No P&ID Cross-Check Ref.

Checked By

System instrumentation compliant with approved

1 Henry
P&ID?
2 Layout complies with approved layout dimension Henry
3 8-hour simulated production run without errors
4 3D model to simulate with chemical cannister
Remark

OK

OK
No Tank Conditions Ref. Checked By

1 No rust marks inside the tank. Henry

All tanks should be check for leaks. Especially with
2 Henry
tanks with US flanges
Screws for US flanges should be at correct length
3 and does not protrude out of flange thickness and 384139 Henry
cause tank deformation.
Mounting studs for heating system should not be
4 Henry
visible inside tank
Level sensors: Wet tanks without ultrasonic and
5 Henry
without chemistry use Carlo Gavazzi sensors
Level sensors: Ultrasonic tanks or chemistry tanks
6 must use E&H FTL31 level sensors (unless acid- Henry
based processes in PVDF tanks)
Level sensors: IFM KI6000 used for non-metallic
7 363803
tanks for acid-based processes
All ultrasonic flange bolts to be tightened to 25Nm
8 384139
with torque wrench per Amsonic requirement
Dryer Filters must be Unifil G3 Metal Filters per
9 Henry
Amsonic Requirements
Remark

Tank 1, 3, 4 and 5 are not OK

No leaks for now.

OK

Tank condition not ideal

OK

OK

N/A

Should be able to receive before machine

delivery
No Structure Design and Fabrication Ref. Checked By

Dryer to be properly supported from the bottom on

1 Henry
the dryer
2 All welding point to be fully completed. Henry

3 Cover to be covered before customer buy off. Henry

All door covers to be fitted into the space with
4 Henry
adequate tolerances, easily to be removed.
Remark

OK
No Retention Sink (“Drip Pan”) Ref. Checked By

1 Drip pan to be able to contain volume as specified in

PID
Fluid connections between drip pan sections must
2 Henry
be fully-welded SUS Schedule 40 piping

Fluid connections between machine modules should

3 Henry
be stainless steel swage fittings with PTFE tubing.

4 All drip pan protective covers must be removed

All drip pan should be tested for leaks. Video proof
5 to be taken and stored in the Machine Progress
folder.
Add cover over structural members or machine
6 modules joints to avoid leaking at partially welded
seams.
Remark

OK

OK
No Piping Ref. Checked By

All exhaust ducting should have condensation drain

1 Henry
at all lowest points (This can use pneumatic tubing)

Condensation drain tube to be routed into the DI

2 Henry
buffer tank anti-bacterial drain cup
Anti-bacterial drain cup between Enviro Falk DI
buffer tank overflow port and main drain pipe. This
3 Henry
to prevent bacteria contamination of the DI water
from main drain

Check valve in all incoming tank port (required

4 because of potential backflow into the water system Henry
as our incoming lines are below tank water-level)

Check valve to be added to DI buffer tank overflow

5 port (required to prevent backflow to buffer tank Henry
during machine draining)
Tanks must not overflow when full basket load is
placed into the process tank. Must consider basket
6 weight and part volume. Overflow drain port, piping Henry
diameter and arm speed placing must be able to
cater for this concern.
Inline piping Conductivity Sensor to be installed at
the bottom of a “U” shape piping. This is ensure the
7 Henry
conductivity is always submerged in water even
when incoming water supply is shut off

8 Air release valve is needed for all pumps and filters. Henry

No leak at all piping connections. All threaded

9 piping connections must be PTFE-taped except PP 384138 Henry
junctions with seal.
All manual valves should be located at easily
10 Henry
accessible location and can be turned fully
All piping support brackets properly welded, and all
11 Henry
piping adequately supported
All tubing in contact chemistry or water + chemistry
must be in PTFE or PVDF (blue pneumatic tubing in
12 Henry
PU and it is not chemical resistant to alkaline or
acid-based chemistries)
Remark

OK

DI Buffer Tank not yet installed

DI Buffer Tank not yet installed

OK

DI Buffer Tank not yet installed

No basket and parts to test

Not in a "U" Shape. Need to be modified

To be added

OK

OK

OK
No Profile System & Enclosure Ref. Checked By

Only use Profile lip seal from ITEM (item

1 code:0.0.436.88) required to hold window panels in Henry
place and specified by Amsonic
All cover lock must be able to be turn 90 degrees
2 Henry
fully
All SUS and Panel covers should have PVC
3 protection to prevent scratches. Should not be Henry
removed for delivery.
All sliding glass panels should not have any cracks
4 or scratches. They should be removed from Henry
machine and pack individually for delivery
Remark

Not yet installed

OK

OK

OK
No Pneumatic System Ref. Checked By

All horizontal shutter door must be installed with

1 Henry
center exhaust solenoid valve
All air preparation units for CDA must be installed
2 Henry
with pressure relief 3 port valve.
Pneumatic tubing to be labelled according to
3 Henry
electrical tag on solenoid valve
Remark

OK

OK

OK
No Agitation & Liftout Ref. Checked By

Agitation must be fully welded and polished to

1 Henry
remove oxidation or staining.
2 Agitation jig rest hollow must be parallel to top cover Henry

Agitation must operate without noise or abnormal

3 Henry
grinding sounds.
Liftout shafts should be relatively concentric to the
4 Henry
top cover agitation hole.
5 Liftout jig rest hollow must be parallel to top cover Henry
Liftout must operate without noise or abnormal
6 Henry
grinding sounds.
Remark

OK

Tank 2 need to be modified

OK

No Liftout

No Liftout

No Liftout
No Conveyors & Baskets Ref. Checked By

Baskets can ride easily along conveyors and roller

1 Henry
height is evenly controlled

Basket side to side clearance on rollers is minimal

2 Henry
and will not allow basket jamming during transport

3 Basket guides in place at unloading conveyor Henry

Basket components do not come loose during
4 Henry
operation or transport
5 Baskets' squaring needs to be checked. Henry
6 Baskets' bottom edges needs to be blunt. Henry
Conveyors' sensor to be able to sense baskets' rod
7 Henry
when it's in position
Conveyors' roller should be parallel in height with
8 Henry
each other.
Basket rod's position needs to be checked, to
9 Henry
prevent misaligned of parts.
Remark

OK

OK
No Robotic Arm Ref. Checked By

1 Robot arm pinion/gear needs to be in PE1000 Henry

2 Robot gearhead (cast iron) needs to be clear from Henry
rust.
3 Robot arm hook needs to be straight. Henry
4 Arm hook's sensor wiring needs to be properly Henry
covered.
Remark

OK

OK. But need to reapply grease as protection.

Not OK for now.

OK
No Electrical Ref. Checked By

1 Check all wiring at start of installation to make sure

no loose connections from shipping
All neutral wires must be blue color per CE
2 Henry
requirement
All earth-ground must be green yellow per CE
3 Henry
requirement
4 No tight cable ties inside snap cable tray Henry
5 Earth-ground wires not properly blocked (arcing) Henry
6 High amperage wires for motor loosely blocked

All TOR setting to be adjusted higher due to JKS

7 incoming instability for FAT purposes. TOR setting
to be adjusted back to plate value before delivery.

Ultrasonic connector housings must be properly

8 grounded to avoid electrical interference and Henry
induced voltage issues.

9 Cable glands to be properly sized for all connections Henry

Cover for Molded Case Circuit Breaker (Amsonic's

10 Henry
special request) needs to be installed.
Remark

OK

OK
OK
OK

OK

OK

Top OK, bottom one to be installed later.

No Documentation Ref. Checked By

1 HMI interface in appropriate languages as required

by quotation
2
3
Remark
 EMT-FRM-13-00

INTERNAL CUSTOMER
Sec Area Document Name OTHER DATE PIC Comments(if any)
BUY-OFF BUY-OFF
1 Certifications 1.1 CE Certificate with two signatures in .pdf format X AMSONIC ONLY
1.2 CE Certificate with two signatures in .docx format X AMSONIC ONLY
1.3 Certificate of Origin with signature in .pdf format X
1.4 Certificate of Origin with signature in .docx format X
2 Electrical 2.1 Electrical Drawings in E-Plan format X GAN
Control / Software 2.2 Electrical Drawings in .dxf format X GAN
2.3 Electrical Drawings in .pdf format X GAN
2.4 Continuity Test Report X GAN AMSONIC ONLY
2.5 Insulation Resistance Test Report X GAN AMSONIC ONLY
2.6 Fault Loop Impedance Test Report X GAN AMSONIC ONLY
2.7 Residual Voltage Test Report X GAN AMSONIC ONLY
2.8 Voltage Test 1000V, 1s Test Report X GAN AMSONIC ONLY
2.9 Power-Frequency Test Report X GAN AMSONIC ONLY
3 Instrumentation 3.1 Blower X
Manuals and 3.2 Cylinder - Pneumatic X
Catalogue Data
3.3 Emergency Stop X
3.4 Fan/FFU X
3.5 Filters (Liquid and Dryer) X
3.6 Heaters X
3.7 Motors X
3.8 Pressure Gauges X
3.9 Sensors X
3.1 Switch X
3.11 Thermostat X
3.12 Ultrasonic X
3.13 Valves X
4 Layout (As-Built) 4.1 Layout in .dwg format X
4.2 Layout in .pdf format X
5 Specification Sheet 5.1 Specification Sheet in .pdf format X
(As-Built)
5.2 Specification Sheet in .xlsx format X
6 Schematic or P&ID 6.1 Schematic in .dwg format X
(As-Built)
6.2 Schematic in .pdf format X
7 Basket and Internal 7.1 External Basket in .dwg format X
Fixture Drawings
7.2 External Basket in .sldprt format X
(As-Built)
7.3 External Basket in .pdf format X
7.4 Internal Basket in .dwg format X
7.5 Internal Basket in .sldprt format X
7.6 Internal Basket in .pdf format X
8 Operations Manuals 8.1 System Operation Manual in .pdf format X
8.2 System Operation Manual in .doc format X
8.3 Software or HMI Manual in .pdf format X
8.4 Software or HMI Manual in .doc format X
9 Quality Control 9.1 Quality Control Report in .pdf format X
9.2 Quality Control Report in .doc format X
10 Risk Analysis / FMEA 10.1 Risk Analysis in .pdf format X
10.2 Risk Analysis in .xlsx format X
11 Purchasing 11.1 Quotation in .pdf format X
11.2 Customer purchase order in .pdf format X
12 Shipping Documents 12.1 Fumigation Certificate X
12.2 Bill of Lading or Airway Bill X
12.3 Proforma Invoice X
12.4 Packing List X
12.5 As-Built Photos X
12.6 As-Packaged Photos X
13 Spare Parts List 13.1 Spare Parts List in .pdf format X CMY
13.2 Spare Parts List in .xlsx format X CMY
14 Preventative 14.1 Preventative Maintenance Plan in .pdf format X
Maintenance
14.2 Preventative Maintenance Plan in .xlsx or .docx format X
15 Training Checklist 15.1 Training Checklist for Customer Acknowledgement on System Commissioning (any format) X

16 Open Points List 16.1 OPL document in .xlsx format X

(OPL)
16.2 Supporting Photos and Documentation of OPL Closure X

Page 25 of 25