOW
60 10 FT 344929 1422357-0250 LOOM, SPLIT NYLON
61 8 EA 45259 TERMINAL, SPADE - 16/14 AWG
62 1 EA 45254 TERMINAL, RING -16/14 AWG
63 1 EA 347072 168437 SWITCH, PRESSURE
64 1 EA 17702 BUSHING
BI012063

%< ' % '% ' #


" "
BI012063

%< ' % '% ' #


" "

ITEM QTY. U/M PART NO. DESCRIPTION


426525 AUXILIARY PRESSURE PUMP WIRING
51 30 FT 17818 WIRE, BLACK
61 15 FT 99345-050 WIRE, PINK / ORANGE
70 15 FT 54430 CONDUIT, SEAL TIGHT
71 2 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
72 1 EA 350477 5000718 CONNECTOR
73 1 EA 347037 167530 STUD, WELD
74 1 EA 46103 CLAMP, TUBE
75 3 EA 45259 TERMINAL, SPADE -16/14 AWG
76 2 EA 45261 CONNECTOR, BUTT - 16/14 AWG
77 1 EA 95129 CONNECTOR, 2 WAY - MALE
78 1 EA 95128 CONNECTOR, 2 WAY - FEMALE
BI012063

% #
"
BI012063

% #
"

ITEM QTY. U/M PART NO. DESCRIPTION


426526 WATER AND DUST COLLECTOR VALVE WIRING
23 15 FT 99341 WIRE, PINK / BROWN
24 15 FT 99361-050 WIRE, TAN - 50 V
51 30 FT 17818 WIRE, BLACK
60 15 FT 54430 CONDUIT, SEAL TIGHT
61 2 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
62 2 EA 350477 5000718 CONNECTOR
63 2 EA 45254 TERMINAL, RING - 16/14 AWG
64 6 EA 45259 TERMINAL, SPADE - 16/14 AWG
65 2 EA 320354 123091 CLAMP, HOSE
66 1 EA 347037 167530 STUD, WELD
67 2 EA 95129 CONNECTOR, 2 WAY - MALE
68 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
69 8 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
70 1 EA 323194 1402064 CONDUIT, CONNECTOR
BI012063

'% #
" !
BI012063

'% #
" !

ITEM QTY. U/M PART NO. DESCRIPTION


426527 FAST PULLDOWN WIRING
51 30 FT 17818 WIRE, BLACK
63 15 FT 99349-050 WIRE, PINK / RED
70 15 FT 54430 CONDUIT, SEAL TIGHT
71 2 EA 59347 CONNECTOR, ELECTRICAL - LIQUID TIGHT
72 2 EA 350477 5000718 CONNECTOR
73 2 EA 45254 TERMINAL, RING - 16/14 AWG
74 4 EA 45259 TERMINAL, SPADE - 16/14 AWG
75 2 EA 320354 123091 CLAMP, HOSE
76 1 EA 347037 167530 STUD, WELD
77 2 EA 95129 CONNECTOR, 2 WAY - MALE
78 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
79 8 FT 344929 1422357-0250 LOOM, SPLIT - NYLON
80 1 EA 323194 1402064 CONDUIT, CONNECTOR
BI012063

' # #
BI012063

' # #

ITEM QTY. U/M PART NO. DESCRIPTION


426686 CAB TOP LIGHTS WIRING
33 30 FT 17814 WIRE, BLUE
51 20 FT 17818 WIRE, BLACK
60 1 EA 60666 CONNECTOR, ELECTRICAL
61 20 FT 344929 LOOM, SPLIT - NYLON
62 2 EA 95129 CONNECTOR, 2 WAY - MALE
63 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
64 6 EA 45254 TERMINAL, RING - 16/14 AWG
65 4 EA 45259 TERMINAL, SPADE - 16/14 AWG
66 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG
BI012063

$ #
"
BI012063

$ #
"

"

!
BI012063

$ #
"

ITEM QTY. U/M PART NO. DESCRIPTION


426598 BATTERY / ENGINE DISCONNECT INSTALLATION
1 1 EA 425881 SWITCH, BATTERY / ENGINE DISCONNECT
2 1 EA 330517 CASE, BATTERY / ENGINE DISCONNECT SWITCH
3 4 EA 42538 CAPSCREW, HEX HEAD (1/4-20UNC, 0.75L)
4 4 EA 5970 WASHER, LOCK (1/4 SPRING)
5 4 EA 5968 NUT, HEX (1/4-20UNC)
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333-050 TERMINAL, BATTERY - NEGATIVE
160 6 FT 96331-050 CABLE, BLACK - GAUGE 000 (6 FT - Must Specify Length)
BI012063

"
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


96904 ADDITIONAL BATTERY INSTALLATION
1 2 EA 41758 ADDITIONAL BATTERIES, 12 V
2 * EA 96331 CABLE (4 @ 3 FT. EA.) *Specify Length/Qty.
5 1 EA 402930 BATTERY BOX ASSEMBLY 9-16
6 2 EA 32447 DECAL, "SAFETY WALK" (Not Shown)

"
BI012063

<
BI012063

<

ITEM QTY. U/M PART NO. DESCRIPTION


402930 BATTERY BOX ASSEMBLY
1 1 EA 348743 199730 WELDMENT, BATTERY BOX
1 BOX 350403-050 5000223 Latch-Battery Box Weldment
2 1 EA 402929 WELDMENT, BASE
3 1 EA 402933 PAD, BATTERY
4 2 EA 6415 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.250L)
5 2 EA 5984 WASHER, LOCK (5/8, SPRING)
6 2 EA T104465 PLATE, BOTTOM - BATTERY BOX
7 4 EA 42726 CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 2.250L)
8 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
9 4 EA 56006 WASHER, FLAT (.375, HARDENED)
BI012063

!
BI012063

!
BI012063

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426807 ADDITIONAL BATTERY INSTALLATION (2 ADDITIONAL
BATTERIES)
1 2 EA 41758 BATTERY,12 V 205 AMP 8D SK JR
2 2 EA 96905 TERMINAL, TEE - POSITIVE
3 2 EA 96906 TERMINAL, TEE - NEGATIVE
4 1 EA 402930 BATTERY BOX ASSEMBLY 9-16
5 2 EA 17830 BATTERY, EYE CABLE
107 3 FT 423294 CABLE, BATTERY -SIZE 000 - RED
108 12 FT 423294 CABLE, BATTERY - SIZE 000 - RED
160 3 FT 96331 CABLE, WELDING - SIZE 000 - BLACK

!
BI012063

#
!"
BI012063

#
!"
BI012063

#
!"
BI012063

#
!"
BI012063

#
!"

"
BI012063

#
!"
BI012063

#
!"

!
BI012063

#
!"
BI012063

#
!"
BI012063

#
!"
BI012063

#
!"
BI012063

#
!"

PART NO. DESCRIPTION


433752 ELECTRICAL SCHEMATIC (LADDER LOGIC)
BI012063

$
!
BI012063

$
!
BI012063

$
!

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426790 CONVERTER INSTALLATION, 24 VDC/12 VDC
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 9-20
12V)
2 4 EA 9357 SCREW, MACHINE - ROUND HEAD SLOT
3 4 EA 42624 WASHER, FLAT
4 4 EA 323628 1402698 NUT, LOCK
5 1 EA 416859 CONNECTOR, ELECTRICAL PLUG - 2 PIN (Not Shown)
6 2 EA 416861 CONNECTOR, ELECTRICAL - WEDGELOCK (Not Shown)
7 4 EA 416651 CONNECTOR, ELECTRICAL - 16 SOCKET (Not Shown)
162 4 FT 17819 WIRE, RED - 16 GAUGE
163 4 FT 44090 WIRE, ORANGE - 16 GAUGE
BI012063

$ '
BI012063

$ '

ITEM QTY. U/M PART NO. DESCRIPTION


CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
BI012063

# '$ # %
"!
BI012063

# '$ # %
"!

! !

"

"
"
BI012063

# '$ # %
"!
BI012063

# '$ # %
"!

ITEM QTY. U/M PART NO. DESCRIPTION


426571 ENGINE STOP / KILL SWITCH (GROUND LEVEL)
1 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
2 1 EA 350377 5000155 ENCLOSURE W/PLATE
3 4 EA 5989 WASHER, LOCK (3/8, SPRING)
4 1 EA 60666 CONNECTOR, ELECTRIC
5 1 EA 59347 CONNECTOR, ELECTRIC
6 4 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L)
7 30 FT 17814 WIRE, 16 GAUGE - BLUE
8 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
9 1 EA 306118 JB7202428 NAMEPLATE
10 15 FT 54430 CONDUIT, SEALTIGHT
11 2 FT 344930 1422357-0350 LOOM, SPLIT
13 3 EA 320354 123091 CLAMP, HOSE
14 3 EA 16083 WASHER, FLAT (3/8, TYPE A)
15 3 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
16 4 EA 45259 TERMINAL, SPADE - 16/14AWG - #10 STUD
17 1 EA 45261 CONNECTOR, BUTT - 16/14AWG - 16/14AWG
BI012063

#
"

!
BI012063

#
"
BI012063

#
"

ITEM QTY. U/M PART NO. DESCRIPTION


96865 REMOTE ENGINE START ASSEMBLY
1 1 EA 96844 BOX, REMOTE ENGINE START
2 1 EA 408534 BRACKET, ELECT. BOX
3 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
4 2 EA 42259 SWITCH, PUSH (ENG START/ETHER)
6 1 EA 16864 SWITCH, KEY (IGNITION)
7 4 EA 42540 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.000L)
8 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
9 1 EA 306118 NAME PLATE - ENGINE STOP
10 1 EA 319151 1155171 GAUGE, VOLTMETER
11 2 EA 42573 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L)
12 2 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
BI012063

# #
BI012063

# #
BI012063

# #

ITEM QTY. U/M PART NO. DESCRIPTION


402644 ADDITIONAL LIGHTING KIT
1 5 EA. 75321 LAMP, FLOOD - HALOGEN - 24 V
1 EA. LAMP 97876 Bulb, Replacement
2 5 EA. 43160 BRACKET, FLOODLIGHT
3 1 EA. 57913 CIRCUIT BREAKER
4 1 EA. 47840 RELAY, 24 V
5 1 EA. 65226 SWITCH, TOGGLE
6 2 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-UNC, 0.750L)
7 2 EA 42624 WASHER, FLAT (1/4, TYPE A)
8 2 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
BI012063

%
"

"

!
BI012063

%
"
BI012063

%
"

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


418695 SOUND SYSTEM INSTALLATION
2 1 EA 418693 STEREO KIT
3 1 EA 418694 SPEAKER KIT (Includes two Speakers)
4 1 EA 418741 ANTENNA
5 3 EA 42567 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L)
6 2 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
7 2 EA 402646 WELD STUD
8 1 EA 416868 CONNECTOR, ELECTRICAL - WEDGELOCK SOCKET
9 1 EA 416651 CONTACT, ELECTRICAL - 16 SOCKET
10 1 EA 416866 CONNECTOR, ELECTRICAL - RECEPTACLE - 4 PIN
11 1 EA 416650 CONTACT, ELECTRICAL - 16 PIN
12 1 EA 416867 CONNECTOR, ELECTRICAL PLUG - 4 PIN
13 1 EA 416869 CONNECTOR, ELECTRICAL WEDGELOCK - 4 PIN
14 4 EA 346389 151349 CONNECTOR - BUTT SPLICE - 16
15 * FT 17819 WIRE, 16 GAUGE - COLOR RED (.83 FT - Specify Length)
16 * FT 17818 WIRE, 16 GAUGE - COLOR BLACK (.83 FT - Specify
Length)
18 1 EA 425209 MOUNT, CONSOLE - RADIO (Not Shown)
20 1 EA 421289 MODULE, MEMORY
21 4 EA 354039 75K54 CAPSCREW, FLANGED - GR5 (5/16-18UNC,
0.500L) (Not Shown)
22 5 EA 354042 75LM150 CAPSCREW, FLANGED - GR5 (3/8-16UNC,
0.625L) (Not Shown)
23 2 EA 350339 50AWK NUT, FLANGED - GR5 (3/8-16UNC, WHIZLOCK)
(Not Shown)
24 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 9-20
12V)
26 1 EA 421235 CAPACITOR
27 4 EA 421237 CAPSCREW, FLANGED HEAD - GR5 (#10-24UNC,
0.750L) (Not Shown)
28 8 EA 320035 121097 WASHER, FLAT (#10, TYPE B) (Not Shown)
29 4 EA 355853 50AW2 NUT, FLANGE LOCK - GR5 (#10-24UNC,
WHIZLOCK) (Not Shown)
30 1 EA 403689 RELAY, 24VDC SPDT-W/DIODE

Vous aimerez peut-être aussi